18M High Mast
18M High Mast
TECHNICAL SUBMITTAL
For
8.0m (6.0m + 2.0m) Octagonal Pole with Single or Double Curved Arm Bracket.
END CLIENT:
PROJECT NO:
USG REFERENCES
ENQUIRY NO: REQ’N. NO:
TD-131-18
REVISION: DATE:
R-0 September 16, 2018
1
CONTROL SHEET
Designed by
Balaji Palani
Design Engineer
2
TABLE OF CONTENTS
Page
S.No. Contents
No.
6 Drawings ------------ 25
3
Design for 8.0m (6.0m + 2.0m) Octagonal Pole with Single or
Double Curved Arm Bracket.
4
=====================================================================================
================================ DESIGN FOR STRENGTH ================================
=====================================================================================
NO WARNINGS
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VERIFICATION ------------------------------------------------------------------------
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ULS : 0.29 <= 1 : OK.
SLS : 8.36 cm < 36 cm : OK. : CLASS 2 :
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EUROCODES ---------------------------------------------------------------------------
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EN 40-3-1:2003 Lighting columns. Design and verification. Specification for
characteristic loads
EN 1991-1-4:2005 Actions on structures. General actions. Wind actions
EN 40-3-3:2003 Lighting columns. Design and verification. Verification by calculation
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STRUCTURE ---------------------------------------------------------------------------
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Column Type : CONICAL
Column Name : OU-6630_6m
H = 6 [m] : Nominal Height :
Number Of Sides = 8
r = 8.4 [mm] : Radius Of The Corner :
D1 = 99.6 [mm] : Diameter Upper End :
D2 = 205.6 [mm] : Diameter Bottom End :
t = 4 [mm] : Wall Thickness Of Column : EN 40-3-3 : § Fig.3 :
M = 85.7 [kg] : Mass Of Column :
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MATERIAL ----------------------------------------------------------------------------
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Grade Of Steel = S275 : Steel : EN 1993-1-1 : § Table 3.1 :
fy = 275 [N/mm^2] : Design Strength : EN 1993-1-1 : § Table 3.1 :
E = 210000 [N/mm^2] : Modulus Of Elasticity : EN 1993-1-1 : § 3.2.6 :
ρ = 7850 [kg/m^3] : Material Density :
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5
CROSS-SECTION PROPERTIES ------------------------------------------------------------
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Z [m] SdNo. D [mm] R [mm] t [mm] A [mm^2] Ix [mm^4] Iy [mm^4] Ixc [mm^4]
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0 8 205.6 93 4 2465.3 11275820.5 11275820.5 11275820.5
1 8 188 84.8 4 2248.9 8559370.9 8559370.9 8559370.9
2 8 170.3 76.7 4 2032.4 6318574 6318574 6318574
3 8 152.6 68.5 4 1815.9 4507640.9 4507640.9 4507640.9
4 8 134.9 60.3 4 1599.4 3080783 3080783 3080783
5 8 117.3 52.2 4 1382.9 1992211.3 1992211.3 1992211.3
6 8 99.6 44 4 1166.4 1196137.2 1196137.2 1196137.2
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Z [m] Iyc [mm^4] Zxc+ [mm^3] Zxc- [mm^3] Zy+ [mm^3] Zy- [mm^3] Zpn [mm^3]
----------------------------------------------------------------------------------
0 11275820.5 118695.5 118695.5 118695.5 118695.5 150271.9
1 8559370.9 98574.4 98574.4 98574.4 98574.4 125043.2
2 6318574 80322.3 80322.3 80322.3 80322.3 102131.6
3 4507640.9 63939.1 63939.1 63939.1 63939.1 81537.1
4 3080783 49424.9 49424.9 49424.9 49424.9 63259.8
