BNP b2255 (Eng) e PDF

CNC
C6/C64
CONNECTION AND MAINTENANCE MANUAL
BNP-B2255E(ENG)
MELDAS and MELSEC are registered trademarks of Mitsubishi Electric Corporation.
Other brands and product names throughout this manual are trademarks or registered trademarks of their
respective holders.
Introduction
This manual is called MELDAS C6/C64 CONNECTION AND MAINTENANCE MANUAL and
covers the items related to installation, connection and maintenance of this NC unit. Read
this manual thoroughly before using. For safe use, fully understand "Precautions for Safety"
on the next page first.
Details described in this manual:
CAUTION
For items described as "Restrictions" or "Usable State" in this manual, the instruction
manual issued by the machine tool builder takes precedence over this manual.
Items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all option functions are added. Confirm the
specifications issued by the machine tool builder before use.
Refer to the Instruction Manual issued by each machine tool builder for details on each
machine tool.
Some screens and functions may differ depending on each NC system (or version), and
some functions may not be possible. Please confirm the specifications before use.
The following manuals can be used for reference:
MELDAS C6/C64/C64T Instruction Manual ･･･････････････････････ BNP-B2259

MELDAS C6/C64/C64T PLC Interface Manual ････････････････････ BNP-B2261
MELDAS C6/C64/C64T Parameter Manual ･･･････････････････････ BNP-B2267
Precautions for Safety
Always read this manual and enclosed documents before installation, operation,
maintenance and inspection to ensure correct usage. Thoroughly understand the basics,
safety information and precautions of the devices before using.
This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".
When the user could be subject to imminent fatalities or

DANGER serious injuries if handling is mistaken.
When the user could be subject to fatalities or serious
WARNING injuries if handling is mistaken.
When the user could be subject to minor or moderate
CAUTION injuries or the property could be damaged if handling is
mistaken.
Note that the items under " CAUTION", could lead to serious consequences as well
depending on the situation. Please follow all items listed in “Precautions for Safety” as they
are equally important.
For Safe Use
This product is not designed or manufactured on the assumption that the product will be
used for the equipment or systems that are to be subject to any fatal consequences. Please
inquire our customer service department about any particular usage other than the normal
usage as a machine tool.
1. Items related to prevention of electric shocks.

WARNING
Do not open/close the front cover while the power is ON or during operation. The high voltage
terminals and charged sections will be exposed, and this could result in electric shocks.
Do not remove the front cover even when the power is OFF, except for the wiring works or periodic
inspections. The inside of the controller and servo drive unit are charged, and this could result in
electric shocks.
Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester,
etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this
could result in electric shocks.
Earth ground the controller, servo drive unit and servomotor according to the local laws. (In Japan,
ground the 200V Series input products with Class C or higher protective grounding and the 400V
Series input with Class D or higher protective grounding.)
All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure
to observe this could result in electric shocks. Contact your nearby Service Center or Service
Station for replacing parts and servicing.
Wire the controller, servo drive unit and servomotor after installation. Failure to observe this could
result in electric shocks.
Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to
observe this could result in electric shocks.
Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric
shocks.
2. Items related to prevention of fire
CAUTION
Install the controller, servo drive unit, servomotor and regenerative resistor on non-combustible
material. Installation directly on or near combustible materials could result in fires.
If any malfunction in the unit is observed, shut off the power at the unit’s input power side.
Continuous flow of large current could result in fires.
Install an appropriate NFB (circuit breaker) and MC (contactor) on the power input section of the
servo drive unit and configure the sequence that shuts the power off upon drive unit’s emergency
stop or alarm.
When a breaker is shared for multiple power supply units, the breaker may not function upon
short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is
dangerous.
Incorrect wiring and connections could cause the devices to damage or burn.
3. Items related to prevention of bodily injury or property damage

DANGER
When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your
hand or property will not be trapped in the servomotors or other metal objects. Also keep the
devices with low magnetic tolerance away from the product.
CAUTION
Do not apply voltages to other than those indicated in the connection manual for the controller or
specifications manual for the servo drive unit. Failure to observe this could cause the devices to
rupture or damage, etc.
Incorrect terminal connections could cause the devices to rupture or damage, etc.
Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.
Persons wearing medical devices, such as pacemakers, must stay away from this unit. The
electromagnetic waves could adversely affect the medical devices.
Fins on the rear of the unit, regenerative resistor and servomotor, etc., will be hot during operation
and for a while after the power has been turned OFF. Do not touch or place the parts and cables,
etc. close to these sections. Failure to observe this could result in burns.
Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or
face away from the spindle during rotation.
4. General Precautions
Always follow the precautions below. Incorrect handling could result in faults, injuries or
electric shocks, etc.
(1) Transportation and installation

CAUTION
Correctly transport the products according to the weights.
Use servomotor’s suspension bolts to transport the servomotor itself. Do not use it to transport the
servomotor after installation onto the machine.
Do not stack the products exceeding the indicated limit.
Do not hold the cables, shaft or detector when transporting the servomotor.
Do not transport the controller or servo drive unit by suspending or holding the connected wires or
cables.
Do not hold the front cover when transporting the servo drive unit, or the front cover could come off,
causing the unit to drop.
Install on a non-combustible place where the unit’s or motor’s weight can be withstood according to
the instruction manual.
The servomotor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water
to contact or enter the motor. Prevent the oil-soaked cutting chips from being accumulated on the
motor.
When installing the motor facing upwards, take measures on the machine side so that gear oil, etc.,
will not enter the motor shaft.
Do not remove the detector from the servomotor. (The detector installation screw is treated with
sealing.)
Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips,
or combustible foreign matters such as oil, to enter the controller, servo drive unit or servomotor.
Failure to observe this could result in rupture or damage.
Do not get on the product or place heavy objects on it.
Provide appropriate distance between the controller/servo drive unit and inner surface of the control
panel/other devices.
Do not install or operate the controller, servo drive unit or servomotor that is damaged or has missing
parts.
CAUTION
Take care not to cut hands, etc. with the heat radiating fins or metal edges.
Do not block the intake/outtake ports of the servomotor with the cooling fan.
Install the controller’s display unit and operation board unit on the spot where cutting oil will not
reach.
The controller, servo drive unit and servomotor are precision devices, so do not drop or apply
thumping vibration and strong impacts on them.
Hard disk unit is a precision device, so do not drop or apply strong impacts on it.
Store and use the units according to the environment conditions indicated in each specifications
manual.
Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.
Always install the servomotor with reduction gear in the designated direction. Failure to observe this
could result in oil leaks.
Always install a cover, etc., over the shaft so that the rotary section of the spindle motor cannot be
touched during motor rotation.
When using a coupling connection to the servomotor shaft end, do not apply impacts by
hammering, etc. The detector could be damaged.
Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation
smaller than the tolerable radial load of the shaft.
Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could
cause the shaft to break.
Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could
be damaged.
Before using this product after a long period of storage, please contact the Mitsubishi Service
Station or Service Center.
Following the UN recommendations, battery units and batteries should be transported based on the
international regulations such as those determined by International Civil Aviation Organization
(ICAO), International Air Transport Association (IATA), International Maritime Organization (IMO)
and U.S. Department of Transportation (DOT).
(2) Items related to wiring
CAUTION
Correctly wire this product. Failure to observe this could result in servomotor runaway, etc.
Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of
the servo drive unit.
Correctly connect the output side (terminal U, V, W). The servomotor will not run properly if
incorrectly connected.
Always install an AC reactor per each power supply unit.
Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for
multiple power supply units.
Do not directly connect a commercial power supply to the servomotor. Failure to observe this could
result in faults.
When using an inductive load such as relays, always connect a diode in parallel to the load as a
noise countermeasure.
When using a capacitive load such as a lamp, always connect a protective resistor in series to the
load to suppress rush currents.
Do not mistake the direction of the surge absorption diode to be installed on the DC relay for the
control output signal. If mistaken, the signal will not be output due to fault in the drive unit, and
consequently the protective circuit, such as emergency stop, could be disabled.
Servo drive unit Servo drive unit
COM COM
(24VDC) (24VDC)
Control Control
output output
RA RA
signal signal
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the PCBs while the power is ON.
Do not pull the cables when connecting/disconnecting it.
Securely tighten the cable connector fixing screw or fixing mechanism. Insufficient fixing could result
in dislocation during operation.
Always treat the shield cables indicated in the Connection Manual with grounding measures such
as cable clamps.
CAUTION
Separate the signal wire from the drive line or power line when wiring.
Use wires and cables whose wire diameter, heat resistance level and bending capacity are
compatible with the system.
Ground the device according to the requirements of the country where the device is to be used.
Wire the heat radiating fins and wires so that they do not contact.
When using the RS-232C device as a peripheral device, caution must be paid for connector
connection/disconnection.
Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect
the connector with the AC power supply on the device side OFF.
NC Device Switch AC socket

unit
RS-232C
(3) Adjustments
CAUTION
Check and adjust programs and each parameter before starting operation. Unpredictable
operations could occur depending on the machine.
Do not make drastic adjustments or changes as the operation could become unstable.
(4) Usage
CAUTION
Install an external emergency stop circuit so that the power will turn OFF followed by the immediate
operation stop. A contactor, etc., is required in addition to the shutoff function mounted in the
controller.
Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the
controller, servo drive unit or servomotor.
Only a qualified technician may disassemble or repair this product.

CAUTION
Do not alter.
Use a noise filter, etc. to reduce the effect of electromagnetic disturbances. Electromagnetic
disturbances could adversely affect the electronic devices used near the servo drive unit.
Use the servo drive unit, servomotor and each regenerative resistor with the designated
combination. Failure to observe this could result in fires or faults.
The combination of the servomotor and servo drive unit that can be used is determined. Be sure to
check the models of servomotor and servo drive unit before test operation.
The brakes (electromagnetic brakes) mounted in the servomotor are used for the purpose of
holding, and must not be used for normal braking. Also, do not run the motor with the motor brake
applied. Motor brake is used for the purpose of holding.
For the system running via a timing belt, install a brake on the machine side so that safety can be
ensured.
Be sure to confirm SERVO OFF (or READY OFF) when applying the magnetic brake. Also, be sure
to confirm SERVO ON prior to releasing the brake.
When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the
brake terminal.
Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The
cannon plug pins could be damaged by sparks.
After changing programs/parameters, or after maintenance/inspection, always carry out a test

operation before starting actual operation.
Use the power (input voltage, input frequency, tolerable instantaneous power failure time) that are
complied with the power specification conditions indicated in each Specifications manual.
When making detector cables, do not mistake connection. Failure to observe this could result in
malfunction, runaway or fire.
When using NC card, first power ON the NC card, and then the base I/O unit. If the base I/O unit is
powered ON first, current flows from the connection cable to the NC card, resulting in malfunction in
the PC or the cards installed in the PC.
(5) Troubleshooting
CAUTION
Use a servomotor with electromagnetic brakes Shut off with motor Shut off with CNC
brake control output brake control PLC
or establish an external brake mechanism for output
the purpose of holding; this serves as
countermeasures for possible hazardous
situation caused by power failure or product Servomotor MBR EMG
fault.
Electro-
magnetic 24VDC
Use a double circuit structure for the brake
electromagnetic brake’s operation circuit so
that the brakes will activate even when the
external emergency stop signal is issued.
The machine could suddenly restart when the power is restored after an instantaneous power
failure, so stay away from the machine. (Design the machine so that the operator safety can be
ensured even if the machine restarts.)
To secure the absolute position, do not shut off the servo drive unit’s control power supply when its
battery voltage becomes low (warning 9F)
If the battery voltage drop warning alarm occurs, make sure to back up the machining programs,
tool data and parameters, etc. with the input/output device before replacing the battery.
Depending on the level of voltage drop, there is the possibility of memory loss. Reload all the data
backed up before the alarm occurrence.
(6) Maintenance, inspection and part replacement

CAUTION
Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back
up those data before maintenance and inspections.
When replacing the battery on the controller side, the machining programs, tool data and
parameters, etc., should be backed up with the input/output device beforehand.
In case the memory is damaged in replacing the batteries, reload all the data backed up before the
alarm occurrence.
The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage
due to capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx.
every five years even when used in a normal environment. Contact the Service Center or Service
Station for replacements.
Do not perform a megger test (insulation resistance measurement) during inspection.
Do not replace parts or devices while the power is ON.

CAUTION
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
The hard disk unit has a service life, and must be replaced before its expiration.
As a precautionary measure, always back up the customer’s data stored in the hard disk unit. The
safety of the customer’s data stored in the hard disk unit cannot be guaranteed.
There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller
unit. Be careful not to break the heat radiating fins during maintenance or replacement.
(7) Disposal
CAUTION
Take the batteries and backlights for LCD off from the controller, servo drive unit and servomotor,
and dispose of them as general industrial wastes.
Do not alter or disassemble controller, servo drive unit, or servomotor.
Dispose of the spent batteries and the backlights for LCD according to the local laws.
(8) General precautions

To explain the details, drawings given in this instruction manual, etc., may show the unit with the cover or
safety partition removed. When operating the product, always place the cover or partitions back to their
original position, and operate as indicated in the instruction manual, etc.
CONTENTS
I. Connection Manual
1. OUTLINE .......................................................................................................................... I-1

2. CONFIGURATION ............................................................................................................. I-2
2.1 System Configuration................................................................................................ I-2
2.2 List of Configuration Units ......................................................................................... I-3
3. INSTALLATION ................................................................................................................. I-6
3.1 General Specification ................................................................................................ I-6
3.2 General Connection Diagram.................................................................................... I-8
3.3 Countermeasures against Heat Radiation .............................................................. I-11
3.4 Noise Countermeasures ......................................................................................... I-12
3.4.1 Connection of Frame Ground (FG) ................................................................ I-12
3.4.2 Shield Clamping of Cables............................................................................. I-13
3.4.3 Connection of Spark Killer ............................................................................. I-14
3.4.4 Countermeasures against Lightning Surge Protection .................................. I-15
3.5 Installation ............................................................................................................... I-17
3.6 Mounting Conditions ............................................................................................... I-18
3.7 Turning the Power ON Again .................................................................................. I-19
4. CONTROL UNIT CONNECTIONS................................................................................... I-20
4.1 Names of Each Control Unit Part ............................................................................ I-20
4.2 Connecting the Power Supply................................................................................. I-21
4.3 Connecting the Communication Terminal ............................................................... I-22
4.4 Connecting the Synchronous Feed Encoder .......................................................... I-23
4.5 Connecting the Sensor Signal (skip)....................................................................... I-24
4.6 Connecting the Servo Drive Unit............................................................................. I-25
4.7 Connecting the Manual Pulse Generator ................................................................ I-26
4.8 Connecting the Machine Control Signal.................................................................. I-27
4.9 Connecting the Remote I/O Unit ............................................................................. I-32
4.10 Connecting the RS-232C Device .......................................................................... I-34
4.11 Connecting Other Peripheral Devices................................................................... I-35
4.12 Connecting the Display Unit with Ethernet............................................................ I-38
4.13 Connecting the Network with MELSECNET/10 .................................................... I-39
4.14 Connecting the IO Device with CC-Link................................................................ I-41
4.15 Connecting the IO Device with DeviceNet ............................................................ I-43
4.16 Control Unit Connector Pin Assignments.............................................................. I-45
I
5. CONNECTION OF COMMUNICATION TERMINAL ....................................................... I-48
5.1 Outline of Communication Terminal........................................................................ I-48
5.2 Connection of Power Supply................................................................................... I-49
5.2.1 Connection of Power Supply to 7.2-type Monochrome LCD
(FCUA-LD100/FCUA-LD10+KB20)................................................................ I-49
(FCU6-DUT32+KB021) .................................................................................. I-50
5.2.3 Connection of Power Supply to 9-type CRT
(FCUA-CT100/FCUA-CR10+KB10) ............................................................. I-51
5.3 Internal Connections ............................................................................................... I-52
5.4 Connection of Remote I/O Unit ............................................................................... I-53
5.5 Example of Connecting Multiple Control Units to the Communication
Terminal .................................................................................................................. I-54
6. CONNECTION OF REMOTE I/O UNIT............................................................................ I-55
6.1 Outline of Remote I/O Unit ...................................................................................... I-55
6.2 Names of Each Remote I/O Unit Section................................................................ I-56
6.3 Setting the Station No. When Using Multiple Remote I/O Units.............................. I-57
6.4 Connection of Remote I/O Power Supply ............................................................... I-58
6.5 Outline of Digital Signal Input Circuit....................................................................... I-59
6.6 Outline of Digital Signal Output Circuit.................................................................... I-61
6.7 Outline of Analog Signal Output Circuit................................................................... I-62
6.8 Outline of Analog Signal Input Circuit ..................................................................... I-63
6.9 Connection of FCUA-DX10 o /13 o /14 o Unit and Machine Control Signal ........... I-64
6.10 Connection of FCUA-DX11o Unit and Machine Control Signal ............................ I-66
6.11 Connection of FCUA-DX12 o Unit and Machine Control Signal ........................... I-68
6.12 Connection of FCUA-DX13 o Unit and Manual Pulse Generator.......................... I-70
6.13 Outline of FCUA-DX13 o Unit Pulse Input Circuit ................................................. I-71
6.14 Connection of FCUA-DX14 o Unit and Analog Input/Output Signal...................... I-72
6.15 Cables ................................................................................................................... I-73
APPENDIX 1 OUTLINE AND INSTALLATION DIMENSIONS FOR CONTROL UNIT .... I-74
Appendix 1.1 Outline and Installation Dimensions for Control Unit............................... I-74
Appendix 1.2 Outline and Installation Dimensions for Control Unit
with External Extension Unit.................................................................... I-75
APPENDIX 2 OUTLINE AND INSTALLATION DIMENSIONS FOR COMMUNICATION
TERMINAL .................................................................................................. I-76
Appendix 2.1 Outline and Installation Dimensions for FCUA-CT100............................ I-76
Appendix 2.2 Outline and Installation Dimensions for FCUA-CR10 ............................. I-77
Appendix 2.3 Outline and Installation Dimensions for FCUA-LD100 ............................ I-78
Appendix 2.4 Outline and Installation Dimensions for FCUA-LD10 and KB20 ............. I-79
Appendix 2.5 Outline and Installation Dimensions for FCU6-DUT32, KB021............... I-80
APPENDIX 3 OUTLINE AND INSTALLATION DIMENSIONS FOR
REMOTE I/O UNIT...................................................................................... I-81
MANUAL PULSE GENERATOR................................................................ I-82
II
SYNCHRONOUS FEED ENCODER .......................................................... I-83
GROUNDING PLATE AND CLAMP FITTING............................................ I-84
APPENDIX 7 CABLE MANUFACTURING DRAWINGS .................................................. I-85
Appendix 7.1 F310 Cable Manufacturing Drawing........................................................ I-86
Appendix 7.9 FCUA-R000 Cable Manufacturing Drawing ............................................ I-94
Appendix 7.10 FCUA-R050 Cable Manufacturing Drawing .......................................... I-95
Appendix 7.15 FCUA-R220 Cable Manufacturing Drawing ........................................ I-100
Appendix 7.16 F300 Cable Manufacturing Drawing.................................................... I-101
APPENDIX 8 LIST OF CONNECTOR SETS .................................................................. I-104
APPENDIX 9 EMC INSTALLATION GUIDELINES ........................................................ I-104
Appendix 9.1 Introduction ........................................................................................... I-104
Appendix 9.2 EMC Directives ..................................................................................... I-105
Appendix 9.3 EMC Countermeasures......................................................................... I-106
Appendix 9.4 Panel Structure ..................................................................................... I-107
Appendix 9.4.1 Countermeasures for control panel body ..................................... I-107
Appendix 9.4.2 Countermeasures for door ........................................................... I-108
Appendix 9.4.3 Countermeasures for power supply ............................................. I-109
Appendix 9.5 Countermeasures for Wiring in Panel ................................................... I-110
Appendix 9.5.1 Precautions for wiring in panel ..................................................... I-110
Appendix 9.5.2 NC Unit grounding wire ................................................................ I-111
Appendix 9.5.3 Shield treatment of cables ........................................................... I-112
Appendix 9.6 Parts for EMC Countermeasures ........................................................... I-114
Appendix 9.6.1 Shield clamp fitting....................................................................... I-114
Appendix 9.6.2 Ferrite core................................................................................... I-115
Appendix 9.6.3 Surge protector ............................................................................ I-116
Appendix 9.6.4 Selection of stabilized power supply ............................................ I-119
III
II. Maintenance Manual
1. OUTLINE .........................................................................................................................II-1
1.1 Table of Configuration Lists ..................................................................................... II-1
1.2 Control Section Module Configuration ..................................................................... II-2
2. EXPLANATION OF MODULE FUNCTIONS ....................................................................II-3
2.1 HR851 Card ............................................................................................................. II-3
2.2 HR899 Card ............................................................................................................. II-5
2.3 HR891 Card ............................................................................................................. II-6
2.4 HR881/882/883/884 Card ........................................................................................ II-7
2.5 HR875/876 Card ...................................................................................................... II-8
2.6 HR877/878 Card ...................................................................................................... II-9
2.7 HR877/879 Card .................................................................................................... II-11
2.8 HR865 Card ........................................................................................................... II-13
2.9 HR871 Card ........................................................................................................... II-16
3. TROUBLESHOOTING ....................................................................................................II-17
3.1 List of Unit LEDs .................................................................................................... II-17
3.2 Troubleshooting ..................................................................................................... II-18
3.2.1 Confirmation of trouble state......................................................................... II-18
3.2.2 When in trouble............................................................................................. II-19
4. Daily maintenance and periodic inspection and maintenance .................................II-23
4.1 Maintenance Tools................................................................................................. II-23
4.2 Maintenance Items................................................................................................. II-23
4.2.1 Escutcheon ................................................................................................... II-24
4.2.2 LCD Panel..................................................................................................... II-24
4.2.3 IC Card.......................................................................................................... II-24
4.3 Replacement Methods ........................................................................................... II-25
4.3.1 Cable............................................................................................................. II-25
4.3.2 Durable parts ................................................................................................ II-27
4.3.3 Control Unit ................................................................................................... II-29
4.3.4 Control PCB .................................................................................................. II-31
IV
I. Connection Manual
1. OUTLINE
1. OUTLINE
This manual explains the items required for installing and connecting the MELDAS C6/C64.
Read this manual thoroughly and understand the product's functions and performance before starting to
use.
This manual is written on the assumption that all option functions are added, but the actually delivered
device may not have all functions.
Refer to the following documents for explanations on the functions.

MELDAS C6/C64 Specifications Manual ................................................................ BNP-B2266
MELDAS C6/C64/C64T PLC Interface Manual ...................................................... BNP-B2261
MELDAS AC Servo and Spindle MDS-C1 Series Specifications Manual .............. BNP-C3000
MELDAS MDS-B-SVJ2 Series Specifications Manual ........................................... BNP-B3937
Refer to the following document for details on the EMC Instructions for the European CE Marking.
EMC Installation Guidelines .................................................................................... BNP-B2230
I-1
2. CONFIGURATION
2.1 System Configuration
2. CONFIGURATION
2.1 System Configuration
Ethernet
communication device Communication terminal
Operation
panel, etc.
Remote I/O unit DX1
Other C6/C64 control unit

C6/C64 control unit
MITSUBISHI
MELDAS
C64
MITSUBISHI
LED1
MELDAS
C64
SERVO1 SERVO
2 DC24V
IN
ENC HANDL IC CARD

E
SIO TERMINA
L
SKIP
Servo drive unit Servo drive unit Spindle drive unit Power supply unit
MDS-B-SVJ2- MDS-B/C1-V1/V2- MDS-B/C1-SP- MDS-B/C1-CV
EXT
MR-J2-CT MDS-B-SPJ2- MDS-B-CVE-

(Auxiliary axis)
DIO
MAINTENANC
EXT
MITSUBISHI
MDS-B-SVJ2
Synchronous
feed encoder
Remote I/O unit
DX1 Sensor
Manual pulse generator RS-232C device

Max. 4
Servomotor Spindle motor
channels
Legend
: Connections described in this
manual.
Machine control : Connections described in separate
signal documents.
I-2
2. CONFIGURATION
2.2 List of Configuration Units
1. Control unit
Configuration
Type Details
element
FCU6-MU043 C6 Control unit HR851 card Main card
FCU6-MU042 C64 Control unit HR891 card Back panel
FCU6-MU041 C64T Control unit HR899 card IC card interface
2. Extension unit
Configuration
Type Details
element
FCU6-EX871 DeviceNet (Master) HR871 card Expansion card
FCU6-EX872 DeviceNet (Slave) HR872 card Expansion card
FCU6-EX873 FL-net HR873 card Expansion card
FCU6-EX875 Ethernet HR875/876 card Expansion card, Use as set
FCU6-EX878 MELSECNET10 (Coaxial
HR877/878 card Expansion card, Use as set
interface)
FCU6-EX879 MELSECNET10 (Optical
HR877/879 card Expansion card, Use as set
interface)
FCU6-EX878 MELSECNET/10 (Coaxial) HR877/878 card Use as set
FCU6-EX879 MELSECNET/10 (Optical) HR877/879 card Use as set
FCU6-HR865 CC-Link HR865 card Expansion card
FCU6-EX871- DeviceNet
HR871 card Expansion card
40
FCU6-HR881 Extension DIO (Sink type) HR881 card Expansion card
Extension DIO
FCU6-HR882 HR882 card Expansion card
(Sink type, with AO)
FCU6-HR883 Extension DIO (Source type) HR883 card Expansion card
Extension DIO
FCU6-HR884 HR884 card Expansion card
(Source type, with AO)
Extension back panel, a set of
FCU6-HR893 External extension unit HR893 card
metal plates
I-3
2. CONFIGURATION
3. Communication terminal (display/NC keyboard)

