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Doc No:

KERTIH KTSB/ITB/2018-009
TERMINAL
SDN BHD
SEMARAK MOTIVASI SDN BHD Revision: 0

Page:
DESIGN, INSTALL AND COMMISIONING OF 1 of 3
NEW FIRE ALARM SYSTEM (FAS)

PROJECT : DESIGN, INSTALL AND COMMISIONING OF NEW


FIRE ALARM SYSTEM (FAS)

CLIENT : KERTIH TERMINALS SDN. BHD.

PURCHASE ORDER NO. : OO 53155998

DOCUMENT TITLE : DATASHEET FOR CABLE (POWER & SIGNAL)

MRR RR MHR KTSB KTSB KTSB


Prepared Reviewed Prepared Reviewed Approved
A 10/14/2018 AFC
by by Approved by by by by
Revision Date Description Contractor Owner

DATASHEET FOR CABLE ( POWER SIGNAL)


Doc No:

KERTIH KTSB/ITB/2018-009
TERMINAL
SEMARAK MOTIVASI SDN BHD Revision: 0

Page:
DESIGN, INSTALL AND COMMISIONING 2 of 3
OF NEW FIRE ALARM SYSTEM (FAS)

AMENDMENT SUMMARY

This sheet must be completed in detail at each revision once this has been approved.
Details must include revision number, description and indication of which pages and paragraphs
have been revised, dated of revision approval, 'approvers' title and singature.

Rev Description Date Approver Title Name


A AFC 25/10/2018 KTSB Ramdhan

Notes:
1) Document Holders to update Amendment Record as and when amendments/new revisions
are received.
2) For description of amendment the Document Holder should indicate correction,
modification, and update or deletion issue.
3) Document Holder to enter their company reference number, sign and date the record of
entry.
4) Where part amendments re issued, the relevant page(s) will be identified with a lower case
letter in the revision status line in the header.

DATASHEET FOR CABLE ( POWER SIGNAL)


Doc No:
KERTIH KTSB/ITB/2018-009
TERMINAL
SDN BHD Revision: 0
SEMARAK MOTIVASI SDN BHD

Page:
DESIGN, INSTALL AND COMMISIONING 3 of 3
OF NEW FIRE ALARM SYSTEM (FAS)

TABLE OF CONTENTS

ITEM NO. OF SHEETS


1) Cover Page 2 Pages
2) Table Of Contents 1 Pages
3) Datasheet for Cable (POWER & SIGNAL) 2 Pages
4) Attachment
Cable Specification

DATASHEET FOR CABLE (POWER SIGNAL)


DATASHEET Equipment No : N/A
Equipment Name : FIRE RESISTANT CABLE
POWER & SIGNAL CABLE
Quantity : 2500 METER
1 TAG NUMBER N/A
2 QUANTITY 2500 METER.
3 APPLICATION CONDUCT ELECTRICITY
GENERAL
4 TYPE CU/MGT-EPR/LSOH/SWB/LSOH
7 SWB MORE FLEXIBILITY

8 NO. OF CORE 2 CORE


9 NO. & DIAMETER OF WIRE 7/0.67
10 THICKNES OF INSULATION 1.0mm
CABLE 11 THICKNESS OF OVERSHEATH 1.8mm
12 APPROX OVERALL DIAMETER 14.0mm
13 SIZE 2.5mm

14 ENCLOSURE MATERIAL MANUFACTURER STANDARD


15 ELECTRICAL PROTECTION SAFE AREA
ENCLOSURE
16 ENCLOSURE FINISH MANUFACTUTER STANDARD (RED COLOUR)

17 MANUFACTURER SOUTHERN CABLE

PROJECT TITLE : TO DESIGN, INSTALL AND


COMMISSIONING OF NEW FIRE ALARM
SYSTEM (FAS)
PROJECT NUMBER : KTSB/ITB/2018-009
PO NUMBER : OO 53155998

A 30/10/2018 APPROVED FOR CONFIRMATION MRR MHR


REV DATE REVISION DESCRIPTION PREPARED CHECKED KTSB KTSB
Sheet No: 1 cont'd on sheet No: N/A
Eng. By : SEMARAK MOTIVASI SDN. BHD Datasheet No

