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Service

Workshop Manual
OCTAVIA

General Body Repairs

Service Department. Technical Information


S00.5118.50.20 Edition 08.96
The Workshop Manual is intended only for use within the ŠKODA
Organisation; it is not permitted to pass it on to third parties.
© 1996 ŠKODA, automobilová a.s. Printed in Czech Republic
Service

List of Supplements to
OCTAVIA Workshop Manual Edition: 05.05

Body Fitting Work

Replaces List of Supplements - Edition: 10.04

Supple- Edition Subject Article Number


ment
08.96 Basic Edition of Workshop Manual S00.5118.50.20
1 12.96 Supplement to Repair Groups 01, 57, 58, 60, 69, 70 S00.5118.51.20
2 07.97 Central locking, Side airbag S00.5118.52.20
3 11.97 2nd generation of Convenience system S00.5118.53.20
4 08.98 OCTAVIA ESTATE S00.5118.54.20
5 12.98 Trim panels/Sound Insulations/Armrests S00.5118.55.20
6 10.99 Sliding/Tilting Roof (Webasto), Modifications S00.5118.56.20
7 05.00 Modifications to Repair Groups 00, 01, 60, 64, 66, 68, S00.5118.57.20
69, 70 and 74
8 10.00 Modifications to M01 S00.5118.58.20
9 02.01 Supplement to Repair Groups 01-72 S00.5118.59.20
10 06.01 3rd generation of Convenience system S00.5118.60.20
11 08.01 Supplement to Repair Group 01 S00.5118.61.20
12 12.01 Supplement to Repair Group 66 and 69 S00.5118.62.20
13 06.02 Modifications to Repair Groups 00, 01, 63, 64, 66, 68, S00.5118.63.20
69, 70 and 72
14 03.03 Modifications to Repair Groups 00, 01, 50, 57, 58, 60, S00.5118.64.20
64, 69 and 72
15 09.03 Modifications to Repair Groups 01, 55, 57, 58, 60, 64, S00.5118.65.20
66 and 72
16 10.04 Modifications to Repair Groups 01, 55, 57, 58, 64, 66, S00.5118.66.20
69 and 70
17 05.05 Modifications to Repair Groups 01, 64, 66, 68, 70 and 72 S00.5118.67.20
18
19
20

Contents µ next page.


The Service Manual is intended only for use within the
Škoda Organisation; it is not permitted to pass it on
to third persons. Printed in CR
© 2005 ŠKODA AUTO a. s. S00.5118.67.20
OCTAVIA Service
Contents

00 Technical Data Page


Vehicle identification data .......................................................................................................... 00-1
- Vehicle identification number À!M99 ....................................................................................... 00-1
- Vehicle identification number M00!À ....................................................................................... 00-1

01 Self-Diagnosis Page
Self-diagnosis of airbag system ................................................................................................ 01-1
- Description of system............................................................................................................... 01-1
- Test requirements for self-diagnosis ........................................................................................ 01-3
- Notes on carrying out diagnosis of airbag system ................................................................... 01-4
- Connecting vehicle system tester V.A.G 1552 and enter address word „Airbag“ .................... 01-5
- List of available functions ......................................................................................................... 01-6
- Interrogating control unit version.............................................................................................. 01-6
- List of all control units .............................................................................................................. 01-7
- Interrogating fault memory ....................................................................................................... 01-8
- Actuator diagnosis ................................................................................................................... 01-9
- Erasing fault memory ............................................................................................................... 01-10
- Ending output ........................................................................................................................... 01-11
- Coding airbag control unit ........................................................................................................ 01-11
- Fault table ................................................................................................................................ 01-12
- Reading measured value block................................................................................................ 01-15.1
- Reading table of measured value block ................................................................................... 01-15.2
- Parts inspection with test box VAS 5056 C .............................................................................. 01-15.8
Deactivating and re-activating airbag units (adaptation) ........................................................ 01-15.10
- Deactivating and re-activating (adaptation) of passenger airbag unit...................................... 01-15.10
Self-diagnosis for convenience system.................................................................................... 01-16
- Description of system............................................................................................................... 01-16
- Survey of components of units for convenience system .......................................................... 01-16.1
- Function ................................................................................................................................... 01-16.2
- Connecting fault reader V.A.G 1552 and select central control unit for convenience
system (J393) .......................................................................................................................... 01-17
- List of available functions ......................................................................................................... 01-19
- Interrogating control unit version.............................................................................................. 01-19
- List of control units for convenience system according to start of production date and
generation ................................................................................................................................ 01-19.2
- Interrogating fault memory ....................................................................................................... 01-20
- Fault table for vehicles À!09.97 (1st generation of convenience system) ............................... 01-21
- Fault table for vehicles 10.97!À!(2nd generation of convenience system).............................. 01-29.1
- Fault table for vehicles 08.98!À!(2½ generation of convenience system),
05.01 À!(3rd generation of convenience system).................................................................... 01-29.13
- Actuator diagnosis ................................................................................................................... 01-30
- Erasing fault memory ............................................................................................................... 01-31
- Ending output ........................................................................................................................... 01-31
- Coding control unit ................................................................................................................... 01-32
- Reading measured value block................................................................................................ 01-33
- Test table for vehicles À!09.97 (1st generation of convenience system) ................................ 01-34
- Test table for vehicles 10.97!À!(2nd generation of convenience system) ............................... 01-40.1
- Test table for vehicles 08.98!À!(2½ generation of convenience system) ................................ 01-40.9
- Test table for vehicles 05.01 À!(3rd generation of convenience system) ................................ 01-40.11
- Adaptation ................................................................................................................................ 01-41

Edition 05.05 ------------ I ------------


S00.5118.67.20
Service OCTAVIA
Self-diagnosis for central locking ............................................................................................. 01-45
- Description of system............................................................................................................... 01-45
- Function ................................................................................................................................... 01-45
- Connecting fault reader V.A.G 1552 and select central control unit for central locking (J110).... 01-46
- List of available functions ......................................................................................................... 01-48
- Interrogating control unit version.............................................................................................. 01-48
- List of all control units of central locking according to date and generation............................. 01-48.1
- Interrogating fault memory ....................................................................................................... 01-49
- Fault table for vehicles À!09.97 (1st generation of central locking)......................................... 01-50
- Fault table for vehicles 10.97!À!(2nd generation of central locking) ....................................... 01-54.1
- Fault table for vehicles 08.98!À!(2½ generation of central locking),
05.01 À!(3rd generation of convenience system).................................................................... 01-54.7
- Actuator diagnosis ................................................................................................................... 01-55
- Erasing fault memory ............................................................................................................... 01-56
- Ending output ........................................................................................................................... 01-56
- Coding control unit ................................................................................................................... 01-57
- Reading measured value block................................................................................................ 01-58
- Test tables for vehicles À!09.97 (1st generation of central locking) ........................................ 01-59
- Test tables for vehicles 10.97!À!(2nd generation of central locking) ....................................... 01-63.1
- Test tables for vehicles 08.98!À!(2½ generation of central locking) ........................................ 01-63.6
- Test table for vehicles 05.01 À!(3rd generation of convenience system) ................................ 01-63.8
- Adaptation ................................................................................................................................ 01-64
Self-diagnosis for electrically operated seats with memory................................................... 01-77
- Description of system............................................................................................................... 01-77
- Connecting vehicle system tester V.A.G 1552 and select address word for seat height
adjustment/driver ..................................................................................................................... 01-78
- List of available functions ......................................................................................................... 01-80
- Interrogating control unit version.............................................................................................. 01-80
- Interrogating fault memory ....................................................................................................... 01-81
- Erasing fault memory ............................................................................................................... 01-82
- Ending output ........................................................................................................................... 01-82
- Fault table ................................................................................................................................ 01-83
- Reading measured value block................................................................................................ 01-88
- Test table.................................................................................................................................. 01-88

50 Front Body Page


Front Body ................................................................................................................................... 50-1
- Survey of components of lock carrier with attached parts ....................................................... 50-1
- Replacing lock carrier .............................................................................................................. 50-2
- Survey of components of front wing......................................................................................... 50-3

55 Bonnet/Boot lid/Tailgate Page


Bonnet.......................................................................................................................................... 55-1
- Survey of components of bonnet ............................................................................................. 55-1
- Removing and installing bonnet lock ....................................................................................... 55-1
- Disassembling and assembling radiator grill............................................................................ 55-1.1
- Survey of components of bonnet lock mechanism .................................................................. 55-2
Tailgate ......................................................................................................................................... 55-3
- Removing tailgate .................................................................................................................... 55-3
- Removing gas strut .................................................................................................................. 55-3
- Releasing gas from gas strut ................................................................................................... 55-4
- List of tailgate lock parts .......................................................................................................... 55-5
- Survey of components of tailgate lock mechanism .................................................................. 55-5.1
Fuel tank lid ................................................................................................................................. 55-6
- Survey of components of fuel tank lid unit ............................................................................... 55-6

------------ II ------------ Edition 05.05


S00.5118.67.20
OCTAVIA Service
57 Front Doors/Door Components/Central Locking Page
Front Door.................................................................................................................................... 57-1
- List of front door components .................................................................................................. 57-1
- Removing and installing front door .......................................................................................... 57-2
- Adjusting front door .................................................................................................................. 57-3
- Removing door window............................................................................................................ 57-3
- Removing and installing window lifter ...................................................................................... 57-4
- Removing and installing window lifter motor ............................................................................ 57-4.1
- List of door handle components ............................................................................................... 57-5
- Removing and installing outer door handle.............................................................................. 57-6
- List of door lock components ................................................................................................... 57-7
- Removing and installing door lock ........................................................................................... 57-7
Central locking ............................................................................................................................ 57-8
- Removing and installing positioning element for tailgate ......................................................... 57-8
- Removing and installing positioning element for fuel tank lid .................................................. 57-8
- Summary of components of front door seals ........................................................................... 57-9

58 Rear Doors/Door components Page


Rear door ..................................................................................................................................... 58-1
- List of rear door components ................................................................................................... 58-1
- Removing and installing rear door ........................................................................................... 58-2
- Adjusting rear door................................................................................................................... 58-2
- Removing door window............................................................................................................ 58-3
- Removing window lifting .......................................................................................................... 58-4
- List of door handle components ............................................................................................... 58-5
- Removing and installing outer door handle.............................................................................. 58-6
- List of door lock components ................................................................................................... 58-7
- Removing and installing door lock ........................................................................................... 58-8
- Summary of components of rear door seals ............................................................................ 58-9

60 Sliding/Tilting Roof Page


Sliding/Tilting Roof Rockwell with glass panel ........................................................................ 60-1
- List of components of sliding/tilting roof with glass panel ........................................................ 60-1
- Removing glass panel for sliding/tilting roof............................................................................. 60-3
- Installing glass panel for sliding/tilting roof............................................................................... 60-4
- Adjusting glass panel for sliding/tilting roof (height adjustment) .............................................. 60-4
- Adjusting panel seal ................................................................................................................. 60-5
- Inspecting E-drive (position 0) ................................................................................................. 60-6
- Inspecting and adjusting parallel run ....................................................................................... 60-6
- Removing sun screen .............................................................................................................. 60-7
- Installing sun screen ................................................................................................................ 60-8
- Removing and installing assembly unit .................................................................................... 60-8
- Cleaning water drain hoses ..................................................................................................... 60-9
Sliding/Tilting Roof Webasto with glass panel......................................................................... 60-11
- List of components of sliding/tilting roof with glass panel ........................................................ 60-11
- Removing glass panel for sliding/tilting roof............................................................................. 60-14
- Installing glass panel for sliding/tilting roof............................................................................... 60-14
- Adjusting glass panel for sliding/tilting roof (height adjustment) .............................................. 60-15
- Adjusting panel seal ................................................................................................................. 60-16
- Removing and installing sun screen ........................................................................................ 60-17
- Removing and installing drive for sliding/tilting roof ................................................................. 60-17
- Adjusting electric drive mechanism (adjusting position 0) ....................................................... 60-18
- Removing automatic preselection mechanism ........................................................................ 60-18
- Inspecting parallel run .............................................................................................................. 60-19

Edition 05.05 ------------ III ------------


S00.5118.67.20
Service OCTAVIA
- Adjusting parallel run ............................................................................................................... 60-19
- Removing and installing assembly unit .................................................................................... 60-19
- Adapting E-drive ...................................................................................................................... 60-20
- Cleaning water drain hoses ..................................................................................................... 60-20

63 Bumpers Page
Front bumper............................................................................................................................... 63-1
- Survey of components of front bumper À!12.01...................................................................... 63-1
- Survey of components of front bumper for vehicles 08.00 À!12.01 ........................................ 63-2.1
- Survey of components of front bumper 01.02 À...................................................................... 63-2.2
Rear bumper ................................................................................................................................ 63-3
- Survey of components of rear bumper..................................................................................... 63-3
- Survey of components of rear bumper (Octavia Estate) .......................................................... 63-5

64 Windows Page
Bonded windows......................................................................................................................... 64-1
- Removing and installing bonded windows ............................................................................... 64-1
- Summary of components of windscreen .................................................................................. 64-2
- Removing and installing windscreen........................................................................................ 64-3
- Rear window - Summary of components ................................................................................. 64-4
- Summary of components of rear window (Octavia Estate) ...................................................... 64-4
- Removing and installing rear window ...................................................................................... 64-4.1
- Summary of components of side window (Octavia Estate)...................................................... 64-4.2
- Removing and installing side window ...................................................................................... 64-4.2
- Preparing new window for inserting glass................................................................................ 64-5
- Affix sticker onto new windscreen ............................................................................................ 64-6
- Mounting instructions ............................................................................................................... 64-6
- Preparing flange for inserting window ...................................................................................... 64-7
- Bonding .................................................................................................................................... 64-7
- Waiting time ............................................................................................................................. 64-8
- Touching up paint damage ....................................................................................................... 64-9
- Cleaning and removing adhesive sealing material .................................................................. 64-9
- Bonding 4x4 self-adhesive foil onto rear window ..................................................................... 64-9
- Removing 4x4 self-adhesive foil from heated rear window...................................................... 64-10

66 Exterior Equipment Page


Trim panels .................................................................................................................................. 66-1
- Removing and installing water box cover À!05.98 .................................................................. 66-1
- Removing and installing water box cover 06.98 À .................................................................. 66-1
Protective strips .......................................................................................................................... 66-2
- Removing and installing side protective strips ......................................................................... 66-2
Wheelhouse liner ........................................................................................................................ 66-3
- Removing and installing front wheelhouse liner....................................................................... 66-3
- Removing and installing front wheelhouse liner....................................................................... 66-3
Roof strip ..................................................................................................................................... 66-4
- Removing and installing roof strip ............................................................................................ 66-4
Rear-view mirror.......................................................................................................................... 66-5
- Summary of components of rear-view mirror ........................................................................... 66-5
Trailer coupling ........................................................................................................................... 66-6
- Summary of components of trailer coupling............................................................................. 66-6
Roof rail........................................................................................................................................ 66-7
- Summary of components of roof rail (Octavia Estate) ............................................................. 66-7

------------ IV ------------ Edition 05.05


S00.5118.67.20
OCTAVIA Service
Rear spoiler ................................................................................................................................. 66-9
- Summary of components of tailgate spoiler ............................................................................. 66-9
- Removing and installing tailgate spoiler................................................................................... 66-9
Self-adhesive foils Octavia RS - WRC....................................................................................... 66-11
- Important instructions for gluing self-adhesive foils ................................................................. 66-11
- Removing self-adhesive foils ................................................................................................... 66-12
- Summary of components of side self-adhesive foils ................................................................ 66-13
- Stick on side self-adhesive foils ............................................................................................... 66-15
- Summary of components of roof and engine hood self-adhesive foils .................................... 66-18
- Stick on roof and engine hood self-adhesive foils.................................................................... 66-19
- Summary of components of self-adhesive foils for rear bumper.............................................. 66-20
- Stick on self-adhesive foils for front and rear bumper.............................................................. 66-21
- Stick on self-adhesive foils for doors and centre pillar ............................................................. 66-21
Rear spoiler (for vehicles Octavia Sedan 4x4) ......................................................................... 66-23
- Summary of components for the complete rear spoiler ........................................................... 66-23
- Removing and installing complete rear spoiler ........................................................................ 66-23
Rear spoiler (for vehicles Octavia Estate RS) .......................................................................... 66-24
- Summary of components for the complete rear spoiler ........................................................... 66-24
- Removing and installing complete rear spoiler ........................................................................ 66-24
- Removing and installing additional brake light (for vehicles Octavia Estate RS)..................... 66-25
Decoration sheets TAXI .............................................................................................................. 66-27
- Stick on decorative sheets and remove ................................................................................... 66-27
Dimension of holes for the TAXI roof sign ............................................................................... 66-28
- Summary of components of the TAXI roof sign........................................................................ 66-28

68 Interior Equipment/Occupant Protection Page


Interior mirror .............................................................................................................................. 68-1
- Removing interior mirror .......................................................................................................... 68-1
- Installing interior mirror ............................................................................................................ 68-1
- Repair method with glass-metal adhesive ............................................................................... 68-1
- Removing and installing interior mirror with rain sensor .......................................................... 68-2.1
Storage areas, covers and trim panels ..................................................................................... 68-3
- Summary of components of centre console 08.96 À .............................................................. 68-3
- Summary of components of covering for handbrake lever 08.96 À ........................................ 68-4
- Removing and installing footwell covering on driver’s side...................................................... 68-4
- Summary of components of centre console 08.98 À .............................................................. 68-4.1
- Summary of components of covering for handbrake lever 08.98 À ........................................ 68-4.2
- Summary of components of front armrest................................................................................ 68-4.3
- Removing and installing sun visor ........................................................................................... 68-5
- Removing and installing rear reading light ............................................................................... 68-5
Recessed handle......................................................................................................................... 68-5
- Removing and installing recessed handle (roof) ...................................................................... 68-5
Entrance plates ........................................................................................................................... 68-6
- Removing and installing entrance plate ................................................................................... 68-6
Net partition ................................................................................................................................. 68-7
- Summary of components ......................................................................................................... 68-7
Holder for fire extinguisher ........................................................................................................ 68-9
- Removing and installing holder for fire extinguisher ................................................................ 68-9
Hole dimension for TAXI............................................................................................................. 68-10
- Summary of components of printer .......................................................................................... 68-10
- Summary of components of power socket ............................................................................... 68-10
- Roof antenna hole for TAXI two-way radio system .................................................................. 68-11
- Summary of components for alarm system switch .................................................................. 68-11

Edition 05.05 ------------ V ------------


S00.5118.67.20
Service OCTAVIA
- Summary of components for alarm system circuit breaker ...................................................... 68-12
- Summary of components of microphone holder ...................................................................... 68-12

69 Occupant Protection Page


Seat belts ..................................................................................................................................... 69-1
- Removing and installing front seat belt height adjustment....................................................... 69-1
- Removing and installing front inertia reel seat belt and front seat belt fitting........................... 69-1
- List of components of front inertia reel seat belt with seat belt tensioner ................................ 69-2
- List of components of rear inertia reel seat belt ....................................................................... 69-2
- Removing and installing seat belt height adjustment (Octavia Estate) .................................... 69-2.1
- Removing and installing rear inertia reel seat belt (Octavia Estate) ........................................ 69-2.1
- Summary of components of rear centre three-point seat belt .................................................. 69-2.2
- Safety precautions for work on belt tensioners ........................................................................ 69-2.2
- Removing and installing front seat belt buckle......................................................................... 69-3
- Removing and installing rear seat belt buckle ......................................................................... 69-3
- Removing and installing seat belt guide .................................................................................. 69-3
Inspecting seat belts................................................................................................................... 69-4
Airbag system ............................................................................................................................. 69-8
- List of fitting locations............................................................................................................... 69-8
- Safety precautions when working on airbag system ................................................................ 69-8
- Replacing airbag units after an accident .................................................................................. 69-10
- Removing and installing driver airbag unit ............................................................................... 69-11
- Removing and installing steering wheel................................................................................... 69-12
- Removing and installing restoring ring with slip ring ................................................................ 69-12.1
- Removing and installing passenger airbag unit ....................................................................... 69-13
- Removing and installing side airbag crash sensor................................................................... 69-13.1
- Removing and installing switch for front passenger airbag...................................................... 69-13.2
- Removing and installing side airbag units on driver and passenger side ................................ 69-14
- Removing and installing airbag control unit (J234) .................................................................. 69-16
Disposing of pyrotechnic parts before scrapping the vehicle ............................................... 69-16
- Disposing of airbag unit before scrapping the vehicle ............................................................. 69-17
- Disposing of seat belt tensioner ............................................................................................... 69-18

70 Trim Panel/Sound Insulation Page


Dash panel ................................................................................................................................... 70-1
- Removing and installing dash panel 08.96 À .......................................................................... 70-1
- Removing and installing dash panel 08.98 À .......................................................................... 70-3
- Removing and installing central tube/dash panel .................................................................... 70-3.3
- Removing and installing control unit for convenience system ................................................. 70-3.7
Door trim panels.......................................................................................................................... 70-4
- List of components of front door trim panel (with mechanical window lifter) ............................ 70-4
- Removing and installing door trim panel .................................................................................. 70-4
- List of components of front door trim panel (with power window lifter) .................................... 70-4.1
- Removing and installing front door trim panel on driver’s side ................................................ 70-4.1
- List of components of rear door trim panel .............................................................................. 70-5
- Removing and installing rear door trim panel .......................................................................... 70-5
- Removing and installing door sound insulation sheeting ......................................................... 70-6
- Removing window crank .......................................................................................................... 70-6
- Installing window crank ............................................................................................................ 70-6
Pillar and side trim panels.......................................................................................................... 70-7
- Removing and installing A pillar trim panels............................................................................. 70-7
- Removing and installing bottom A pillar trim panel .................................................................. 70-7
- Removing and installing B pillar trim panels ............................................................................ 70-8
- Removing and installing top C pillar trim panel ........................................................................ 70-9

------------ VI ------------ Edition 05.05


S00.5118.67.20
OCTAVIA Service
- Removing and installing bottom C pillar trim panel .................................................................. 70-9
- Removing and installing top C pillar trim panel (Octavia Estate) ............................................. 70-9.1
- Removing and installing bottom C pillar trim panel (Octavia Estate) ....................................... 70-9.1
- Removing and installing D pillar (Octavia Estate) .................................................................... 70-9.2
Removing and installing cargo area and luggage compartment trim panels ....................... 70-10
- Removing and installing luggage compartment floor trim panel .............................................. 70-10
- Removing and installing side luggage compartment trim panel............................................... 70-10
- Removing and installing covers for rear cargo opening ........................................................... 70-11
- Removing and installing rear tailgate trim panel for vehicles À!07.00..................................... 70-11
- Removing and installing tailgate trim panel for vehicles 08.00 À ............................................ 70-12
- Removing and installing holder for luggage compartment cover ............................................. 70-12
- List of components of luggage compartment floor (Octavia Estate) ........................................ 70-12.1
- List of components side luggage compartment trim panel (Octavia Estate)............................ 70-12.1
- List of components for removing and installing tailgate cover (Octavia Estate)....................... 70-12.2
- List of components of rear tailgate trim panel (Octavia Estate) ............................................... 70-12.2
- List of components of luggage compartment cover support (Octavia Estate) ......................... 70-12.3
- Removing and installing foldable clips in luggage compartment
(Octavia Estate 4x4 and RS) ................................................................................................... 70-12.3
Door trim panels.......................................................................................................................... 70-13
- Moulded headliner ................................................................................................................... 70-13
- Removing and installing moulded headliner (Octavia Estate) ................................................. 70-14
Roof noise insulation panel ....................................................................................................... 70-16
- List of components of roof noise insulation panel .................................................................... 70-16

72 Seat Frames Page


Front seats................................................................................................................................... 72-1
- Removing seat ......................................................................................................................... 72-1
- Installing seat ........................................................................................................................... 72-1
- Removing seat height adjustment handle ................................................................................ 72-2
- Installing seat height adjustment handle .................................................................................. 72-2
- Removing backrest frame from seat frame .............................................................................. 72-2
- Assembling seat frame and backrest frame............................................................................. 72-2.2
- Removing and installing seat height adjusting elements ......................................................... 72-2.2
Electrically operated seats with fault memory ......................................................................... 72-3
- Removing and installing electrically operated seats ................................................................ 72-3
- Removing and installing covers for electrically operated seats ............................................... 72-4
- Removing and installing control unit for electrically operated seats ........................................ 72-4
- Removing and installing operating unit for electrically operated seats .................................... 72-5
- Removing and installing seat length adjustment unit for electrically operated seats ............... 72-5
- Removing and installing front seat length adjustment unit for electrically operated seats....... 72-6
- Removing and installing rear seat height adjustment unit for electrically operated seats........ 72-6
- Removing and installing drive for backrest adjustment of electrically operated seats ............. 72-6.1
Rear seats .................................................................................................................................... 72-7
- Removing and installing seat bench and backrest (split) ......................................................... 72-7
- Removing and installing seat bench with child seat................................................................. 72-8
- Removing and installing support RS (only Octavia Sedan) ..................................................... 72-8

74 Seat Upholstery/Covers Page


Front seat covers and upholstery ............................................................................................. 74-1
- Removing and installing seat covers and upholstery for front seat.......................................... 74-1
- Removing and installing seat covers and upholstery for front backrest................................... 74-2
Rear seat covers and upholstery............................................................................................... 74-3
- Removing and installing seat covers and upholstery for seat bench (split) ............................. 74-3
- Removing and installing seat covers and upholstery for backrest (split) ................................. 74-4
- List of parts of seat covers and upholstery for backrest (with armrest, split)
removing and installing ............................................................................................................ 74-5

Edition 05.05 ------------ VII ------------


S00.5118.67.20
Service OCTAVIA
- Disassembling and assembling rear backrest (with armrests, split) ........................................ 74-7
- List of parts of seat covers and upholstery for rear armrests (split with headrests and
centre three-point seat belt) .................................................................................................... 74-9

------------ VIII ------------ Edition 05.05


S00.5118.67.20
OCTAVIA Technical Data 00

Vehicle identification data


Vehicle identification number
ä MY99
K The vehicle identification number (chassis num-
ber) is stamped in the cross member of the en-
gine compartment. It is visible through a win-
dow in the cover of the plenum chamber after
opening the bonnet.

K The vehicle identification number (chassis num-


ber) is also stated at the bottom left corner of
the windscreen, with effect from 04.99.
1- Manufacturer world code
2- Internal number
3- Type
4- Internal number
5- Model year
6- Manufacturing plant
7- Vehicle body number

Note:
For more detailed information regarding the
meaning of individual characters
⇒ Inspection and Maintenance.

Vehicle identification number


MY00 ä
K The vehicle identification number (chassis num-
ber) is stamped in the cross member of the en-
gine compartment. It is visible through a win-
dow in the cover of the plenum chamber after
opening the bonnet.

The vehicle identification number (chassis num-


ber) is also stated at the bottom left corner of
the windscreen.

Edition 05.00 ------------ 00-1 ------------


S00.5118.57.20
00 Technical Data OCTAVIA

K 1- Manufacturer’s world code


2- Body type and equipment
3- Engine type
4- Airbag system (not valid for India)
4- Code letters for manufacturing month
(not valid for India)
5- Vehicle type
6- Internal number
7- Model year
8- Manufacturing plant
9- Vehicle body number

Note:
Extensive information about the significance of
individual features
⇒ Inspection and Maintenance

------------ 00-2 ------------ Edition 03.03


S00.5118.64.20
OCTAVIA Self-Diagnosis 01
Self-diagnosis of airbag system
Description of system
Airbag system comprises:

♦ Airbag control units

♦ Side crash sensor

♦ Driver airbag

♦ Passenger airbag

♦ Driver and passenger side airbag

♦ Mechanically ignited seat belt tensioner for


driver and passenger seat belts

♦ Switch for front passenger airbags (special


equipment vehicles MY03 ➤)

01
The described airbag system consists of the
actuators, driver airbag, passenger airbag, driver
and passenger side airbags and two front seat
belt tensioners.
These are directly ignited by the airbag control
unit (J234) in the event of a crash as soon as
the given activation criteria are exceeded.

The belt tensioners are ignited independently


of the signal from the airbag control unit.

It is possible to re-activate or deactivate the front


passenger airbag using the self-diagnosis
⇒ page 01-15.10.

If the front passenger airbag unit is deactivated,


a fault relating to erasing airbag unit is stored in
the fault memory and after the airbag unit is sub-
sequently re-activated, it is erased from the fault
memory (only for vehicles which do not have a
switch for the front passenger airbag).

The switching on and off operations are underta-


ken by means of the switch for the front passen-
ger airbag if the vehicle is fitted with such a switch.

When igniting the driver and front passenger


front airbag, the fault „crash data stored“ is ente-
red into the fault memory and the airbag control
unit must be replaced with a new original part.

If the control unit detects a side collision, it ig-


nites the side airbag on the crash side. The fault
„crash data of driver side airbag stored“ or „crash
data of front passenger side airbag stored“ is
entered in the fault memory. These data can be
erased 3x at the most, after which the control
unit must be replaced with a new original part
(valid for vehicles 08.00 ➤).
For vehicles ➤ 07.00 these data cannot be era-
sed, the control must be replaced with a new
original part.

Code the new control unit when it is put into


service ⇒ page 01-11.

Edition 03.03 ------------ ------------


S00.5118.64.20
01 Self-diagnosis OCTAVIA

Once an airbag unit is ignited then the control


unit sends a signal to the control unit for the
convenience system or for the central locking
system and to the engine control unit. This func-
tion serves to maintain passive safety on the
vehicle.

On ignition of an airbag unit:

♦ all doors are unlocked

♦ the interior lighting is switched on

♦ the fuel delivery unit is switched off 1)

1) Depending on the version of the control


unit

The signal from the control unit should be


checked with the aid of an actuator diagnosis
⇒ Page 01-9.

The control unit for the airbag (J234) is located


in the front area of the middle console ⇒ Page
69-16. The control unit is fitted with a fault
memory.

The control unit detects an error in the airbag


unit and stores this in the permanent memory.

There are also faults stored which are due to


temporary interruptions in the line or a loose
connection. This type of fault is shown as a spo-
radic fault „SP“.

On switching on the ignition the warning light


for the airbag (K75) lights up for 4 seconds. If
the warning light then blinks for a further 12 sec-
onds this signalises that one of the front pas-
senger airbag units has been locked electroni-
cally (only for vehicles which do not have a
switch for front passenger airbags).

♦ If the warning light (K75) does not goes out


after 4 seconds then there is a fault present.
Interrogate the fault memory ⇒ Page 01-8.

♦ If the warning light (K75) goes out and then


goes on again then the control unit is not
coded, the wrong control unit has been in-
stalled or there is a fault. Interrogate the fault
memory ⇒ Page 01-8.

♦ If the warning light (K75) is continuously blink-


ing then the control unit (J234) must be re-
placed.

A self-diagnosis should be initiated at the be-


ginning of the search for a fault and the stored
information is to be called up using the Vehicle
System Tester V.A.G 1552, V.A.G 1551 or V.A.S
5051.

------------ 01-2 ------------ Edition 06.02


S00.5118.63.20
OCTAVIA Self-Diagnosis 01

Notes:
♦ The sequence below relates only to the ve-
hicle system tester V.A.G 1552 with pro-
gramme card 6.0.
♦ Use of vehicle system tester V.A.S 1551 or
V.A.G 1551 with programme card 9.0, is simi-
lar with the exception of specific variations
(e.g. different readouts in display, use of
printer).
♦ The function 06 „End output“ must be se-
lected in order to end the diagnosis or to
switch to another address word.

All the fault information displayed is used to re-


fer to a fault table in order to determine the pos-
sible causes and conduct specific repair meas-
ures.

When carrying out tests and removal and in-


stallation operations, faults may be stored in
other control units (e.g. because of separating
plug connections). For this reason, always in-
terrogate the fault memories of all the control
units and then erase them.

Procedure:

- Enter address word 00 „Automatic test se-


quence“. Vehicle system tester V.A.G 1552,
or V.A.G 1551, checks the fault memories of
all the systems in the vehicle with a self-di-
agnosis capability.

- If the corresponding ECU responds with its


identification, the number and type of stored
faults appears in the display, or „No fault rec-
ognized“.

- Rectify any faults which exist and erase the


fault memory.

Test of vehicle systems HELP K After completion of the test sequence, the fol-
Enter address word XX lowing readout appears in the display:

Test requirements for self-diagnosis


l All fuses o.k.

l Battery voltage at least 9.0 V

Edition 06.01 ------------ 01-3 ------------


S00.5118.60.20
01 Self-diagnosis OCTAVIA

Guidelines for undertaking an


airbag system self-diagnosis
Required special tools, testing and measur-
ing equipment as well auxiliary devices and
material:

♦ The Vehicle System Tester V.A.G 1552

♦ The diagnostic cable V.A.G 1551/3, 3A, 3B


or 3C

♦ A multimeter e.g. V.A.G 1526 A

♦ Test box VAS 5056 with adapter cable VAS


5056/1 and VAS 5056/2

Take note!
Only check the cable guides and plug connectors


to ensure that they are seated properly when the
ignition is switched off (also possible disconnec-
tion of the plug connections).
Employees must be „electrostatically discharged“
before disconnecting the plug connections for the
airbag.
Do not undertake continuity checks or other meas-
urements in the ignition circuit when the airbag
units and belt tighteners are connected up!
Always finish the self-diagnosis while removing
faults or seeking to determine the origin of a fault
before disconnecting and reconnecting the indi-
vidual airbag components, and then undertake a
new one afterwards!
Airbag locking is only allowed on the front pas-
senger side ⇒ Page 01-15.10. Locking of other
airbag units can only be undertaken in exceptional
circumstances and then only after receiving writ-
ten permission from the PST (the Czech Republic)
or from the importer.
Only check the strands of electrical cable for the
airbag system for short-circuiting or interruptions
when the plugs are disconnected on the airbag and
control unit for the airbag, when the ignition is
switched off and the battery is unclamped!
Observe the safety regulations for working in
airbag units when removing and installing the
airbag units ⇒ Page 69-8.
Observe the safety regulations for working on belt
tighteners when removing and installing the belt
tightener ⇒ Page 69-2.2.

Note:
Additional work is to be undertaken when dis-
connecting and re-connecting the battery earth
⇒ Electrical System, Rep.Gr. 27.

------------ ------------ Edition 06.02


S00.5118.63.20
OCTAVIA Self-Diagnosis 01

♦ When the battery is disconnected, all of the


learned values (adaptation values) of all the
control units fitted to the vehicle are auto-
matically erased. These measured values
must be read once again when the battery is
re-connected!

Connecting vehicle system tester


V.A.G 1552 and entering address
word „Airbag“
 
  
     
         
 

K  

   
 


       ! 
   "#

 
     .(/0 K $%   &
(    11
Note:
♦ If no readout appears in the display:
⇒ '     %   
     
  
♦ The „Automatic test sequence“ can be se-
lected with the address word 00, in other
words the fault memories of all the systems
in the vehicle with self-diagnosis capability,
are interrogated.

     

 
     .(/0 K $%   &
(    11
 (     ) *

 
     - K $%   &
  
 +
  ,-

 
     K $%   &
       
Notes:
♦ If a fault occurs in establishing communica-
tion between vehicle system tester V.A.G
1552 and the control unit, one of the follow-
ing readouts appears in the display.
 
     .(/0 K ♦ The possible causes of the fault are dis-
+  %    2 played by pressing the „HELP“ key.

Edition 05.00 ------------ 01-5 ------------


S00.5118.57.20
$,
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01 Self-Diagnosis OCTAVIA



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 → K

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 → K

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List of available functions


Page

Interrogating control unit version


7

 K

 K

------------ ------------ Edition 05.00


S00.5118.57.20
OCTAVIA Self-Diagnosis 01

1J0 909 603 A AIRBAG VW3 V02 › v Readout on display:


Coding 00065 WSC 12345
""Top line:
Number of control unit part (1J0 909 603 A)
System denomination (AIRBAG VW3)
Version number (V02)

""Bottom line:
Code number
Service code (is automatically stored in the
control unit through service intervention in
the existing system)

- Press key ›.

Vehicle system test HELP v Readout on display:


Select function XX
- End output (function 06) µ page 01-11.

List of all control units

Part Number of control unit1) Code number Starting date Vehicle equipment
1J0 909 603 B 00066 À M99 Driver airbag
1J0 909 603 A 00065 À M99 Driver and front passenger airbag
1J0 909 608 AE 16709 À M99 Driver airbag, side airbags
1J0 909 608 B 00066 À M99 Driver and front passenger airbag, side
airbags
1J0 909 603 AT 16724 M00 Driver airbag
1J0 909 603 AS 16723 M00 Driver and front passenger airbag
1J0 909 608 BE 16965 M00 Driver airbag, side airbags
1J0 909 608 BD 16964 M00 Driver and front passenger airbag, side
airbags
6Q0 909 601 0E 12357 09.00 À 04.01 Driver airbag, CAN databus cable

1C0 909 601 0E 12357 05.01 À 05.03

1C0 909 601 2T 12884 06.03 À


6Q0 909 601 0F 12358 09.00 À 04.01 Driver and front passenger airbag, CAN
databus cable
1C0 909 601 0F 12358 05.01 À 05.03

1C0 909 601 31 13105 06.03 À


6Q0 909 601 0T 12372 09.00 À 04.01 Driver airbag, without CAN databus cable

1C0 909 601 0T 12372 05.01 À 05.03

1C0 909 601 32 13106 06.03 À


6Q0 909 601 11 12593 09.00 À 04.01 Driver and front passenger airbag, without
CAN databus cable
1C0 909 601 11 12593 05.01 À 05.03

1C0 909 601 33 13107 06.03 À


6Q0 909 605 07 12343 09.00 À 02.01 Driver airbag, side airbags, CAN databus
cable

Edition 05.05 ------------ 01-7 ------------


S00.5118.67.20
01 Self-Diagnosis OCTAVIA

Printout on V.A.G 1552 Possible cause of fault Rectifying fault

01218

Side airbag igniter, passenger’s


side (N200)

Resistance too large

Resistance too small

Short circuit to positive

Short circuit to earth

Faulty wiring or plug connections - Read measured value block ⇒ page 01-11.

Side airbag unit, passenger’s side - Replace airbag unit, passenger’s side (N200).
faulty
01221

Side airbag crash sensor, driv-


er’s side (G179)1)

Short circuit to positive

Short circuit to earth

Sensor switched off

Faulty

Faulty wiring or plug connections - Read measured value block ⇒ page 01-11.

Side airbag crash sensor, driver’s - Replace side airbag crash sensor, driver’s side
side faulty (G179).
01222

Side airbag crash sensor, pas-


senger’s side (G180)1)

Short circuit to positive

Short circuit to earth

Sensor switched off

Faulty

Faulty wiring or plug connections - Read measured value block ⇒ page 01-11.

Side airbag crash sensor, passen- - Replace side airbag crash sensor, passenger’s
ger’s side faulty side (G180).

1) only for control unit 1J0 909 608 B

------------ 01-7.1 ------------ Edition 07.97


S00.5118.52.20
OCTAVIA Self-Diagnosis 01

Printout on V.A.G 1552 Possible cause of fault Rectifying fault

01226

Crash data side airbag DS - Replace control unit.


stored1) - Replace airbag unit and all damaged compo-
nents.
01227

Crash data side airbag PS - Replace control unit.


stored1) - Replace airbag unit and all damaged compo-
nents.
01224

Control unit does not match vehi-


cle

- Code control unit correctly ⇒ page 01-10.


01280

Airbag passenger’s side Airbag passenger’s side not operat- Control unit was adapted ⇒ page 01-13.
switched off ing
65535

Control unit defective Control unit defective - Replace control unit.

1) only for control unit 1J0 909 608 B

Edition 07.97 ------------ 01-7.2 ------------


S00.5118.52.20
01 Self-Diagnosis OCTAVIA

Part Number of control unit1) Code number Starting date Vehicle equipment
6Q0 909 605 08 12344 09.00 À 02.01 Driver and front passenger airbag, side
airbags, CAN databus cable
6Q0 909 605 0B 12354 09.00 À 02.01 Driver airbag, side airbags, without CAN
databus cable
6Q0 909 605 0C 12355 09.00 À 02.01 Driver and front passenger airbag, side
airbags, without CAN databus cable
6Q0 909 605 0K 12363 02.01 À 04.01 Driver airbag, side airbags, CAN databus
cable
1C0 909 605 0K 12363 05.01 À 05.03

1C0 909 605 1L 12620 06.03 À


6Q0 909 605 0L 12364 02.01 À 04.01 Driver and front passenger airbag, side air-
bags, CAN databus cable
1C0 909 605 0L 12364 05.01 À 05.03

1C0 909 605 1M 12621 06.03 À


6Q0 909 605 0M 12365 02.01 À 04.01 Driver airbag, side airbags, without CAN
databus cable
1C0 909 605 0M 12365 05.01 À 05.03

1C0 909 605 1N 12622 06.03 À


6Q0 909 605 0N 12366 02.01 À 04.01 Driver and front passenger airbag, side
airbags, without CAN databus cable
1C0 909 605 0N 12366 05.01 À 05.03

1C0 909 605 1P 12624 06.03 À


1C0 909 601 2G 12871 05.02 À 05.03 Driver and front passenger airbag, CAN
databus cable, front passenger airbag
1C0 909 601 34 13108 06.03 À switch.
1C0 909 601 2H 12872 05.02 À 05.03 Driver and front passenger airbag, without
CAN databus cable, front passenger airbag
1C0 909 601 35 13109 06.03 À switch.
1C0 909 605 1G 12615 05.02 À 05.03 Driver and front passenger airbag,
side airbags, CAN databus cable, front
1C0 909 605 1S 12627 06.03 À passenger airbag switch.
1C0 909 605 1H 12616 05.02 À 05.03 Driver and front passenger airbag, side
airbags, without CAN databus cable, front
1C0 909 605 1T 12628 06.03 À passenger airbag switch.
1)
For current control unit version see spare part catalogue

Interrogating fault memory


- Connect vehicle system tester V.A.G 1552
and select address word 15 „Airbag“;
µ page 01-5.

Vehicle system test HELP v Read-out on display:


Select function XX
- Enter function 02.

Vehicle system test Q v Read-out on display:


02 - Interrogate fault memory
- Confirm entry with key Q.

------------ 01-8 ------------ Edition 05.05


S00.5118.67.20
OCTAVIA

X fault detected!

Interference: 00588

Airbag igniter (driver side)


Resistance too great

No fault detected!

Vehicle system test


-N95

HELP



-


*
 

K The number of faults stored appears on the dis-


play.

Press → to display the store faults consecutively.

!;
2

K Read-out on display:

- → Press key.

K Read-out on display:

Find the fault displayed in the fault table and


rectify the fault page 01-12.

K If „No fault detected“ the program returns to its


initial position after key → is pressed.

K Read-out on display:
"&


Select function XX
If anything else appears in the display:
Operating instructions V.A.G 1552

- Ending output (function 06) page 01-11.

Note:
If a fault was detected:
1. Rectify the fault.
2. Erase fault memory (function 05)
3. Interrogate fault memory again (function 02)

5 

 
l Before initialising the final control diagnosis
for the airbag system, the complete function
of the central locking has to be checked us-
ing the corresponding final control diagnosis.
Faults in the central locking must be rectifiied.

The „Crash signal“ function can be checked us-


ing the final control diagnosis. This function
serves as passive safety. When the airbag is
inflated, it opens the door locks and the tailgate
lock using the central locking. At the same time,
the interior lighting is activated, if necessary also
the fuel pump is switched off.

- Interrogating and erasing fault memory.

- Closing doors and tailgate.

- Set interior lighting switch to position „door


contact“.

- Connect vehicle system tester and select


address word 15 „Airbag“ page 01-5.

Vehicle system test HELP K Read-out on display:


Select function XX
- Enter function 03.

!  "#"$ ------------ 01-9 ------------


S00.5118.65.20
01 Self-diagnosis OCTAVIA

Vehicle system test Q K Readout on the display:


03 - Actuator diagnosi
- Acknowledge the entry with the Q key.

Actuator diagnosis → K Readout on the display:.


Crash signal
Note:
The door lock and the tailgate lock will be un-
locked. The interior lighting will be switched on
and the fuel pump will be switched off if neces-
sary.

- Press → key


Actuator diagnosis → K Readout on the display:
END
- Press → key

Function unknown or cannot be executed → K Readout on the display:


at this time
- Press → key

Vehicle system test HELP K Readout on the display:


Select function XX
- End output (Function 06) ⇒ Page 01-11.

Note:
Upon completing the actuator diagnosis select
the address word 00 „Automatic checking se-
quence“ and interrogate all fault memories on
all control units and then delete (since the faults
can be stored during the automatic checking se-
quence).