Configuration
Type Details
element
7.2- type mono-
7.2-type monochrome LCD chrome LCD
with integrated keyboard
FCUA-LD100 RX213 card Control card 24VDC input
(Integrated type/machining
system sheet) Key switch /
escutcheon
7.2- type monochrome 7.2- type mono-
LCD with display unit chrome LCD Use as set with FCUA-KB20
FCUA-LD10
(Keyboard separated Escutcheon Control card 24VDC input
type) RX213 card
10.4- type monochrome 10.4- type mono-
LCD with display unit chrome LCD Use as set with FCUA-KB20
FCU6-DUT32
(Keyboard separated Escutcheon Control card 24VDC input
type) RX215 card
Keyboard integrated type 9- type CRT
with 9- type CRT RX211 card Control card 24VDC input
FCUA-CT100
(Integrated type/machining Key switch / CRT 100VAC input
system sheet) escutcheon
Keyboard integrated type 9- type CRT
with 9- type CRT RX211 card Control card 24VDC input
FCUA-CT120
(Integrated type/lathe Key switch / CRT 100VAC input
system sheet) escutcheon
Display unit with 9- type 9- type CRT Use as set with FCUA-KB10
FCUA-CR10 CRT Escutcheon Control card 24VDC input
(Keyboard separated type) CRT 100VAC input
Keyboard Key switch
FCUA-KB10 (Separated type/machining Use as set with FCUA-CR10
system sheet) RX211 card
Keyboard Key switch
Use as set with FCUA-LD10 or
FCUA-KB20 (Separated type/machining
FCU6-DUT32
system sheet)
Keyboard Key switch Use as set with FCU6-DUT32
FCU6-KB021 (Separated type/machining (FCUA-KB20 with changed
system sheet) outline dimensions)
Keyboard Key switch
Use as set with FCUA-LD10 or
FCUA-KB30 (Separated type/lathe
FCU6-DUT32
system sheet)
Keyboard Key switch Use as set with FCU6-DUT32
FCU6-KB031 (Separated type/lathe (FCUA-KB30 with changed
system sheet) outline dimensions)
4. Peripheral device
Configuration
Type Details
element
HD60 Manual pulse generator With MELDAS logo
HD61-1 Manual pulse generator Without MELDAS logo
Ground plate D Grounding plate D, one set
Ground plate E Grounding plate E, one set
I-4
2. CONFIGURATION
5. Remote I/O unit

Configuration
Type Details
element
Base PCB : DI (sink/source)/
RX311
DI (sink/source)/DO (sink) DO (sink) = 32/32
FCUA-DX100
= 32/32
Case
RX311
DO (sink) = 32/32
DI (sink/source)/DO (sink)
FCUA-DX110 Add-on PCB : DI (sink/source)/
= 64/48 RX321-1
DO (sink) = 32/16
Case
RX311
DO (sink) = 32/32
DI (sink/source)/DO (sink) Add-on PCB : DI (sink/source)/
FCUA-DX120 = 64/48 DO (sink) = 32/16
RX321
Analog output 1 point analog output 1
point
Case
RX311
FCUA-DX130 = 32/32 Add-on PCB : Manual pulse
RX331
Manual pulse 2ch generator 2ch
Case
RX311
= 32/32 Add-on PCB : Analog input 4
FCUA-DX140
Analog input 4 points, RX341 points, analog
analog output 1 point output 1 point
Case
RX312
DI (sink/source)/ DO (source) = 32/32
FCUA-DX101
DO (source) = 32/32
Case
RX312
DO (source) = 32/32
DI (sink/source)/
FCUA-DX111 Add-on PCB : DI (sink/source)/
DO (source) = 64/48 RX322-1
DO (source) = 32/16
Case
RX312
DO (source) = 32/32
DI (sink/source)/ Add-on PCB : DI (sink/source)/
FCUA-DX121 DO (source) = 64/48 DO (source) = 32/16
RX322
Analog output 1 point analog output 1
point
Case
RX312
FCUA-DX131 DO (source) = 32/32 Add-on PCB : Manual pulse
RX331
Manual pulse 2ch generator 2ch
Case
RX312
DO (source) = 32/32 Add-on PCB : Analog input 4
FCUA-DX141
Analog input 4 points, RX341 points, analog
analog output 1 point output 1 point
Case
I-5
3. INSTALLATION
3.1 General Specification
3. INSTALLATION
Type name FCU6-MU043/MU042/MU041
Unit name Control unit
Ambient During operation 0 to 55°C
General specifications
temperature During storage –20 to 60°C

Long term, Up to 75% RH (with no dew condensation)
Ambient During operation
Short term (Within 1 month), Up to 95% RH (with no dew condensation)
humidity
During storage Up to 75% RH (with no dew condensation)
Vibration resistance 4.9m/s2 or less (during operation)
Shock resistance 29.4m/s2 or less (during operation)
Working atmosphere No corrosive gases, dust or oil mist
Power noise 1kV (P-P)
specifica-t
Power voltage 24VDC±5% Ripple ±5% (P-P)

Power
ions
Instantaneous stop tolerance time 2.1ms (during 24VDC line cutting)

Current consumption 3A (max.)
Heating value 70W (during full option)
Weight 1.6kg
Unit size Refer to Appendix.
Type name MDS-B-SPJ2- MDS-B-SVJ2-

Unit name Spindle drive unit Servo drive unit
specifications
General

Up to 90% RH (with no dew condensation)
humidity During storage
Up to 90% RH (with no dew condensation)
3-phase 200VAC/230VAC –15% +10%
specifica-
Power voltage
50/60Hz ±5%
Power
tions
Instantaneous stop tolerance time 20ms

Power consumption Differs according to motor in use Differs according to motor in use
Heating value (Note 1) (Note 2)
MDS-B/C1-SP- MDS-B/C1-V1/V2- MDS-A-CR/MDS-

Type name
C1-CV
Unit name Spindle drive unit Servo drive unit Power supply unit
specifications
General
Ambient During operation Up to 90% RH (with no dew condensation)

humidity During storage Up to 90% RH (with no dew condensation)
3-phase 200VAC/230VAC –15% +10%
specifica-
Power voltage
50/60Hz ±5%
Power
tions
Instantaneous stop tolerance time 20ms

Power consumption
Differs according to motor in use (Note 3)
Heating value
(Note 1) Refer to the MDS-B-SPJ2 Specifications Manual.
(Note 2) Refer to the MDS-B-SVJ2 Specifications Manual.
(Note 3) Refer to the MDS-B Series Specifications Manual and MDS-C1 Series Specifications Manual.
I-6
3. INSTALLATION
FCUA-LD100/ FCU6-DUT32 FCUA-CT100/

Type name
FCUA-LD10+KB20 +KB021 FCUA-CR10+KB10
Unit name Communication terminal
Ambient During operation 0 to 50°C 0 to 55°C
temperature During storage –20 to 60°C –20 to 65°C

humidity
Single phase 100 to
115VAC
Power specifications
24VDC±5% –15%+10%
Power voltage
Ripple ±5% (P-P) 50/60Hz±5%
24VDC±5%
Ripple ±5% (P-P)
Instantaneous stop tolerance time Follows specifications of 24VDC power supply being used
100V, 0.4A
Current consumption 24V, 0.9A
24V, 0.6A
Heating value 20W 55W
Weight 1600g 2200g 4800g
FCUA- FCUA- FCUA- FCUA- FCUA-

Type name
DX10 DX11 DX12 DX13 DX14
Unit name Remote I/O unit

humidity
Power voltage 24VDC±5% Ripple ±5% (P-P)
specifica-
Power
tions
Instantaneous stop tolerance time –

24V, 0.7A
Current consumption 24V, 1.5A (Note 4) 24V, 0.7A (Note 4)
(Note 4)
60W
Heating value 110W (Note 5) 60W (Note 5)
(Note 5)
Weight 470g 570g 590g 550g
(Note 4) Only the amount consumed by the control circuit.
(Note 5) When all points of the machine input/output interface circuit are operating.
I-7
3. INSTALLATION
3.2 General Connection Diagram
(1) When using the communication terminal Key

for the display unit : User-prepared parts
R S T 3-phase 200VAC to 230VAC
: Connectors enclosed with remote I/O unit and
communication terminal.
No-fuse breaker (NFB)
Communication terminal Remote I/O unit
ON (Only the access from R register)
OFF LD100/LD10+KB20/DUT32+KB021
DX1
/CT100/CR10+KB10
R300 cable
MC /R301 cable
MC R300 cable Operation

/R301 cable panel
Insert when required
MC DCIN RIO1 RIO2
CR02 MC link B
Stablized 24VDC
power supply
CR01 CR05 Terminator
R211 cable R-TM
NFB R220 cable or To next remote
FG 24VDC I/O unit
24VDC R220 FG
FG R211
cable DC24V cable
R220
Control unit FG
R000 cable
DCIN SERVO1 cable
SERVO2 F320 cable/F321 cable Manual pulse

/F322 cable generator
HANDLE R050 cable/R051 cable FCUA-HD60
R054 cable/R055 cable Synchronous feed encoder
ENC OSE1024-3-15-
MELSEC, etc.
IC memory card RS-232C device
Expansion card 2 Personal computer
F310 cable
(GX-Developer)
(When network card /F311 cable
is selected.) /F312 cable
SIO RS-232C cable
R000 cable
TERMINAL RS-422 cable
F340 cable
SKIP R
Expansion card 1 F351 cable
DI R Machine control
(When DIO card
F351 cable relay/contact
DO
is selected.)
F350 cable
DIO
RIO-M/S RIO-M
Remote I/O unit
Sensor contact
DX1 Max.4 points
R300 cable
/R301 cable R
R211 cable Machine control
R300 cable R
/R301 cable relay/contact
C6
DCIN RIO1 RIO2
R211 cable MC link B Terminator R-TM

MC1 or
DC24V FG R211
R220 cable cable To next remote
Servo drive unit I/O unit
Spindle drive unit
MC1 MC1 MDS-B-SVJ2- MDS-B-SPJ2-
To next unit
CN1A CN1B CN1A CN1B MC link A Terminator A-TM
R000 cable
L1 L1 For standard specifications final axis
L2 L2
L3 L3 Battery unit
L11 L11 L11 L11 L11 BT-
L21 L21 L21 L21 L21
Regenerative resister MC1 MC1 MC1 CN1A1
Regenerative resistor
FCUA- FCUA-
C C R000 cable
AC servomotor P Spindle motor P
with detector N with detector N
D D For absolute position
U U specifications final axis
V IM V
SM W W
CN2 CN2
Detector CNV2 cable FG CNV2 cable FG
Detector
/CNV12 cable FG /CNV12 cable FG
FG FG
(Note) This diagram shows a general connection example. The actual connection may differ depending on the specifications.
I-8
3. INSTALLATION
Key
(2) When using GOT or personal
computer for the display unit : User-prepared parts
R S T 3-phase 200VAC to 230VAC : Connectors enclosed with remote I/O unit and
communication terminal
No-fuse breaker (NFB)
ON OFF
GOT
MC
MC Ethernet cable
Insert when required
MC
Stabilized DC24V
power supply
NFB FG
R220 cable
DC24V
Control unit FG R000

cable
DCIN
SERVO1
SERVO2 F320 cable/F321 cable
/F322 cable Manual pulse generator
HANDLE R050 cable/R051 cable FCUA-HD60
R054 cable/R055 cable
Synchronous feed encoder
ENC
OSE1024-3-15-□□
IC memory card RS-232C device GOT Personal computer
Expansion card 2 (GX-Developer)
(Ethernet)
F310 cable RS-232C cable
/F311 cable
/F312 cable RS-422 cable
SIO
RS-232C cable
TERMINAL
F340 cable
Expansion card 1 SKIP
F351 cable R
DI
F351 cable R Machine control
(When DIO card DO
is selected.) relay/contact
F350 cable
DIO
RIO-M/S RIO-M
Remote I/O unit
Sensor contact
DX1□□ Max. 4 points
R300 cable
/R301 cable R
R211 cable R300 cable R Machine control
/R301 cable relay/contact
C6
DCIN RIO1 RIO2
MC link B Terminator R-TM

R211 cable
MC1 or
FG R211
DC24V
R220 cable cable To next remote
I/O unit
Servo drive unit Spindle drive unit
MC1 MC1
MDS-B-SVJ2-□□ MDS-B-SPJ2-□□
To next unit
CN1A CN1B CN1A CN1B MC link A Terminator A-TM
R000 cable
L1 L1 For standard specifications final axis
L2 L2
L3 L3 Battery unit
L11 L11 L1 L11
L1 BT-□
L21 L21 L21 L21 L21 R000 cable
Regenerative resistor MC1 MC1 MC1 CN1A1
FCUA-□□ Regenerative resistor
C FCUA-□□ C
AC servomotor P
Spindle motor P
with detector N N
D with detector For absolute position
D
U specifications final axis
SM V U
W IM V
W
CN2 CN2
Detector CNV2 cable FG CNV2 cable FG
/CNV12 cable FG Detector
/CNV12 cable FG
FG FG
(Note) When using GOT or personal computer for the display unit, an Ethernet card (FCU6-EX875) must be mounted in the control
unit's extension slot (EXT2).
I-9
3. INSTALLATION
(3) Example of Connection when Using V1/V2/SP for Drive Section
RST
Connect to
control unit SERVO1
Servo drive unit Spindle drive unit

MDS-B/C1-V1/V2- MDS-B/C1-SP-
(Note 2)
R000 cable R000 cable R000 cable Battery
CN1A CN1B CN1A CN1B unit
CN4 CN4
MDS-A-BT-4（4-axis）
L+ L+ MDS-A-BT-2（2-axis）
L- L-
L11 L11
L21 L21
AC servomotor Spindle motor MC1
U U
SM V IM V Power
W W supply
E E unit
ENC CN2 ENC CN2
L1 L2 L3 E
Motor end Motor end
detector detector
MC
B-AL
(Note 1) The drive section connection will differ according to the configuration of the servo amplifier and motor being used.
(Note 2) The R000 cable has the same specifications (connector types and connections) as the SH21 cable.
(Note 3) When connecting the spindle amplifier, set the axis No. to the value after the last servo axis.
(Note 4) The axis connected to the power supply unit is the last axis, or the axis connected to the battery unit.
CAUTION
Separate the signal wire from the drive line/power line when wiring.
I - 10
3. INSTALLATION
3.3 Countermeasures against Heat Radiation
3.3 Countermeasures against Heat Radiation

Please refer to the following procedures for heat radiation countermeasures.
Example of heat radiation countermeasures

<Hypothetical conditions>
(1) Average temperature in cabinet : T ≤ 55C°
(2) Cabinet peripheral temperature : Ta ≤ 0C° to 45C°
(3) Internal temperature rise value : ∆T = T - Ta(max) = 10 C°
Procedures for heat design

and verification <Supplement>
(1) Refer to section "3.1 General Specification" for the heat
generated by each unit.
Calculate total heat generated by (2) Enclosed cabinet (thin steel plate) cooling capacity (W1)
each mounted unit (W) calculation equation
W1 = U x A x ∆T
Calculate cabinet’s cooling capacity
6W/m × C°
2
(W1) U:
---with internal circulation fan
4W/m2 × C°
W ≤ W1
Comparison between ---without internal circulation fan
W and W1 A: Effective heat radiation area (m2)
W > W1 ∆T: Internal temperature rise value (10C°)
Selection of heat exchanger (Area where heat can be radiated from
cabinet)
<Caution>
Mounting design
When calculating the effective heat radiation area, do not
include the parts that contact other objects.
Collection of internal temperature
rise distribution data (3) Points of caution for heat radiation countermeasures
when designing mounting state
* Consider convection in cabinet (eliminate heat spots)
∆T ≤ 10C°
Evaluation * Collect hot air at suction port in heat exchanger cabinet.
(4) Criterion for internal temperature rise distribution data
∆T > 10C° ∆T (average value) ≤ 10C°
Improvements ∆Tmax (maximum value) ≤ 15C°
R (inconsistency ∆Tmax – ∆Tmin) ≤ 6C°
(Evaluate existence of heat spots)
Completion
Refer to section "3.1 General Specification" for the heat generated by each unit.
If heat accumulates at the top of the control unit, install a circulation fan in the operation box.
If the following conditions are not satisfied, install a circulation fan in the cabinet.
Criterion for internal temperature rise distribution data
∆T (average value) ≤ 10°C
∆Tmax (maximum value) ≤ 15°C
I - 11
3. INSTALLATION
3.4 Noise Countermeasures

3.4.1 Connection of Frame Ground (FG)
The frame should basically be grounded at one ground point.
Connect the control unit and base I/O unit's 0V (RG) to the FG on the 24VDC stabilized power supply side.
Communication terminal
OPERATION BOARD Ver.

FCU6-DUT32
MITSUBISHI ELECTRIC CORP.
J1
CR01
FG cable
CR03 CN24
J2
CR02
CR06 CR05
R220 cable Control unit

(24VDC)
R220 cable
(24VDC)
Short FG cable
DC24V
0V
FG
bar
(+)
AC input
FG cable
Stabilized power supply

(Prepare separately) Main grounding plate for
electric cabinet
I - 12
3. INSTALLATION
3.4.2 Shield Clamping of Cables
The shield cable connected to the control unit, servo amplifier and spindle amplifier must be connected to
the grounding plate to stabilize operation while preventing malfunctioning due to noise.
The shield can be connected to the grounding plate with lead wires, clamp fittings or the connector GND
plate. Refer to the following drawings to treat the shield cable.
Example of connection with lead wire
Soldering
Unit
Cable
Cable
Shield
Lead wire
Example of connection with connector GND plate
Cable
Shield
GND plate
Fold the cable shield over the sheath, and wrap copper foil tape around it. Connect the wound
copper foil tape to the connector’s GND plate.
Example of connection with clamp fitting
Shield Cable
Grounding plate Unit

Clamp fitting
Cable
Less than 0.8m

Shield
(1) Peel off part of the cable sheath and expose

the shield as shown in the drawing. Press the exposed
part against the grounding plate with the cable clamp fittings.
Clamp
(2) If the cable is thin, clamp several together in a bunch.
fitting
(3) Use adequate force when tightening the cable so that
the wire material is not damaged. Grounding
(4) Connect each grounding plate together and ground them at one point. plate
(5) Refer to APPENDIX 6 about the outline drawing of clamp fittings and grounding
plate.
I - 13
3. INSTALLATION
The cables connected to the control unit for which the shield must be connected to the ground are shown
below.
Unit name Connector name Application/function Cable shield treatment

SERVO1 Servo drive unit/spindle drive unit Required
SERVO2 Auxiliary axis Required
HANDLE Manual pulse generator Required
Control unit ENC Synchronous feed encoder Required
(FCU6-MU043) SIO RS-232C Required
(FCU6-MU042) TERMINAL Communication terminal Required
(FCU6-MU041) SKIP Sensor signal Required
DIO Machine input/output signal Not required
RIO-M Remote I/O unit Required
RIO-M/S Remote I/O unit Required
3.4.3 Connection of Spark Killer
The noise generated when the coil/contact operates must be removed.

As a countermeasure, connect a spark killer in parallel with the coil/contact.
Contact
SK
Coil
SK
The CR compound element is effective in removing the noise generated due to magnetic induction.
Spark killer C: 0.033 to 0.1µF

R: 10 to 120Ω
I - 14
3. INSTALLATION
3.4.4 Countermeasures against Lightning Surge Protection
Generally, lightning surge infiltrates the control power supply from the power supply line. This control
power supply or the internal circuit can be damaged by lightning surge via the control power supply.
If this countermeasure is not taken throughout the control panel as shown in Fig. 1, the lightning surge
could flow over the signal line and damage the other devices.
NC control
section
Power NC drive section Control panel

supply line (Servo, spindle (Relay panel,
amplifier)
etc.)
Lightning surge path
Power supply
for panel
Fig. 1 Path of damage caused by lightning surge
(1) Protective measures

Install the surge absorber on the power supply line for the separately prepared power supply units,
etc., as shown in Fig. 2 and Fig. 3.
The following two countermeasures are required as protection against general damage.
1) Installation of surge absorber
2) Installation of circuit protector
Other device
Power Control panel
(Power supply
supply line (Relay panel,
for panel,
etc.)
etc.)
Circuit protector
Surge absorber (1)
Fig. 2 Lightning surge countermeasures for single-phase power supply line
Other device
Power Control panel
(Power supply
supply (Relay panel,
for panel,
line etc.)
etc.)
Circuit protector
Surge absorber (2) Surge absorber (3)
Fig. 3 Lightning surge countermeasures for 3-phase power supply line
I - 15
3. INSTALLATION
(2) Examples of surge absorbers

Types of Okaya Electric surge absorbers
Surge Surge withstand voltage
Circuit Max. tolerable Clamp
Surge resistance (Electrical-discharge
Type voltage circuit voltage voltage
absorber level start voltage)
[Vrms] [Vrms] [V] ±10%
8/20µs [A] 1.2/50µs [V]
(1) RAV-781BWZ-4 250 500 700 2500 2k
(2) RAV-781BYZ-2 250 300 783 2500 20k
(3) RAV-781BXZ-4 250 500 700 2500 2k
* Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods of the surge
absorber.
(3) Surge absorber installation method

No-fuse
Transformer breaker
NC control
section
Other devices
(power supply
for panel, etc.)
Earth Control panel
leakage (Relay panel,
From power breaker No-fuse
supply for panel breaker MC Reactor etc.)
Input NC drive
200V/ section
230VAC
A B
Other devices
(power supply
for panel,
etc.)
Circuit
protector
Grounding
Grounding Surge absorber installation method
Precautions
1) Thick wiring enhances the lightning surge absorbing effect, so make the wiring as thick and short as
possible.
Wire material : Wire diameter 2mm2 or more
Wire length : Connection to surge absorber (1): Wire length (A) is 2m or less
Connection to surge absorber (2): Wire length (B) is 2m or less
Grounding to surge absorber (2) : Wire length (C) is 2m or less
2) When carrying out a dielectric voltage-withstand test on the power supply line, remove surge absorber
(2) as the surge absorber will function with the applied voltage.
3) A short-circuit accident will occur if a surge exceeding the tolerance is applied on the surge absorber.
Thus, always insert a circuit protector to protect the power supply line.
The current does not flow constantly to surge absorbers (1) and (2), so the circuit protector can also be
used for the other devices.
I - 16
3. INSTALLATION
3.5 Installation
3.5 Installation
Each unit is installed in the sealed structure cabinet as a principle. When installing into the cabinet, refer
to the following drawings to consider the control unit's heat radiation and wiring, and secure enough
space for ventilation.
(1) Install each unit vertically so that the front is visible.
(2) Refer to the following drawings to consider the control unit's heat radiation and wiring, and secure
enough space for ventilation.
50mm or more
(Top)
(heat radiation
allowance)
Control unit Servo drive unit Spindle drive unit Power supply unit
MITSUBISHI
MELDAS
C64
50mm or more
(heat dissipation,
wiring allowance)
*10mm or more
when there is a
unit on the left
100mm or more
(heat dissipation, 10mm or more
wiring allowance) (heat dissipation,
wiring allowance)
(Bottom)
(Note) The right side of the control unit will temporarily expand by approx. 2mm when the
expansion card is inserted and removed.
It will not be possible to insert or remove the expansion card if there is no space between
the control unit and adjacent unit. Always provide sufficient space.
CAUTION
Install the control unit and communication terminal on noncombustible material.
Installation directly on or near combustible material may lead to fires.
Always observe the installation direction.
Do not install or operate a control unit or communication terminal that is damaged or that
has missing parts.
The control unit and communication terminal are precision devices so do not drop or
apply strong impacts on them.
I - 17
3. INSTALLATION
3.6 Mounting Conditions
3.6 Mounting Conditions

(1) Parts, highly susceptible to dust, are mounted with a high density inside the unit.
Always use a sealed structure for the cabinet, and provide the following treatments.
• Always plug the cable inlet with packing to prevent dust and oil from entering.
• Take care so that outdoor air does not enter the heat radiation holes, etc.
• Plug all clearances.
• Always install door packing.
• If there is a back lid, always install packing.
• Oil will easily accumulate at the ceiling, and can enter the cabinet from the screw holes. Always
take special countermeasures such as using oil-preventing packing.
• Packing is attached to the installation surface of the communication terminal and ready to use.
Cabinet Rear plate
Fitting
Door Display
Cable
Packing
Packing
Communication Packing
Cable inlet (Example) terminal
Packing
Communication
terminal
CAUTION
Install the communication terminal where it will not be subjected to cutting oil.
(2) Avoid machining in the area after installing each unit. Cutting chips, etc., could get on the
electronic parts and cause damage.
Display
CAUTION
Do not allow conductive foreign matter such as screws or metal chips or combustible
foreign matter such as oil enter the control unit or communication terminal.
(3) Design so that the cabinet's internal temperature will not exceed the ambient temperature by
10°C or higher, and so that the control unit and communication terminal, etc., are within the
temperature conditions. (Refer to Section 4.3 for details.)
Avoid installing the cabinet where the surface temperature of the communication terminal could
reach 45°C or more.
(4) The CRT display may not operate correctly because of external magnetic fields. Separate
sources of magnetic fields (transformer, fan, magnetic switcher, solenoid relay, magnet stand,
magnetized workpiece, power lines with large currents, etc.) at least 200mm or more away from
the CRT display. Note that the magnetic fields generated by these sources are each different,
and will also differ depending on the installation direction. Thus, correct operation may not be
possible even if the source is separated by 200mm or more. When determining the layout of
magnetic field generating sources, consider the direction that the field is generated, and confirm
with the actual machine.
I - 18
3. INSTALLATION
3.7 Turning the Power ON Again
3.7 Turning the Power ON Again

When turning the control unit power ON again after turning it OFF, wait at least five seconds or more. If
the power is turned ON in less than five seconds, the system may not start up.
I - 19
4. CONTROL UNIT CONNECTIONS
4.1 Names of Each Control Unit Part

The methods for connecting to each unit and device from the control unit are briefly explained in this
section.
4.1 Names of Each Control Unit Part Front view

Front view
(1) Battery connection connector (1) LED1 LED2
(3) (2)
(2) Battery SERVO1 SERVO2
DC24V IN
(4) DC24VIN
(3) Display unit rotary switch SERVO1 (5)
(6) SERVO2
(4) 24VDC input connector ENC HANDLE IC CARD
ENC (7) (8) HANDLE

(5) Connector 1 for servo drive unit connection
SIO TERMINAL
(9) IC CARD
(6) Connector 2 for servo drive unit connection TERMINAL
SIO (10) (11)
(7) Synchronous feed encoder connection connector SKIP
(8) Manual pulse generator connection connector SKIP (12)

(9) IC memory card holder
EXT2
(10) RS-232C/RS-422 device connection connector DIO (13) (15) EXT2
DIO
(11) Communication terminal connection connector
(12) Sensor signal (skip) connection connector (14)
(13) Digital signal input/output connector
MAINTENANCE
(14) Terminator ON/OFF switch (16) EXT1
EXT1
MAINTENANCE (17)
(15) Extension slot 2
(16) Extension slot 1
(17) Maintenance connector (for memory card)
(18) Remote I/O master station connector
(19) Mitsubishi testing connector Bottom view
(20) Remote I/O master, slave station connector
(21) Mitsubishi testing connector
RIO-M (18)
RIO-M
(19)
RIO-M/S
RIO-M/S (20)
(21)
(Note 1) The drawing option card shows the case with the Ethernet card and extension DIO card
mounted.
I - 20
4.2 Connecting the Power Supply
4.2 Connecting the Power Supply