Client : KTSB Specifiction No


DATASHEET Equipment No : N/A
Equipment Name : FIRE RESISTANT CABLE
POWER & SIGNAL CABLE
Quantity : 3000 METER
1 TAG NUMBER N/A
2 QUANTITY 3000 METER.
GENERAL 3 APPLICATION CONDUCT ELECTRICITY
4 TYPE CU/MGT-EPR/LSOH/SWB/LSOH

8 NO. OF CORE 4 CORE


9 NO. & DIAMETER OF WIRE 7/0.67
10 THICKNES OF INSULATION 1.0mm
CABLE 11 THICKNESS OF OVERSHEATH 1.8mm
12 APPROX OVERALL DIAMETER 16.mm
13 SIZE 2.5mm

14 ENCLOSURE MATERIAL MANUFACTURER STANDARD


15 ELECTRICAL PROTECTION SAFE AREA
ENCLOSURE
16 ENCLOSURE FINISH MANUFACTUTER STANDARD (RED COLOUR)

17 MANUFACTURER SOUTHERN CABLE

PROJECT TITLE : TO DESIGN, INSTALL AND


COMMISSIONING OF NEW FIRE ALARM
SYSTEM (FAS)
PROJECT NUMBER : KTSB/ITB/2018-009
PO NUMBER : OO 53155998

A 30/10/2018 APPROVED FOR CONFIRMATION MRR MHR


REV DATE REVISION DESCRIPTION PREPARED CHECKED KTSB KTSB
Sheet No: 1 cont'd on sheet No: N/A
Eng. By : SEMARAK MOTIVASI SDN. BHD Datasheet No

Client : KTSB Specifiction No


For Approval

A 31-10-18 FOR APPROVAL SAKINAH

Rev. Date Description Prepared by: Reviewed by: Approved by:


Client name:
SEMARAK MOTIVASI

Cable Manufacturer :

Project:

SEMARAK MOTIVASI Ref. No:

SCSB REF. NO.:

Document Title:

TECHNICAL SPECIFICATION & DRAWING FOR CABLE

Document No.:

181031-SEMARAKMOTIVASI

REVISION HISTORY
ITEM PAGE
Cable List 2
Abbreviation 3
Electrical Criteria 4

CABLE LIST PAGE


Cable Code MEPRBA-LSOH 9
600/1000V CU-MGT/EPR/LSOH/SWB/LSOH

PAGE: 2 OF 10
LIST OF ABBREVIATION

AL/PE Aluminium foil with backed one side PE


AWA Aluminium Wire Armour
CCA Copper Clad Aluminium
CTS Copper Tape Screen
EPR Ethylene Propylene Rubber
FR Flame Retardant
HDPE High Density Poly Ethylene
ISCR Individual Screen
ISOS Individual & Overall Screen
LA Laminated Aluminium (PE/AL/PE)
MDPE Medium Density Poly Ethylene
MGT Mica Glass Tape
OPP/AL Aluminium Foil with backed Oriented Polypropylene
OSCR Overall Screen
PE Poly Ethylene
PE/AL/PE Aluminium foil with backed both sides PE
PVC Poly Vinyl Chloride
SC Semi Conductive
SWA Steel Wire Armour
SWB Steel Wire Braid
TCU Tinned Copper
TCWB Tinned Copper Wire Braiding
TRS Tough Rubber Sheathed
XLPE Cross linked Poly Ethylene
XLPO Cross linked Poly Olefin