Delete the fault memory


- Connect up the Vehicle System Tester V.A.G
1552 and select the address word 15
„Airbag“ ⇒ Page 01-5.

Pre-requisites:

The faults will be removed

The fault memory was interrogated ⇒ Page


01-8

Vehicle system test HELP K Readout on the display:


Select function XX
- Enter Function 05.

Vehicle system test Q K Readout on the display:


05 - Delete fault memory
- Acknowledge the entry with the Q key.

Vehicle system test → K Readout on the display:


Fault memory deleted
- Press → key

Vehicle system test HELP K Readout on the display:


Select function XX

------------ 01-10 ------------ Edition 06.02


S00.5118.63.20
OCTAVIA Self-Diagnosis 01

Note:
Attention! K ♦ 


  
 
Fault memory was not interrogated        
♦        
 

  
 
  
   
 

Ending output
- Select function 06.

Test of vehicle systems Q K Readout in display:


06 - End output
- Confirm entry with the key Q.

Test of vehicle systems HELP K Readout in display:


Enter address word XX
- Switch ignition off.

- Separate plug connections to vehicle system


tester V.A.G 1552.

Coding airbag control unit


Coding is only possible if a new control unit is
used.

l The airbag warning light (K75) comes on and


remains on.

- Connect vehicle system tester V.A.G 1552


and select address word 15 „Airbag“ ⇒ page
01-5.

Test of vehicle systems HELP K Readout in display:


Select function XX
- Select function 07.

Test of vehicle systems Q K Readout in display:


07 - Code control unit
- Confirm entry with the key Q.

Code control unit Q K Readout in display:


Enter code number XXXXX (0-32767)
- Enter code number as shown in table ⇒ page
01-7.

- Confirm entry with the key Q.

Example:

1J0 909 603 A AIRBAG VW3 V02 → K If code was correctly entered, the control unit
Coding 00065 WSC12345 identification number with the matching letter
index and the workshop code are displayed.

Edition 05.00 ------------ 01-11 ------------


S00.5118.57.20
/ $  ,


)  ..

 + 
,-
 & 

&   
 
  


 !!"")##
♦ '
   * #$$   
(' 
%

 






♦ ♦⇒
01 Self-Diagnosis OCTAVIA

- →

→ K

Fault table

Notes: After completing repairs, always once again


interrogate the fault memory with the vehi-
All the possible faults which can be detected
cle system tester V.A.G 1552, and erase it.
by the control unit -J234- and displayed by
the vehicle system tester V.A.G 1552, are If components are shown as faulty:
listed in the table on the basis of the 5-digit First of all, test all the cables and plug con-
fault code. nections to these components, and also the
earth connections according to the current
Ignore SAE code which may also be dis-
flow diagram. Replace the component only
played on the right next to fault number (e.g.
if such tests do not reveal a fault. This ap-
4214).
plies in particular if the fault has been dis-
If →Info in literature→ appears in the dis- played as sporadic (SP).
play of the vehicle system tester, look for the
Pay attention to information regarding diag-
text required in the fault table by referring to
nosis of airbag system page 01-4.
the fault code.

------------ 01-12 ------------ Edition 05.00


S00.5118.57.20
OCTAVIA Self-Diagnosis 01

Readout on V.A.G 1552 Possible cause of fault Rectifying fault


00000 If the message „No fault recognized“ appears in the display after completing repairs,
No fault recognized self-diagnosis is ended.
00532 Signal too large Fault in voltage supply (must be within - Test wiring, plug connections and fuses
Supply voltage range 7.8...21.1 V) according to current flow diagram
⇒ Current Flow Diagrams, Electrical
Fault Finding and Fitting Locations

- Test voltage supply

Voltage regulator or alternator faulty - Test voltage regulator or alternator


⇒ Electrical System; Repair Group 27
Signal too small Battery discharged or faulty - Charge battery or replace

Voltage regulator or alternator faulty - Test voltage regulator or alternator


⇒ Electrical System; Repair Group 27
00588 Short to positive Fault in wiring or plug connections - Test wiring, plug connections and fuses
Airbag igniter according to current flow diagram
(driver side) -N95 ⇒ Current Flow Diagrams, Electrical
Fault Finding and Fitting Locations
Short to earth
Resistance too Airbag igniter (driver side) -N95 faulty - Replace airbag unit driver side
large
Resistance too - Read measured value block
small ⇒ page 01-15.1
00589 Short to positive Fault in wiring or plug connections - Test wiring, plug connections and fuses
Airbag igniter 1 according to current flow diagram
(pass. side) -N131 ⇒ Current Flow Diagrams, Electrical
Fault Finding and Fitting Locations
Short to earth
Resistance too Airbag igniter (passenger side) -N131 - Replace airbag unit passenger side
large faulty
Resistance too - Read measured value block
small ⇒ page 01-15.1
00594 Short circuit Fault in wiring or plug connections - Test wiring, plug connections and fuses
Airbag ignition cir- according to current flow diagram
cuits ⇒ Current Flow Diagrams, Electrical
Fault Finding and Fitting Locations

- Read measured value block


⇒ page 01-15.1

Edition 06.01 ------------ 01-13 ------------


S00.5118.60.20
01 Self-Diagnosis OCTAVIA

Readout on V.A.G 1552 Possible cause of fault Rectifying fault


00595 Airbag units and belt tensioners ignited - Erase fault memory
Crash data stored - Replace airbag control unit -J234-
- Replace airbag units and all dam-
aged components
01025 Defective fault warning light - Replace dash panel insert
Fault light actua- ⇒ Electrical System; Repair Group 90
tion defective Defective wiring or plug connections - Test wiring, plug connections and
fuses according to CFD
⇒ Current Flow Diagrams, Fault
Finding and Fitting Locations
Airbag control unit -J234- defective - Replace airbag control unit -J234-
01044 Missing or incorrect coding of airbag con- - Code control unit ⇒ page 01-11
Control unit incor- trol unit -J234-
rectly coded
01217 Short to positive Faulty wiring or plug connections - Test wiring, plug connections and
Igniter side airbag fuses according to CFD
Short to earth
driver side ⇒ Current Flow Diagrams, Fault
-N199-1) Finding and Fitting Locations

Resistance too Side airbag igniter driver side faulty -N199- - Replace side airbag unit driver
large side
Resistance too - Read measured value block
small ⇒ page 01-15.6
01218 Short to positive Faulty wiring or plug connections - Test wiring, plug connections and
Igniter side airbag fuses according to CFD
Short to earth
passenger side ⇒ Current Flow Diagrams, Fault
-N200-1) Finding and Fitting Locations

Resistance too Side airbag igniter passenger side faulty - Replace side airbag unit passen-
large -N200- ger side
Resistance too - Read measured value block
small ⇒ page 01-15.7
01221 Undefined switch Defective wiring or plug connections - Test wiring, plug connections and
Crash sensor side status fuses according to CFD
airbag driver side ⇒ Current Flow Diagrams, Fault
-G179-1) Finding and Fitting Locations
Implausible signal - Test wiring, plug connections and
fuses according to CFD
⇒ Current Flow Diagrams, Fault
Finding and Fitting Locations
Short to positive
Short to earth
Defective Crash sensor side airbag driver side defec- - Replace crash sensor side airbag
tive -G179- driver side -G179-

1) Depends on control unit version ⇒ page 01-7, List of control units.

------------ 01-14 ------------ Edition 08.01


S00.5118.61.20
OCTAVIA Self-diagnosis 01

Display on the V.A.G 1552 Possible cause for the fault Fault removal
01222 Undefined switch Cables or plug connections defect - Check the cables, plug connectors
Crash sensor side condition and fuses according to the electri-
airbag SJ cal circuit diagram
Implausible signal
-G180- 1) ⇒ Current flow diagrams, Finding
Short circuit to the Faults and Fitting Locations
positive
Short circuit to
earth
Defect Crash sensor side airbag on the front pas- - Crash sensor side airbag on the
senger side defect -G180- front passenger side defect -G180-
01224 The wrong control unit has been used - Install a control unit appropriately
The control unit according to the spare parts cata-
does not fit to the logue
vehicle
01226 Driver’s side airbag ignited - Delete the fault memory ⇒ Page
Crash data for the 01-10 2)
side airbag on the
driver’s side - Replace the airbag on the driver’s
stored1) side and all damaged components

- Replace the CU 3)

01227 Front passenger’s side airbag ignited - Delete the fault memory
Crash data for the ⇒ Page 01-10 2)
side airbag on the
front passenger’s - Replace the airbag on the front
side stored1) passenger’s side and all damaged
components

- Replace the CU 3)

01228 Interruption Cables or plug connectors defect - Check the cables, plug connectors
Key-operated and fuses according to the electri-
switch turning-off cal circuit diagram
of the front pas-
Short circuit ⇒ Current flow diagrams, Finding
senger’s airbag
Faults and Fitting Locations
-E224-
Undefined switch - Replace the key-operated switch
condition turning-off the front passenger’s
airbag ⇒ Page 69-13.2
01280 Airbag on the front passenger’s side deac- - Locking and activating airbag units
Airbag on the front tivated ⇒ Page 01-15.10
passenger’s side
OFF 1)
01281 Airbag on the driver’s side deactivated - Locking and activating airbag units
Airbag on the driv- ⇒ Page 01-15.10
er’s side OFF 1)
01284 Side airbag on the driver’s side deactivated
Side airbag on the
driver’s side
OFF 1)

1) Depending on the version of the control unit ⇒ Overview of the control units, Page 01-7
2) Delete the fault memory (the control unit can be used up to a maximum of three times)
3) The fault memory can no longer be deleted (warning lamp -K75- is blinking continuously)

Edition 06.02 ------------ 01-15 ------------


S00.5118.63.20
01 Self-diagnosis OCTAVIA

Display on the V.A.G 1552 Possible cause for the fault Fault removal
01285 Side airbag on the front passenger’s side - Locking and activating airbag units
Side airbag on the deactivated ⇒ Page 01-15.10
front passenger’s
side OFF 1)
01299 No commun- Fault in the data-bus cables - Check data-bus cables
Diagnosis inter- ication ⇒ Electrical System; Rep.Gr. 90
face for the data-
bus -J533-
No setting or a - Interrogate the fault memory gate-
false one way
⇒ Electrical System; Rep.Gr. 90

01312 Defect Cables or plug connectors defect - Check the cables, plug connectors
Data-bus drive and fuses according to the electri-
cal circuit diagram
⇒ Current flow diagrams, Finding
Faults and Fitting Locations
Control units using the data-bus defect - Check all control units using the
data-bus

01317 No commun- Cables or plug connectors defect - Check the cables, plug connectors
Control unit in the ication and fuses according to the electri-
dash panel insert cal circuit diagram
-J258- ⇒ Current flow diagrams, Finding
Faults and Fitting Locations
- Replace dash panel insert
Dash panel insert defect ⇒ Electrical System; Rep.Gr. 90
01578 Interruption Cables or plug connectors defect - Check the cables, plug connectors
and fuses according to the electri-
Warning lamp for
cal circuit diagram
the airbag off, front
passenger - page Short-circuit to the ⇒ Current flow diagrams, Finding
-K145- positive Faults and Fitting Locations
065535 Control unit -J234- defect - Replace the control unit for the
Control unit -J234- airbag by a new original part ac-
defect cording to the spare parts cata-
logue

Reading the measured value block


Note:
Observe the guidelines for the airbag system
diagnosis ⇒ Page 01-4.

- Connect up the Vehicle System Tester V.A.G


1552 and select the address word 15
„Airbag“ ⇒ Page 01-5.

Vehicle system test HELP K Readout on the display:


Select function XX
- Enter Function 08.

------------ 01-15.1 ------------ Edition 06.02


S00.5118.63.20
OCTAVIA Self-Diagnosis 01

Test of vehicle systems Q K Readout in display:


08 - Read measured value block
- Confirm entry with the key Q.

Read measured value block HELP K Readout in display:


Enter display group number XXX
- Enter desired display group number ⇒ page
01-15.2 „Table for reading measured value
block“ and confirm entry with the key Q.

Read measured value block 1 K Readout in display:


1 2 3 4
Arrangement of readout in display in the indi-
vidual display blocks ⇒ page 01-15.2, Table for
reading measured value block.

If „correct“ appears in all display blocks.

- Press → key.

Test of vehicle systems HELP K Readout in display:


Select function XX
Note:
After completing the function „Reading meas-
ured value block“, interrogate fault memory
⇒ page 01-8.

Table for reading measured value block


Display group number 001

Read measured value block 1→ ⇒ Readout in display


Text Text Text Text
1 2 3 4 ⇒ Display block Specification Analysing
Belt tensioner igniter correct ⇒ page 01-15.5
passenger side -N154-
Belt tensioner igniter driver side -N153- correct ⇒ page 01-15.4
Front airbag igniter passenger side -N131- correct ⇒ page 01-15.4
Front airbag igniter driver side -N95- correct ⇒ page 01-15.3

Edition 05.00 ------------ 01-15.2 ------------


S00.5118.57.20
01

 
  
field
1
of
!"#
Ignition unit for the
front airbag on the
driver’s side
-N95-
$%!
001

Correct

Too small

Too large
on
Self-diagnosis

No fault present

- Visual inspection of the cable guides

Delete the fault memory if the display changes to „correct“.


OCTAVIA

- Check the plug connectors of each electrical circuit for correct and
firm fitting and check the display again.

- Pull out the plug connector on the ignition unit for the airbag.
If the readout on the display changes to „too large“:
- Replace the airbag unit.
If the readout on the display remains at „too small“:
- Pull out the plug connector on the restoring ring with slip ring.
If the readout on the display changes to „too large“:
- Replace the restoring ring with slip ring.
If the readout on the display remains „too small“:
- Check the cables of the cable harness for short-circuiting or interrup-
tion or replace the cable harness.
- Pull out the plug connector on the ignition unit for the airbag.
- Push the plug connector on the ignition unit for the airbag into the
plug connector VAS 5056 of the test box ⇒ Page 01-15.8.
If the display changes to „correct“.
- Replace the airbag unit.
If the readout on the display remains at „too large“:
- Pull out the plug connector on the restoring ring with slip ring.
- Connect up the adapter cable VAS 5056/2 of the test box VAS 5056
to the cable harness instead of the restoring ring with slip ring
⇒ Page 01-15.8.
If the display changes to „correct“.
- Replace the restoring ring with slip ring.
If the readout on the display remains at „too large“:
- Press the button on the test box VAS 5056.
If the readout on the display remains at „too large“:
- Check the cables of the cable harness for short-circuiting or interrup-
tion or replace the cable harness.
To positive - Visual inspection of the cable guides
To earth - Check the plug connectors of each electrical circuit for correct and
firm fitting and check the display again.
Delete the fault memory if the display changes to „correct“.
If the readout on the display does not change:
- Check the cables of the cable harness for short-circuiting or interrup-
tion or replace the cable harness.
- Replace the airbag unit

------------ 01-15.3 ------------ Edition 06.02


S00.5118.63.20

























OCTAVIA











field
2 Ignition unit for the
front airbag on the
front passenger’s
side
-N131-
Correct

Too small
on
Self-diagnosis

No fault present

- Visual inspection of the cable guides


- Check the plug connectors of each electrical circuit for correct and
firm fitting and check the display again.
Delete the fault memory if the display changes to „correct“.
- Pull out the plug connector for the airbag unit on the front seat pas-
01

senger’s side from the cable harness.


If the readout on the display changes to „too large“:
- Replace the airbag unit on the front passenger’s side.
If the readout on the display remains at „too small“:
- Check the cables of the cable harness for short-circuiting or interrup-
tion or replace the cable harness.
Too large - Connect up the adapter cable VAS 5056/1 of the test box VAS 5056
to the cable harness of the ignition circuit for the front seat passen-
ger’s side ⇒ Page 01-15.8.
- Press the button on the test box VAS 5056.
If the display changes to „too small“.
- Replace the airbag unit on the front passenger’s side.
If the readout on the display remains at „too large“:
- Check the cables of the cable harness for short-circuiting or interrup-
tion or replace the cable harness.
To positive - Visual inspection of the cable guides
To earth - Check the plug connectors of each electrical circuit for correct and
firm fitting and check the display again.
Delete the fault memory if the display changes to „correct“.
If the readout on the display does not change:
- Check the cables of the cable harness for short-circuiting or interrup-
tion or replace the cable harness.
- Replace the airbag unit
3 Ignition unit for the Correct - No fault present
belt tightener on
the driver’s side
Too large - Visual inspection of the cable guides
-N153-
Too small - Check the plug connectors of each electrical circuit for correct and
firm fitting and check the display again.
Delete the fault memory if the display changes to „correct“.
If the readout on the display does not change:
- Replace the belt tightener on the driver’s side






- Replace the damaged airbag unit or belt tightener

Edition 06.02 ------------ ------------


S00.5118.63.20
01 Self-Diagnosis OCTAVIA

Display Designation Readout in Rectifying fault


block display

4 Belt tensioner ig- correct - No fault.


niter passenger
side -N154-
too large - Visual inspection of wiring.
too small - Inspect plug connections of the particular circuit for correct and tight
connection and once again check display. If readout in display
changes to „correct“, erase fault memory.
If the readout in the display does not change:
- Replace belt tensioner passenger side.
- Replace damaged airbag units or belt tensioner.

Display group number 003

Read measured value block 3→ ⇒ Readout in display


Text Text Text Text
1 2 3 4 ⇒ Display block Specification Analysing
Belt tensioner switch operated not operated
passenger side1) not fitted
Ignore
Belt tensioner switch driver side1) operated not operated
not fitted
Ignore
Seat occupied sensor passenger side1) operated not operated
not fitted
Ignore
Voltage supply correct ⇒ page 01-15.5

1) Not fitted to OCTAVIA models

Analysis of display group number 003

Display Designation Readout in Rectifying fault


block display

1 Voltage supply correct No fault.


System voltage must be within range of 9...16 V.
- Test system voltage of vehicle.
⇒ Current Flow Diagrams, Fault Finding and Fitting Locations
- Test alternator.
⇒ Current Flow Diagrams, Fault Finding and Fitting Locations
- Test cables of wiring loom for short circuit or open circuit, replace wir-
ing loom if necessary.
- Inspect plug connections of wiring loom for correct and tight connec-
tion.
⇒ Current Flow Diagrams, Fault Finding and Fitting Locations

------------ 01-15.5 ------------ Edition 05.00


S00.5118.57.20








 
OCTAVIA

1)

Text
1



!
  









"
#$
&"
%

Read measured value block

#&'(
Text
2

)
%
005

Text
3
Text

Side airbag igniter driver side -N199-

Not fitted to OCTAVIA models

of 005
4
5→
Self-Diagnosis

⇒ Readout in display

⇒ Display block
Rear side airbag igniter
passenger side1)
Rear side airbag igniter driver side1)
Side airbag igniter passenger side -N200-
Specification

correct
correct
Analysing
Ignore

Ignore
⇒ page 01-15.7
⇒ page 01-15.6
01


Designation in

1 Side airbag igniter correct No fault.


driver side -N199-
too small - Visual inspection of wiring.
too large - Inspect plug connections of the particular circuit for correct and tight
not fitted connection and once again check display. If readout in display
changes to „correct“, erase fault memory.
If readout in display does not change:
- Replace faulty cable or plug connections.
- Replace faulty side airbag unit on driver side.
to positive - Visual inspection of wiring.
to earth - Inspect plug connections of the particular circuit for correct and tight
connection and once again check display. If readout in display
changes to „correct“, erase fault memory.
If readout in display does not change:
- Inspect cables of wiring loom for short circuit or open circuit, replace
wiring loom if necessary.
- Replace airbag unit.

Edition 05.00 ------------ ------------


S00.5118.57.20
01 Self-Diagnosis OCTAVIA

Display Denomination Display Fault elimination


field contents
2 Ignition device correct No fault
for side airbag
passenger side
-N200-
too small - Visual inspection of the cable guides
too large - Check the correct fitting and tightness of the plug connections
not fitted of the relevant circuit and check the display again. If the dis-
play content is changed to „correct“, erase fault memory.
If the display content does no change
- Replace defective wiring or plug connections.
- Replace defective side airbag unit front passenger’s side.
n. Positive - Visual inspection of the cable guides
n. Earth - Check the correct fitting and tightness of the plug connections
of the relevant circuit and check the display again. If the dis-
play content is changed to „correct“, erase fault memory.
If the display content does no change
- Check cables of cable harness for short circuit or open circuit,

015.7
or replace cable harness.
- Replace airbag unit.

Display group number 010 (for vehicles MY 03 ➤ with front passenger airbag switch)

Reading measured value block 10 → ⇒ Read-out in display


Text Text Text Text
1 2 3 4 ⇒ Display field Nominal value Analysis

Switch for the front passenger On ⇒ page


airbag - switch off the front passen- Off 01-15.8
ger front airbag
Switch for the front passenger airbag - switch off On ⇒ page
the front passenger side airbag Off 01-15.8
Switch for the front passenger airbag - condition of the switch On ⇒ page
Off 01-15.8

------------ ------------ Edition 03.03


S00.5118.64.20
OCTAVIA Self-Diagnosis 01
Evaluation of display group number 010

Display Denomination Display con- Fault elimination


field tents
1 Deactivate front on No fault
passenger air- off
bag switch - front
passenger front
airbag
too small - Visual inspection of the cable guide.
too large - Check the correct fitting and tightness of the plug connections
not fitted of the relevant circuit and check the display again. If the display
content is changed to „on“ or „off“, erase fault memory.
If the display content does no change:
- Replace defective wiring or plug connections.
- Replace defective front passenger airbag switch or front pas-
senger side front airbag unit.
2 Deactivate front on No fault
passenger air- off
bag switch - front
passenger side
airbag
too small - Visual inspection of the cable guide.
too large - Check the correct fitting and tightness of the plug connections
not fitted of the relevant circuit and check the display again. If the display
content is changed to „on“ or „off“, erase fault memory.
If the display content does no change:
- Replace defective wiring or plug connections.
- Replace defective front passenger airbag switch or front pas-
senger side side airbag unit.
3 Deactivate on No fault
front passenger off
airbag switch -
switch condition
too small - Visual inspection of the cable guide.
too large - Check the correct fitting and tightness of the plug connections
not fitted of the relevant circuit and check the display again. If the display
content is changed to „on“ or „off“, erase fault memory.
If the display content does no change:
- Replace defective wiring or plug connections.
- Replace defective front passenger airbag switch.

Parts inspection with test box


VAS 5056 C
With the test box VAS 5056 C it is possible to
test and inspect the individual components of
the airbag system and thereby determine which
components are indeed defective.

Notes:
""Observe safety instructions for working with
airbag units µ page 01-4 and 69-8.

Edition 05.05 ------------ 01-15.8 ------------


S00.5118.67.20
01 Self-Diagnosis OCTAVIA

""It is also possible to check the cable harness


and plug connections without test box VAS
5056 C in which case you must:
""Disconnect the battery:
If the battery earth strap is disconnected and
connected, carry out additional operational
µ Electrical System, Rep.-Gr. 27.
""Unplug the relevant airbag unit.
""Unplug the cable harness of the airbag sys-
tem from the airbag control unit -J234-.
""Check cables for open circuit or short-circuit,
and possibly eliminate faults or replace cable
harness.
""If no fault is found in the cable, replace the
relevant airbag unit.
""The cause of the display readout „too small„
may be the incorrect function of the „short-
circuit bridge„ in the plug connection of the
connected airbag unit.
""The cause of the display readout „too small„
may be an incorrect plug connection e.g.
„contact resistance„ in the plug connection
of the connected airbag unit.

Connecting test box VAS 5056 C to front


passenger front airbag

- Removing driver side front airbag µ page


69-11.

- Removing bottom trim for steering column


control µ page 70-1.

v- Connect the ignition plug for the airbag unit


-1- to the test box plug VAS 5056 C.

- Disconnect the plug connection from the


restoring ring with slip ring.

- Connect plug connection of adapter cable


VAS 5056 C to the cable harness of the
ignition circuit on the driver’s side.

1 - Plug connection of the airbag ignition


device on the driver’s side in the test
box plug VAS 5056 C

2 - Button

3 - Plug connection of the restoring ring


with slip ring

------------ 01-15.9 ------------ Edition 05.05


S00.5118.67.20
OCTAVIA Self-Diagnosis 01

Connecting test box VAS 5056 C to front


passenger front airbag

- Removing glove compartment


µ page 70-1.

- Disconnect plug connection of front pas-


senger airbag unit.

v- Connect plug connection of adapter cable


VAS 5056 C to the cable harness of the
ignition circuit on the driver’s side.

1 - Button

2 - Test box VAS 5056 C

3 - Adapter cable VAS 5056 C

Airbag units deactivation and


activation (Adaptation)
Airbag control unit 08.00 À!allows locking (de-
activation) of all vehicle airbag units.
Airbag units deactivation and activation µ page
01-15.10.

Warning!
""At the moment, only the front passenger front
and side airbags are locked. If there is an in-
correct channel input, other areas are blocked
and this error can only be determined by the
vehicle system tester but not by the warning
light in the dash panel insert!
""The deactivation of all other airbag units can
only be performed in exceptional cases, after
written permission of the PST department
(Czech Republic) or the importer.

Front passenger airbag units deac-


tivation and re-activation (Adapta-
tion)
If it is intended to use a child seat on the front
passenger seat in which the child faces with its
back to the direction of travel, the front airbag
unit must be deactivated.
In certain countries, national legislation requires
also deactivation of the side airbags.
In certain countries, national legislation requires
also deactivation of front passenger front air-
bags and If necessary front passenger side
airbags for all types of child seat.
The front passenger airbag must be activated
again as soon as the child seat is no longer
required.

Edition 05.05 ------------ 01-15.10 ------------


S00.5118.67.20
01 Self-Diagnosis OCTAVIA

Warning!
♦ Deactivating the airbag must be performed in
accordance with the legal requirements and
regulations of the country concerned.
♦ Observe safety precautions when carrying out
repairs on the airbag system

For vehicles without airbag switch

Deactivation is undertaken using the vehicle


system tester V.A.G 1552, V.A.G 1551 or
VAS 5051.
The deactivation and activation of the front pas-
senger airbags must be entered in the registra-
tion card, Service Manual and in the vehicle in
case of airbag locking a specified adhesive label
must be affixed.

For vehicles with airbag switch

For vehicles MY03 ä, which are fitted with the


airbag switch, the switching off and switching
on of the front or side airbags on the front pas-
senger side is undertaken using the switch in
the glove compartment. The driver operates the
switch by using the vehicle key.

Warning!
When switching on and switching off the front or
also the side airbags on the front passenger side,
the ignition must be switched off.

Switching off the front and the side airbag for


the front passenger side is signalised by the
warning lamp located in the interior trim of the
dash panel.
Switching off of airbags using the switch does
not have to be registered or entered into the
service book and the adhesive label does not
have to be affixed.

Blocking and activating front passenger


airbag units (for vehicles without airbag
switch)

Blocking is undertaken using the vehicle system


tester V.A.G 1552 in the function 10 „Adapta-
tion“ with channels:

Chan-
nel
01 Blocking front passenger front airbag unit
03 Blocking front passenger side airbag unit

------------ 01-15.11 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Self-Diagnosis 01

Notes:
For vehicles ä 07.00 the blocking of the side
airbag is not enabled from the airbag control
unit.

 Preconditions for self-diagnosis must be


fulfilled ⇒ page 01-3.

 Pay attention to safety measures when re-


pairing airbag system ⇒ page 69-8

Deactivate front passenger airbag

Special tools, testers and aids required:

♦ Cleaner part no. D 009 401 04

♦ For vehicles ä 07.00


Record for front passenger airbag deactiva-
tion, part no. 1U0998521:

♦ Resistance plug connection

♦ Cable clamp

♦ Upholstery hose

♦ Information medium

♦ Sticker

♦ For vehicles 08.00 ä

♦ Insulating tape

♦ Self-adhesive label via the blocking


S00.5800.39.xx
(xx - language number)

- Take out glove compartment ⇒ page 70-1

- Separate plug connection for airbag unit.

Valid for vehicles ä 07.00:

- Insert cable harness of resistance plug con-


nection in the plug connection.

- Pull on upholstery hose plug connection and


fasten with cable clamp

Valid for vehicles 08.00 ä:

- Fasten plug for airbag with adhesive tape to


the dash panel holder.

Continued for all vehicles:

- Installing glove compartment ⇒ page 70-1.

Edition 10.04 ------------ 01-15.12 ------------


S00.5118.66.20
01 Self-Diagnosis OCTAVIA

For the Czech Republic:

- Separate plug connection for side airbag unit


below front passenger seat.

- Attach connector for airbag to the seat with


adhesive tape.

Continued for all countries:

- Connect vehicle system tester V.A.G 1552


and select address word 15 „Airbag“ ⇒ page
01-5.

The airbag warning light (K75) comes on.

Vehicle system test HELP ⊳ Readout on display:


Select function XX
- Enter function 10.

Vehicle system test Q ⊳ Readout on display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation Q ⊳ Readout on display:


Enter channel number XX
- Enter channel number 01.

- Confirm entry with key Q.

Channel 1 Adaptation 0 → ⊳ Readout on display:


Activate FP airbag WSC 12345 -↑-↓-
- Press key ↑.

Channel 1 Adaptation 1 → ⊳ Readout on display:


Deactivate FP airbag WSC 12345 -↑-↓-
- Press key →.

Channel 1 Adaptation 1 Q ⊳ Readout on display:


Changed value stored?
- Press key Q.

Channel 1 Adaptation 1 → ⊳ Readout on display:


Changed value is stored
- Press key →.

For the Czech Republic:

- Select function 10 „Adaptation“ and continue


with the channel number 03.

Channel 3 Adaptation 0 → ⊳ Readout on display:


Activate SFP airbag WSC 12345 -↑-↓-
- Press key ↑.

Channel 1 Adaptation 1 → ⊳ Readout on display:


Deactivate SFP airbag WSC 12345 -↑-↓-

------------ 01-15.13 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Self-Diagnosis 01

- Press key →.

Channel 3 Adaptation 1 Q ⊳ Readout on display:


Changed value stored?
- Press key Q.

Channel 3 Adaptation 1 → ⊳ Readout on display:


Changed value is stored
- Press key →.

Continued for all countries:

Vehicle system test HELP ⊳ Readout on display:


Select function XX
- Enter function 06.

Vehicle system test Q ⊳ Readout on display:


06 - End output
- Confirm entry with key Q.

The airbag warning light (K75) comes out.

Vehicle system test HELP ⊳ Readout on display:


Enter address word XX
- Enter function 02 „Interrogate fault memory“
⇒ page 01-8.

Check deactivation of the corresponding airbag


units: Passenger-side front airbag is switched
off see fault No. 01280; Passenger-side side
airbag is switched off see fault No. 01285.

- If other faults appear in the display, they


should be rectified according to the fault
table ⇒ page 01-12.

- Separate vehicle system tester V.A.G 1552.

For vehicles ä 07.00:

- Insert orange information medium into the


tester connection.

Note:
♦ Information medium must be inserted until
airbag activation

Continued for all vehicles:

- Switch on ignition.

The airbag warning light (K75) comes on at first


for about 4 seconds and then flashes for approx.
12 seconds. This indicates that an ignition circuit
is deactivated.

Edition 10.04 ------------ 01-15.14 ------------


S00.5118.66.20
01 Self-Diagnosis OCTAVIA

Warning!
♦ For vehicles 08.00 ä the control unit for airbag
system can switch off one of the airbag units.
If a channel other than 01 and 03 is entered,
other circuits are switched off and this fault can
only be determined using the vehicle system
tester, not from the warning light in the dash
panel insert!

- Clean surface for sticker with cleaner D 009


401 04 on airbag cover on front passenger
side next to the „Airbag“ inscription.

- Make holes for the adhesive label e.g. using


punch pliers and thus mark the deactivated
airbag unit and stick the adhesive label on
the dash panel insert below the logo „Airbag“
on the front passenger side.

After the front passenger airbags have been de-


activated (switched off), it is then necessary to
complete the registration card for airbag system/
belt tensioners. Keep the original registration
card in the workshop, and send the 1st copy to
ŠKODA (Czech Republic) Customer Service, or
the importer (if purchased in other countries) for
registration. Hand the 2nd copy to the customer
(attach to the Service Schedule).

The deactivation must also be recorded in the


Service Schedule.

Note:
Blocking the airbag must be performed in
accordance with the legal requirements and
regulations of the country concerned.

Activating front passenger airbag

- Take out glove compartment ⇒ page 70-1

For vehicles ä 07.00:

- Take out resistance plug connection from


the plug connection of the cable harness.

- Connect all connectors from the cable har-


ness into the airbag unit.

Warning!
♦ For the activation, the resistance plug connec-
tion must be absolutely rectified.

- Remove orange information medium from


the tester connection.

For vehicles 08.00 ä:

- Connect plug connection of airbag unit.

For the Czech Republic:

------------ 01-15.15 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Self-Diagnosis 01

- Connect plug connection for side airbag unit


below front passenger seat.

Continued for all countries:

- Install glove compartment ⇒ page 70-1.

- Connect vehicle system tester V.A.G 1552


and select address word 15 „Airbag“ ⇒ page
01-5, enter function 10 and continue with the
channel number 01.

The airbag warning light (K75) comes on.

Channel 1 Adaptation 1 → ⊳ Readout on display:


Deactivate FP airbag WSC 12345 -↑-↓-
- Press key ↓.

Channel 1 Adaptation 0 → ⊳ Readout on display:


Activate FP airbag WSC 12345 -↑-↓-
- Press key →.

Channel 1 Adaptation 1 Q ⊳ Readout on display:


Changed value stored?
- Press key Q.

Channel 1 Adaptation 1 → ⊳ Readout on display:


Changed value is stored
- Press key →.

For the Czech Republic:

- Select function 10 „Adaptation“ and continue


with the channel number 03.

Channel 1 Adaptation 1 → ⊳ Readout on display:


Deactivate SFP airbag WSC 12345 -↑-↓-
- Press key ↓.

Channel 3 Adaptation 0 → ⊳ Read-out on display:


Activate SFP airbag WSC 12345 -↑-↓-
- Press key →.

Channel 3 Adaptation 1 Q ⊳ Readout on display:


Changed value stored?
- Press key Q.

Channel 3 Adaptation 1 → ⊳ Readout on display:


Changed value is stored
- Press key →.

Continued for all countries:

Vehicle system test HELP ⊳ Readout on display:


Select function XX
- Enter function 06.

Vehicle system test Q ⊳ Readout on display:


06 - End output
- Confirm entry with key Q.

Edition 10.04 ------------ 01-15.16 ------------


S00.5118.66.20
01 Self-Diagnosis OCTAVIA

The airbag warning light (K75) comes out.

Vehicle system test HELP ⊳ Readout on display:


Enter address word XX
- Switch off ignition.

- Switch on ignition.

The airbag warning light (K75) lights up and


must go out after about 4 seconds.

If the warning lamp doesn‘t go out

- Enter address word 15 „Airbag“ and con-


tinue with the function 02 „Interrogate fault
memory“ ⇒ page 01-8.

- If other faults appear in the display, they


should be rectified according to the fault
table ⇒ page 01-12.

If the warning lamp goes out

- Separate vehicle system tester V.A.G 1552.

Detach adhesive label from airbag cover and


destroy.

After the front passenger side airbags have been


activated (switched on), it is then necessary to
complete the registration card for airbag system/
belt tensioners. Keep the original registration
card in the workshop, and send the 1st copy to
ŠKODA (Czech Republic) Customer Service, or
the importer (if purchased in other countries) for
registration. Hand the 2nd copy to the customer
(attach to the Service Schedule).

The deactivation must also be recorded in the


Service Schedule.

------------ 01-15.17 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Self-diagnosis 01

Edition 06.02 ------------ 01-15.18 ------------


S00.5118.63.20
 
  OCTAVIA


     

 
The convenience system comprises the elect-
rical equipment in the doors:

♦ electric central locking with SAFE function

♦ power windows with obstruction protection

♦ electrically adjustable and heated exterior


mirrors.

It also comprises other systems in the vehicle:

♦ off delay for interior light

♦ monitoring and switching off all interior and


luggage compartment lights as a protection
against discharging battery

♦ sliding roof closing function as a result of


closing command from outside

♦ radio remote control for anti-theft alarm


system and central locking

The vehicles may be equipped with different


types of convenient systems. Individual systems
differ in terms of:

♦ operation

♦ parts (control units, pushbuttons, electrical


installation etc.)

♦ internal function of control units

♦ diagnostics

Removing and installing convenience system


control unit ⇒ page 70-3.7.

Warning!
♦ When replacing parts, ensure that the parts are
not mixed up ⇒ Parts List.
♦ Only electric and electronic systems approved
by Škoda Auto a.s. may be retrofitted.

------------ 01-16 ------------   


S00.5118.59.20
OCTAVIA Self-Diagnosis 01

Assembly overview of convenience system components

1 - Central control unit (J393) 3 - Driver door control unit (J386)


♦ Located behind bottom part of dash ♦ Attached to power window motor
panel on driver side ♦ Removing:
♦ Removing ⇒ page 70-3.7 - Removing power window motor
⇒ page 57-4.1
2 - Connector
♦ Located in grommet between door 4 - Door lock
and A pillar ♦ Removing ⇒ page 57-7

Edition 02.01 ------------ 01-16.1 ------------


S00.5118.59.20


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------------ 01-16.2 ------------   


S00.5118.59.20
OCTAVIA Self-Diagnosis 01

The control unit detects faults and malfunctions


in the convenience system and stores them in a
permanent memory.

When commencing fault finding, initiate self-di-


agnosis and interrogate the stored information
with the fault reader V.A.G 1552 or V.A.G 1551.

Notes:
The description which follows relates only to the
vehicle system tester V.A.G 1552 using pro-
gramme card version 6.0.
Use of the vehicle system tester V.A.S 5051 or
V.A.G 1551 with programme card 9.0 is similar
with the exception of specific differences (e.g.
different readouts in display, use of printer).
Select function 06 „End output“ to end the out-
put.

The fault information displayed is used to refer


to a fault table with information regarding the
possible causes in order to conduct specific re-
pair measures.

Faults which are attributable to a temporary open


circuit in the wiring or to a loose contact, are
also stored. Such faults are displayed as spo-
radic faults „SP“.

Function display

The visual Safe function display is provided by


means of an LED in the lock button in the driver
door.

Connecting fault reader V.A.G 1552


and selecting convenience system
central control unit (J393)
Special tools, testers and aids required

♦ Vehicle system tester V.A.G 1552 with cable


V.A.G 1551/3, 3A, 3B or 3C

Test requirements:

♦ All fuses according to CFD o.k.

♦ Battery voltage at least 9 V.

K- Switch ignition off and connect vehicle sys-


tem tester V.A.G 1552 with the appropriate
cable.

Edition 06.01 ------------ 01-17 ------------


S00.5118.60.20
01

  


Test of vehicle systems


Enter address word XX

Test of vehicle systems

 
  

46 - Convenience system central module

Test of vehicle systems


Tester sends address word 46

Test of vehicle systems


Control unit does not answer!



HELP

HELP




Self-Diagnosis

-
Switch ignition on.

K Readout in display:

Enter address word 46 „Convenience sys-


tem central module“.

K Readout in display:

Confirm entry with the key Q.

K Readout in display:

Notes:
♦ 
OCTAVIA

!"#

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Test of vehicle systems HELP K Ignition must be switched on!


K wire not switching to positive

Test of vehicle systems → K Interference has occurred at the beginning or


No signal from control unit during the programme (external sources of in-
terference).

Test of vehicle systems → K Check diagnostic connection as well as voltage


Fault in communication build-up supply.

- After rectifying the fault of the cause, once


again enter address word 46 for the function
„Convenience system central module“ and
confirm entry with the key Q.

Test of vehicle systems K Readout in display after entering address word


Tester sends address word 46 „46“.

1J0959799AH Conv. central ECU 0001 → K The control unit identification number appears
Coding 04097 WSC XXXXX in the display (example):

Or another ECU is displayed


⇒ page 01-19, Interrogating control unit version.

- Press → key.

1U4959801B 5N Door ECU DS0002r → K Readout in display (example):


(door control unit driver side)

------------ ------------ Edition 05.00


S00.5118.57.20
OCTAVIA Self-Diagnosis 01

1U6 959 793 Door control unit Driver - J386 V42 → K Readout in display:
Coding 04097 WSC XXXXX (Driver door control unit)

- Press → key.

1U1 959 802 Door control unit Pass - J387 V42 → K Readout in display:
Coding 04097 WSC XXXXX (Passenger door control unit)

- Press → key.

1U4 959 811 Door control unit RL - J388 V42 → K Readout in display:
Coding 04097 WSC XXXXX (RL door control unit)

- Press → key.

1U4 959 812 Door control unit RR - J389 V42 → K Readout in display:
Coding 04097 WSC XXXXX (RR door control unit)

- Press → key.

Test of vehicle systems HELP K Readout in display:


Select function XX

For models 10.97 ä


(convenience system of 2nd generation)

Test of vehicle systems K Readout in display after entering the address


Tester sends address word 46 word 46:

and the following readout then appears:

1J0 959 799L OW Central CU Conv. 0002 → K What is displayed is the control unit identification
Coding 04097 WSC XXXXX number, for example:

or another readout ⇒ page 01-19.2, Table 2.

- Press → key.

1U4 959 801A OW Door ctrl. unit DS 0022 → K Readout in display:


(Driver door control unit, LHD)
or:

1U6 959 802A OZ Door ctrl. unit DS 0022 → K Readout in display:


(Driver door control unit, RHD)

- Press → key.

1U4 959 802A OW Door ctrl. unit PS 0022 → K Readout in display:


(Passenger door control unit, LHD)
or:

1U6 959 801A OZ Door ctrl. unit PS 0022 → K Readout in display:


(Passenger door control unit, RHD)

Edition 11.97 ------------ 01-18.1 ------------


S00.5118.53.20



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Edition 05.00 ------------ ------------


S00.5118.57.20
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------------ ------------ Edition 05.00


S00.5118.57.20
OCTAVIA Self-diagnosis 01

List of convenience system control units according to production date and generation
For models ä 09.97
(1st generation convenience system)

Part No. of the central control unit Program Control unit function
status
number

3B0 959 799 S 1) V42 Control unit with receiver for remote control and alarm function
LHD
3B0 959 799 AA 1) V42 Control unit without receiver for remote control and alarm function
RHD
3B0 959 799 R 1) V42 Control unit with receiver for remote control and alarm function
LHD
3B0 959 799 T 1) V42 Control unit with receiver for remote control and alarm function
RHD

Part No. of the door Marking Program Control unit function


control unit status
number

1U6 959 793 1) Door control unit Driv. - J386 V42 Driver’s door control unit
1U1 959 802 1) Door control unit Pass. - J387 V42 Passenger door control unit
1U4 959 811 1) Door control unit RL - J388 V42 Door control unit RL
1U4 959 812 1) Door control unit RR - J389 V42 Door control unit RR

1) for current control unit versions refer to spare part catalogue.

Edition 12.98 ------------ 01-19.2 ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

For models 10.97 ä


(2nd generation convenience system)

Part No. of the central control unit Program Control unit function
status
number

1J0 959 799L OW 1) 0002 Control unit without receiver for remote control and alarm function
Sedan, LHD
1J0 959 799L OZ 1) 0002 Control unit without receiver for remote control and alarm function
Sedan, RHD
1J0 959 799M OX 1) 0002 Control unit with receiver for remote control and without alarm function
Sedan, LHD
1J0 959 799M OY 1) 0002 Control unit with receiver for remote control and alarm function
Sedan, LHD
1J0 959 799M 10 1) 0002 Control unit with receiver for remote control and without alarm function
Sedan, RHD
1J0 959 799M 11 1) 0002 Control unit with receiver for remote control and alarm function


Sedan, RHD
1J0 959 799L 29 1) 0002 Control unit without receiver for remote control and alarm function
Estate, LHD/RHD
1J0 959 799M 2A 1) 0002 Control unit with receiver for remote control and without alarm function
Estate, LHD/RHD
1J0 959 799M 2B 1) 0002 Control unit with receiver for remote control and alarm function
Estate, LHD/RHD

Part No. of the door Marking Program Control unit function


control unit status
number

1U4 959 801A OW 1) Door control unit Driv. 0022 Driver’s door control unit LHD
1U6 959 802A OZ 1) Door control unit Driv. 0022 Driver’s door control unit RHD
1U4 959 802A OW 1) Door control unit Pass. 0022 Passenger door control unit LHD
1U6 959 801A OZ 1) Door control unit Pass. 0022 Passenger door control unit RHD
1U0 959 811A OW 1) Door control unit RL 0022 Door control unit RL
1U0 959 812A OW 1) Door control unit RR 0022 Door control unit RR

1) for current control unit versions refer to spare part catalogue.