A 24VDC power supply is required for the control unit. Prepare a stabilized power supply that satisfies
the following conditions. The DC24VIN connector is used to connect the power supply. Use the CN220
connector set (optional, with one end) when manufacturing the R220 cable. (Refer to the CABLE
MANUFACTURING DRAWINGS for details.)
Output voltage 24VDC ±5%

Ripple ±5% (p-p)
Maximum output current 3.0A or more
Control unit
MITSUBISHI
LED1 LED2
MELDAS
Y C64
R220 cable
SERVO1 SERVO2
DC24V IN DC24VIN
24VDC(+)
0V
ENC HANDLE IC CARD
FG
FG
Stablized power supply SIO TERMINAL
(Prepare separately)
SKIP
EXT2
DIO
MAINTENANCE
EXT1
CAUTION
Do not apply a voltage other than that specified in this manual onto the connector. Failure
to observe this could lead to rupture or damage.
Incorrect connections could cause device damage, so always connect the cables to the
designated connectors.
I - 21
4.3 Connecting the Communication Terminal
4.3 Connecting the Communication Terminal

The TERMINAL connector is used to connect the communication terminal (FCUA-LD100, etc.). On the
communication terminal side, connect the R000 cable to the CR02 connector, and supply the 24VDC
power supply to the CR01 connector.
Use the enclosed connector and contact to supply the +24VDC power supply. If the accessories are
insufficient, prepare the one-ended CN220 connector set (optional, with one end). (Refer to the cable
manufacturing drawings for details.)
When connecting the communication terminal and control unit one-on-one as shown below, confirm that
the switch SW2-1 under the DIO connector of the control unit is set to ON (left side).
FCUA-LD100 rear view
FG
CR01
0V
24VDC
Y
Recommended adaptive connector
(Enclosed with FCUA-LD100)
Connector : 2-178288-3 (Tyco Electronics AMP)
CR02 Contact : 1-175218-5 (Tyco Electronics AMP)
Control unit
MITSUBISHI
MELDAS
C64
SERVO1 SERVO2
DC24VIN
HANDLE ICCARD
ENC
R000 cable SIO TERMINAL
TERMINAL
SKIP
20 10
11 1
TERMINAL
connector
ON
pin No.
SW 2
1 2
Note) When connecting the control unit and

communication terminal one-on-one, set SW2-1 to
ON (left side).
CAUTION
Do not connect or disconnect the connection cable between each unit while the power is
ON.
I - 22
4.4 Connecting the Synchronous Feed Encoder
4.4 Connecting the Synchronous Feed Encoder

The ENC connector is used to connect the synchronous feed encoder. Use the CS050 or CS054
connector set (optional, with both ends) when manufacturing the R050 or R054 cable. (Refer to the
cable manufacturing drawings for details.)
Note that the synchronous feed encoder may be connected via the spindle drive unit.
Control unit
MITSUBISHI
MELDAS
C64 Synchronous feed encoder
SERVO SERVO
1 2 DC24V
20 10 OSE1024-3-15-68
IN
11 1
ENC HANDLE IC CARD
ENC ENC
connector
SIO TERMINAL
pin No.
R054 cable
SKIP
R050 cable
EXT2
Connection when connecting via a spindle drive unit

DIO
Control unit
ENC Spindle drive unit
(Connection of 1st channel) CN-8
PC1 2 4
PC1* 12 14
MAINTENANCE
PB1 3 3
EXT1
PB1* 13 13
PA1 4 2
PA1* 14 12
GND 1 1
GND 11 11
(Connection of 2nd channel)
PC2 7 4
PC2* 17 14
PB2 8 3
PB2* 18 13
PA2 9 2
PA2* 19 12
GND 5 1
GND 15 11
Connector: 10120-3000VE (Sumitomo 3M)
Case: 10320-52F0-008 (Sumitomo 3M)
<Caution>
• The wire material shall be a shielded stranded cable
equivalent to AWG22(0.3mm2) compliant with the
UL1061-2464 standards. The shield shall be connected
to the connector case’s GND plate.
• This cable is not available from Mitsubishi.
CAUTION
ON.
I - 23
4.5 Connecting the Sensor Signal (skip)
4.5 Connecting the Sensor Signal (skip)

The SKIP connector is used to connect the sensor signal (skip).
The sensor signal is used for high-speed signal processing, so take special care to prevent noise
induction, etc., from occurring. If the cable is long, always use a shielded wire.
Note that the input conditions, such as the input signal holding time, differ from the machine input/output
signal's input conditions.
Control unit
Input circuit LED1
C6/C64 control unit

SKIP
1
SKIP IN0
6 2.2kΩ
2
SKIP IN1 SKIP
7 2.2kΩ
F340 cable
Stabilized 3
SKIP IN2
2.2kΩ
SKIP
power supply 8
24VDC(+) 4
SKIP IN3
9 2.2kΩ
0V
Control circuit 9 5
FG
FG 6 1
SKIP
connector
pin No.
Input conditions
1 Input voltage when external contact is ON 18V or more
2 Input current when external contact is ON 9mA or more Ton
+24V
3 Input voltage when external contact is OFF 4V or less
4 Input current when external contact is OFF 1mA or less
5 Input signal holding time (Ton) 2ms or more GND
t
6 Internal response time 0.08ms or less
Ton ≥ 2ms
30V or more,
7 Machine side contact capacity
16mA or more
CAUTION
Do not apply a voltage other than that specified in this manual onto the connector. Failure
to observe this could lead to rupture or damage.
ON.
I - 24
4.6 Connecting the Servo Drive Unit
4.6 Connecting the Servo Drive Unit

The SERVO1 connector is used to connect the servo drive unit. Connect the R000 cable from SERVO1
connector on the control unit to CN1A connector on the servo drive unit.
Depending on the specifications, the SERVO2 connector may be used.
When using multiple servo drive units, or when connecting in parallel with the spindle drive unit, connect
the R000 cable from CN1B connector to CN1A connector on the next drive unit.
On the drive unit that is the final axis, connect the A-TM (terminator) to CN1B connector.
When using the absolute position specifications, connect the battery unit with the R000 cable instead of
the A-TM.
Use CS000 connector set (optional, with both ends) when manufacturing the R000 cable. (Refer to the
cable manufacturing drawings for details.)
Refer to the "MDS-C1 Series Specifications Manual" for details on connecting with the servo drive unit.
Control unit
MITSUBISHI
LED1 LED2 20 10
MELDAS
C64
11 1
SERVO SERVO1 SERVO2
DC24V IN
Servo drive unit Battery unit

SERVO1
MDS-B/C1-V1/V2- MDS-A-BT-
connector
ENC HANDLE IC CARD
pin No.
SIO TERMINAL
CN1A CN1B
SKIP
CN1A1
EXT2
or
DIO
R000 cable
R000 cable
A-TM
MAINTENANCE
EXT1
Note) The R000 cable has the same specifications (connector, connection) as the SH21 cable.
CAUTION
ON.
I - 25
4.7 Connecting the Manual Pulse Generator
4.7 Connecting the Manual Pulse Generator

The HANDLE connector is used to connect the manual pulse generator. Up to three manual pulse
generators can be connected. Use the CS000 connector set (optional, with both ends) when
manufacturing the F320, F321 or F322 cable. (Refer to the cable manufacturing drawings for details.)
Control unit
MITSUBISHI When connecting one manual pulse generator NO.1 Manual pulse generator
LED1 LED2
FCUA-HD60
MELDAS
C64
rear drawing
SERVO1 SERVO2
DC24V IN
20 10
11 1
ENC HANDLE IC CARD
HANDLE 12V 0V A B
connector
HANDLE pin No.
SIO TERMINAL
4-M3
F320 cable
SKIP
When connecting two manual pulse generators Manual pulse generator

NO.2 NO.1 FCUA-HD60
rear drawing
EXT2
DIO
12V0V A B 12V 0V A B
MAINTENANCE
EXT1
4-M3
F321 cable
When connecting three manual pulse generators Manual pulse generator

FCUA-HD60
NO.3 NO.2 NO.1 rear drawing
12V 0V A B 12V0V A B 12V 0V A B
4-M3
F322 cable
CAUTION
ON.
I - 26
4.8 Connecting the Machine Control Signal
Machine input/output signal types and No. of points
Input Output Analog output

Standard control unit 16 points (Note 1) 1 point (Note 2) –
Extension DIO card
32 points 32 points 1 point
(option mounted)
(Note 1) Includes one EMG (emergency stop signal) input point.

(Note 2) Uses as the SA (servo READY) output.
The DIO connector is used to connect the machine input/output signal.

This connector is also used for the emergency stop signal input and SA (servo READY) output.
Up to two extension DIO cards can be added by mounting with the option.
Control unit
MITSUBISHI
LED1 LED2
MELDAS
C64
SERVO1 SERVO2
DC24V IN
ENC HANDLE IC CARD
SIO TERMINAL
B10 A10
SKIP
B1 A1
DIO
connector
pin No.
EXT2
F350 cable
Machine
DIO
DIO
input/output
signal A1 B1
A20 B20
F351 cable
MAINTENANCE
Machine
EXT1
DI/DO
input signal connector
pin No.
DI DO
Machine output signal
(including analog output signal)
CAUTION
Do not connect or disconnect the connection cable between each unit while the power
is ON.
I - 27
<Outline of connection>
DIO Input circuit DIO Input circuit

A2 COM sink type A2 COM source type
24VDC(+) B2 0V B2
24VDC(+)
2.2kΩ 2.2kΩ
0V
B1 Output circuit Output circuit

B1
RA source type RA source type
SA SA
PL PL Control
Control
circuit circuit
0V A1 0V A1
Machine Machine
control panel control panel
DCIN DCIN
123 123
Stabilized Stabilized
power supply 24VDC(+) 0V FG power supply 24VDC(+) 0V FG
(Note 1) Only the machine input signal can be changed between the sink type and source type.
<Outline of extension DIO card connection>
Extension DIO card Extension DIO card

DI DI HR883/HR884
HR881/HR882
A3 COM A3 COM
24VDC(+) B3 0 B3
24VDC(+)
2.2kΩ 2.2kΩ
0V Input circuit Input circuit
B1 sick type B1 source type
B2 B2
A1 A1
A2 A2
24VDC(+)
RA DO
DO
RA
Output circuit
PL
source type
Output circuit
0
PL sink type
B1 B1
B2 24VDC(+) B2
A1 A1
A2 0V A2
0V
Machine
Machine control panel
control panel R R
R R
B4 DAC DAC
B4 220Ω
A4 220Ω Analog output A4
Analog output
CAUTION
is ON.
I - 28
<Signal assignment table>

Note) The emergency stop signal is input into X7.
The PLC interface assignments correspond
to X400 to X40F.
DIO
B A
X0 X8 10
DIO X1 X9 9
X2 XA 8
24VDC(+) X3 XB 7
X4 XC 6
X5 XD 5
X6 XE 4
X7 XF 3
COM COM 2
0V SA 0V 1
B A
Extension DIO unit (option mounting)

DI DO
A B A B
0V +24V 1 0V +24V 1
Machine side 0V +24V 2 0V +24V 2
control panel, etc. COM COM 3 3
DI 4 AG AO 4
X1F X0F 5 Y1F Y0F 5
X1E X0E 6 Y1E Y0E 6
24VDC(+) X1D X0D 7 Y1D Y0D 7
X1C X0C 8 Y1C Y0C 8
X1B X0B 9 Y1B Y0B 9
X1A X0A 10 Y1A Y0A 10
X19 X09 11 Y19 Y09 11
X18 X08 12 Y18 Y08 12
0V X17 X07 13 Y17 Y07 13
X16 X06 14 Y16 Y06 14
X15 X05 15 Y15 Y05 15
X14 X04 16 Y14 Y04 16
X13 X03 17 Y13 Y03 17
X12 X02 18 Y12 Y02 18
24VDC(+) DO X11 X01 19 Y11 Y01 19
X10 X00 20 Y10 Y00 20
A B A B
RA
Note) The PLC interface assignment corresponds as shown below.

PL
When EXT1 is mounted: X200 to X21F, Y200 to Y21F
When EXT2 is mounted: X280 to X29F, Y280 to Y29F
DCIN
1 2 3
+24V 0V FG
24VDC(+) Y
0V
<Applicable connector>
DIO DI/DO
Crimp type connector : 7920-6500SC Crimp type connector : 7940-6500SC

Strain relief : 3448-7920 Strain relief : 3448-7940
Maker : Sumitomo 3M Maker : Sumitomo 3M
I - 29
<Outline of input circuit>

The digital signal input circuit includes the sink type and source type. These can be selected by
each connector unit.
Input circuit
DIO DIO
(Machine side) (Machine side)
2.2kΩ 2.2kΩ
24VDC(+)
0V
2.2kΩ 2.2kΩ
24VDC(+)
0V
Control Control
COM circuit COM circuit
24VDC(+)
0V
Sink type Source type
Input conditions
The input signal must be used within the following condition range.
Sink type
Input voltage at external contact ON 6V or less
Input current at external contact ON 9mA or more
Input voltage at external contact OFF 20V or more
Input current at external contact OFF 2mA or less
Tolerable chattering time 2.2ms or less (Refer to T1 below)
Input signal holding time 40ms or more (Refer to T2 below)
Input circuit operation delay time 2.2ms ≤ T3≒T4 ≤ 16ms
Machine side contact capacity 30V or more, 16mA or more
Source type
Input voltage at external contact ON 18V or more
Input voltage at external contact OFF 4V or less
Tolerable chattering time 2.2ms or less (Refer to T1 below)
Input circuit operation delay time 2.2ms ≤ T3≒T4 ≤ 16ms
T2 T2
T1 T1 T1 T1
T3 T4 T3 T4
I - 30
<Outline of output circuit>

There are a sink type (HR881/882) and source type (HR883/884) digital signal output circuits.
The SA (servo READY) output circuit is a source type. Use within the following specifications
range.
Output circuit
(Machine side)
24VDC(+) DO DIO/DO
(Machine side)
24VDC(+)
RA
RA
R
PL Control
Control
circuit
R circuit
PL
0V
Sink type (HR881/882) Source type (HR883/884/SA)
Output conditions
Insulation method Non-insulated
Rated load voltage 24VDC
Maximum output current 60mA
Output delay time 40µs
<CAUTION>
When using an inductive load such as a relay, always connect a diode (voltage resistance 100V
or more, 100mA or more) in parallel to the load. Note that the device could be damaged if the
diode's direction is incorrect.
When using a capacity load such as a lamp, always connect a protective resistor (R = 150Ω)
serially to the load to suppress rush currents. (Make sure that the current is less than the above
tolerable current including the instantaneous current.)
CAUTION
When using an inductive load such as relays, always connect a diode in parallel to the
load as a noise countermeasure.
When using a capacitive load such as a lamp, always connect a protective resistor in
series to the load to suppress rush currents.
I - 31
4.9 Connecting the Remote I/O Unit

The RIO-M connector is used to connect the remote I/O unit. Connect the R211 cable from the RIO-M
connector on the control unit to RIO1 on the remote I/O unit.
When connecting multiple remote I/O units, connect the R211 cable from the RIO2 connector to the
RIO1 connector on the next remote I/O unit.
Connect the terminator (R-TM) to RIO2 connector on the final remote I/O unit. Use the accessories for
the connectors and contacts when manufacturing the R211 cable. If the accessories are insufficient,
prepare the CN221 one end connector set (optional, with one end).
(Refer to the CABLE MANUFACTURING DRAWINGS for details.)
Front
RIO-M Bottom
RIO-M
RIO2 RIO2
RIO-M/S
X
RIO1 RIO1
R211 cable R211 cable Terminator (R-TM)

(Enclosed with FCUA-DX)
Back
Connector : 1-178288-3 2pcs.
Contact : 1-175218-2(gold plate) 6 pcs.
X (Tyco Electronics AMP)
X
FCUA-DX
X
R211 cable Front
Front Bottom
X RIO1
X Bottom
R211 cable R211 cable
RIO-M RIO2
RIO-M
RIO-M
RIO-M/S RIO1/RIO DCIN
2 1 TxRx
RIO-M/
1 TxRx 2 TxRx* Back

2 TxRx* 3 LG
3 LG
Connect the terminator (R-TM) to RI02
connector on the final remote I/O unit.
Back Terminator X
R-TM
(Tyco Electronics AMP)
CAUTION
is ON.
I - 32
<Connection to use C6 as slave station>

When using the C64 and M600 Series, etc., as the master station and C6 as the slave station,
use the RIO-M/S connector. Connect the R211 cable from the master station to the RIO-M/S
connector on C6.
When connecting multiple C6 units, use a relay cable or terminal block, etc., as a relay. Set the
terminator ON/OFF slide switch SW2-2.
Set the slave station number with the rotary switch CS2.
C64
C6
CS1
CS2
0 0
RIO-M
RIO-M
RIO-M
ON
RIO-M/S
RIO-M/S
RIO-M/S
SW2
1 2
Set SW2-2 to OFF (right side) except for the
final station.
Set to ON (left side) for the final station.
R211 cable The final station refers to the station with no
subsequent slave stations.
C64 C6 C6
RIO-M
RIO-M
RIO-M
RIO-M
RIO-M/S RIO-M/S
RIO-M/S
RIO-M/S
RIO-M/S
Master station remote I/O connector
R211 cable (Note 3) R211 cable (Note 3)
Relay cable
3 Connector : 1-178802-3
2 Contact : 175289-2 (Tyco Electronics AMP)
X 1
3
Connector : 1-178288-3 1 3 Connector : 1-178802-3

2
Contact : 1-175218-2 1
Contact : 175289-2 (Tyco Electronics AMP)
(Note 1) The maximum number of C6 control units and remote I/O units that can be connected is within the range that the total
number of occupied stations (channels) is 8 or less.
(Note 2) Set the C6 control unit slide switch SW2-2 to ON (left side) only for the final station.
(Note 3) Connect the crimp terminal connected to the shield of the R211 cable to the frame ground of the control unit.
Note that to improve the noise withstand level, there may be cases when one end, both ends or neither end is connected.
(Note 4) The RIO-M connector is dedicated for the master station, and RIO-M/S changes between the master and slave with
parameter settings.
When using as a slave station, the parameter must be set for the slave.
CAUTION
is ON.
I - 33
4.10 Connecting the RS-232C Device
4.10 Connecting the RS-232C Device

The SIO connector is used to connect the RS-232C device (serial I/O).
The F310 and F311 relay cables are required to connect the RS-232C cable. (Refer to the CABLE
MANUFACTURING DRAWINGS for details.)
Control unit
LED1
Maximum cable length：15m

RS-232C relay Cross cable
F310 cable
RS-232C device
SIO
or
Cross cable
RS-232C/RS-422
RS232C
(For GPP)relay
F311 cable
20 10 MELSEC perfipheral device connection connector

11 1 RS422 (Note) When connecting GPP with RS-232C, use
Cabinet side wall a conversion cable, and connect to the
SIO TERMINAL connector.
connector
pin No. The specifications of the cross cable are shown below.
Cross cable connection
For DC code control
Panel relay RS-232C
connector side device side
1 GND 1 GND
2 TXD 2 TXD
3 RXD 3 RXD
4 RTS
5 CTS
6 DSR 6 DSR
20 DTR 20 DTR
7 GND 7 GND
For RS/CS code control
Panel relay RS-232C
connector side device side
1 GND 1 GND
2 TXD 2 TXD
3 RXD 3 RXD
4 RTS 4 RTS
5 CTS 5 CTS
6 DSR 6 DSR
20 DTR 20 DTR
7 GND 7 GND
Connector : HDBB-25PF(05)(Hirose Electric)
Case : HDB-CTF(Hirose Electric)
<Caution>
• Do not connect anything to the open pins.
• Keep the total cable length at 15m or less.
CAUTION
is ON.
I - 34
4.11 Connecting Other Peripheral Devices

When connecting the MELSEC PLC peripheral devices using the RS-422 interface, connect to the
GPP connector side of the F311 relay cable connected to the SIO connector.
When connecting using the RS-232C interface, use the cables indicated below and connect to the
connector terminal. In this case, the general-purpose RS-232C port can be used together.
Control unit
RS-232C/RS-422 (for GPP)
LED1 relay General-purpose RS-232C device
RS-232C
connection connector
F311 cable
RS-422/RS-232C Personal
conversion cable computer
SIO (GX Developer)
GPP
TERMINAL (1)
Cabinet side wall RS-422 cable
GOT
(2)
Only one
can be used
Conversion cable RS-232C cable Personal
(F313/F314) (F315) computer
(GX Developer)
(3) (4)
RS-232C cable (F316)
GOT
(5)
Cable specifications are as described below.
(1) RS-422/RS-232C Conversion cable

DAFXIH-CABV (Diatrend Corp.), SC-09 (MEAU)
(2) RS-422 cable

Cable for GOT (MELSEC) AC30R4-25P (3.0m), AC100R4-25P (10.0m),
AC300R4-25P (30.0m)
(3) Conversion cable (F313/F314)

(a) F313 (For personal computer)
NC side (TERMINAL) PC side
(20pin half-pitch) Cable connection & Signal direction (25pin D-SUB)
Signal Pin No. Pin No. Signal
TXD 6 2 TXD
RXD 16 3 RXD
DTR 18 20 DTR
GND 1 7 GND
[NC side connector (Recommended)] [PC side connector (Recommended)]

Connector：10120-3000VE (Sumitomo 3M) Connector：HDBB-25S (Hirose Electric)
Case：10320-52F0-008 (Sumitomo 3M) Case：HDB-CTF (Hirose Electric)
I - 35
(b) F314 (For personal computer/communication terminal)

TXD 6 2 TXD
RXD 16 3 RXD
DTR 18 20 DTR
GND 1 7 GND
Communication
terminal side
(25pin D-SUB)
TXD 2 2 TXD
TXD* 12 12 TXD*
RXD 4 4 RXD
RXD* 14 14 RXD*
ENCT* 8 8 ENCT*
GND 11 11 GND
GND 5 5 GND
GND 15 15 GND
Connector：10120-3000VE (Sumitomo 3M) Connector：HDBB-25S (Hirose Electric)
Case：10320-52F0-008 (Sumitomo 3M) Case：HDB-CTF (Hirose Electric)
[Communication terminal side connector (Recommended)]
Connector：10120-3000VE (Sumitomo 3M)
Case：10320-52F0-008 (Sumitomo 3M)
(4) RS-232C cable (F315)

(25pin D-SUB) Cable connection & Signal direction (9pin D-SUB)
GND 1 1 GND
2 RD
SD 2 3 SD
RD 3 4 －
ER(DTR) 20 5 GND
6 DR(DSR)
7 －
8 CS(CTS)
GND 7 9 －

Connector：HDBB-25S (Hirose Electric) The recommended connector on the PC side is as
Case：HDB-CTF (Hirose Electric) indicated below. The connector on the partner side
has to be matched with this connector.
9pinD-sub (Male) Inch screw fixing type
(DDK)
17LE-23090-27(D3CC)
I - 36
(5) RS-232C cable (F316)

MELDAS C6/C64 side GOT side
GND 1 1 CD
2 RD(RXD)
SD 6 3 SD(TXD)
RD 16 4 DTR(ER)
ER(DTR) 18 5 SG(GND)
6 DSR(DR)
7 RS(RTS)
8 CS(CTS)
GND 11 9 －
[NC side connector (Recommended)] [GOT side connector (Recommended)]
Connector：10120-3000VE (Sumitomo 3M) The recommended connector on the GOT side is
Case：10320-52F0-008 (Sumitomo 3M) as indicated below. The connector on the partner
side has to be matched with this connector.
9pin D-sub (Male) Inch screw fixing type
(DDK)
17LE-23090-27(D3CC)
(Note 1) The conversion cable is not available from Mitsubishi.

(Note 2) Do not connect anything to the open pins.
(Note 3) Keep the total length of the cable to 15m or less.
(Note 4) For details on GOT, refer to “GOT-A900 Series User’s Manual (GT Works2
Version1/GT Designer2 Version1 compatible Connection System Manual)” and other
relevant materials.
CAUTION
is ON.
I - 37
4.12 Connecting the Display Unit with Ethernet
4.12 Connecting the Display Unit with Ethernet

To connect the display unit with Ethernet, the Ethernet card (FCU6-EX875) must be mounted to the
extension slot EXT2 on the control unit.
Connect the Ethernet cable to the modular jack on the Ethernet card.
As the Ethernet cable is easily affected by noise, separate the drive line and power line, and install the
enclosed ferrite core on the control unit side.
When using in an adverse environment, or when compliance to EMC Directives is required, use a
shielded cable.
Refer to the instruction manual for the display to be connected for details on other precautions.
Control unit
LED1
GOT or personal computer
Wind once
(Note 1)
Ferrite core Ferrite core

Ethernet (Note 3)
(Note 1) Install the ferrite core with the following procedure.