PAGE: 3 OF 10
ELECTRICAL CRITERIA

1. CONDUCTOR RESISTANCE

Max. Copper Conductor Resistance at 20 ⁰C , ohm/km


Power Cable Instr.& Control cable
Size, SQMM Stranding
IEC60228* BS EN 50288-7**
1.0 7/0.43 18.1 Ω/km 18.5 Ω/km
1.5 7/0.53 12.1 Ω/km 12.3 Ω/km
2.5 7/0.67 7.41 Ω/km 7.6 Ω/km
4 7/0.85 4.61 Ω/km 4.7 Ω/km
6 7/1.04 3.08 Ω/km -
10 Min. 6 1.83 Ω/km -
16 Min. 6 1.15 Ω/km -
25 Min. 6 0.727 Ω/km -
35 Min. 6 0.524 Ω/km -
50 Min. 6 0.387 Ω/km -
70 Min. 12 0.268 Ω/km -
95 Min. 15 0.193 Ω/km -
120 Min. 18 0.153 Ω/km -
150 Min. 18 0.124 Ω/km -
185 Min. 30 0.0991 Ω/km -
240 Min. 34 0.0754 Ω/km -
300 Min. 34 0.0601 Ω/km -
400 Min. 53 0.047 Ω/km -
500 Min. 53 0.0366 Ω/km -
630 Min. 53 0.0283 Ω/km -

Max. Aluminium Conductor Resistance at 20 ⁰C , ohm/km


Power Cable Power Cable
Size, SQMM Stranding Size, SQMM Stranding
IEC60228* IEC60228*
6 7/1.04 4.61 Ω/km 120 Min. 15 0.253 Ω/km
10 Min. 6 3.08 Ω/km 150 Min. 15 0.206 Ω/km
16 Min. 6 1.91 Ω/km 185 Min. 30 0.164 Ω/km
25 Min. 6 1.2 Ω/km 240 Min. 30 0.125 Ω/km
35 Min. 6 0.868 Ω/km 300 Min. 30 0.1 Ω/km
50 Min. 6 0.641 Ω/km 400 Min. 53 0.078 Ω/km
70 Min. 12 0.443 Ω/km 500 Min. 53 0.0605 Ω/km
95 Min. 15 0.32 Ω/km 630 Min. 53 0.0469 Ω/km

* tabulated and calculated value from IEC60228


**for multipair cables, the resistance shall be increased by 2%

Max. Tinned Copper Conductor Resistance at 20 ⁰C , ohm/km

Size, MM Stranding IEC60228* BS EN 50288-7**


0.75 1/0.98 24.8 Ω/km 25.3 Ω/km
2.5 7/0.67 7.56 Ω/km 7.7 Ω/km
4 7/0.85 4.7 Ω/km 4.8 Ω/km
6 7/1.04 3.11 Ω/km -
10 Min. 6 1.84 Ω/km -
16 Min. 6 1.16 Ω/km -
25 Min. 6 0.734 Ω/km -
35 Min. 6 0.529 Ω/km -
50 Min. 6 0.391 Ω/km -
70 Min. 12 0.270 Ω/km -
95 Min. 15 0.195 Ω/km -

PAGE: 4 OF 10
2. INSULATION RESISTANCE

Min. Insulation Resistance, Mohm/km

Standard Insulation Ins. Resistance


PVC 10 Mohm.km
Instrument & Control
PE 1000 Mohm.km
BS EN 50288-7
XLPE 1000 Mohm.km

Min. Insulation Resistance, Mohm/km

INSULATION TYPE
Standard Size, MM
PVC XLPE EPR
2.5 9 800 1100
4 8 700 920
6 7 600 790
10 7 500 640
16 6 400 530
25 5 400 510
35 5 400 440
50 5 400 440
Power Cable 70 5 300 370
IEC60502 95 5 300 360
120 5 300 350
150 5 300 330
185 5 300 330
240 5 300 310
300 5 250 310
400 5 250 290
500 5 200 290
630 5 200 250

Min. Insulation Min. Insulation


Standard Size, MM Size, MM
Resistance at 70 ⁰C Resistance at 70 ⁰C
1 0.0150 25 0.0050
1.5 0.0100 35 0.0043
2.5 0.0090 50 0.0043
Earth Cable
4 0.0077 70 0.0035
MS2112-3
6 0.0065 95 0.0035
10 0.0065 120 0.0032
16 0.0050 150 0.0032