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-Diagnosis 01

Models 08.98 ä
(convenience system of generation 2.5)

Part No. of central Equip- Vehicle model and steer- Control unit function
control unit1) ment ing
code
1J0 959 799Q 5S Sedan LHD/RHD Control unit without receiver for remote control and without
alarm function
5B Combi LHD/RHD
5G3) Sedan LHD/RHD
5M3) Combi LHD/RHD
1J0 959 799N 5T Sedan LHD/RHD Control unit with receiver for remote control and without
alarm function
5C Combi LHD/RHD
1J0 959 799AH 5T Sedan LHD/RHD Control unit with receiver for remote control and without
alarm function
5C Combi LHD/RHD
5H3) Sedan LHD/RHD
5N3) Combi LHD/RHD
1J0 959 799N 5U Sedan LHD/RHD Control unit with receiver for remote control and alarm func-
tion (without interior monitoring)
5D Combi LHD/RHD
1J0 959 799AH 5U Sedan LHD/RHD Control unit with receiver for remote control and alarm func-
tion (without interior monitoring)
5D Combi LHD/RHD
5J3) Sedan LHD/RHD
5P3) Combi LHD/RHD
1J0 959 799N 59 Sedan LHD/RHD Control unit with receiver for remote control and alarm func-
tion (with interior monitoring)
5E Combi LHD/RHD
1J0 959 799AH 59 Sedan LHD/RHD Control unit with receiver for remote control and alarm func-
tion (with interior monitoring)
5E Combi LHD/RHD
5K3) Sedan LHD/RHD
5Q3) Combi LHD/RHD
1J0 959 799AH 5L2)3) Sedan/RHD Control unit with receiver for remote control and alarm func-
tion (with interior monitoring) and alarm system with own
5R2)3) Combi/RHD
power supply

1J0 959 799AH 7R3) Sedan/LHD Control unit with receiver for remote control and alarm func-
tion (with interior monitoring) and alarm system with own
7Q3) Combi/LHD
power supply

1J0 959 799N 5A2) Sedan/RHD Control unit with receiver for remote control and alarm func-
tion (with interior monitoring) and alarm system with own
5F2) Combi/RHD
power supply

1J0 959 799AH 5A2) Sedan/RHD Control unit with receiver for remote control and alarm func-
tion (with interior monitoring) and alarm system with own
5F2) Combi/RHD
power supply

1) For current control unit versions ⇒ Parts List.


2) Version for United Kingdom.
3) Version with Webasto tilt roof.

Edition 06.01 ------------ 01-19.4 ------------


S00.5118.60.20
01 Self-Diagnosis OCTAVIA

Part No. of door Marking Pro- Control unit function


control unit1) gramme
status
number
U4 959 801B 5S Door control unit DS 0001F Driver door control unit LHD
1U6 959 802B 5S Door control unit DS 0001F Driver door control unit RHD
1U4 959 802B 5S Door control unit PS 0001r Front passenger door control unit LHD
1U6 959 801B 5S Door control unit PS 0001r Front passenger door control unit RHD
1U0 959 811B 5S Door control unit RL 0001r Door control unit RL
1U0 959 812B 5S Door control unit RR 0001r Door control unit RR

1) For current control unit version ⇒ Parts List.

------------

------------ Edition 06.01
S00.5118.60.20

  $ %!
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OCTAVIA Self-Diagnosis 01

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ing

1C0 959 799 3P Sedan/LHD Control unit without remote control and alarm function, with
power windows, all windows, dash panel insert with CAN
3Q Sedan/RHD
databus line
4F Combi/LHD
4G Combi/RHD
1C0 959 799 A 3R Sedan/LHD Control unit without remote control and alarm function, with
power windows, only at front, dash panel insert with CAN
3S Sedan/RHD
databus line
4H Combi/LHD
4J Combi/RHD
1C0 959 799 D 3T Sedan/LHD Control unit without remote control and alarm function, with
power windows, all windows, dash panel insert without CAN
3U Sedan/RHD
databus line
4K Combi/LHD
4L Combi/RHD
1C0 959 799 E 3V Sedan/LHD Control unit without remote control and alarm function, with
power windows, only at front, dash panel insert without CAN
3W Sedan/RHD
databus line
4M Combi/LHD
4N Combi/RHD
1C0 959 799 B 3X Sedan/LHD Control unit with remote control, without alarm function, with
power windows, all windows, dash panel insert with CAN
3Y Sedan/RHD
databus line
4P Combi/LHD
4Q Combi/RHD
1C0 959 799 A 3Z Sedan/LHD Control unit with remote control, without alarm function, with
power windows, only at front, dash panel insert with CAN
40 Sedan/RHD
databus line
4R Combi/LHD
4S Combi/RHD
1C0 959 799 F 41 Sedan/LHD Control unit with remote control, without alarm function, with
power windows, only at front, dash panel insert without CAN
42 Sedan/RHD
databus line
4T Combi/LHD
4U Combi/RHD
1C0 959 799 E 43 Sedan/LHD Control unit with remote control, without alarm function, with
power windows, only at front, dash panel insert with CAN
44 Sedan/RHD
databus line
4V Combi/LHD
4W Combi/RHD
on

1) For current control unit versions ⇒ Parts List.

Edition 06.01 ------------ ------------


S00.5118.60.20
01 Self-Diagnosis OCTAVIA

Part No. of the cen- Equip- Vehicle Control unit function


tral control unit1) ment model and
code steering
1C0 959 799 C Limousine/ Control unit with receiver for remote control (315 Mhz); with alarm
3Y
LHD function, with power-window lifter for all windows, dash panel in-
Limousine/ sert with CAN databus cable
3X
LHD
4Q Combi/LHD
4P Combi/LHD
1C0 959 799 G Limousine/ Control unit with receiver for remote control (315 Mhz); with alarm
42
RHD function, with power-window lifter for all windows, dash panel in-
4U Combi/RHD sert with CAN databus cable
1C0 959 799 B Limousine/ Control unit with receiver for remote control and alarm function,
45
LHD with power-window lifter for all windows, dash panel insert with
Limousine/ CAN databus cable
46
RHD
4X Combi/LHD
4Y Combi/RHD
1C0 959 799 A Limousine/ Control unit with receiver for remote control and alarm function,
47
LHD with power-window lifter only for the front, dash panel insert with
Limousine/ CAN databus cable
48
RHD
4Z Combi/LHD
50 Combi/RHD
1C0 959 799 F Limousine/ Control unit with receiver for remote control and alarm function,
49
LHD with power-window lifter for all windows, dash panel insert without
Limousine/ CAN databus cable
4A
RHD
51 Combi/LHD
52 Combi/RHD
1C0 959 799 E Limousine/ Control unit with receiver for remote control and alarm function,
4B
LHD with power-window lifter only for the front, dash panel insert with-
Limousine/ out CAN databus cable
4C
RHD
53 Combi/LHD
54 Combi/RHD
1C0 959 799 C Limousine/ Control unit with receiver for remote control (315 Mhz) and alarm
4D
LHD function, with power-window lifter only for the front, dash panel
55 Combi/LHD insert with CAN databus cable
1C0 959 799G Limousine/ Control unit with receiver for remote control (315 Mhz) and alarm
4E
RHD function, with power-window lifter only for the front, dash panel
56 Combi/RHD insert without CAN databus cable
1C0 959 799C Limousine/ Control unit with receiver for remote control (315 Mhz) and alarm
45
LHD function, with power-window lifter for all windows, dash panel in-
4X Combi/LHD sert without CAN databus cable
1)
Current control unit versions see Spare Part Catalogue

------------ 01-19.7 ------------ Edition 10.04


S00.5118.66.20
 
 
OCTAVIA

1U4 959 801D

1U6 959 802D

1U4 959 802D





 
Door control unit DS

Door control unit DS

Door control unit PS


Self-Diagnosis

00022)
00033)
00022)
00033)
00022)
Driver door control unit LHD

Driver door control unit RHD

Front passenger door control unit LHD


01


00033)
1U6 959 801D Door control unit PS 00022) Front passenger door control unit RHD
00033)
1U0 959 811D Door control unit RL 00022) Door control unit RL
00033)
1U0 959 812D Door control unit RR 00022) Door control unit RR
00033)

1) For current control unit version ⇒ Parts List.


2) SIEMENS ECU with integrated relay.
3) TICO ECU with integrated relay.

Edition 06.01 ------------ ------------


S00.5118.60.20

01 Self-diagnosis OCTAVIA

Interrogating fault memory


- Connect fault reader V.A.G 1552 and select
central control unit for convenience system
⇒ page 01-17.

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys -0- and -2-.

Test of vehicle systems Q K Read-out in display:


02 - Interrogating fault memory
- Confirm entry with Q.

X fault detected! → K The display indicates the number of faults stored.

By pressing the → key the stored faults are dis-


played successively.
Fault table ⇒ page 01-21, 01-29.1 or 01-29.13.

Notes:
If a fault was detected:
1. Eliminate fault
2. Erase fault memory (function 05)
3. Perform system function test
4. Interrogate fault memory again (function
02)
No fault detected! → If ‘no fault detected’, after pressing key → the
program return to its initial position.

Test of vehicle systems HELP K Read-out in display:


Select function XX
If anything else is displayed:
⇒ Operating instructions of fault reader

- End output (function 06) ⇒ page 01-31.

- Switch off ignition and disconnect diagnos-


tic plug.

------------ 01-20 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01
Fault table for models ä 09.97 (1st generation convenience system)
Notes: ♦ Check whether all plug connections are properly
plugged into the relay holder.
♦ The following lists all possible faults that can be de-
tected by the central control unit for convenience sys- ♦ After repair always interrogate the fault memory again
tem (J393) and be displayed on V.A.G 1552 per 5 digit using fault reader V.A.G 1552 and erase the fault
fault code. memory.
♦ Before replacing the faulty component first check the ♦ The fault table may also list the fault type.
cables and plug connections to that component as well
as the earth according to the current flow diagram.

Display on V.A.G 1552 Possible fault cause Fault elimination

00000

no fault detected If after the repair is completed ‘no fault detected’ is displayed the self-diagnosis is ended.
65535

defective control unit ♦ control unit defective - replace control unit


♦ defective wires or plug connec- - check wires and plug housing with current flow
tions diagram
00668

onboard voltage Term. 30

signal too small ♦ battery discharged - charge battery


♦ defective wires or plug connec- - check wires and plug connections with current
tions flow diagram
00849

S contact
undefined switch status ♦ terminal 15 OK, S contact defec- - read measured value block, display group
tive number 10 ⇒ page 01-38
♦ defective wires or plug connec- - check wires and plug connections with current
tions flow diagram
00928

CL locking unit driver’s side


-F220-
implausible signal ♦ locking unit defective - replace locking unit
♦ defective wires or plug connec- - check wires and plug connections with current
tions flow diagram
♦ no power supply for CL on driv- - check power supply
ers’ door
♦ mechanical elements in the lock- - check mechanical elements and make smooth
ing unit and operating parts
heavy

Edition 12.98 ------------ 01-21 ------------


S00.5118.55.20
01 Self-Diagnosis OCTAVIA

Readout on V.A.G 1552 Possible cause of fault Rectifying faults

00929

Locking unit for CL passenger’s


side -F221-
implausible signal ♦ Locking unit faulty - Replace locking unit
♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ No supply voltage for CL at pas- - Test supply voltage
senger’s door
♦ Mechanism in locking unit and - Inspect mechanism and release
operating components stiff
00930

Locking unit for CL rear left


-F222-
implausible signal ♦ Locking unit faulty - Replace locking unit
♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ No supply voltage for CL at rear - Test supply voltage
left door
♦ Mechanism in locking unit and - Inspect mechanism and release
operating components stiff
00931

Locking unit for CL rear right


-F223-
implausible signal ♦ Locking unit faulty - Replace locking unit
♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ No supply voltage for CL at rear - Test supply voltage
right door
♦ Mechanism in locking unit and - Inspect mechanism and release
operating components stiff
00932

Electric window motor, driver’s


side -V147-
implausible signal ♦ Motor faulty - Replace motor
♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ No supply voltage for CL at driv- - Test supply voltage
er’s door
♦ Mechanism of window lifter stiff - Inspect mechanism and release
00933

Electric window motor, passen-


ger’s side -V148-
implausible signal ♦ Motor faulty - Replace motor
♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ No supply voltage for CL at pas- - Test supply voltage
senger’s door
♦ Mechanism of window lifter stiff - Inspect mechanism and release

------------ 01-22 ------------ Edition 07.97


S00.5118.52.20
OCTAVIA Self-Diagnosis 01

Readout on V.A.G 1552 Possible cause of fault Rectifying faults

00934

Electric window lifter motor, rear left


-V26-
Implausible signal ♦ Motor faulty - Replace motor
♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
♦ No supply voltage for CL at rear - Test supply voltage
left door
♦ Mechanism of power window - Inspect mechanism and release
sticking

00935

Electric window lifter motor, rear


right -V27-
Implausible signal ♦ Motor faulty - Replace motor
♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
♦ No supply voltage for CL at rear - Test supply voltage
right door
♦ Mechanism of power window - Inspect mechanism and release
sticking

00936

Window lifter switch in passenger’s


door -E107-
Implausible signal ♦ Switch faulty - Replace switch
Short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
- Read measured value block, display group
number 005 ⇒ page 01-35

00937

Window lifter switch, rear left -E52-


Implausible signal ♦ Switch faulty - Replace switch
Short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
- Read measured value block, display group
number 008 ⇒ page 01-37

00938

Window lifter switch, rear right -E54-


Implausible signal ♦ Switch faulty - Replace switch
Short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
- Read measured value block, display group
number 007 ⇒ page 01-36

Edition 12.96 ------------ 01-23 ------------


S00.5118.51.20
01 Self-Diagnosis OCTAVIA

Readout on V.A.G 1552 Possible cause of fault Rectifying faults

00939

Mirror adjustment motor, driver’s


side -V149- ♦ Motors faulty - Replace adjusting unit
♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
♦ No supply voltage at driver’s door - Test supply voltage

00940

Mirror adjustment motor, front pas-


senger’s side -V150- ♦ Motors faulty - Replace adjusting unit
♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
♦ No supply voltage at front pas- - Test supply voltage
senger’s door

00943


Heated exterior mirror, driver’s side
-Z4- ♦ Mirror heater faulty - Replace mirror lens
♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
♦ No supply voltage at driver’s door - Test supply voltage

00944

Heated exterior mirror, passenger’s


side -Z5- ♦ Mirror heater faulty - Replace mirror lens
♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
♦ No supply voltage at front pas- - Test supply voltage
senger’s door

00945

Crash sensor -G190-

Short circuit to earth ♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
- Output can also be tested with airbag final
control diagnosis ⇒ page 01-8

00946

Interior light -W-

Short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
♦ Interior light or one of the reading - Replace light
lights faulty

------------ ------------ Edition 12.96


S00.5118.51.20
OCTAVIA Self-Diagnosis 01

Readout on V.A.G 1552 Possible cause of fault Rectifying faults

00947

Tailgate remote control switch


-E188-

Short circuit to earth ♦ Faulty wiring or plug connections - Test wiring and plug connections according
♦ Switch faulty to current flow diagram
- Replace switch

00948

Signal, close sliding roof

Short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram

00949

Motor for CL tailgate Lock


Undefined switch condition ♦ Motor faulty - Replace positioning element
♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
♦ Mechanism of lock control sticking - Check mechanism of lock control and release

00950

Motor for CL tailgate Unlock


Undefined switch condition ♦ Motor faulty - Replace positioning element
♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
♦ Mechanism of lock control sticking - Check mechanism of lock control and release

00951

Relay for tailgate remote control

Short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram

00952

Signal, driver’s door open

Short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram

00953

Time limit interior light


Undefined switch condition ♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram
♦ Faulty - Replace interior light

Edition 12.96 ------------ ------------


S00.5118.51.20
01 Self-Diagnosis OCTAVIA

Readout on V.A.G 1552 Possible cause of fault Rectifying faults

00954

Relay terminal 50

Short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according
to current flow diagram

00955

Key 1 out of interset range


Adaptation limit exceeded ♦ Key not adapted - Read measured value block, display group
number 013 ⇒ page 01-39
♦ Key was operated more than 200 - Adaptation ⇒ page 01-41
times out of interset range

00956

Key 2 out of interset range


Adaptation limit exceeded ♦ Key not adapted - Read measured value block, display group


number 013 ⇒ page 01-39
♦ Key was operated more than 200 - Adaptation ⇒ page 01-41
times out of interset range

00957

Key 3 out of interset range


Adaptation limit exceeded ♦ Key not adapted - Read measured value block, display group
number 013 ⇒ page 01-39
♦ Key was operated more than 200 - Adaptation ⇒ page 01-41
times out of interset range

00958

Key 4 out of interset range


Adaptation limit exceeded ♦ Key not adapted - Read measured value block, display group
number 013 ⇒ page 01-39
♦ Key was operated more than 200 - Adaptation ⇒ page 01-41
times out of interset range

00960

Key switch CL driver’s side

Implausible signal ♦ Faulty wiring or plug connections - Read measured value block, display group
number 003 ⇒ page 01-35
Short circuit to earth ♦ Key switch faulty - Replace key switch

00961

Key switch CL passenger’s side

Implausible signal ♦ Faulty wiring or plug connections - Read measured value block, display group
number 006 ⇒ page 01-36
Short circuit to earth ♦ Key switch faulty - Replace key switch

------------ ------------ Edition 12.96


S00.5118.51.20
OCTAVIA *
  "&


   
 <3

   

95)@&,,1

01131

Turn signal control

Line interruption or ♦ Bulbs defective - Replace bulb


short-circuit to positive

♦ Cables or plug connections - Check wiring and plug connections according to


Short circuit to earth defective the current flow diagram
01134

Alarm horn (H12)

Undefined switch status ♦ Alarm horn defective - Replace alarm horn


♦ Fuse defective - Replace fuse
♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
01135

Sensors for interior monitoring

Line interruption/defective ♦ Sensor -G273 defective - Replace sensor


♦ Sensor -G273 not fitted - Check installation
♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
01179

Key programming wrong - Program the key again ⇒ page 01-41, Adaptation
01328

Check databus ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram.
♦ Control units defective
If wiring is O.K.:
- Disconnect all door disconnector sockets and re-
connect consecutively. At the same time pay atten-
tion to the measured value block.
- Replace the data bus for the convenience func-
tions „blocking CU“
- Reading measured value block, display group 012
⇒ page 01-39
01329

Convenience databus in single- ♦ Cables or plug connections - Check wiring and plug connections according to
filament operation defective the current flow diagram.

If wiring is O.K.:
- Disconnect all door disconnector sockets and re-
connect consecutively. At the same time pay atten-
tion to the measured value block.
- Replace the data bus for the convenience func-
tions „blocking CU“
- Reading measured value block, display group 012
⇒ page 01-39

!  "#"$ ------------ 01-27 ------------


S00.5118.65.20
01


01330

on

Convenience system control unit

defective
of
Self-Diagnosis

♦ Control unit faulty - Replace control unit


OCTAVIA


- Erase fault memory
- Carry out operational check
no communication ♦ Fault in communication line - Test cable between ECU according to CFD
between ECU ⇒ Current Flow Diagrams, Fault Finding and Fitting
Locations
01331

Door control unit driver side


-J386

defective ♦ Control unit faulty - Replace control unit

- Erase fault memory


- Carry out operational check
no communication ♦ Fault in communication line - Test cable between ECU according to CFD
between ECU ⇒ Current Flow Diagrams, Fault Finding and Fitting
Locations
01332

Door control unit passenger side


-J387

defective ♦ Control unit faulty - Replace control unit

- Erase fault memory


- Carry out operational check
no communication ♦ Fault in communication line - Test cable between ECU according to CFD
between ECU ⇒ Current Flow Diagrams, Fault Finding and Fitting
Locations
01333

Door control unit rear left -J388

defective ♦ Control unit faulty - Replace control unit

- Erase fault memory


- Carry out operational check
no communication ♦ Fault in communication line - Test cable between ECU according to CFD
between ECU ⇒ Current Flow Diagrams, Fault Finding and Fitting
Locations
01334

Door control unit rear right -J389

defective ♦ Control unit faulty - Replace control unit

- Erase fault memory


- Carry out operational check
no communication ♦ Fault in communication line - Test cable between ECU according to CFD
between ECU ⇒ Current Flow Diagrams, Fault Finding and Fitting
Locations

------------ ------------ Edition 05.00


S00.5118.57.20
OCTAVIA Self-Diagnosis 01

For models ä 09.97 (convenience system of 1st generation)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault

01362

Close switch for tailgate -F124

Short circuit to earth ♦ Mechanism of lock or lock - Inspect mechanism of lock and release.
cylinder stiff - Replace lock cylinder.
♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram.
- Read measured value block, display group
number 010 ⇒ page 01-38.
01389

Open switch for tailgate

Short circuit to earth ♦ Mechanism of lock or lock - Inspect mechanism of lock and release.
cylinder stiff - Replace lock cylinder.
♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram.
- Read measured value block, display group
number 010 ⇒ page 01-38.

Edition 11.97 ------------ 01-29 ------------


S00.5118.53.20
01 Self-diagnosis OCTAVIA
Fault table for models 10.97 ä (2nd generation convenience system)
Display on V.A.G 1552 Possible fault cause Fault elimination

00000

no fault detected If after the repair is completed ‘no fault detected’ is displayed the self-diagnosis is ended.
66535

control unit defective ♦ control unit defective - replace control unit


♦ defective wires or plug connec- - check wires and plug connections with current
tions flow diagram
00849

S contact on ignition starter


switch D ♦ terminal 15 OK, S contact defec- - read measured value block, display group
undefined switch status tive number 10 ⇒ page 01-40.5
♦ defective wires or plug connec- - check wires and plug connections with current
tions flow diagram
00912

switch for window lifter FL -E40 ♦ defective wires or plug connec- - check wires and plug connections with current
implausible signal tions flow diagram
short-circuit to earth ♦ defective window lifter switch - replace switch
passeng. side -E40 - check switch
♦ tip switch fitting NOK, jams when - read measured value block, display group
operated number 002 ⇒ page 01-40.1
00913

switch for window lifter FR, driver


-E81 ♦ defective wires or plug connec- - check wires and plug connections with current
implausible signal tions flow diagram
short-circuit to earth ♦ defective window lifter switch RL - replace switch
-E81
♦ tip switch fitting NOK, jams when - check switch
operated - read measured value block, display group
number 002 ⇒ page 01-40.1
00914

switch for window lifter RL, driver


-E53 ♦ defective wires or plug connec- - check wires and plug connections with current
implausible signal tions flow diagram
short-circuit to earth ♦ defective window lifter switch RL - replace switch
side -E53
♦ tip switch fitting NOK, jams when - check switch
operated - read measured value block, display group
number 002 ⇒ page 01-40.1
00915

switch for window lifter RR, -E55 ♦ defective wires or plug connec- - check wires and plug connections with current
implausible signal tions flow diagram
short-circuit to earth ♦ defective window lifter switch RR - replace switch
-E55
♦ tip switch fitting NOK, jams when - check switch
operated - read measured value block, display group
number 002 ⇒ page 01-40.1

------------ 01-29.1 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-Diagnosis 01
For models 10.97 ä (convenience system of 2nd generation)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault

00928



 


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Edition 11.97
01-29.12


01 Self-Diagnosis OCTAVIA

Fault table for models 08.98 ä (convenience system of generation 2.5),


05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault


65535 1361)

No fault recognized If „No fault recognized“ appears after completing the repairs, self-diagnosis is ended.
65535 0001)

Control unit defective ♦ Control unit defective - Replace control unit


♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
00849

S contact at ignition/starter switch


-D ♦ Terminal 15 o.k., S contact - Read measured value block, display group number
undefined switch status faulty 010 ⇒ page 01-40.9, display field 1 or 006 ⇒ page
01-40.13, display field 3
♦ Fault in cables or plug con- - Test wiring and plug connections according to cur-
nections rent flow diagram
00912

FL power window switch -E40 ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
implausible signal tions rent flow diagram
short to earth ♦ FL power window switch driver- - Replace power window switch
side faulty
♦ Driver-side power window - Inspect attachment of switch
switch loose - Read measured value block, display group number
002 ⇒ page 01-40.9 or 001 ⇒ page 01-40.11, dis-
play field 1
00913

FR power window switch -E81 ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
implausible signal tions rent flow diagram
short to earth ♦ FR power window switch pas- - Replace power window switch
senger-side faulty
♦ Passenger-side power window - Inspect attachment of switch
switch loose - Read measured value block, display group number
002 ⇒ page 01-40.9 or ⇒ page 01-40.11, display
field 2
00914

RL power window switch, driver


-E53 ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
implausible signal tions rent flow diagram
short to earth ♦ RL power window switch faulty - Replace power window switch
♦ RL power window switch loose - Inspect attachment of switch
- Read measured value block, display group number
002 ⇒ page 01-40.9, display field 4 or ⇒ page
01-40.11, display field 3

1) Code number for type of fault.

------------ 01-29.13 ------------ Edition 06.01


S00.5118.60.20
OCTAVIA Self-Diagnosis 01

Models 08.98 ä (convenience system of generation 2.5),


05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault


00915

RR power window switch -E55 ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
implausible signal tions rent flow diagram
short to earth ♦ Rear right power window switch - Replace power window switch
faulty
♦ Rear right power window switch - Check attachment of switch
loose - Read measured value block; display group number
002 ⇒ page 01-40.9, display field 3 or ⇒ page
01-40.11, display field 2
00928

Driver-side CL locking unit -F220 - Read measured value block, display group number
implausible signal 003 ⇒ page 01-40.9 or 009 ⇒ page 01-40.15, dis-
♦ Locking unit faulty play field 1
Fault in cables or plug connec- - Replace locking unit



tions - Test wiring and plug connections according to cur-
♦ No supply voltage for CL at rent flow diagram
driver door - Test supply voltage
♦ Mechanism in lock unit and op- - Check mechanism and release
erating elements stiff
incorrect equipment ♦ Incorrect lock unit installed1) - Replace locking unit
00929

Passenger-side CL locking unit - Read measured value block, display group number
-F221 006 ⇒ page 01-40.9 or 009 ⇒ page 01-40.15, dis-
implausible signal ♦ Locking unit faulty play field 1
♦ Fault in cables or plug connec- - Replace locking unit
tions - Test wiring and plug connections according to cur-
♦ No supply voltage for CL at pas- rent flow diagram
senger door - Test supply voltage
♦ Mechanism in lock unit and op- - Check mechanism and release
erating elements stiff
incorrect equipment ♦ Incorrect lock unit installed1) - Replace locking unit
00930

RL CL locking unit -F222 - Read measured value block, display group number
implausible signal 008 ⇒ page 01-40.9 or ⇒ page 01-40.15, display
♦ Locking unit faulty field 3
♦ Fault in cables or plug connec- - Replace locking unit
tions - Test wiring and plug connections according to cur-
♦ No supply voltage for CL at rear rent flow diagram
left door - Test supply voltage
♦ Mechanism in lock unit and op- - Check mechanism and release
erating elements stiff
incorrect equipment ♦ Incorrect lock unit installed1) - Replace locking unit

1) Different Safe function for countries with special regulations.

Edition 06.01 ------------ 0 ------------


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------------ ------------ Edition 06.01


S00.5118.60.20

OCTAVIA Self-Diagnosis 01

 

Models 08.98 ä (convenience system of generation 2.5),


05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault

RL power window motor -V26


implausible signal
♦ Motor faulty - Replace motor
♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
♦ No supply voltage for CL at rear - Test supply voltage
left door
♦ Power window mechanism - Check mechanism and release1)
stiff1)
no or incorrect setting ♦ Power window mechanism stiff, - Perform initialising for automatic closing/opening
missing or incorrectly set ⇒ page 57-4.1
00935

RR power window motor -V27


implausible signal
♦ Motor faulty - Replace motor
♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
♦ No supply voltage for CL at rear - Test supply voltage
right door
♦ Power window mechanism - Check mechanism and release1)
stiff1)
no or incorrect setting ♦ Power window mechanism stiff, - Perform initialising for automatic closing/opening
missing or incorrectly set ⇒ page 57-4.1
00936

Pass.-side power window switch


-E107
implausible signal2) ♦ Switch faulty - Replace passenger-side power window switch
short to positive - Test wiring and plug connections according to cur-
♦ Fault in cables or plug connec- rent flow diagram
tions
- Inspect attachment of switch
♦ Switch loose - Read measured value block, display group number
005 ⇒ page 01-40.9 or 004 ⇒ page 01-40.12, dis-
play field 1

RL power window switch -E52


implausible signal2) ♦ Switch faulty - Replace power window switch
short to positive ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
♦ Switch loose - Inspect attachment of switch
- Read measured value block, display group number
008 ⇒ page 01-40.9 or 005 ⇒ page 01-40.13, dis-
play field 1

1) The problem may also be that the door window does not move freely in the window guide.
2) Fault is set if switch is pressed in one direction for more than 5 minutes, or if both signals (open, closed) are
transmitted simultaneously.

Edition 06.01 ------------ 0 ------------


S00.5118.60.20
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01 Self-Diagnosis OCTAVIA

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♦ - power window switch
short to ♦ in or connec- - est connections to
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♦ in or connec- - est connections to


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♦ -

♦ in or connec- - est connections to


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♦ in or connec- - est connections to


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♦ in or connec- rent
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is set if switch is pressed in one direction for 5 or if

------------ ------------ Edition 06.01


S00.5118.60.20


OCTAVIA Self-Diagnosis 01

Models 08.98 ä (convenience system of generation 2.5),


05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault

Pass.-side heated exterior mirror ♦ Mirror heater faulty - Replace exterior mirror
-Z5 ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
♦ No supply voltage at passenger - Test supply voltage
door

Front airbag crash sensor -G190

short to earth ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
- Output can only be tested with final control diagno-
sis for airbag ⇒ page 01-40.9



Interior light -W

short to positive ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
♦ Interior light or one of the read- - Replace light
ing lights faulty
♦ Convenience system control - Replace convenience system control unit
unit faulty ⇒ page 70-3.7

Tailgate/boot lid remote release


switch -E188

short to earth ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram

Close sliding roof signal

short to positive ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram

Tailgate/boot lid CL motor -V53, ♦ Motor faulty - Replace tailgate/boot lid CL motor
LOCK ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
implausible signal tions rent flow diagram
♦ Lock mechanism stiff - Check lock mechanism and release

Edition 06.01 ------------ 0 ------------


S00.5118.60.20
01 Self-Diagnosis OCTAVIA

Models 08.98 ä (convenience system of generation 2.5),


05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault


00950

Tailgate/boot lid CL motor -V53, ♦ Motor faulty - Replace tailgate/boot lid CL motor
UNLOCK ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
implausible signal tions rent flow diagram
♦ Lock mechanism stiff - Check lock mechanism and release
00951

Tailgate/boot lid rem. rel. motor


relay -J398

short to positive ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
00952

Driver door open signal

short to positive ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
00953

Interior light time limit

implausible signal ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
♦ Poor connection at interior light - Test wiring and plug connections according to cur-
or reading lights rent flow diagram
♦ Defective - Replace interior light
00954

Starter lockout relay -J433

short to positive ♦ Fault in cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
00955

Key 1 ♦ Key not adapted - Read measured value block, display group number
♦ Key was operated more than 013 ⇒ page 01-40.9 or 011 ⇒ page 01-40.16
adaption limit exceeded 200 times outside of reception - Perform adaption ⇒ page 01-44.4
range
00956

Key 2
♦ Key not adapted - Read measured value block, display group number
adaption limit exceeded ♦ Key was operated more than 013 ⇒ page 01-40.9 or 011 ⇒ page 01-40.16
200 times outside of reception - Perform adaption ⇒ page 01-44.4
range

------------ 01-29.19 ------------ Edition 06.01


S00.5118.60.20
OCTAVIA Self-Diagnosis 01

Models 08.98 ä (convenience system of generation 2.5),


05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault


00957

Key 3
♦ Key not adapted - Read measured value block, display group number
adaption limit exceeded ♦ Key was operated more than 013 ⇒ page 01-40.9 or 011 ⇒ page 01-40.16
200 times outside of reception - Perform adaption ⇒ page 01-44.4
range
00958

Key 4
adaption limit exceeded ♦ Key not adapted - Read measured value block, display group number
♦ Key was operated more than 013 ⇒ page 01-40.9 or 011 ⇒ page 01-40.16
200 times outside of reception - Perform adaption ⇒ page 01-44.4
range
01030

Driver-s. CL key-op. switch, lock

short to earth ♦ Faulty cables or plug connec- - Read measured value block, display group number
tions 003 ⇒ page 01-40.9 or 007 ⇒ page 01-40.14
♦ Switch faulty - Replace switch
♦ Lock cylinder loose - Inspect lock cylinder
01031

Driver-s. CL key-op. switch, unlock

implausible signal ♦ Faulty cables or plug connec- - Read measured value block, display group number
tions 003 ⇒ page 01-40.9 or 007 ⇒ page 01-40.14
short to earth ♦ Switch faulty - Replace switch
♦ Lock cylinder loose - Inspect lock cylinder
01032

Pass.-s. CL key-op. switch, lock

short to earth ♦ Faulty cables or plug connec- - Read measured value block, display group number
tions 006 ⇒ page 01-40.9 or 007 ⇒ page 01-40.14
♦ Switch faulty - Replace switch
♦ Lock cylinder loose - Inspect lock cylinder
01033

Pass.-s. CL key-op. switch, unlock

implausible signal ♦ Faulty cables or plug connec- - Read measured value block, display group number
tions 006 ⇒ page 01-40.9 or 007 ⇒ page 01-40.14
short to earth ♦ Switch faulty - Replace switch
♦ Lock cylinder loose - Inspect lock cylinder

Edition 06.01 ------------ 01-29.20 ------------


S00.5118.60.20





01 Self-Diagnosis OCTAVIA

Models 08.98 ä (convenience system of generation 2.5),


05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552 cause of fault Rectifying fault


01034

Power window thermoprot. ac-


tive, driver

♦ Faulty cables or plug connec- - Read measured value block, display group number
tions 003 ⇒ page 01-40.9, display field 2 or 001 ⇒ page
♦ Window lifter jamming, or stiff 01-40.11, display field 2
♦ Window lifter motor stiff - Inspect mechanism
- Inspect power window motor
01035

Power window thermoprot. ac-


tive, passenger

♦ Faulty cables or plug connec- - Read measured value block, display group number
tions 006 ⇒ page 01-40.9, display field 2 or 004 ⇒ page
♦ Window lifter jamming, or stiff 01-40.12, display field 2
♦ Window lifter motor stiff - Inspect mechanism
- Inspect power window motor
01036

Power window thermoprot. ac-


tive, RL

♦ Faulty cables or plug connec- - Read measured value block, display group number
tions 008 ⇒ page 01-40.9, display field 2 or 005 ⇒ page
♦ Window lifter jamming, or stiff 01-40.13, display field 2
♦ Window lifter motor stiff - Inspect mechanism
- Inspect power window motor

Power window thermoprot. ac-


tive, RR

♦ Faulty cables or plug connec- - Read measured value block, display group number
tions 007 ⇒ page 01-40.9, display field 2 or 005 ⇒ page
♦ Window lifter jamming, or stiff 01-40.13, display field 4
♦ Window lifter motor stiff - Inspect mechanism
- Inspect power window motor

------------ 01-29.21 ------------ Edition 06.01


S00.5118.60.20

OCTAVIA

Models 08.98 ä (convenience system of generation 2.5),


05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552


01038

Central locking thermoprotection

Control unit incorrectly coded

01131

Actuation of turn signal lights

01

Alarm horn -H12

undefined switch status

defective

no communication
tions

♦ Door lock stiff

♦ Bulbs faulty
Self-Diagnosis

Possible cause of fault

♦ Faulty cables or plug connec-

♦ Control unit fitted does not


match vehicle equipment
♦ Control unit incorrectly coded

♦ Faulty cables or plug connec-


tions

♦ Alarm horn faulty


♦ Fuse faulty
♦ Faulty cables or plug connec-
tions
♦ Alarm system with own power
supply faulty
Rectifying fault

- Read measured value block, display group number


014 ⇒ page 01-40.9 or 008 ⇒ page 01-40.14, dis-
play field 4
- Inspect door locks

- Replace control unit

- Check coding of control unit

- Replace bulb

- Test wiring and plug connections according to cur-


rent flow diagram

- Replace alarm horn


- Replace fuse
- Test wiring and plug connections according to cur-
rent flow diagram
- Test alarm system with own power supply, replace if
necessary
01

internal voltage supply


01135

Interior monitor sensors

open circuit ♦ Faulty cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
defective ♦ Sensor faulty - Replace sensor
♦ Sensors not fitted - Inspect installation

Edition 06.01 ------------ 01-29.22 ------------


S00.5118.60.20






























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all

------------ 01-29.23 ------------ Edition 06.01


S00.5118.60.20
OCTAVIA

01330


  
 

 
  

Models 08.98 ä (convenience system of generation 2.5),
05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552


Self-Diagnosis

cause of fault

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Edition 06.01 ------------ 0 ------------


S00.5118.60.20
01 Self-Diagnosis OCTAVIA

Models 08.98 ä (convenience system of generation 2.5),


05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault


01333

Door control unit RL -J388

defective ♦ Control unit faulty - Replace control unit

no communication ♦ Fault in communication line - Test datalines according to current flow diagram, re-
between control units or con- place control unit if necessary
trol unit faulty ♦ If communication line between components or con-
trol unit o.k.:
- Erase fault memory
- Carry out operational check
voltage supply too large ♦ Voltage supply not o.k. - Read measured value block, display group number
voltage supply too small 012 ⇒ page 01-40.9 or 012 ⇒ page 01-40.16, dis-
play field 3
- Test wiring, plug connections and fuses according


to current flow diagram
- Test voltage supply
01334

Door control unit RR -J389

defective ♦ Control unit faulty - Replace control unit

no communication ♦ Fault in communication line - Test datalines according to current flow diagram, re-
between control units or con- place control unit if necessary
trol unit faulty ♦ If communication line between components or con-
trol unit o.k.:
- Erase fault memory
- Carry out operational check
voltage supply too large ♦ Voltage supply not o.k. - Read measured value block, display group number
voltage supply too small 012 ⇒ page 01-40.9, display field 3 or 012 ⇒ page
01-40.16
- Test wiring, plug connections and fuses according
to current flow diagram
- Test voltage supply
01335

Driver-side seat/mirror pos. con-


trol unit

no communication ♦ Fault in communication line - Test wiring, plug connections and fuses according
between control units or con- to current flow diagram
trol unit faulty - Test seat/mirror position control unit, replace if nec-
♦ Faulty cables or plug connec- essary
tions ♦ If communication line between components or con-
trol unit o.k.:
- Erase fault memory
- Carry out operational check
- Test datalines according to current flow diagram

------------ ------------ Edition 06.01


S00.5118.60.20


 


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05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault


01336



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Edition 06.01 ------------ 0 ------------


S00.5118.60.20
01 Self-Diagnosis OCTAVIA

Models 08.98 ä (convenience system of generation 2.5),


05.01 ä (convenience system of generation 3)

Readout on V.A.G 1552 Possible cause of fault Rectifying fault


01389

Open tailgate/boot lid switch


-F124

implausible signal ♦ Faulty cables or plug connec- - Test wiring and plug connections according to cur-
short to earth tions rent flow diagram
♦ Mechanism of lock or lock cyl- - Inspect lock mechanism and release
inder stiff - Replace lock cylinder
- Read measured value block, display group number
010 ⇒ page 01-40.9 or 008 ⇒ page 01-40.14, dis-
play field 3
01483

Actuation of trunk lid/boot lid re-


mote release


implausible signal ♦ Faulty cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
01484

CL lock key-op. switch

short to earth ♦ Faulty cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram
01485

CL unlock key-op. switch

short to earth ♦ Faulty cables or plug connec- - Test wiring and plug connections according to cur-
tions rent flow diagram

------------ ------------ Edition 06.01


S00.5118.60.20
OCTAVIA Self-Diagnosis 01

Edition 06.01
S00.5118.60.20
------------ 0 
------------
01 Self-Diagnosis OCTAVIA
Final control diagnosis
- Connect vehicle system tester V.A.G 1552
and select address word for convenience
system ⇒ page 01-17.

Test of vehicle systems HELP K Readout in display:


Select function XX
- Select function 03.

Test of vehicle systems Q K Readout in display:


03 - Final control diagnosis
- Confirm entry with the key Q.

Final control diagnosis → K Readout in display:


Alarm horn - H12 (only if control unit fitted with alarm function
⇒ page 01-19, Interrogating control unit version)

Alarm horn sounds.

Final control diagnosis → K Readout in display:


Actuation turn signal lights (only if control unit fitted with alarm function
⇒ page 01-19, Interrogating control unit version)

Turn signal lights come on.

Final control diagnosis → K Readout in display:


Interior light - W
Interior light comes on
(in position for door contact).

- Press → key.

Final control diagnosis → K Readout in display:


Close sliding roof signal
Sliding roof closes.

- Press → key.

Final control diagnosis → K Readout in display:


CL Safe warning light
Warning light in door trim panel comes on.

- Press → key.

Final control diagnosis → K Readout in display:


Lighting / Switches and instruments
Lighting for switches in door trim panel co-
mes on.

- Press → key.

Final control diagnosis → K Readout in display:


END
- Press → key.

Function not known or cannot → K If this readout appears in the display:


be carried out at the moment
- Press → key.

------------ 01-30 ------------ Edition 05.00


S00.5118.57.20







 

 
 












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K If this readout appears in the display, the test
procedure has not been correctly carried out.
Follow test procedure exactly: first of all
interrogate fault memory, then erase it.

Ending




Edition 11.97



01 Self-Diagnosis OCTAVIA

Coding control unit


- Connect vehicle system tester V.A.G 1552
and select the address word for the conven-
ience system ⇒ page 01-17.

Test of vehicle systems HELP K Readout in display:


Select function XX
- Select function 07.

Test of vehicle systems Q K Readout in display:


07 - Code control unit
- Confirm entry with the key Q.

Code control unit Q K Readout in display:


Enter code number XXXXX (0-32767)
- Enter code number by referring to the table.

Table of codes for convenience system of generation 1, 2 and 2.5

Code number
Central locking Opening single door 04096
Opening all 04097
Opening single door1) 01024
Opening all1) 01025

1) Valid for Switzerland

Table of codes for convenience system of generation 3

Code number
Base code (all vehicle equipment) Octavia 00002
Central locking without power windows 00016
Central locking with power windows (2 windows) 00064
Central locking with power windows (4 windows) 00256
Opening single door 00000
Opening all 00001

In order to define the code of the convenience


system, it is necessary to add additional codes
to the base code depending on the vehicle equip-
ment.

Example

To select: central locking, power windows (2 win-


dows) and opening all

00002 + 00064 + 00001 = 00067

Continued for all models

- Confirm entry with the key Q.

------------ 01-32 ------------ Edition 06.01


S00.5118.60.20
OCTAVIA Self-Diagnosis 01

1J0959799AH Conv. central CU 0001 → K The control unit identification number is dis-
Coding 04097 WSC XXXXX played ⇒ page 01-19, code number of control
unit and code number of workshop (for current
version of control units ⇒ Parts List).

If the readout appears as described, coding is


then completed.
Fault → K If the code number entered is not accepted by
Coding XXXXX not accepted the control unit, the following readout appears
in the display:
In this case, the control unit has not been coded
with the data required for the vehicle.
It is then necessary to determine whether the
correct control unit matching the vehicle has
been installed (part number and letter index),
and whether the correct code number has been
entered.
- Repeat coding.

If it is not possible to code the control unit (cor-


rect part number, correct code number), replace
the control unit with a new original part.
- End output ⇒ page 01-31.

Reading measured value block


The measured value block is subdivided into 15
display group numbers. Each display group
number is further subdivided into a maximum
of 4 display fields.
- Connect fault reader V.A.G 1552 and select
convenience system central control unit
⇒ page 01-17.
Test of vehicle systems HELP K Readout in display:
Select function XX
- Select function 08.
Test of vehicle systems Q K Readout in display:
08 - Read measured value block
- Confirm entry with the key Q.
Read measured value block → K Readout in display:
Enter display group number XXX
- Enter desired display group number ⇒ page
01-34, 01-40.1, 01-40.9 or 01-40.11. Confirm
selected display group by pressing the key Q.
Read measured value block 1→ K Readout in display:
1 2 3 4
- The meaning of the readout in the display in
the individual display fields is shown in the
test table ⇒ page 01-34, 01-40.1, 01-40.9
and 01-40.11, respectively.
End check of measured value block:
- Press → key.
Test of vehicle systems HELP K Readout in display:
Select function XX
Note:
After completing the function „Read measured
value block“, interrogate fault memory ⇒ page
01-20.
Edition 06.01 ------------ 01-33 ------------
S00.5118.60.20
01

est t
Note:

group

higher
lower
other

Display
block

1
 Designation

Child safety switch


Self-Diagnosis

for models ä 09.97 (convenience system of generation 1)

Proceed as shown in the table below to switch into another display group:

Switching into display V.A.G 1552

Press ↑ key
Press ↓ key
Press key C

Display group 001 for models ä 09.97 (convenience system of generation 1)

Readout in
display

on
off
not fitted
Rectifying fault
V.A.G 1551

Press key 3
Press key 1
Press key C

- Visual inspection of wiring.


