Architectural Membrane PDF
Architectural Membrane PDF
Architectural Membrane PDF
SHEERFILL II
ARCHITECTURAL MEMBRANE
This declaration is an environmental product declaration (EPD) in accordance with ISO 14025. EPDs rely
on Life Cycle Assessment (LCA) to provide information on a number of environmental impacts of products
over their life cycle. Exclusions: EPDs do not indicate that any environmental or social performance
benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically
address the site-specific environmental impacts of raw material extraction, nor are they meant to assess human health
toxicity. EPDs can complement but cannot replace tools and certifications that are designed to address these impacts
and/or set performance thresholds – e.g. Type 1 certifications, health assessments and declarations, environmental
impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations of impacts, and the level of
accuracy in estimation of effect differs for any particular product line and reported impact. Comparability: EPDs are not
comparative assertions and are either not comparable or have limited comparability when they cover different life cycle
stages, are based on different product category rules or are missing relevant environmental impacts. EPDs from
different programs may not be comparable.
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Product Documentation
Product Description
Little to no maintenance
Noncombustible
Sheerfill II is rated as a Non-Combustible Substrate in compliance with ASTM Contributes to LEED® points
E136 and is also rated Class A in compliance with ASTM E108, Incombustibility
of Substrates Spread of Flame and Intermittent Flame. Sheerfill is rated by the
Cool Roof Rating Council and is Energy Star Certified.
Application
Sheerfill II can be used as permanent roofing membrane structures, ranging in size from a small skylight to a full-sized
sports stadium.
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Technical Data
Application Rules
The respective standard and/or general technical approval or comparable national regulation must be indicated.
Standards must be quoted as illustrated in the example. If there is a product ID respectively a declaration of
performance then this can be additionally included in the EPD.
Example: DIN EN 13956: 2007-04, Sealing sheeting – Plastic and elastomer sheeting for roof sealing – Definitions and
characteristics; German version EN 13956:2005 + AC:2006.
Delivery Status
Sheerfill II is delivered from the manufacture site to a fabrication site where the material is shaped to the specified
design of each individual project. The material is then delivered to the installation site in wooden crates, with
2
approximately 500 m of material per crate with foam padding to prevent creases in the folds of the material.
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Base Materials
The Sheerfill II product is comprised of a woven fiberglass material with a PTFE coating. A breakdown of the
2 2
components for the average final product with a thickness of 0.8 mm (0.03 in) and weight of 1.31 kg/m (38.5 oz/yd ) is
shown in Table 2 and Figure 1.
Table 2: Sheerfill II Product Components
Sheerfill II Product Components
Percent of Percent of Average
Component Composition
Component Final Product
Fabric Fiberglass 100% 21.25%
Percent of Component in Average Final Product: 21.25%
PTFE 76.18% 59.99%
Glass Beads 12.53% 9.86%
FEP Resin 6.57% 5.17%
Glycerin 2.17% 1.71%
Coating Silicone 1.08% 0.85%
Tergitol 1.08% 0.85%
Proprietary Chemical Additive 0.33% 0.26%
Ammonium Acetate 0.05% 0.04%
Anti-Foaming Agent 0.02% 0.02%
Percent of Component in Average Final Product: 78.75%
Product Composition ‐ Average Finished Product
Fiberglass Fabric
PTFE
Glass Beads
FEP Resin
Glycerin
Silicone
Tergitol
Proprietary Additive
Ammonium Acetate
Anti‐Foaming Agent
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Manufacture
Sheerfill II is manufactured at the Merrimack, NH facility and is the only Saint-Gobain facility to produce Sheerfill II. To
produce Sheerfill II, fiberglass yarn is woven to make the base sheating material. The woven base material is then
passed through the coating and oven drying process. The Merrimack, NH manufacturing facility has an ISO 9001
certified quality management system.
Figure 2: Sheerfill II Process Flow
Saint-Gobain has well-established Environmental, Health, and Safety (EHS) and product stewardship programs, which
help to enforce proper evaluation and monitoring of chemicals and raw materials chosen to manufacture products.
These programs ensure that all environmental and OSHA requirements are met or exceeded to ensure the health and
safety of all employees and contractors. The Merrimack, NH manufacturing facility also has an ISO 14001 certified
environmental management system.
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Installation
Before Sheerfill II can be installed it is shipped to a fabricator where the product is trimmed and assembled to the
specifications for the building project. The material is seamed together with welding film, rubber cording, and heat
irons, and then repackaged for shipment to the installation site.