3. TEST VOLTAGE FOR LV CABLE

Rating Standard Test Voltage


300/500V BS EN 50288-7 1kv for 1 min
450/750V BS 6004 2.5KV for 15mins
600/1000V IEC60502 3.5kV for 5 mins

4. MUTUAL CAPACITANCE

Standard/Document Requirement
BS EN 50288-7 < 250pF/m

5. CAPACITANCE UNBALANCE

Standard/Document Requirement
BS EN 50288-7 500pF/500m

PAGE: 5 OF 10
6. INDUCTANCE TO RESISTANCE RATIO (L/R)

Standard/Document Requirement
< 25 μH/Ω for up to 1.0 SQMM
BS EN 50288-7 < 40 μH/Ω for 1.5 SQMM
< 60 μH/Ω for 2.5 SQMM

7. INSTALLATION CONDITIONS

FOR AIR TEMPERATURE VARIATION OTHER THAN 30⁰C (IEC 60502-2)


TEMP, ⁰C 20 25 35 40 45 50 55
Derating 1.08 1.04 0.96 0.91 0.87 0.82 0.76

FOR GROUND TEMPERATURE VARIATION OTHER THAN 20⁰C (IEC 60502-2)


TEMP, ⁰C 10 15 25 30 35 40 45
Derating 1.07 10.04 0.96 0.93 0.89 0.85 0.80

FOR SOIL THERMAL VARIATION OTHER THAN 1.5K.m/W (IEC 60502-2)


SOIL, Km/W 0.7 0.8 0.9 1.0 2.0 2.5 3.0
Derating 1.37 1.30 1.24 1.19 0.88 0.79 0.73

CORRECTION FACTORS FOR DEPTH OF LAYING OTHER THAN 800mm (IEC 60502-2)
Depth of Three
Single Core
laying, m Cores
0.50 1.04 1.03
0.60 1.02 1.02
1.00 0.97 0.99
1.25 0.95 0.97
1.50 0.93 0.96
1.75 0.92 0.95
2.00 0.91 0.94
2.50 0.89 0.93
3.00 0.88 0.92

DERATING FOR THREE CORES CABLES LAID IN GROUND (IEC 60502-2)


NO. OF CABLE TO CABLE CLEARANCE, m
TOUCHING
CABLES 0.20 0.40 0.60 0.80
2 0.8 0.86 0.90 0.92 0.94
3 0.69 0.77 0.82 0.86 0.89
4 0.62 0.72 0.79 0.83 0.87
5 0.57 0.68 0.76 0.81 0.85
6 0.54 0.65 0.74 0.80 0.84
7 0.51 0.63 0.72 0.78 0.83
8 0.49 0.31 0.71 0.78 -
9 0.47 0.30 0.70 0.77 -
10 0.46 0.59 0.69 - -
11 0.45 0.57 0.69 - -
12 0.43 0.56 0.68 - -

DERATING FOR SINGLE CORES CABLES LAID IN GROUND (IEC 60502-2)


NO. OF CABLE TO CABLE CLEARANCE, m
TOUCHING
CABLES 0.20 0.40 0.60 0.80
2 0.73 0.83 0.88 0.90 0.92
3 0.6 0.73 0.79 0.83 0.86
4 0.54 0.68 0.75 0.80 0.84
5 0.49 0.63 0.72 0.78 0.82
6 0.46 0.61 0.70 0.76 0.81
7 0.43 0.58 0.68 0.75 0.80
8 0.41 0.57 0.67 0.74 -
9 0.39 0.55 0.66 0.73 -
10 0.37 0.54 0.65 - -
11 0.36 0.53 0.64 - -
12 0.35 0.52 0.64 - -

PAGE: 6 OF 10
SHORT CIRCUIT CURRENT FOR COPPER CONDUCTOR (IEC60949)

K 2S 2  +  
I2 = log e  1 
T  0 +  
I : SHORT CIRCUIT *θ0 : INITIAL TEMPERATURE
*T : DURATION K : CONSTANT MATERIAL OF CONDUCTOR
*S : AREA OF CONDUCTOR β : RECIPROCAL OF TEMP COEFFICIENT
*θ1 : FINAL TEMPERATURE OF CONDUCTOR