OCTAVIA

- Inspect the relevant plug connections for correct


and tight connection and at the same time check
display. If the readout in the display does not
change when operated, rectify the fault, or replace
the relevant component.
- Erase fault memory.
- Carry out operational check.
- Once again interrogate fault memory.
2 Lock/Unlock switch1) unlock
lock
not operated
implausible
3 Power window Hall signal driver side rotates - Operates only if the ignition switched on
stationary

1) Is not fitted to Octavia

------------ 01-34 ------------ Edition 05.00


S00.5118.57.20
OCTAVIA Self-Diagnosis 01

Display group 002 for models ä 09.97 (convenience system of generation 1)

Display Designation Readout in Rectifying fault


block display

1 Power window central switch (E189) open - Visual inspection of wiring.


Switch driver side closed - Inspect the relevant plug connections for correct
not operated and tight connection and at the same time check
implausible display. If the readout in the display does not
2 Power window central switch (E189) open change when operated, rectify the fault, or replace
Switch front passenger side closed the relevant component.
not operated - Erase fault memory.
implausible - Carry out operational check.
- Once again interrogate fault memory.
3 Power window central switch (E189) open
Switch RR closed
not operated
not fitted
implausible
4 Power window central switch (E189) open
Switch RL closed


not operated
not fitted
implausible

Display group 003 for models ä 09.97 (convenience system of generation 1)


Display Designation Readout in Rectifying fault
block display

1 Key switch driver side open - Visual inspection of wiring.


closed - Inspect closing mechanism.
not operated - Inspect the relevant plug connections for correct
implausible and tight connection and at the same time check
display. If the readout in the display does not
change when operated, rectify the fault, or replace
the relevant component.
2 Door switch driver side door open - Erase fault memory.
door closed - Carry out operational check.
3 Central locking feedback locked - Once again interrogate fault memory.
unlocked
4 Central locking feedback safe
not safe

Display group 004 for models ä 09.97 (convenience system of generation 1)


Display Designation Readout in Rectifying fault
block display

1 Mirror adjustment switch position /X+ - Visual inspection of wiring.


position /X- - Inspect the relevant plug connections for correct
position /Y+ and tight connection and at the same time check
position /Y- display. If the readout in the display does not
change when operated, rectify the fault, or replace
the relevant component.
2 Mirror selection switch left - Erase fault memory.
right - Carry out operational check.
fold - Once again interrogate fault memory.

Edition 05.00 ------------ ------------


S00.5118.57.20


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OCTAVIA








  






 






 







OCTAVIA Self-Diagnosis 01

Display group number 008, models ä 09.97 (convenience system generation 1)

Display Designation Readout in Rectifying fault


field display
1 RL power window switch (E52) open - Carry out visual inspection of wiring
closed - Check correct and tight connection of plug connec-
not op. tions of relevant circuit and at the same time the
implausible display
If readout in display does not change during check,
2 RL rotary tumbler switch door open
rectify fault or replace relevant component
door closed
- Erase fault memory
3 RL CL confirmation locked - Carry out operational check
unlocked - Once again interrogate fault memory
4 RL CL confirmation Safe
not Safe

Display group number 009, models ä 09.97 (convenience system generation 1)

Display Designation Readout in Rectifying fault


field display
1 Switch and instrument lighting rheo- 0...100% - Carry out visual inspection of wiring
stat (E20) (in 16 stages) - Check correct and tight connection of plug connec-
tions of relevant circuit and at the same time the
2 Vehicle speed signal km/h km/h
display
3 Remote control key buttons (only for open If readout in display does not change during check,
control unit with remote control and closed rectify fault or replace relevant component
alarm function ⇒ page 01-19.2) HDF1) - Erase fault memory
PANIC1) - Carry out operational check
- Once again interrogate fault memory
41) Interior motion sensor (only for control yes
unit with remote control and alarm no
function ⇒ page 01-19.2) not fitted

1) Not fitted to Octavia (HDF = tailgate/boot lid remote release).

Edition 06.01 ------------ 01-37 ------------


S00.5118.60.20


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OCTAVIA Self-Diagnosis 01

Display group number 012 for vehicles ä 09.97 (1st generation convenience system)

Display Designation Readout in Rectifying fault


zone display

1 Check BUS BUS o.k. - Visual inspection of wiring


BUS n. o.k. - Inspect plug connections of relevant circuit for
correct and tight installation and at the same time
check the display.
If the readout in display does not change when
operated, rectify the fault, or replace the relevant
component.
- If no change occurs, separate all door interior
connectors and plug in again one after the other.
- Read measured value block.
- If the readout in display changes, replace the
appropriate control unit.
- Erase fault memory.
- Carry out operational check.
- Once again interrogate fault memory.
2 Front equipment dri. These display zones merely show how the
dri. + pass. corresponding vehicle equipment looks.
pass.
vacant
3 Rear equipment rl
rl + rr - It is possible to check here e.g. which control units
rr are actively connected to the system or which do
vacant not participate.
4 Additional equipment memory
vacant

Display group number 013 for vehicles ä 09.97 (1st generation convenience system)

Display Designation Readout in Rectifying fault


zone display

1 Programmed code known (only for o.k. If. n.o.k.:


control unit with radio remote control n.o.k. - Key code has left reception area. Reprogram radio
and alarm function ⇒ page 01-19) no readout remote control with function 10 (Adaptation)
(key just not ⇒ page 01-41.
operated)
2 Code in reception area o.k. If „no readout“:
n.o.k. - Battery in key discharged, change battery.
no readout - Remote control faulty, replace key.
(key just not
operated)
3 Algorithm o.k.
n.o.k.
no readout
(key just not
operated)

Edition 11.97 ------------ 01-39 ------------


S00.5118.53.20
01 Self-Diagnosis OCTAVIA

Display group number 014 for vehicles ä 09.97 (1st generation convenience system)

Display Designation Readout in Rectifying fault


zone display

1 Key number 1....4 When a programmed remote control key is operated,


this readout indicates the position on which the key is
programmed.
If tester displays „0“ although a remote control key is
operated, the key has to be reprogrammed with the
function Adaptation (10).

Display group number 015 for vehicles ä 09.97 (1st generation convenience system)

Display Designation Readout in Rectifying fault


zone display

1 Last alarm source Readout What is displayed are only the last 4 alarm sources.
(only for control unit with radio remote 1....65535
control and alarm function
⇒ page 01-19)
2 Second last alarm source e.g. „64“ = hood contact switch
(only for control unit with radio remote (⇒ Table below for possible sources of alarm)
control and alarm function
⇒ page 01-19)
3 3rd last alarm source
(only for control unit with radio remote
control and alarm function
⇒ page 01-19)
4 4th last alarm source
(only for control unit with radio remote
control and alarm function
⇒ page 01-19)

Possible sources of alarm for vehicles ä 09.97 (1st generation convenience system)

Source of alarm Readout

Tailgate contact switch 1


RL rotary tumbler switch 2
RR rotary tumbler switch 4
FR rotary tumbler switch 8
Ignition 16
Interior monitor sensor 32
Hood contact switch 64
FL rotary tumbler switch 128
No alarm 255

------------ 01-40 ------------ Edition 11.97


S00.5118.53.20
OCTAVIA Self-diagnosis 01

Test table for models 10.97 ä (2nd generation convenience system)


Display group number 001 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Child safety catch On - Visual inspection of cable running


Off - Check plug connections of the relevant circuits for
Not fitted correct connection and also check display.
- If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
- Erase fault memory.
- Perform function test.
- Interrogate fault memory again.
2 Lock/unlock switch Unlocked
Locked
Deactivated
Implausible
3 Window lifter Hall signal DS On - Function only ‘On’ during ignition.
Off

Display group number 002 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Central switch for window lifter (E189) Autom. On - Visual inspection of cable running
Switch driver’s door Autom. Off - Check plug connections of the relevant circuits for
Man. On correct connection and also check display.
Man. Off - If the display content does not change during activa-
deactivated tion, the fault must be eliminated or the relevant
2 Central switch for window lifter (E189) Autom. On component replaced.
Switch passenger’s door Autom. Off - Erase fault memory.
Man. On - Perform function test.
Man. Off - Interrogate fault memory again.
deactivated
3 Central switch for window lifter (E189) Man. On
Switch RR Man. Off
deactivated
4 Central switch for window lifter (E189) Man. On
Switch RL Man. Off
deactivated

Edition 12.98 ------------ 01-40.1 ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

Display group number 003 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Key switch DS Open - Visual inspection of cable running


Closed - Check mechanical elements
Deactivated - Check plug connections of the relevant circuits for
Implausible correct connection and also check display.
- If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Rotary-latch switch 0 1) - Erase fault memory.
FH temperature protection DS 1 2) - Perform function test.
3 CL acknowledgement DS locked - Interrogate fault memory again.
unlocked
4 CL acknowledgement DS safe
n. safe

1) 0 = door closed
1 = door open
2) 0 = temperature protection disconnection
1 = temperature protection not activated

Display group number 004 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Mirror setting switch Deactivated - Visual inspection of cable running


Pos X+ - Check plug connections of the relevant circuits for
/X- correct connection and also check display.
/Y+ - If the display content does not change during activa-
/Y- tion, the fault must be eliminated or the relevant
component replaced.
2 Mirror selection switch left - Erase fault memory.
right - Perform function test.
- Interrogate fault memory again.
3 Mirror adjustment switch 1) not fitted

1) Not fitted on Octavia.

------------ 01-40.2 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Display group number 005 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Window lifter switch PS Man. Open - Visual inspection of cable running


Man. Closed - Check plug connections of the relevant circuits for
Deactivated correct connection and also check display.
Implausible - If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Lock/unlock switch 1) Deactivated - Erase fault memory.
Not fitted - Perform function test.
Implausible - Interrogate fault memory again.
3 Mirror latch switch PS 1) Not fitted

1) Not fitted on Octavia.


Display group number 006 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Key switch PS Open - Visual inspection of cable running


Closed - Check plug connections of the relevant circuits for
deactivated correct connection and also check display.
implausible - If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Rotary-latch switch1)/FH temperature 0 1) - Erase fault memory.
protection PS 1 2) - Perform function test.
- Interrogate fault memory again.
3 CL acknowledgement PS locked
unlocked
4 CL acknowledgement PS safe
not safe

1) 0 = door closed
1 = door open
2) 0 = temperature protection disconnection
1 = temperature protection not activated

Edition 12.98 ------------ ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

Display group number 007 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Window lifter switch RR (E54) Man. Open - Visual inspection of cable running
Man. Closed - Check plug connections of the relevant circuits for
deactivated correct connection and also check display.
implausible - If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Rotary-latch switch RR 0 1) - Erase fault memory.
Window lifter temperature protection 1 2) - Perform function test.
RR
3 CL acknowledgement RR locked - Interrogate fault memory again.
unlocked
4 CL acknowledgement RR safe
not safe

1) 0 = door closed
1 = door open
2) 0 = temperature protection disconnection
1 = temperature protection not activated

Display group number 008 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Window lifter switch RL (E52) Man. Open - Visual inspection of cable running
Man. Closed - Check plug connections of the relevant circuits for
deactivated correct connection and also check display.
implausible - If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Rotary-latch switch RL 0 1) - Erase fault memory.
Window lifter temperature protection 1 2) - Perform function test.
RL
3 CL acknowledgement RL locked - Interrogate fault memory again.
unlocked
4 CL acknowledgement RL safe
not safe

1) 0 = door closed
1 = door open
2) 0 = temperature protection disconnection
1 = temperature protection not activated

------------ 01-40.4 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Display group number 009 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Regulator for switch and instrument 0…100% - Visual inspection of cable running
lighting (E20) (in 16 steps) - Check plug connections of the relevant circuits for
correct connection and also check display.
- If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Signal speed km/h km/h - Erase fault memory.
(0-255 km/h, - Perform function test.
after 2 km/h)
3 Remote control key switches 1) 0-1-0-0 2) - Interrogate fault memory again.
4 Sensor interior monitoring 1) yes
no
not fitted


1) Only for control unit with receiver for remote control and alarm function ⇒ page 01-19.2.
2) On, off, HDF, Panic
0 = deactivated; 1 = activated

Display group number 010 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 S contact activated - Visual inspection of cable running


deactivated - Check plug connections of the relevant circuits for
correct connection and also check display.
- If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Mirror heating on - Erase fault memory.
off - Perform function test.
not fitted
3 Key switch tailgate open - Interrogate fault memory again.
closed
deactivated
implausible
4 Ignition Term. 15 ON
Term. 15 OFF

Edition 12.98 ------------ ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

Display group number 011 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Bonnet and radio contact switch activated - Visual inspection of cable running
deactivated - Check plug connections of the relevant circuits for
not fitted correct connection and also check display.
- If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Tailgate switch open - Erase fault memory.
closed - Perform function test.
3 Release sliding/hinged roof yes - Interrogate fault memory again.
no


Display group number 012 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Check BUS Bus OK - Visual inspection of cable running


Bus NOK - Check plug connections of the relevant circuits for
correct connection and also check display.
- If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
- If there is no change disconnect all inside door
plugs and successively reconnect.
- Check measured value block.
- If the display content changes, replace the relevant
control unit.
- Erase fault memory.
- Perform function test.
- Interrogate fault memory again.
2 Equipment front Driv. These display fields only indicate what the relevant ve-
Driv. + Pass. hicle equipment looks like.
Pass.
Empty
3 Equipment rear RL - Here it is possible to check e.g. which control units
RL+RR are actively connected to the system or which are
RR not connected.
Empty
4 Additional equipment Memory
Empty

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Display group number 013 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Fixed code known 1) OK If NOK:


NOK - key code outside capture range. Learn radio remote
No measured control via function 10 (adaptation) again ⇒ page
value 01-41.
(key not acti-
vated)
2 Code in capture range OK If no measured value:
NOK - Key battery discharged, change battery.
No measured - Defective remote control, replace key.
value
(key not acti-
vated)
3 Algorithm OK
NOK
No measured


value
(key not acti-
vated)
4 Key number 0…4 When activating an updated radio key the position in
which the key has been updated is displayed
If the test displays ‘0’ even though a function key is ac-
tivated, the key must be updated again by adaptation
(function 10).

1) Only for control unit with receiver for remote control and alarm function ⇒ page 01-19.2.

Display group number 014 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Onboard voltage Term. 30 Voltage (V) - check voltage


2 RLRU (Rear Lid Remote Unlock) Deactivated
switch and RL (Rear Lid) handle 1)
3 IRUE disconnection Not fitted - interrogate fault memory again
On
Off
4 CL temperature protection DS, PS, 1 1 1 1 1 2) - interrogate fault memory again
RL, RR, tailgate - visual inspection of cable running

1) Not fitted on Octavia


2) 0= disconnection
1= active

Edition 12.98 ------------ ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

Display group number 015 for models 10.97 ä (2nd generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Last alarm source 1) Display The last 4 DWA set-off ranges are displayed!
1…65535
2 Penultimate alarm source 1) e.g. ‘64’ = engine bonnet contact switch (possible
alarm source see table below)
3 3rd last alarm source 1)

4 4th last alarm source 1)

1) Only for control unit with alarm function ⇒ page 01-19.2.

Possible alarm sources for models 10.97 ä (2nd generation convenience system)


Alarm sources Display

Rear lid contact switch 1


Rotary-latch switch RL 2
Rotary-latch switch RR 4
Rotary-latch switch Pass. Door 8
Ignition 16
Interior monitoring 32
Engine bonnet contact switch 64
Rotary-latch switch Dr door 128
No alarm 255

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Test table for models 08.98 ä (2.5 generation convenience system)


Display group 001 for models 08.98 ä ⇒ Page 01-40.1 (2nd generation convenience system)

Display group 002 for models 08.98 ä ⇒ Page 01-40.1 (2nd generation convenience system)

Display group 003 for models 08.98 ä ⇒ Page 01-40.2 (2nd generation convenience system)

Display group 004 for models 08.98 ä ⇒ Page 01-40.2 (2nd generation convenience system)

Display group 005 for models 08.98 ä ⇒ Page 01-40.3 (2nd generation convenience system)

Display group 006 for models 08.98 ä ⇒ Page 01-40.3 (2nd generation convenience system)

Display group 007 for models 08.98 ä ⇒ Page 01-40.4 (2nd generation convenience system)

Display group 008 for models 08.98 ä ⇒ Page 01-40.4 (2nd generation convenience system)

Display group 009 for models 08.98 ä ⇒ Page 01-40.5 (2nd generation convenience system)

Display group 010 for models 08.98 ä ⇒ Page 01-40.5 (2nd generation convenience system)

Display group 011 for models 08.98 ä ⇒ Page 01-40.6 (2nd generation convenience system)

Display group 012 for models 08.98 ä ⇒ Page 01-40.6 (2nd generation convenience system)

Display group 013 for models 08.98 ä ⇒ Page 01-40.7 (2nd generation convenience system)

Display group 014 for models 08.98 ä ⇒ Page 01-40.7 (2nd generation convenience system)

Display group number 015 for models 08.98 ä (2.5 generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Last alarm source 1) Display The last 4 DWA set-off ranges are displayed!
1…65535
2 Penultimate alarm source 1) e.g. ‘64’ = engine bonnet contact switch (possible
alarm source see table below ⇒ page 01-40.10)
3 3rd last alarm source 1)

4 4th last alarm source 1)

1) Only for control unit with alarm function ⇒ page 01-19.2.

Edition 12.98 ------------ 01-40.9 ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

Possible alarm sources for models 08.98 ä (2.5 generation convenience system)

Alarm sources Display

Rear lid contact switch 1


Rotary-latch switch RL 2
Rotary-latch switch RR 4
Rotary-latch switch Pass. Door 8
Ignition 16
Immobiliser 17
Interior monitoring 32
Engine bonnet contact switch 64
Rotary-latch switch Dr door 128
No alarm 255

Display group number 016 for models 08.98 ä (2.5 generation convenience system)

Display Denomination Display con- Fault elimination


field tent

1 Immobiliser key detection 1) Yes - Visual inspection of cable running


No - Check plug connections of the relevant circuits for
Not fitted correct connection and also check display.
- If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
- Erase fault memory.
- Ignition key must be adapted to the control electron-
ics of the immobiliser
- Control electronics of the immobiliser must be
adapted or checked.
2 Automatic switch for interior lock Deactivated - Visual inspection of cable running
driver 1) Activated - Check plug connections of the relevant circuits for
Not fitted correct connection and also check display.
3 Rear latch 1) Open - If the display content does not change during activa-
Closed tion, the fault must be eliminated or the relevant
Not fitted component replaced.
- Perform function test.

1) Not fitted on Octavia

------------ 01-40.10 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-Diagnosis 01

Test table for models 05.01 ä (convenience system of generation 3)


Display group number 001, models 05.01 ä (convenience system of generation 3)

Display Designation Readout in Rectifying fault


field display
1 Power window central switch (E189) autom. open - Carry out visual inspection of wiring
Driver door switch autom. clsd - Check correct and tight connection of plug connec-
man. open tions of relevant circuit and at the same time the
man. clsd display. If readout in display does not change during
not op. check, rectify fault or replace relevant component.
not fitted - Erase fault memory
implaus. - Carry out operational check
- Once again interrogate fault memory
2 DS thermoprotection yes
no
not fitted
3 Child safety switch on
off
not fitted

Display group number 002, models 05.01 ä (convenience system of generation 3)

Display Designation Readout in Rectifying fault


field display
1 Power window central switch (E189) autom. open - Carry out visual inspection of wiring
Passenger door switch autom. clsd - Check correct and tight connection of plug connec-
man. open tions of relevant circuit and at the same time the
man. clsd display. If readout in display does not change during
not op. check, rectify fault or replace relevant component.
not fitted - Erase fault memory
implaus. - Carry out operational check
- Once again interrogate fault memory
2 Power window central switch (E189) autom. open
RR switch autom. clsd
man. open
man. clsd
not op.
not fitted
implaus.
3 Power window central switch (E189) autom. open
RL switch autom. clsd
man. open
man. clsd
not op.
not fitted
implaus.

Edition 06.01 ------------ 01-40.11 ------------


S00.5118.60.20
"& *
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 Denomination  
   Fault elimination


1 Mirror adjustment switch not activated - Visual inspection of the cable guide.
pos. X+ - Check the correct fitting and tightness of the
pos./X- plug connections of the relevant circuit and
pos./Y+ check the display again. If the display content is
pos./Y- changed during the test, rectify fault or replace
the relevant component.
2 Mirror selection switch left - Erase fault memory.
right - Perform function test.
fold in - Interrogate fault memory again.
not activated
not fitted
implausible
3 Mirror adjustment switch DS folded in
folded out
not fitted
4 Mirror heating on
off
not fitted

 
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 Denomination  
   Fault elimination


1 Window lifter switch PS autom. opening - Visual inspection of the cable guide.
autom. closing - Check the correct fitting and tightness of the
man. opening plug connections of the relevant circuit and
man. closing check the display again. If the display content is
not activated changed during the test, rectify fault or replace
implausible the relevant component.
2 Window lifter thermo fuse PS yes
no
not fitted
3 Mirror adjustment switch PS folded in
folded out
not fitted

------------ 01-40.12 ------------ !  "#"$


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S00.5118.60.20
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OCTAVIA Self-Diagnosis 01

ä of generation

Designation in
field
1

ä of generation

Designation in
field
1
-

2
-
-

is

t ⇒

Edition 06.01 ------------ 0 ------------


S00.5118.60.20
"& *
  OCTAVIA

 
   3"&,","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Remote control key buttons 01)


12)
2 Interior monitor sensor yes
no
not fitted
3 IRUE deactivation on
off
not fitted

1) Not activated
2) Activated

 
   3"&/","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Last alarm source1) Display Only the last 4 alarms sources are displayed!
1...65535
2 Preultimate alarm source1) e.g. „32“ = Engine hood contact switch
(possible alarm sources see table below)
3 3rd Last source1)
4 4th Last source1)

1) Only on control unit with alarm function ⇒ page 01-19.2.

<3

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  '

Alarm sources Display


Rotary latch switch DD 1
Rotary latch switch RL 2
Rotary latch switch RR 4
Rotary latch switch PD 8
Tailgate contact switch 16
Immobilizer - none or wrong key 17
Interruption of communication with alarm system 18
with independent supply
Engine hood contact switch 32
Ignition - tml. 15 64
Interior monitor 128
No alarm 255

------------ 01-40.18 ------------ !  "#"$


S00.5118.65.20
OCTAVIA Self-diagnosis 01

Adaptation
For models 07.98 ä
(1st and 2nd generation convenience system)

Channel number Page


00 - Adaptation of ignition keys with radio remote control, delete key 1) 2) 01-41
01 - Adaptation of ignition keys with radio remote control, update key 1) 2) 01-41
03 - Auto lock/unlock: the vehicle is locked/unlocked when a speed of 15 km/h is reached 2) 01-44
04 - IMON disconnection: interior monitoring is activated or deactivated by pressing the CL/IK 01-44
twice 2)
05 - Unlock. Horn off and on 2) 01-44.1
06 - Lock. Horn off and on 2) 01-44.2
07 - Unlocking indicators of indicator lights off and on 2) 01-44.2
08 - Locking indicators of indicator lights off and on 2) 01-44.3
1) For models ä 09.97
2) For models 10.97 ä

Adaptation of the ignition keys with radio re-


mote control

Notes:
♦ only for control unit with radio remote con-
trol ⇒ page 01-19.2.
♦ If new or additional ignition keys are required,
they must be adapted to the control electron-
ics of the immobiliser and convenience sys-
tem.
♦ All, i.e. all available ignition keys must be
adapted.
♦ The number of already adapted keys is dis-
played when the adaptation function is se-
lected.
♦ Adaptation can be interrupted by pressing
key ‘C’ on the V.A.G 1552.
♦ The plant number (workshop code) of the
V.A.G 1552 is stored during adaptation of the
ignition keys by the immobiliser control.

Edition 12.98 ------------ 01-41 ------------


S00.5118.55.20
01



Self-Diagnosis OCTAVIA

♦ All ignition keys present. If no old ignition key


is present, refer to „Procedure in the event
of loss of key“.
⇒ Electrical System; Self-Diagnosis; Adapta-


tion of ignition keys, Repair Group 96.

♦ Key fob with concealed number is present.


If not, refer to „Determining secret number“.
⇒ Electrical System; Self-Diagnosis; Adapta-
tion of ignition keys, Repair Group 96.

♦ Insert mechanically matching ignition key into


ignition lock.

- Connect fault reader V.A.G 1552 and select


address word for convenience system
⇒ page 01-17.

Test of vehicle systems HELP K Readout in display:


Select function XX
- Select function 10.

Test of vehicle systems Q K Readout in display:


10 - Adaptation
- Confirm entry with the key Q.

Adaptation K Readout in display:


Enter channel number XX
- Enter channel number 00 (when channel
number 00 is selected, all the keys are can-
celled) and confirm entry with the key Q.

Adaptation Q K Readout in display:


Erase learned values?
- Confirm entry with the key Q.

Adaptation → K Readout in display:


Learned values are erased
- Press → key.

Test of vehicle systems HELP K Readout in display:


Select function XX
- Select function 10.

Test of vehicle systems Q K Readout in display:


10 - Adaptation
- Confirm entry with the key Q.

Adaptation K Readout in display:


Enter channel number XX
- Enter channel number 01 (when channel
number 01 is selected, all the keys are read)
and confirm entry with the key Q.

------------ ------------ Edition 05.00


S00.5118.57.20
OCTAVIA Self-Diagnosis 01

Channel 1 Adaptation 1 → K Readout in display:


Key 1 -↑-↓-
What is displayed in the top line is how many
keys are to be learned (standard = 1). Select
the number of keys with the ↑ and ↓ keys. Max.
number of all learned keys = 4.

Channel 1 Adaptation 3 Q K Readout in display:


Key 3 -↑-↓- Number of remote control keys to be learned.

- Confirm entry with the key Q.

Channel 1 Adaptation 3 Q K Readout in display:


Store changed value?
- Confirm entry with the key Q.

Channel 1 Adaptation 3 → K Readout in display:


Changed value is stored
- Press → key.


Test of vehicle systems HELP K Readout in display:
Select function XX
- Switch off ignition and remove ignition key.

- Press a button once on each remote control


key which is to be learned (on 3 keys in the
example above).

Notes:
♦ All 3 keys (refer to example) can be learned
in a single adaptation process.
♦ Do not exceed a time of 30 seconds for the
adaptation of all the keys.

Adaptation of the ignition keys is ended auto-


matically when:

♦ the number of keys to be learned has been


reached.

♦ a button of one of the remote control keys


which is to be learned, is pressed frequently.

♦ the permissible adaptation time of 30 sec-


onds, beginning from the moment the igni-
tion is switched on with the 2nd key, is ex-
ceeded (fault is stored).

The required adaptation process is confirmed


by a brief horn signal.

- Switch ignition on.

- Select function 02 „Interrogate fault memory“.


If no fault is stored, adaptation of the keys
has been successfully completed.

- Select function 06 „End output“


⇒ page 01-31.

Edition 05.00 ------------ ------------


S00.5118.57.20
01 Self-diagnosis OCTAVIA

- Perform functional test for (all) radio keys.

Auto lock/unlock: Vehicle is locked and un-


locked when a speed of 15 km/h is reached

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys -1- and -0-.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 3.

Channel 3 Adaptation 0 → K Read-out in display:


Auto lock/unlock off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 3 Adaptation 1 Q K Read-out in display:


Auto lock/unlock on -↑-↓-
- Confirm entry with key Q.

Channel 3 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 3 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

IMON disconnection: Interior monitoring is


activated or deactivated by pressing CL CU
twice

- Press keys -1- and -0-.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 4

Channel 4 Adaptation 0 → K Read-out in display:


Interior monitoring off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

------------ 01-44 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA

Channel 4 Adaptation
Interior monitoring

Channel 4 Adaptation
Store changed value?
on
1

1
-
↑↓
-
Self-diagnosis

Q
-
K Read-out in display:

-
Confirm entry with key Q.

K Read-out in display:

Confirm entry with key Q.


01

↑↓ ↑↓
Channel 4 Adaptation 1 → K Read-out in display:
Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Deactivation and activation of alarm when


opening

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 5.

Channel 5 Adaptation 0 → K Read-out in display:


Unlocked beep off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 5 Adaptation 1 Q K Read-out in display:


Unlocked beep on - - -
- Confirm entry with key Q.

Channel 5 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 5 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Edition 12.98 ------------ 01-44.1 ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

Deactivation and activation of alarm when


opening

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 6.

Channel 6 Adaptation 0 → K Read-out in display:


Locked beep off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.


Channel 6 Adaptation 1 Q K Read-out in display:
Locked beep on -↑-↓-
- Confirm entry with key Q.

Channel 6 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 6 Adaptation 3 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Deactivation and activation of indicator


lights when opening

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 7.

Channel 7 Adaptation 0 → K Read-out in display:


Unlocked indicators off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 7 Adaptation 1 Q K Read-out in display:


Unlocked indicators on -↑-↓-
- Confirm entry with key Q.

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-Diagnosis 01

Channel 7 Adaptation 1 Q K Readout in display:


Store changed value?
- Confirm entry with the key Q.

↑↓↓ ↑
Channel 7 Adaptation 1 → K Readout in display:
Changed value is stored
- Press → key.

Test of vehicle systems HELP K Readout in display.


Select function XX

Deactivating and activating turn signal lights


when locking car

- Press keys 1 and 0.

Test of vehicle systems Q K Readout in display:


10 - Adaptation
- Confirm entry with the key Q.

Adaptation K Readout in display:


Enter channel number XX
- Press keys 0 and 8.

Channel 8 Adaptation 0 → K Readout in display:


locked Turn signals off - - -
- Select adaptation value with the keys „ “ and
„ “.

Channel 8 Adaptation 0 Q K Readout in display:


locked Turn signals on - - -
- Confirm entry with the key Q.

Channel 8 Adaptation 1 Q K Readout in display:


Store changed value?
- Confirm entry with the key Q.

Channel 8 Adaptation 1 → K Readout in display:


Changed value is stored
- Press → key.

Test of vehicle systems HELP K Readout in display.


Select function XX

Edition 10.99 ------------ 01-44.3 ------------


S00.5118.56.20




  
 

 
 

ä



 



01 - Adaption of ignition keys with radio remote control, learning keys





00 - Adaption of ignition keys with radio remote control, cancelling keys

03 - Auto Lock/Unlock: vehicle is locked and unlocked once a speed of 15 km/h is reached
04 - Auto Lock/Unlock: vehicle is unlocked when ignition key withdrawn from ignition lock
05 - Interior motion sensor off: interior motion sensor is activated or deactivated by twice
pressing CL CLOSED
06 - Unlock horn signal off/on
07 - Lock horn signal off/on
08 - Unlock flashing of turn signal lights off/on
09 - Lock flashing of turn signal lights off/on
10 - Alarm horn settings: programming of alarm when alarm activated in accordance with
legal regulations of particular country

   * %
OCTAVIA

(

01-44.5
01-44.5
01-44.7
01-44.8
01-44.9

01-44.9
01-44.10
01-44.11
01-44.11
01-44.12

If the remote control is pressed 200 times out-


side of the reception range, or if a new key has
been added to the set of keys, it is then neces-
sary to carry out adaption of the keys:
1. - using adapted ignition key
2. - using fault reader V.A.G 1552.

&   

- Insert mechanically adapted (old) ignition key


into ignition lock.

- Switch ignition on.

- Mechanically lock vehicle (e.g. at driver door)


with the new key (key to be learned) and then
operate one of the remote control buttons
on the key.

- Wait more than one second and then oper-


ate remote control button on key a second
time.

- Adaption is completed and is confirmed by a


feedback signal of the vehicle horn.

------------ 01-44.4 ------------   


S00.5118.60.20
OCTAVIA *
  "&

Note:
If new or additional ignition keys are required
they must be adapted to the control electronics
of the immobilizer.

5

 %     
95)@&,,1

Notes:
♦ Only on control units with radio remote con-
trol ⇒ page 01-19.2
♦ If new or additional ignition keys are required
they must be adapted to the control electron-
ics of the immobilizer and convenience sys-
tem ⇒ Electrical System, Repair Group 96.
♦ Always adapt all ignition keys, i.e. also the
available ignition keys.
♦ The number of already adapted keys is dis-
played by selecting the function adaptation.
♦ The adaptation can be interrupted with the
„C“ key of V.A.G 1552.
♦ The operating number (workshop code) of
the V.A.G 1552 is stored by the immobilzer
control electronics when adapting ignition
keys.

=  2

♦ All ignition keys must be available. If an old


ignition key is not available, refer to „Proce-
dure when losing the key“,
⇒ Electrical System, Self-Diagnosis; Adapta-
tion of ignition keys, Repair Group 96.

♦ Key ring with concealed secret number is


available. If this is not the case, refer to „De-
termining the secret number“
⇒ Electrical System, Self-Diagnosis; Adapta-
tion of ignition keys, Repair Group 96.

♦ Insert the mechanically operational ignition


key in the ignition lock

- Connect vehicle system tester V.A.G 1552


and select address word for convenience
system ⇒ page 01-17.

Vehicle system test HELP K Read-out on display:


Select function XX
- Enter function 10.

Vehicle system test Q K Read-out on display:


10 - Adaptation

!  "#"$ ------------ 01-44.5 ------------


S00.5118.65.20
↑↓↑↓
01 Self-diagnosis OCTAVIA

- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 0 (with channel number
00 all keys are deleted).

- Confirm entry with key Q.

Adaptation Q K Read-out in display:


Delete learning values?
- Confirm entry with key Q.

Adaptation → K Read-out in display:


Learned values are deleted
- → press key.

Test of vehicle systems HELP K Read-out in display:


Enter address word XX


- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 1 (with channel number
01 all keys are updated).

Channel 1 Adaptation 1 → K Read-out in display:


Key 1 - - -
The top line displays how many keys must be
updated (Standard = 1). Select key number with
keys ‘ ’ and ‘ ’, 4 at the most.

- → press key.

Channel 1 Adaptation 3 → K Read-out in display:


Keys 3 - - - Number of radio keys to be updated.

- Confirm entry with key Q.

Channel 1 Adaptation 3 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 1 Adaptation 3 → K Read-out in display:


Changed value stored
- → press key.

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Test of vehicle systems HELP K Read-out in display:


Enter address word XX
- Switch off ignition.

- On each radio key to be updated activate a


key once (in the above example on 3 keys).

Note:
♦ All 3 keys (see example) can be updated in
adaptation operation.
♦ When adapting all keys 30 seconds must not
be exceeded.

The adaptation of the ignition keys is automati-


cally terminated, if:

♦ The number of keys to be adapted is reached.


♦ The key of radio key to be updated is acti-
vated more than once.

♦ The allowed adaptation time of 30 seconds


after switching on the ignition with the 2nd
key is exceeded (fault is stored).

Successful adaptation is indicated by a short


horn signal.

- Select function 02 ‘interrogate fault memory’.


If no fault is stored, the key adaptation was
successful.

- Perform functional test for (all) radio keys.

Auto lock/unlock: Vehicle is locked and un-


locked when a speed of 15 km/h is reached

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 3.

Edition 12.98 ------------ ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

Channel 3 Adaptation 0 → K Read-out in display:


Auto lock/unlock off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 3 Adaptation 1 Q K Read-out in display:


Auto lock/unlock on -↑-↓-
- Confirm entry with key Q.

Channel 3 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 3 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX


Auto lock/unlock: Vehicle is unlocked when
ignition key is removed from ignition

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 4.

Channel 4 Adaptation 0 → K Read-out in display:


Auto lock/unlock off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 4 Adaptation 1 Q K Read-out in display:


Auto lock/unlock on -↑-↓-
- Confirm entry with key Q.

Channel 4 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 4 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Activating and deactivating double locking


function - activating and deactivating inte-
rior monitoring

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 5.

Channel 5 Adaptation 0 → K Read-out in display:


Interior monitoring off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 5 Adaptation 1 Q K Read-out in display:


Interior monitoring on -↑-↓-
- Confirm entry with key Q.

Channel 5 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 5 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Deactivation and activation of alarm when


opening

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 6.

Channel 6 Adaptation 0 → K Read-out in display:


Unlocked beep off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 6 Adaptation 1 Q K Read-out in display:


Unlocked beep on -↑-↓-
- Confirm entry with key Q.

Edition 12.98 ------------ 01-44.9 ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

Channel 6 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 6 Adaptation 1 → K Read-out in display:


Changed value stored

↑↓ ↑↓
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Deactivation and activation of alarm when


closing

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 7.

Channel 7 Adaptation 0 → K Read-out in display:


Locked beep off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 7 Adaptation 1 Q K Read-out in display:


Locked beep on - - -
- Confirm entry with key Q.

Channel 7 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 7 Adaptation 3 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

------------ 01-44.10 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Deactivation and activation of indicator


lights when opening

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 8.

Channel 8 Adaptation 0 → K Read-out in display:


Unlocked indicators off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 8 Adaptation 1 Q K Read-out in display:


Unlocked indicators on -↑-↓-
- Confirm entry with key Q.

Channel 8 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 8 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Deactivation and activation of indicator


lights when closing

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 9.

Channel 9 Adaptation 0 → K Read-out in display:


Locked indicators off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 9 Adaptation 1 Q K Read-out in display:


Locked indicators on -↑-↓-

Edition 12.98 ------------ 01-44.11 ------------


S00.5118.55.20
↑↓ ↑↓
01 Self-diagnosis OCTAVIA

- Confirm entry with key Q.

Channel 9 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 9 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX
Setting alarm horn: Programming alarm be-
haviour in compliance with country regula-
tions

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 1 and 0.

Channel 10 Adaptation 1 → K Read-out in display:


Setting alarm horn Rest. Eur. - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 10 Adaptation 2 → K Read-out in display:


Setting alarm horn Germany - - -

Channel 10 Adaptation 3 → K Read-out in display:


Setting alarm horn Great Britain - - -
- Confirm entry with key Q.

Channel 10 Adaptation 3 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 10 Adaptation 3 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-Diagnosis 01

Self-diagnosis for central


locking
Description of system
 



 

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Important!
When replacing parts, it is important to ensure that
the parts are not mixed up ⇒ Parts List!

Important!
It goes without saying that only parts approved by
Škoda may be fitted!

Operation
'

  
"
 


 
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Edition 11.97
01-45


*"%& +
' (*,


) #
*-
,$!
 
  OCTAVIA

To commence fault finding, initiate self-diagno-


sis and interrogate the information stored using
the fault reader V.A.G 1552 or V.A.G 1551.

Notes:
The description which follows relates only to the
vehicle system tester V.A.G 1552 using pro-
gramme card version 6.0.
Use of the vehicle system tester V.A.S 5051 or
V.A.G 1551 with programme card 9.0 is similar
with the exception of specific differences (e.g.
different readouts in display, use of printer).
To end the output, it is necessary to select the
function 06 „End output“.

./012
The fault information displayed is used to refer
to a fault table with information regarding the
possible causes in order to carry out specific
repair measures.

Faults which are attributable to a temporary open


circuit in the wiring or to a loose contact, are
also stored. These faults are displayed as spo-
radic faults „SP“. If such faults no longer occur
within 2 minutes after switching on the ignition
50 times, they are automatically erased from the
fault memory.

The visual Safe function display is indicated by


an LED in the door waistrail of the driver door.



 





♦ Fault reader V.A.G 1552

♦ Diagnostic cable V.A.G 1551/3, 3A, 3B, or


3C

Test requirements:

♦ All fuses according to CFD o.k.

♦ Battery voltage at least 9 v.

K- Switch ignition off and connect vehicle sys-


tem tester V.A.G 1552 with the appropriate
cable.

------------ ------------   


S00.5118.60.20

OCTAVIA Self-diagnosis 01

- Switch on ignition.

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys -3- and -5- central locking.

Test of vehicle systems Q K Read-out in display:


35 central locking
- Confirm entry with key Q.

Test of vehicle systems K Read-out in display:


Tester sends address word 35
Notes:


Test of vehicle systems HELP If there is a failure in communication set-up
Control unit does not respond! between fault reader V.A.G 1552 and the
control unit, one of the following four display
read-outs will occur.
Press the HELP key to display all possible
fault causes.

Test of vehicle systems HELP K Ignition must be switched on!


K line does not switch to Plus!

Test of vehicle systems → K Interferences occurred at the start or during the


No signal from control unit! program (outside interference sources).

Test of vehicle systems → K Check diagnostic cables as well as power sup-


Error in communication set-up ply and earth.

- After eliminating the possible fault causes


again enter address word 35 for ‘central lock-
ing’ and confirm entry with key Q.

Test of vehicle systems K Read-out on display after


Tester sends address word 35 entering address word ‘35’:

1J0 962 258 central locking V34 → K The control unit identification number is dis-
Code 04097 WSC XXXXX played e.g.:
Or other displays page 01-48, interrogate
control unit version.

Edition 12.98 ------------ 01-47 ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

- → Press key.

Test of vehicle systems HELP K Read-out in display:


Enter address word XX
Note:
After communication entry ignition may be dis-
connected.

List of available functions


Page

01 - Interrogating control unit version 01-48


02 - Interrogating fault memory 01-49
03 - Final control diagnosis 01-55
05 - Erasing fault memory 01-56
06 - Ending output 01-56
07 - Coding control unit 01-57
08 - Reading measured value block 01-59
10 - Adaptation 01-64

Interrogating control unit version


Vehicles are equipped with different generation
types of the convenience system control unit,
which in turn have different fault messages,
measured value blocks and adaptation. To de-
termine the control unit type interrogate the con-
trol unit identification number on the fault reader
and then find this control unit in the list of con-
trol units ⇒ page 01-48.1. The table states the
date and series number of the control unit gen-
eration. This information will further determine
the repair procedure.

- Connect fault reader V.A.G 1552 and select


the control unit for central locking ⇒ page
01-46.

Test of vehicle systems HELP K Read-out in display:


Enter address word XX
- Press keys -0- and -1-.

- Confirm entry with key Q.

Test of vehicle systems Q K Read-out in display:


01 - interrogating control unit version

1J0 962 258 central locking V34 → K The control unit identification is displayed, e.g.:
Code 04097 WSC XXXXX Or other displays ⇒ list of all control units, page
01-48.1.

- → Press key.