5 1992211.3 36779.5 36779.5 36779.5 36779.5 47299.5
6 1196137.2 26003 26003 26003 26003 33656.4
----------------------------------------------------------------------------------
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------------------
Z [m] Zpy [mm^3]
------------------
0 150271.9
1 125043.2
2 102131.6
3 81537.1
4 63259.8
5 47299.5
6 33656.4
------------------
------------------
6
STRENGTH OF SECTIONS ----------------------------------------------------------------
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Z [m] SdNo. D [mm] R [mm] t [mm] dim1 [mm] dim2 [mm] b [mm] N [mm] L [mm]
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0 8 205.6 93 4 0 0 0 0 0
1 8 188 84.8 4 0 0 0 0 0
2 8 170.3 76.7 4 0 0 0 0 0
3 8 152.6 68.5 4 0 0 0 0 0
4 8 134.9 60.3 4 0 0 0 0 0
5 8 117.3 52.2 4 0 0 0 0 0
6 8 99.6 44 4 0 0 0 0 0
-------------------------------------------------------------------------------------
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------------------------------------------------------------------------------------
Z [m] b0 [mm] Theta [Deg] g Zpn [mm^3] Zpy [mm^3] epsilon Φ1 Φ2
------------------------------------------------------------------------------------
0 0 0.0 0.000 150271.9 150271.9 0.841 0.983 1.000
1 0 0.0 0.000 125043.2 125043.2 0.767 1.000 1.000
2 0 0.0 0.000 102131.6 102131.6 0.694 1.000 1.000
3 0 0.0 0.000 81537.1 81537.1 0.620 1.000 1.000
4 0 0.0 0.000 63259.8 63259.8 0.546 1.000 1.000
5 0 0.0 0.000 47299.5 47299.5 0.472 1.000 1.000
6 0 0.0 0.000 33656.4 33656.4 0.398 1.000 1.000
------------------------------------------------------------------------------------
------------------------------------------------------------------------------------
--------------------------------------------------------------
Z [m] Φ3 Φ4 Φ5 Mux [kN*m] Muy [kN*m] Tu [kN*m]
--------------------------------------------------------------
0 0.000 0.000 0.000 38.67 38.67 28.46
1 0.000 0.000 0.000 32.75 32.75 23.68
2 0.000 0.000 0.000 26.75 26.75 19.34
3 0.000 0.000 0.000 21.35 21.35 15.44
4 0.000 0.000 0.000 16.57 16.57 11.98
5 0.000 0.000 0.000 12.39 12.39 8.96
6 0.000 0.000 0.000 8.81 8.81 6.37
--------------------------------------------------------------
--------------------------------------------------------------
7
REFERENCE WIND PRESSURE -------------------------------------------------------------
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ρ = 1.25 [kg/m3] : Air density : EN 40-3-1 : § 3.2.2 :
BASIC WIND SPEED = 160 kmph (3-Sec Gust)
Vref = 31.1 [m/s] : Reference wind velocity : EN 40-3-1 : § 3.2.2 :
DLife = 25 [years] : Design life : EN 40-3-1 : § Annex A :
Cs = 0.960 : Conversion factor : EN 40-3-1 : § Annex A :
q(10) = 0.56 [kN/m^2] : Reference wind pressure : EN 40-3-1 : § 3.2.2 :
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Class B, yf1 = 1.2, yf2 = 1.2 : Partial Safety Factors : EN 40-3-3 : § 5.4 :
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8
DEAD LOAD (DL) ----------------------------------------------------------------------------
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z [m] Fx [kN] Fy [kN] Mx [kN*m] My [kN*m] Tp [kN*m] yf2 DESCRIPTION
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6 0.00 0.00 0.00 0.43 0.00 1.2 Right_Lum
6 0.00 0.00 0.00 0.19 0.00 1.2 Right_Bracket
6 0.00 0.00 0.00 -0.43 0.00 1.2 Left_Lum
6 0.00 0.00 0.00 -0.19 0.00 1.2 Left_Bracket
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6 Σ0 Σ0 Σ0 Σ0 Σ0 1.2 var.
