Saes A114 Excavation and Backfill
Saes A114 Excavation and Backfill
Saes A114 Excavation and Backfill
Omar Abdullah
Description : S. Phiske Abdullah Al- Ofi
Construction- Excavation and Backfill
Implementation Document No : MISCL – QMECP – 0004 QA / QC Construction Managing
Date Engineer Manager Director
Contents / Reason for Revision
Jan.12, 2012
0 Establishment and Implementation
Jan.13, 2012
TABLE OF CONTENTS
1. Scope ....................................................................................................... 3
2. Conflicts and Deviations ........................................................................... 3
3. References ............................................................................................... 3
4. Definitions ................................................................................................ 3
4.1 General. ................................................................................................ 4
4.2 Fill and Backfil ...................................................................................... 4
4.3 Excavation ............................................................................................ 4
1 Scope
This Makana Standard defines the requirements for excavation, placement, inspection, and
management of earth and rock materials during construction and/or maintenance.
2 References
The selection of material and equipment, and the design, construction, maintenance, and
repair of equipment and facilities covered by this Standard shall comply with the latest
edition of the references listed below, unless otherwise noted.
3 Definitions
Brackish Water: Water with Total Dissolved Solids of 10,000 ppm or more.
Clean Sand: Soil meeting the following gradation containing less than 3% weight of organic
material or clay:
Contract or Contract Documents: Any and all documents, including design drawings,
which Saudi Aramco has transmitted or otherwise communicated, either by
incorporation or by reference, and made part of the legal contract or purchase order
agreement between Saudi Aramco and MAKANA.
Contractor: The party responsible for performing excavation and backfill, including
work executed through the use of sub-contractors
Marl: is a wide variety of calcareous soil materials found in Saudi Arabia which may vary
from clay to gravel sizes and often include cobble and boulder sized pieces.
Rocks: have various hardness and engineering properties. "Rock" may refer to anything
from boulder-size individual pieces to hard, intact bedrock. See section 7.5 for
classification of rock by excavation methods.
Sabkha: is a saline (generally coastal) deposit generally consisting of saturated, loose silty
sand and possibly clay.
4 General
MAKANA shall institute a quality control program that will verify or ensure that
the work performed under the contract meets the requirements of this Standard and
the design drawings as per Inspection document "Schedule Q".
Saudi Aramco shall have access to all facilities and records of MAKANA for the
purpose of conducting performance inspection/audits. During the audit, any
inspection, test reports, and/or engineering analyses and calculations associated with
the scope of work shall be furnished upon request.
4.1.2 All required laboratory and field acceptance tests required in Section
6.3.3 and all seismic refraction testing required in Section 7.5 shall be
performed by a Saudi Aramco-approved independent testing agency.
4.1.3 If testing and/or inspection is done by Saudi Aramco, this does not
relieve MAKANA of the responsibility to meet all requirements of this
Standard. Should it be later found that some work has been completed
not in compliance with this Standard, it shall remain MAKANA's
responsibility to repair or reconstruct deficient work until specifications
are met at no cost to Saudi Aramco.
Submittals
4.1.4 Reports including all laboratory and field test logs and comments. Field test
reports shall include density and moisture content test logs indicating
location by coordinates and elevation. Reports shall be submitted on the
following:
4.1.4.1 Bi-weekly.
4.1.5 Borrow (Fill) Materials and Water. Sources and test results of all borrow
materials and compaction water used for fill prior to beginning fill
operations.
4.2 Environmental
MAKANA shall ensure that all areas shall be maintained using temporary
erosion and sediment control measures during construction or until relieved
by the Saudi Aramco Company Representative or until permanent measures
are completed and functioning in a satisfactory manner.
4.3.1 All temporary drainage and dewatering methods and disposal of water
are subject to approval by Saudi Aramco.
4.3.5 All diverted and pumped water shall flow to specified collection areas
and shall be disposed of as directed by the Saudi Aramco Company
Representative. Excavations for foundations and other underground
installations shall not be used as temporary drainage ditches.
All excavation and trenching shall be done in accordance with all Saudi Aramco
safety requirements including, but not limited to, the Saudi Aramco Saudi Aramco
Safety Management Guide 06-002-2008.
4.4.2 Safety
Commentary Note:
4.4.3.3 Structures that require passive soil pressure for stability (e.g.,
light poles or tower foundations) should be properly braced
whenever an excavation is within the passive pressure zone
(generally a distance of 1.5 times the embedment depth of the
foundation). Fill or backfill of the excavation must meet the
compaction requirements in Paragraph 6.3.2.5.
4.4.3.4 All reference points, property markers, bench marks, etc., will
be carefully maintained during excavation, backfilling,
compaction and earthwork. Unless otherwise specified, damage
to a reference point by MAKANA during performance of the
work shall be repaired or replaced by MAKANA to the
satisfaction of the Saudi Aramco Company Representative at no
cost to Saudi Aramco.
All rock blasting shall follow the procedures in the Saudi Aramco Blasting
Services Manual.
4.4.5 Hazards
4.4.6 Clean
4.4.6.1 Soil that is spilled or washed onto paved areas or streets shall
be removed daily from the surface.