------------ 01-48 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Test of vehicle systems HELP K Read-out in display:


Select function XX
♦ 1J0 962 258= Part No. of the control unit

♦ central locking = system description

♦ V34 = program status number

♦ Code 04097 = code variant

♦ WSC = workshop code

List of all central locking control units according to production date and genera-
tion
For models ä 09.97
(1st generation convenience system)

Part No. of the central control unit Program Control unit function
status
number

1J0 962 258 1) V34 Control unit without receiver for remote control and without alarm
function
1J0 962 258A 1) V34 Control unit with receiver for remote control and alarm function

For models 10.97 ä


(2nd generation convenience system)

Part No. of the central control unit Program Control unit function
status
number

1C0 962 258D 03 1) 0001 Control unit without receiver for remote control and without alarm
function
Sedan
1C0 962 258E 05 1) 0001 Control unit with receiver for remote control and without alarm func-
tion
Sedan
1C0 962 258E 06 1) 0001 Control unit with receiver for remote control and with alarm function
Sedan
1C0 962 258D 06 1) 0001 Control unit without receiver for remote control and without alarm
function
Estate
1C0 962 258E 0D 1) 0001 Control unit with receiver for remote control and without alarm function
Estate
1C0 962 258E 0E 1) 0001 Control unit with receiver for remote control and alarm function
Estate

1) For current control unit versions see spare part catalogue

Edition 12.98 ------------ 01-48.1 ------------


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S00.5118.57.20
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1C0 962 258 N 0Y1)3) 0002 Control unit with receiver for radio remote control and with alarm
function (with interior monitoring)
Estate
1C0 962 258 N 0Z1)2)3) 0002 Control unit with receiver for radio remote control and with alarm
function (with interior monitoring), with alarm function
Estate, RHD
1C0 962 258 N 1P1)3) 0002 Control unit with receiver for radio remote control and with alarm
function (with interior monitoring), with alarm function
Limousine
1C0 962 258 N 1Q1)3) 0002 Control unit with receiver for radio remote control and with alarm
function (with interior monitoring), with alarm function
Estate

1) For current control unit versions see spare part catalogue


2) Version for Great Britain
3) Version with tilting roof Webasto

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1C0 962 258 AA 18 Limousine/L Control unit without remote control and alarm function, dash panel insert
with CAN databus cable
19 Limousine/R
1A Estate/L
1B Estate/R

1C0 962 258 AB 1C Limousine/L Control unit with remote control and without alarm function dash panel
insert with CAN databus cable
1D Limousine/R
1E Estate/L
1F Estate/R

1C0 962 258 AC2) 1D Limousine/R Control unit with remote control (315 MHz) and without alarm function,
dash panel insert with CAN databus cable
1F Estate/R

1C0 962 258 AA 1G Limousine Control unit without remote control and alarm function, dash panel insert
without CAN databus cable
1H Estate

1C0 962 258 AB 1J Limousine Control unit with remote control, without alarm function, dash panel in-
sert without CAN databus cable
1K Estate

1C0 962 258 AC2) 1J Limousine Control unit with remote control (315 MHz), without alarm function, dash
panel insert without CAN databus cable
1K Estate

(   ; 


------------ 01-48.4 ------------ !  "#"$


S00.5118.65.20
OCTAVIA *
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1C0 962 258 AB 1L Limousine/L Control unit with remote control, with alarm function, dash panel insert
without CAN databus cable
1M Limousine/R
1N Estate/L
1P Estate/R

1C0 962 258 AC2) 1M Limousine/R Control unit with remote control (315 MHz), with alarm function, dash
panel insert without CAN databus cable
1P Estate/R

1C0 962 258 AB 1Q Limousine/L Control unit with remote control, with alarm function, dash panel insert
with CAN databus cable
1R Limousine/R
1S Estate/L
1T Estate/R

1C0 962 258 AC2) 1R Limousine/R Control unit with remote control (315 MHz), with alarm function, dash
panel insert with CAN databus cable
1T Estate/R

1) For current control unit versions see spare part catalogue


2) Version for Singapore

!  "#"$ ------------ 01-48.5 ------------


S00.5118.65.20
"& *
  OCTAVIA

------------ 01-48.6 ------------ !  "#"$


S00.5118.65.20

OCTAVIA Self-diagnosis 01

Interrogating fault memory


- Connect fault reader V.A.G 1552 and select
control unit for central locking ⇒ page 01-46.

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys -0- and -2-.

Test of vehicle systems Q K Read-out in display:


02 - Interrogating fault memory
- Confirm entry with Q.

X fault detected! → K The display indicates the number of faults stored.

By pressing the → key the stored faults are dis-


played successively.
Fault table ⇒ page 01-50, 01-54.1 or 01-54.7.

Notes:
If a fault was detected:
1. Eliminate fault
2. Erase fault memory (function 05)
3. Perform system function test
4. Interrogate fault memory again (function
02)

No fault detected! → If ‘no fault detected’, after pressing key → the


program return to its initial position.

Test of vehicle systems HELP K Read-out in display:


Select function XX
If anything else is displayed:
⇒ Operating instructions of fault reader

- End output (function 06) ⇒ page 01-56.

- Switch off ignition and disconnect diagnos-


tic plug.

Edition 12.98 ------------ 01-49 ------------


S00.5118.55.20


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♦ All the possible faults which can be detected by the ♦ Inspect all the plug connections at the relay plate to

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central locking control unit (J110) and displayed on ensure they are tight.

>
V.A.G 1552, are listed below according to the 5-digit
♦ After completing repairs, always once again interrogate
fault code.

A;
the fault memory with fault reader V.A.G 1552 and erase

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♦ Before replacing components detected as faulty, first

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♦ The fault type may appear in addition in the fault table.
components and also the earth connections according
to the current flow diagram.

V.A.G



  



♦ 

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24


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2

44







2





OCTAVIA Self-Diagnosis 01

Readout on V.A.G 1552 Possible cause of fault Rectifying faults

00930

Locking unit for CL rear left


-F222-
implausible signal ♦ Locking unit faulty (F222) - Replace locking unit
♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ No supply voltage for CL at rear - Test supply voltage
left door
♦ Mechanism in locking unit and - Inspect mechanism and release
operating components stiff - Read measured value block, display group
number 003 ⇒ page 01-60
00931

Locking unit for CL rear right


-F223-
implausible signal ♦ Locking unit faulty (F223) - Replace locking unit
♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ No supply voltage for CL at rear - Test supply voltage
right door
♦ Mechanism in locking unit and - Inspect mechanism and release
operating components stiff - Read measured value block, display group
number 003 ⇒ page 01-60
00945

Crash sensor -G190-

short circuit to earth ♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
- Output can also be tested with final control diag-
nosis for airbag ⇒ page 01-8
00946

Interior light

short circuit to positive ♦ Faulty wiring or plug connections - Test wiring, plug connections and door switches
according to current flow diagram
♦ Interior light or one of the reading - Replace light
lights faulty - Read measured value block, display group
number 004 ⇒ page 01-60
00947

Tailgate remote control switch

short circuit to earth ♦ Faulty wiring or plug connections - Test wiring, plug connections and door switches
according to current flow diagram
♦ Pushbutton faulty - Replace pushbutton

Edition 07.97 ------------ 01-51 ------------


S00.5118.52.20
01 Self-Diagnosis OCTAVIA

Readout on V.A.G 1552 Possible cause of fault Rectifying faults

00949

Central locking motor, tailgate ♦ Motor (V 53) faulty - Replace motor for tailgate CL
-V 53-, Lock
undefined switch status ♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ Mechanism of lock stiff - Check mechanism of lock and release
00950

Central locking motor, tailgate ♦ Motor (V 53) faulty - Replace motor for tailgate CL
-V 53-, Unlock
undefined switch status ♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ Mechanism of lock stiff - Check mechanism of lock and release
00951

Relay for tailgate remote control


switch -J398

short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
00953

Time limit interior light

undefined switch status ♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ Faulty - Replace interior light
00954

Relay terminal 50

short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
00955

Key 1 not within detection range ♦ Key not adapted - Read measured value block, display group
Adaptation limit exceeded ♦ Key was operated more than 200 number 008 ⇒ page 01-62
times outside of detection range - Adaptation ⇒ page 01-64
00956

Key 2 not within detection range ♦ Key not adapted - Read measured value block, display group
Adaptation limit exceeded ♦ Key was operated more than 200 number 008 ⇒ page 01-62
times outside of detection range - Adaptation ⇒ page 01-64
00957

Key 3 not within detection range ♦ Key not adapted - Read measured value block, display group
Adaptation limit exceeded ♦ Key was operated more than 200 number 008 ⇒ page 01-62
times outside of detection range - Adaptation ⇒ page 01-64

------------ 01-52 ------------ Edition 07.97


S00.5118.52.20
OCTAVIA *
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Key 4 ♦ Key not adapted - Reading measured value block, display group 008
Adaptation limit is exceeded ♦ Key was operated over 200 ⇒ page 01-62
times outside the reception - Adaptation ⇒ page 01-64
range
""#/"

Key button for CL driver’s side

Implausible signal ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
Short circuit to earth ♦ Push-button defective - Replace push-button
- Reading measured value block, display group 001
⇒ page 01-59
""#/&

Key button for CL front


passsenger side

Short circuit to earth ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
♦ Push-button defective - Replace push-button
- Reading measured value block, display group 002
⇒ page 01-59
"&&$&

Turn signal control

Line interruption or short-circuit to ♦ Bulbs defective - Replace bulb


positive

♦ Cables or plug connections - Check wiring and plug connections according to


Short circuit to earth defective the current flow diagram
"&&$0

Alarm horn (H12)

Undefined switch status ♦ Alarm horn defective - Replace alarm horn


♦ Fuse defective - Replace fuse
♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
"&&$,

Sensors for interior monitoring1)

Line interruption/defective
♦ Sensor -G273 defective - Replace sensor
♦ Sensor -G273 not fitted - Check installation
♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram

1) It is not fitted on OCTAVIA vehicles.

!  "#"$ ------------ 01-53 ------------


S00.5118.65.20
01 Self-Diagnosis OCTAVIA

Readout on V.A.G 1552 Possible cause of fault Rectifying faults

01179

Incorrect key programming - Re-programme keys ⇒ page 01-64, Adaptation


01356

Signal: close all windows and


STR 1)

short circuit to positive ♦ Faulty wiring or plug connections - Test wiring and plug connections according to
current flow diagram
♦ Sliding roof motor -V1- faulty - Replace sliding roof motor
01362

Close switch for tailgate -F124-

short circuit to earth ♦ Mechanism of lock or lock cylin- - Inspect mechanism of lock and release
der stiff - Replace lock cylinder
♦ Faulty wiring or plug connections - Test wiring, plug connections and door switches


according to current flow diagram
- Read measured value block, display group
number 004 ⇒ page 01-60
- Read measured value block, display group
number 006 ⇒ page 01-61
01389

Open switch for tailgate -F124-

short circuit to earth ♦ Mechanism of lock or lock cylin- - Inspect mechanism of lock and release
der stiff - Replace lock cylinder
- Test wiring, plug connections and door switches
♦ Faulty wiring or plug connections according to current flow diagram
- Read measured value block, display group
number 004 ⇒ page 01-60
- Read measured value block, display group
number 006 ⇒ page 01-61

1) on the OCTAVIA only the signal for closing the sliding roof is used

------------ ------------ Edition 07.97


S00.5118.52.20


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Central locking, thermo fuse

♦ Cables or plug connections - Reading measured value block, display group 005
defective ⇒ page 01-63.3, display field 1
♦ Resistance in door lock - Check door locks
"&"00

Control unit is wrongly coded

♦ A different control unit is fitted - Replace control unit


♦ Control unit is wrongly coded - Check control unit coding
"&&$&

Turn signal control

Line interruption or short-circuit to ♦ Bulbs defective - Replace bulb


positive

Short circuit to earth ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
"&&$0

Alarm horn -H12

Undefined switch status ♦ Alarm horn -H12 defective - Replace alarm horn -H12
♦ Fuse defective - Replace fuse
♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
"&&$,

Sensors for interior monitoring

Line interruption ♦ Sensor -G273 defective - Check installation


♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
defective ♦ Sensor -G273 not fitted - Replace sensor
"&&0&

Rear lid release switch -E165

Implausible signal ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram.
♦ Rear lid release switch -E165 - Replace rear lid release switch -E165
defective - Reading measured value block, display group 006
⇒ page 01-63.3

!  "#"$ ------------ 01-54.5 ------------


S00.5118.65.20
01 Self-diagnosis OCTAVIA
For models 10.97 ä (2nd generation central locking)

Display on V.A.G 1552 Possible fault cause Fault elimination

01179

wrong key programming - reprogram key ⇒ page 01-64, adaptation


- read measured value block, display group
number 009 ⇒ page 01-63.5
01330

control unit for convenience

defective ♦ control unit defective - replace control unit


♦ in spite of fault input the system is OK:
power supply too great ♦ power supply NOK - erase fault memory
power supply too small - perform function test
- check wires, plug connections and fuses with
current flow diagram
- check power supply
no communication ♦ not significant
01362


Switch for tailgate closing -F124

Short-circuit to earth ♦ mechanical elements of lock acti- - check mechanical elements and make smooth
vation or lock cylinder heavy - replace lock cylinder
- check wires, plug connections and door switches
♦ defective wires or plug connec- with current flow diagram
tions - read measured value block, display group
number 006 ⇒ page 01-63.3
♦ defective tailgate switch - check switch for tailgate or replace
01389

switch for tailgate opening -F124

short-circuit to earth ♦ mechanical elements of lock acti- - check mechanical elements and make smooth
implausible signal vation or lock cylinder heavy - replace lock cylinder
- check wires, plug connections and door switches
♦ defective wires or plug connec- with current flow diagram
tions - read measured value block, display group
number 006 ⇒ page 01-63.3
♦ defective tailgate switch - check switch for tailgate or replace

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA

♦♦♦ *
 


 
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/,,$, &$/&' If after repair „No fault detected“ is displayed, the self-diagnosis is completed.

No fault detected
/,,$, """&'

Control unit defective Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
CL control unit defective - Replace CL control unit
""//.

Onboard voltage, terminal 30

Signal too small Battery discharged - Charge battery


Cables or plug connections - Check wiring and plug connections according to


defective the current flow diagram
- Reading measured value block, display group 008
⇒ page 01-63.6, display field 1 or 006 ⇒ page
01-63.10, display field 1

Signal too great Voltage regulator defective - Check AC generator and voltage regulator
AC generator defective - Reading measured value block, display group 008
⇒ page 01-63.6, display field 1or 006 ⇒ page
01-63.10, display field 1
"".0#

S contact on ignition starter switch


-D Terminal 15 O.K, S contact de- - Reading measured value block, display group 006
Undefined switch status fective ⇒ page 01-63.6, display field 1 or 006 ⇒ page
Cables or plug connections 01-63.10, display field 3
defective - Check wiring and plug connections according to
the current flow diagram
""#1.

Locking unit for CL driver’s side


-F220
Locking unit defective (F220) - Replace locking unit
Implausible signal Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
No supply voltage for CL on - Check supply voltage.
driver’s door
Resistance in the mechanism - Check mechanism and ensure smooth operation
of the locking unit and control - Reading measured value block, display group 001
elements ⇒ page 01-63.6 or 009 ⇒ page 01-63.12, display
field 1
Wrong equipment other locking unit type fitted2) - Replace locking unit

1) Code number for fault type


2) A different Safe function is used in countries with special regulations.

!  "#"$ ------------ 01-54.7 ------------


S00.5118.65.20
"& *
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Locking unit for CL front passen-


ger side -F221
♦ Locking unit defective (F221) - Replace locking unit
Implausible signal ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
♦ No supply voltage for CL on - Check supply voltage.
front passenger door
♦ Resistance in the mechanism - Check mechanism and ensure smooth operation
of the locking unit and control - Reading measured value block, display group 002
elements ⇒ page 01-63.6 or 009 ⇒ page 01-63.12, display
field 2
Wrong equipment ♦ other locking unit type fitted1) - Replace locking unit
""#$"

Locking unit for CL rear left -F222


♦ Locking unit defective (F222) - Replace locking unit
Implausible signal ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
♦ No supply voltage for CL on - Check supply voltage.
rear left door
♦ Resistance in the mechanism - Check mechanism and ensure smooth operation
of the locking unit and control - Reading measured value block, display group 003
elements ⇒ page 01-63.6 or 009 ⇒ page 01-63.12, display
field 3
Wrong equipment ♦ other locking unit type fitted1) - Replace locking unit
""#$&

Locking unit for CL rear right


-F223
♦ Locking unit defective (F223) - Replace locking unit
Implausible signal ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
♦ No supply voltage for CL on - Check supply voltage.
rear right door
♦ Resistance in the mechanism - Check mechanism and ensure smooth operation
of the locking unit and control - Reading measured value block, display group 003
elements ⇒ page 01-63.6 or 009 ⇒ page 01-63.12, display
field 4
Wrong equipment ♦ other locking unit type fitted1) - Replace locking unit
""#0,

Crash sensor -G190

Short circuit to earth ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
- Output can also be tested through the final control
diagnosis for airbag ⇒ page 01-9

1) A different Safe function is used in countries with special regulations.

------------ 01-54.8 ------------ !  "#"$


S00.5118.65.20
OCTAVIA *
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Interior light -W

Short circuit to positive ♦ Cables or plug connections - Check wiring, plug connections and door switch
defective according to the current flow diagram
♦ Interior light or one of the - Replace light.
reading lights defective - Reading measured value block, display group 004
⇒ page 01-63.6 or 010 ⇒ page 01-63.12
""#0.

Signal: Close sliding roof

Short circuit to positive ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
♦ Motor for sliding sunroof -V1- - Replace motor for sliding sunroof -V1-
defective
""#0#

Motor for CL tailgate, LOCK -V53 ♦ Motor for CL tailgate defective - Replace motor for CL tailgate
(locked) ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
Undefined switch status ♦ Resistance in lock control - Check lock control mechanism and ensure smooth
mechanism operation
""#,"

Motor for CL tailgate, UNLOCK ♦ Motor for CL tailgate defective - Replace motor for CL tailgate
-V53 (unlocked) ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
Undefined switch status ♦ Resistance in lock control - Check lock control mechanism and ensure smooth
mechanism operation
""#,1

Signal driver’s door open

Short circuit to positive ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
♦ Rotary latch switch defective - Rotary latch switch DD
- Reading measured value block, display group 004
⇒ page 01-63.6 or 010 ⇒ page 01-63.12
""#,$

Time limit of interior light

Undefined switch status ♦ Cables or plug connections - Check wiring and plug connections according to
Implausible signal defective the current flow diagram
♦ Defective - Replace interior light

!  "#"$ ------------ 01-54.9 ------------


S00.5118.65.20
"& *
  OCTAVIA

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""#,0

Relay terminal 50

Short circuit to positive ♦ Cables or plug connections - Check wiring, plug connections and door switch
defective according to the current flow diagram
""#,,

Key 1 ♦ Key not adapted - Reading measured value block, display group 009
Adaptation limit is exceeded ♦ Key was operated over 200 ⇒ page 01-63.6 or 014 ⇒ page 01-63.14
times outside the reception - Adaptation ⇒ page 01-71
range
""#,/

Key 2
Adaptation limit is exceeded ♦ Key not adapted - Reading measured value block, display group 009
♦ Key was operated over 200 ⇒ page 01-63.6 or 014 ⇒ page 01-63.14
times outside the reception - Adaptation ⇒ page 01-71
range
""#,-

Key 3 ♦ Key not adapted - Reading measured value block, display group 009
Adaptation limit is exceeded ♦ Key was operated over 200 ⇒ page 01-63.6 or 014 ⇒ page 01-63.14
times outside the reception - Adaptation ⇒ page 01-71
range
""#,.

Key 4 ♦ Key not adapted - Reading measured value block, display group 009
Adaptation limit is exceeded ♦ Key was operated over 200 ⇒ page 01-63.6 or 014 ⇒ page 01-63.14
times outside the reception - Adaptation ⇒ page 01-71
range
"&"$"

Key button for CL driver side, lock

Short circuit to earth ♦ Cables or plug connections - Reading measured value block, display group 001
defective ⇒ page 01-63.6 or 007 ⇒ page 01-63.11
♦ Push-button defective - Replace push-button
♦ Locking cylinder loose - Check lock cylinder
"&"$&

Key button for CL driver side, lock

Implausible signal ♦ Cables or plug connections - Reading measured value block, display group 001
defective ⇒ page 01-63.6 or 007 ⇒ page 01-63.11
Short circuit to earth ♦ Push-button defective - Replace push-button
♦ Locking cylinder loose - Check lock cylinder
"&"$1

Key button for CL front passenger


side, lock

Short circuit to earth ♦ Cables or plug connections - Reading measured value block, display group 002
defective ⇒ page 01-63.6 or 007 ⇒ page 01-63.11
♦ Push-button defective - Replace push-button
♦ Locking cylinder loose - Check lock cylinder

------------ 01-54.10 ------------ !  "#"$


S00.5118.65.20
OCTAVIA *
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Key button for CL front passenger


side, unlock

Implausible signal ♦ Cables or plug connections - Reading measured value block, display group 002
defective ⇒ page 01-63.6 or 007 ⇒ page 01-63.11
Short circuit to earth ♦ Push-button defective - Replace push-button
♦ Lock cylinder loose - Check lock cylinder
"&"$.

Central locking, thermo fuse

♦ Cables or plug connections - Reading measured value block, display group 005
defective ⇒ page 01-63.6, display field 1 or 008 ⇒ page
♦ Resistance in door lock 01-63.11, display field 4
- Check door lock
"&"00

Control unit is wrongly coded

♦ A different control unit is fitted - Replace control unit


♦ Control unit is wrongly coded - Check control unit coding
"&&$&

Turn signal control

Line interruption or short-circuit to ♦ Bulbs defective - Replace bulb


positive

Short circuit to earth ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
"&&$0

Alarm horn -H12

Undefined switch status ♦ Alarm horn -H12 defective - Replace alarm horn -H12

Defective ♦ Fuse defective - Replace fuse


♦ Cables or plug connections - Check wiring and plug connections according to
No communication defective the current flow diagram

Internal power supply ♦ Alarm system with independ- - Check or replace alarm system with independent
ent power supply defective power supply
"&&$,

Sensors for interior monitoring

Line interruption ♦ Sensor -G273 not fitted - Check installation


♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram
Defective ♦ Sensor -G273 defective - Replace sensor

!  "#"$ ------------ 01-54.11 ------------


S00.5118.65.20
"& *
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9
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Rear lid release switch -E165

Implausible signal ♦ Cables or plug connections - Check wiring and plug connections according to
defective the current flow diagram.
♦ Rear lid release switch -E165- - Replace rear lid release switch -E165-
- Reading measured value block, display group 006
⇒ page 01-63.6 or 008 ⇒ page 01-63.11
"&&-#

Wrong key programming ♦ Key adaptation was not car- - Program key again ⇒ page 01-71, Adaptation
ried out correctly - Reading measured value block, display group 009
⇒ page 01-63.6 or 014 ⇒ page 01-63.14
"&$,,

Signal close all windows1)

Short circuit to positive ♦ Cables or plug connections - Check wiring, plug connections and fuses accord-
defective ing to the current flow diagram
♦ Resistance in lock control - Check lock mechanism and ensure smooth opera-
mechanism or lock cylinder tion
"&$,/

Signal close all windows and ♦ Cables or plug connections - Check wiring, plug connections and fuses accord-
SAD1) defective ing to the current flow diagram
♦ Resistance in lock control - Check lock mechanism and ensure smooth opera-
mechanism or lock cylinder tion

Short circuit to positive


"&$/1

Rear lid switch: Close -F124

Short circuit to earth ♦ Resistance in lock control - Check lock mechanism and ensure smooth opera-
mechanism or lock cylinder tion
- Replace lock cylinder
♦ Cables or plug connections - Check wiring, plug connections and door switch
defective according to the current flow diagram
- Reading measured value block, display group 006
⇒ page 01-63.6 or 008 ⇒ page 01-63.11
♦ Rear lid switch defective - Check or replace rear lid switch

1) Not fitted on Octavia

------------ 01-54.12 ------------ !  "#"$


S00.5118.65.20
OCTAVIA *
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Rear lid switch: Open -F124

Short circuit to signal ♦ Resistance in lock control - Check lock mechanism and ensure smooth opera-
Implausible signal mechanism or lock cylinder tion
- Replace lock cylinder
♦ Cables or plug connections - Check wiring, plug connections and door switch
defective according to the current flow diagram
- Reading measured value block, display group 006
⇒ page 01-63.6 or 008 ⇒ page 01-63.11
♦ Rear lid switch defective - Check or replace rear lid switch

!  "#"$ ------------ 01-54.13 ------------


S00.5118.65.20
01 Self-diagnosis OCTAVIA

------------ 01-54.14 ------------ Edition 12.98


S00.5118.55.20

 



 

 

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OCTAVIA Self-Diagnosis 01


diagnosis



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Edition 11.97





01 Self-Diagnosis OCTAVIA

Function unknown or cannot → K Readout in display:


be carried at the moment
- Press → key.

Test of vehicle systems HELP K Readout in display:


Select function XX
- End output ⇒ page 01-56.

Erasing fault memory


Requirements:

Fault has been rectified

Fault memory has once again been interro-


gated

Operational check has been carried out


- Connect fault reader V.A.G 1552 and select
central locking control unit ⇒ page 01-46.

Test of vehicle systems HELP K Readout in display:


Select function XX
- Press keys -0- and -5-.

Test of vehicle systems Q K Readout in display:


05 Erase fault memory
- Confirm entry with the key Q.

Test of vehicle systems → K Readout in display:


Fault memory is erased!
- Press → key.

Test of vehicle systems HELP K Readout in display:


Select function XX

Notes:
Attention! K If this readout appears in the display, the test
Fault memory was not interrogated sequence was not carried out correctly.
Adhere strictly to the test sequence; first of
all interrogate fault memory, then erase.

Ending output
- Press keys -0- and -6-.

Test of vehicle systems Q K Readout in display:


06 End output
- Confirm entry with the key Q.

Test of vehicle systems HELP K Readout in display:


Enter address word XX
- Separate plug connections to the fault reader
V.A.G 1552.

------------ ------------ Edition 07.97


S00.5118.52.20
OCTAVIA *
  "&

(   


- Connect vehicle system tester V.A.G 1552
and enter address word for central locking
system ⇒ page 01-46.

Vehicle system test HELP K Read-out on display:


Select function XX
- Enter function 07.

Vehicle system test Q K Read-out on display:


07 Coding control unit
- Confirm entry with key Q.

Coding control unit K Read-out on display:


Enter code number XXXXX
- Enter code number according to table:


3& 71 71, 

 
 

( 
  (  3
Individual door opening 04096
Overall door opening 04097


3
$ 
  
 

(  3
Basic code number 00002
(for all equipment) Octavia
Central locking 00016
without power-window lifter
Central locking and 00064
2 power-window lifters
Central locking and 00256
4 power-window lifters
Individual door opening 00000
Overall door opening 00001

Other code numbers must be added to the ba-


sic code number according to vehicle equip-
ment, in order to obtain the final code number.

!;


Should be selected: Central locking without


power window lifters with overall door opening

00002 + 00016 + 00001 = 00019




- Confirm entry with key Q.

!  "#"$ ------------ 01-57 ------------


S00.5118.65.20
"& *
  OCTAVIA

1J0 962 258 Central locking V 34 → K The control unit identification, the coding and the
Coding 04097 WSC 12345 workshop code are shown on the display, e.g.:

If the indicated display content appears, the cod-


ing was successful.

Fault → K If the control unit rejects an entered code number,


Coding XXXXX not accepted the following message will be displayed:


In this case the control unit was not coded with
the data required for the vehicle.
One must check whether the right control unit
was fitted on the vehicle (part number and char-
acter index), or if the right code was entered.

- Repeat coding

If the control unit cannot be coded (correct con-


trol unit, correct code number) the control unit
is defective.

End function:

- → Press key.

Vehicle system test HELP K Read-out on display:


Select function XX
- Enter function 06.

- Confirm entry with key Q.

Vehicle system test Q K Read-out on display:


06 End output
- Confirm entry with key Q.

Vehicle system test HELP K Read-out on display:


Select function XX

  

3
The measured value block is subdivided into 9
to 16 display groups (according to generation
of central locking). Each display group is subdi-
vided into max. 4 display fields.

- Connect vehicle system tester V.A.G 1552


and enter address word for central locking
system page 01-46.

Vehicle system test HELP K Read-out on display:


Select function XX
- Enter function 08.

Vehicle system test Q K Read-out on display:


08 Reading measured value block
- Confirm entry with key Q.

Reading measured value block → K Read-out on display:


Enter display group number XXX

------------ 01-58 ------------ !  "#"$


S00.5118.65.20
OCTAVIA *
  "&

- Select the desired display group number


⇒ page 01-59, 01-63.1, 01-63.6 or 01-63.8
and confirm entry with key Q.

Reading measured value block 1→ K Read-out on display:


1 2 3 4
The breakdown of the display contents in the
individual display fields can be found in the test
table.
Test table ⇒ page 01-59, 01-63.1, 01-63.6 or
01-63.8.

To display other measured value blocks:

- Press key „C“, select desired display group


number and confirm entry with key Q.

End measured value block test:

- → Press key.

Vehicle system test HELP K Read-out on display:


Select function XX
Note:
After ending the function „Reading measured
value block“ interrogate the fault memory ⇒ page
01-49.

!  "#"$ ------------ 01-58.1 ------------


S00.5118.65.20
"& *
  OCTAVIA

------------ 01-58.2 ------------ !  "#"$


S00.5118.65.20
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OCTAVIA 01

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Self-Diagnosis

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Test for ä 09.97 generation

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Proceed as follows in order to switch into another display group:

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001 for ä 09.97 generation

in



 

 

for ä 09.97 generation

in

 

 



Edition 11.97



01 Self-Diagnosis OCTAVIA

Display group number 003

Display Designation Readout in Rectifying fault


zone display

1 Rear right door feedback lock - Visual inspection of wiring


unlock - Inspect lock mechanism
- Inspect that plug connections of relevant circuit are
correct and tightly fitted and at the same time check
the display.
If the readout in the display does not change when
operated, rectify the fault, or replace the relevant
component.
2 Rear right door feedback, SAFE func- safe - Erase fault memory
tion activated not safe - Carry out operational check
3 Rear left door feedback lock - Once again interrogate fault memory
unlock
4 Rear left door feedback, SAFE func- safe
tion activated not safe


Display group number 004

Display Designation Readout in Rectifying fault


zone display

1 Driver door switch Door open - Visual inspection of wiring


Door closed - Inspect that plug connections of relevant circuit are
correct and tightly fitted and at the same time check
the display.
If the readout in the display does not change when
operated, rectify the fault, or replace the relevant
component.
2 Passenger door switch Door open - Erase fault memory
Door closed - Carry out operational check
- Once again interrogate fault memory
4 Tailgate switch Tailgate open
Tailgate closed

------------ ------------ Edition 07.97


S00.5118.52.20
OCTAVIA Self-Diagnosis 01
Display group number 005

Display Designation Readout in Rectifying fault


zone display

1 CL temperature cut-off yes - Visual inspection of wiring


no - Inspect plug connections of relevant circuit for correct
and tight fitting and at the same time check the display.
2 Road speed signal1) km/h If the readout in the display does not change when
operated, rectify the fault or replace the relevant com-
ponent.
- Erase fault memory
3 Remote control key buttons1) off - Carry out operational check
on - Once again interrogate fault memory
(el. opening of tailgate and retrieving RLR - Erase fault memory
alarm function) PANIC - Carry out operational check
- Once again interrogate fault memory
If the readout in the display does not change when
4 Interior motion sensor1) yes operated, rectify the fault or replace the relevant com-
no ponent.
not fitted - Erase fault memory
- Carry out operational check


- Once again interrogate fault memory

1) is not fitted to OCTAVIA

Display group number 006

Display Designation Readout in Rectifying fault


zone display

1 S contact operated - Visual inspection of wiring


not operated - Inspect plug connections of relevant circuit for correct
and tight fitting and at the same time check the dis-
play.
If the readout in the display does not change when
operated, rectify the fault or replace the relevant com-
ponent.
- Erase fault memory
- Carry out operational check
- Once again interrogate fault memory
2 Key number 1) 1...4 When a learned remote control key is operated, what is
displayed here is the position to which the keys are
learned.
If tester indicates „0“ although a remote control key is
operated, the key must be relearned by Adaptation (10).
3 Ignition Tml. 15 on - Visual inspection of wiring
Tml. 15 off - Inspect plug connections of relevant circuit for correct
and tight fitting and at the same time check the dis-
play.
4 Tailgate key switch off If the readout in the display does not change when
on operated, rectify the fault or replace the relevant com-
not operated ponent.
implausible - Erase fault memory
- Carry out operational check
- Once again interrogate fault memory

1) for alarm system, only with control unit 1J0 962 258A

Edition 07.97 ------------ ------------


S00.5118.52.20
01 Self-Diagnosis OCTAVIA

Display group number 007

Display Denomination Display Fault elimination


field contents
1 Engine hood and radio contact activated - Visual inspection of the cable guides
switch1) deactivated - Check the correct fitting and tightness of the
not fitted plug connections of the relevant circuit while
observing the display
If the display content does not change during
activation, rectify fault or replace the relevant
component.
2 Tailgate switch open - Erase fault memory.
closed - Perform a functional check.
3 Sliding/tilting roof locked yes - Erase fault memory.
no - Perform a functional check.
4 All windows unlocked2) yes
no

0162
1) for alarm system, only on control unit 1J0 962 258A
2) is not fitted on OCTAVIA

Display group number 008

Display Denomination Display con- Fault elimination


field tents
1 Fixed code known1) O.K. If „N.O.K“:
N.O.K - Key code is outside of reception range
no measured Re-initialise radio control via function 10 (adap-
value: tation) ⇒ page 01-64
(key not yet
activated)
2 Code in reception range1) O.K. If „no measured value“
N.O.K - Battery in key discharged, replace battery.
no measured - Remote control defective, replace key
value:
(key not yet
activated)
3 Algorithm1) O.K.
N.O.K
no measured
value:
(key not yet
activated)
1) for alarm system, only on control unit 1J0 962 258A

------------ ------------ Edition 03.03


S00.5118.64.20


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Edition 11.97



01 Self-diagnosis OCTAVIA

Test table for models 10.97 ä (2nd generation central locking)


Display group number 001 for models 10.97 ä (2nd generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 Driver’s door key switch On - Visual inspection of cable running


Off - Check mechanical locking elements
Deactivated - Check plug connections of the relevant circuits for
Implausible correct connection and also check display.
If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Lock/unlock switch 1) Deactivated - Erase fault memory.
- Perform function test.
3 Acknowledgement - Driver’s door Locked - Interrogate fault memory again.
Unlocked
4 Acknowledgement - Driver’s door, Safe
SAFE function activated Not safe

1) Not fitted on Octavia

Display group number 002 for models 10.97 ä (2nd generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 Driver’s door key switch On - Visual inspection of cable running


Off - Check mechanical locking elements
deactivated - Check plug connections of the relevant circuits for
implausible correct connection and also check display.
2 Lock/unlock switch 1) deactivated If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
3 Acknowledgement - passenger’s door locked component replaced.
unlocked - Erase fault memory.
4 Acknowledgement - passenger’s safe - Perform function test.
door, SAFE function activated not safe - Interrogate fault memory again.

1) Not fitted on Octavia

------------ 01-63.1 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Display group number 003 for models 10.97 ä (2nd generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 Acknowledgement door RL Locked - Visual inspection of cable running


Unlocked - Check mechanical lock elements
- Check plug connections of the relevant circuits for
correct connection and also check display.
If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Acknowledgement door RR, SAFE Safe - Erase fault memory.
function activated Not safe - Perform function test.
3 Acknowledgement door RL Locked - Interrogate fault memory again.
Unlocked
4 Acknowledgement door RL, SAFE Safe
function activated Not safe

Display group number 004 for models 10.97 ä (2nd generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 Door handle - driver’s door Door open - Visual inspection of cable running
Door closed - Check plug connections of the relevant circuits for
correct connection and also check display.
If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Door handle passenger’s door Door open - Erase fault memory.
Door closed - Perform function test.
- Interrogate fault memory again.
3 Door switch RR, RL Door open
Door closed

Edition 12.98 ------------ 01-63.2 ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

Display group number 005 for models 10.97 ä (2nd generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 Temperature disconnection CL Yes - Visual inspection of cable running


No - Check plug connections of the relevant circuits for
correct connection and also check display.
If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Signal speed 1) km/h - Erase fault memory.
- Perform function test.
- Interrogate fault memory again.
3 Key switch remote control 1) 0-0-0-0 2)

4 Sensor interior monitoring Yes


No
Not fitted

1) Control unit with receiver for remote control and alarm function ⇒ page 01-48
2) Open, closed, HDF; Panic; 0 = deactivated; 1 = activated.

Display group number 006 for models 10.97 ä (2nd generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 S contact Activated - Visual inspection of cable running


Deactivated - Check plug connections of the relevant circuits for
correct connection and also check display.
If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
- Erase fault memory.
- Perform function test.
- Interrogate fault memory again.
2 Key number 1) 1...4 If an updated key is activated the display will show in
which position the key was updated.
If the tester displays ‘0’ even though a radio key is acti-
vated the key must be updated by adaptation (10).
3 Key switch tailgate open - Visual inspection of cable running
closed - Check plug connections of the relevant circuits for
deactivated correct connection and also check display.
implausible If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
4 Ignition Term. 15 ON - Erase fault memory.
Term. 15 OFF - Perform function test.
- Interrogate fault memory again.

1) Control unit with receiver for remote control and alarm function ⇒ page 01-48

------------ 01-63.3 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Display group number 007 for models 10.97 ä (2nd generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 Engine bonnet and radio contact Open - Visual inspection of cable running
switch 1) Closed - Check plug connections of the relevant circuits for
Not fitted correct connection and also check display.
If the display content does not change during activa-
tion, the fault must be eliminated or the relevant
component replaced.
2 Tailgate switch Open - Erase fault memory.
Closed - Perform function test.
3 Close all windows and sliding roof Yes
No
4 Open all windows 2) Yes
No
Deactivated


1) Control unit with receiver for remote control and alarm functions ⇒ page 01-48
2) Not fitted on Octavia

Display group number 008 for models 10.97 ä (2nd generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 Onboard voltage Term. 30 Voltage - Check voltage.


2 HDF tip switch and HD handle 1) deactivated
3 IMON disconnection not fitted - Interrogate fault memory again.
on
off

1) Not fitted on Octavia

Edition 12.98 ------------ ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

Display group number 009 for models 10.97 ä (2nd generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 Fixed code known 1) OK If NOK:


NOK - key code outside capture range. Learn radio remote
No measured control via function 10 (adaptation) again ⇒ page
value 01-64.
(key not acti-
vated)
2 Code in capture range 1) OK If no measured value:
NOK - Key battery discharged, change battery.
No measured - Defective remote control, replace key.
value
(key not acti-
vated)
3 Algorithm 1) OK
NOK
No measured


value
(key not acti-
vated)

1) Control unit with receiver for remote control and alarm function ⇒ page 01-48.

Display group number 010 for models 10.97 ä (2nd generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 Last alarm source 1) Display The last 4 DWA set-off ranges are displayed!
1…65535
2 Penultimate alarm source 1) e.g. ‘4’ = engine bonnet contact switch (possible alarm
source see table below ⇒ page 01-63.5)
3 3rd last alarm source 1)

4 4th last alarm source 1)

1) Control unit with receiver and alarm function ⇒ page 01-48.

Possible alarm sources for models 10.97 ä (2nd generation central locking)

Alarm sources Display


Interior monitoring 2
Engine bonnet contact switch 4
Ignition term. 15 8
Tailgate contact switch 16
Door switch RR, RL 32
Door switch passenger 64
Door switch driver 128
No alarm 255

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

Test table for models 08.98 ä (2.5 generation central locking)


Display group 001 for models 08.98 ä ⇒ Page 01-63.1 (2nd generation central locking)

Display group 002 for models 08.98 ä ⇒ Page 01-63.1 (2nd generation central locking)

Display group 003 for models 08.98 ä ⇒ Page 01-63.2 (2nd generation central locking)

Display group 004 for models 08.98 ä ⇒ Page 01-63.2 (2nd generation central locking)

Display group 005 for models 08.98 ä ⇒ Page 01-63.3 (2nd generation central locking)

Display group 006 for models 08.98 ä ⇒ Page 01-63.3 (2nd generation central locking)

Display group 007 for models 08.98 ä ⇒ Page 01-63.4 (2nd generation central locking)

Display group 008 for models 08.98 ä ⇒ Page 01-63.4 (2nd generation central locking)

Display group 009 for models 08.98 ä ⇒ Page 01-63.5 (2nd generation central locking)

Display group number 010 for models 08.98 ä (2.5 generation central locking)

Display Denomination Display con- Fault elimination


field tent

1 Last alarm source 1) Display The last 4 DWA set-off ranges are displayed!
1…65535
2 Penultimate alarm source 1) e.g. ‘4’ = engine bonnet contact switch (possible alarm
source ⇒ page 01-63.6)
3 3rd last alarm source 1)

4 4th last alarm source 1)

1) Control unit with receiver for remote control and alarm functions ⇒ page 01-48.

Possible alarm sources for models 08.98 ä (2.5 generation central locking)

Alarm sources Display


Not fitted 1
Interior monitoring 2
Engine bonnet contact switch 4
Ignition term. 15 8
Tailgate contact switch 16
Door switch RR, RL 32
Door switch passenger 64
Door switch driver 128
No alarm 255

Edition 12.98 ------------ 01-63.6 ------------


S00.5118.55.20
"& *
  OCTAVIA

 
   3"&&".#.ä+1, 
      '

 
 Denomination  
   Fault elimination


1 Immobilizer key detection1) yes - Visual inspection of the cable guide.


no - Check the correct fitting and tightness of the
not fitted plug connections of the relevant circuit and
check the display again. If the display content is
changed during the test, rectify fault or replace
the relevant component.
- Erase fault memory.
- Adapt ignition key to the control electronics of
the immobilizer.
- Test or adapt control electronics of the immobi-
lizer.
2 Automatic switch for inside locking, not activated - Visual inspection of the cable guide.
driver’s side1) activated - Check the correct fitting and tightness of the
not fitted plug connections of the relevant circuit and
check the display again. If the display content is
3 Tailgate open
changed during the test, rectify fault or replace
- Detent1) closed
the relevant component.
not fitted
- Perform function test.
- Erase fault memory.

1) It is not fitted on Octavia

------------ 01-63.7 ------------ !  "#"$


S00.5118.65.20
OCTAVIA *
  "&

 
3","&ä+$ 
      '
 
   3""&","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Central switch for window lifter autom. opening - Visual inspection of the cable guide.
(E189) autom. closing - Check the correct fitting and tightness of the
Door switch - driver door man. opening plug connections of the relevant circuit and
man. closing check the display again. If the display content is
not activated changed during the test, rectify fault or replace
not fitted the relevant component.
implausible - Erase fault memory.
- Perform function test.
2 WL thermo fuse DS yes
- Interrogate fault memory again.
no
not fitted
3 Child safety catch switch open
closed
not fitted

 
   3""1","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Central switch for window lifter autom. opening - Visual inspection of the cable guide.
(E189) autom. closing - Check the correct fitting and tightness of the
Front passenger side switch man. opening plug connections of the relevant circuit and
man. closing check the display again. If the display content is
not activated changed during the test, rectify fault or replace
not fitted the relevant component.
implausible - Erase fault memory.
- Perform function test.
2 Central switch for window lifter autom. opening
- Interrogate fault memory again.
(E189) autom. closing
RR switch man. opening
man. closing
not activated
not fitted
implausible
3 Central switch for window lifter autom. opening
(E189) autom. closing
RL switch man. opening
man. closing
not activated
not fitted
implausible

!  "#"$ ------------ 01-63.8 ------------


S00.5118.65.20
"& *
  OCTAVIA

 
   3""$","&ä+$ 
      '

 
 Denomination  
   
  



1 Mirror adjustment switch not activated - Visual inspection of the cable guide.
pos. X+ - Check the correct fitting and tightness of the
pos./X- plug connections of the relevant circuit and
pos./Y+ check the display again. If the display content is
pos./Y- changed during the test, rectify fault or replace
not fitted the relevant component.
implausible
2 Mirror selection switch left - Erase fault memory.
right - Perform function test.
fold in - Interrogate fault memory again.
not activated
not fitted
implausible
3 Mirror adjustment switch DS folded in
folded out
not fitted
4 Mirror heating on
off
not fitted

 
   3""0","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Window lifter switch PS autom. opening - Visual inspection of the cable guide.
autom. closing - Check the correct fitting and tightness of the
man. opening plug connections of the relevant circuit and
man. closing check the display again. If the display content is
not activated changed during the test, rectify fault or replace
not fitted the relevant component.
implausible - Erase fault memory.
- Perform function test.
2 Window lifter thermo fuse PS yes
- Interrogate fault memory again.
no
not fitted
3 Mirror adjustment switch PS folded in
folded out
not fitted

------------ 01-63.9 ------------ !  "#"$


S00.5118.65.20
OCTAVIA *
  "&

 
   3"",","&ä+$ 
      '

 
 Denomination  
   
  



1 Switch for window lifter RL (E52) autom. opening - Visual inspection of the cable guide.
autom. closing - Check the correct fitting and tightness of the
man. opening plug connections of the relevant circuit and
man. closing check the display again. If the display content is
not activated changed during the test, rectify fault or replace
not fitted the relevant component.
implausible - Erase fault memory.
- Perform function test.
2 Window lifter thermo fuse RL yes
- Interrogate fault memory again.
no
not fitted
3 Switch for window lifter RL (E54) autom. opening
autom. closing
man. opening
man. closing
not activated
not fitted
implausible
4 Window lifter thermo fuse RR yes
no
not fitted

 
   3""/","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Voltage tml. 30 xx.x V - Check voltage.