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9
WIND LOAD [+X] ON SHAFT , yf1= 1.2 ---------------------------------------------
--------------------------------------------------------------------------------
z [m] z' [m] Df [mm] Ayz [m^2] Ce(z') q(z') [kN/m^2] V [m/s] Re [10^5]
--------------------------------------------------------------------------------
0.5 0.5 190 0.18 1.634 1.08 39.767 4.789
1.5 1.5 173.7 0.17 1.634 1.08 39.767 4.359
2.5 2.5 157.3 0.15 1.634 1.08 39.767 3.928
3.5 3.5 141 0.13 1.634 1.08 39.767 3.498
4.5 4.5 124.7 0.12 1.634 1.08 39.767 3.068
5.5 5.5 108.3 0.1 1.634 1.08 39.767 2.638
--------------------------------------------------------------------------------
var. var. var. Σ0.85 1.634 1.08 39.767 var.
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
------------------------------
z [m] r/D c Fx [kN]
------------------------------
0.5 0.046 1.300 0.26
1.5 0.051 1.300 0.23
2.5 0.056 1.300 0.21
3.5 0.063 1.300 0.19
4.5 0.072 1.300 0.16
5.5 0.084 1.274 0.14
------------------------------
var. var. Σ7.774 Σ1.19
------------------------------
------------------------------
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z [m] Fy [kN] Mx [kN*m] My [kN*m] Tp [kN*m] yf1 NAME
--------------------------------------------------------------------
6 0.00 0.00 0.00 0.00 1.2 Right_Lum
6 0.00 0.00 0.00 0.00 1.2 Right_Bracket
6 0.00 0.00 0.00 0.00 1.2 Left_Lum
6 0.00 0.00 0.00 0.00 1.2 Left_Bracket
--------------------------------------------------------------------
6 Σ0 Σ0 Σ0 Σ0 1.2 var.
--------------------------------------------------------------------
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10
WIND LOAD [+Y] ON SHAFT , yf1= 1.2 ---------------------------------------------
--------------------------------------------------------------------------------
z [m] z' [m] Df [mm] Axz [m^2] Ce(z') q(z') [kN/m^2] V [m/s] Re [10^5]
--------------------------------------------------------------------------------
0.5 0.5 190 0.18 1.634 1.08 39.767 4.789
1.5 1.5 173.7 0.17 1.634 1.08 39.767 4.359
2.5 2.5 157.3 0.15 1.634 1.08 39.767 3.928
3.5 3.5 141 0.13 1.634 1.08 39.767 3.498
4.5 4.5 124.7 0.12 1.634 1.08 39.767 3.068
5.5 5.5 108.3 0.1 1.634 1.08 39.767 2.638
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var. var. var. Σ0.85 1.634 1.08 39.767 var.
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
------------------------------
z [m] r/D c Fy [kN]
------------------------------
0.5 0.046 1.300 0.26
1.5 0.051 1.300 0.23
2.5 0.056 1.300 0.21
3.5 0.063 1.300 0.19
4.5 0.072 1.300 0.16
5.5 0.084 1.274 0.14
------------------------------
var. var. Σ7.774 Σ1.19
------------------------------
------------------------------
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z [m] Fy [kN] Mx [kN*m] My [kN*m] Tp [kN*m] yf1 NAME
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6 0.16 -0.36 0.00 0.39 1.2 Right_Lum
6 0.23 -0.47 0.00 0.21 1.2 Right_Bracket
6 0.16 -0.36 0.00 -0.39 1.2 Left_Lum
6 0.23 -0.47 0.00 -0.21 1.2 Left_Bracket
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6 Σ0.78 Σ-1.66 Σ0 Σ-2.77555756156289E-17 1.2 var.