(1) Wind the cable once.
Ethernet FG wire (2) Securely insert the case until a click is heard.
(Note 2) (3) Fix with constraining bands so that the position does not
deviate.
(Note 2) When using a shielded cable, a separate FG cable is required for
connecting the shield to the FG.
Normally, the cable is connected to the FG terminal on the control
unit. However, if the ground plate is closer, connect the cable
directly.
(Note 3) To comply with the EMC Directives, a ferrite core may also need to
be installed on the display side.
FG cable assembly diagram
Protective tube or connector housing

AMP: 171809-2 (black)
Applicable tab shape
0.8±0.025
Crimp terminal 6.2

Recommended terminal type: Select according to the 0.9
AMP 250 Series terminal block being used. φ2
170232-2 (for AWG 20-14)
9.6
170234-2 (for AWG 12-10)
5.0
CAUTION
is ON.
I - 38
4.13 Connecting the Network with MELSECNET/10

The coaxial bus type and optical loop type networks can be used between the controllers in the
MELSECNET/10 data link system. When using the coaxial bus type, the FCU6-EX878 MELSECNET/10
unit must be mounted in the control unit's extension slot, and when using the optical loop type, the
FCU6-EX879 MELSECNET/10 unit must be mounted.
This unit functions as the control station and normal station of the MELSECNET/10 data link system.
Refer to the AJ71QLP21 (S1)/AJ71QBR11 type MELSECNET/10 Network Unit User's Manual
(Hardware Section) for details on MELSECNET/10.
(1) Connecting the coaxial bus type MELSECNET/10

Connect a dedicated coaxial cable to the MELSECNET/10 unit (FCU6-EX878) connector.
Use the enclosed F-shape connector, and always install the terminator A6RCON (optional) on the
final unit.
Control unit Control unit
(Note 1) Use a high-frequency coaxial cable 3C-2V or
LED1 LED1 5C-2V (compliant with JIS-C-3501).
The BNC-P--Ni-CAU (DDK) is recommended.
(Note 2) Lay the coaxial cable at least 100mm away from
the other drive lines and control cables.
When using in an adverse environment, or when
compliance to EMC Directives is required, use a
double shielded coaxial cable (Mitsubishi Wire
5C-2V-CCY, etc.). Connect the outer shield to the
FG using the shield clamp fitting.
(Note 3) Use the following length of coaxial cable according
to the total number of stations.
MELSEC Total number of stations Distance between stations
NET/10 1 to 9 stations 1 to 500m
1 to 5m
F-shape 10 to 32 stations 13 to 17m
connector 25 to 500m
(Note 4) The BNC-TMP-05 (75) (Hirose Electric) terminator

can be used instead of the A6RCON-R75 (optional).
(Note 5) Connect the FG wire from the FG terminal on the
MELSECNET/10 Terminator front of the MELSECNET/10 unit (FCU6-EX878) to
FG wire (Note 5) the FG terminal on the bottom of the control unit.
FG cable assembly diagram Applicable tab shape

Protective tube or connector housing 0.8±0.025
AMP: 171809-2 (black)
6.2
0.9
Crimp terminal φ2
Recommended terminal type: Select according to the 9.6
AMP 250 Series terminal block being used.
170232-2 (for AWG 20-14) 5.0
170234-2 (for AWG 12-10)
CAUTION
is ON.
I - 39
(2) Connecting the optical loop type MELSECNET/10

Connect a dedicated optical fiber cable to the optical connector on the MELSECNET/10 unit
(FCU6-EX879).
(Note 1) An indoor standard cable AS-2P-5M-A, etc., is

Control unit Control unit recommended for the optical fiber cable. Consult
with Mitsubishi Electric System Service.
LED1 LED1
(Note 2) The optical loop system's optical module follows
SI specifications. The total distance within one
network is 30km, and the distance between
stations is 500m.
(Note 3) The optical loop system is a double loop
transmission path method. The following system
is used to connect the optical fiber cables.
(Connection example)
Station No.1 Station No.2 Station No.3
OUT IN OUT IN OUT IN
MELSEC
NET/10 IN : Connect to OUT on previous station
OUT : Connect to IN on next station
OUT T(F-SD) → Main loop transmission
(F) SD (OUT T(F-SD))
OUT R(R-RD) ← Sub-loop transmission
(R) RD (OUT R(R-RD))
IN T(R-SD) → Sub-loop transmission
(R) SD (IN T(R-SD))
IN R(F-RD) ← Main loop transmission
(F) RD (IN R(F-RD))
CAUTION
is ON.
I - 40
4.14 Connecting the IO Device with CC-Link

The CC-Link unit (FCU6-HR865) must be mounted in the control unit's extension slot to connect IO
devices using CC-Link.
Connect a dedicated CC-Link cable to the CC-Link unit (FCU6-HR865) terminal block.
Always install the enclosed terminator on the final station.
This unit functions as the CC-Link system's master and local station. Refer to the MELSEC A1SJ61QBT11
type CC-Link System Master/Local Unit's User Manual, etc., for details on the CC-Link system.
Control unit
LED1
Remote I/O station Remote I/O station
(Note 1) The performance of the CC-Link system cannot be

guaranteed when a cable other than the CC-Link
dedicated cable is used. For details on the CC-Link
dedicated cable, refer to the CC-Link Partner
Association's web site (http://www.cc-link.org/).
(Information is provided in the section "Introduction
to Partner Makers".)
(Note 2) Use the enclosed terminator.
CC-Link The terminator value differs according to the cable
being used.
The CC-Link dedicated cable uses 110Ω, and the
CC-Link dedicated high-performance cable uses
130Ω.
(Note 3) Connect the FG wire from the FG terminal on the
(Note 4) C64 control unit's CC-Link terminal block to the FG
terminal on the bottom of the control unit.
(Note 4) Pull out the CC-Link unit from the control unit and
CC-Link
set the C64 control unit's station No. setting rotary
FG wire (Note 3)
switch and baud rate setting rotary switch.
C64 control unit Remote I/O station Remote I/O station
CC-Link terminal block Terminal block Terminal block
DA DA
5 FG
DB DB
4 SLD Terminator
3 DG DG DG (Note 2)
2 DB
1 DA SLD SLD
FG FG
Terminator
(Note 2)
Shielded twisted pair cable Shielded twisted pair cable

(3-core type) (Note 1) (3-core type) (Note 1)
CAUTION
is ON.
I - 41
Wiring the CC-Link terminal block

(1) Peel the cable's sheath, and separate the inner wire from the shield mesh.
(2) Peel the shield mesh and the inner wire's sheath, and twist the core wires.
Shield mesh
3-core twisted pair cable

Approx. 10mm
(3) Twist together one of the wires in the cables or the shield meshes of the cable to be connected
to the previous station or next station.
(4) For the final station, treat the enclosed terminator as shown below, and then install.
Terminator
Cut Cut Shorten sheath Bend lead wire
(5) Insert the wire's core wire into an opening on the terminal block, and tighten with a flat-tip
screwdriver so that the wire does not dislocate.
Make sure that the terminal screw is sufficiently loosened before inserting the wire into the
opening.
Flat-tip screwdriver
(for fixing terminal block)
(for fixing wire) (Note) Solder plating of the core wires must
be avoided as a contact fault could
result.
To previous station To next station
(6) After wiring to the terminal block, fit the terminal block into the CC-Link connector and fix it
with a flat-tip screwdriver.
I - 42
4.15 Connecting the IO Device with DeviceNet

The DeviceNet unit (FCU6-EX871-40) must be mounted in the control unit's extension slot to connect
IO devices with DeviceNet.
Connect the dedicated DeviceNet cable to the DeviceNet unit's terminal block (enclosed).
When setting the parameters in the DeviceNet unit using the configuration software (parameter setting
tool), connect an RS-232C cross cable between the DeviceNet unit and personal computer (PC/AT
compatible unit). The configuration software must be installed in the personal computer at this time.
This unit functions as the DeviceNet master station. Refer to the DeviceNet Specifications (Release
2.0) issued by ODVA (Open DeviceNet Vendor Association) for details on the DeviceNet system.
Control unit Tap
LED1
DeviceNet cable
DeviceNet terminal block

(Note 2)
5 (red) V+
DeviceNet 4 (white) CAN_H
connector 3 Shield
2 (blue) CAN_L
1 (black) V-
DeviceNet Label
Plate
(Note 1) Connect the FG wire between the shield terminal on

the DeviceNet terminal block (enclosed) and FG
terminal on the bottom of the control unit.
(Note 2) Labels corresponding to the DeviceNet cable colors
are attached to the DeviceNet unit plate. Match the
DeviceNet cable color with the label color when connecting the
FG wire cables to the DeviceNet terminal block (enclosed).
(Note 1)
RS-232C cross cable connection
RS-232C connector for DeviceNet unit PC/AT compatible unit
D-sub female connector (9 pin) D-sub female connector (9 pin)
configuration
RXD 2 2 RXD
TXD 3 3 TXD
DTR 4 4 DTR
RS-232C cross cable 6 6 DSR
GND 5 5 GND
1 1 DCD
RTS 7 7 RTS
PC/AT compatible unit + CTS 8 8 CTS
configuration software 9 9 RI
<Caution> There are open pins on the DeviceNet unit side, but
connections should be made to all pins to eliminate the
cable orientation.
CAUTION
is ON.
I - 43
Wiring the DeviceNet terminal block

(1) Peel the cable's sheath, and separate the inner wire from the shield mesh.
(2) Peel the shield mesh and the inner wire's sheath, and twist the core wires.
Shield mesh
DeviceNet cable
Approx. 10mm
(3) Insert the wire's core wire into an opening on the terminal block, and tighten with a flat-tip
screwdriver so that the wire does not dislocate.
Make sure that the terminal screw is sufficiently loosened before inserting the wire into the
opening.
(for fixing terminal block)
(for fixing wire) (Note) Solder plating of the core wires must
be avoided as a contact fault could
result.
DeviceNet cable
(4) After wiring to the terminal block, fit the terminal block into the DeviceNet connector and fix it
with a flat-tip screwdriver.
<Remarks>
Contact ODVA for details on the following devices required to structure the DeviceNet network.
• Network power supply unit
• Power supply tap
• Tap
• Terminator
• Cable
The ODVA contacts are listed below.
Open DeviceNet Vendor Association, Inc.
PMB 499
20423 State Road 7 #F6
Boca Raton, FL 33498-6797 USA
TEL: +1-954-340-5412 FAX: +1-954-340-5413
Contact the following company for details on the configuration software.

Hilscher Gesellschaft für Systemautomation mbH
Rheinstrasse 78
D-65795 Hattersheim Germany
TEL: +49-6190-9907-0 FAX: +49-6190-9907-50
CAUTION
is ON.
I - 44
4.16 Control Unit Connector Pin Assignments
Servo drive unit

10 1 1 GND 11 GND
SERVO1 2 O SVTXD1 12 O SVTXD1*
3 I SVALM1 13 I SVALM1*
4 I SVRXD1 14 I SVRXD1*
20 11 5 GND 15 GND
6 16
<Cable side connector type> 7 O SVEMG1 17 O SVEMG1*
Plug : 10120-6000EL 8 18
Shell : 10320-3210-000 9 19
Recommended maker : Sumitomo 3M 10 20
Servo drive unit

10 1 1 GND 11 GND
SERVO2 2 O SVTXD2 12 O SVTXD2*
3 I SVALM2 13 I SVALM2*
4 I SVRXD2 14 I SVRXD2*
20 11 5 GND 15 GND
6 16
<Cable side connector type> 7 O SVEMG2 17 O SVEMG2*
Plug : 10120-6000EL 8 18
Shel : 10320-3210-000 9 19
Manual pulse generator

10 1 1 GND 11 GND
HANDLE 2 12
3 I 2HA 13 I 2HB
4 I 1HA 14 I 1HB
20 11 5 GND 15 GND
6 O +12V 16 O +12V
<Cable side connector type> 7 I 3HA 17 I 3HB
Plug : 10120-3000VE 8 18
Shell : 10320-52F0-008 9 19
Synchronous feed encoder

10 1 1 GND 11 GND
ENC 2 I PC1 12 I PC1*
3 I PB1 13 I PB1*
4 I PA1 14 I PA1*
20 11 5 GND 15 GND
6 16
<Cable side connector type> 7 I PC2 17 I PC2*
Plug : 10120-3000VE 8 I PB2 18 I PB2*
Shell : 10320-52F0-008 9 I PA2 19 I PA2*
Recommended maker : Sumitomo 3M 10 O +5V 20 O +5V
I - 45
Serial
10 1 1 GND 11 GND
SIO 2 I RXD1 12 O TXD1
3 I CTS 13 O RTS1
4 I DSR1 14 O DTR1
20 11 5 GND 15 GND
6 O DTR2 16 O DTR2*
<Cable side connector type> 7 O TXD2 17 O TXD2*
Plug : 10120-6000EL 8 I RXD2 18 I RXD2*
Shell : 10320-3210-000 9 I DCD2 19 I DCD2*
Recommended maker : Sumitomo 3M 10 O +5V 20 O +5V
Communication
terminal 10 1 1 GND 11 GND
2 O TXD 12 O TXD*
3 13
TERMINAL
4 I RXD 14 I RXD*
20 11 5 GND 15 GND
6 O (TXD2) 16 I (RXD2)
<Cable side connector type> 7 17
Plug : 10120-6000EL 8 I ENCT* 18 O (DTR2)
Shell : 10320-3210-000 9 19
Skip
5 1 1 I SKIP 0
6 I SKIP 0*
SKIP 2 I SKIP 1
7 I SKIP 1*
3 I SKIP 2
8 I SKIP 2*
4 I SKIP 3
9 I SKIP 3*
9 6 5
<Cable side connector type>

Connector : CDE-9PF
Contact : CD-PC-111
Case : HDE-CTH
Recommended maker : Hirose Electric
Machine
input/output 10A 1A B A
10 I X0 10 I X8
9 I X1 9 I X9
DIO 8 I X2 8 I XA
10B 1B 7 I X3 7 I XB
6 I X4 6 I XC
5 I X5 5 I XD
<Cable side connector type> 4 I X6 4 I XE
Connector : 7920-6500SC 3 I X7(EMG) 3 I XF
Strain relief : 3448-7920 2 I COM 2 I COM
Recommended maker : Sumitomo 3M 1 O SA 1 0V
Note) This differs depending on whether sink or source is used.

Supply the following voltage to the COM.
Sink : 24VDC
Source : GND
I - 46
Remote I/O
1 2 3 <Cable side connector type>
1 I/O TXRX1
RIO-M Connector : 1-178288-3
2 I/O TXRX1*
Contact : 1-175218-2
3 GND
Recommended maker : Tyco Electronics AMP
Remote I/O
1 I/O TXRX2
RIO-M/S Connector : 1-178288-3
2 I/O TXRX2*
Contact : 1-175218-2
3 GND
Battery
1 2 <Cable side connector type>
1 GND
BAT The connector and contact depend on the
2 I +3.6V
battery.
+24V input
1 I +24V
DC24VIN Connector : 1-178288-3
2 GND
Contact : 1-175218-5
3 FG
CAUTION
Do not apply a voltage other than that specified in this manual onto the connector.
Failure to observe this could lead to rupture or damage.
I - 47
5. CONNECTION OF COMMUNICATION TERMINAL
5.1 Outline of Communication Terminal

The communication terminal is described in this chapter.
5.1 Outline of Communication Terminal

The communication terminal is configured of the display and keyboard. The following types are
available according to the display type, etc.
◊ 7.2-type monochrome LCD/integrated keyboard

FCUA-LD100
7.2-type LCD
◊ 7.2-type monochrome LCD/Keyboard separated type

FCUA-LD10 FCUA-KB20/KB30
7.2-type LCD
◊ 10.4-type monochrome LCD/Keyboard separated type

FCU6-DUT32 FCUA-KB021/KB031
10.4-type LCD
◊ 9-type CRT/Keyboard integrated type

FCUA-CT100/CT120
9-type CRT
◊ 9-type CRT/Keyboard separated type

FCUA-CR10 FCUA-KB10
9-type CRT
I - 48
5.2 Connection of Power Supply

The 24VDC must be supplied to the communication terminal.
Prepare a stabilized power supply that satisfies the following conditions.
The 9-type CRT type requires 100VAC for the CRT power supply.
FCUA-LD100/ FCUA-CT100/
Type FCU6-DUT32
LD10 CT120/KB10
24VDC±5%
Power voltage
Ripple ±5% (p-p)
Instantaneous power failure
Follows specifications of 24VDC power supply being used
tolerable time
Current consumption 24VDC, 0.9A 24VDC, 0.9A 24VDC, 0.6A

(FCUA-LD100/FCUA-LD10+KB20)
Supply 24VDC to the CR01 connector on the rear of the LCD.

(Enclosed with FCUA-LD100/FCUA-LD10+KB20)
Connector : 2-178288-3
Contact : 1-175218-5 (tin plated) (Tyco Electronics AMP)
Y
R220 cable
FG 3
0V 2 24VDC(+)
24VDC(+) 1 0V
FG
FG
Stabilized
power supply
[FCUA-LD100/LD10+KB20 rear side]
LCD CR01
J1
CR03
CNZ24
J2
CR02
CR05
CR06
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
I - 49
5.2.2 Connection of Power Supply to 10.4-type Monochrome LCD (FCU6-DUT32+KB021)
Supply 24VDC to the CR01 connector on the rear of the LCD.

(Enclosed with FCU6-DUT32)

Y
R220 cable
FG 3
0V 2 24VDC(+)
24VDC(+) 1 0V
FG
FG
[FCU6-DUT32+KB021 rear view]
OPERATION BOARD Ver.A

FCU6-DUT32
MITSUBISHI ELECTRIC CORP.
J1
CR01
CN24
J2 CR03
CR02
CR06 CR05
CAUTION
connectors.
I - 50
5.2.3 Connection of Power Supply to 9-type CRT (FCUA-CT100/FCUA-CR10+KB10)
Supply 100VAC to the connector CRT2 on the rear of the CRT, and 24VDC to the connector CR01 on
the rear of the keyboard.

(Enclosed with FCUA-CT100/FCUA-CR10+KB10)
Stabilized power supply Y
R220 cable 1 24VDC(+)
24VDC(+)
2 0V
0V
3 FG
FG
[FCUA-CT100/CT120/CR10+KB10 rear view]
FG
CR03
CRT
CR01
CRT2
CRV
CR06 CR04
CR02 Cable clamp
CR05
CRT1
CR04-1 cable
<Caution>
Use a two-circuit ON/OFF
switch and always establish a 100VAC
double-off system.
3 2 1
Terminal block Recommended adaptive connector

100VAC～115VAC (M4) (Connected to R100 cable)
Connector : 3191-03R1
Contact : 1381TL(Morex)
R100 cable
(Enclosed with FCUA-CT100/CT120/CR10+KB10)
CAUTION
connectors.
I - 51
5.3 Internal Connections
5.3 Internal Connections

(1) Internal connection of 7.2-type monochrome LCD (FCUA-LD100/FCUA-LD10+KB20)
NZ24-2 cable
R220
CR01
cable
7.2-inch LCD
24VDC(+) CNZ22A
CR03 Menu keys
PCB J2
CNZ24
R000 CR02 Data keys
cable
To control unit CR05
CR06 J2
J1
CR03 cable
R211 cable Remote I/O : Enclosed cable

unit
: Enclosed connector
(2) Internal connection of 10.4-type monochrome LCD (FCU6-DUT32+KB021)
10.4-inch
monochrome NZ24 cable
LCD
CR01
R220
Enclosed CNZ22 cable
cable 24VDC(+)
J2 Menu keys
PCB
Data keys CNZ24
J1 CR03 CR03
cable R000
CR05 CR02
J2 CR06 cable
To control unit
Enclosed
cable
Remote I/O R211 cable : Enclosed cable

unit : Enclosed connector
(3) Internal connection of 9-type CRT (FCUA-CT100/FCUA-CR10+KB10)

R100 cable(2m) CR04-1 cable
100VAC CRV
CRT2
R220 CR01 CR03 9-inch CRT
cable CRT1
24VAC(+)
Menu keys
PCB J2
CR06
CR04 Data keys
CR02
CR05 J2
R000
cable J1
To control unit CR03 cable
R211 cable Remote I/O : Enclosed cable

unit
: Enclosed connector
I - 52
5.4 Connection of Remote I/O Unit
5.4 Connection of Remote I/O Unit

A maximum of two remote I/O units can be connected to the communication terminal. Manufacture the
R211 cable (refer to cable manufacturing drawings for details) and connect it to the connector CR5 on
the rear of the communication terminal as shown below.
Use the enclosed connectors and contacts. If the accessories are insufficient, use the CN211 connector
set (optional, with one end).
The remote I/O unit serial link station No. setting method, etc., are the same as for when connecting to
the control unit. However, the machine control input/output signal assignment addresses will differ.
(Refer to "PLC Interface Manual" for details.)
Communication terminal rear view

(Enclosed with communication terminal)
X CR05
3 LG CR05
2 TxRx*
1 TxRx
Connector : 1-178288-3 1 piece

Contact : 1-175218-2 (gold plated) 3 pieces
FCUA-DX1
(Front)
X RIO1
R211 cable 3 LG
2 TxRx*
1 TxRx
Recommended adaptive connector Bottom
(Enclosed with FCUA-DX1) view
X RIO2
3 LG
Terminator
2 TxRx*
(sold separately)
1 TxRx
(R-TM) (Rear)
24VDC input
<CAUTION>
The remote I/O unit requires a separate 24VDC(+) power supply.
Refer to section "6.4 Connection of remote I/O power supply".
If there is a second remote I/O unit, connect the R211 cable from RIO2 connector to the second remote
I/O unit's RIO1 connector. A terminator (R-TM) must be installed on the final station's remote I/O unit’s
RIO2.
CAUTION
Incorrect connections could damage the device, so always connect the cable to the
designated connector.
Do not connect or disconnect the connection cables between each unit while the power
is ON.
I - 53
5.5 Example of Connecting Multiple Control Units to the Communication Terminal
5.5 Example of Connecting Multiple Control Units to the Communication Terminal

Communication terminal
DUT32+KB20/DUN33+KB20
/LD100/LD10+KB20
/CT100/CR10+KB10
CR02
R000 cable
Control unit Control unit Control unit
C6/C64 C6/C64 C6/C64
LED1 LED1 LED1
SW2-1 SW2-1 SW2-1

(OFF) (OFF) (ON)
TERMINAL TERMINAL TERMINAL

R000 R000 R000
Terminator
M-TM
R000 R000
HR591 HR591 HR591

LDCON BAT
21
LED1 LED2
Set SW2-1 to OFF except for the final station.
ON
ON
SW1
Set to ON for the final station.

1
OFF SW1 SW2 The final station refers to the station with no
subsequent slave stations.
2
CS1
CS2
0 0
CS1 CS2
When connecting multiple control units, the station No. of each control unit must be set.
To set the station No., set SW1 to ON, set the rotary switch CS1 to "D", set the station No. in CS2, and turn the power
ON. After setting, return each switch to their original settings.
The same station No. cannot be set in duplicate for multiple control units.
(Note 1) Up to 16 control units can be connected.
(Note 2) The R000 cable has the same specifications (both connector and specifications) as the SH21 cable.
(Note 3) Install the terminator M-TM to the HR591 card for the control unit having the longest cable length from the
communication terminal (LD100, etc.).
(Note 4) Set the control unit's slide switch SW2-1 to ON only for the final station.
(Note 5) The total length of the cable connected to each unit must be 30m or less.
The cable connected between the control unit and HR591 card must be 1m or less.
(Note 6) An R001 cable (distribution cable) can be used instead of the HR591 card.
CAUTION
is ON.
I - 54
6. CONNECTION OF REMOTE I/O UNIT
6.1 Outline of Remote I/O Unit

This chapter describes the connection between remote I/O unit and machine control signals.
6.1 Outline of Remote I/O Unit

The following ten types of remote I/O units (FCUA-DX ) are available, depending on the type of
input/output signal and No.of contacts. Use serial link connections (MC link B) to connect the unit with
the control unit or the communication terminal.
When the remote I/O unit is connected with serial links, multiple units can be used as long as the total
No. of occupied stations (channels) is within 8 stations. (Refer to Section 6.3 "Setting the Station No.
When Using Multiple Remote I/O Units" for details.)
No. of occupied
Unit name Machine control signals that can be handled
serial link stations
Digital input signal (DI) : 32 points (insulation) sink/source type
FCUA-DX100 1
Digital output signal (DO) : 32 points (non-insulation) sink type
FCUA-DX101 1
Digital output signal (DO) : 32 points (non-insulation) source type
FCUA-DX110 2
FCUA-DX111 2
FCUA-DX120 Digital output signal (DO) : 48 points (non-insulation) sink type 2
Analog output (AO) : 1 point
FCUA-DX121 Digital output signal (DO) : 48 points (non-insulation) source type 2
FCUA-DX130 Digital output signal (DO) : 32 points (non-insulation) sink type 2
Handle input : 2 points
FCUA-DX131 Digital output signal (DO) : 32 points (non-insulation) source type 2
Handle input : 2 points
FCUA-DX140 2
Analog input (AI) : 4 points
FCUA-DX141 2
Analog input (AI) : 4 points
I - 55
6.2 Names of Each Remote I/O Unit Section
6.2 Names of Each Remote I/O Unit Section
FCUA-DX10 FCUA-DX11/FCUA-DX12 FCUA-DX13 FCUA-DX14
Front view Front view Front view Front view
1 1 8 1 10 1 11
2 2 2 2
3 3 3
3 3 3 3
4 4 9 4 4
(Front) (Front) (Front) (Front)
5 5 5 5
6 Bottom 6 Bottom 6 Bottom 6 Bottom

view view view view
7 7 7 7
(Back) (Back) (Back) (Back)
1 DI-L (machine input signal connector)

For changeover of baud rate.
2 DS (baud rate changeover switch) Normally set to left side.
DS
3 CS (station No. changeover switch) Not used
3 4 5
2 6
1
4 DO-L (machine output signal connector) CS 0
7
8 Selection of station No.
F
9
E
D C B A
5 RIO1 (serial connection connector #1)
6 RIO2 (serial connection connector #2)
Enlarged drawing of DS and CS
7 DCIN (24VDC(+) power input connector)
8 DI-R (machine input signal connector)
9 DO-R (machine output signal connector)
10 HANDLE (manual pulse generator signal input connector)
11 AIO (analog signal input/output connector)
I - 56
6.3 Setting the Station No. When Using Multiple Remote I/O Units
6.3 Setting the Station No. When Using Multiple Remote I/O Units
When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as
the total No. of occupied stations is within 8 stations.
Unit name No. of occupied serial link stations
FCUA-DX10 1
FCUA-DX11 2
FCUA-DX12 2
FCUA-DX13 2
FCUA-DX14 2
When using multiple remote I/O units, a characteristic station No. must be set for each unit. The
FCUA-DX10 unit has one station No. setting switch, and FCUA-DX11, DX12, DX13 and DX14
units have two switches. Each of these switches must be set to a characteristic station No.
<Setting example 1>

FCUA-DX11 or
FCUA-DX10 FCUA-DX12
0 1
2
Total No. of
No. of occupied stations: 1 No. of occupied stations: 2 occupied stations: 3
<Setting example 2> FCUA-DX11 or FCUA-DX12 4 units
Total No. of
0 1 2 3 4 5 6 7 occupied stations: 8
No. of No. of No. of No. of （Maximum configuration）
occupied occupied occupied occupied
stations: 2 stations: 2 stations: 2 stations: 2
<CAUTION>
The assignment of each unit's input/output signal address will
change with the setting of the station No.
Refer to "PLC Interface Manual" for details.
I - 57
6.4 Connection of Remote I/O Power Supply
6.4 Connection of Remote I/O Power Supply