2 Ignition tml. 15 tml. 15 on - Visual inspection of the cable guide.
tml. 15 off - Check the correct fitting and tightness of the
no communi- plug connections of the relevant circuit and
cation check the display again. If the display content is
changed during the test, rectify fault or replace
3 S contact activated
the relevant component.
not activated
- Erase fault memory.
no communi-
- Perform function test.
cation
- Interrogate fault memory again.
4 Signal speed km/h 0-255 km/h

!  "#"$ ------------ 01-63.10 ------------


S00.5118.65.20
"& *
  OCTAVIA

 
   3""-","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Key button - driver door lock - Visual inspection of the cable guide.
unlock - Check the correct fitting and tightness of the
not activated plug connections of the relevant circuit and
check the display again. If the display content is
changed during the test, rectify fault or replace
2 Key switch - PS lock
the relevant component.
unlock
- Erase fault memory.
not activated
- Perform function test.
- Interrogate fault memory again.
3 Lock/unlock switch - DD lock
unlock
not activated
implausible
4 Lock/unlock switch - PD lock
unlock
not activated
implausible

 
   3"".","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Engine hood contact open - Visual inspection of the cable guide.


close - Check the correct fitting and tightness of the
not fitted plug connections of the relevant circuit and
no communi- check the display again. If the display content is
cation changed during the test, rectify fault or replace
the relevant component.
2 Tailgate key switch lock
- Erase fault memory.
unlock
- Perform function test.
not activated
implausible
3 Tailgate contact switch open - Interrogate fault memory again.
close
no communi-
cation
4 CL thermo fuse no
yes
not fitted

------------ 01-63.11 ------------ !  "#"$


S00.5118.65.20
OCTAVIA *
  "&

 
   3""#","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 CL acknowledgement DD lock - Visual inspection of the cable guide.


unlock - Check the correct fitting and tightness of the
safe plug connections of the relevant circuit and
not fitted check the display again. If the display content is
changed during the test, rectify fault or replace
2 CL acknowledgement PD lock
the relevant component.
unlock
- Erase fault memory.
safe
- Perform function test.
not fitted
- Interrogate fault memory again.
3 CL acknowledgement RL lock
unlock
safe
not fitted
4 CL acknowledgement RR lock
unlock
safe
not fitted

 
   3"&"","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Rotary latch switch DD open - Visual inspection of the cable guide.


closed - Check the correct fitting and tightness of the
plug connections of the relevant circuit and
2 Rotary latch switch PD open
check the display again. If the display content is
closed
changed during the test, rectify fault or replace
3 Rotary latch switch RL open the relevant component.
closed - Erase fault memory.
- Perform function test.
4 Rotary latch switch RR open - Interrogate fault memory again.
closed

!  "#"$ ------------ 01-63.12 ------------


S00.5118.65.20
"& *
  OCTAVIA

 
   3"&&","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Immobilizer key detection yes - Visual inspection of the cable guide.


no - Check immobilizer ⇒ Electrical System; Repair
not fitted Group 96.
no communi- - Reinitialise key via function 10 „Adaptation“
cation ⇒ page 01-71.
2 Automatic lock/unlock switch - DD open - Visual inspection of the cable guide.
closed - Check the correct fitting and tightness of the
not fitted plug connections of the relevant circuit and
check the display again. If the display content is
changed during the test, rectify fault or replace
the relevant component.
3 Enable sliding/tilting roof yes
- Erase fault memory.
no
- Perform function test.
- Interrogate fault memory again.

4 Databus Single wire - Check databus ⇒ Electrical System; Repair


Two-wire Group 90.

 
   3"&1","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Driver’s door equipment 01) - These display fields only indicate what the rel-
12) evant vehicle equipment looks like.
- Here you can check, e.g. which control units are
2 Front passenger door equipment 01)
connected to the system and which are acti-
12)
vated or blocked.
3 Rear left door equipment 01)
12)
4 Rear right door equipment 01)
12)

1) No communication.
2) Operation.

------------ 01-63.13 ------------ !  "#"$


S00.5118.65.20
OCTAVIA *
  "&

 
   3"&$","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 HDF switch and tailgate key not activated


switch1)
2 Tailgate contact switch open - Visual inspection of the cable guide.
close - Check the correct fitting and tightness of the
not fitted plug connections of the relevant circuit and
check the display again. If the display content is
changed during the test, rectify fault or replace
the relevant component.
- Erase fault memory.
- Perform function test.
- Interrogate fault memory again.
3 Illumination of switch 0...100%

1) Not fitted on Octavia

 
   3"&0","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Fixed code known1) O.K. If N.O.K.:


N.O.K - Key code is outside of reception range. Re-ini-
No measured value: tialise radio remote control via function „10“ (ad-
(key not having been aptation) ⇒ page 01-71.
activated)
2 Code in reception range1) O.K. If „No measured value“:
N.O.K - Battery in key discharged, change battery.
No measured value: - Remote control defective, replace key.
(key not having been
activated)
3 Algorithm1) O.K.
N.O.K
No measured value:
(key not having been
activated)
4 Code number1) 0...4 When activating a key initialised by radio control,
the position in which the key was initialised is dis-
played here. If the tester display „0“, even though a
radio control button was pressed, the key must be
re-initialised via adaptation (function 10) ⇒ page
01-71.

1) Only on control unit with receiver for remote control and alarm function ⇒ page 01-48.1.

!  "#"$ ------------ 01-63.14 ------------


S00.5118.65.20
"& *
  OCTAVIA

 
   3"&,","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Remote control key buttons3) 01)


12)
2 Interior monitor sensor3) yes
no
not fitted
3 IRUE deactivation3) on
off
not fitted

1) Not activated
2) Activated
3) Only on control unit with receiver for remote control and alarm function ⇒ page 01-48.1.

 
   3"&/","&ä+$ 
      '

 
 Denomination  
   Fault elimination


1 Last alarm source1) Display Only the last 4 alarm sources are displayed!
1...65535
2 Preultimate alarm source1) e.g. „32“ = Engine hood contact switch
(possible alarm sources see table below)
3 3rd Last source1)
4 4th Last source1)

1) Only on control unit with alarm function ⇒ page 01-48.1.

<3

 ","& ä+$ 
    
  '

Alarm sources Display


Rotary latch switch DD 1
Rotary latch switch RL 2
Rotary latch switch RR 4
Rotary latch switch PD 8
Tailgate contact switch 16
Immobilizer - none or wrong key 17
Interruption of communication with alarm system 18
with independent supply
Engine hood contact switch 32
Ignition - tml. 15 64
Interior monitor 128
No alarm 255

------------ 01-63.15 ------------ !  "#"$


S00.5118.65.20
OCTAVIA *
  "&

!  "#"$ ------------ 01-63.16 ------------


S00.5118.65.20
01 Self-diagnosis OCTAVIA
Adaptation
For models 07.98 ä
(1st and 2nd generation central locking sys-
tem)

Channel number Page


00- Adaptation of ignition keys with radio remote control, delete key 1) 2) 01-64
01 - Adaptation of ignition keys with radio remote control, update key 1) 2) 01-64
03 - Auto lock/unlock: the vehicle is locked/unlocked when a speed of 15 km/h is reached 2) 01-67
04 - IMON disconnection: interior monitoring is activated or deactivated by pressing the CL/IK 01-67
twice 2)
05 - Unlock. Horn off and on 2) 01-68
06 - Lock. Horn off and on 2) 01-69
07 - Unlocking indicators of indicator lights off and on 2) 01-69
08 - Locking indicators of indicator lights off and on 2) 01-70

1) For models ä 09.97


2) For models 10.97 ä

Adaptation of the ignition keys with radio


remote control

Notes:
♦ only for control unit with radio remote con-
trol ⇒ page 01-48.
♦ If new or additional ignition keys are required,
they must be adapted to the control electron-
ics of the immobiliser and convenience sys-
tem.
♦ All, i.e. all available ignition keys must be
adapted.
♦ The number of already adapted keys is dis-
played when the adaptation function is se-
lected.
♦ Adaptation can be interrupted by pressing
key ‘C’ on the V.A.G 1552.
♦ The plant number (workshop code) of the
V.A.G 1551 is stored during adaptation of the
ignition keys by the immobiliser control.

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA

♦⇒♦⇒
Self-diagnosis

Requirements:

-
All ignition keys must be present. If no old
key is available see ‘Procedure for key loss’.
Electrical system; self-diagnosis; Adaptation
of ignition keys, Rep. Gr. 96.

Key holder with covered PIN is present, if


not see ‘Detecting the PIN’
Electrical system; self-diagnosis; Adaptation
of ignition keys, Rep. Gr. 96.

Insert mechanically fitting ignition key in the


ignition.

Connect fault reader V.A.G 1552 and select


central control unit for central locking sys-
tem page 01-46.
01


Test of vehicle systems HELP K Read-out in display:
Enter address word XX
- Press keys -1- and -0-.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 0 (with channel number
00 all keys are deleted).

- Confirm entry with key Q.

Adaptation Q K Read-out in display:


Delete learning values?
- Confirm entry with key Q.

Adaptation → K Read-out in display:


Learned values are deleted
- → press key.

Test of vehicle systems HELP K Read-out in display:


Enter address word XX
- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX

Edition 12.98 ------------ ------------


S00.5118.55.20
01

Channel 1 Adaptation
Key

Channel 1 Adaptation
Keys
1

3
1

3
-

-
↑↑↓↓↑↓
-

-
Self-diagnosis


-

-
- Press keys 0 and 1 (with channel number
01 all keys are updated).

K Read-out in display:

The top line displays how many keys must be


updated (Standard = 1). Select key number with
keys ‘ ’ and ‘ ’, 4 at the most.

- → press key.

K Read-out in display:
Number of radio keys to be updated

- Confirm entry with key Q.


OCTAVIA

Channel 1 Adaptation 3 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 1 Adaptation 3 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Enter address word XX
- switch off ignition.

- On each radio key to be updated activate a


key once (in the above example on 3 keys).

Note:
♦ All 3 keys (see example) can be updated in
adaptation operation.
♦ When adapting all keys 30 seconds must not
be exceeded.

The adaptation of the ignition keys is automati-


cally terminated, if:

♦ The number of keys to be updated is reached.

♦ The key of radio key to be updated is acti-


vated more than once.

♦ The allowed adaptation time of 30 seconds


after switching on the ignition with the 2nd
key is exceeded (fault is stored).

------------ 01-66 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-diagnosis 01

- Select function 02 ‘interrogate fault memory’.


If no fault is stored, the key adaptation was
successful.

- Perform functional test for (all) radio keys.

Auto lock/unlock: Vehicle is locked and un-


locked when a speed of 15 km/h is reached

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 3.

Channel 3 Adaptation 0 → K Read-out in display:


Auto lock/unlock off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 3 Adaptation 1 Q K Read-out in display:


Auto lock/unlock on -↑-↓-
- Confirm entry with key Q.

Channel 3 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 3 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

IMON disconnection: Interior monitoring is


activated or deactivated by pressing CL CU
twice

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX

Edition 12.98 ------------ 01-67 ------------


S00.5118.55.20
01 Self-diagnosis OCTAVIA

- Press keys 0 and 4.

Channel 4 Adaptation 0 → K Read-out in display:


Interior monitoring off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 4 Adaptation 1 Q K Read-out in display:


Interior monitoring on -↑-↓-
- Confirm entry with key Q.

Channel 4 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 4 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Deactivating and activating alarm when


opening

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 5.

Channel 5 Adaptation 0 → K Read-out in display:


Unlocked beep off -↑-↓-
- Select adaptation value with keys ‘↑’ and ‘↓’.

Channel 5 Adaptation 1 Q K Read-out in display:


Unlocked beep on -↑-↓-
- Confirm entry with key Q.

Channel 5 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 5 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA

Test of vehicle systems


Select function XX

↑↓ ↑↓
HELP
Self-diagnosis

Deactivation and activation of alarm when


closing

K Read-out in display:

- Press keys 1 and 0.


01

↑↓ ↑↓
Test of vehicle systems Q K Read-out in display:
10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 6.

Channel 6 Adaptation 0 → K Read-out in display:


Locked beep off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 6 Adaptation 1 Q K Read-out in display:


Locked beep on - - -
- Confirm entry with key Q.

Channel 6 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 6 Adaptation 3 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Deactivation and activation of indicator


lights when opening

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 7.

Channel 7 Adaptation 0 → K Read-out in display:


Unlocked indicators off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 7 Adaptation 1 Q K Read-out in display:


Unlocked indicators on - - -
- Confirm entry with key Q.

Edition 12.98 ------------ ------------


S00.5118.55.20
↑↓ ↑↓
01 Self-diagnosis OCTAVIA

Channel 7 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 7 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Deactivation and activation of indicator


lights when closing

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 7.

Channel 8 Adaptation 0 → K Read-out in display:


Locked indicators off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 8 Adaptation 1 Q K Read-out in display:


Locked indicators on - - -
- Confirm entry with key Q.

Channel 8 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 8 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA *
  "&

5

 ".#.ä
+1, 
  
 '7
","&ä+$ 
  
 '

(
  3 <
  3
00 - Adaptation of ignition keys with radio remote control, erase initialised key 01-64
01 - Adaptation of ignition keys with radio remote control, initialise new key 01-64
03 - Auto-Lock/Unlock: The vehicle is locked when a speed of more than 15 km/h is reached. 01-71
04 - Auto-Lock/Unlock: The vehicle is unlocked when the ignition key is removed from 01-72
the ignition lock.
05 - IRUE deactivation: To activate or deactivate interior monitoring press CL-ZU twice 01-72
06 - Unlocking is confirmed by a horn tone 01-73
07 - Locking is confirmed by a horn tone 01-74
08 - Unlocking is confirmed by the indicator lights flashing 01-74
09 - Locking is confirmed by the indicator lights flashing 01-75
10 - Country specific setting for alarm activation with independent power supply 01-76

5 * :? 2%

   
&, :


Vehicle system test HELP K Read-out on display:


Select function XX
- Enter function 10

Vehicle system test Q K Read-out on display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out on display:


Enter channel number XX
- Press keys 0 and 3.

Channel 3 Adaptation 0 → K Read-out on display:


Auto-Lock/Unlock off -↑-↓-
- Select adaptation value with keys ↑ and ↓.

Channel 3 Adaptation 1 Q K Read-out on display:


Auto-Lock/Unlock on -↑-↓-
- Confirm entry with key Q.

Channel 3 Adaptation 1 Q K Read-out on display:


Store changed value?
- Confirm entry with key Q.

Channel 3 Adaptation 1 → K Read-out on display:


Changed value is stored

!  "#"$ ------------ 01-71 ------------


S00.5118.65.20
01 Self-diagnosis OCTAVIA

- → press key.

↑↓ ↑↓
Test of vehicle systems HELP K Read-out in display:
Select function XX

Auto lock/unlock: Vehicle is locked and un-


locked when ignition key is removed from
ignition

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 4.

Channel 4 Adaptation 0 → K Read-out in display:


Auto lock/unlock off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 4 Adaptation 1 Q K Read-out in display:


Auto lock/unlock on - - -
- Confirm entry with key Q.

Channel 4 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 4 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Connection and disconnection of the dou-


ble lock function - activation and deactiva-
tion of interior monitoring

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 5.

------------ 01-72 ------------ Edition 12.98


S00.5118.55.20
↑↓ ↑↓
↑↓ ↑↓
OCTAVIA Self-diagnosis 01

Channel 5 Adaptation 0 → K Read-out in display:


Interior monitoring off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 5 Adaptation 1 Q K Read-out in display:


Interior monitoring on - - -
- Confirm entry with key Q.

Channel 5 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 5 Adaptation 1 → K Read-out in display:


Changed value stored
.

Test of vehicle systems HELP K Read-out in display:


Select function XX


Deactivating and activating alarm when
opening

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 6.

Channel 6 Adaptation 0 → K Read-out in display:


Unlocked beep off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 6 Adaptation 1 Q K Read-out in display:


Unlocked beep on - - -
- Confirm entry with key Q.

Channel 6 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 6 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Edition 12.98 ------------ ------------


S00.5118.55.20
↑↓ ↑↓
01 Self-diagnosis OCTAVIA

Deactivation and activation of alarm when


closing

Test of vehicle systems HELP K Read-out in display:


Select function XX
- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 7.

Channel 7 Adaptation 0 → K Read-out in display:


Locked beep off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 7 Adaptation 1 Q K Read-out in display:


Locked beep on - - -
- Confirm entry with key Q.

Channel 7 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

↑↓ ↑↓
Channel 7 Adaptation 3 → K Read-out in display:
Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Deactivation and activation of indicator


lights when opening

- Press keys 1 and 0.






Test of vehicle systems Q K Read-out in display:
10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 8.

Channel 8 Adaptation 0 → K Read-out in display:


Unlocked indicators off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 8 Adaptation 1 Q K Read-out in display:


Unlocked indicators on - - -
- Confirm entry with key Q.

------------ ------------ Edition 12.98


S00.5118.55.20
↑↓ ↑↓
OCTAVIA Self-diagnosis 01

Channel 8 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 8 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Deactivation and activation of indicator


lights when closing

- Press keys 1 and 0.

Test of vehicle systems Q K Read-out in display:


10 - Adaptation
- Confirm entry with key Q.

Adaptation K Read-out in display:


Enter channel number XX
- Press keys 0 and 9.

Channel 9 Adaptation 0 → K Read-out in display:


Locked indicators off - - -
- Select adaptation value with keys ‘ ’ and ‘ ’.

Channel 9 Adaptation 1 Q K Read-out in display:


Locked indicators on - - -
- Confirm entry with key Q.

Channel 9 Adaptation 1 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 9 Adaptation 1 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

Edition 12.98 ------------ ------------


S00.5118.55.20
01

↑↓ ↑↓
Test of vehicle systems
10 - Adaptation

Adaptation
Enter channel number XX

Channel 10 Adaptation
Setting

Channel 10 Adaptation 2
1
alarm horn Rest. Eur. - -
Self-diagnosis


Q

-
Setting alarm horn: Programming alarm be-
haviour in compliance with country regula-
tions

-
Press keys 1 and 0.

K Read-out in display:

Confirm entry with key Q.

K Read-out in display:

Press keys 1 and 0.

K Read-out in display:
OCTAVIA

Select adaptation value with keys ‘ ’ and ‘ ’.

K Read-out in display:


Setting alarm horn Germany - - -

Channel 10 Adaptation 3 → K Read-out in display:


Setting alarm horn Great Britain - - -
- Confirm entry with key Q.

Channel 10 Adaptation 3 Q K Read-out in display:


Store changed value?
- Confirm entry with key Q.

Channel 10 Adaptation 3 → K Read-out in display:


Changed value stored
- → press key.

Test of vehicle systems HELP K Read-out in display:


Select function XX

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Self-Diagnosis 01

Self-diagnosis of electrically
operated seats with memory
System description
System consists of:

♦ Seat control unit

♦ Convenience system central control unit

♦ Driver door control unit

♦ Passenger door control unit

♦ Switch unit in driver seat

♦ Electric seat system

The system performs the following functions:

♦ Adjusting driver seat height into the selected


position with switches for individual directions

♦ Automatic adjustment of driver seat height


and adjustment of rear-view mirror by select-
ing a memory

♦ Automatic adjustment of driver seat height


and adjustment of rear-view mirror when
vehicle unlocked with remote control

The control unit for the electrically operated


seats with memory is located in the lower area
of the driver seat frame.

Operating electrically operated seat with memory


⇒ Owner’s Manual.

Initialising seats

When the seat is connected for the first time to


the supply voltage, or when the control unit and
the mechanism for the electrically operated seat
is replaced, it is necessary to carry out an ini-
tialisation of the seat.

Initialisation is performed by moving the backrest


into the front end stop with the driver open. The
seat memory does not operate unless initialis-
ing is performed. This initialising must not be
performed if the voltage is less than 10.5 V as
correct identification of the front stop would not
be performed.

Note:
If the automatic movement of the seat is inter-
rupted by adjusting the seat manually, once
again operate the switch for the appropriate di-
rection of movement and move the seat the full
distance.

Edition 06.01 ------------ 01-77 ------------


S00.5118.60.20
01 Self-Diagnosis OCTAVIA

Once initialising of the seat has been performed,


it is not necessary to repeat initialising after dis-
connecting the seat and re-connecting it to the
voltage supply.

Initialising can be switched off once the backrest


has been moved up to the front stop and the
switch is operated for a further 5 seconds or so.
Switching off initialising is indicated by a double
tone signal. It may be necessary to switch off
initialising, for example, for installing an exist-
ing control unit in a new seat.

Notes:
♦ The description below refers only to vehicle
system tester V.A.G 1552 with programme
card 6.0.
♦ Use of vehicle system tester V.A.G 1551 with
programme card 9.0 is similar with the ex-
ception of specific differences (e.g. different
readouts in display, use of printer).
♦ In order to end diagnosis or to switch to an-
other address word, it is necessary to select
function 06 „End output“.

The fault information displayed is used to refer


to a fault table with information regarding the
possible causes in order to carry out specific
repair measures.

Temporary faults (such as open circuit in wiring


or loose contacts at plug connections), are also
stored in the fault memory. These faults are in-
dicated as sporadic faults by „SP“.

Connecting vehicle system tester


V.A.G 1552 and selecting address
word for driver seat height adjust-
ment
Special tools, testers and aids required

♦ Vehicle system tester V.A.G 1552

♦ Diagnostic cable V.A.G 1551/3, 3A, 3B, or


3C

Test requirements for self-diagnosis

l All fuses according to current flow diagram


o.k.

l Battery voltage at least 11.5 V

K- Switch ignition off and connect vehicle sys-


tem tester V.A.G 1552 with appropriate ca-
ble.

------------ 01-78 ------------ Edition 06.01


S00.5118.60.20
OCTAVIA Self-Diagnosis 01

- Switch on ignition

Vehicle system test HELP ⊳ Readout on display:


Select function XX
- Enter address word 36.

Vehicle system test Q ⊳ Readout on display:


36 - Seat adjustment - Front passenger1)
1)
Valid for driver seat

- Confirm entry with key Q.

Vehicle system test HELP ⊳ Readout on display:


Tester sends address word 36
Notes:
♦ One of the following four displays will ap-
pear in the event of a communication set-
up failure between vehicle system tester
V.A.G 1552 and the control unit.
♦ Press „HELP“ key to display the possible
fault causes.

Vehicle system test HELP ⊳ The ignition must be switched on!


K-cable does not connect to pos. term.

Vehicle system test → ⊳ Malfunctions occurred at the start of or dur-


No signal from control unit ing the program (external sources of interfer-
ence).

Vehicle system test → ⊳ Inspect the connection of the vehicle system


Fault in communication set-up tester, also the communication cable and
the relevant vehicle system ⇒ Current Flow
Diagrams, Electrical Fault Finding and Fitting
Locations.

- After removing the possible fault causes re-


enter address word 36 and confirm the entry
with key Q.

Vehicle system test ⊳ Readout on display after entering address word


Tester sends address word 36 36.

3B1959760A Seat adjustment FS 0003 → ⊳ The vehicle system tester V.A.G 1552 displays
the control unit identification, e. g.:

- Press key →.
Vehicle system test HELP
⊳ Readout on display:
Select function XX

Edition 10.04 ------------ 01-79 ------------


S00.5118.66.20
01 Self-Diagnosis OCTAVIA

List of available functions


Page

01 Interrogating control unit version ⇒ 01-80


02 Interrogating fault memory ⇒ 01-81
05 Erasing fault memory ⇒ 01-82
06 Ending output ⇒ 01-82
08 Reading measured value block ⇒ 01-88

Interrogating control unit version


- Connect vehicle system tester V.A.G 1552
and select address word 36 ⇒ page 01-78.

Test of vehicle systems HELP K- Readout in display:


Select function XX
- Select function 01.

Test of vehicle systems Q K- Readout in display:


01 - Interrogate control unit version
- Confirm entry with the key Q.

3B1959760A Seat adjustment DS 0003 → K- The control unit identification number appe-
ars in the display of vehicle system tester
V.A.G 1552 (example):

3B1959760A = Part No. of control unit

Seat adjustment = System designation

DS = Control unit of driver seat

0003 = Programme status number

- Press → key.

Test of vehicle systems HELP K- Readout in display:


Select function XX
- End output (function 06) ⇒ page 01-82.

------------ 01-80 ------------ Edition 10.00


S00.5118.58.20
OCTAVIA Self-Diagnosis 01

Interrogating fault memory


- Connect vehicle system tester V.A.G 1552
and select address word 36 ⇒ page 01-78.

Test of vehicle systems HELP K Readout in display:


Select function XX
- Select function 02.

Test of vehicle systems Q K Readout in display:


02 - Interrogate fault memory


- Confirm entry with the key Q.

X faults recognised! K The number of stored faults appears in the


display.

The stored faults can be displayed one after the


other by pressing the → key.

Example:

01008 035 - K The following readout appears in the display:


Note: Emergency switch on!
- Rectify fault by referring to the fault table
⇒ page 01-83.

No fault recognised! → K If „No fault recognised“ is displayed, the pro-


gramme returns to the initial position when the
→ key is pressed.

Test of vehicle systems HELP K Readout in display:


Select function XX
If a different readout appears in the display:
⇒ Operating Instructions of V.A.G 1552.

- End output (function 06) ⇒ page 01-82.

Note:
If a fault has been detected:
1. Rectify fault.
2. Erase fault memory (function 05).
3. Once again interrogate fault memory
(function 02).

Edition 10.00 ------------ 01-81 ------------


S00.5118.58.20
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- Connect vehicle system tester V.A.G 1552


and select address word 36 ⇒ page 01-78.

have

memory has interrogated


⇒ page 01-81.

vehicle systems K in

- unction 05.

K in

- entry with the

→ K in
memory was erased
- → .

vehicle systems K in

- nd output ⇒ page 01-82.

Notes:
K If
memory was not interrogated

Ending
- unction 06.

K in
06 - output
- entry with the

vehicle systems K in

- ignition .

- plug connection to vehicle system


tester V.A.G 1552.

------------ 01-82 ------------ Edition 10.00


S00.5118.58.20
♦♦ ♦
OCTAVIA

Fault table

Notes:
All the possible faults which can be re-
cognised by the control unit and displayed
by the vehicle system tester V.A.G 1552, are
listed in the table on the basis of the 5-digit
fault code.
Ignore the SAE code which may be displayed
on the right next to the fault code number.
If „Info in literature“ appears in the display at
the vehicle system tester, look for the text

Readout on V.A.G 1552


65535
No fault recognised
00668 Signal too large
Self-Diagnosis

Possible cause of fault

self-diagnosis is ended.
you require in the fault table on the basis of
the fault code.
If components are displayed as faulty, first
of all test all the cables and plug connections
to these components, as well as the earth
connections on the basis of the current flow
diagram. Replace the component only if this
inspection also does not reveal any fault. This
applies in particular to faults which are shown
as being sporadic (SP).

Faulty supply voltage (must be within


Rectifying fault
If „No fault recognised!“ appears after completing repairs,

- Test wiring, plug connections and


01

Veh. voltage tml. range of 10.5...16 V) fuses according to CFD


30 ⇒ Current Flow Diagrams, Electrical
Fault Finding and Fitting Locations

- Test supply voltage

Voltage regulator or alternator faulty - Test voltage regulator or alternator


⇒ Electrical System; Repair Group 27
Signal too small Battery discharged or faulty - Charge battery or replace

Voltage regulator or alternator faulty - Test voltage regulator or alternator


⇒ Electrical System; Repair Group 27
00994 Short circuit to Cables or plug connections faulty - Test wiring, plug connections and
Sender front height positive fuses according to CFD
adj. driver seat ⇒ Current Flow Diagrams, Electrical
-G215- Fault Finding and Fitting Locations
- Replace sender -G215-
Short circuit to Sender faulty
earth - Test wiring, plug connections and
Open circuit Cables or plug connections faulty fuses according to CFD
⇒ Current Flow Diagrams, Electrical
Fault Finding and Fitting Locations

Edition 10.00 ------------ 01-83 ------------


S00.5118.58.20
01 Self-Diagnosis OCTAVIA

Readout on V.A.G 1552 Possible cause of fault Rectifying fault


00995 Short circuit to Cables or plug connections faulty - Test wiring, plug connections and
Sender rear height positive fuses according to CFD
adj. driver seat ⇒ Current Flow Diagrams, Electrical
-G216- Fault Finding and Fitting Locations
Short circuit to Sender faulty - Replace sender -G216-
earth
Open circuit Cables or plug connections faulty - Test wiring and plug connections
according to CFD
⇒ Current Flow Diagrams, Electrical
Fault Finding and Fitting Locations
00998 Seat adjustment motor -V45- is loose or - Inspect whether seat adjustment
Driver seat faulty motor is correctly installed and tight,
backrest adj. replace if necessary
motor -V45-
00999 Seat adjustment motor -V29- is loose or - Inspect whether seat adjustment
Driver seat front faulty motor is correctly installed and tight,
height adj. motor replace if necessary
-V29-


01000 Seat adjustment motor -V30- is loose or - Inspect whether seat adjustment
Driver seat rear faulty motor is correctly installed and tight,
height adj. motor replace if necessary
-V30-
01002 Loose or faulty cables or plug - Test wiring, plug connections and
Driver s. front connections fuses according to CFD
height adj. up ⇒ Current Flow Diagrams, Electrical
pushbutton -E208- Fault Finding and Fitting Locations
Pushbutton loose, or may be faulty - Check whether pushbutton correctly
installed and tight, replace if
necessary
- Read measured value block
⇒ page 01-89
01003 Short circuit to Loose or faulty cables or plug - Test wiring, plug connections and
Driver s. front earth connections fuses according to CFD
height adj. down ⇒ Current Flow Diagrams, Electrical
pushbutton -E209- Fault Finding and Fitting Locations
Pushbutton loose, or may be faulty - Check whether pushbutton correctly
installed and tight, replace if
necessary
- Read measured value block
⇒ page 01-89
01004 Short circuit to Loose or faulty cables or plug - Test wiring, plug connections and
Driver s. rear earth connections fuses according to CFD
height adj. up ⇒ Current Flow Diagrams, Electrical
pushbutton -E210- Fault Finding and Fitting Locations
Pushbutton loose, or may be faulty - Check whether pushbutton correctly
installed and tight, replace if
necessary
- Read measured value block
⇒ page 01-89

------------ ------------ Edition 10.00


S00.5118.58.20


OCTAVIA

01005
on

Driver s. rear
height adj. down
pushbutton -E211-
Short circuit to
earth connections
Self-Diagnosis

of fault
Loose or faulty cables or plug

Pushbutton loose, or may be faulty


- Test wiring, plug connections and
fuses according to CFD
⇒ Current Flow Diagrams, Electrical
Fault Finding and Fitting Locations
- Check whether pushbutton correctly
installed and tight, replace if
necessary
01


- Read measured value block
⇒ page 01-89
01006 Short circuit to Loose or faulty cables or plug - Test wiring, plug connections and
Driver seat forward earth connections fuses according to CFD
adj. pushbutton ⇒ Current Flow Diagrams, Electrical
-E212- Fault Finding and Fitting Locations
Pushbutton loose, or may be faulty - Check whether pushbutton correctly
installed and tight, replace if
necessary
- Read measured value block
⇒ page 01-89
01007 Short circuit to Loose or faulty cables or plug - Test wiring, plug connections and
Driver seat back earth connections fuses according to CFD
adj. pushbutton ⇒ Current Flow Diagrams, Electrical
-E213- Fault Finding and Fitting Locations
Pushbutton loose, or may be faulty - Check whether pushbutton correctly
installed and tight, replace if
necessary
- Read measured value block
⇒ page 01-89
01008 MEM-OFF pushbutton on - Switch MEM-OFF pushbutton off
Note: em. off
switch operated!
01009 Short circuit to Cables or plug connections faulty - Test wiring, plug connections and
Driver seat fwd/ positive fuses according to CFD
back adj. sender ⇒ Current Flow Diagrams, Electrical
-G218- Fault Finding and Fitting Locations
Short circuit to Sender faulty - Replace sender -G218-
earth
Open circuit Cables or plug connections faulty - Test wiring and plug connections
according to CFD
⇒ Current Flow Diagrams, Electrical
Fault Finding and Fitting Locations

Edition 10.00 ------------ ------------


S00.5118.58.20

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------------ ------------ Edition 10.00


S00.5118.58.20
OCTAVIA Self-Diagnosis 01

01331 No communication Fault in communication line between - Test cables between ECU according
Door control unit ECU to CFD
driver side -J386- ⇒ Current Flow Diagrams, Fault
Finding and Fitting Locations
Driver door control unit faulty - Replace control unit
01332 No communication Fault in communication line between - Test cables between ECU according
Door control unit ECU to CFD
passenger side ⇒ Current Flow Diagrams, Fault
-J387- Finding and Fitting Locations
Driver door control unit faulty - Replace control unit
01455 Short circuit to Loose or faulty cables or plug - Test wiring, plug connections and
Backrest adj. earth connections fuses according to CFD
forward switch ⇒ Current Flow Diagrams, Electrical
-E96- Fault Finding and Fitting Locations
- Read measured value block
⇒ page 01-89
01456 Short circuit to Loose or faulty cables or plug - Test wiring, plug connections and
Backrest adj. back earth connections fuses according to CFD
switch -E96- ⇒ Current Flow Diagrams, Electrical
Fault Finding and Fitting Locations


- Read measured value block
⇒ page 01-89
01459 Short circuit to Loose or faulty cables or plug - Test wiring, plug connections and
Driver 1 push- earth connections fuses according to CFD
button/memory ⇒ Current Flow Diagrams, Electrical
seat -E218- Fault Finding and Fitting Locations
Pushbutton loose, may also be faulty - Inspect if pushbutton correctly
installed and tight, replace if
necessary
- Read measured value block
⇒ page 01-89
01460 Short circuit to Loose or faulty cables or plug - Test wiring, plug connections and
Driver 2 push- earth connections fuses according to CFD
button/memory ⇒ Current Flow Diagrams, Electrical
seat -E219- Fault Finding and Fitting Locations
Pushbutton loose, may also be faulty - Inspect if pushbutton correctly
installed and tight, replace if
necessary
- Read measured value block
⇒ page 01-89
01461 Short circuit to Loose or faulty cables or plug - Test wiring, plug connections and
Driver 3 push- earth connections fuses according to CFD
button/memory ⇒ Current Flow Diagrams, Electrical
seat -E220- Fault Finding and Fitting Locations
Pushbutton loose, may also be faulty - Inspect if pushbutton correctly
installed and tight, replace if
necessary
- Read measured value block
⇒ page 01-89

Edition 10.00 ------------ ------------


S00.5118.58.20

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01 Self-Diagnosis OCTAVIA

Reading
-

- ⇒

- →

Note:
After ending the function „Read measured value
block“, interrogate fault memory ⇒ page 01-81.

est t
Note:
Proceed as specified in the table below for switching to another display group:

to display V.A.G 1552 V.A.G 1551

------------ 01-88 ------------ Edition 10.00


S00.5118.58.20
 


OCTAVIA

1
001

Designation

Memory button 1
Self-Diagnosis

in

0 (not operated)
1 (operated)
Rectifying fault
01


Memory button 2 0 (not operated)
1 (operated) - Inspect cables and relevant plug connections for
correct installation and tightness and at the
Memory button 3 0 (not operated) same time check the display. If the display does
1 (operated) not change during inspection - rectify the fault or
2 Emergency switch (MEM-OFF) 0 (closed) replace the relevant component.
1 (not closed) - Erase fault memory.
- Perform operational check.
Driver door 0 (opened) - Once again interrogate fault memory.
1 (closed)
3 Key number 0/ 1/ 2/ 3/ 4
(0 = key not operated)

002

Designation Rectifying fault


in

1 Seat adjustment button forward


back
not operated
implausible signal
2 Current readout for seat adjustment XXXXX - Inspect cables and relevant plug connections for
3 Backrest angle button forward correct installation and tightness and at the
back same time check the display. If the display does
not operated not change during inspection - rectify the fault or
implausible signal replace the relevant component.
- Erase fault memory.
4 Current readout for backrest angle XXXXX - Perform operational check.
- Once again interrogate fault memory.

Edition 10.00 ------------ ------------


S00.5118.58.20




 











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3


Designation
in

------------ ------------ Edition 10.00


S00.5118.58.20
OCTAVIA Self-diagnosis 01

Indicator Group 005

Indicator Designation Readout on the dis- Removing the fault


field play
1 On-board voltage, terminal 30 xx,x V - The on-board voltage must be in the range 10.5
- 16 volts
2 Inputs: - Check the cables and appropriate plug connec-
Terminal X 0 (inactive) tors for correct and firm fitting and check the dis-
1 (active) play again.
If the readout changes does not change during
the test then the fault must be removed or the
Switch for the reversing light 0 (inactive) corresponding part must be replaced.
1 (active) - Delete the fault memory.
- Undertake a function test.
- Interrogate the fault memory again.
Undertake a seat initialisation 0 (inactive)
1 (active) - Undertake a seat initialisation ⇒ Page 01-77.
3 Reason for switching of the seat
adjustment system:


appears in the block 0 (inactive)
1 (active)

Software deactivation 0 (inactive)


1 (active)

Motor running time exceeded 0 (inactive)


1 (active)

Indicator Group 006

Indicator Designation Readout on the dis- Removing the fault


field play
1 CAN-BUS status BUS OK - Check the cables and appropriate plug connec-
BUS not OK tors for correct and firm fitting and check the dis-
play again.
If the readout changes does not change during
the test then the fault must be removed or the
corresponding part must be replaced.
- Delete the fault memory.
- Undertake a function test.
- Interrogate the fault memory again.

Edition 06.02 ------------ ------------


S00.5118.63.20
OCTAVIA Front Body 50

Front body
Assembly overview of lock carrier
with attached parts
1 - Bumper strip

2 - Bumper

3 - Lock carrier
♦ Must be installed free of stress

4 - 15 Nm

5 - Screw

6 - 8 Nm

7 - Ventilation grille

8 - 23 Nm
♦ Accessible after taking off ventilation
grille -7-

9 - 23 Nm
♦ Accessible after taking off bumper
strip -1-

Removing

- Separate plug connections and coolant


hoses, separate plug connection and release
cable for bonnet lock.

- Separate plug connection for temperature


sensor ⇒ page 63-2.

- Separate hoses for air conditioning (if fitted).

- Remove screws -5-.

- Remove screws -4-.

- Pull off bumper strip -1- and take out bolts


-9-.

- Release ventilation grille -7- and take out


bolts -8-.

- Pull off lock carrier -3- together with attached


parts.

Installing

- The installation is carried out in the reverse


order.

Edition 10.00 ------------ 50-1 ------------


S00.5118.58.20
50 Front Body OCTAVIA

Replacing lock carrier


Note:
The coolant circuit of the engine and the refrig-
erant circuit do not need to be separated pro-
vided the radiator and condenser are attached
to the engine in a suitable manner.

Removing

K- Remove bumper ⇒ page 63-1.

- Remove cross member ⇒ page 63-1.

- Remove headlights
⇒ Electrical System; Repair Group 94.

- Separate plug connection and release cable


for bonnet lock.


- Take out bolts -3- for lock carrier -1-.

- Slacken top screws -2-.

K- Remove screws -1- for radiator mountings


-3- and attach radiator -4- in a suitable way
to the engine.

- Remove screws at top attaching lock car-


rier.

- Pull off lock carrier -2- to the front.

- Remove the remaining attached parts of the


lock carrier.

Installing

- Installation is performed in the reverse or-


der.

------------ ------------ Edition 10.00


S00.5118.58.20
OCTAVIA Front Body 50

Removing and installing front wing

1 - 6 Nm

2 - 6 Nm

3 - 4 Nm

4 - Wing
♦ Removing:
- Removing front wheel
- Removing bumper ⇒ page 63-1
- Removing wheelhouse liner ⇒ page
66-3
- Removing turn signal light and side
turn signal light ⇒ Electrical System;
Repair Group 94

Edition 03.03
S00.5118.64.20
- Unscrew the fixing screws -5- of the
lock carrier on the relevant side.
- Unscrew the top fixing screws -1-.
- Unscrew the remaining top fixing
screws -2- and -3- and remove wing
-4-
♦ Installing:
- The installation is carried out in the
reverse order.

5 - 6 Nm

------------ 503
------------
50 Front Body OCTAVIA

504
6 - Noise insulation
♦ only for ATD, ARZ, AUM, ARX, AUQ
engines
♦ Pay attention to fitting position
♦ Pay attention to dimension a = 450 mm

------------ ------------ Edition 03.03


S00.5118.64.20
OCTAVIA Bonnet/Boot lid/Tailgate 55
Bonnet
Survey of components of bonnet
1 - Radiator grill
♦ Removing:
- Unscrew screws -6- and -9- and re-
move radiator grill.
- Disassemble radiator grill in individual
parts -2-, -3- and -4- ⇒ page 55-1.1
♦ The installation is carried out in re-
verse order
♦ After installation radiator grill must be
flush with the engine bonnet

2 - Grid

3 - Radiator grille frame

4 - Decorative strip

5 - Bonnet
♦ The tailgate can be adjusted by means
of the oval holes on the hinge
♦ Protect the hinge and screws against
corrosion after assembly or adjust-
ment

6 - 3.5 Nm

7 - 22 Nm

8 - Bracket

9 - 3.5 Nm

Removing and installing flap lock


Removing:

- Unclip control cable -1- at lock.

- Disconnect plug connection -2- from bon-


net.

- Remove screws -3- (14 Nm).

Installing:

The installation is carried out in reverse order.

Adjusting:

 Bonnet must be adjusted flush to the body.

 Pay attention to equal gap dimensions be-


tween bonnet and body.

 Adjust buffer and check the closing and


opening procedure

Edition 10.04 ------------ 55-1 ------------


S00.5118.66.20
,,   OCTAVIA


 3 

 3 
*


  2

l Radiator grill removed from vehicle

K- Release the bottom catch pegs of the trim


strip with screwdriver in direction of -arrow A-.

- Release the top catch pegs of the trim strip


with screwdriver in direction of -arrow B-.

K- Release the catch pegs -arrows- of the grid


with screwdriver in direction of -arrow A- and
remove grid from radiator grill frame.

 
 2

The installation is carried out in reverse order.


Pay attention to the following points:

Note:
The individual parts of the radiator grill must be
locked into one another.

------------ 55-1.1 ------------ !  "#"$


S00.5118.65.20
OCTAVIA   ,,

!  "#"$ ------------ 55-1.2 ------------


S00.5118.65.20
55 Bonnet/Boot Lid/Tailgate OCTAVIA

Summary of components of bonnet


lock control
1 - Cable
♦ Removing:
- Remove control lever -5- (on left side
of driver footwell) and lock -7- and re-
lease cable.
- On cable nipple (control lever), fasten
string or similar material of approx.
1000 mm long and pull cable out from
the engine compartment.
♦ Installing:
- Use sring or similar material to draw
in cable and install other parts.

2 - Clip

3 - Sealing cover

4 - Combination self-tapping screw

5 - Control lever
♦ cable fitted in place

6 - Expanding nut

7 - Lock
♦ installing and removing ⇒ page 55-1.

8 - 14 Nm

9 - 5 Nm

------------ 55-2 ------------ Edition 12.98


S00.5118.55.20

OCTAVIA Bonnet/Boot Lid/Tailgate 55

Tailgate
Removing tailgate
- Remove trim panel of tailgate
⇒ page 70-11.

- Separate electrical plug connections and pull


cable out of tailgate.

- Remove pressurized gas struts


⇒ page 55-3.

K- Unscrew the bolts -1- attaching the hinges


-2- and take off tailgate.
Tightening torque: 15 Nm

Notes:
Use an Allen key the shorter leg of which
has been shortened to about 10 mm and
mask over surrounding painted area with
adhesive tape in order to avoid damaging
the paintwork.
A second mechanic is required for removing
and installing the tailgate.

Removing pressurized gas strut


- Open tailgate and support.

K- Use a screwdriver to raise locking element


-2- and pull gas strut off the angle bracket
with ball stud -1-.

Note:
If the gas strut is to be re-used, do not remove
locking element -2- fully from the ball socket oth-
erwise the locking element will be damaged.
1 - Angle bracket with ball stud
2 - Locking element
3 - Pressurized gas strut

Edition 08.98 ------------ 55-3 ------------


S00.5118.54.20
55 Bonnet / Boot Lid / Tailgate OCTAVIA

Releasing gas from gas strut

K- Clamp the gas strut in a vice in the area x =


50 mm.

Important!
The gas strut must be clamped in the vice only in
this area otherwise risk of accident!

- Cut open cylinder of the gas strut with a saw


in the first third of the entire length of the
cylinder - starting from the reference edge
at the piston rod end.

Notes:
♦ Wear eye protection when cutting open the
gas strut.
♦ Cover over the area of the saw cut with a
cleaning rag.
♦ Dispose of oil and cleaning rags in
accordance with the usual disposal re-
gulation.

------------ 55-4 ------------ Edition 08.96


S00.5118.50.20
OCTAVIA Bonnet/Boot Lid/Tailgate 55

Summary of components of tailgate


lock
1 - Pull rod

2 - Tailgate lock
♦ Removing:
- Remove trim panel of tailgate ⇒ 70-11.
- Unclip pull rod -1-
- Separate relevant plug connections.
- Unscrew bolts -7-
- Press tailgate lock to the inside and
take out
♦ Installation is carried out in the reverse
order.

