Centrifugal Pump Notes
Centrifugal Pump Notes
Centrifugal Pump Notes
5.1 Introduction:
Centrifugal pump is a power absorbing turbomachine used to raise liquids from a lower level to
a higher level by creating the required pressure with help of centrifugal action. Thus it can be defined
as a machine which converts mechanical energy into pressure energy (hydraulic energy) by means of
centrifugal action on the liquids.
When a certain amount of liquid is rotated by an external energy (mechanical energy) inside
the pump casing, a forced vortex is set up, which raises the pressure head of the rotating liquid purely
by centrifugal action.
5.2 Working Principal:
Figure 5.1(a) shows the working principal of a centrifugal pump. The liquid to be pumped
enters the centre of the impeller which is known as eye of the pump and discharge into the space
around the casing and hence filling the space. Due to the rotation of the impeller inside the pump
casing a forced vortex is set up which imparts pressure head to the liquid purely by centrifugal action.
The pressure head developed by centrifugal action is entirely by the velocity imparted to the
liquid by rotating impeller and not due to any displacement or impact. Thus the mechanical action of
the pump is to impart velocity to liquid so that its speed is enough to produce necessary centrifugal
head for discharging.
5.3 Classification of Centrifugal Pumps:
Centrifugal pumps are classified based on following aspects:
5.3.1 Based on Type of Casings:
Question No 5.1: With neat sketch explain the various types of casings used in centrifugal pumps.
(VTU, Jun/Jul-08, Jun/Jul-09)
Answer: Based on the type of casing centrifugal pumps may be classified as volute pump and
diffusion pump.
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1. Volute Pump: A volute pump is used to discharge water at a high velocity. The pump consists of a
volute casing of spiral form with gradually increasing cross sectional area towards the discharge end.
Mean velocity of flowing fluid remains constant as cross sectional area at any point is proportional to
amount of water flowing through that section. Loss of kinetic head due to eddy formation is avoided
due to the spiral shape. A volute pump is shown in figure 5.1(a).
The volute casing provided serves the following purpose:
a) To collect water from the periphery of the impeller and to transmit it to the delivery pipe at a
constant velocity.
b) To eliminate the head loss due to change in velocity, as the velocity of water leaving the
impeller equals the velocity of flow in the volute.
c) To increase the efficiency of the pump by eliminating loss of head.
2. Diffusion Pump or Turbine Pump: The diffusion pump consists of an impeller surrounded by
guide wheel fitted with stationary vanes or diffusers as shown in figure 5.1(b). The cross sectional area
of these vanes increases gradually so that pressure of the fluid increases by decreasing velocity as fluid
passes over the vanes. The guide vanes are so designed that the angle made at the entrance should
perfectly match with the direction of absolute velocity at the outlet of the impeller.
Diffusion pumps may be either horizontal or vertical shaft type. The vertical shaft type pump is
suitable for deep wells where space consideration is more important. These pumps are used in narrow
wells and mines.
5.3.2 Based on Fluid Entrance: Based on fluid entrance centrifugal pumps are classified as single
entry and double entry pumps as shown in figure 5.2.
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5.3.3 Based on Type of Impeller:
Question No 5.2: With a neat sketch explain different types of centrifugal pump impellers and list
their merits and demerits.
Answer: Based on the type of impeller centrifugal pumps are classified as closed impeller pump,
semi-closed (semi-open) impeller pump and open impeller pump as shown in figure 5.3.
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1. Static Head (h): The main purpose of the pump is to lift water from the sump and deliver it at the
overhead tank, the vertical height between the liquid level in the sump and the liquid level in the
delivery tank is called the static head. It consists of two parts, the suction head (hs) and the delivery
head (hd). i.e., ℎ = ℎ𝑠 + ℎ𝑑
Where suction head is the vertical height between the centre line of the pump to the liquid level
in the sump and delivery head is the vertical height the centre line of the pump to the liquid level in the
delivery tank.
2. Mechanical Efficiency: It is the ratio of the energy transferred by the impeller to the fluid to the
mechanical energy delivered to the pump at the shaft.