Conductor Type: PVC INSULATION XLPE INSULATION


Copper / Size Time, s Time, s
(SQMM) 0.1 0.5 1 3 0.1 0.5 1 3
0.5 0.18 0.08 0.06 0.03 0.23 0.10 0.07 0.04
0.75 0.27 0.12 0.09 0.05 0.34 0.15 0.11 0.06
1.0 0.36 0.16 0.12 0.07 0.45 0.20 0.14 0.08
1.5 0.55 0.24 0.17 0.10 0.68 0.30 0.21 0.12
2.5 0.91 0.41 0.29 0.17 1.13 0.51 0.36 0.21
4 1.45 0.65 0.46 0.27 1.81 0.81 0.57 0.33
10 3.64 1.63 1.15 0.66 4.52 2.02 1.43 0.83
16 5.82 2.60 1.84 1.06 7.24 3.24 2.29 1.32
25 9.09 4.07 2.88 1.66 11.31 5.06 3.58 2.07
35 12.73 5.69 4.03 2.32 15.84 7.08 5.01 2.89
50 18.18 8.13 5.75 3.32 22.62 10.12 7.15 4.13
70 25.46 11.38 8.05 4.65 31.67 14.16 10.02 5.78
95 34.55 15.45 10.93 6.31 42.98 19.22 13.59 7.85
120 43.64 19.52 13.80 7.97 54.30 24.28 17.17 9.91
150 54.55 24.40 17.25 9.96 67.87 30.35 21.46 12.39
185 67.28 30.09 21.28 12.28 83.71 37.43 26.47 15.28
240 87.28 39.03 27.60 15.94 108.59 48.56 34.34 19.83
300 109.10 48.79 34.50 19.92 135.74 60.71 42.93 24.78
400 145.47 65.06 46.00 26.56 180.99 80.94 57.23 33.04
500 181.84 81.32 57.50 33.20 226.23 101.18 71.54 41.30
630 229.12 102.46 72.45 41.83 285.06 127.48 90.14 52.04
800 290.94 130.11 92.00 53.12 361.98 161.88 114.47 66.09
1000 363.68 162.64 115.00 66.40 452.47 202.35 143.08 82.61

Remarks:
INSULATION PVC XLPE
θ0 : INITIAL TEMPERATURE 70 90

θ1: FINAL TEMPERATURE 160 250

CONDUCTOR TYPE COPPER ALUMINIUM


K: CONSTANT MATERIAL OF CONDUCTOR 226 148
β: RECIPROCAL OF TEMP COEFFICIENT 234.5 228

PAGE: 7 OF 10
SHORT CIRCUIT CURRENT FOR ALUMINIUM CONDUCTOR (IEC60949)

K 2S 2  +  
I2 = log e  1 
T  0 +  
I : SHORT CIRCUIT *θ0 : INITIAL TEMPERATURE
*T : DURATION K : CONSTANT MATERIAL OF CONDUCTOR
*S : AREA OF CONDUCTOR β : RECIPROCAL OF TEMP COEFFICIENT
*θ1 : FINAL TEMPERATURTE OF CONDUCTOR