24VDC(+) is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the
following conditions.
Output voltage 24VDC±5%

Ripple ±5% (P-P)
Max. output FCUA-DX10 2.4A or more
current FCUA-DX11 3.8A or more
FCUA-DX12 3.8A or more
The 24VDC(+) power for the control circuit is supplied from the DCIN connector on the bottom of the unit
or from DI-L, DI-R, DO-L or DO-R connectors on the front. When supplying from the front connector,
supply to all corresponding pins.
When manufacturing the R300 cable, use the CN300 one end connector (optional, with one end), and
when manufacturing the R301 cable, use the CS301 connector set (optional, with both ends).
Machine control panel, <Connection outline>

Remote I/O unit
electric cabinet, etc.
R300 cable DI-L DI-R DI-L DI-R
or B1
Front B1
R301 cable
B2 B2
A1 A1
A2 A2
24VDC(+) B1 B1
RA
B2 B2
A1 A1
PL
0V
A2 A2
DO-L DO-R
DO-L DO-R
(Front)
Supply to either method
DCIN
Y
Bottom
R220 cable 1 24VDC(+)
24VDC(+) 2 0V
Y
0V 3 FG
FG
FG (Back)
CAUTION
I - 58
6.5 Outline of Digital Signal Input Circuit

The digital signal input circuit can be selected from sink type or source type in card units.
Input circuit
(Machine side) DI-L/DI-R
2.2kΩ
0V
2.2kΩ
0V
2.2kΩ
0V
2.2kΩ
0V
2.2kΩ
0V Control
circuit
24VDC(+)
A3,B3 COM
Sink type
(Machine side) DI-L/DI-R
24VDC(+) 2.2kΩ
24VDC(+) 2.2kΩ
24VDC(+) 2.2kΩ
24VDC(+) 2.2kΩ
24VDC(+) 2.2kΩ
Control
circuit
0V A3,B3 COM
Source type
I - 59
Input conditions
The input signals must be used within the following condition ranges.
Sink type
Input voltage at external contact ON 6V or less
Input voltage at external contact OFF 20V or more, 25.2V or less
Tolerable chattering time 3ms or less (Refer to T1 below)
Input circuit operation delay time .
3ms ≤ T3 =. T4 ≤ 16ms
Source type
Input voltage at external contact ON 18V or more, 25.2V or less
Input voltage at external contact OFF 4V or less
Tolerable chattering time 3ms or less (Refer to T1 below)
Input circuit operation delay time .
3ms ≤ T3 =. T4 ≤ 16ms
T2 T2
T1 T1 T1 T1
T3 T4 T3 T4
I - 60
6.6 Outline of Digital Signal Output Circuit
6.6 Outline of Digital Signal Output Circuit

The digital signal output circuit uses a sink type (DX10) or source type (DX11).
Use within the specification ranges shown below.
Output circuit
(Machine side) DO-L/DO-R

24VDC(+)
RA
Control
circuit
R
PL
Sink type (DX10)
DO-L/DO-R
(Machine side) 24VDC(+)
RA
Control
circuit
R
PL
Source (DX11)
Output conditions
Insulation method Non-insulation

Rated load voltage 24VDC
Max. output current 60mA
Output delay time 40µs
<CAUTION>
When using an inductive load such as a relay, always connect a diode (voltage
resistance 100V or more, 100mA or more) in parallel to the load.
When using a capacity load such as a lamp, always connect a protective resistor (R=150Ω)
serially to the load to suppress rush currents. (Make sure that the current is less than the above
tolerable current including the instantaneous current.)
CAUTION
When using an inductive load such as relays, always connect a diode in parallel to the
load as a noise countermeasure.
When using a capacitive load such as a lamp, always connect a protective resistor in
series to the load to suppress rush currents.
I - 61
6.7 Outline of Analog Signal Output Circuit
6.7 Outline of Analog Signal Output Circuit

The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.
Output circuit
220Ω R
A0 DAC
A0*
Output conditions
Output voltage 0V to ±10V (±5%)

Resolution 12bit (±10V × n/4096) (Note)
Load conditions 10kΩ load resistance
Output impedance 220Ω
(Note) n = (20 to 211)
I - 62
6.8 Outline of Analog Signal Input Circuit
6.8 Outline of Analog Signal Input Circuit

The analog signal input circuit can be used only for the FCUA-DX140/DX141.
Input circuit
150Ω ADC
AI
AI*
Input conditions
Max. input rating ±15V

Resolution 10V/2000 (5mV)
Precision Within ±25mV
AD input sampling time 14.2ms (AI0)/42.6ms (AI1 to 3)
I - 63
6.9 Connection of FCUA-DX10/13/14 Unit and Machine Control Signal
6.9 Connection of FCUA-DX10 /13 /14 Unit and Machine Control Signal
Type of machine input/output Input Output
signal and No. of points 32 points 32 points
FCUA-DX10
R300 cable/ or
R301 cable FCUA-DX13
DI-L or
Machine
FCUA-DX14
signal
R300 cable/
R301 cable
DO-L
Machine
signal
The remote I/O unit cable types include the R300 and R301 cables. The R300 cable has one end cut off,
and the R301 cable is used for connection to the Izumi Denki terminal block BX1F-T40A (Note 1). The
R300-3M and R301-3M cables are available. If a cable longer than 3m is required, use the CN300 and
CS301 connector set.
The CN300 connector set (optional, with one end) includes the DI-L and DO-L connectors. The CS301
connector set (optional, with both ends) includes the DI-L and DO-L connectors, and two connectors for
connection with the terminal block (Izumi Denki).
(Note 1) Izumi Denki I/O terminal BX1F-T40
DI-L FCUA-DX100/130/140 DI-L FCUA-DX101/131/141
A3 COM A3 COM
24VDC(+) B3 0V B3
24VDC(+)
2.2kΩ Input circuit 2.2kΩ Input circuit
0V sink type source type
B1 B1
B2 B2
A1 A1
A2 A2
24VDC(+)
DO-L DO-L
RA RA Output circuit
source type
Output circuit
PL PL
sink type
B1 0V B1
B2 Control B2 Control
A1 circuit A1 circuit
Machine A2 Machine A2
control panel control panel
RIO1 RIO2 DCIN RIO1 RIO2 DCIN

1 2 3 1 2 3
power supply 24VDC(+) 0V FG FG power supply 24VDC(+) 0V FG FG
CAUTION
is ON.
I - 64
6.9 Connection of FCUA-DX10/13/14 Unit and Machine Control Signal
FCUA-DX10/13/14
<CAUTION>
DI-L
When using two or more remote I/O
units or when connecting to the
B A
Machine side communication terminal, the signal X00 X10 20
control panel, etc. assignment will differ. Refer to the X01 X11 19
"PLC interface manual" for details. X02 X12 18
X03 X13 17
X04 X14 16
X05 X15 15
24VDC(+) DI-L
X06 X16 14
X07 X17 13
X08 X18 12
X09 X19 11
X0A X1A 10
X0B X1B 9
X0C X1C 8
0V X0D X1D 7
X0E X1E 6
X0F X1F 5
4
COM COM 3
+24V 0V 2
+24V 0V 1
B A
DO-L
B A
Y00 Y10 20
Y01 Y11 19
Y02 Y12 18
Y03 Y13 17
24VDC(+) Y04 Y14 16
Y05 Y15 15
Y06 Y16 14
RA DO-L Y07 Y17 13
Y08 Y18 12
Y09 Y19 11
Y0A Y1A 10
PL Y0B Y1B 9
Y0C Y1C 8
Y0D Y1D 7
Y0E Y1E 6
0V Y0F Y1F 5
4
3
+24V 0V 2
+24V 0V 1
B A
Control unit
Communication RIO1 RIO2 DCIN

terminal 1 2 3 1 2 3 1 2 3
24VDC(+) TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG
X X Y
0V
R-TM
Remote
I/O unit
<Adaptive connector>
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)
Y X
Connector : 2-178288-3 Connector : 1-178288-3 Crimp type :7940-6500SC
Contact : 1-175218-5 Contact : 1-175218-2 connector X
Maker : Tyco Maker : Tyco Maker : Sumitomo 3M
Electronics AMP Electronics AMP
Maker: Tyco Electronics AMP
I - 65
6.10 Connection of FCUA-DX11 Unit and Machine Control Signal

signal and No. of points 64 points 48 points
FCUA-DX11
R300 cable/
R301 cable
DI-L
Machine DI-R
signal
R300 cable/
R301 cable DO-R
DO-L DCIN
Machine RIO2
signal
RIO1
The CN300 connector set (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R)
connectors. The CS301 connector set (optional, with both ends) includes the DI-L and DO-L connectors,
and two connectors for connection with the terminal block (Izumi Denki).
DI-L/R FCUA-DX110 DI-L/R FCUA-DX111
A3 COM A3 COM
24VDC(+) B3 0V B3
24VDC(+)
B1 B1
B2 B2
A1 A1
A2 A2
24VDC(+)
DO-L/R DO-L/R
source type
Output circuit
PL sink type PL
B1 B1
Control 0V B2 Control
B2
circuit A1 circuit
A1 Machine
Machine A2
control panel A2 control panel

1 2 3 1 2 3
power supply
24VDC(+) 0V FG FG power supply 24VDC(+) 0V FG FG
CAUTION
is ON.
I - 66
<CAUTION> FCUA-DX11
When using two or more remote I/O units or when
connecting to the communication terminal, the
signal assignment will differ. DI-L DI-R
Refer to the "PLC interface manual" for details.
B A B A
X00 X10 20 X20 X30 20
Machine side DI-L X01 X11 19 X21 X31 19
control panel, etc. X02 X12 18 X22 X32 18
X03 X13 17 X23 X33 17
24VDC(+) X04 X14 16 X24 X34 16
X05 X15 15 X25 X35 15
X06 X16 14 X26 X36 14
X07 X17 13 X27 X37 13
X08 X18 12 X28 X38 12
X09 X19 11 X29 X39 11
0V X0A X1A 10 X2A X3A 10
DI-R X0B X1B 9 X2B X3B 9
X0C X1C 8 X2C X3C 8
24VDC(+) X0D X1D 7 X2D X3D 7
X0E X1E 6 X2E X3E 6
X0F X1F 5 X2F X3F 5
4 4
COM COM 3 COM COM 3
+24V 0V 2 +24V 0V 2
+24V 0V 1 +24V 0V 1
0V B A B A
DO-L DO-R
B A B A
Y00 Y10 20 Y20 20
Y01 Y11 19 Y21 19
24VDC(+) Y02 Y12 18 Y22 18
DO-L Y03 Y13 17 Y23 17
Y04 Y14 16 Y24 16
RA Y05 Y15 15 Y25 15
Y06 Y16 14 Y26 14
Y07 Y17 13 Y27 13
Y08 Y18 12 Y28 12
PL Y09 Y19 11 Y29 11
Y0A Y1A 10 Y2A 10
Y0B Y1B 9 Y2B 9
Y0C Y1C 8 Y2C 8
0V Y0D Y1D 7 Y2D 7
Y0E Y1E 6 Y2E 6
DO-R Y0F Y1F 5 Y2F 5
24VDC(+) 4 AO AO* 4
3 3
RA +24V 0V 2 +24V 0V 2
+24V 0V 1 +24V 0V 1
B A B A
PL
Control unit
RIO1 RIO2 DCIN
0V Communication 1 2 3 1 2 3 1 2 3
terminal TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG
24VDC(+)
X X Y
R-TM
0V
Remote I/O unit
Y X DI-R/DO-R
Connector :2-178288-3 Connector :1-178288-3
X
Contact :1-175218-5 Contact :1-175218-2 Crimp type : 7940-6500SC
Maker : Tyco Maker : Tyco connector
Electronics AMP Electronics AMP Maker : Sumitomo 3M
Maker: Tyco Electronics
AMP
I - 67

Analog
output
signal and No. of points
64 points 48 points 1 point
FCUA-DX12
R300 cable/
R301 cable
DI-L
Machine DI-R
signal
R300 cable/
R301 cable DO-R
DO-L DCIN
Machine RIO2
signal RIO1
The CN300 connector set (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R)
connectors. The CS301 connector set (optional, with both ends) includes the DI-L and DO-L connectors,
and two connectors for connection with the terminal block (Izumi Denki).
DI-L/R FCUA-DX120 DI-L/R FCUA-DX121
A3 COM A3 COM
24VDC(+) B3 0V B3
24VDC(+)
B1 B1
B2 B2
A1 A1
A2 A2
24VDC(+)
DO-L/R DO-L/R
Output circuit source type
PL sink type PL
B1 0V B1
Machine B2 Control Control
Machine
B2
control panel A1 circuit circuit
control panel A1
A2 A2
R R
DO-R DO-R R
R DAC
B4 DAC
Analog B4
Analog 220Ω 220Ω
A4 output A4
output
1 2 3 1 2 3
power supply 24VDC(+) 0V FG FG power supply 24VDC(+) 0V FG FG
CAUTION
is ON.
I - 68

<CAUTION>
FCUA-DX12
When using two or more remote I/O units or when
connecting to the communication terminal, the signal
assignment will differ. DI-L DI-R
Refer to the "PLC interface manual" for details.
B A B A
Machine side DI-L X00 X10 20 X20 X30 20
control panel, etc. X01 X11 19 X21 X31 19
X02 X12 18 X22 X32 18
X03 X13 17 X23 X33 17
24VDC(+) X04 X14 16 X24 X34 16
X05 X15 15 X25 X35 15
X06 X16 14 X26 X36 14
X07 X17 13 X27 X37 13
X08 X18 12 X28 X38 12
X09 X19 11 X29 X39 11
0V X0A X1A 10 X2A X3A 10
DI-R X0B X1B 9 X2B X3B 9
X0C X1C 8 X2C X3C 8
24VDC(+) X0D X1D 7 X2D X3D 7
X0E X1E 6 X2E X3E 6
X0F X1F 5 X2F X3F 5
4 4
COM COM 3 COM COM 3
+24V 0V 2 +24V 0V 2
+24V 0V 1 +24V 0V 1
0V B A B A
DO-L DO-R
B A B A
Y00 Y10 20 Y20 20
Y01 Y11 19 Y21 19
24VDC(+) Y02 Y12 18 Y22 18
DO-L Y03 Y13 17 Y23 17
Y04 Y14 16 Y24 16
RA Y05 Y15 15 Y25 15
Y06 Y16 14 Y26 14
Y07 Y17 13 Y27 13
Y08 Y18 12 Y28 12
PL Y09 Y19 11 Y29 11
Y0A Y1A 10 Y2A 10
Y0B Y1B 9 Y2B 9
Y0C Y1C 8 Y2C 8
0V Y0D Y1D 7 Y2D 7
Y0E Y1E 6 Y2E 6
24VDC(+) DO-R Y0F Y1F 5 Y2F 5
4 AO AO* 4
3 3
RA +24V 0V 2 +24V 0V 2
+24V 0V 1 +24V 0V 1
B A B A
PL Control unit
Communication RIO1 RIO2 DCIN

0V Terminal 1 2 3 1 2 3 1 2 3
24VDC(+) TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG
X X Y
R-TM
0V
Remote I/O unit
Y X DI-R/DO-R
Connector : 2-178288-3 Connector :1-178288-3
X
Contact : 1-175218-5 Contact :1-175218-2 Crimp type : 7940-6500SC
Maker : Tyco Maker : Tyco connector
Electronics AMP Electronics AMP Maker : Sumitomo 3M Maker: Tyco Electronics AMP
I - 69
6.12 Connection of FCUA-DX13 Unit and Manual Pulse Generator
6.12 Connection of FCUA-DX13 Unit and Manual Pulse Generator

When connecting the manual pulse generator, the R041 or R042 cable is connected to HANDLE. Up to
two manual pulse generators can be connected. Use the CS000 connector set (optional, with both
ends) when manufacturing the R041 or R042 cable.
Connecting one manual pulse generator

FCUA-DX13□
FCUA-HD60
Rear view
NO.1
HANDLE
12V 0V A B
20 10
4-M3 R041 cable
11 1
Pin No.
Connecting two manual pulse generators

FCUA-HD60
Rear view
NO.2 NO.1
12V
12V0V A BB
0V A 12V 0V A B
HANDLE
4-M3
R042 cable
SEL*
FCUA-DX13
When connecting the second manual pulse generator,
connect the SEL* signal to the No.1, 0V.
CAUTION
is ON.
I - 70
6.13 Outline of FCUA-DX13 Unit Pulse Input Circuit
6.13 Outline of FCUA-DX13 Unit Pulse Input Circuit

When connecting a pulse generator other than the manual pulse generator (FCUA-HD60) to the
FCUA-DX13 unit, use within the specifications range given below.
Commercially available pulse generators include the 25P/R type and the 100P/R type. A pulse is
multiplied by four internally, so use the 25P/R type.
Input/output conditions
A-phase and B-phase difference 90° (Refer to waveform (e)
Input pulse signal format
below)
Input signal voltage H level 3.5V to 5.25V, L level 0V to 0.5V
Input pulse maximum
100kHz
frequency
Pulse generator power voltage 12VDC ± 10%
Maximum output current 300mA
Number of pulses per rotation 25P/R (FCUA-HD60 is 25P/R)
Input waveform
The phase difference of the input waveform (∆e) must be ±45° or less.
A (B) phase 90ﾟ
e : A-phase and B-phase difference

B (A) phase ∆e : Rising phase error of A phase or B phase (-45° ≤ ∆e ≤ 45°)
∆e T : A or B phase cycle (minimum 10µs)
e
T
Input/output circuit
FCUA-DX13
Connector pin No.

+5V
470Ω
HA2 3
4700pF
220Ω
+5V
470Ω
HB2 13
4700pF
Input 220Ω
+5V
470Ω Control circuit
HA1 4
4700pF
220Ω
+5V
470Ω
HB1 14
4700pF
220Ω
HC14 or
equivalent
+12 6
Output
0V 1
R041-3M (for one) and R042-3M (for two) are prepared for the handle cable.
I - 71
6.14 Connection of FCUA-DX14 Unit and Analog Input/Output Signal
6.14 Connection of FCUA-DX14 Unit and Analog Input/Output Signal

For the analog input/output signal, the R031 cable is connected to AI0. Up to four input points and one
output point of the analog input/output signal can be connected. When manufacturing the R031 cable,
use the CS000 connector set (optional, with both ends).
FCUA-DX14
AIO
R031 cable 20 10
11 1
Pin No.
Input/output circuit
FCUA-DX14
Connector pin No.
150Ω
A10 2
150Ω
A11 12
Input 150Ω ADC
A12 3
150Ω
A13 13
R
220Ω R
DAC
Output A0 7
GND 1
GND 11
GND 5
GND 15
CAUTION
is ON.
I - 72
6.15 Cables
6.15 Cables
and the R301 cable is used for connections with the Izumi Denki terminal block BX1F-T40A (Note 1).
The R300-3M and R301-3M cables are available.
If a cable longer than 3m is required, use the CN300 or CS301 connector set.
The R041-3M (one-piece) and R042-3M (two-piece) manual pulse generator cables are available. The
analog input/output cable R031 must be prepared by the user.
(Note 1) Izumi Denki I/O terminal BX1F-T40A
Machine control panel,

electric cabinet, etc. R300 cable
RA
1
2
IDEC
BX1F-T40A
3
4
5
6
7
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
PL R301 cable
Connector pin correspondence table
Terminal Terminal
block DX1 block DX1
BX1F BX1F
1 A1 2 B1
3 A2 34 B2
5 A3 6 B3
7 A4 8 B4
9 A5 10 B5
11 A6 12 B6
13 A7 14 B7
15 A8 16 B8
17 A9 18 B9
19 A10 20 B10
21 A11 22 B11
23 A12 24 B12
25 A13 26 B13
27 A14 28 B14
29 A15 30 B15
31 A16 32 B16
33 A17 34 B17
35 A18 36 B18
37 A19 38 B19
39 A20 40 B20
I - 73
APPENDIX 1 OUTLINE AND INSTALLATION DIMENSIONS FOR CONTROL UNIT

CONTROL UNIT
Heat radiation
2-M5×0.8 screw Top
Top
allowance
50
10
6
15
MITSUBISHI
MEL DAS
C64
SERVO1 SERVO2
DC24VIN
ENC ICCARD
HANDLE
SIOTERMINAL
SKIP
380
350
360
and wiring allowance

Heat radiation
11
15
10
30
100
80 180
Wiring allowance
60
Bottom
Bottom
RIO-M RIO-M/S
I - 74
APPENDIX 1 OUTLINE AND INSTALLATION DIMENSIONS FOR CONTROL UNIT
Appendix 1.2 Outline and Installation Dimensions for Control Unit with External Extension Unit

with External Extension Unit
(15)
(10)
φ6
MITSUBISHI
MELDAS
C64
350
360
380
(10)
(15)
φ6
150
130
120
EXT3
180(C64 dimension)
15
10
6 6
15
10
181.2(HR893 dimension) 1.6

60 30
Extension unit 60 60 Control unit
2-M5 screw
10
360±0.3
380
2-M5 screw
130±0.3
150
10
60±0.3 30
拡張ユニット 60 60 Control unit
I - 75
APPENDIX 2 OUTLINE AND INSTALLATION DIMENSIONS FOR COMMUNICATION TERMINAL
Appendix 2.1 Outline and Installation Dimensions for FCUA-CT100

COMMUNICATION TERMINAL
Appendix 2.1 Outline and Installation Dimensions for FCUA-CT100

9 382(Square hole) 9
55
9
MITSUBISHI
182(Square hole)
180
55
9
8-φ4hole(For M3 screw)
5 130 130 130 5
140
260
250
8-M3screw 382 (Square hole dimensions)

(Square hole dimensions)
190±0.2
182
130±0.2 130±0.2 130±0.2
Panel cut drawing
I - 76
Appendix 2.2 Outline and Installation Dimensions for FCUA-CR10
Appendix 2.2 Outline and Installation Dimensions for FCUA-CR10

9 242 (Square hole) 9
5
9
5
MITSUBISHI
182 (Square hole)
180
5 200
9
6-φ4 hole(for M3 screw)
5
5 130 120 5
260
10
180
10
250
242
6-M3 screw (Square hole dimensions)
dimensions)
(Square hole
190±0.2
182
130±0.2 120±0.2
Panel cut drawing
I - 77
Appendix 2.3 Outline and Installation Dimensions for FCUA-LD100
Appendix 2.3 Outline and Installation Dimensions for FCUA-LD100

9 382 (Square hole) 9
10
5
9
MITSUBISHI
182 (Square hole)
190
180
9
8-φ4hole(for M3 screw)
10
5
5 130 130 130 5
140
260
70
8-M3 screw 4 382 (Square hole dimensions) 4

4
(Square hole
dimensions)
190±0.2
182
130±0.2 130±0.2 130±0.2

4
Panel cut drawing
I - 78
Appendix 2.4 Outline and Installation Dimensions for FCUA-LD10 and KB20
Appendix 2.4 Outline and Installation Dimensions for FCUA-LD10 and KB20
10
5
MITSUBISHI
200
190
180
6-φ4 hole (for M3 screw)

10
5
5 130 120 5 70
260
4-φ4 hole (for M3 screw)

10
5
180
190
200
30
10
5 130
5
140 5
248 132 (square hole

6-M3 screw 1 (square hole dimensions） 1 4-M3 screw dimensions）
4
4
182 (square hole
182 (square hole

190±0.2
dimensions)
dimensions)
190±0.2
130±0.2 120±0.2
4
1 130±0.2 1
Panel cut drawing
I - 79
Appendix 2.5 Outline and Installation Dimensions for FCU6-DUT32, KB021
Appendix 2.5 Outline and Installation Dimensions for FCU6-DUT32, KB021

Escutcheon
M3x8 screw
Protective cover
210
270
Menu keys 45
20 (50)
READY
MONI- TOOL EDIT DIAGN

PARAM MDI IN/OUT
SFG FO
TOR
O N G
A B C 7 8 9$
X Y Z
U V W 4 5 6
F D D
F L ! 1 2 3
P Q R - 0 .
210
I J K + SP ,
M S T EOB =
( ) [ ] # /*
DELETE CB
？ INS CAN
SHIFT
RESET INPUT
CALC
140
20 30
(5)
(9)
4
9 182 (Square hole dimensions)

(Square hole dimensions)
210 (Keyboard outline)
Square hole
200±0.3
182±0.3
190±0.3
Square hole
132 (Square hole
dimensions)
4-φ4 hole
248 (Square hole 1

4
1 dimensions) 1 6-φ4 hole 130±0.3

5
(1)
130±0.3 120±0.3 5 140(Keyboard outline)
Panel cut drawing
I - 80
APPENDIX 3 OUTLINE AND INSTALLATION DIMENSIONS FOR REMOTE I/O UNIT

REMOTE I/O UNIT
Top
Heat radiation
allowance
100
135
168
Heat radiation and

wiring allowance
70
Wiring
allowance
40 150
Bottom
Installation Hole
2-M5-0.8 screw
135 6
DX
156
6
34 6
I - 81
APPENDIX 4 OUTLINE AND INSTALLATION DIMENSIONS FOR MANUAL PULSE GENERATOR

MANUAL PULSE GENERATOR
3 - M4 stud bolts L10

3.6
Packing t2.0
φ77±0.5
φ80±1
12V 0V A B
Installation other
than M3 x 6 not
φ60±0.5 16 24 27±0.5 φ60±0.5 8.89 7.60 possible
3 -φ4.8
(Trisection) Equal
120°
φ62 +2
0
φ72 ±0.2
Panel cut drawing
I - 82
APPENDIX 5 OUTLINE AND INSTALLATION DIMENSIONS FOR SYNCHRONOUS FEED
ENCODER

SYNCHRONOUS FEED ENCODER
68
Caution plate Detector (1024P/rev) 56
φ50 -0.009
φ68 -0.025 68 56
20 4-φ5.4 hole
Encoder side:
97F3102E20-29P 2 28
(or equivalent)
Adaptive cable side:
MS3106A20-29S
5 3
19.5
102 33
135
0
φ14.3 -0.11
2 -0.012
50 -0.042
φ15
-0.006 φ16 φ50 -0.009
-0.017
-0.025 3 0+0.1
1.15 +0.14
0 1.15 +0.14 Cross-section BB
0
The effective depth of the key
26 way is 21mm.
A 1chA K 0V
2 B 2chZ L
C 3chB M
Enlarged view of key
D N 1chA
E Case ground P 2chZ
F R 3chB
G S
H +5V T
J
I - 83
APPENDIX 6 OUTLINE AND INSTALLATION DIMENSIONS FOR GROUNDING PLATE AND
CLAMP FITTING