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11
DEAD LOAD (DL) : ULTIMATE LIMIT STATES : EN 40-3-3 : § 5.7 (10) : --------------
--------------------------------------------------------------------------------
Z [m] Mx [kN*m] Mux [kN*m] My [kN*m] Muy [kN*m] Tp [kN*m] Tu [kN*m] ULS
--------------------------------------------------------------------------------
0 0.00 38.67 0.00 38.67 0.00 28.46 0.00
1 0.00 32.75 0.00 32.75 0.00 23.68 0.00
2 0.00 26.75 0.00 26.75 0.00 19.34 0.00
3 0.00 21.35 0.00 21.35 0.00 15.44 0.00
4 0.00 16.57 0.00 16.57 0.00 11.98 0.00
5 0.00 12.39 0.00 12.39 0.00 8.96 0.00
6 0.00 8.81 0.00 8.81 0.00 6.37 0.00
--------------------------------------------------------------------------------
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WIND [+X] COMBINATION : ULTIMATE LIMIT STATES : EN 40-3-3 : § 5.7 (10) : -------
--------------------------------------------------------------------------------
Z [m] Mx [kN*m] Mux [kN*m] My [kN*m] Muy [kN*m] Tp [kN*m] Tu [kN*m] ULS
--------------------------------------------------------------------------------
0 0.00 38.67 -3.77 38.67 0.00 28.46 0.10
1 0.00 32.75 -2.50 32.75 0.00 23.68 0.08
2 0.00 26.75 -1.53 26.75 0.00 19.34 0.06
3 0.00 21.35 -0.82 21.35 0.00 15.44 0.04
4 0.00 16.57 -0.35 16.57 0.00 11.98 0.02
5 0.00 12.39 -0.08 12.39 0.00 8.96 0.01
6 0.00 8.81 0.00 8.81 0.00 6.37 0.00
--------------------------------------------------------------------------------
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WIND [+Y] COMBINATION : ULTIMATE LIMIT STATES : EN 40-3-3 : § 5.7 (10) : --------
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Z [m] Mx [kN*m] Mux [kN*m] My [kN*m] Muy [kN*m] Tp [kN*m] Tu [kN*m] ULS
---------------------------------------------------------------------------------
0 11.40 38.67 0.00 38.67 0.00 28.46 0.29*
1 9.20 32.75 0.00 32.75 0.00 23.68 0.28
2 7.28 26.75 0.00 26.75 0.00 19.34 0.27
3 5.64 21.35 0.00 21.35 0.00 15.44 0.26
4 4.22 16.57 0.00 16.57 0.00 11.98 0.25
5 3.02 12.39 0.00 12.39 0.00 8.96 0.24
6 2.00 8.81 0.00 8.81 0.00 6.37 0.23
---------------------------------------------------------------------------------
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12
REACTIONS - DEAD LOAD (DL) --------------------------------------
-----------------------------------------------------------------
Frx [kN] Fry [kN] Frz [kN] Mrx [kN*m] Mry [kN*m] Mrz [kN*m]
-----------------------------------------------------------------
0.00 0.00 1.94 0.00 0.00 0.00
-----------------------------------------------------------------
-----------------------------------------------------------------
13
HORIZONTAL DEFLECTIONS - DEAD LOAD (DL)
--------------------------------
Z [m] ux [cm] uy [cm] u [cm]
--------------------------------
0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
--------------------------------
--------------------------------
=====================================================================================
========================= END OF DESIGN FOR STRENGTH REPORT =========================
=====================================================================================
14
15
Design for 18.0m Polygonal R&L High mast Carrying 18
No’s of Luminaries.