Conductor Type: PVC INSULATION XLPE INSULATION


Aluminium / Size Time, s Time, s
(SQMM) 0.1 0.5 1 3 0.1 0.5 1 3
0.5 0.12 0.05 0.04 0.02 0.15 0.07 0.05 0.03
0.75 0.18 0.08 0.06 0.03 0.22 0.10 0.07 0.04
1.0 0.24 0.11 0.08 0.04 0.30 0.13 0.09 0.05
1.5 0.36 0.16 0.11 0.07 0.45 0.20 0.14 0.08
2.5 0.60 0.27 0.19 0.11 0.75 0.33 0.24 0.14
4 0.96 0.43 0.30 0.18 1.20 0.53 0.38 0.22
10 2.40 1.08 0.76 0.44 2.99 1.34 0.94 0.55
16 3.85 1.72 1.22 0.70 4.78 2.14 1.51 0.87
25 6.01 2.69 1.90 1.10 7.47 3.34 2.36 1.36
35 8.42 3.76 2.66 1.54 10.46 4.68 3.31 1.91
50 12.02 5.38 3.80 2.19 14.94 6.68 4.72 2.73
70 16.83 7.53 5.32 3.07 20.91 9.35 6.61 3.82
95 22.84 10.21 7.22 4.17 28.38 12.69 8.98 5.18
120 28.85 12.90 9.12 5.27 35.85 16.03 11.34 6.55
150 36.06 16.13 11.40 6.58 44.82 20.04 14.17 8.18
185 44.48 19.89 14.07 8.12 55.28 24.72 17.48 10.09
240 57.70 25.81 18.25 10.54 71.71 32.07 22.68 13.09
300 72.13 32.26 22.81 13.17 89.64 40.09 28.35 16.37
400 96.17 43.01 30.41 17.56 119.51 53.45 37.79 21.82
500 120.22 53.76 38.02 21.95 149.39 66.81 47.24 27.28
630 151.47 67.74 47.90 27.65 188.23 84.18 59.52 34.37
800 192.35 86.02 60.82 35.12 239.03 106.90 75.59 43.64
1000 240.43 107.52 76.03 43.90 298.78 133.62 94.48 54.55

Remarks:
INSULATION PVC XLPE
θ0 : INITIAL TEMPERATURE 70 90

θ1: FINAL TEMPERATURE 160 250

CONDUCTOR TYPE COPPER ALUMINIUM


K: CONSTANT MATERIAL OF CONDUCTOR 226 148
β: RECIPROCAL OF TEMP COEFFICIENT 234.5 228

PAGE: 8 OF 10
Cable Code MEPRBA-LSOH
600/1000V CU-MGT/EPR/LSOH/SWB/LSOH

Standards applied
● IEC 60502: Design guidelines 1
● IEC 60332-3: Flame Retardant Cat. A
2
● IEC 60754: Halogen Free Properties 3
● IEC 61034: Low Smoke Density
● IEC 60331: Fire Resistant 4
5
Application
● Fixed installation 6
●Low voltage cable for general purposes
7
Others
● Maximum operating conductor temperature: 90⁰C
● Test Voltage:3.5kv for 5 min
8
● Cable Tolerance up to 20mm: ±2mm
● Cable Tolerance ≥ 20mm: ±10%
● Minimum Bending Radius: 8 x OD

Construction
Classification Construction Detail
1. Conductor Annealed Copper Wire
Class 2 Circular Stranded
2. Fire Proof Layer Mica Glass Tape
2. Insulation EPR Compound
2C: Brown Blue
3. Filler Non-hygroscopic filler (if required)
4. Binder Tape Non-hygroscopic binder tape
5. Inner Sheath Black Low Smoke Zero Halogen LSOH Compound
6. Braiding Steel Wire Braiding
Approx. Coverage: 80%
7. Outer Sheath Low Smoke Zero Halogen LSOH Compound
Black
8. Printing SOUTHERN CABLE 600/1000V CU-MGT/EPR/SWB/LSOH
nC X nSQMM IEC60331 YEAR
Cable Code MEPRBA-LSOH
600/1000V CU-MGT/EPR/LSOH/SWB/LSOH

No. of Cores
Conductor Min. Inner Min. Inner Inner Outer Min. Outer Cable
& Insulation Braiding Overall Standard
Diameter Insulation Sheath Sheath Sheath Sheath Sheath Weight
Conductor Thickness Diameter Diameter Length
(Approx.) Thickness Thickness Thickness Diameter Thickness Thickness (Approx.)
Area
No. x MM2 mm mm mm mm mm mm mm mm mm mm ±10% kg/km m +5%
2 x 1.5 1.6 1.0 0.80 1.00 0.60 10.4 0.14 1.80 1.24 14.0 294 1000
2 x 2.5 2.0 1.0 0.80 1.00 0.60 11.2 0.14 1.80 1.24 14.9 365 1000

PAGE: 10 OF 10

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