Installation of Sheerfill II typically uses cranes and forklifts to position the material in place and seaming tape with heat
irons is used to connect the various pieces. There are two general processes for installing Sheerfill II depending on the
building project specifications: catenary cable cuff installation and catenary clamping layout installation. The catenary
cable cuff installation uses seaming tape with heat irons to create a cuff around the edge of the material for a steel
cable to pass through and steel mechanical fasteners. The catenary clamping layout installation uses additional
mechanical means to support the material, including aluminum clamps, neoprene gaskets and steel U-straps and
fasteners.
Packaging
Sheerfill II is packaged twice; once when leaving the manufacture site for shipment to the fabricator and once again
when leaving the fabricator for shipment to the installation site. When leaving the manufacture site, the material is
spooled onto a steel core and packaged in a plywood and lumber crate for shipment. Because the size and shape of
the material is altered according to the building project specifications at the fabricator, new packaging material is
required for the shipment to the installation site. Foam padding is used to prevent the material from creasing when
folded into the plywood and lumber crate used for shipmen to the installation site.
Use
Sheerfill II typically requires no cleaning after installation. However, situations may exist where occasional cleaning
may be required. These conditions would include areas that have little yearly rain or congested metropolitan areas
where airborne soot and dust are constantly being deposited on the fabric. The only recommended soap for cleaning
®
Sheerfill II is Murphy Oil Soap, using only 1/3 of a fluid ounce per gallon of water. To loosen dirt, only soft nylon
bristled brushes should be used to avoid the PTFE coating from being scratched or displaced. The material should
then be rinsed with water; however, high-pressure hoses should never be used.
Sheerfill II may require minimal repair during the service life, usually the result of damage from weather or people.
Repair should be done with welding film and heat irons, similar to the fabrication process.
Environment and Health During Use
Sheerfill II has no known emissions during use that could affect the environment or human health.
Reference Service Life
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Extraordinary Effects
There are currently no established re-use programs for Sheerfill II, although re-use is possible.Sheerfill II from
dismantled larger projects (stadiums) has been used to create temporary shelters.
Disposal
Disposal of Sheerfill II is typically to landfill. Disposal in municipal landfill or commercial incineration facilities is
permissible and should be done in accordance with local, state, and federal regulations.
Further Information
www.sheerfill.com
Declared Unit
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
System Boundary
The life cycle analysis performed for this EPD includes “cradle-to-grave” life cycle stages. The system boundary
includes raw material supply, manufacture, and transport; the Sheerfill II manufacture in Merrimack, NH; packaging;
fabrication and installation of the product; use, mainenance, and repair; and end-of-life.
Table 5: Sheerfill II System Boundary
Description of the
Benefits &
Construction
Product Stage Loads Beyond
Process Use Stage End of Life Stage
System
Stage
Boundaries
Raw Material Supply
Operational Energy
Recycling Potential
Operational Water
Waste Processing
Transport from the
Reuse-Recover-
Manufacture
De-construction
Refurbishment
Replacement
gate to the site
Maintenance
Transport
demolition
Transport
Disposal
Assembly
Repair
Use
Use
Use
A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
X X X X X X X X MND MND MND MND MND X X X MND
The life cycle analysis requires that assumptions are made to constrain the project boundary or model processes when
little to no data is available. Key assumptions made for this study of Sheerfil II include the energy used for the heat iron
when applying the seaming tape; the amount of padding used in the packaging for transport of the material from the
fabricator to the installation site; the frequency of possible cleaning and repairs during the use stage; and the amount
of water and soap used for the use stage cleaning of the material.
Cut-off Criteria
Processes whose total contribution to the final result, with respect to their mass and in relation to all considered impact
categories, is less than 1% can be neglected. The sum of the neglected processes may not exceed 5% by mass of the
considered impact categories. The life cycle analysis performed for this EPD is in compliance with the cut-off criteria
since no known processes were neglected or excluded from the analysis.
Human activity facotrs and capital equipment factors were not included in the scope of the study for Sheerfill II.
Background Data
SimaPro v8.1 software was used for modeling the life cycle of the Sheerfill II product. Each background dataset used
was taken from the SimaPro databases, Ecoinvent v3 and US LCI.
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Data Quality
Wherever secondary data is used, the study adopts critically reviewed data for consistency, precision, and
reproducibility to limit uncertainty. The data sources used are complete and representative of Europe and North
America (depending on the material source) in terms of the geographic and technological coverage and are less than
twn years old. Any deviations from these initial data quality requirments for secondary data are documented in the
report. Overall, the primary data from the manufacturing location is of very high quality, being directly tracked and
measured by facility personnel. Secondary data sets are of fair-to-good quality.