GROUNDING PLATE AND CLAMP FITTING
The shield wire generally only needs to be grounded
to the connector's case frame. However, the effect Cable
can be improved by directly grounding to the
Clamp fitting Grounding
grounding plate as shown on the right.
（Fitting A,B） Plate
Install the grounding plate near each unit. Peel off
part of the cable sheath as shown on the right to
expose the shield sheath. Press that section against
the grounding plate with the clamp fitting. Note that if
40
the cable is thin, several can be clamped together.
Install the grounding plate directly onto the cabinet or
connect a grounding wire so that sufficient frame
grounding is achieved.
If the AERSBAN- SET, containing the grounding Shield sheath
plate and clamp fitting, is required, please contact
Mitsubishi.
Clamp section drawing
Outline drawing
Grounding plate Clamp fitting
2-φ5 hole 17.5

Installation hole
30
MAX L 10
B±0.3
C
A
24 0-0.2
24+0.30
35
3
6
7
Note 1)
M4 screw 6 22
35
11
Note 1) Screw hole for wiring to cabinet's grounding plate

Note 2) The grounding plate thickness is 1.6mm
A B C Enclosed fittings L
AERSBAN-DSET 100 86 30 Two clamp fittings A Clamp fitting A 70
AERSBAN-ESET 70 56 － One clamp fitting B Clamp fitting B 45
I - 84
APPENDIX 7 CABLE MANUFACTURING DRAWINGS

As a rule, most F/R cables used with this product are not sold by Mitsubishi. Thus,
manufacture the required cables using the cable manufacturing drawings on the following pages as a
reference. Note that the cable-compatible connectors can be purchased from Mitsubishi.
If crimp tools are not available when manufacturing the power supply cable (R200, R220) and
communication cable (R211), the cables can be manufactured by soldering a wire and connector as
shown in the following procedures.
1. Carry out preparatory soldering onto the wire. 2. Insert the wire into the contact. Hold the sheath
(Peel 3.5mm of the sheath.) retainer.
Soldering
iron Contact
Wire
Solder
3. Lightly press down one side of the wire barrel 4. Firmly press down the other side of the wire
using radio pliers. barrel. (Press firmly enough that the wire will not
come out when pulled lightly.)
Wire barrel This is a barrier to
prevent incorrect
insertion. Do not bend.
Radio pliers
5. Firmly press down the sheath retainer in the same 6. Apply the soldering iron, and melt the preparatory
manner as the wire barrel. solder inside. (Better results will be achieved if an
additional, small amount of solder is applied.)
Sheath retainer Soldering iron
Contact section
7. Lastly, insert the soldered contact with wire into Be careful that the solder does
the housing. not flow into the contact section.
Pay attention to the

insertion direction.
I - 85
Appendix 7.1 F310 Cable Manufacturing Drawing

Application : Control unit - serial device connection
(Cable from control unit to junction plate.) List of parts used
Assembly drawing No. Part name/type Maker Q’ty
1 2 Junction 1 Connector 1
Control 4 Sumitomo 3M
3 plate side 10120-3000VE
unit side 5 Connector case
2 Sumitomo 3M 1
6 10320-52F0-008
F310
Wire material
3 UL1061-2464 Note (1) (1)
AWG22 × 6P
7
F310 4 Connector 1
Hirose Electric
CDB-25S
5 Contact 7
Note (3) Hirose Electric
CD-SC-111
6 Lock nut HD-LNA Hirose Electric 2
Mitsubishi Electric
F installation plate
7 (Refer to dimen- 1
N750D714H01
sion drawing)
Connection diagram Maximum cable length: 8m Note (4)
Control unit side Junction plate

SIO RS-232C
2 3 RXD
12 2 TXD
3 5 CTS
13 4 RTS
4 6 DSR
14 20 DTR
1 7 SG
Case GND plate

F installation plate outline dimensions drawing
(5.5) 65 5.5
47.1±0.2
42.6±0.2
Plate thickness: 1.6mm
2-R2.5
2-R1.75
6±0.1 24
5
12
38
76
Manufacturing precautions
(1) The wire material shall be a shielded, 6-pair stranded cable equivalent to UL1061-2464
Standards AWG22 (0.3mm2).
(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used providing
they are compatible with the specifications.
(3) Attach the nameplate (with protective cover stamped with the cable name) in the position
designated in the assembly drawing.
(4) The total length of the cable, including the length from this cable to the cable connected to the
RS-232C device, must be 15m or less.
I - 86

Application : Control unit - serial device connection
(Cable from control unit to junction plate.) List of parts used
Assembly drawing No. Part name/type Maker Q’ty
Junction plate side
Connector
1 Sumitomo 3M 1
Control unit side 4 10120-6000VE
7 Connector case
5 2
RS232
1 2 Sumitomo 3M 1
6 10320-3210-000
3
Wire material
3 UL20276 Note (1) (1)
SIO
F311A
AWG28 × 10P
Note (4)
4 Connector
4 Hirose Electric 2
GPP
5 CDB-25S
F311A Contact
7 6 5 Hirose Electric 21
CD-SC-111
Note (3) Lock nut
6 Hirose Electric 4
HD-LNA
F installation Mitsubishi Electric
7 plate (Refer to dimen- 2
N750D714H01 sion drawing)
Connection diagram Maximum cable length: 8m (Note 5)
Control unit side
SIO RS-232C
2 3 RXD
12 2 TXD
3 5 CTS
13 4 RTS
4 6 DSR
14 20 DTR
1 7 SG
RS-422(GPP)
20 SG
11 7 SG
5 8 SG
15 21 SG(SEL)
10 12 +5V
20 13 +5V
7 3 TXD
17 16 TXD*
8 2 RXD
18 15 RXD*
6 5 DTR
16 18 DTR*
9 4 DCD
19 17 DCD*
Case GND plate

F installation plate outline dimensions drawing
(5.5) 65 5.5
47.1±0.2
42.6±0.2
Plate thickness: 1.6mm
2-R2.5
2-R1.75
6±0.1 24
5
12
38
76
(1) The wire material shall be a shielded, 10-pair stranded cable equivalent to UL20276 Standards
AWG28 (0.08mm2).
designated in the assembly drawing. The Mitsubishi-supplied cable is labeled “F311A” due to a
change of its connection.
(4) Provide a protective cover from the exposed part of the branching section wire to the connector,
and fix with a bundling band.
(5) The total length of the cable, including the length from this cable to the cable connected to the
RS-232C device, must be 15m or less.
I - 87
Application : Option (Compatible connector set)

Control unit - manual pulse generator connection FCUA-CS000 (Note that only the control
(When connecting one manual pulse generator) unit connector is compatible)
List of parts used

Assembly drawing No. Part name/type Maker Q'ty
Connector
Control Manual pulse 1 Sumitomo 3M 1
unit side 1 2 10120-3000VE
3 generator side
Connector case
2 Sumitomo 3M 1
10320-52F0-008
F320 Wire material
3 UL1061-2464 Note (1) (1)
AWG22 × 6P
Crimp terminal
4 4 J. S. T 4
F320 V1.25-3
Note (3)
Connection diagram
Maximum cable length: 30m
Control unit side Manual pulse generator side

1HA 4 1HA
1HB 14 1HB
+12V 6 +12V
GND 1 GND
Case GND plate
(4) Fold the wire material shield on the control unit side over the sheath, and wrap copper foil tape
over it. Connect to the connector case GND plate.
(5) Stamp the name of each signal on the crimp terminal side mark tube and install.
(6) In the catalog specifications, the part 1 connector uses AWG24 (0.2mm2) or less wire material,
but AWG22 (0.3mm2) can also be used.
I - 88

Control unit - manual pulse generator connection FCUA-CS000 (Note that only the
(When connecting two manual pulse generators) control unit connector is compatible)
List of parts used

Connector
Control Manual pulse 1 Sumitomo 3M 1
1 2 10120-3000VE
unit side 3 generator side
Connector case
2 Sumitomo 3M 1
10320-52F0-008
F321
Wire material
3 UL1061-2464 Note (1) (1)
AWG22 × 6P
Crimp terminal
4 4 J. S. T 8
F321 V1.25-3
Note (3)
Connection diagram
Control Manual pulse
unit side generator side
1HA 4 1HA
1HB 14 1HB
+12V 6 +12V
GND 1 GND
2HA 3 2HA
2HB 13 2HB
+12V 16 +12V
GND 11 GND
Case GND plate
I - 89

Control unit - manual pulse generator connection FCUA-CS000 (Note that only the control
(When connecting three manual pulse generators) unit connector is compatible)
List of parts used

Control Manual pulse Connector
1 2 1 Sumitomo 3M 1
unit side 3 generator side 10120-3000VE
Connector case
2 Sumitomo 3M 1
10320-52F0-008
F322
Wire material
3 UL1061-2464 Note (1) (1)
AWG22 × 6P
4 Crimp terminal
F322 4 J. S. T 12
V1.25-3
Note (3)
Connection diagram Maximum cable length: 30m
Control Manual pulse
unit side generator side
1HA 4 1HA
1HB 14 1HB
+12V 6 +12V
GND 1 GND
2HA 3 2HA
2HB 13 2HB
+12V 16 +12V
GND 5 GND
3HA 7 3HA
3HB 17 3HB
+12V
GND 11 GND
Case GND plate
I - 90
Application : External skip signal input (4 points)

List of parts used
Skip signal input
Connector Hirose
1 1
Cotrol 5 CDE-9PF Electric
unit side 1 2 3 4
Contact Hirose
2 8
CD-PC-111 Electric
SKIP
F340 Connector case Hirose

3 1
HDE-CTH Electric
Wire material Sumitomo
4 (4)
B-22(19)X2SJ-1X9 Denko
F340
Crimp terminal
5 J. S. T 8
V1.25-4
Note (2)
Connection diagram
Control
unit side Skip signal input
SKIP0 1 SKIP0
SKIP0* 6 SKIP0*
SKIP1 2 SKIP1
SKIP1* 7 SKIP1*
SKIP2 3 SKIP2
SKIP2* 8 SKIP2*
SKIP3 4 SKIP3
SKIP3* 9 SKIP3*
Case GND plate
(5) Insulate the crimp terminals of unused signal wires with vinyl tape, etc.
I - 91
Application : Control unit - machine electric cabinet

List of parts used
No. Part name/type Maker Q'ty
Connector
1 Sumitomo 3M 1
7920-6500SC
Strain relief
2 Sumitomo 3M 1
3448-7920
Wire material
3 Note (1) (1)
B20-S
Assembly drawing
1 2 First wire is colored

Control unit side 3 Machine power distribution
panel side
F350
Note (2)
I - 92
Application : Extension DIO - machine electric cabinet

List of parts used
No. Part name/type Maker Q'ty
Connector
1 Sumitomo 3M 1
7940-6500SC
Strain relief
2 Sumitomo 3M 1
3448-7940
Wire material
3 Note (1) (1)
B40-S
Assembly drawing Maximum cable length: 50m

1 2 First wire is colored
Control unit side 3 Machine power
distribution panel side
F351
Note (2)
(3) The DI and DO cables are the same. Stamp DI or DO on the connector to prevent incorrect
insertion.
I - 93
Appendix 7.9 FCUA-R000 Cable Manufacturing Drawing

Control unit – servo drive unit connection FCUA-CS000
Servo drive unit – servo drive unit connection
Control unit - communication terminal connection, etc.
List of parts used
Connector
1 2 1 2 1 Sumitomo 3M 2
10120-6000EL
3
Connector case
2 Sumitomo 3M 2
R000 10320-3210-000
Wire material
3 UL20276 Note (1) (1)
R000 AWG28 × 10P
(Note) This cable is the same as SH21 cable.
Note (3)
Connection diagram
1 1
11 11
2 2
12 12
3 3
13 13
4 4
14 14
5 5
15 15
6 6
16 16
7 7
17 17
8 8
18 18
9 9
19 19
10 10
20 20
Case GND plate Case GND plate
(1) The wire material shall be a shielded, 10-pair stranded cable equivalent to UL20276 Standards
AWG28 (0.08mm2).
(4) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Clamp with the
connector case frame.
(5) The part 1 connector and part 2 connector case are crimp type parts. If soldered types are
preferred, use the 10120-3000VE connector and 10320-52F0-008 connector case (both
Sumitomo 3M).
I - 94

Control unit - synchronous feed encoder FCUA-CS050
connection (Straight type)
List of parts used
Synchronous feed Connector
Control unit side encoder side 1 Sumitomo 3M 1
10120-3000VE
1 2 4 5
Connector case
3 2 Sumitomo 3M 1
10320-52F0-008
R050 Wire material
3 UL1061-2464 Note (1) (1)
AWG22 × 12P
Straight plug
R050 4 ITT Cannon 1
MS3106B20-29S
Cable clamp
5 ITT Cannon 1
MS3057-12A
Note (3)

Synchronous feed
Control unit side encoder side
PC1 2 B
PC1* 12 P
PB1 3 C
PB1* 13 R
PA1 4 A
PA1* 14 N
+5V 10 H
+5V 20
GND 1
GND 11
Case GND plate
(5) For the batch connection treatment and shield treatment wire, use AWG24 (0.2mm2) or
equivalent.
I - 95

connection (Straight type)
List of parts used
10120-3000VE
1 2 4 5
3 Connector case
2 Sumitomo 3M 1
10320-52F0-008
R051
Wire material
3 UL1061-2464 Note (1) (1)
AWG22 × 12P
R051 Straight plug
4 ITT Cannon 1
MS3106B20-29S
Cable clamp
5 ITT Cannon 1
Note (3) MS3057-12A
Connection diagram
Synchronous feed
PC2 7 B
PC2* 17 P
PB2 8 C
PB2* 18 R
PA2 9 A
PA2* 19 N
+5V 10 H
+5V 20
GND 1
GND 11
GND 5
GND 15 K
Case GND plate
equivalent.
I - 96

connection (Right angle type)
List of parts used
10120-3000VE
1 2 4 5 Connector case
3 2 Sumitomo 3M 1
10320-52F0-008
R054
Wire material
3 UL1061-2464 Note (1) (1)
AWG22 × 12P
Right angle plug
R054 4 ITT Cannon 1
MS3108B20-29S
Cable clamp
5 ITT Cannon 1
Note (3) MS3057-12A
Synchronous feed
PC1 2 B
PC1* 12 P
PB1 3 C
PB1* 13 R
PA1 4 A
PA1* 14 N
+5V 10 H
+5V 20
GND 1
GND 11
Case GND plate
equivalent.
I - 97

connection (Right angle type)
List of parts used
Synchronous feed
Control unit side encoder side Connector
1 Sumitomo 3M 1
1 2
10120-3000VE
4 5
Connector case
3 2 Sumitomo 3M 1
10320-52F0-008
R055 Wire material
3 UL1061-2464 Note (1) (1)
AWG22 × 12P
Right angle plug
R055 4 ITT Cannon 1
MS3108B20-29S
Cable clamp
5 ITT Cannon 1
Note (3) MS3057-12A
Synchronous feed
PC2 7 B
PC2* 17 P
PB2 8 C
PB2* 18 R
PA2 9 A
PA2* 19 N
+5V 10 H
+5V 20
GND 1
GND 11
GND 5
GND 15 K
Case GND plate
equivalent.
I - 98

Application: Option (Compatible connector set)
Control unit – remote I/O unit connection FCUA-CN211
Remote I/O unit – remote I/O unit connection (Note that when a one end connector
Remote I/O unit – communication terminal connection and contact are used, there is no
crimp terminal)
List of parts used

Assembly drawing No. Part name/type Maker Qty.
1 2 Tyco
1 2 Connector
1 Electronics 2
1-178288-3
AMP
3
Tyco
Contact
2 Electronics 6
1-175218-2
AMP
X
R211 Wire material
X
MIX3CHRV-SV-SB
TOA
Control unit side Twisted pair cable
3 Electric (1)
with compound
Industry
3-pair shield.
R211 Note (1)
Note (3) Crimp terminal
4 J. S. T 1
5 4 V1.25-3
Crimp terminal
5 J. S. T 1
V1.25-5
TXRX 1 1 TXRX
TXRX* 2 2 TXRX*
LG 3 3 LG
FG FG
Note (5)
(1) The wire material shall be a shielded 3-pair stranded pair cable equivalent to AWG20 (0.5mm2).
(4) Install each crimp terminal side after stamping the name of each signal on the mark tube.
(5) Protect both ends of the wire material with insulation bushing.
(6) Use AWG18 (0.75mm2) or equivalent for the shield treatment wire material.
(7) Ground the crimp terminal connected to the shield to the control unit or communication terminal
frame ground.
Note that there may be cases where only one end is connected, both ends are connected, or
neither end is connected to improve the noise resistance,.
I - 99

Application: Option (Compatible connector set)
Supply of 24V to control unit, FCUA-CN220
remote I/O unit and communication terminal (Note that this corresponds only to the
connector on the control unit side.)
List of parts used

Assembly drawing Part
No. Maker Q'ty
name/model
1 2
Tyco
3 4 Connector
1 Electronics 1
2-178288-3
AMP
Tyco
Contact
R220 2 Electronics 3
1-175218-5
Y
AMP
BANDO
Wire material
R220 Electric
3 JPVV-SB (1)
Industry
1P × 0.5mm2
FG Note (1)
Note (3) Crimp terminal
GND 4 J. S. T 3
V1.25-3
+24V
WHITE
FG 3 FG
GND 2 GND
+24V 1 +24V
BROWN
(1) The wire material shall be a shielded 1-pair stranded cable equivalent to AWG20 (0.5mm2).
If the cable is 10m or longer, select AWG16 (1.25mm2) material or equivalent.
(4) Install each crimp terminal side after stamping the name of each signal on the mark tube.
(5) Protect both ends of the wire material with insulation bushing.
(6) Use AWG18 (0.75mm2) or equivalent for the shield treatment wire material.
I - 100

Application : Main card in control unit – front panel internal connection
List of parts used
Assembly drawing Part
No. Maker Q'ty
name/model
1 2 3 4 Tyco
Connector
1 Electronics 1
2-177648-3
AMP
Tyco
Contact
2 Electronics 3
F300 1-175289-5
AMP
Y
Tyco
115±5mm Connector
3 Electronics 1
2-178288-3
AMP
F300
Tyco
Contact
4 Electronics 3
1-175218-5
AMP
Connection diagram
B20-2
+24V 1 1
B20-9
RG 2 2
FG 3 B20-5
3
(1) The wire material shall be AWG20 (0.5mm2) or equivalent.
I - 101
The procurement type is FCUA-CS/CN□□□.
Connector
Application Package contents
type
Connector (3M) Connector case (3M)
10120-3000VE × 2 pcs. 10320-52F0-008 × 2 pcs.
Control unit - CT100
APPENDIX 8
CS000 Control unit - C1

C1-C1
Connector case (HIROSE)

Connector (3M) Connector case (3M) HDB-CTF × 1 pc.
Connector (HIROSE)
10120-3000VE × 1 pc. 10320-52F0-008 × 1 pc.
HDBB-25PF (05) × 1 pc.
Control unit - General-purpose
CS020
RS-232C device
Cover
APPENDIX 8
Connector (3M) Connector case (3M) Connector

(Japan Aviation Electronics)
10120-3000VE × 1 pc. 10320-52F0-008 × 1 pc. (Japan Aviation Electronics)
DB20962 × 1 pc.
DB-25SF-N × 1 pc.
LIST OF CONNECTOR SETS
I – 102
Control unit - RS-232-C device for
CS021
relay Lock nut
(Japan Aviation Electronics) F installation plate (MITSUBISHI)
D20418-J3 × 2 pcs. N750D137H01
Connector (3M) Connector (3M) Clamp (ITT CANON) Straight (ITT CANON)
10120-3000VE × 1 pc. MS0357-12A × 1 pc. MS3106B20-29S × 1 pc.

10320-52F0-008 × 1 pc.
Control unit - Synchronous
CS050
encoder
Clamp (ITT CANON) Right angle (ITT CANON)

Connector (3M) Connector (3M) MS3108B20-29S × 1 pc.
10120-3000VE × 1 pc. 10320-52F0-008 × 1 pc. NS3057-12A × 1 pc.
Control unit - Synchronous
CS054
encoder
The procurement type is FCUA-CS/CN□□□.
Connector
Application Package contents
type
Connector
(Tyco Electronics AMP) Gold contact
1-178288-3 × 1 pc. (Tyco Electronics AMP)
CN211 IO communication connector 1-175218-2 × 3 pcs.
AMP
X
Y
D-3
Connector
(Tyco Electronics AMP) Tin contact
2-178288-3 × 1 pc. (Tyco Electronics AMP)
CN220 24VDC power supply connector 1-175218-5 × 3 pcs.
AMP
Y
Y
D-3
APPENDIX 7
8
Connector (3M)
7940-6500SC × 2 pcs.
CN300 Remote I/O unit
I – 103
Connector (3M) Strain relief (3M)
7940-6500SC × 4 pcs. 3448-7940 × 2 pcs.
CN301 Remote I/O unit - terminal block

APPENDIX 9 EMC INSTALLATION GUIDELINES
Appendix 9.1 Introduction
The pages related to the C6/C64 excerpted from the "EMC Installation Guidelines BNP-B2230" are
provided in this section.
Refer to the "EMC Installation Guidelines [BNP-B8582-45]" for details on the drive section (servo
drive unit/spindle drive unit).
Appendix 9.1 Introduction
EMC Directives became mandatory as of January 1, 1996. The target products must have a CE mark
attached indicating that the product complies with the Directives.
As the NC unit is a component designed to control machine tools, it is believed that it is not a direct
EMC Directive subject. However, we would like to introduce the following measure plans to back up
EMC Directive compliance of the machine tool as the NC unit is a major component of the machine
tools.
(1) Methods of installation in control/operation panel

(2) Methods of wiring cables to outside of panel
(3) Introduction of members for measures
Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment
described in this manual. However, the level of the noise will differ according to the equipment type
and layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be
confirmed by the machine manufacturer.
I - 104
Appendix 9.2 EMC Directives
Appendix 9.2 EMC Directives
The EMC Directives largely regulate the following two items.
• Emission ..... Capacity to prevent output of obstructive noise that adversely affects external devices.
• Immunity ..... Capacity not to malfunction due to obstructive noise from external source.
The details of each level are classified below in Table 1.

It is assumed that the Standards and test details required for a machine tool are the same as these.
Class Name Details EMC Standard

Restriction of electromagnetic noise radiated EN50081-2
Radiated noise
through the air EN61800-3 EN55011
Emission
Restriction of electromagnetic noise (Industrial (CLASS:A)
Conductive noise environment)
discharged from power supply line
Example)
Static electricity
Regulation of withstand level of static IEC61000-4-2
electrical discharge
electricity accumulated in human body
Simulation of immunity from digital wireless
Radiation immunity IEC61000-4-3
telephones
Example)
Burst immunity Regulation of withstand level of noise from IEC61000-4-4
relay or live wire being inserted or removed
Example) EN50082-2
Conductive
Regulation of withstand level of noise EN61800-3 IEC61000-4-6
Immunity immunity
flowed from power supply wires, etc. (Industrial
Example) environment)
Power supply
frequency magnetic Regulation of electromagnetic noise of IEC61000-4-8
field 50/60Hz power supply frequency
Example)
Power supply dip
Regulation of power voltage drop IEC61000-4-11
(fluctuation)
withstand level
Example)
Surge Regulation of withstand level of noise IEC61000-4-5
caused by lightning
I - 105
Appendix 9.3 EMC Countermeasures
Appendix 9.3 EMC Countermeasures
The main items relating to EMC countermeasures include the following.