3 - 30 Nm

4 - Lock striker
♦ The tailgate must be adjusted flush
with body.
♦ The tailgate should close and open
without tension.

5 - 30 Nm

Edition 12.98 ------------ 55-5 ------------


S00.5118.55.20
55 Bonnet/Boot Lid/Tailgate OCTAVIA

Summary of tailgate lock control


1 - Screw

2 - Sleeve

3 - 10 Nm

4 - Pull rod

5 - Lock insert

6 - Grab strip
♦ Removing:
- Remove trim panel of tailgate ⇒ 70-11.
- Take out sleeve -2-
- Unscrew bolts -1-
- Take off strip.
♦ Installation is carried out in the reverse
order.

7 - Cover

8 - Tailgate lock control


♦ Removing:
- Remove trim panel of tailgate ⇒ 70-11.
- Take off cover -7-
- Release pull rod -4-
- Separate relevant plug connections.
- Unscrew bolts -3-
- Draw in control mechanism to the in-
side and take out.
♦ Installation is carried out in the reverse
order.

------------ 55-5.1 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Bonnet/Boot Lid/Tailgate 55

Edition 12.98
S00.5118.55.20
------------ 
------------
55 Bonnet / Boot Lid / Tailgate OCTAVIA

Fuel filler flap


Summary of parts of filler flap unit
1 - Fuel filler flap unit
♦ consists of cap, fuel filler flap bowl and
rubber seal
♦ removing:
- remove positioning element -6-
- take off fuel filler cap
- take out screw -2-
- pull assembly part -3- forward off the
side part
- push fuel filler flap unit to the rear and
take it out of side part

2 - Screw

3 - Assembly part


4 - Bracket
♦ welded to body

5 - Torx screws
♦ remove with torx bit and small open-
jaw wrench

6 - Positioning element
♦ removing:
- take out screw -5-
- pull positioning element with locking
rod out of assembly part -3-
- separate positioning element from
locking rod

7 - Locking rod
♦ remove together with positioning
element -6-

8 - Seal

------------ ------------ Edition 08.96


S00.5118.50.20
OCTAVIA Front Doors/Door Components/Central Locking 57
Front Door
List of front door components
1 - Exterior mirror

2 - Door
♦ Removing and installing
⇒ page 57-2.
♦ Setting ⇒ page 57-3.

3 - Catch bolt
♦ 40 Nm.

4 - Guide piece
♦ Fit onto lever strip of the window lifter
-6-.

5 - Clip
♦ Fit into guide piece -4-.

6 - Window lifter
♦ Removing and installing
⇒ page 57-4.

7 - 10 Nm

8 - Bottom door hinge


♦ Screw onto door and pillar A.
♦ With door arrester.

9 - 32 Nm

10 - Screw
♦ Fixing screw for exterior mirror.

11 - Cap
♦ For vehicles ä 12.99

12 - 20 Nm
♦ For vehicles ä 12.99

13 - Nut, 30 Nm
♦ For vehicles 01.00 ä

14 - Top door hinge


♦ Screw onto door and pillar A. Insert
hinge bolt into box section and secure
with grub screw -12- or nut -13-.

15 - Base

Edition 10.04 ------------ 57-1 ------------


S00.5118.66.20
57 Front Doors/Door Components/Central Locking OCTAVIA

Removing and installing front door


Removing

- Bottom trim panel of pillar A ⇒ page 70-7.

K- Disconnect multipin plug connection -1- at


pillar A.

572
For vehicles ➤ 12.99

K- Remove cap and unscrew grub screw -1-


from upper hinge.

For vehicles ➤ 01.00

- Unscrew nut -2-.

For all vehicles

- Unscrew bottom screw -3-.

- Lift door up and out of the hinge brackets.

Installing

The installation is carried out in the reverse or-


der.

Note:
When replacing the doors after the paintwork,
screws -1- and -2- must be tightened to the
specified torque.

1 - 32 Nm

2 - 22 Nm

------------ ------------ Edition 03.03


S00.5118.64.20
OCTAVIA Front Doors / Door Components / Central locking 57

Adjusting door
The door hinge has to be slackened at the pillar
and at the door in order to correctly align the
door. Other measures such as aligning the doors
upward, are of no effect. The door drops down
again when pressure is subsequently applied.

- Slacken torx screw until door can be moved


(e.g. with V.A.G 3320 with torx bit T45).

l The doors are correctly adjusted if they have


an even distance to the door opening all
round when closed, do not stand too far in
or out and the contours are aligned.

Removing door window


- Remove door trim panel ⇒ page 70-4.

- Detach insulation sheeting ⇒ page 70-6.

- Pull inner window slot seal off the flange.

- Open or close the door window sufficiently


until the clamping jaws are positioned in the
assembly openings.

K- Slacken hexagon nuts -1- and press clamp-


ing jaws apart.

- Pull door window up, tilt it forward and lift it


out of the window slot.

Edition 08.96 ------------ 57-3 ------------


S00.5118.50.20
57 Front Doors / Door Components / Central locking OCTAVIA

Removing and installing window


lifter
- Remove door trim panel ⇒ page 70-4.

- Detach insulation sheeting ⇒ page 70-6.

- Open or close window sufficiently until the


clamping jaws are positioned in the assembly
openings -arrows-.

K- Slacken hexagon nuts -1- and press clamp-


ing jaws apart.

- Push door window up and fix in position (e.g.


with adhesive tape).

- Slacken screws -2- of the window lifter (10


Nm).


- Release clips for bowden cables.

- If power windows fitted, separate plug


connection.

- Raise window lifter slightly so that the screws


-2- can be pulled through the assembly holes.

- Pull window lifter down and out of the


assembly opening.

------------ ------------ Edition 08.96


S00.5118.50.20
OCTAVIA Front Doors/Door Internal Parts/Central Locking 57

Removing and installing power


window motor
Note:
The front and rear power windows are of identi-
cal design.

- Remove door trim panel ⇒ page 70-4.1.

- Detach insulation sheeting ⇒ page 70-6.

- Remove power window ⇒ page 57-4 and


58-4, respectively.

Note:
The power window motor can be removed with
the window lifter in any position.

K- Remove screws -arrows- and take off mo-


tor.

- Fit on new motor and tighten screws -arrows-


(6.5 Nm).

- Install window lifter and install door window.

- Stick on insulation sheeting ⇒ page 70-6.

- Install door trim panel ⇒ page 70-4.1.

- Switch ignition on and off.

- Switch ignition on again.

- Raise door window as far as the stop and


continue to press power window switch for
about 3 seconds. This ensures the basic
setting is performed and the automatic open-
ing function is activated.

Edition 08.98 ------------ 57-4.1 ------------


S00.5118.54.20
57 Front Doors/Door Components/Central Locking OCTAVIA

------------ 57-4
57-4.2 ------------
------------ Edition 12.96
S00.5118.51.20


 
!  



OCTAVIA Front Doors/Door Internal Parts/Central Locking 57

o door
handle
1 - Door handle
♦ Removing and installing
⇒ page 57-6.

2 - Lock
♦ Removing and installing
⇒ page 57-7.

3 - Base

4-

5 - Cap

6-
♦ Moves the clamping ring -4-.

7-
♦ Removing:
- Remove door handle -1-.
- Remove door trim panel
⇒ page 70-4.1.
- Remove screw -8-.
- Push inner part of door handle back
and remove.
♦ Installation is performed in the reverse
order.

Note:
When inner part of door handle is removed, the
hexagon socket screw -6- must not be turned.

8-

Edition 08.98 ------------ 57-5 ------------


S00.5118.54.20
57 Front Doors/Door Components/Central Locking OCTAVIA
Removing and installing outer door
handle
Special tools, testers and aids required:

♦ Square wrench or TORX 20

♦ Assembly tool T10118

Removing

K- Remove trims -1-.

- Unscrew locking screw -3-.

- Pull outer door handle -4- up to the stop in


direction of actuation -arrow A- and hold in
this position.

- Turn screw -5- in the direction indicated


-arrow B- until resistance is perceptible.

576
Note:
Screw -5- must not be turned as long as the
outer door handle is removed.

- Turn lock cylinder -2- with inserted key


-arrow C- and pull out -arrow D-

Note:
On vehicles fitted with radio control, the front
passenger door lock is replaced by a trim panel.

K- Unclip control cable -1- from door handle -2-.

- Slide door handle -2- to the rear -arrow A-


and swivel out of the door -arrow B-

Installing:

- Swivel door handle into the door.

For vehicles 05.98 ➤

K- Hang device T10118 in the spring fixed to


the door lock -arrow A- and hang the spring
in the lock lever -arrow B-.

For all vehicles

Further installation is carried out in the reverse


order.

Note:
The control cable must lock securely into the
outer door handle.

------------ ------------ Edition 03.03


S00.5118.64.20
OCTAVIA Front Doors/Door Components/Central Locking 57
Door lock - assembly overview
1 - Cable for internal mechanism
♦ Attached into internal mechanism

2 - Locking rod

3 - Locking button
♦ Screwed on

4 - Inner part of door handle


♦ Removing and installing
⇒ page 57-5

5 - Locking screw, 5 Nm

6 - Cable for exterior mechanism


♦ Attached into door handle

7 - Base plate

8 - Locking plate

9 - 30 Nm

10 - 30 Nm

11 - Door lock
♦ Removing and installing
⇒ page 57-7

Notes:
♦ Procedure for removing and installing door
lock with and without power operation is
identical.
♦ On models MY 99 ä with remote control of
central locking, no lock cylinder is fitted to
passenger-side door.

Removing and installing door lock


Removing

- Remove door handle ⇒ page 57-6.

- Remove door trim panel ⇒ page 70-4.

- Detach sound insulation sheet


⇒ page 70-6.

- Remove window lifter ⇒ page 57-4.

K- Take out screws -1-


Tightening torque = 8 Nm.

- Slacken screw -2- attaching impact bar. (The


front screw for attaching the bar is not shown
in the illustration).

Edition 02.01 ------------ 57-7 ------------


S00.5118.59.20
,-  :(   :( 
   OCTAVIA

K- Unhook retaining clip -4- of control cable -3-,


pull door lock with tension rod -5- and con-
trol cable -3- through the assembly opening
from the door.

 
 

The installation is carried out in reverse order.

( 
 

Notes:
♦ The control motors for front and rear door
central locking are part of the door locks and
cannot be replaced separately.
♦ Removing and installing door locks ⇒ page
57-7 or page 58-8.
♦ After replacing the door lock with the central
locking motor perform control unit coding,
interrogate the fault memory and erase
⇒ page 01-16, Self-diagnosis for conven-
ience system or ⇒ page 01-45, Self-diagno-
sis for central locking.

  
 
  
 


- Removing trim panel of tailgate ⇒ page 70-11.

K- Disconnect plug connection -5-.

- Remove screws -2-.

- Pull tension rod -3- of control motor -1- out


of the tailgate lock -4-.

- Take out control motor -1-.

  
 
    *
   

⇒ Summary of components, page 55-6.

------------ 57-8 ------------ !  "#"$


S00.5118.65.20
OCTAVIA Front Doors/Door Components/Central Locking 57

Front door seals - Summary of


components
1 - Top door seal
♦ Adhesive

2 - Door window
♦ Removing ⇒ page 57-3.

3 - Outside window shaft seal


♦ Fit onto flange

4 - Door
♦ Removing and installing
⇒ page 57-2.
♦ Setting ⇒ page 57-3.

5 - Outside door seal - front

6 - Clip

7 - Inside window shaft seal


♦ Fit onto flange

8 - Window run
♦ Fit into window frame

9 - Inside door seal


♦ The joining must have a distance -A-
of approx. 300 mm ± 100 mm from
door bottom.

Edition 10.04 ------------ 57-9 ------------


S00.5118.66.20
57 Front Doors/Door Components/Central Locking OCTAVIA

------------ 57-10 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Rear Doors/Door Components 58
Rear Door
List of rear door components
1 - Rear door
♦ Removing and installing
⇒ page 58-2.
♦ Setting ⇒ page 58-2.

2 - Guide piece
♦ Fit onto lever strip of window lifter -5-.

3 - Clip
♦ Fit into guide piece -2-.

4 - 10 Nm

5 - Window lifter
♦ Removing ⇒ page 58-4.

6 - Catch bolt
♦ 40 Nm.

7 - Bottom door hinge


♦ Screw onto door and pillar B.
♦ With door arrester.

8 - 32 Nm

9 - Cap
♦ For vehicles ä 12.99

10 - Nut, 30 Nm
♦ For vehicles 01.00 ä

11 - 20 Nm
♦ For vehicles ä 12.99

12 - Top door hinge


♦ Screw onto door and pillar B. Insert
hinge bolt into box section and secure
with grub screw -11- or nut -10-.

Edition 10.04 ------------ 58-1 ------------


S00.5118.66.20
58 Rear Doors/Door Components OCTAVIA

Removing and installing rear door


Removing

K- Disconnect in grommet -2- the horizontal plug


connection -1- at pillar B.

For vehicles ➤ 12.99

582
K- Remove cap and unscrew grub screw -1-
from upper hinge.

For vehicles 01.00 ➤

- Unscrew nut -2-.

For all vehicles

- Unscrew bottom screw -3- from door.

- Lift door up and out of the hinge brackets.

Installing

The installation is carried out in the reverse or-


der.

Note:
♦ When replacing the doors after the paintwork,
screws -1- and -2- must be tightened to the
specified torque.
♦ The process for the rear door is identical for
the Octavia Estate.

1 - 32 Nm

2 - 22 Nm

Door adjustment
♦ To correctly adjust the door, the door hinges
must be loosened on the pillar and door.
Other adjusting measures, e.g. aligning the
doors towards the top are ineffective. The
door will drop again at the following over-
pressures.

♦ Doors are correctly adjusted if, when closed,


they are at an equal distance from the frame
all round, are not positioned too far to the insi-
de or outside and the contours are aligned.

------------ ------------ Edition 03.03


S00.5118.64.20
OCTAVIA Rear Door / Door Components 58

Removing door window


- Remove door trim panel ⇒ page 70-5.

- Detach insulation sheeting ⇒ page 70-6.

- Pull inner window slot seal off the flange.

- Lower door window.

K- Take out screws -1- and -2- for window guide


-3- and pull window guide off the triangular
window -arrow-.

- Take out window guide.

- Close door window sufficiently until the


clamping jaws are positioned in the assembly
openings -arrows-.

K- Slacken hexagon nuts -1- and press clamp-


ing jaws apart.

- Pull door window -2- up and lift it out of the


window slot.

Edition 08.96 ------------ 58-3 ------------


S00.5118.50.20
58 Rear Door / Door Components OCTAVIA

Removing window lifter


Removing

- Remove door trim panel ⇒ page 70-5.

- Detach insulation sheeting ⇒ page 70-6.

- Close or open door window sufficiently until


the clamping jaws are positioned in the
assembly openings -arrows-.

K- Slacken hexagon nuts -1- and press clamp-


ing jaws apart.

- Push door window -2- up and fix in position


(e.g. with adhesive tape).


K- Slacken screws -1- (10 Nm).

- If power fitted, separate plug connection.

- Raise window lifter slightly -arrow A- so that


the screws -1- can be tightened through the
assembly holes -2- -arrow B-.

- Take window lifter up and out of the assembly


opening.

------------ ------------ Edition 08.96


S00.5118.50.20
OCTAVIA Rear Doors/Door Internal Parts 58

Summary of components of door


handle
1 - Door handle
♦ Removing and installing
⇒ page 58-6.

2 - Cover

3 - Base

4 - Cap

5 - Screw
♦ Moves the clamping ring -6-.

6 - Clamping ring

7 - Inner part of door handle


♦ Removing:
- Remove door handle -1-.
- Remove door trim panel
⇒ page 70-4.1.
- Remove screw -8-.
- Push inner part of door handle back
and take out.
♦ Installation is performed in the reverse
order.

Note:
When inner part of door handle is removed, the
screw -5- must not be turned.

8 - Screw

Edition 08.98 ------------ 58-5 ------------


S00.5118.54.20
58 Rear Doors/Door Components OCTAVIA

Removing and installing outer door


handle
Special tools, testers and aids required:

♦ Square wrench or TORX 20

♦ Assembly tool T10118

Removing

K- Pull outer door handle -3- up to the stop in


direction of actuation -arrow A- and hold.

- Remove cap -1-.

- Turn screw -4- in the direction indicated


-arrow B- until resistance is perceptible.

586
Note:
Screw -4- must not be turned as long as the
outer door handle is removed.

- Pull out cover -2- -arrow C-

K- Unclip control cable -1- from door handle -2-.

- Slide door handle -2- to the rear -arrow A-


and swivel out of the door -arrow B-

Installing:

- Swivel door handle into the door.

For vehicles 05.98 ➤

K- Hang device T10118 in the spring fixed to


the door lock -arrow A- and hang the spring
in the lock lever -arrow B-.

For all vehicles

Further installation is carried out in the reverse


order.

Note:
The control cable must lock securely into the
outer door handle.

------------ ------------ Edition 03.03


S00.5118.64.20
OCTAVIA Rear Door / Door Components 58

Summary of door lock parts


1 - Locking knob
♦ screwed on

2 - Locking rod

3 - Linkage clip

4 - Cable for interior mechanism


♦ attached to interior mechanism

5 - Locking rod

6 - Door lock
♦ removing and installing ⇒ page 58-8

7 - Cable for external mechanism


♦ attached to door handle


8 - 30 Nm

9 - 30 Nm

10 - Locking plate

11 - Base

12 - Fulcrum lever

13 - Expanding pin

Edition 08.96 ------------ ------------


S00.5118.50.20
58 Rear Door / Door Components OCTAVIA

Removing and installing door lock


Removing

Door window should be closed.

- Remove door handle ⇒ page 58-6.

- Remove door trim panel ⇒ page 70-5.

- Detach insulating sheeting ⇒ page 70-6.

K- Push through expanding pin -1- of the


fulcrum lever, take fulcrum lever -2- off the
door and detach locking rod.

- Detach clips -3- for attaching the locking rod.

- It is essential to remove the expanding pin


from the door (rattling noises).

K- Take out screws -2-.


Tightening torque = 8 Nm.

- Pull door lock -1- out of the assembly open-


ing.

------------ 58-8 ------------ Edition 08.96


S00.5118.50.20
OCTAVIA Rear Doors/Door Components 58

Rear Door - Summary of compo-


nents
1 - Top door seal
♦ Adhesive

2 - Inside door seal


♦ The joining must have a distance -A-
of approx. 300 mm ± 100 mm from
door bottom.

3 - Window run
♦ Fit into window frame.

4 - Window separator bar

5 - Triangular window

6 - 10 Nm

7 - Door
♦ Removing and installing
⇒ page 58-2.
♦ Setting ⇒ page 58-2.

8 - Clip

9 - Outside door seal - rear

10 - Inside window shaft seal


♦ Fit onto flange.

11 - 1 Nm

12 - Door window
♦ Removing ⇒ page 58-3.

Edition 10.04 ------------ 58-9 ------------


S00.5118.66.20
58 Rear Doors/Door Components OCTAVIA

------------ 58-10 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Sliding/Tilting Roof 60

Rockwell sliding/tilting roof with glass panel


Assembly overview of sliding/tilting roof with glass panel

1 - Glass panel for sliding/tilting roof (sin- 2 - Glass panel weatherseal


gle safety glass) ♦ Aligning glass panel weatherseal
♦ Removing glass panel for sliding/tilt- ⇒ page 60-5
ing roof ⇒ page 60-3 ♦ Joint of seal must be positioned in the
♦ Installing glass panel for sliding/tilting middle on the right-hand side
roof ⇒ page 60-4 ♦ Treat installation channel of weather-
♦ Aligning glass panel for sliding/tilting seal with lubricant (water) before in-
roof ⇒ page 60-4 stalling

3 - Trim surround

Edition 10.99 ------------ 60-9


60-1 ------------
S00.5118.56.20
60 Sliding/tilting roof OCTAVIA

602
4 - Sun screen
♦ Removing and installing sun screen
⇒ page 60-7 and 60-8

5 - Assembly unit
♦ Removing and installing assembly unit
⇒ page 60-8
♦ Assembly unit includes the following

------------
parts:
♦ U-frame (with guiding ducts)
♦ Rear guides with control cables

------------
♦ Front guides
♦ If necessary grease the guide ducts
with special grease G 052 778 only
as otherwise the functions cannot be
guaranteed.

6 - Water drain hoses


♦ Cleaning water drain hoses ⇒ page
60-9

7 - Hexagonal wrench for emergency op-


eration
♦ Clipped into the E-drive

Edition 03.03
S00.5118.64.20
OCTAVIA Sliding/Tilting Roof 60
8 - Draught deflector 12 - Electric drive
♦ Open glass panel to the rear and un- ♦ Testing electric drive (0 position)
screw draught deflector ⇒ page 60-6

9 - Bush for draught deflector 13 - Catch hook spring


♦ Thread should point to the rear at an
angle 14 - Catch hook

10 - Screw for securing draught deflector 15 - Torx screw


♦ Torx screw insert T 25
11 - Countersunk screws (microencapsu- ♦ 6 Nm
lated)
♦ Screws for attaching electric drive 16 - Clamping plate
♦ Always use new countersunk screws
♦ 3 Nm

Removing glass panel for sliding/tilt-


ing roof
- Tilt sliding/tilting roof open.

K- Push sun protection -1- to the rear.

- Push trim frame -2- to the rear (clipped on in


the area of the front guides -3- and guided in
the rear area by studs -4-).

K- Remove the securing screws -1- (Torx screw


insert T 25) and take off.

- Lift glass panel up and out.

- Pull out trim frame (if necessary).

Edition 12.96 ------------ 60-3 ------------


S00.5118.51.20
60 Sliding/Tilting Roof OCTAVIA

Installing glass panel for sliding/tilt-


ing roof
The glass panel should be installed in 0 posi-
tion (glass panel closed).

- Check parallel running and adjust if neces-


sary ⇒ page 60-6.

K- Insert glass panel for sliding/tilting roof from


above and insert the securing screws -1-.
When doing this, ensure the centering pins
-2- are correctly located on the rear of the
clamping plates.
Tightening torque: 6 Nm

Note:
Tighten securing screws after adjusting height
of glass panel (6 Nm).

- Carry out height adjustment ⇒ page 60-4.

- Check installation of glass panel seal, ad-


just if necessary ⇒ page 60-5.

- Push trim frame forward and clip into front


guide.

- Check that sliding/tilting roof operates prop-


erly.

Adjusting glass panel for sliding/tilt-


ing roof (height adjustment)
- Move glass panel into tilt function.

- Push back sun protection fully.

- Push trim frame to the rear (clipped on in


area of the front guides and guided in the
rear area by studs).

- Check parallel running and adjust if neces-


sary ⇒ page 60-6.

- Slacken all four screws of the glass panel


(floating centering in roof opening).

- Move glass panel into „closed“ position.

- Carry out height adjustment of glass panel


at front and rear on both sides as follows:

------------ 60-4 ------------ Edition 12.96


S00.5118.51.20
OCTAVIA Sliding/Tilting Roof 60

K Adjustment of glass panel at front:

A = 1 mm lower than roof panel -2-

-1- = Glass panel

Arrow = Direction of travel


K Adjustment of glass panel at rear:

b = 1 mm higher than roof panel -2-

Arrow = Direction of travel

-1- = Glass panel

- Tighten the screws of the glass panel (6 Nm).

- Push trim frame forward and clip into place


(clipped on in area of front guides and guided
in the rear area by studs).

Adjusting glass panel seal


K- Use a strip of cardboard about 0.3 mm thick
(a = 0.3 mm, for example business card) to
check that the preload between glass panel
seal -1- and body -4- is even all round. It
should be possible to pull the cardboard strip
through between glass panel seal and body
with a certain resistance.

- If the prestress is insufficient, the glass panel


seal can be pressed apart with a wedge -3-,
e.g. plastic spatula or similar, or, if the pre-
stress is excessive, it can be pressed to-
gether. The glass panel -2- should be re-
moved for adjusting the seal ⇒ page 60-3.

Edition 12.96 ------------ ------------


S00.5118.51.20
60 Sliding/Tilting Roof OCTAVIA

Testing electric drive (0 position)


If the electric drive is replaced, it has to be in-
stalled in the 0 position (glass panel for sliding/
tilting roof closed).

- Plug together the connector of electric drive/


sliding/tilting roof wiring harness.

- Operate switch -1- until the 0 position of the


electric drive is reached.
The end cut-off point -B- is reached by turn-
ing the drive pinion to the right and the end
cut-off point -A- by turning the drive pinion to
the left.

Note:
The zero position is set automatically if the
switch is operated in the close position.

-A-End cut-off point, glass panel tilt function = 2


turns until 0 position

-B-End cut-off point, glass panel sliding func-


tion = 8.25 turns to 0 position

Inspecting and adjusting parallel run-


ning
Inspecting

- Move glass panel into „closed“ position.

- Push back sun protection fully by hand.

- Push trim frame to the rear (clipped on in


the area of the front guides and guided in
the rear area by studs).

K Catch hooks (with roller) -1- should be engaged


in the guide rails.

Pins -2- should be positioned within the mark-


ings (notches) -arrows-.

If this is not the case, adjust parallel running as


follows:

------------ 60-6 ------------ Edition 12.96


S00.5118.51.20
OCTAVIA Sliding/Tilting Roof 60

Adjusting

- Disconnect earth strap of battery.

K- Release cover -1- for electric drive in direc-


tion of arrow.

- Remove electric drive.


K Catch hooks (with roller) -1- should be engaged
in the guide rails.

- Push rear guides with pins -2- only from front


to rear between the notches -arrows-.

- Install electric drive in this position (0 posi-


tion).

- Always use new screws (securing screws are


microencapsulated), 3 Nm.

- Install glass panel for sliding/tilting roof


⇒ page 60-4.

Removing sun protection


Glass panel and trim frame for sliding/tilting roof
removed and sliding/tilting roof unit in „closed
position“.

K- Unclip stops -2- on one side and push sun


protection to this side. Use a screwdriver to
lever runner -1- on the opposite side (from
front to rear) out of the guide channels.

- Swivel sun protection -3- up and out of the


assembly unit.

Arrow = Direction of travel

Edition 12.96 ------------ ------------


S00.5118.51.20
60 Sliding/Tilting Roof OCTAVIA

Installing sun protection


K- Insert sun protection into the roof opening.
Insert runner of the sun protection (runners
locked in place in sun protection) into the
guide channels. Insert runner -1- on the other
side into the guide channels and fit on the
side stops -2-.

Arrow = Direction of travel


Removing and installing assembly
unit
Removing

- Remove electric drive.

- Remove moulded headliner ⇒ page 70-13.

- Detach water drain hoses -arrows- from the


assembly unit.

- To facilitate removal and installation, take out


glass panel of sliding/tilting roof ⇒ page 60-3.

Note:
The assembly unit can also be removed com-
plete with glass panel, sun protection and trim
frame.

- Unscrew hexagon bolts and lift assembly unit


out of the vehicle with the help of a second
mechanic.

Installing

- Fit assembly unit onto the rear mounts and


swivel up (the three locating pins should en-
gage in the mounting holes).

- Tighten assembly unit (7.5 Nm).

------------ ------------ Edition 12.96


S00.5118.51.20
OCTAVIA Sliding/Tilting Roof 60

Cleaning water drain hoses


Front water drain hoses:

The front water drain hoses -1- run in the A pil-


lars and end between door and A pillar. They
are cleaned from the opening in the sliding/tilt-
ing roof.

1 - Front water drain hose

2 - Water drain valve

Note:
It is recommended to shop-make a tool for clean-
ing the hoses - a probe, about 2300 mm long,
made from the core of a speedometer drive
shaft.

Rear water drain hoses:

The rear water drain hoses -1- run in the C pil-


lars and end at the side behind the bumper
cover. They are cleaned from the bottom end of
the hose. The hoses can remain installed for
cleaning.

1 - Water drain hose

2 - Water drain valve

Note:
It is recommended to shop-make a tool for clean-
ing the hoses - a probe, about 2300 mm long,
made from the core of a speedometer drive
shaft.

Edition 08.98 ------------ 60-9 ------------


S00.5118.54.20
60 Sliding/Tilting Roof OCTAVIA

Rear water drain hoses (Octavia Estate)

The rear water drain hoses -1- run in the D pil-


lars and end at the side behind the bumper
cover. They are cleaned from the bottom end of
the hose. The hoses can remain installed for
cleaning.

1 - Water drain hose

2 - Water drain valve

Note:
It is recommended to shop-make a tool for clean-
ing the hoses - a probe, about 2300 mm long,
made from the core of a speedometer drive
shaft.

------------

------------ Edition 08.98
S00.5118.54.20







OCTAVIA


sliding/tilting roof





 

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of sliding/tilting roof
Sliding/Tilting Roof 60

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⇒ page

Edition 10.99
S00.5118.56.20
,3F4(56
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2'E $AB<;@K:=LR$$M
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for sliding/tilting roof

♦ Removing glass panel for sliding/tilt-


ing roof ⇒ page

roof ⇒ page
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glass panel for sliding/tilting

of glass panel for slid-


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glass panel
:
3@
A
4P
5>;=9V67 ♦ Removing and installing sun
⇒ page

Top trim
♦ Removing and installing ⇒ page

5 Bottom trim

6
♦ Removing and installing ⇒ page

♦ Remove

g uide

------------ ------------
60 Sliding/Tilting Roof OCTAVIA

------------

7 - End piece
♦ Use AKL 450 005 05 for bonding

8 - Screw

9 - Assembly unit
♦ Removing and installing ⇒ page
60-19
♦ If necessary, the guide channels
should be greased only with special
grease G 000 450 02 otherwise proper
operation is not assured

10 - Bracket

------------
11 - Spring

12 - Electric drive
♦ Removing and installing ⇒ page
60-17
♦ Inspecting electric drive (zero position)
⇒ page 60-18

13 - Bolt

14 - Automatic preselect system

15 - Cover panel
♦ Hexagon wrench for manual operation
is clipped into cover panel for electric
drive

Edition 10.99
S00.5118.56.20
OCTAVIA Sliding/Tilting Roof 60

 
16

1





 
 




"
Edition 10.99
S00.5118.56.20



#

 !
 19

20 Slide

21

------------ ------------
 









  

 


60 Sliding/Tilting Roof OCTAVIA

for
tilting roof
- Push sun screen back.

- Tilt sliding/tilting roof.

K- Unclip bottom trim -1- in rear area -arrow-,


push forward and take it off the roof surround.

- Unclip front trim at top -2- and in the middle


and release at the rear.


K- Remove screw -1-.

- Take glass panel up and out.

for
tilting roof
Glass panel must be installed in the 0 position
(glass panel closed).

K- The shaft of the link pin must be aligned with


the marking on the link -arrow-.

- Is this not the case, adjust parallel running


⇒ page 60-19.

------------ ------------ Edition 10.99


S00.5118.56.20


3
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OCTAVIA Sliding/Tilting Roof 60

K-

Note:
Tighten securing screws after adjusting height
of panel (4.5 Nm).

for
ing roof


s

K-

Edition 10.99 ------------ ------------


S00.5118.56.20
60 Sliding/Tilting Roof OCTAVIA























K Aligning panel at rear:

b = 0...1 mm higher than roof

Arrow = direction of travel

- Tighten screws of glass panel fully (4.5 Nm).

- Always align left and right sides of glass panel


symmetrically.

Note:
The height alignment is checked by opening and
closing the sliding/tilting roof.

- Tilt sliding/tilting roof.


K- Attach top trim -2- at rear and clip in place in
the middle and at the front.

- Move bottom trim -1- at rear in slot in direc-


tion of arrow and clip in place in the front.

- Remove glass panel for sliding/tilting roof


⇒ page 60-14.

K- Pull weatherseal -1- off the glass panel.

- Press new weatherseal centred into the glass


panel -2-.

Note:
Coat weatherseal with lubricant (water) to fa-
cilitate installation.

------------ ------------ Edition 10.99


S00.5118.56.20
OCTAVIA  :    /"

  
 
 

  

- Remove glass panel for sliding/tilting roof


⇒ page 60-14.

- For easier mounting slide sun screen slightly


backwards.

K- Lever off front and rear slide with a screw-


driver and remove sun screen -1- from the
top.

 
 

The installation is carried out in reverse order.

  
 
 !*
 :   
  

- Disconnect earth strap.

K- Lever off E-drive cover with device 3409.

Note:
The E-drive can only be removed and installed
when the sliding/tilting roof is closed.

- Disconnect plug connection.

K- Unscrew screws -arrows- and remove drive.

 
 

The installation is carried out in reverse order.

Note:
Always replace the drive screws with new ones
(3.5 Nm).

!  "#"$ ------------ 60-17 ------------


S00.5118.65.20
60 Sliding/Tilting Roof OCTAVIA

Setting electric drive (setting „0“


position)
It is necessary to set the „zero position“ if the
drive was removed when it was not in the „zero
position“, or if the sliding/tilting roof has been
closed or opened using the emergency manual
operation.

Drive removed and electric cables connected.

- Select „Roof tilted“ by turning the rotary


switch of the automatic preselector.

- Select „Roof closed“ by turning the rotary


switch of the automatic preselector.

- Select „Roof tilted“ by turning the rotary


switch of the automatic preselector.

- Select „Roof closed“ by turning the rotary


switch of the automatic preselector.

- Install drive in the „zero position“ with the slid-


ing/tilting roof closed.

K- „Zero position“ is recognisable through a win-


dow -arrow A- at the motor from the ground
face on the ring gear -arrow B-.

Removing automatic preselector


K- Use wedge 3409 to take off the cover of the
electric drive.

- Take automatic preselector switch out of the


cover.

------------ 60-18 ------------ Edition 05.00


S00.5118.57.20
/

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- ⇒


- ⇒

- ⇒

- ⇒

Note:
A second person is required for removal and
installation.

Edition 10.99 ------------ ------------


S00.5118.56.20
60 Sliding/tilting roof OCTAVIA

Installing

- Insert assembly unit -1- into the roof.

- Align assembly unit -1- and screw into the


roof frame.

- Check and if necessary ensure proper rout-


ing of cables and plug connections of all elec-
trical components at the roof.

- Screw -2- assembly unit -1- and drive -3- tight


(8 Nm).

- Install water drain hoses -arrows-.

- Install plug connection for E-drive.

602
Adapting the E-drive
- Switch on ignition.

For vehicles MY 03

K- Remove the E-drive cover using the wedge


3409.

- Pull out the plug for the E-drive at the roof


opening.

- Connect plug connection for E-drive.

- Insert E-drive cover.

For all vehicles

- Close sliding/tilting roof.

- Activate the automatic preselection mecha-


nism for at least 3 seconds in position „roof
closed“, the basic setting of the drive is com-
pleted.

Cleaning the water drain hoses


⇒ Cleaning the water drain hoses, page 60-9.

------------ ------------ Edition 03.03


S00.5118.64.20
OCTAVIA Bumpers 63

The front bumper


Summary of components of bumpers ä 12.01

1 - Lock carrier

2 - Screw
♦ Fixed onto the wheelhouse hull

3 - Cross-member
♦ Removal:
- Remove the bumper -6-
- Unscrew the nuts -12-
- Remove the screws -14-
♦ Installation takes place in reverse or-

4 - Nut
der

Edition 06.02
S00.5118.63.20
5 - 8 mm
♦ After removal the bumper strip -9- be-
comes accessible.

6 - Bumper
♦ Removal:
- Open the flap at the front
- Remove the screws -2-
- Remove the bumper strip -9-
- Remove the screws -5- on both sides
- Remove the ventilation grille -11-
- Remove screws -8-
- Remove screws -13-

------------

------------
63 Bumpers OCTAVIA


- Unclamp the plug connections if nec-
essary
- Pull out the washing jets of the head-
light washing system (only for vehicles
with a headlight washing system).
- Bring the bumper forwards
♦ Installation takes place in reverse or-
der

7 - Temperature feeler
♦ Only for vehicles with a multi-func-
tional indicator

8 - 1 Nm

9 - Bumper strip

------------ ------------
10 - Bumper strip
♦ Press into the bumper clips.
♦ Does not have to be removed to re-
move the bumper.
♦ Integrated into the bumper for vehi-
cles 08.00 ä

11 - Ventilation grille

12 - 20 Nm

13 - 1 Nm

14 - 23 Nm

15 - Support
♦ For vehicles 08.00 ä 12.01
♦ Bonded joints ⇒ Page 63-2.1
Edition 06.02
S00.5118.63.20
OCTAVIA









































"
!



#
Bumpers

Bonded

vehicle radiator.
ä 12.01
The bumpers at the front are bonded with the
self-adhesive support on the lower frame of the

The self-adhesive support is replaced by a


holder on vehicles 01.02 ä ⇒ Page 63-2.3 Po-
sition 16.
63

- Clean the bonding surfaces for the front


bumper and on the lower frame of the vehi-
cle radiator with a degreasing white spirit so-
lution.

K- First glue the support -1- to the radiator frame


-2-.

- Maintain the dimensions:


a = 24 mm
b = 17 mm

- Install the bumper at the front.

- Press the bumper -3- onto the radiator frame


-2-.

Edition 06.02
S00.5118.63.20
------------
%
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$
------------



63



 

  


 Bumpers

ä
OCTAVIA


"
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2

------------
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♦ Fixed onto the wheelhouse hull

------------
3

-
-
-

8 mm
Removal:
Remove the bumper -6-
Unscrew the nuts -12-
Remove the screws -14-
Installation takes place in reverse or-
der

♦ After removal the bumper strip -9-


becomes accessible

Edition 06.02
S00.5118.63.20




















































OCTAVIA Bumpers 63
6 Bumper
♦ Removal: ♦ Only for vehicles with a multi-func-
- Open the flap at the front tional indicator
- Remove the screws -2-
- Remove the bumper strip -9-
- Remove the screws -5- on both sides
- Remove the ventilation grille -11- Bumper strip
- Remove screws -8-
- Remove screws -10- 0
- Remove screws -13-
- Unclamp the plug connections if nec-
essary
- Pull out the washing jets of the head- 2
light washing system (only for vehicles
with a headlight washing system). 3
- Bring the bumper forwards
♦ Installation takes place in reverse or-
der

Edition 06.02
S00.5118.63.20
------------

!

------------
63 Bumpers OCTAVIA

------------

------------ Edition 06.02
S00.5118.63.20
OCTAVIA Bumpers 63

Rear bumper
Summary of components of rear bumper

1 - Deformation element 2 - Nut, 20 Nm


♦ On models with towing device, re-
placed by frame of towing device 3 - Bumper strip beneath tail light
♦ Removing:
- Remove rear moulding -6- 4 - 1 Nm
- Unscrew nut -2- and take off defor-
mation element. 5 - Bumper strip
♦ Installation is carried out in the reverse ♦ Clipped onto rear moulding -6-
order.

Edition 12.98 ------------ 63-3 ------------


S00.5118.55.20
63 Bumpers OCTAVIA

6 - Bumper Note:
♦ Removing:
Before taking off the bumper, it is necessary to
- Open tailgate.
separate the plug connections of the park sen-
- Pull off cover strip -5-.
sors (if fitted).
- Unscrew bolts -4-, push cover strip
♦ Installation is performed in the reverse
below tail light -3- toward middle of
order.
vehicle and take off.
- Pull off bumper strip -8-.
7 - Rear spoiler
- Pull off luggage compartment side trim
♦ Press into bumper clips -6-.
panel and remove bolts -10-.
♦ Pull off luggage compartment trim
- Pull out bumper to the rear.
slightly for removing.
♦ Models 08.00 ä integrated in bumper.

------------ 63-4 ------------ Edition 10.00


S00.5118.58.20
OCTAVIA Bumpers 63
8 - Bumper strip 10 - 8 Nm
♦  
  ♦ 
      

9 - Screw ♦         
  

Edition 10.00
S00.5118.58.20
------------
------------

63-4.1 ------------
63 Bumpers OCTAVIA


------------ 63-6 ------------
------------ Edition 10.00
S00.5118.58.20
OCTAVIA Bumpers 63
Summary of components of rear bumper (Octavia Estate)

1 - Bolt, 1 Nm 6 - Rear moulding


♦ Accessible from luggage compartment ♦ Removing:
♦ Open luggage compartment trim panel - Open tailgate.
for unscrewing. - Open side trim panel of luggage com-
partment and remove bolts -1- and -10-.
2 - Mounting strip - Unscrew bolts -8- and -9-.
- Pull out moulding to the rear.
3 - Nut, 8 Nm ♦ Installation is carried out in the reverse
order.
4 - Nut, 20 Nm

5 - Protective strip
♦ Clipped onto rear moulding -6-

Edition 12.98 ------------ 63-5 ------------


S00.5118.55.20
63 Bumpers OCTAVIA

Note:



  
!"#$%&
Before taking off the bumper
to

8 Bolt

9 Bolt
the

Rear spoiler

ä

------------ 63-6 ------------











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of the park

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11 Plastic nut

12 Cross member
♦ 








 



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Edition 10.00
S00.5118.58.20
OCTAVIA Windows 64
Bonded windows
Removing and installing bonded
windows
Notes:
For safety reasons, re-using the cut-out wind-
screen is not permissible. The windscreen must
always be replaced with a new original part. The
cut-out rear and side windows can be re-used
after a thorough inspection.

Special tools, testers and aids required

""Cutting tool or tool DGE-100 and TWH 200 ""Cutting wire e.g. 357 853 999 A.
made by Equalizer.
""Cutting cord e.g. 357 845 955.
""Straightening knife e.g. SB - 531 or glass
scraper SC - 170. ""Double suction cup gripper, e.g. V.A.G 1344
or tool ESM-911 made by Equalizer.
""Tool for inserting cutting cord or cutting wire.
""Pneumatic gun e.g. VAS 5237.
""Spooler e.g. V.A.G 1654 A with guide pulley
V.A.G 1474/1. ""Cartridge heating box e.g. V.A.G 1939A.

Adhesive ma- Spare Parts No. Purpose, application range Denomination,


terials manufacturer,
comment
2K Window glue DA 004 600 A21) Strong glueing of windscreen and side windows. Caution: It is
(PUR) absolutely nec-
essary to follow
the manufactur-
er’s instructions.
1K Window glue DH 009 1001)2) Adhesive hardens fast so the work must be done 300 ml filling
(PUR) swiftly and skillfully.
1K Window glue DH 009 100 031)2)3) Strong glueing of windscreen, side windows and rear 110 ml small
(PUR) windows. filling
Activator D 181 801 A1 Activate the cut back layer.
Applicator D 009 500 25 Apply primer and activator. Order volume
25 pieces
Primer for win- D 009 200 02 Priming the windows. Must be applied to window.
dows and paint- Is applied to paint before applying glue and sealant
ed surfaces (PUR).
Cleaning solu- D 009 401 04 Clean all surfaces to which primer or glue is applied.
tion
Glue remover D 002 000 10 Remove residual glue. Must not be
applied on ad-
hesive areas
before glueing.
1)
Respect waiting time µ page 64-8.
2)
Heat according to manufacturer’s instructions with cartridge heater e.g. V.A.G 1939.
3)
Small cartridge 110 ml, for sealing work or if the 300 ml cartridge is insufficient.

Edition 05.05 ------------ 64-1 ------------


S00.5118.67.20
64 Windows OCTAVIA

Windscreen - Summary of compo-


nents
1 - Ceramic layer

2 - Windscreen
♦ Removing windscreen ⇒ page 64-3.
♦ Installing windscreen ⇒ page 64-3.

3 - Dimension -a-
♦ a = 4±1 mm

4 - Sealing section
♦ Component part of the windscreen.

5 - PUR-application (component part of


the pre-layering)

6 - PUR glue sealing material

7 - Retaining plate for rear-view mirror

8 - Positioning wedge
♦ For adjusting the top window columns.
♦ An eccentric must be used.

9 - Water collection strip

10 - Roof strip

------------ 64-2 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Windows 64

Removing and installing wind-


screen

Warning!
Wear protective gloves and goggles when cutting
hardened PUR glue and when handling cutting
cord.

Removing undamaged windscreen

- Remove water collection strips -3-.

- Unscrew wiper arms -2- Mu = 20 Nm

- Remove the cooling water tank cover -1-


⇒ page 66-1.

- Removing interior mirror -4- ⇒ page 68-1.

- Removing trim panel of pillar A


⇒ page 70-7.

- Unscrew sun visors -5- (clearance between


window flange and moulded headliner is
achieved in this way).

- Cover the painted surfaces along the window


with textile adhesive tape.

- Pierce glue sealing material in the left bottom


corner with piercing needle.

- Pull cutting wire through the needle and at-


tach the wire end to the windscreen wiper
support.

- Position the cutting wire all around the wind-


screen behind the sealing section.

⊳- Attach spooler V.A.G 1654 A to the inner side


of the windscreen and insert the other wire
end into the spooler.

- Cut through glue sealing material with spooler


V.A.G 1654 A.