Period Under Review
Data for the LCA performed for this EPD was collected for the 2014 calendar year.
Allocation
The Merrimack, NH facility is the only lacation in the United States that produces Sheerfill II. The Merrimack, NH
facility produces a variety of products with differing impacts, so allocation was determined based on the production
mass data with input from process experts at the facility.
Comparability
Comparison of the environmental performance of elastomer roofing and sealing sheeting using EPD information is only
possible if all data sets used in the comparison were created in accordance with the EN 15804 standard and the
building context and product specific characteristics are taken into account.
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Fabrication
Name Value Unit
Auxiliary 0.0257 kg/m2
Water consumption 0 m3
Other resources 0 kg
Energy consumption 0.5 kWh/m2
Other energy carriers 0 MJ
Material loss 0.48 kg/m2
Output substances following waste treatment on 0 kg/m2
Dust in the air 0 kg/m2
VOC in the air 0 kg/m2
Catenary Cable Cuff Installation
Name Value Unit
Auxiliary 2.3477 kg/m2
Water consumption 0 m3
Other resources 0 kg
Energy consumption 0.5 kWh/m2
Other energy carriers 0 MJ
Material loss 0.0238 kg/m2
Output substances following waste treatment on 0 kg/m2
Dust in the air 0 kg/m2
VOC in the air 0 kg/m2
Catenary Clamping Layout Installation
Name Value Unit
Auxiliary 5.7137 kg/m2
Water consumption 0 m3
Other resources 0 kg
Energy consumption 0.5 kWh/m2
Other energy carriers 0 MJ
Material loss 0.0238 kg/m2
Output substances following waste treatment on 0 kg/m2
Dust in the air 0 kg/m2
VOC in the air 0 kg/m2
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Maintenance
Repair
End of Life
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
The environmental impact potentials listed below were assessed throughout the life cycle of Sheerfill II, including raw
materials, manufacture, packaging, fabrication and instalation, use, and end-of-life as defined above. The results are
shown for both the catenary cable cuff and catenary clamping layout installation types.
Table 12: Environmental Impact Potentials – Sheerfill II with catenary cable cuff installation (CML)
Raw Materials
Fabrication &
Manufacture
Installation
End of Life
Packaging
Total
Use
Parameter Parameter Unit
Global Warming Potential GWP kg CO2-eq 2.29E+02 1.01E+00 7.37E-01 1.08E+01 5.59E-02 2.05E-02 2.42E+02
Ozone Depletion Potential ODP kg CFC 11 7.81E-04 3.86E-09 2.37E-08 1.24E-06 1.56E-08 5.58E-09 7.82E-04
Acidification Potential AP kg SO2 eq 2.05E-01 8.65E-03 5.37E-03 6.86E-02 3.56E-04 1.42E-04 2.88E-01
Eutrophication Potential EP kg (PO4)3 eq 2.58E-02 2.26E-04 9.90E-04 2.18E-02 8.42E-05 3.01E-05 4.89E-02
Photochemical Oxidation Potential POCP kg C2H4 eq 1.90E-02 3.78E-04 4.35E-04 4.55E-03 1.60E-05 6.39E-06 2.44E-02
Abiotic Depletion Potential (non- ADPE kg Sb eq 2.02E-04 3.29E-08 2.34E-06 7.90E-05 6.14E-08 3.91E-08 2.84E-04
Abiotic Depletion Potential (fossil) ADPF MJ 3.18E+02 1.59E+01 1.02E+01 1.39E+02 7.85E-01 5.03E-01 4.84E+02
Figure 3: Environmental Impact Potentials – Sheerfill II with catenary cable cuff installation (CML)
100%
90%
80%
70%
End of Life
60% Use
50% Fabrication & Installation
Packaging
40%
Manufacture
30%
Raw Materials
20%
10%
0%
GWP ODP AP EP POCP ADPE ADPF
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Table 13: Environmental Impact Potentials – Sheerfill II with catenary cable cuff installation (TRACI)
Raw Materials
Fabrication &
Manufacture
Installation
End of Life
Packaging