(1) Store the device in a sealed metal panel.
(2) Ground all conductors that are floating electrically. Decrease the impedance.
(3) Increase the distance between the drive line and signal wire.
(4) Shield the cables wired outside of the panel.
(5) Install a noise filter.
Take care the following items to suppress the noise radiated outside of the panel.
(1) Accurately ground the devices.
(2) Use shielded cables.
(3) Increase the electrical seal of the panel. Reduce the gaps and holes.
I - 106
Appendix 9.4 Panel Structure
The design of the panel is a very important factor for the EMC countermeasures, so take the following
countermeasures into consideration.
Appendix 9.4.1 Countermeasures for control panel body
(1) Use metal for all members configuring the panel.
(2) When joining the top plate and side plates, etc., treat the welded or contacting sections so that the
impedance is reduced, and then fix with screws.
[CAUTION]
• Using screws to fix the plates that have been painted is the same as an insulated state.
Peel off the paint and fix the screws.
Joining clearance : Approx. 20cm
Plating mask
(3) Note that if the plate warps due to the screw fixing, etc., by that creating a clearance, noise could
leak from that place.
(4) Plate (nickel, tin) the metal plate surface at the grounding plate, and connect the connections with
a low impedance.
(5) If there is a large opening, such as ventilation holes, make sure to close the hole.
Control panel
Mesh cover
(conductive sponge)
Opening
I - 107
Appendix 9.4.2 Countermeasures for door
(1) Use metal for all members configuring the door.
(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a
structure with a large contact area as shown below.
a) Use of gasket b) Large contact area
Control panel
Door
Door
Contact area
Control
panel
Cross-section drawing
EMI gasket
(3) The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct
position.
[CAUTION]
• When not using a gasket, ground the control panel grounding with a grounding wire to
lower the door's impedance.
• Using screws to fix the plates that have been painted (attachment of packing) is the same
as an insulated state. Peel off the paint and fix the screws.
I - 108
Appendix 9.4.3 Countermeasures for power supply
(1) Shield the power supply section and insert a filter to prevent the noise from flowing in or out.
Selection of the noise filter capacity will differ according to the drive amplifier and devices being
used.
Refer to the "EMC Installation Guidelines" NC Servo Amplifier Section [BNP-B8582-45].
Device Device
Radiated noise
Radiated noise Flow out
Partition NF
Conductive NF AC input Conductive plate AC input
noise noise
Noise Noise
filter filter
(Fig.1) (Fig.2)
[CAUTION]
• The conductive noise can be suppressed just by inserting a noise filter, but the radiated
noise will flow out. (Fig. 1)
• The conductive and radiated noise can both be suppressed by adding a partition plate to
the noise filter. (Fig. 2)
I - 109
Appendix 9.5 Countermeasures for Wiring in Panel
Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and
treated. The following countermeasures must be sufficiently considered for the cables (FCUA-R000
/FCUA-R211) that carry out high-speed communication.
Appendix 9.5.1 Precautions for wiring in panel
(1) If the cables are led unnecessary in the panel, they will pick up noise. Thus, keep the wiring
length as short as possible.
Device Device Device Device Device Device
Noise
(2) Always connect the grounding wire to the FG terminal indicated on the device.
(3) Keep the distance between the drive line and encoder cable to the drive section motor as far
apart as possible when wiring.
(4) Do not lead the drive line around the panel without using a filter.
Device
Noise
Radiation
Partition
plate NF AC input
Noise
Noise
filter
I - 110
Appendix 9.5.2 NC Unit grounding wire

Operation panel
Keyboard unit Display unit
FCUA-KB FCU6-DU
CNZ22
CR01
NC K/B CR03
CNZ24
CR02
BZ
CR06 CR05 FG
FG cable
FG cable
FG cable
Control
panel
R220 cable
(24VDC cable)
Control unit R000 cable

(for NC AMP)
MITSUBISHI
MELDAS C64
R000 cable
(+)
24VDC
R220
FG
0V
cable
Short bar
Stabilized
power supply
200VAC input
FG cable FG cable
FG cable
Electric cabinet’s main
grounding plate
I - 111
Appendix 9.5.3 Shield treatment of cables
Use shielded cables for the cables wired outside the panel in the C6/C64 Series.
Use a shield clamp (refer to 9.6.1) within 10cm of the lead-out port from the panel.
(1) DC power supply cable [FCUA-R220 cable]

• Use a shield clamp within 10cm from the panel's inlet/outlet.
• Install a ferrite core on both ends of the connected units.
• Always install a ferrite core (refer to 9.6.2) on the stabilized power supply.
(The ferrite core may not be required depending on the selected power supply.)
Shield clamp
Operation panel Control panel
Operation board unit General-purpose
Keyboard unit Stabilized power
supply
IN
FCUA-R220 cable
OUT
Ferrite core
(2) Remote I/O cable [FCUA-R211 cable]

• The shield clamp and ferrite core are not required if the control unit and base I/O unit are wired
in the same panel.
Shield clamp
Control panel Control panel
Remote I/O unit

Control unit
FCUA-R211 cable
Ferrite core
I - 112
(3) Servo communication cable [FCUA-R000 cable]

• The shield clamp and ferrite core are not required if the control unit and drive section unit are
wired in the same panel.
Shield clamp
Control unit Drive section unit
FCUA-R000 cable
Ferrite core
(4) Ethernet cable

• The shield clamp and ferrite core may not be required depending on the peripheral device.
Shield clamp
Control unit Peripheral device
Ethernet cable
Ferrite core
I - 113
Appendix 9.6 Parts for EMC Countermeasures

Appendix 9.6.1 Shield clamp fitting
The effect can be enhanced by directly connecting the outer sheath of the cable to the grounding plate
as shown below.
Install the grounding plate near the outlet (within 10cm) of each panel, and press against the
grounding plate with the clamp fitting. If the cables are thin, several can be bundled and clamped
together.
To provide sufficient frame grounding, install the grounding plate directly on the cabinet or connect
with a grounding wire.
If the grounding plate and clamp fitting set AERSBAN-SET is required, please contact Mitsubishi.
Peel off the cable sheath at the

clamp section.
Cable
Grounding
plate
Cable
Clamp fitting
(Fitting A,B)
40
Shield
sheath
Clamp section drawing
Outline drawing
Grounding plate
2-φ5 hole 17.5 Clamp fitting
Installation hole
30
MAX L 10
B±0.3
C
A
240-0.2
24+0.30
35
3
6
7
Note 1)
Unit: mm
M4 screw 6 22
35
11
Note 1) Screw hole for wiring to cabinet's grounding plate.

Note 2) The grounding plate thickness is 1.6mm.
A B C Enclosed fitting L
AERSBAN-DSET 100 86 30 Two A clamp fittings A clamp fitting 70
AERSBAN-ESET 70 56 – One B clamp fitting B clamp fitting 45
I - 114
Appendix 9.6.2 Ferrite core
The ferrite core is mounted integrally with the plastic case.

This can be installed with one touch without cutting the interface cable or power supply cable.
This ferrite core is effective against common mode noise, allowing countermeasures against noise
without affecting the quality of the signal.
Recommended ferrite core

TDK ZCAT Series
ZCAT3035-1330 (-BK)
ZCAT type ZCAT-A,ZCAT-AP type ZCAT-B type

A D E A
A
B B E
C B
φC
TDK
φD
φC
D
TDK TDK
ZCAT-C type ZCAT-D type

A A
TDK
B
D
C
TDK
B
C
Applicable cable
thickness:
D
1.3mm max.
Part Name A B øc ød E Applicable cable Weight (g)
outer diameter
ZCAT1518-0730-M (-BK) *1 22±1 18±1 7±1 15±1 – 7max. 6
ZCAT1518-0730 (BK) *2 22±1 18±1 7±1 15±1 – 7max. 6
ZCAT2017-0930-M (-BK) 21±1 17±1 9±1 20±1 – 9max. 11
ZCAT2032-0930-M (-BK) *1 36±1 32±1 9±1 19.5±1 – 9max. 22
ZCAT2032-0930 (-BK) *2 36±1 32±1 9±1 19.5±1 – 9max. 22
ZCAT2132-1130-M (-BK) *1 36±1 32±1 11±1 20.5±1 – 11max. 22
ZCAT2132-1130 (-BK) *2 36±1 32±1 11±1 20.5±1 – 11max. 22
ZCAT3035-1330-M (-BK) *1 39±1 34±1 13±1 30±1 – 13max. 63
ZCAT3035-1330 (-BK) *2 39±1 34±1 13±1 30±1 – 13max. 63
ZCAT1525-0430AP-M (-BK) 25±1 20±1 4±1 15±1 11.5±1 2.5 to 4 (USB) 7
ZCAT1325-0530A-M (-BK) *1 25±1 20±1 5±1 12.8±1 11.2±1 3~5 (USB) 7
ZCAT1325-0530A (-BK) 25±1 20±1 5±1 12.8±1 11.2±1 3~5 (USB) 7
ZCAT1730-0730A-M (-BK) 30±1 23±1 7±1 16.5±1 15±1 4~7 (USB/IEE1394) 12
ZCAT2035-0930A-M (-BK) *1 35±1 28±1 9±1 19.5±1 17.4±1 6~9 22
ZCAT2035-0930A (-BK) 35±1 28±1 9±1 19.5±1 17.4±1 6~9 22
ZCAT2235-1030A-M (-BK) 35±1 28±1 10±1 21.5±1 20±1 8~10 27
ZCAT2436-1330A-M (-BK) 36±1 29±1 13±1 23.5±1 22±1 10~13 29
ZCAT2017-0930B-M (-BK) 21±1 17±1 9±1 20±1 28.5±1 9max. 12
ZCAT2749-0430-M (-BK) 49±1 27±1 4.5±1 19.5±1 – 4.5max. 26
ZCAT4625-3430D (-BK) 45.5±1 24.5±1 34±1 12±1 – For 26-core flat cable 32
ZCAT4625-3430DT (-BK)*3 45.5±1 24.5±1 34±1 12±1 – For 26-core flat cable 32
ZCAT6819-5230D (-BK) 67.5±1 18.5±1 52±1 16±1 – For 40-core flat cable 58
ZCAT6819-5230DT (-BK)*3 67.5±1 18.5±1 52±1 17±1 – For 40-core flat cable 58
ZCAT-C type, ZCAT-D type

*1. The M stamp is attached.
*2. A fixing band is attached at shipment.
*3. Specifications for fixing with double-sided tape. (Tape attached when shipped from factory.)
●ZCAT-B type: Cabinet fixing type installation hole ø4.8 to 4.9mm, plate thickness 0.5 to 2mm
●ZCAT-AP, ZCAT-C types: Structure that prevents easy opening after case is closed.
I - 115
Appendix 9.6.3 Surge protector
(1) Surge absorber

Make sure that surge does not directly enter the AC line of the general-purpose stabilized power
supply (prepared by user) supplied to the control unit and DIO. The following product or
equivalent is recommended for the surge killer.
(1) Part name : RAV-781BYZ-2

Manufacturer : Okatani Denki Sangyo
Clamp Surge Surge

Working
Circuit voltage Max. tolerable voltage resistance withstand Static
temperature
50/60Hz Vrms circuit voltage level voltage capacity
V ± 10% range
8/20µs 1.2/50µs
–20°C to
250V 3ø 300V 783V 2500A 20kV 75pF
+70°C
Outline drawing Circuit drawing

11±1
(1) Black (2) Black (3) Black

5.5±1
28.5±1
UL-1015 AWG16
30
0
200±
4.5±0.5
28±1
41±1
Unit: mm
* Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods
of the surge absorber.
I - 116
(2) Part name : RAV-781BYZ-4

Manufacturer : Okatani Denki Sangyo
Clamp Surge Surge

Working
Circuit voltage Max. tolerable voltage resistance withstand Static
temperature
50/60Hz Vrms circuit voltage level voltage capacity
V ± 10% range
8/20µs 1.2/50µs
–20°C to
250V 3ø 300V 700V 2500A 2kV 75pF
+70°C
Outline drawing Circuit drawing
11±1
(1) Black (2) Black (3) Black Green
5.5±1
28.5±1
UL-1015 AWG16
200± 300
4.5±0.5
28±1
41±1
Unit: mm
* Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods
of the surge absorber.
I - 117
(2) Example of surge absorber installation
No-fuse
Transformer breaker
NC control
section
Other devices
(panel power
supply, etc.)
Earth Control panel
leakage (Relay panel,
From power breaker No-fuse
supply for panel breaker MC Reactor etc.)
Input NC drive
200V/ section
230VAC
A B
Other devices
(power supply
for panel, etc.)
Circuit
protector
Grounding
Grounding Example of surge absorber installation
Precautions
(1) Thick wiring enhances the lightning surge absorption effect, so make the wiring se as thick and
short as possible.
Wire material : Wire diameter 2mm2 or more
Wire length : Connection to surge absorber (1): Wire length (A) is 2m or less
Connection to surge absorber (2): Wire length (B) is 2m or less
Grounding to surge absorber (2) : Wire length (C) is 2m or less
(2) When carrying out a withstand voltage test by applying an overvoltage on the power line,
remove surge absorber (2) as it will activate with the applied voltage.
(3) A short-circuit fault will occur if a surge exceeding the tolerance is applied on the surge
absorber. Thus, always insert a circuit protector to protect the power supply line.
A current does not flow to surge absorber (1) and (2) during normal use, so the circuit protector
can be shared with other devices.
I - 118
Appendix 9.6.4 Selection of stabilized power supply
Consider the following characteristics when selecting the stabilized power supply (prepared by user).
Use a power supply that complies with CE Marking or that follows the Safety Standards given below.
Stabilized power supply selection items

Item Conditions
Voltage fluctuation ±5% ±5% or less of 24VDC output
Output Ripple noise Max. 120mV ±5% or less of 24VDC output
Spike noise Max. 500mV
Refer to the Connection Manual and
Output current –
calculate.
Output holding time Min. 20ms Instantaneous OFF time
Standards
Safety Standards : UL1950, CSA C22.2 No. 234 approved, IEC950 compliant
Noise Terminal Voltage : FCC Class A, VCCI-1 Class
High Harmonics Current Restrictions : IEC1000-3-2
I - 119
II. Maintenance Manual
1. OUTLINE
1.1 Table of Configuration Lists
1. OUTLINE
1.1 Table of Configuration Lists

The C6/C64 control unit is configured of the following modules.
Module configuration table

Configuration module
No. Type Function Remarks
type
1 Control unit HR851 card Main CPU card
FCU6-MU042 HR899 card IC Card interface card
(C64)
FCU6-MU043 HR891 card Back panel
(C6) Mounted on main CPU
109P0424H702 DC fan
card
Mounted on main CPU
ER6 BKO-NC2157H01 Battery
card
F300 cable DC24VIN-HR851
F400 cable HR899-HR851
Base Aluminum die-cast
Frame Molded resin part
Front panel Molded resin part
Clear cover Molded resin part
Card installation fitting
FG fitting
Insulation sheet
2 Extension unit Extension DIO card
FCU6-HR881 HR881 card
(option) (Sink type)
Extension DIO card
(Sink type, with AO)
Extension DIO card
(Source type)
Extension DIO card
(Source type, with AO)
FCU6-EX875 Ethernet HR875/876 card
FCU6-EX878 MELSECNET/10 (Coaxial) HR877/878 card
FCU6-EX879 MELSECNET/10 (Optical) HR877/879 card
FCU6-HR865 CC-Link HR865 card
FCU6-EX871-40 DeviceNet HR871 card
II - 1
1. OUTLINE
1.2 Control Section Module Configuration
1.2 Control Section Module Configuration

Front panel Clear cover
HR899 card
F300 cable
R400 cable
Card Puller
Card installation fitting
Extension panel
Fan
Extension card
HR851 card
Frame
FG fitting
Insulation sheet
Base
HR891 card
II - 2
2. EXPLANATION OF MODULE FUNCTIONS
2.1 HR851 Card
2.1 HR851 Card
[Block diagram]
RISC
DRAM
Cassette memory
(For maintenance)
ICCARD CBUS
CPU peripheral control
PLC operation
FLROM RTC
SRAM
External
DCIN
power supply +5V

24VDC/3A Power supply circuit
(DC/DC) +3.3V
External I/O interface
Battery
BAT
RTBUS
+12V
3.6V
SV2 HANDLE TERMINAL RIO-M RIO-M/S

SV1 ENC SIO SKIP DIO
[Explanation of functions]
The HR851 card functions as the main CPU.
CPU 64-bit RISC chip

ASIC CPU peripheral control & PLC operation
External I/O interface
Memory DRAM For system working
FLROM For system ROM & BootROM
SRAM For processing program and parameter backup
Cassette I/F CBUS connector For cassette memory (for maintenance)
RT bus RTBUS connector For back panel connection
I/O interface SV1, SV2 connector Servo amplifier connection : 2 systems
ENC connector Encoder connection : 2ch
HANDLE connector Handle connection : 3ch
SIO connector RS-232C: 1ch, RS422: 1ch
TERMINAL connector Operation board connection
SKIP connector Skip signal connection : 4 points
DIO connector Input: 16 points, output: 1 point
RIO-M connector Remote IO master station
RIO-M/S connector Remote IO master/slave station
Power supply DC24IN connector Input : 24VDC±5%: 3A
Output : 3.3VDC, 5VDC, 12VDC
BAT connector For lithium battery connection
II - 3
2.1 HR851 Card
[Connector layout diagram]
DC24IN ICCARD RTBUS
TEST
FAN
RIO-M/S
ISP
RIO-M
U:SV2 U:HANDLE U:TERMINAL NCRST

L:SV1 L:ENC L:SIO DIO SW2
SKIP CBUS
LED3 LED4
CS1
TEST : Connector for maintenance and service

NCRST : NC reset (do not press during normal system operation)
[Explanation of settings]
CS1: System mode selection rotary switch
Switch Mode Details
0 Standard mode Operation of system 1
1 PLC stop The system is started while the PLC is stopped.
2
3
4
Maintenance mode
5
6
7
8
9
A
Maintenance mode
B
(The cassette memory must be
C connected to the CBUS connector.)
D
E
F
[Explanation of LEDs]
LED3 : (Green) DC power being output
(Red) Battery low warning
LED4 : (Green) SA (servo READY) being output
(Red) Watch dog error
II - 4
2.2 HR899 Card
2.2 HR899 Card
[Block diagram]
ICCARD SLOT
The HR899 card functions as the IC Card interface.
SLOT ICCARD
HR851 card
II - 5
2.3 HR891 Card
2.3 HR891 Card
[Block diagram]
RTBUS RT2 RT1 EXRT
For HR851 card For extension For extension For extension back
connection card connection card connection panel connection
The HR891 card functions as the control unit's back panel.
RTBUS RT2
EXRT
RT1
II - 6
2.4 HR881/882/883/884 Card
2.4 HR881/882/883/884 Card
[Block diagram]
DI
RTBUS
DI I/F
Machine input
32 points
MAC303
DO I/F
DO
Connect to control
unit’s back panel
Machine output
32 points
MAC303 AO I/F
The HR881/882/883/884 card functions as the control unit built-in extension DIO.
MAC303 Remote I/O controller
Machine input interface DI connector Insulation type 32 points
Machine output interface DO connector Non-insulated type 32 points
HR881/882 Sink specifications
HR883/884 Source specifications
Analog output interface DO connector 1 point (HR882/884)
LED1
U: DI
L: DO
RTBUS
LED2
LED1 : (Green) 15VDC being output
(Red) RIO 1st station communication alarm
LED2 : (Green) 15VDC being output
(Red) RIO 2nd station communication alarm
II - 7
2.5 HR875/876 Card
2.5 HR875/876 Card
[Block diagram]
RTBUS ETHERNET
Physical
Ethernet
layer
Controller
Transceiver
PCIEXT
EXTPCI2
Twisted
pair cable
Trans-
EEPROM former
Connect to control Add-on Modular

unit’s back panel connector jack
SSRAM
RAM SRAM
PLD
HR875 HR876
The HR875/876 card functions as the 10Base-T Ethernet.
□ Bus conversion section (Base PCB ... HR875)
Memory SRAM
Add-on connector
□ Ethernet interface section (Add-on PCB ... HR876)
Ethernet Controller
Physical Layer Transceiver
Transformer
Modular jack
Add-on connector
Memory SRAM
EEPROM
Monitor LED
HR875
RX
SPEED
LINK
COL
FDPOL
TX
ETHERNET
HR876 ISP
PCIEXT/EXTPCI2
RTBUS
RX : (Green) ON when receiving packet
TX : (Green) ON when transmitting packet
COL : (Green) ON when collision occurs
SPEED : (Green) ON during 100Base-T communication (always OFF)
LINK : (Green) ON when mutual communication is possible
FDPOL : (Green) ON during full-duplex communication
II - 8
2.6 HR877/878 Card
2.6 HR877/878 Card
[Block diagram]
System ROM Work RAM MPU

*
MDP1
RTBUS
16-bit bus
Buff LED
Add-on
connector
Gate array for Gate array for
bus I/F transmission I/F
ENCO/DECO
2-port RAM
PLD
Tr/Re
Coaxial cable
Medium I/F
Rotary switch, setting, etc.
HR877 HR878
MDP:Mitsubishi DataLink Processer
The HR877/878 card functions as the MELSECNET/10 (coaxial bus interface).
Sections common for coaxial and optical use (Base PCB ... HR877)
ASIC Gate array for bus interface
Memory 2-port RAM
Work RAM
System ROM
Add-on connector
Various setting switches
Sections dedicated for coaxial bus interface (Add-on PCB ... HR878)
MPU
ASIC Gate array for transmission I/F
ENCO/DECO
Tr/Re
Coaxial medium interface
Monitor LED
II - 9
2.6 HR877/878 Card
MODE
ISP
x 100 x 10 x1 x 10 x1
NETWORK GROUP STATION DIPSW
NETWORK : Network No. setting switch
Set the network number between 1 and 239 with the three rotary switches. The I/F board group No. is the
number used when setting the local station network number if connecting to MELSECNET/10.
×100 switch : Set the 100th place of the network number.
×1 switch : Set the 1st place of the network number.
Set within the range of 1 to 239. (Default setting ×100: 0 ×10: 0 ×1: 1)
GROUP : Group No. setting switch
Set the group number with the rotary switch. The I/F board group No. is the number used when setting the
local stations' group No. if connecting to MELSECNET/10.
Set within the range of 1 to 9. 0 means that no group is designated. (Default setting: 0)
STATION : Station number setting switch
Set the station numbers between 01 and 64 with the two rotary switches. The I/F board group No. is the
number used when setting the local station number (normal station) if connecting to MELSECNET/10.
×10 switch : Set the 10th place of the station number.
×1 switch : Set the 1st place of the station number.
Set within the range of 1 to 64. (Default setting ×10: 0 ×1: 1)
MODE : Mode setting switch
0: Online (automatic parallel-off valid)
1: Online (automatic parallel-off invalid) OFF ON
2: Offline SW1 : PC-PC network Remote I/O network
3 to 9: Test mode SW2 : Normal station Control station
D: Network No. confirmation SW3 : Common parameter Default parameter
E: Group No. confirmation SW4, 5 : Number of stations
F: Station No. confirmation off, off on, off off, on on, on
8 stations 16 stations 32 stations 64 stations
SW6, 7 : Size off, off on, off off, on on, on
2K point 4K point 6K point 8K point
(Default setting: 0)
DIPSW : Network condition setting
This switch is used to set the MELSECNET/10 operation conditions.
This switch is not used currently. (Always OFF) (Default setting: All OFF)
RUN : (Green) ON when normal
ERR. : (Red) ON when hardware error occurs
SD : (Green) ON during transmission
RD : (Green) ON during reception
II - 10
2.7 HR877/879 Card
2.7 HR877/879 Card
[Block diagram]
System ROM Work RAM MPU

*
MDP2
RTBUS
16-bit bus LED

Buff
Add-on
connector Gate array for
Gate array for
bus I/F transmission I/F
2-port RAM Medium I/F

PLD
Optical fiber cable
Medium I/F

HR879: SI type (500m between stations)
HR877 HR879
MDP:Mitsubishi DataLink Processer
HR877/879 functions as MELSECNET/10 (optical loop interface).
Sections common for coaxial and optical use (Base PCB ... HR877)
Memory 2-port RAM
Work RAM
System ROM
Add-on connector
Section dedicated for optical loop interface (Add-on PCB ... HR879)
MPU
ASIC Gate array for transmission I/F
Optic medium I/F SI type (500m between stations)
Monitor LED
II - 11
2.7 HR877/879 Card
MODE
ISP
T
OUT
R
T
IN
R
x 100 x 10 x1 x 10 x1
NETWORK GROUP STATION DIPSW
NETWORK : Network No. setting switch
Set the network number between 1 and 239 with the three rotary switches. The I/F board group No. is the
number used when setting the local station network number if connecting to MELSECNET/10.
×1 switch : Set the 1st place of the network number.
Set within the range of 1 to 239. (Default setting ×100: 0 ×10: 0 ×1: 1)
GROUP : Group No. setting switch
Set the group number with the rotary switch. The I/F board group No. is the number used when setting the
local stations' group No. if connecting to MELSECNET/10.
Set within the range of 1 to 9. 0 means that no group is designated. (Default setting: 0)
STATION : Station number setting switch
Set the station numbers between 01 and 64 with the two rotary switches. The I/F board group No. is the
number used when setting the local station number (normal station) if connecting to MELSECNET/10.
×10 switch : Set the 10th place of the station number.
×1 switch : Set the 1st place of the station number.
Set within the range of 1 to 64. (Default setting ×10: 0 ×1: 1)
0: Online (automatic parallel-off valid)
1: Online (automatic parallel-off invalid) OFF ON
2: Offline SW1 : PC-PC network Remote I/O network
3 to 9: Test mode SW2 : Normal station Control station
D: Network No. confirmation SW3 : Common parameter Default parameter
E: Group No. confirmation SW4, 5 : Number of stations
F: Station No. confirmation off, off on, off off, on on, on
8 stations 16 stations 32 stations 64 stations
SW6, 7 : Size off, off on, off off, on on, on
2K point 4K point 6K point 8K point
(Default setting: 0)
DIPSW : Network condition setting
This switch is used to set the MELSECNET/10 operation conditions.
This switch is not used currently. (Always OFF) (Default setting: All OFF)
RUN : (Green) ON when normal
F.ERR : (Red) ON when main (forward) loop hardware error occurs
R.ERR : (Red) ON when sub (reverse) loop hardware error occurs
F.SD : (Green) ON during main (forward) loop transmission
F.RD : (Green) ON during main (forward) loop reception
R.SD : (Green) ON during sub (reverse) loop transmission
R.RD : (Green) ON during sub (reveres) loop reception
II - 12
2.8 HR865 Card
2.8 HR865 Card
[Block diagram]
RTBUS
PROM
Terminal
Gate CPU CC-Link block
array for master
bus I/F gate
array OI
EEPROM
DC/DC
PLD 2-port SRAM
RAM
The HR865 card functions as the CC-Link's master/local station.
CPU 16bitCPU
CC-Link master gate array
Memory 2-port RAM SRAM
System ROM PROM
Work RAM SRAM
EEPROM
LED

TE1
LED1
×10 ×1
MODE
RTBUS
STATION NO. B_RATE
II - 13
2.8 HR865 Card
Set the unit's operation state (Default setting: 0)
Master station Local station
0 : Online (remote net mode) Possible Possible
1 : Online (remote I/O net mode) Possible Not possible
2 : Offline Possible Possible
3 : Line test 1 Possible Not possible
4 : Line test 2 Possible Not possible
5 : Parameter confirmation test Possible Not possible
6 : Hardware test Possible Possible
7 to F: Not usable
STATION NO. : Station number setting switch

Set the unit's station No. (Default setting: 0)
During remote net mode
Master station: 0
Local station: 1 to 64
Standby master station: 1 to 64
(If a value other than 0 to 64 is set, the "SW" and "L ERR." LEDs will light.)
During remote I/O net mode
Master station: 1 to 64 (set station number of final remote I/O station)
(If 0 is set, the "PLM" LED will light.)
B RATE : Transmission speed setting switch

Set the unit's transmission speed. (Default setting: 0)
0 : 156kbps
1 : 625kbps
2 : 2.5Mbps
3 : 5Mbps
4 : 10Mbps
5 to 9 : Setting error ("SW" and "L ERR." LEDs light)
DIPSW (SW5) : Condition setting switch

Set the operation conditions (Default setting: All OFF)
SW1 Station type OFF: Master station/local station
ON: Standby master station
SW2 Use not possible Always OFF
SW4 State of input data in OFF: Clear
data link error station ON: Hold
SW5, 6 Number of occupied stations SW5 SW6
OFF OFF : Station 1
OFF ON : Station 2
ON ON : Station 3
ON OFF : Station 4
II - 14
2.8 HR865 Card
L1 R1
L2 R2
L3 R3
L4 R4
L5 R5
L6 R6
L7 R7
L8 R8
LED display status

Master station Local station
(Standby master (Standby master
LED name Details
station) station)
When When When When
normal abnormal normal abnormal
ON : Unit is normal
L1 RUN ON OFF ON OFF
OFF : Watch dog timer error has occurred.
Indicates the state of communication with
station set in parameters.
ON : Error in communication with all
L2 ERR. OFF ON/flicker OFF ON/flicker
stations
Flicker : Station with communication error
round
L3 MST ON : Set as master station ON – OFF –
L4 S MST ON : Set as standby master station ON – ON –
L5 LOCAL ON : Set as local station OFF – ON –
ON : Communicating with NC CPU

L6 CPU R/W ON OFF ON OFF
(FROM/TO)
L7 L RUN ON : Executing data link (local station) ON OFF ON OFF
ON : Communication error
(local station)
L8 L ERR. OFF ON/flicker OFF ON/flicker
Flicker : Switch setting was changed while
power is ON
R1 SW ON : Switch setting is incorrect OFF ON OFF ON
ON : A master station already exists on

R2 E M/S OFF ON – –
same line
R
R3 R PRM ON : Error found in parameter details OFF ON – –
O
R TIME ON : Data link monitor timer functioned
R4 OFF ON – –
(all-station error)
ON : Cable is broken or transmission path
R5 LINE OFF ON OFF ON
is being affected by noise, etc.
R6 – – – –
R7 SD ON : Sending data ON OFF ON OFF
R8 RD ON : Receiving data ON OFF ON OFF
II - 15
2.9 HR871 Card
2.9 HR871 Card
[Block diagram]
RTBUS
DNM
EEPROM
C2
RS232C
PLD 32
SR
LED
STA1,STA2 DPORT DNET SIO
DeviceNet master module
The HR871 card functions as the DeviceNet master when the DeviceNet master module is added
on.
Memory EEPROM
Add-on connector
Communication connector
RS-232C connector for configuration
Monitor LED
MS
DNM
DNET SIO
RUN
RDY
DPORT
RS232
RTBUS
STA2 STA1 ISP
NS
RUN : (Green) ON during communication
RDY : (Green) ON when hardware is correct
MS : (Green) ON during communication
NS : (Green) ON during communication
: (Red) ON when duplicate station No. setting occurs or bus off error occurs
II - 16
3. TROUBLESHOOTING
3.1 List of Unit LEDs
3. TROUBLESHOOTING
3.1 List of Unit LEDs
LED1 LED1 LED2
LED2
SERVO1 SERVO2
DC24V IN
ENC HANDLE IC CARD
SIO TERMINAL
SKIP
DCOUT (Green)
BTAL (Red)
EXT2
SRDY (Green)
WDAL (Red)
DIO
MAINTENANCE
EXT1
[Explanation of LED functions]

Status
Name Function Color Correspondence for error
When normal During error
LED1 7-segment system
Red Follows system status Refer to section 3.2.2 (2).
LED2 status display
During internal
DCOUT Green Lit Not lit Refer to section 3.2.2 (1).
power output
BTAL Battery drop warning Red Not lit Lit Refer to section 3.2.2 (1).
SRDY Servo READY (SA) Green Lit Not lit Refer to section 3.2.2 (2).
WDAL Watch dog error Red Not lit Lit Refer to section 3.2.2 (2).
II - 17
3. TROUBLESHOOTING
3.2 Troubleshooting
3.2 Troubleshooting
3.2.1 Confirmation of trouble state
Confirm "when", "when doing what", and "what kind of" trouble occurred.
(1) When?
What time did the trouble occur?
(2) When doing what?