16
NATURAL FREQUENCY CALCULATION
MAST DIMENSIONS
---------------
SECTION: 1 (Top)
TOP DIMENSION 220.00 MM
SECTION LENGTH 9000 MM
MATERIAL THICKNESS 4.0 MM
S1 FACTOR 1.00
S3 FACTOR 0.95
NATURAL FREQUENCY OF THE MAST ASSEMBLY 0.790181 HERTZ
NATURAL FREQUENCY / MEAN HOURLY WIND SPEED 0.034213
BETA FACTOR 1.377
17
ULTIMATE LIMIT STATES
INPUT DATA
Mast Height 18 M
Top A/F 220.00 MM
Taper 21.556
S2 Category 2
Basic Wind Speed 44.440 M/Sec
Beta Factor 1.377
Luminaire Area 2.500 Sq. M
CF, Luminaire 1.00
CF, Shaft 0.83
----------------------------------------
Section Length Thickness
----------------------------------------
1 9000 MM 4.0 MM
2 9000 MM 5.0 MM
18
------------------------------------------------------------------------------------
LEVEL A/F ZE x 10-3 ZP x 10-3 LIMITING ACTUAL LOAD
BEND.MOM. BEND.MOM FACTOR
M MM M3 M3 N-M N-M M
------------------------------------------------------------------------------------
18 220.00 0.14679 0.18715 57,773.59 0.00 0.000
19
NATURAL FREQUENCY CALCULATION
MAST DIMENSIONS
---------------
SECTION: 1 (Top)
TOP DIMENSION 220.00 MM
SECTION LENGTH 9000 MM
MATERIAL THICKNESS 4.0 MM
S1 FACTOR 1.00
S3 FACTOR 0.95
NATURAL FREQUENCY OF THE MAST ASSEMBLY 0.790181 HERTZ
NATURAL FREQUENCY / MEAN HOURLY WIND SPEED 0.051314
BETA FACTOR 1.289
20
DEFLECTION CALCULATION
INPUT DATA
Mast Height 18 M
Top A/F 220.00 MM
Taper 21.556
S2 Category 2
Basic Wind Speed 29.630 M/Sec
Beta Factor 1.289
Luminaire Area 2.500 Sq. M
CF, Luminaire 1.00
CF, Shaft 0.83
----------------------------------------
Section Length Thickness
----------------------------------------
1 9000 MM 4.0 MM
2 9000 MM 5.0 MM
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LEVEL A/F WIND FORCE BEND. MOM. IXX x 10-3 SLOPE DEFLECTION
M MM N N-M M4 M
---------------------------------------------------------------------------------------
18 220.00 1476.05 0.00 0.01615 0.01170 0.10613
112.43
17 241.56 1,532.26 0.02148 0.01147 0.09455
121.48
16 263.11 3,181.48 0.02787 0.01099 0.08332
130.29
15 284.67 4,956.58 0.03542 0.01035 0.07265
137.77
14 306.22 6,865.72 0.04423 0.00962 0.06266
143.68
13 327.78 8,915.57 0.05438 0.00884 0.05343
149.09
12 349.34 11,111.82 0.06599 0.00803 0.04499
154.02
11 370.89 13,459.61 0.07913 0.00721 0.03737
21
--------------------------------------------------------------------------------------
LEVEL A/F WIND FORCE BEND. MOM. IXX x 10-3 SLOPE DEFLECTION
M MM N N-M M4 M
---------------------------------------------------------------------------------------
11 370.89 13,459.61 0.07913 0.00721 0.03737
158.47
10 392.45 15,963.65 0.09391 0.00639 0.03057
160.02
9 414.00 18,626.93 0.13703 0.00564 0.02455
156.94
8 427.56 21,448.69 0.15111 0.00498 0.01924
153.34
7 449.12 24,425.60 0.17544 0.00430 0.01461
150.58
6 470.67 27,554.47 0.20224 0.00364 0.01064
147.21
5 492.23 30,832.23 0.23165 0.00299 0.00732
142.02
4 513.78 34,254.60 0.26377 0.00236 0.00464
134.99
3 535.34 37,815.48 0.29874 0.00175 0.00259
133.87
2 556.90 41,510.80 0.33667 0.00115 0.00114
139.16
1 578.45 45,342.63 0.37768 0.00057 0.00028
144.44
0 600.01 ========= 49,316.25 0.42189 0.00000 0.00000
4045.85
22
ANCHOR BOLT CALCULATION FOR HIGH MAST
= 0.0012118 M^3
= 0.0015074 M^3
= 308040 N-M
308040
LOAD FACTOR = -------- = 2.599
118510.3
23
BASE PLATE CALCULATION FOR HIGH MAST
118510.30
= ---------- x (5.6100 x10^-4)
0.001212
= 54855.02 N
= 3291301.00 N-mm
42221950.0
Section Modulus of base & gusset plates = ----------------
209.3476
= 201683.50 mm^3
= 41213580 N-mm
41213580
Load Factor = ----------- = 12.5220
3291301.00
24
Drawings
25
P.O. Box - 8230 , Dammam - 31482
Kingdom of Saudi Arabia
Tel.: +966-3-859-6111
Fax.: +966-3-859-4555
Website : www.usg.com.sa
CAU-0176