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    Camshaft Wear, Check

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    Hamilton Miranda
    This service bulletin from Volvo Trucks North America provides instructions for checking camshaft wear on a D12D engine. It outlines acceptable versus unacceptable wear patterns and provides maximum allowable wear limits for intake, exhaust, and unit injector camshaft lobes. Technicians are instructed to clean and apply sealant when reinstalling the valve cover.

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    © All Rights Reserved
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    Camshaft Wear, Check

    Uploaded by

    Hamilton Miranda
    90 views6 pages
    This service bulletin from Volvo Trucks North America provides instructions for checking camshaft wear on a D12D engine. It outlines acceptable versus unacceptable wear patterns and provides maximum allowable wear limits for intake, exhaust, and unit injector camshaft lobes. Technicians are instructed to clean and apply sealant when reinstalling the valve cover.

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    chequeo árbol de levas

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    This service bulletin from Volvo Trucks North America provides instructions for checking camshaft wear on a D12D engine. It outlines acceptable versus unacceptable wear patterns and provides maximum allowable wear limits for intake, exhaust, and unit injector camshaft lobes. Technicians are instructed to clean and apply sealant when reinstalling the valve cover.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    90 views6 pages

    Camshaft Wear, Check

    Uploaded by

    Hamilton Miranda
    This service bulletin from Volvo Trucks North America provides instructions for checking camshaft wear on a D12D engine. It outlines acceptable versus unacceptable wear patterns and provides maximum allowable wear limits for intake, exhaust, and unit injector camshaft lobes. Technicians are instructed to clean and apply sealant when reinstalling the valve cover.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    Service Bulletin

    Volvo Trucks North America


    Greensboro, NC USA Trucks
    Date Group No. Page
    This Service Bulletin replaces SB 215–40,
    “Camshaft Wear, Check, D12D” (6.2006),
    11.2006 215 40 1(6)
    publication no. PV776–20176792.
    Camshaft Wear, Check
    D12D

    Camshaft Wear, Check

    T2019949

    Contents
    • “Camshaft Wear, Checking” page 2

    PV776-20177826 USA23599.ihval
    Volvo Trucks North America Date Group No. Page
    Service Bulletin 11.2006 215 40 2(6)

    2154-06-02-01
    Camshaft Wear, Checking
    1
    Tilt up the cab or raise the hood.

    2
    Remove the crankcase hose and bend it to one side.

    3
    Remove the valve cover.

    4
    Remove the cover from the flywheel housing and install
    the cranking tool.

    9996956
    Volvo Trucks North America Date Group No. Page
    Service Bulletin 11.2006 215 40 3(6)

    T2022321
    T2019949

    Figure 1: Acceptable Wear

    T2022322

    W2005457

    Figure 2: Unacceptable Wear

    Turn the camshaft using the cranking tool. Check the


    camshaft with regard to wear on the camshaft lobes and
    damage to the surfaces.

    Unevenness can develop on cam lobe surfaces during


    normal operation. This does not mean the camshaft
    must be changed.

    Figure 1 shows examples of scoring that will not affect


    the running of the engine. Camshafts with this type of
    scoring need not be changed.

    Figure 2 shows examples of camshaft with material


    damage that should not be reused.
    Volvo Trucks North America Date Group No. Page
    Service Bulletin 11.2006 215 40 4(6)

    T2006742

    Camshaft lobe wear area


    Determine depth of wear by measuring between the
    ridge at the edges of the camshaft lobe and the rocker
    arm roller path.

    T2007159

    Measuring for wear

    7
    The maximum permitted wear for the complete intake
    valve camshaft lobe profile is 0.3 mm (0.012 in).

    0.3 mm (0.012 in)

    T2007162

    Camshaft inlet valve lobe profile


    Volvo Trucks North America Date Group No. Page
    Service Bulletin 11.2006 215 40 5(6)

    8
    The maximum permitted wear for the exhaust valve
    camshaft lobe profile is 0.3 mm (0.012 inch) for the
    complete profile, with the exception of the small lobes
    where maximum permitted wear is 0.1 mm (0.004 in).

    0.3 mm (0.012 in), 0.1 mm (0.004 in)

    T2007161

    Camshaft exhaust valve lobe profile

    9
    The maximum permitted wear for the complete unit
    injector camshaft lobe profile is 0.2 mm (0.008 in), except
    between the basic circle and maximum lift, where the
    maximum permitted wear is 0.01 mm (0.004 in).

    0.2 mm (0.008 in), 0.1 mm (0.004 in)

    T2007160

    Camshaft unit injector lobe profile


    Volvo Trucks North America Date Group No. Page
    Service Bulletin 11.2006 215 40 6(6)

    10
    Clean the contact surfaces of the valve cover. Apply a 2
    mm thick bead of sealant to the mating faces between
    the upper timing gear cover and the cylinder head.
    Apply sealant on both sides where the cylinder head
    and cover meet.

    Note: The valve cover must be fitted within 20 minutes


    after the sealant has been applied.

    W2005458

    11
    Replace the valve cover and tighten the bolts to the
    torque given in “Specifications”, see group 20.

    12
    Install the crankcase ventilation hose.

    13
    Remove the cranking tool.

    14
    Lower the cab or close the hood.

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