What was the NC operation mode?
• During automatic operation ......... Program No., sequence No. and program details when the
trouble occurred.
• During manual operation ............. What was the manual operation mode?
What was the operation procedure?
What were the previous and next steps?
• What was the setting and display unit screen?
• Did the trouble occur during input/output operations?
• What was the machine side state?
• Did the trouble occur while replacing the tools?
• Did hunting occur in the control axis?
(3) What kind of trouble?
• What was displayed on the setting and display unit's Alarm Diagnosis screen?
Display the Alarm Diagnosis screen, and check the alarm details.
• What was displayed for the machine sequence alarm?
• Is the LCD screen normal?
(4) How frequently?
• When did the trouble occur? What was the frequency? (Does it occur when other machines
are operating?) If the trouble occurs infrequently or if it occurs during the operation of another
machine, there may be an error in the power voltage or the trouble may be caused by noise,
etc. Check whether the power voltage is normal (does it drop momentarily when other
machines are operating?), and whether noise measures have been taken.
• Does the trouble occur during a specific mode?
• Does the trouble occur when the overhead crane is operating?
• What is the frequency in the same workpiece?
• Check whether the same trouble can be repeated during the same operation.
• Check whether the same trouble occurs when the conditions are changed. (Try changing the
override, program details, and operation procedures, etc.)
• What is the ambient temperature?
(Was there a sudden change in the temperature? Was the fan at the top of the control unit
rotating?)
• Is there any contact defect or insulation defect in the cables?
(Has any oil or cutting water splattered onto the cables?)
II - 18
3. TROUBLESHOOTING
3.2 Troubleshooting
3.2.2 When in trouble

If the system does not operate as planned or if there is any trouble in the operation, confirm the
following points and then contact the Mitsubishi Service Center.
− Examples of trouble −
• The power does not turn ON.
• The power turns OFF suddenly.
• Nothing appears in the screen.
• The operation keys do not function.
• Machining operation is not possible.
II - 19
3. TROUBLESHOOTING
3.2 Troubleshooting
(1) Problems related to the power supply
The power does not turn ON.

Cause Remedy
The door interlock is applied. If the control panel door is not completely closed, close it. If
the door interlock is applied even when the door is closed,
the door interlock circuit is damaged.
The external power supply's input Check that the input voltage is within 200 to 230VAC +10
voltage is not as specified. to –15%.
The external power supply is Check that the power can be turned ON with the external
faulty. power supply only.
Note) Depending on the external power supply, the power
may not turn ON in the no-load state, so install a
slight load and check.
The external power turns ON but the NC control power does not turn ON.
Cause Remedy
The external power supply output Disconnect the cable between the NC unit and the external
is not correct. power supply, and check that the external power supply
output is normal.
The power cable is disconnected Check the cable connected between the NC unit and
or broken. external power supply, and securely insert it.
Check that the cable is not broken, and replace if broken.
The cable connected from the NC Disconnect the cable connected to the peripheral device
unit to the peripheral device is one at a time and check that the power turns ON. Check
short-circuited. that there are no short-circuited cables.
There is a short circuit in the Remove the removable cards one at a time and check that
configuration card. the power turns ON.
Check that there are no short-circuited cards.
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing so may
lead to destruction or damage.
connectors.
II - 20
3. TROUBLESHOOTING
3.2 Troubleshooting
The power turns OFF.

Cause Remedy
There is a problem in the power Check whether the voltage fluctuates at certain time zones.
supply. Check whether an instantaneous power failure has
occurred.
A problem occurs when the Check whether the voltage drops instantaneously when the
peripheral device starts peripheral device operation starts.
operating.
The BTAL (red) LED on the control unit lights.
Cause Remedy
This lights when the voltage of Replace the battery following the procedures given in
the battery connected to the BAT section 4.3.2 (1).
connector drops to 2.6V or less.
(2) Problems when starting the system
The NC does not start up correctly.

Cause Remedy
8 is displayed on the control unit Check that the rotary switch CS1 (left side) is set to 0.
7-segment display LED1 (left
side).
E or F is displayed on the control Contact the Mitsubishi Service Center.
unit 7-segment display LED1 (left
side).
The WDAL (red) LED on the Contact the Mitsubishi Service Center.
control unit lights.
Servo READY (SA) does not turn ON.

Cause Remedy
The SRDY (green) LED on the Check the emergency stop conditions.
control unit is not lit.
The SRDY (green) LED on the Check that the wiring past the DIO connector is correct.
control unit is lit. (Check the relay coil's diode connection, etc.) If there is no
output even when the wiring is corrected, the control unit
may be faulty. Check the voltage with a tester. (The voltage
is correct if it is approx. 24V across the relay coil end or
connector DIO's 1B pin (+) and 1A pin (–) when the LED is
lit.)
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing so may
lead to destruction or damage.
connectors.
II - 21
3. TROUBLESHOOTING
3.2 Troubleshooting
(3) Problems related to remote I/O
The communication alarm LED ALM (red) lights.

Cause Remedy
The remote connection cable is Check the connection of the R211 cable between the NC
not connected. control section and remote I/O unit.
The cable is disconnected or has
a connector contact fault.
The remote I/O unit is faulty. Contact the Mitsubishi Service Center, and then replace
the card.
The power system LED POWER (green) turns OFF.
Cause Remedy
The input power is not being Supply a +24V±5% voltage to the Remote I/O unit.
supplied.
(The input power is not within the Check that the input voltage is not +20V or less. If it is
tolerable range, or the internal being supplied correctly, contact the Mitsubishi Service
power is faulty.) Center.
(4) Problems related to Ethernet
A communication error message is appeared on the display, and the communication LEDs RX (green)
and TX (green) turn OFF.
In other cases, a communication error message is appeared on the display, and after the OK button is
pressed, the communication error message appears again and the communication LEDs RX (green)
and TX (green) turn OFF.
Cause Remedy
The Ethernet cable is not Check the cable connected between the NC control unit
connected, is broken, or there is and display.
a contact fault at the connector.
A straight type Ethernet cable is Use a cross type Ethernet cable.
in use.
The Ethernet unit is not inserted Insert the Ethernet unit so that the plate is flush with the
to the very back. front panel.
The Ethernet unit is faulty. Contact the Mitsubishi Service Center and replace the unit.
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
connectors.
II - 22
4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE
4.1 Maintenance Tools
4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND

MAINTENANCE
4.1 Maintenance Tools
(1) Measuring instruments
The following measuring instruments are used to confirm that the voltage is being supplied correctly
to the NC unit, to confirm that the wiring to the NC unit is correct, and to carry out simple
troubleshooting.
Table 2.1 Maintenance tools
Tool Condition Application
Tester To check that the wiring to the NC unit is correct
before turning the power ON.
AC voltmeter Measure the AC power voltage. To measure the AC power voltage being
The tolerable error is ±2% supplied to the external 24VDC power supply
or less. unit.
DC voltmeter Max. scale 30V. To measure the DC power voltage.

The tolerable error is ±2% External power supply 24V (control section,
or less. machine input/output interface)
Battery voltage
HR851 SA output
Synchroscope General measurement and simple
troubleshooting
Note 1) Currently, a high precision digital multi-meter is commonly used as a tester. This digital
multi-meter can be used as both an AC voltmeter and a DC voltmeter.
(2) Tools
Screwdriver (large, medium, small)
Radio pliers
4.2 Maintenance Items

Maintenance is categorized into daily maintenance items (items to be carried at set intervals) and
periodic maintenance (replacement of parts when life is reached).
Some parts will not function in a hardware manner when the life is reached, so these should be
replaced before the life is reached.
Table 2.2 List of maintenance items

Class Name Life Inspection/replacement Remarks
Daily Escutcheon Once/two months Refer to
maintenance (when using (Accordingly when dirty) section 4.2.1.
communication
terminal)
Periodic Battery Cumulative data When battery drop Refer to
maintenance (lithium battery) holding time caution alarm occurs section
45,000h (Guideline: approx. 5 4.3.2 (1).
years)
Cooling fan 30,000h Refer to left. Refer to
(control section) section
4.3.2 (2).
LCD display unit 10,000h Replace when backlight Refer to
(when using (Specified by the darkens. section 4.2.2.
communication power ON time that
terminal) the brightness drops
to less than 50%.)
II - 23
4.2 Maintenance Items
4.2.1 Escutcheon
(1) Cleaning the escutcheon
1) Keep the rear side of the escutcheon as clean as possible.
2) Wipe the escutcheon with a soft, clean, dry cloth. If cleaning is still required, put some neutral
detergent on a cloth and wipe. Do not use alcohol, thinner, etc.
4.2.2 LCD Panel
(1) Handling the LCD panel
(a) Precautions for use
1) The polarizing plate (display surface) of the LCD panel surface can be easily scratched, so be
careful during handling.
2) Glass is used in the LCD panel. Be careful not to drop the LCD panel or allow it to hit hard
objects, as the glass may chip or break.
3) The polarizing plate may be stained or discolored if drops of water, etc., adhere to it for long
periods, so be sure to wipe off any moisture immediately.
4) Wipe off any dirt, dust, etc., on the polarizing plate using absorbent cotton or other soft cloth.
5) A CMOS LSI is used in the LCD panel, so be careful of static electricity when handling.
6) Never disassemble the LCD panel. Doing so will damage the panel.
(b) Precautions for storage
1) Do not store the LCD panel in locations having a high temperature or humidity. (Store within
the storage temperature range.)
2) When storing the LCD panel as an individual unit, be sure that other objects do not touch or
hit the polarizing plate (display surface).
3) When storing the LCD panel for extended periods, be sure to store in a dark place away from
exposure to direct sunlight or fluorescent light.
(2) Other precautions for use
(a) Backlight life
The life of the backlight is 25,000 hours/25°C. (Time for luminance to drop to 50% of the initial
value.)
The backlight life is dependent on the temperature. The life tends to be shorter when used
continuously at lower temperatures.
(b) Luminance start
Due to the characteristics of the backlight, the luminance could drop slightly at lower temperatures. It
will take approx.10 to 15 minutes for the luminance to reach the rated value after the power is turned
ON.
(c) Unevenness, luminescent spots and irregularities
Uneven brightness, small luminescent spots or small dark spots may appear on LCD, but this is
not a fault.
(d) Contrast
The contrast of STN method LCD panels changes with temperature fluctuation. If this happens
and the panel is difficult to see, open the operation box door and adjust the contrast with the
contrast adjustment potentiometer on the LCD signal interface PCB.
When using the 10.4 LCD, the brightness can be adjusted with the parameter settings.
4.2.3 IC Card
(1) Handling the IC card
The general handling methods for the IC card are described below.
Refer to the instruction manual of the IC card used for details.
(a) Precautions for use
1) Insert the card in the correct direction.
2) Do not touch the connector area with the hands or metal.
3) Do not apply excessive force to the connector area.
4) Do not subject the card to bending or strong impacts.
5) Do not open the cover or disassemble the card.
6) Do not use the card in dusty locations.
(b) Precautions for storage
1) Do not store the card in locations having a high temperature or humidity.
2) Do not store the card in dusty locations.
II - 24
4.3 Replacement Methods

4.3.1 Cable
If the cable is replaced without turning the power OFF, the normal unit or peripheral devices could be
damaged, and risks could be imposed.
Disconnect each cable with the following procedures.
(1) For the following type of connector, press the tabs with a thumb and forefinger in the direction of
the arrow, and pull the connector off.
(1) Press
(1) Press
Y
(2) Pull (2) Pull
(1) Press
View from above
(1) Press
(2) Pull
(2) Pull
CAUTION
II - 25
(2) For a flat cable type connector with latches, open the latches in the directions of the arrows, and
pull the connector off.
(1) Open
(2) Pull
(3) For a flat cable type connector without latches, hold the connector with a thumb and forefinger,
and pull the connector off.
(1) Hold with thumb and forefinger.
(2) Pull
(4) For the screw fixed type connector, loosen the two fixing screws, and pull the connector off.
(1) Loosen
(1) Loosen
(2) Pull (2) Pull
CAUTION
II - 26
4.3.2 Durable parts

(1) Battery
All data, such as the parameters and machining programs that need to be backed up when the
power is turned OFF, are saved by a lithium battery installed in the control unit battery holder.
Battery ................................ With ER6 connector (Toshiba with Mitsubishi specifications)
Initial battery voltage .......... 3.6V
Voltage at which voltage .... 2.8V (Battery voltage drop caution alarm)
drop is detected 2.6V (Battery voltage drop warning alarm)
Battery cumulative data ...... 45,000 hours (At room temperature. The life will be shorter if the
hold time temperature is high.)
Battery life .......................... Approx. 5 years (from date of battery manufacture)
Discharge current ............... 40µA or less
(Replace the battery when the battery voltage drop warning alarm appears in the NC screen. The
internal data could be damaged if the battery voltage drop warning alarm appears.)
Always replace the battery with the control unit power turned OFF.
Complete the replacement within 30 minutes after turning the power OFF. (If the battery is not
connected within 30 minutes, the data being backed up will be destroyed.)
(1) Confirm that the control unit power is OFF. (If the power is not OFF, turn it OFF.)
(2) Open the upper front cover of the control unit.
(3) Remove the battery from the battery holder.
(4) Pullout the connector connected from the battery from the BAT connector.
(5) Replace with a new battery, and connect the connection connector from the battery to the
BAT connector.
(6) Fit the battery into the battery holder.
(7) Close the front cover of the control unit.
Control unit
Front cover
BAT connector
LED1 LED2 Connection connector
Battery holder
SERVO1 SERVO2
Battery
DC24V IN
ENC HANDLE IC CARD
Precautions for handling battery

SIO TERMINAL
• Always replace the battery with the same type.
• Do not disassemble the battery.
• Do not place the battery in flames or water.
• Do not pressurize and deform the battery.
• This is a primary battery so do not charge it.
• Dispose of the spent battery as industrial waste.
CAUTION
If the battery voltage low warning alarm occurs, the program, tool data and parameters,
etc., could be damaged. After replacing the battery, reload all data with the input/output
device.
Do not replace the battery while the power is ON.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
Dispose of the spent battery according to local laws.
II - 27
(2) Cooling fan

A fan is mounted on the control unit to cool the inside of the control unit.
Applicable cooling fan ........... 109P0424H702 (Sanyo Denki) or
MMF-04C24DS-ROF (Melco Technolex)
Cooling fan life....................... 30,000 hours
Always turn the control section power OFF before replacing the control unit's cooling fan.
(2) Disconnect all cables connected to the control unit's connectors.
(3) Remove all cards mounted in the control unit's extension slots.
(4) Press the latches at the top and bottom of the control unit's front panel, and pull the front
panel with the main card.
(5) Remove the two fan fixing screws installed on the main card.
Take care at this time, as if the main card is contacted against metal sections, the data
backed up in the memory will be damaged.
(6) Disconnect the fan's connection connector.
(7) Replace with the new fan, and connect the fan's connection connector to the main card.
(8) Fix the fan with the two fan fixing screws.
Make sure that the fan faces the blowoff direction at this time.
(9) Align the main card with the rails on the control unit frame, and press in until the latches lock.
(10) Mount the cards in the control unit's extension slots.
(11) Correctly connect all cables that were connected.
Main card Wind Fan fixing screw
Latch Fan
Fan connection connector
Front panel Control unit

frame
Latch
CAUTION
Do not replace the cooling fan while the power is ON.
Dispose of the spent fan according to local laws.
II - 28
4.3.3 Control Unit

(1) Control unit
Always turn the machine power OFF before replacing the control unit.
(1) Disconnect all cables connected to the control unit.
(3) Loosen screw A. (There is no need to remove the screw.)
(4) While supporting the control unit with a hand, remove screw B.
(5) Lift up and remove the control unit.
(6) Replace with a new control unit, and fix the control unit with the fixing screws.
(7) Mount the cards into the extension slots.
(Connect the cables to the designated connectors.)
Screw B
Screw A
Lift up
CAUTION
Do not replace the control unit while the power is ON.
Do not connect or disconnect the cables connected between each unit while the power
is ON.
II - 29
(2) Remote I/O unit
Always turn the machine power OFF before replacing the remote I/O control unit.
(1) Disconnect all cables connected to the remote I/O unit.
(2) Loosen screw A. (There is no need to remove the screw.)
(3) While supporting the unit with the left hand, remove screw B.
(4) Lift up and remove the remote I/O unit.
(5) Replace with a new remote I/O unit, and fix the remote I/O unit with the fixing screws.
(Connect the cables to the designated connectors.)
Screw B
Lift up
Screw A
CAUTION
Do not replace the control unit while the power is ON.
is ON.
II - 30
4.3.4 Control PCB

(1) Main card
Always turn the control unit power OFF before replacing the main card.
(2) Disconnect all cables connected to the control unit's connectors.
(4) Press the latches at the top and bottom of the control unit's front panel, and pull the front
panel with the main card.
Hold the front panel section with a hand, and take care not to touch the PCB.
Take care hereafter, as if the main card is contacted against metal sections, the data backed
up in the memory will be damaged.
(5) Replace with the new card. Align the main card with the rails on the control unit frame, and
press in until the latches lock.
(6) Mount the cards in the control unit's extension slots.
Main card
Latch
Front panel Control unit

frame
Latch
CAUTION
Do not replace the control section power PCB while the power is ON.
is ON.
II - 31
(2) Extension card

Always turn the control unit power OFF before replacing the extension card.
(2) Disconnect all cables connected to the extension card's connectors.
(3) Open the card puller on the extension card outward, and pull the card out.
Hold the card puller section, and take care not to touch the PCB.
(4) Replace with a new card. Align the card with the extension slot rails, and press into the back.
Extension card
Control unit
Card puller
CAUTION
Do not replace the extension PCB while the power is ON.
is ON.
II - 32
Revision History
Date of
Manual No. Revision details
revision
Nov. 1999 BNP-B2255A Correction of mistakes; Addition of Appendix 9 EMC Installation
Guidelines
Nov. 2000 BNP-B2255B • Details related to generation of smoke added to "Safety Precautions".
• Caution regarding installation of ferrite core added to "I-5.13
Connecting the Display Unit with Ethernet".
• Details related to SA output to "II-3.2 Troubleshooting".
• Other mistakes corrected.
Nov. 2001 BNP-B2255C • Drawings changed and cautions added to "I-3.4 Installation".
• Explanations related to "I-5.14 Connecting the Network with
MELSECNET/10", "I-5.15 Connecting the IO Device with CC-Link",
and "I-5.16 Connecting the IO Device with DeviceNet" added.
• Details listed in "I-Appendix 7 List of connector sets" reviewed.
• "II-4.6 HR877/878 Card", "II-4.7 HR877/879 Card", "II-4.8 HR865
Card" and "II-4.9 HR871 Card" added.
• Other mistakes corrected.
Dec. 2003 BNP-B2255D • Rearranged orders of chapters.
• Reviewed and revised details related to “I-3.1 General Specification”.
• Reviewed and revised details related to “I-4.8 Connecting the Machine
Control Signal”.
• Reviewed and revised details related to “I-6.5 Outline of Digital Signal
Input Circuit”.
• Reviewed and revised details related to “I-Appendix 7.2 F311 Cable
Manufacturing Drawing”.
• Corrected other mistakes.
Mar. 2004 BNP-B2255E • Added “Introduction”.
• Added “Precautions for Safety”.
• Reviewed and revised details related to “I-4.11 Connecting Other
Peripheral Devices”.
• Added “I-Appendix 1.2 Outline and Installation Dimensions for Control
Unit with Extension Unit”.
• Corrected other mistakes.
Notice
Every effort has been made to keep up with software and hardware revisions in the
contents described in this manual. However, please understand that in some
unavoidable cases simultaneous revision is not possible.
Please contact your Mitsubishi Electric dealer with any questions or comments
regarding the use of this product.
Duplication Prohibited
This instruction manual may not be reproduced in any form, in part or in whole,
without written permission from Mitsubishi Electric Corporation.
© 1999 – 2004 MITSUBISHI ELECTRIC CORPORATION

ALL RIGHTS RESERVED
MITSUBISHI ELECTRIC CORPORATION
HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
MODEL MC6/C64
MODEL
CODE 008-107
Manual No. BNP-B2255E(ENG)

Specifications subject to change without notice.
(0403) MEE Printed in Japan on recycled paper.

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CNC

CONNECTION AND MAINTENANCE MANUAL

Details described in this manual:

The following manuals can be used for reference:

MELDAS C6/C64/C64T Instruction Manual ･･･････････････････････ BNP-B2259

When the user could be subject to imminent fatalities or

1. Items related to prevention of electric shocks.

3. Items related to prevention of bodily injury or property damage

Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.

(1) Transportation and installation

Do not stack the products exceeding the indicated limit.

Do not get on the product or place heavy objects on it.

Always install an AC reactor per each power supply unit.

Do not connect or disconnect the PCBs while the power is ON.

Do not pull the cables when connecting/disconnecting it.

NC Device Switch AC socket

Only a qualified technician may disassemble or repair this product.

After changing programs/parameters, or after maintenance/inspection, always carry out a test

(6) Maintenance, inspection and part replacement

Do not perform a megger test (insulation resistance measurement) during inspection.

Do not replace parts or devices while the power is ON.

Do not alter or disassemble controller, servo drive unit, or servomotor.

(8) General precautions

1. OUTLINE .......................................................................................................................... I-1

Refer to the following documents for explanations on the functions.

Remote I/O unit DX1

Other C6/C64 control unit

ENC HANDL IC CARD

MR-J2-CT MDS-B-SPJ2- MDS-B-CVE-

Manual pulse generator RS-232C device

2.2 List of Configuration Units

3. Communication terminal (display/NC keyboard)

5. Remote I/O unit

temperature During storage –20 to 60°C

Power voltage 24VDC±5% Ripple ±5% (P-P)

Instantaneous stop tolerance time 2.1ms (during 24VDC line cutting)

Type name MDS-B-SPJ2- MDS-B-SVJ2-

Ambient During operation

Instantaneous stop tolerance time 20ms

MDS-B/C1-SP- MDS-B/C1-V1/V2- MDS-A-CR/MDS-

Ambient During operation Up to 90% RH (with no dew condensation)

Instantaneous stop tolerance time 20ms

FCUA-LD100/ FCU6-DUT32 FCUA-CT100/

temperature During storage –20 to 60°C –20 to 65°C

FCUA- FCUA- FCUA- FCUA- FCUA-

temperature During storage –20 to 65°C

Instantaneous stop tolerance time –

3.2 General Connection Diagram

(1) When using the communication terminal Key

MC R300 cable Operation

SERVO2 F320 cable/F321 cable Manual pulse

R211 cable MC link B Terminator R-TM

Control unit FG R000

MC link B Terminator R-TM

(3) Example of Connection when Using V1/V2/SP for Drive Section

Servo drive unit Spindle drive unit

3.3 Countermeasures against Heat Radiation

Example of heat radiation countermeasures

Procedures for heat design

Remote I/O unit DX1

MR-J2-CT MDS-B-SPJ2- MDS-B-CVE-

Type name MDS-B-SPJ2- MDS-B-SVJ2-

OPERATION BOARD Ver.