Total
Use
Parameter Parameter Unit
Global Warming Potential GWP kg CO2-eq 2.29E+02 1.01E+00 7.37E-01 1.08E+01 5.59E-02 2.05E-02 2.42E+02
Ozone Depletion Potential ODP kg CFC 11 eq 7.81E-04 4.17E-09 3.00E-08 1.54E-06 1.74E-08 7.42E-09 7.83E-04
Acidification Potential AP kg SO2 eq 2.11E-01 7.73E-03 5.30E-03 6.85E-02 3.44E-04 1.64E-04 2.93E-01
Eutrophication Potential EP kg N eq 2.39E-02 1.38E-04 1.69E-03 4.27E-02 1.64E-04 3.34E-05 6.86E-02
Smog Formation Potential SM kg O3 eq 3.51E+00 3.82E-02 7.03E-02 8.91E-01 3.51E-03 3.92E-03 4.52E+00
Figure 4: Environmental Impact Potentials – Sheerfill II with catenary cable cuff installation (TRACI)
100%
90%
80%
70%
End of Life
60% Use
50% Fabrication & Installation
Packaging
40%
Manufacture
30%
Raw Materials
20%
10%
0%
GWP ODP AP EP SM
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Table 14: Environmental Impact Potentials – Sheerfill II with catenary clamping layout installation (CML)
Raw Materials
Fabrication &
Manufacture
Installation
End of Life
Packaging
Total
Use
Parameter Parameter Unit
Global Warming Potential GWP kg CO2-eq 2.29E+02 1.01E+00 7.37E-01 2.20E+01 5.59E-02 2.05E-02 2.53E+02
Ozone Depletion Potential ODP kg CFC 11 7.81E-04 3.86E-09 2.37E-08 1.59E-06 1.56E-08 5.58E-09 7.83E-04
Acidification Potential AP kg SO2 eq 2.05E-01 8.65E-03 5.37E-03 1.49E-01 3.56E-04 1.42E-04 3.68E-01
Eutrophication Potential EP kg (PO4)3 eq 2.58E-02 2.26E-04 9.90E-04 3.30E-02 8.42E-05 3.01E-05 6.01E-02
Photochemical Oxidation Potential POCP kg C2H4 eq 1.90E-02 3.78E-04 4.35E-04 9.81E-03 1.60E-05 6.39E-06 2.96E-02
Abiotic Depletion Potential (non- ADPE kg Sb eq 2.02E-04 3.29E-08 2.34E-06 1.59E-04 6.14E-08 3.91E-08 3.64E-04
Abiotic Depletion Potential (fossil) ADPF MJ 3.18E+02 1.59E+01 1.02E+01 3.01E+02 7.85E-01 5.03E-01 6.46E+02
Figure 5: Environmental Impact Potentials – Sheerfill II with catenary clamping layout installation (CML)
100%
90%
80%
70%
End of Life
60% Use
50% Fabrication & Installation
Packaging
40%
Manufacture
30%
Raw Materials
20%
10%
0%
GWP ODP AP EP POCP ADPE ADPF
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Table 15: Environmental Impact Potentials – Sheerfill II with catenary clamping layout installation (TRACI)
Raw Materials
Fabrication &
Manufacture
Installation
End of Life
Packaging
Total
Use
Parameter Parameter Unit
Global Warming Potential GWP kg CO2-eq 2.29E+02 1.01E+00 7.37E-01 2.20E+01 5.59E-02 2.05E-02 2.53E+02
Ozone Depletion Potential ODP kg CFC 11 eq 7.81E-04 4.17E-09 3.00E-08 1.98E-06 1.74E-08 7.42E-09 7.83E-04
Acidification Potential AP kg SO2 eq 2.11E-01 7.73E-03 5.30E-03 1.43E-01 3.44E-04 1.64E-04 3.67E-01
Eutrophication Potential EP kg N eq 2.39E-02 1.38E-04 1.69E-03 6.39E-02 1.64E-04 3.34E-05 8.98E-02
Smog Formation Potential SM kg O3 eq 3.51E+00 3.82E-02 7.03E-02 1.42E+00 3.51E-03 3.92E-03 5.05E+00
Figure 6: Environmental Impact Potentials – Sheerfill II with catenary clamping layout installation (TRACI)
100%
90%
80%
70%
End of Life
60% Use
50% Fabrication & Installation
Packaging
40%
Manufacture
30%
Raw Materials
20%
10%
0%
GWP ODP AP EP SM
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
Resource Use
Total w/ Total w/
Catenary Catenary
Cable Cuff Clamping
Parameter Installation Layout
Parameter Unit
Installation
Total w/ Total w/
Catenary Catenary
Cable Cuff Clamping
Parameter Installation Layout
Parameter Unit
Installation
Sheerfill II
Architectural Membrane According to ISO 14025 & EN 15804
References
This EPd and the corresponding LCA were prepared by Saint-Gobain Corporation North America in Malvern,
Pennsylvania.