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Fault Description
r r ACOM CO DETECTION
F F Troubleshoot
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Fault: HORIBA Power down or Horiba Main switch off x - Check Switch / Check Power Supply / Check Fuse
Fault: HORIBA Sample flow rate and pressure is out of specified range x - Open Analyzer / Check Tubing against leaks or blockages / Check Gas Pump
Fault: Exhaust air 1 flow performance too low x - Check Gas Pump inside cabinet /Check Butterfly valve / Check tubing against blockages / check cabinet for leak
Fault: Inlet air 1 flow performance too low x - Check Gas Pump inside cabinet / Check tubing against blockages / check cabinet for leak
Fault: Inlet air 2 flow performance too low x - Check Gas Pump inside cabinet / Check tubing against blockages / check cabinet for leak
Fault: Inlet air 3 flow performance too low x - Check Gas Pump inside cabinet / Check tubing against blockages / check cabinet for leak
Fault: Gas Cooler 1 temperature out of range (low / high alrm) x - Check Gas Cooler / Check Cooler Filter math / Check if cabinet fan is working
Fault: Gas Cooler 2 temperature out of range (low / high alrm) x - Check Gas Cooler / Check Cooler Filter math / Check if cabinet fan is working
Fault: Condenstate guard detecting water penetration x - Check Perestaltic pumps / Check Cooler for functioning
Check if setpoint of the thermostate is 35 degrees( Top right side of the Cabinet - open door on back) Check cabinet
Fault: Cabinet temperature too high for more then 24 hours
x - fan for functioning / Clean filter math of cabinet fan / check air condition of the MCC room
Fault: Analogue signal straight for more than 12 hours x - Check in calibration mode if analogue signal is moving by injecting test gas to the Analyzer / Exchange Analyzer
Fault: Analogue input signal range over flow for more then 24 hours x - Check in calibration mode if analogue signal is moving by injecting test gas to the Analyzer / Exchange Analyzer
Fault: Analogue input signal wire break x - Check in calibration mode if analogue signal is moving by injecting test gas to the Analyzer / Exchange Analyzer
Fault: Exhaust air 1 leakage test failure x - Check for Butterfly Valve is actuating ( 24 Volts ) Check Pressured air supply on butterfly valve / Check Tubing
Fault: Pressure switch detecting low pressure x - Check The Ratio Gas Pump / Check inside Cabinet Tubing / Check the Ratio Underpressure switch
Fault: CO value less than -0,5 ppm for more than 24 hours x - Check in calibration mode if analogue signal is moving by injecting test gas to the Analyzer / Exchange Analyzer
Warning: HORIBA Catalyzer temperature is too low - x Normally this accours when Analyzer is Powered up / Wait for Analyzer reaching his Catalyzer temperature
Warning: HORIBA General fault (Battery low, Temperature sensor fault) - x Open Analyzer / Check Tubing against leaks or blockages / Check for loosen connectors / Exchange Analyzer
Warning: PLC Battery low power - x Exchange PLC Battery
Check if setpoint of the thermostate is 35 degrees( Top right side of the Cabinet - open door on back) Check cabi
Warning: Cabinet temperature too high
- x for functioning / Clean filter math of cabinet fan / check air condition of the MCC room
Warning: Analogue signal straight - x Check for electrical connection of the Analog signal from Analyzer to cabinet terminal / Exchange Analyzer
Warning: Analogue input signal range over flow - x Check in calibration mode if analogue signal is moving by injecting test gas to the Analyzer / Exchange Analyzer
Warning: CO value exceed disarm alarm limit - x Check the Process ambience / Is there any CIP going on near by the probes? / Check if CIP mode is activated
Check if dryer is running / Check the Process ambience / Is there any CIP going on near by the probes?
Warning: CO value less than -0,5 ppm for more than 1 hour
- x Check if CIP mode is activated
Warning: Connection to HMI was discountected - x Check electrical connectors of the HMI display
Alarm 1: CO Value exceed alarm level 1 limit (Warning) - x Check Process for temperatures / Is there Anything abnormal from process / Any changes made in process / Are process airflows as usual
Alarm 2: CO Value exceed alarm level 2 limit (Controlled shut-down) - x Check Process for temperatures / Is there Anything abnormal from process / Any changes made in process / Are process airflows as usual
Alarm 3: CO Value exceed alarm level 3 limit (Emergency shut-down and deluge) - x Check Process for temperatures / Is there Anything abnormal from process / Any changes made in process / Are process airflows as usual
Check if dryer is running / Check the Process ambience / Is there any CIP going on near by the probes?
Alarm Passiv: CO Value exceed passiv alarm level
- x Check if CIP mode is activated / Check process for smoldering smells
Warning CF-Card : File Create Error - x Check Rockwell Card / Switch Key of Rockwell to Stop Mode / Take out card of Rockwell PLC / Read out data sets with the PC / Erase Data sets
Warning CF-Card : File Open Error - x Check Rockwell Card / Switch Key of Rockwell to Stop Mode / Take out card of Rockwell PLC / Read out data sets with the PC / Erase Data sets
Warning CF-Card : File Write Error - x Check Rockwell Card / Switch Key of Rockwell to Stop Mode / Take out card of Rockwell PLC / Read out data sets with the PC / Erase Data sets
Warning CF-Card : File Close Error - x Check Rockwell Card / Switch Key of Rockwell to Stop Mode / Take out card of Rockwell PLC / Read out data sets with the PC / Erase Data sets
Warning CF-Card : File Delete Error - x Check Rockwell Card / Switch Key of Rockwell to Stop Mode / Take out card of Rockwell PLC / Read out data sets with the PC / Erase Data sets
Warning CF-Card : Not present - x Check Rockwell Card / Switch Key of Rockwell to Stop Mode / Take out card of Rockwell PLC / Read out data sets with the PC / Erase Data sets
Warning CF-Card : File could not be created - x Check Rockwell Card / Switch Key of Rockwell to Stop Mode / Take out card of Rockwell PLC / Read out data sets with the PC / Erase Data sets
Warning CF-Card : File could not be opened - x Check Rockwell Card / Switch Key of Rockwell to Stop Mode / Take out card of Rockwell PLC / Read out data sets with the PC / Erase Data sets
Warning CF-Card : File could not be written - x Check Rockwell Card / Switch Key of Rockwell to Stop Mode / Take out card of Rockwell PLC / Read out data sets with the PC / Erase Data sets
Warning : Data Log is stopped - x Check Rockwell Card / Switch Key of Rockwell to Stop Mode / Take out card of Rockwell PLC / Read out data sets with the PC / Erase Data sets