𝑤𝑖𝑚𝑝𝑒𝑙𝑙𝑒𝑟 𝑈2 𝑉𝑢2
𝜂𝑚 = =
𝑤𝑠ℎ𝑎𝑓𝑡 𝑈2 𝑉𝑢2 + 𝑀𝑒𝑐ℎ𝑎𝑛𝑖𝑐𝑎𝑙 𝑙𝑜𝑠𝑠𝑒𝑠
3. Volumetric Efficiency: It is the ratio of the amount of fluid delivered by the delivery pipe to the
amount of fluid entering the impeller though suction pipe.
𝐴𝑐𝑡𝑢𝑎𝑙 𝑑𝑖𝑠𝑐ℎ𝑎𝑟𝑔𝑒 𝑄𝑑 𝑄𝑑
𝜂𝑣 = = =
𝑇ℎ𝑒𝑜𝑟𝑒𝑡𝑖𝑐𝑎𝑙 𝑑𝑖𝑠𝑐ℎ𝑎𝑟𝑔𝑒 𝑄𝑠 𝑄𝑑 + 𝑄𝐿
Where QL is the amount of fluid leakage loss.
4. Overall Efficiency: It is the ratio of actual hydraulic energy output by the pump to the mechanical
energy input to the pump at the shaft. The overall pump efficiency is the product of hydraulic
efficiency, volumetric efficiency and mechanical efficiency.
𝜂𝑜 = 𝜂𝐻 𝜂𝑣 𝜂𝑚
Where hydraulic efficiency is the ratio of the useful pump output head (static head) to the ideal head
imparted by the impeller to the fluid
ℎ
𝜂𝐻 =
𝑈𝑉
( 2𝑔 𝑢2 )
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Causes of cavitation: The causes of cavitation are as follows,
1. The metallic surfaces damaged and cavities are formed on the impeller surface.
2. Considerable noise and vibration are produced due to the sudden collapse of vapour bubble.
3. The efficiency of the machine reduces.
Steps to avoid cavitation: The following steps should be taken to avoid cavitation,
1. The suction losses should be minimised through the use of large diameter suction tubes with
fewer bends than in the delivery pipe.
2. The pressure of the fluid flow in any part of the system should not fall below the vapour
pressure.
3. The impeller should be made of better cavitation resistant materials such as aluminium, bronze
and stainless steel.
Question No 5.7: Explain the term priming related to centrifugal pump. Why priming is necessary
for a centrifugal pump. (VTU, Dec-07/Jan-08) Or,
What is priming? How priming will be done in centrifugal pumps? (VTU, Dec-12)
Answer: Priming is the process of removing the air present in the suction pipe and impeller casing. To
remove the air the suction pipe, casing of the pump and portion of the delivery pipe are completely
filled with water before starting the pump. If the pump is running with air it develops the head in
meters of air. If the pump is running with water, the head produced is in terms of meters of water. But
as the density of air is very low, the head generated in terms of equivalent of water is negligible. It is
therefore the pressure rise by the pump, when the air is present, may not be sufficient to suck water
from the sump. To eliminate this difficulty, the pump is to be primed with water properly before start.
5.7 Work Done by the Centrifugal Pump:
Question No 5.8: Derive a theoretical head capacity (H-Q) relationship for centrifugal pumps and
compressors and explain the influence of outlet blade angle. (VTU, Jul/Aug-05, Dec-11)
Answer: The velocity diagram for centrifugal pumps and compressor with Vu1= 0 is as shown in
figure 5.5.
Energy transfer of a centrifugal compressor and pump is given as:
𝑒 = 𝑔𝐻 = 𝑈2 𝑉𝑢2 − 𝑈1 𝑉𝑢1
(Because, in centrifugal pump and compressor the working fluid is usually water or oil)
Or, 𝑔𝐻 = 𝑈2 𝑉𝑢2 (Because, Vu1= 0)
From outlet velocity triangle, 𝑉𝑢2 = 𝑈2 − 𝑥2
𝑥
But, 𝑐𝑜𝑡𝛽2 = 𝑉 2 ⟹ 𝑥2 = 𝑉𝑚2 𝑐𝑜𝑡𝛽2
𝑚2
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𝟏
the static head rise in the impeller neglecting the friction and other losses is given by 𝟐𝒈 [𝑽𝟐𝒎𝟏 +
𝑼𝟐𝟐 − 𝑽𝟐𝒎𝟐 𝒄𝒐𝒔𝒆𝒄𝟐 𝜷𝟐 ] where Vm1 and Vm2 are velocities of flow at inlet and outlet, U2 is tangential
velocity of impeller at outlet and β2 is vane angle at outlet.