5.1 General
Fill and backfill materials shall be from either on-site excavation, designated borrow
areas, or off-site sources conforming to the following criteria or as recommended by
a geotechnical report. All borrow material and its source of supply shall be approved
by Saudi Aramco. Stockpiles of cohesive soil shall be protected from freezing.
Fill or backfill materials shall meet the requirements given in Sections 6.2.1 or
6.2.2 below. Other fill materials may be used with the approval of the
Supervisor, Civil Engineering Unit, Consulting Services Department.
'Fill Material' shall be used for all fills except where 'Select Fill Material' is
specified. As a minimum, 'Select Fill Material' shall be used within 0.6 m (2 ft) of
the bottom elevation of foundations, spread footings, or slabs-on-grade when fill is
required to achieve final grade. 'Select Fill Material' shall also be specified for
backfill which will be in contact with concrete or steel structures.
Commentary Note:
Fill material shall consist of gravel, sand and/or marl. The maximum size
of the fill material shall be one-half the lift thickness or 75 mm
(3 inches), whichever is less. Fill material shall be free of frozen lumps,
organic matter, trash, chunks of highly plastic clay or other unsatisfactory
material.
Select fill shall be composed only of inorganic material and shall have
100% passing the 5 cm (2 in) sieve and from 0 to 20% passing the No. 200
sieve. That portion of the material passing the No. 40 sieve shall have a
maximum liquid limit of 35 and a maximum plasticity index of 12 per
ASTM D4318. Liquid limit and plastic limit tests are not required for
select fill material with less than 15% passing the No. 200 sieve.
Commentary Note:
Clean sand and dune sand can be used as Select Fill Material. If sand
is used as fill material, see Paragraphs 6.3.2.8 and 6.3.2.10.
Water used for compaction of fill material shall be reasonably free of salts,
oil, acid, alkalis, organic matter, or other deleterious substances. Use of
water with a TDS in excess of 10,000 ppm such as brackish water,
seawater or water obtained from ground pits such as subkha water is not
allowed unless it is proven and verified by the Company Representative
and the Project Inspection Representative that there is no other source of
water available within 20 km and all concrete to be supported by or buried
within the fill is designed for either Exposure Type II or III as defined in
SAES-Q-001 Table 1.
Exception:
6.3.1.3 All observed soft spots or loose zones shall be compacted in-
place or excavated to firm soil and replaced with properly
compacted fill.
6.3.1.4 The top 6 inches (150 mm) of any area to receive fill,
foundations, pavement or areas to be used in the future to
support structural loads shall be scarified and recompacted.
The density of the top 6 inches (150 mm) in these areas shall
not be less than that required in paragraph 6.3.2.5 at the time
that the fill, foundation, pavement, or concrete is applied.
6.3.2.1 Compacting shall begin only after the fill or backfill has been
properly placed and the material to be compacted is at the
proper moisture content. Compaction shall be performed with
equipment compatible with soil type.
6.3.2.4 Bedding and backfill for pipeline and utility trenches shall
conform to SAES-L-450, SAES-L-460, or SAES-S-070 as
appropriate.
For foundation static loads over 320 kPa (6500 psf) and
foundations for vibrating or heavy machinery as defined in
SAES-Q-007, and for asphalt and concrete pavement
subgrades, fill shall be compacted to 85% relative density for
cohesionless soils or 95% of the maximum density as
determined by ASTM D1557 for cohesive materials.
Commentary Note:
6.3.2.10 If clean sand or dune sand is used for fill, surface protection
will be required. A cap layer of compacted cohesive material
150 to 300 mm (6 to 12 in) in thickness will generally be
sufficient. Capping material shall have a maximum size of one-
half lift thickness or 75 mm (3 in), whichever is less, and shall
have between 11-35% passing the No. 200 sieve. The capping
material shall have a maximum liquid limit of 35 and a
maximum plasticity index of 12, per ASTM D4318.
Commentary Note:
The base course for roads, parking areas, and other areas to be surfaced shall be
prepared in accordance with SAES-Q-006.
7 Excavation
General excavation shall be performed after clearing and stripping has been
Structural excavation shall include excavations for footings, grade beams, pits,
basements, retaining walls, man holes, catch basins, pipeline thrust anchors, etc.
Earthen structures include permanent work items such as ponds, canals, ditches,
etc. Excavation for such work shall be made to the lines, grades, and cross sections
as shown on the drawings.
7.3.1 Side slopes of excavations shall be cut true and straight and shall be
graded to the design cross section. Unstable soil in the slopes shall be
removed and the slopes properly prepared as described in Section
6.3.2.9. The bottoms of excavations shall be graded to the elevations and
configurations as shown on the drawings.
7.3.2 Over excavation shall be backfilled with suitable material and compacted in
accordance with Section 6.3.2.
7.4 Trenching
Seismic velocities will be the sole factor in determining the appropriate category for
the excavation of rock. Excavation of rock will fall into the following categories,
based on the seismic velocities measured in the field by refraction seismic testing.
All excavated materials that are unsatisfactory for use as fill or backfill or that
are surplus to that needed for backfilling shall immediately be disposed of at a
location designated by the Saudi Aramco Company Representative.