(VTU, Jan/Feb-06, Dec-08/Jan-09, Dec-09/Jan-10)
Answer: The velocity diagram of a centrifugal pump is given by,
(𝑷𝟐 − 𝑷𝟏 ) 𝟏
= [𝑽𝟐 + 𝑼𝟐𝟐 − 𝑽𝟐𝒎𝟐 𝒄𝒐𝒔𝒆𝒄𝟐 𝜷𝟐 ]
𝝆𝒈 𝟐𝒈 𝒎𝟏
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5.9 Minimum Starting Speed:
Question No 5.11: What is minimum starting speed of a centrifugal pump? Obtain an expression
for the minimum starting speed of a centrifugal pump.
(VTU, Jun/Jul-09, May/Jun-10, Jun/Jul-14, Dec-14/Jan-15)
Answer: When the pump is started there will be no flow until the pressure rise in the impeller is more
than or equal to the manometric head. In other words the centrifugal head should be greater than the
manometric head. Therefore, minimum starting speed is the speed of centrifugal pump at which
centrifugal head is equal to manometric head.
For minimum starting speed condition, centrifugal head=manometric head
(𝑈22 − 𝑈12 ) 𝜂𝑚𝑎 𝑈2 𝑉𝑢2
= 𝐻𝑚 =
2𝑔 𝑔
𝜋𝐷2 𝑁 2 𝜋𝐷1 𝑁 2
[( 60 ) − ( 60 ) ] 𝜋𝐷2 𝑁
= 𝜂𝑚𝑎 ( ) 𝑉𝑢2
2 60
𝜋𝑁 2
( 60 ) [𝐷22 − 𝐷12 ] 𝜋𝑁
= 𝜂𝑚𝑎 ( )𝐷 𝑉
2 60 2 𝑢2
𝐷12
𝜋𝑁𝐷22 [1 − ]
𝐷22
= 𝜂𝑚𝑎 𝐷2 𝑉𝑢2
120
𝐷12
𝜋𝑁𝐷2 [1 − ]
𝐷22
= 𝜂𝑚𝑎 𝑉𝑢2
120
Then minimum starting speed in rpm is,
𝟏𝟐𝟎𝜼𝒎𝒂 𝑽𝒖𝟐
𝑵𝒎𝒊𝒏 =
𝑫𝟐𝟏
𝝅𝑫𝟐 [𝟏 − ]
𝑫𝟐𝟐
5.10 Multistage Pump:
Question No 5.12: Write a note on multistage centrifugal pumps. (VTU, Dec-06/Jan-07)
Question No 5.13: What are the applications of multi-stage centrifugal pumps? With a neat sketch,
explain centrifugal pumps in series and parallel. (VTU, Dec-12)
Answer: If the centrifugal pump consists of two or more impellers connected in series on the same
shaft, then the pump is called multistage pump. The water enters the impeller 1 of a multistage pump
with two impellers as shown in figure 5.9 and pressure increases in it. The high pressure water from
impeller 1 is then entering the impeller 2 where the pressure increases further. The flow generally is
same in both the impeller. The head produced by the combined impellers will be higher than either of
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one, but need not be sum of them. If ‘n’ be the number of identical impellers and each produce a head
of Hm, then the total head produced is given by 𝐻𝑇 = 𝑛𝐻𝑚 .
Multistage pump is used for the following reasons:
1. To decrease the size of the impeller.
2. To develop high head.
3. To keep the outlet blade angle less than 45o.
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5.12 Slip and Slip Co-efficient:
In deriving the Euler’s equation, it was assumed that the velocity and pressure distributions are
uniform over the impeller cross-sectional area. But in actual practice this assumption is not correct,
because the velocity and pressure are not uniform over an impeller cross-sectional area as shown in
figure 5.11. Due to uneven pressure distribution and hence the velocity distribution the tangential
component of the velocity (whirl velocity) reduces, thus head developed by the machine is always less
than that developed at the ideal condition.
𝑤 = 𝑔𝐻 = 𝜇𝑈2 𝑉𝑢2′
Although above equation modified by the slip coefficient, it is still the theoretical work done on the
fluid, since slip will be present even if the fluid is frictionless (ideal fluid).
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