Edition 10.04 ------------ 64-3 ------------


S00.5118.66.20
64 Windows OCTAVIA

⊳- Offset spooler V.A.G 1654 A and continue


with cutting.

⊳- Offset spooler V.A.G 1654 A and position


guide pulley V.A.G 1474/1 on the inside of
the window.

Note:
Cut through glue sealing material as long as
the cutting wire is guided in the guide pulley
V.A.G 1474/1.

⊳- Remove guide pulley V.A.G 1474/1and con-


tinue with cutting through of the glue sealing
material.

------------ 64-3.1 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Windows 64

⊳- Offset spooler V.A.G 1654 A and position


guide pulley V.A.G 1474/1 on the inside of
the window

Note:
Cut through glue sealing material as long as
the cutting wire is guided in the guide pulley
V.A.G 1474/1.

- Remove guide pulley V.A.G 1474/1and con-


tinue with cutting through of the glue sealing
material.

- Repeat work steps in upper and lower of left


window corner.

- Remove windscreen with the double suction


cup gripper, e.g. V.A.G 1344 or ESM-911
manufactured by the company Equalizer.

Removing damaged windscreen

- Remove water collection strips -5-.

- Unscrew wiper arms -2- Mu = 20 Nm

- Removing the cooling water tank cover -1-


⇒ page 66-1.

- Removing interior mirror -3- ⇒ page 68-1.

- Removing trim panel of pillar A


⇒ page 70-7.

- Unscrew sun visors -4- (clearance between


window flange and moulded headliner is
achieved in this way).

- Cover the painted surfaces along the window


with textile adhesive tape.

- Pierce glue sealing material with piercing


needle.

- Pull cutting cord through the needle and at-


tach the wire end to the windscreen wiper
support.

⊳- Cut out windscreen with cutting cord along


the window circumference.

- Remove the windscreen.

Edition 10.04 ------------ 64-3.2 ------------


S00.5118.66.20
64 Windows OCTAVIA

Installing

Prepare new window for fitting ⇒ page 64-5.

Prepare flange for fitting ⇒ page 64-7.

Mounting instructions ⇒ page 64-6.

Waiting time ⇒ page 64-8.

------------ 64-3.3 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Windows 64

Edition 10.04 ------------ 64-3.4 ------------


S00.5118.66.20
64 Windows OCTAVIA

Rear window - Summary of compo-


nents
1 - Dimension -a-
♦ a = 3.6 ± 1 mm

2 - Sealing lip

3 - Rear window

4 - PUR glue sealing material

5 - Support for high-mounted brake light

Summary of components of rear


window (Octavia Combi)
Rear window (Octavia Combi) ä 09.03

1 - Rear window

2 - PUR glue sealing material

3 - Sealing lip

4 - Dimension -a-
♦ a = 3.6 ± 1 mm

------------ 64-4 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Windows 64

Rear window (Octavia Combi) 10.03 ä

1 - Rear window

2 - PUR glue sealing material

3 - Stop
♦ for fitting the window

4 - Dimension -a-
♦ a = 3.6 ± 1 mm

Removing and installing rear win-


dow
Removing undamaged rear window

- Remove high-mounted brake light

- Remove rear heated window connections


and press connector tongue onto the win-
dow

- Continue in the same way as for removing


the windscreen ⇒ page 64-3, remove wind-
screen.

Removing damaged rear window

Warning!
Always wear protective goggles and gloves.

- Protect vehicle interior from glass splinters.

- Remove rear heated window connections.

- Remove glass residues.

- Cover the painted surfaces along the window


with textile adhesive tape.

- Cut through the glue (with glass residue) e.g.


with the cutting tool e.g. V.A.G 1561/10 (with
stop roll).

Installing rear window

Prepare new window for fitting ⇒ page 64-5.

Prepare body flange for fitting ⇒ page 64-7.

Mounting instructions ⇒ page 64-6.

Waiting time ⇒ page 64-8.

Edition 10.04 ------------ 64-4.1 ------------


S00.5118.66.20
64 Windows OCTAVIA
Summary of components of side
window (Octavia Combi)
1 - Side window

2 - Sealing lip (component part of the


pre-layering)

3 - Decorative strip
♦ affixed to the sealing lip -2-
♦ destroyed when removing without
side window.

4 - Dimension -a-
♦ a = 3 ± 1.6 mm

5 - PUR glue sealing material

Removing and installing side win-


dow (Octavia Combi)
Removing undamaged rear window

Note:
Decorative ⇒ page 64-4.2 Pos. 3 is removed
together with the side window.

- Remove trim panel of pillar C


⇒ page 70-9.1.

- Remove trim panel of pillar D


⇒ page 70-9.2.

- Continue in the same way as for removing


the windscreen ⇒ page 64-3.

Removing damaged side window

- Remove in the same way as for removing


the windscreen ⇒ page 64-4.1.

Installing side window

- Prepare new window for fitting


⇒ page 64-7.

- Prepare flange for fitting ⇒ page 64-5.

Pay attention to mounting instructions ⇒ page


64-6.

- Glue in side window.

Glue in side strip.

- Coat glued surface of decorative strip with


paint primer D 009 200 02 and apply after
drying the sealing mass on the pre-painted
decorative strip and glue in decorative strip

Waiting time ⇒ page 64-8.

------------ 64-4.2 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA  % /0

<
 %% %  
  ä",#.

New windscreens are supplied with the sealing


section -PUR-

& * 
  
♦ Wipe adhesive application surface
with a dry, non-fluffy cloth

1 * 
 

♦ of sealing section
♦ stop for fitting the window

$ * 5 3

♦ Application of bead ⇒ page 64-7
♦ Dimensions:
a = 8 mm
b = 12 mm

0 *   3 

  "/#.ä

New windscreens are supplied with the sealing


section -PUR-

& *   3 

1 * 
  
♦ Wipe adhesive application surface
with a dry, non-fluffy cloth

$ * 
 

♦ of sealing section
♦ stop for fitting the window

0 * 5 3

♦ Application of bead ⇒ page 64-7
♦ Dimensions:
a = 8 mm
b = 12 mm

, * 
3;

!  "#"$ ------------ 64-5 ------------


S00.5118.65.20
64 Windows OCTAVIA

Rear window (Octavia Combi) ä 09.03

New windscreens are supplied with the sealing


section PUR

1 - Rear window glued

2 - Applied bead
♦ Application of bead ⇒ page 64-7
♦ Respect dimensions:
a = 8 mm
b = 12 mm

3 - Sealing profile

Rear window (Octavia Combi) 10.03 ä

1 - Rear window glued

2 - Applied bead
♦ Application of bead ⇒ page 64-7
♦ Respect dimensions:
a = 8 mm
b = 12 mm

3 - Stop
♦ for fitting the window

------------ 64-5.1 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Windows 64

Side window (Octavia Combi)

New windscreens are supplied with the sealing


section PUR

1 - Decorative strip
♦ affixed to the sealing lip -4-
♦ destroyed when removing without
side window.

2 - Side window

3 - Sealing section
♦ Application of bead ⇒ page 64-7
♦ Respect dimensions:
a = 8 mm
b = 12 mm

4 - Sealing section

5 - Applied bead
♦ Application of bead ⇒ page 64-7
♦ Respect dimensions:
a = 8 mm
b = 12 mm

Rear window

New windscreens are supplied with the sealing


section PUR

1 - Sealing section
♦ Wipe dhesive application surface with
a dry, non-fluffy cloth

2 - Spacer plate
♦ of sealing section
♦ stop for fitting the window

3 - Applied bead
♦ Application of bead ⇒ page 64-7
♦ Respect dimensions:
a = 8 mm
b = 12 mm

4 - Rear window (hard glass)

Edition 10.04 ------------ 64-5.2 ------------


S00.5118.66.20
64 Windows OCTAVIA

Affix sticker onto the new wind-


screen
Special tools, testers and aids required

♦ Degreased white spirit solution

Note:
The sticker with the safety instructions on the
windscreen is replaced with a new original part,
if the windscreen is replaced or the sticker is
damaged.

- Clean and degrease inside of windscreen


(e.g. with degreased white spirit solution).

- Remove base paper from self-adhesive


sticker.

⊳- Affix self-adhesive sticker -1- onto the inside


of the windscreen.

Dimension a = 10±2 mm (from edge of ce-


ramic layer)

Mounting instructions

Warning!
Do not treat sealing section with primer or clean-
ing solution.

⊳- Apply a thin coat of activator AMV -2- 181


800 02 with the help of the applicator -1- D
009 500 25 (felt ball on wire).

- Allow activator to work in for at least 10 mi-


nutes.

------------ 64-6 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Windows 64

Prepare flange for fitting


- Cut back hardened PUR with e.g. glass
scraper SC - 170 or straightening knife SB
- 531 to approx. 1 mm thickness.

- Apply a thin coat of activator to the cut back


glue layer.

- Allow activator to work in for at least 10


minutes.

Notes:
""The remainder of the hardened glue seal-
ing compound serves as a base for newly
applied glue sealing compound. Keep the
surfaces to be glued clean and free from
grease.
""The activator must not come into contact with
paintwork, otherwise it will be damaged.
""If the flange was only partly replaced or if
the paintwork was damaged clean this area
again after painting and treat with primer.

Glueing
v- After completing the preparations cut the
nozzle for applying the glue into shape as
shown in the figure.

- Dimension -a- = 12 mm.

- Bead width 8 mm.

- Application direction -arrow-.

Notes:
The bead section is dependent on the
section of the nozzle and the application
speed.
When using a 1 component glue DH 009 100
or DH 009 100 03 preheat the glue cartridges
for 20 minutes with cartridge heater V.A.G
1939.
When using a 2 component glue DH 004 300
05 mix the components with mixer D 009
700.

Warning!
Comply with the manufacturer’s handling instruc-
tions.

Use disposable gloves when working with


glues and adhesive materials.

Edition 05.05 ------------ 64-7 ------------


S00.5118.67.20
64 Glazing OCTAVIA

K- Apply adhesive vertically to the sealing pro-


file -1- all round the surface of the window.

Notes:
♦ Apply adhesive at a temperature of 10 to
30 °C.
♦ Open all the windows of the vehicle before
inserting the windshield into the frame.

- Place window into the frame with the aid of


two double suction cups (e.g. V.A.G 1344),
centre and press onto the spacer plates.

Warning!
The windshield must be installed without delay
otherwise the adhesive properties of the adhesive
decrease significantly.

- Align window in frame with adjusting wedges


or eccentrics (applies to windshield).

- Fix window in place with adhesive tape dur-


ing the hardening process.

- If an excess amount of adhesive is applied


and it is pressed out at the heating elements
of the rear window heater, it should then be
removed.

Waiting time
Notes:
♦ Waiting time: from inserting window until ve-
hicle driven.
♦ During the waiting time the vehicle must be
parked on a flat surface at an ambient tem-
perature higher than 15 °C.
♦ Higher temperatures and greater relative air
humidity shorten the waiting time for hard-
ening of the adhesive.

Type of window Vehicle Adhesive Waiting time


with airbag DH 009 100 16 hours
Windshields
D 004 600 A2 3 hours
without airbag DH 009 100 4 hours
D 004 600 A2 3 hours
DH 009 100 4 hours
Side windows
D 004 300 05 1 hour
Rear windows DH 009 100 4 hours

Warning!
The vehicle is not in a safe condition for driving
until after the waiting time has elapsed.

------------ 64-8 ------------ Edition 06.01


S00.5118.60.20
OCTAVIA Windows 64

Eliminating paint damage


The paint structure must be restored in ac-
cordance with the instructions in the „Paint
Repairs“ handbook and if necessary anti-cor-
rosion measures must be carried out accord-
ing to the applicable repair technology of the
company Škoda.

Cleaning and removing glue seal-


ing material
- It is recommended to use the glue remover
D 002 000 10 as a cleaning solution. Ob-
serve the safety instructions during use.

Warning!
When cleaning the vehicle interior do not press
against the freshly glued window.

- Clean the paint surfaces with a dry cloth.


Remove the glue residue with glue remover
D 002 000 10.

- Clean plastic coverings: Allow glue sealing


material to harden (approx. 1 hour) and then
pull off.

Stick self-adhesive foils 4x4 onto


the heated rear window
Materials

♦ Degreased white spirit solution

Note:
When working, wear recommended protection
(protective gloves).

- Clean inside of the tailgate window and


degrease (e.g with degreased white spirit
solution).

- Moisten inside of window with water.

- Remove base paper from self-adhesive


foils.

Edition 10.04 ------------ 64-9 ------------


S00.5118.66.20
64 Glazing OCTAVIA

K- Glue the self-adhesive label onto the mois-


tened interior glass pane.

- Dimension -a- 125 mm.

- Dimension -b- 125 mm.

- Position -c-: The letters „CTA“ must lie on


the second heatable line counted from be-
low.

- Position -d-: The number „4“ must lie on the


third heatable line counted from below.

- Smoothen the lettering over the application


paper.

- Remove the application paper.

- Smoothen the lettering again if necessary


(e.g. using a rubber cylinder).

The adhesive is dry after about one hour.

Removing the self-adhesive foil 4x4


from the heatable rear window
Comments:
♦ Observe the lack of possibility of damaging
the heatable lines for the rear window.
♦ Always wear the recommended protective
equipment when undertaking the work
(gloves).

It may be possible to use the work sequence


⇒ Page 66-12.

Materials

♦ Glue remover 3M Scotchcal 221

- Shake up the contents of the glue remover


somewhat and pour out the specified amount
into the container.

- Paint a layer of glue onto the foil evenly us-


ing a brush or roller.

- Let it set for about 15 minutes (the glue re-


mover creates a coherent gel-like layer)

- Pull off the foil by pulling on it with a medium


force at a sharp angle.

- Clean off the surface with a white spirit solu-


tion.

------------ 64-10 ------------ Edition 06.02


S00.5118.63.20
OCTAVIA Exterior Equipment 66

Trim panels
Removing and installing cover of
plenum chamber ä 05.98
1 - Expanding clip
♦ Two-part

2 - Cover panel
♦ Two part
♦ Removing:
- Unscrew windscreen wipers.
- Turn out top part of expanding clips
-1- a few turns and pull out expanding
clips.
- Detach windscreen washer hoses.
- Take off cover parts.
♦ Installation is performed in the reverse
order.

3 - Windscreen washer hose

4 - Gasket of plenum chamber


♦ Fitted onto the flange

Removing and installing cover of


plenum chamber 06.98 ä
1 - Cover of plenum chamber
♦ Two part
♦ Clipped into sealing section of wind-
screen -5-.
♦ Removing:
- Remove windscreen wipers.
- Pull off right cover part where it over-
laps with left cover part -arrow- in di-
rection of windscreen.
- Pull off left cover part.
- Detach windscreen washer hoses.
♦ Installation is performed in the reverse
order.

2 - Gasket of plenum chamber


♦ Fitted onto the flange

3 - Windscreen washer hose

4 - Windscreen

5 - Sealing section of windscreen

Edition 12.98 ------------ 66-1 ------------


S00.5118.55.20
66 Exterior Equipment OCTAVIA

Protective strips
Removing and installing side pro-
tective strips
1 - Front door protective strip
♦ Self-adhesive

2 - Rear door protective strip


♦ Self-adhesive

Removing

- Heat side protective strip with hot air fan (e.g.


V.A.G 1416) for removing, and pull strip off
the door.

Installing

- Clean adhesive area on outer panel with


petroleum, treat with silicone remover and
rub dry.

- Mark position of side protective strips on


vehicle.

a = 205 mm

b = 237 mm

Note:
If side protective strips are still fitted to the vehi-
cle, the replacement side protective strips should
be aligned according to these.

- Pull off protective backing sheet, position


side protective strip on body and apply firm
pressure (before applying pressure, check
to ensure position of side protective strip has
not altered). The temperature of the outer
panel and of the side protective strip should
be about 40 °C.

------------ 66-2 ------------ Edition 08.98


S00.5118.54.20
OCTAVIA 
   


 
      

 
  

K 
  
 

  

  

  



Note:
Models with engine code ATD, ARZ, ARX, AUM,
AUQ: When taking off wheelhouse liner,
wheelhouse noise insulation -3- may drop out.
It should be inserted again, or replaced if
necessary.

 

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"

  ------------ 66-3 ------------


S00.5118.59.20
66 Exterior Equipment OCTAVIA

Roof trim strip


Removing and installing roof trim
strip
1 - Roof trim strip

2 - Securing clip
♦ Replace if damaged
- Press securing clips together with pli-
ers and take them off the T pins.

3 - T pin
♦ Welded to body

4 - Front end piece

5 - Rivet

6 - Retaining strip

7 - Cover strip

8 - Cover plates
♦ Clipped in place
♦ Conceals mounts for roof rack

9 - Rear end piece

Removing

- Use special tool 3409 (plastic wedge) to le-


ver roof trim strip -1- off the securing clips
-2-.

Installing

- Align roof trim strip and press on to the se-


curing clips with the ball of your hand.

------------ 66-4 ------------ Edition 10.99


S00.5118.56.20
OCTAVIA Exterior Equipment 66

Rear-view mirrors
Summary of components of rear-
view mirrors
1 - Cover
♦ Pull of from door window through right
angle.
♦ When removing or installing, discon-
nect or connect the plug connection
for the tweeter (if present).

2 - Sealing

3 - 2 Nm

4 - Clip

5 - Door


6 - Mirror housing

7 - Mirror glass
♦ Clipped on with both versions (manu-
ally and electrically adjustable)
♦ Removing:
- Separate plug connections for elec-
tric mirror heater (if present).
- Separate mirror glass by pressing on
it, first at the bottom and then at the
top (using special tool MP 8-506 or
MP 8-602/1). Protect mirror housing
against damage.
♦ Installing:
Installation is performed in the reverse
order.

Note:
Press only on the centre of the glass - make
sure to wear protective gloves.

8 - Control (manual)

9 - Pull-in nut

10 - Screw
♦ For manual mirror control
♦ 2 Nm

11 - Control button
♦ For manual mirror control
♦ Fitted onto control

12 - Plug connection
♦ For electric mirror control

13 - Retaining clip
♦ For manual mirror control

Edition 12.98 ------------ ------------


S00.5118.55.20
66 Exterior Equipment OCTAVIA

Trailer coupling
Assembly overview of trailer
coupling
1 - Trailer coupling frame
♦ Removing:
- Take off trailer coupling arm -4-.
- Insert dummy cover -3- into the hole
of the trailer coupling arm.
- Remove rear bumper ⇒ page 63-3.
- Remove plug connection -7-.
- Remove bolts -2-.
♦ Installation is carried out in the reverse
order.

Note:
The procedure for removing and installing trailer
couplings of the make PEKA and of the make
PROF-SVAR is identical; there are only slight
differences in the shape and function of the com-
ponents.

2 - Bolt with spring washer, 80 Nm

3 - Blind cover
♦ Inserted into hole for trailer coupling
arm

4 - Trailer coupling arm


♦ Removing:
- Open lock at trailer coupling arm.
- Take off arm.
- Insert dummy cover -3- into hole for
trailer coupling arm.
♦ Install in reverse order

5 - Screw

6 - Washer

7 - Plug connection
♦ Removing:
- Remove screws -5-.
- Separate electric installation.
♦ Installation is carried out in the reverse
order

Note:
Use plug connection and electrical installation
conforming to the regulations of the country
concerned.

8 - Bracket

9 - 2.5 Nm

10 - Grommet for electrical installation

------------ 66-6 ------------ Edition 05.00


S00.5118.57.20
OCTAVIA Exterior Equipment 66

Roof railing
Assembly overview of roof railing (Octavia Estate)

-

 

1 - Roof railing

♦ Removing:

- R

Edition 05.00
S00.5118.57.20





























 
 
 -

Note:
Holes for roof railing are provided on all models.

------------ 66-7 ------------


66 Exterior Equipment OCTAVIA






------------

 

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♦ Removing:

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trim

Edition 05.00
S00.5118.57.20

-






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OCTAVIA 
   

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♦ 4 stud screws (approx. 15 mm long, ground


off at tip)

♦ Ø 6 mm drill

♦ Cutting wire with holder

♦ Adhesive sealing compound Terostat 9120 -


white
Part No. HHA 381 013

♦ Universal cleaning solution


Part No. HHA 381 011

- Remove the screws attaching the spoiler.

- Separate spoiler from tailgate (cut through


adhesive compound).

- Take off spoiler.

- Insert stud screws into the spoiler.

K- Position spoiler in the specified position:


a = 867 mm (measured from edge of rear
window to front of spoiler)

- Centre spoiler on tailgate.

  ------------ ------------


S00.5118.59.20
66




 
 

 


 







 
  


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Exterior Equipment

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OCTAVIA




Notes:
♦ Leave adhesive sealing compound to harden
for 2 hours; do not drive the vehicle during
this time.
♦ Wait at least 24 hours after attaching the
spoiler before having the car washed in a
car washing plant.

------------ ------------ Edition 02.01


S00.5118.59.20
OCTAVIA External fittings and accessories 66

The self-adhesive foils


Octavia RS - WRC
Important comments concerning
the gluing on of self-adhesive foils
Note:
This work sequence requires a second person
to be present

Required special tools, testing and measur-


ing equipment as well auxiliary devices and
material:

♦ A degreasing white spirit solution

♦ A shampoo solution (98% water, 2% sham-


poo)

♦ Hot air pistol e.g. HLG - 600

♦ Technical petrol

Preparing the vehicle surface

- Clean the vehicle surface and degrease (e.g.


with a degreasing white spirit solution).

- Spray the vehicle surface with a shampoo


solution

Preparing the self-adhesive foils

- Remove the base paper from the self-adhe-


sive foil.

- Spray with a shampoo solution while remov-


ing the application paper of the self-adhe-
sive foil, position -9- ⇒ Page 66-13.

Reworking foils after gluing them on

- Smoothen off the foil using a spatula.

- Dry off the foil using the hot air pistol emit-
ting air at a maximum temperature of
100 ºC.

- Remove the auxiliary markings according to


the type of foil.

Note:
Do not run the vehicle though the car-wash for
24 hours after gluing on foils.

Edition 06.02 ------------ 66-11 ------------


S00.5118.63.20
66 External fittings and accessories OCTAVIA

Removing self-adhesive foils


- Heat the foil to be removed using the hot air
pistol emitting air at a maximum tempera-
ture of 100 ºC.

- Pull off the foil by pulling on it with a medium


force at a sharp angle.

- Clean off the adhesive residue from the ve-


hicle using technical petrol.

------------ 66-12 ------------ Edition 06.02


S00.5118.63.20
OCTAVIA Exterior Equipment 66

Assembly overview of side self-adhesive film

Notes: 3 - Side shadow


♦ Pay attention to the important information on
4 - Fuel filler flap
affixing self-adhesive film ⇒ page 66-11.
♦ Use a shampoo solution (98% water, 2% 5 - Shadow of rear side window
shampoo) for affixing.
6 - Highlight of rear side window
1 - Rear bumper shadow
7 - Shadow of rear side window
2 - Rear bumper
♦ painted section

Edition 12.01 ------------ 66-13 ------------


S00.5118.62.20
66 Exterior Equipment OCTAVIA

------------ 
8 - Highlight of rear side window

9 - Highlight of rear door


♦ when removing application paper,
spray with shampoo solution

10 - Shadow of highlight eye

11 - Inscription of front door

------------
12 - Inscription „Years of Motorsport“

13 - Front bumper
♦ painted section

14 - Shadow of front bumper

Edition 12.01
S00.5118.62.20
OCTAVIA Exterior Equipment 66

Affixing side self-adhesive film


Highlight of rear door

- Remove rear door handle ⇒ page 58-6.

- Remove fuel filler flap unit ⇒ page 55-6.

- Remove window seals of rear door


⇒ page 58-1.

K- Affix aid marking (green in colour) -arrows-


into the specified position:
-b- = approx. 148 mm from edge of rear door.

- Install window seals of rear door


⇒ page 58-1.

- Highlight -9- into the specified position:


- The top edge of the highlight must be
aligned with the bottom edge of the win-
dow seal.

- Maintain the distance -a- = approx. 187


mm from edge of rear door.

- Cut remains of aid markings and affix -ar-


rows-.

- Cut the film -9- along the rear door (projec-


tion of film at C pillar is approx. 4 mm).

- Cut out an opening for fuel filler neck with


projection (approx. 4 mm).

- Shape projections of film.

- Cut out an opening for door handle lock.

- Use hot air gun to shape the film into the


door bead in the area of the door handle lock
and in the area of the fuel filler flap.

- Install rear door handle ⇒ page 58-6.

- Install fuel filler flap unit ⇒ page 55-6.

Side shadows

K- Affix side shadows -3- into the specified po-


sition:
-a- = approx. 12 mm.

Edition 12.01 ------------ ------------


S00.5118.62.20
66 Exterior Equipment OCTAVIA

- Cut the film -3- along the rear door (projec-


tion at C pillar is approx. 4 mm).

- Shape projections of film to match C pillar.

- Affix shadows -10- into the middle of the film


eye.

Self-adhesive film at rear windows

K- Affix side shadows -5- at a distance -b-


(approx. 12 mm) from top edge of rear door
highlight -9-.

K- Affix highlight of side window -6- at a dis-


tance -b- (approx. 12 mm) from top edge of
side shadow -5-.

K- Affix side shadow -7- matching aid marking


of highlight -6- -arrow A-.

K- Affix highlight of side window -8- matching


aid markings of shadow -7- -arrows B-.

- Cut film -5-, -6-, -7- and -8- along the rear
door (projection at C pillar is approx. 4 mm).

- Shape projections of film to match C pillar.

------------ 66-16 ------------ Edition 12.01


S00.5118.62.20
OCTAVIA Exterior Equipment 66

„100“ inscription on front doors

K- Affix inscription -11- to the top edge of the


bead of the side rub strip and maintain the
dimensions:

Right door: -a- = approx. 265 mm

Left door: -b- = approx. 56 mm


„Years of Motorsport“ inscription on front
doors

K- Affix „Years of Motorsport“ inscription aligned


to the aid markings -arrows- of inscription
-11-.

Edition 12.01 ------------ ------------


S00.5118.62.20
66 Exterior Equipment OCTAVIA

Assembly overview of roof and bonnet self-adhesive film

Notes:


♦ Pay attention to important information on af-
fixing self-adhesive film ⇒ page 66-11.
♦ Use shampoo solution (98% water, 2%
shampoo) for affixing.

1 - Front bumper
♦ painted section

2 - Inscription „Years of Motorsport“

------------ ------------
3 - Grey inscription „100 Years of Motor-
sport“

4 - Red inscription „100“

5 - Inscription
„WWW.SKODA-AUTO.COM“

6 - Side highlights

7 - Centre highlight

Edition 12.01
S00.5118.62.20
OCTAVIA Exterior Equipment 66
8 - Side inscription „Škoda Auto“ 11 - Rear bumper
♦ painted section
9 - Rear inscription „Škoda Auto“

10 - Inscription „V100“

Affixing roof and bonnet self-adhe-


sive film
Inscriptions „Škoda Auto“

Note:


Do not mix up the right and left sides when af-
fixing.

K- Affix inscription -8- beginning from dummy


plug for rear roof rack, matched to aid mark-
ings -arrow-:
left side from letter -o-
right side from letter -Š-

- Match up inscription „Škoda Auto“ -8- with


roof trim strip according to aid markings.

Highlight „Škoda Auto“

- Affix the outer centre highlight -7- into the


middle of the roof matching the aid mark-
ings.

- Affix the inner centre highlight into the mid-


dle of the outer highlight matching the aid
markings.

Inscription „WWW.SKODA-AUTO.COM“ and


side highlights

- Mark middle of edge of roof above wind-


shield.

K- Affix inscription -5- to middle of roof (-arrow


A- identifies middle of inscription -5-).

- At the same time align inscription -5- to edge


of roof based on aid markings -arrows-.

- Affix the outer side highlights into the corner


of the roof based on the aid markings.

- Affix the inner side highlights into the middle


of the outer highlight matching the aid mark-
ings.

Edition 12.01 ------------ ------------


S00.5118.62.20
66 Exterior Equipment OCTAVIA

Inscription „Škoda Auto“ and side inscrip-


tion „V100“

- Mark middle of edge of roof above wind-


screen.

K- Affix inscription -9- to middle of roof (-arrow


B- identifies middle of inscription -9-).

- At the same time align inscription -9- to edge


of roof based on aid markings -arrows-.

- Affix inscriptions „V100“ matching aid mark-


ings.

Inscription „100 Years of Motorsport“ on


bonnet

K- Mark the following points on the bonnet:


-a- = approx. 215 mm

-b- = approx. 73 mm

-c- = approx. 395 mm (measured from edge


of bonnet to bottom edge of the letter -t-)

- Affix film -3- to the bonnet matching the


points marked.

- Affix the film -2- and -4- into the inscription


-3- matching the aid markings.

Assembly overview of self-adhe-


sive film for rear bumper
Note:
Pay attention to important information on affix-
ing self-adhesive film ⇒ page 66-11.

1 - Rear bumper
painted section

2 - Left shadow for rear bumper

3 - Inscription
„WWW.SKODA-AUTO.COM“

4 - Right shadow for rear bumper

------------ 66-20 ------------ Edition 12.01


S00.5118.62.20
OCTAVIA Exterior Equipment 66

Affixing self-adhesive film for front


and rear bumper
K- Affix a 12 mm wide aid strip -1- (e.g. made
of textile) below the painted surfaces of the
bumpers at front and rear. If necessary, mark
the 12 mm distance from the painted sur-
faces.

- Mark the middle of the rear bumper.

- Mark the middle of the inscription


„WWW.SKODA-AUTO.COM“.

- Affix inscription -3- into the middle of the


bumper.

- Align inscription -3- to bottom edge of aid


marking -1-.


- Affix shadows for rear bumper -2- and -4-:
-a- = approx. 12 mm from the edge of the
first and last letter of the inscription -3-.

- Remove aid strip -1- as appropriate.

The procedure for affixing the shadows at the


front bumper is identical to that at the rear
bumper; pay attention to the following point:

Approx. 5 mm projection in frame for vehicle


licence plate.

Affixing self-adhesive film for doors


and centre pillar
Note:
Pay attention to important information on affix-
ing self-adhesive film ⇒ page 66-11.

- Lower the front and rear door windows.

- Partially remove window seals at front and


rear doors.

Front door

K- Affix film -1- to the front door.

- At the same time align top edge of film -1- to


the perforated edge of window, while main-
taining the projection of -a- = 5 mm.

Edition 12.01 ------------ ------------


S00.5118.62.20
66 Exterior Equipment OCTAVIA

Rear door

- Affix film to the rear door.

- At the same time align top edge of the film to


the perforated edge of the window, while
maintaining the projection of 5 mm.

Centre pillar

- Affix film -1- to the centre pillar.

K- At the same time align bottom edge of film


-1- to the bottom edge of film -2- -arrows-.

- Install window seal of front and rear doors.

- Close front and rear door windows.

------------ 66-22 ------------ Edition 12.01


S00.5118.62.20
OCTAVIA Exterior Equipment 66

Rear spoiler (for Octavia Se-


dan 4x4 models)

Installation survey of complete rear


spoiler

1 - Rear spoiler

2 - Dowel sleeve

3 - Adhesive compound


Removing and installing complete
rear spoiler

Special tools, testers and aids required

♦ Cutting wire with fixture, e.g. V.A.G 1351

♦ Adhesive compound Terostat 9120 - white


Part No. HHA 381 013

♦ Cleaning solution D 009 401 04

Removing spoiler

- Separate spoiler from tailgate by cutting off


(cut through adhesive compound).

- Remove spoiler.

Installing spoiler

K- Remove dowel sleeve -1- and clips -2- from


spoiler.

- Clean spoiler surfaces and surface of tailgate


with cleaning solution D 009 401 04; pay at-
tention to instructions of adhesive manufac-
turer.

- Apply adhesive to spoiler all round; pay at-


tention to manufacturer’s instructions.

- Place spoiler onto tailgate (4.7 ± 1 mm from


edge of tailgate to edge of spoiler).

Edition 12.01 ------------ ------------


S00.5118.62.20
// !; !=  OCTAVIA

The dimension 4.7 ± 1 mm must be just as large


on the left as on the right side of the tailgate.

- Secure the correct location of the spoiler us-


ing adhesive tape.

- Remove any dirt present using a cleaner.

Notes:
♦ The glue sealing mass must dry for 24 hours.
Do not drive the vehicle in this time.
♦ Do not drive into the carwash within 24 hours
of gluing on the spoiler.


 +
8

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1 *   
1 2
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3

1 3 4

  
 
   

 
 
 7  

=
S66-0136
♦ Cutting wire with holder e.g. V.A.G 1351

♦ Glue sealing mass Terostat 9120 - white


Part No. HHA 381 013

♦ Universal cleaning solution


Part No. HHA 381 011

  

- Remove centre trim panel of tailgate ⇒ page


70-12.2.

- Cut off the spoiler from the tailgate (cut


through the glue sealing mass).

------------ 66-24 ------------ !  "#"$


S00.5118.65.20
OCTAVIA !; !=  //

- Slacken two spring holders from the tailgate.

- Unplug connector from additional brake light


and spray nozzle hose and remove spoiler.

Note:
Do not damage the painted surfaces.

 
 

♦♦
- Clean the seating area for the spoiler and
the tailgate with cleaning solution HHA 381
011 while observing the instructions issued
by the glue manufacturer.

K- Apply glue -1- all around the spoiler while


observing the instructions issued by the
manufacturer.

- Connect spray nozzle hose and connector


of additional brake light.

- Fit spoiler onto the tailgate according to the


spring holders (4.7 ± 1 mm from the edge of
1 the tailgate to the spoiler tailgate).

The dimension 4.7 ± 1mm must be just as large


on the left as on the right side of the tailgate.
S66-0134
- Secure the correct location of the spoiler us-
ing adhesive tape.

- Remove any dirt present using a cleaner.

- Remove centre trim panel of tailgate ⇒ page


70-12.2.

Notes:
The glue sealing mass must dry for 24 hours.
Do not drive the vehicle in this time.
Do not drive into the carwash within 24 hours
of gluing on the spoiler.

  
 
 
 

3
 +8

!*

'
 
 7  

=

Universal cleaning solution Part No. HHA 381


011

Silicone sealant Würth 892 310 91

!  "#"$ ------------ 66-25 ------------


S00.5118.65.20
// !; !=  OCTAVIA

  

- Cut off the upper edge of the additional brake


light from the tailgate and carefully separate
additional brake light from below.

- Remove additional brake light from spoiler.

- Unplug connector from additional brake light.

 
 

- Clean the seating area for the spoiler and


the tailgate with cleaning solution HHA 381
011 while observing the instructions issued
by the glue manufacturer.

K- Apply silicone sealant -1- while observing the


instructions issued by the manufacturer.

- Connect plug of additional brake light.

- Fit additional brake light into spoiler

- Secure the location of the additional brake


light using adhesive tape.

- Remove any dirt present using a cleaner.

Notes:
S66-0135
1 ♦ The glue sealing mass must dry for 2 hours.
Do not drive the vehicle in this time.
♦ Do not drive into the carwash within 24 hours
of gluing on the spoiler.

------------ 66-26 ------------ !  "#"$


S00.5118.65.20
OCTAVIA Exterior Equipment 66
Decorative sheets TAXI
Stick on decorative sheets and re-
move
Special tools, testers and aids required

♦ Degreased white spirit solution

♦ Technical petrol

♦ Shampoo solution (98 % water, 2 % sham-


poo)

♦ Hot air blower

Sticking on

- Clean and degrease front and rear doors


(e.g with degreased white spirit solution).

- Spray front and rear doors with shampoo


solution.

⊳- Remove base paper from self-adhesive foils


-1-.

- Stick self-adhesive foils -1- onto the front and


rear doors. Pay attention to the following:

Position top edge of the foils onto the bottom


edge of the door window seal.

Dimension a = 90 mm (joint between front and


rear door).

- Wrap the projecting foil parts -1- around the


door edges (approx. 10 mm)

- If necessary smoothen the foils (e.g. with


rubber cylinder).

The process for the right doors is identical.

Notes:
After sticking on the foils do not drive into the
carwash within 24 hours.

Removing

- Heat the removed foils with hot air piston at


an air temperature of max. 100 °C.

- Remove foils in a sharp angle through ex-


tensive pulling.

- Clean vehicle surface with technical petrol.

Edition 10.04 ------------ 66-27 ------------


S00.5118.66.20
66 Exterior Equipment OCTAVIA

Dimension of holes for the TAXI roof sign


Summary of components of TAXI roof sign

1 - Nut 8 - 7 Nm

2 - Washer 9 - T-pin

3 - Rubber washer a = 35 mm

4 - TAXI roof sign b = 7.3 mm

5 - Holder c = 88 mm
" Valid for Octavia Combi
6 - 9 Nm " Measure from fifth T-pin

7 - Holder for TAXI roof sign


------------ 66-28 ------------ Edition 05.05
S00.5118.67.20
OCTAVIA Exterior Equipment 66
d = 11 mm Note:
" Valid for Octavia
Clean holes and carry out protection against
" Measure from sixth T-pin
corrosion.
" Break off T-pin -9- according to the
positioning of the holes

Hole diameter for screws and cable is


6 mm.

Edition 05.05 ------------ 66-29 ------------


S00.5118.67.20
66 Exterior Equipment OCTAVIA

------------ 66-30 ------------ Edition 05.05


S00.5118.67.20
 
  
 


   

$ 
    % "
!& #

 
OCTAVIA Interior Equipment 68

Interior rear-view mirror

Removing interior rear-view mirror


K

Installing interior rear-view mirror


K

Repair method with glass-metal


adhesive
Materials:

K Tools:

&

 (

 )

Edition 02.01 ------------ 68-1 ------------


S00.5118.59.20

 

#
&

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68 Interior Equipment OCTAVIA

Warning!
Do not damage surrounding layer. Scratches
always remain visible.


Note:
Wear protective rubber gloves for this step.

Note:
The interior rear-view mirror can be fitted on after
15 minutes.

------------ ------------ Edition 02.01


S00.5118.59.20
OCTAVIA Interior Equipment 68

Removing and installing the interi-


or rear-view mirror with rain sensor
Special tools, testers and aids required

""Plastic wedge 3409

Removing

v- Press apart pedestal halves -1- and -5- with


plastic wedge 3409.

- Pull connector -3- out of pedestal and sepa-


rate.

- Pull pedestal -4- with mirror -6- downwards


and away from retaining plate -2- -arrow-.

Installing

Notes:
After removing the rain sensor (if necessary
when changing the windscreen) a new rain sen-
sor must be installed for a perfect functioning.

Installation is performed in the reverse order.

Attaching the pedestal retaining plate

Notes:
""By applying the following repair procedure,
you can avoid having to replace the wind-
screen.
""It is possible to reuse the old, fallen off retain-
ing plate.

Preparing windscreen

- On the outside of the windscreen, mark the


position of the retaining plate, using a felt-tip
pen for example.

- Any remaining glue or primer must be re-


moved down to the ceramic layer.

Warning!
Do not damage the ceramic layer, as scratches
will be permanently visible.

- Clean the bonding surface with cleaning


solution D 009 401 04.

- Leave to dry for min. 10 minutes.

Edition 05.05 ------------ 68-2.1 ------------


S00.5118.67.20
68 Interior Equipment/Occupant Protection OCTAVIA

- Apply primer D 009 200 02 to windshield.

- Maintain the air drying time: at least 10 min-


utes up to max. 1 hour.

Preparing mounting plate for bonding

- Remove any adhesive residues.

- Sand bonded surface wet with very fine sand-


ing paper (800 - 1200 roughness).

- Clean bonded surface with cleaning solution


D 009 401 04.

Bonding mounting plate

- Apply adhesive D 180 KD2 A1 directly to the


bonding surface of the mounting plate.

- Diameter of adhesive bead about 3 mm.

K- Press mounting plate onto the prepared


windshield immediately after applying the
adhesive.

- Centre mounting plate in the specified posi-


tion on the ceramic layer and fix in place with
adhesive tape.

- Remove adhesive tape carefully after about


one hour.

- Use a cloth to remove excess adhesive and


clean with cleaning solution.

Note:
The interior rear-view mirror can be fitted on only
after a waiting time of 2.5 hours.

------------ 68-2.2 ------------ Edition 06.01


S00.5118.60.20
OCTAVIA Interior Equipment 68

Stowage compartments,
covers and trim panels
Assembly overview of centre
console 08.96 ä
1 - Cigarette lighter

2 - Mount for cigarette lighter

3 - Front ashtray

4 - Gearshift knob

5 - Cover for gearshift lever


♦ Clipped into centre console

6 - 1.5 Nm

7 - Centre console
♦ Removing:
- Remove trim for handbrake lever
⇒ page 68-4.
- Take off gearshift knob -4-.
- Unclip cover -5- and lift up and off.
- Unscrew hexagon nut -8-.
- Remove screw -6-.
- Lift rear of centre console off the
headless set screws -9- and lift off at
gearshift lever.
♦ Installation is carried out in the reverse
order.

8 - 2 Nm

9 - Headless set screws

Edition 02.01 ------------ 68-3 ------------


S00.5118.59.20
68 Interior Equipment OCTAVIA

Summary of components of trim


panel for handbrake lever 08.96 ä
1 - Trim panel for handbrake lever
♦ Removing:
- Raise handbrake lever.
- Pull cup -2- up and out of clip connec-
tion.
- Pull rear ashtray -3- up and out.
- Unscrew cross-recessed screws -4-.
- Pull trim panel for handbrake lever to
the rear and then pull up and off the
handbrake lever.
♦ Installation is performed in the reverse
order.

2 - Cup for handbrake lever


♦ Clipped on
♦ Pull over handbrake lever for remov-
ing.

3 - Rear ashtray

4 - 1.5 Nm

Removing and installing footwell


trim panel on driver side
Removing:

K- Unscrew bolts.

- Pull footwell trim panel -1- out of holders -2-.

Installing:

Installation is performed in the reverse order.

------------ 68-4 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Interior Equipment 68

Summary of components of centre


console 08.98 ä
1 - Gearshift cup

2 - Gearshift damper (SDI only)

3 - Frame

4 - Gearshift cover

5 - Front ashtray

6 - 1.4 Nm

7 - Centre console
♦ Removing:
- Remove trim panel for handbrake le-
ver ⇒ page 68-4.2.
- Pull out ashtray insert.
- Take off gearshift cup -1-.
- Take out gearshift cover -4- together
with frame -3-.
- Unscrew screws -6- and take out front
ashtray.
- Unscrew screws -8-.
- Using a thin screwdriver carefully de-
tach the trim panel of 6 attachments
connecting the centre console with the
dash panel centre.
- Pull off trim panel of attachment to the
rear and pull over gearshift lever.
♦ Installation is performed in the reverse
order.

8 - 1.4 Nm

Edition 12.98 ------------ 68-4.1 ------------


S00.5118.55.20
68 Interior Equipment OCTAVIA

Summary of components of trim


panel for handbrake lever 08.98 ä
1 - Trim panel for handbrake lever
♦ Removing:
- Remove arm rest ⇒ page 68-4.3.
- Raise handbrake lever.
- Pull cup -2- up and out of clip connec-
tion.
- Pull rear ashtray -3- up and out.
- Unscrew cross-recessed screws -7-.
- Separate glog connection of cigarett
lighter -4-.
- Pull trim panel for handbrake lever to
the rear and then pull up and off the
handbrake lever.
♦ Installation is performed in the reverse
order.


2 - Cup for handbrake lever
♦ Clipped on
♦ Pull over handbrake lever for remov-
ing.

3 - Grommet with lighting

4 - Cigarette lighter

5 - Moulding

6 - Rear ashtray

7 - 1.4 Nm

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Interior Equipment 68

Summary of components of front


arm rest
1 - Arm rest
♦ Removing:
- Remove trim panel -2- for holder.
- Unscrew bolt -11-.
♦ Installation is performed in the reverse
order.

2 - Holder cover
♦ Removing:
- Prise off left part of trim panel.
- Take off right part of trim panel.
♦ Installation is performed in the reverse
order.

3 - Adapter
♦ Removing:


- Remove arm rest -1-.
- Unscrew bolt -4- and take off adapter
-3-.
♦ Installation is performed in the reverse
order.

4 - 14 Nm

5 - Trim panel for handbrake lever

6 - 18 Nm

7 - Holder
♦ Removing:
- Remove arm rest -1-.
- Remove trim panel for handbrake le-
ver ⇒ page 68-4.2.
- Unscrew bolts -6-.
- Take off holder.
♦ Installation is performed in the reverse
order.

8 - Plate nut

9 - Adapter - 20 Nm

10 - 18 Nm

11 - 18 Nm

Edition 12.98 ------------ ------------


S00.5118.55.20
68 Interior Equipment OCTAVIA

------------ 68-4.4 ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Interior Equipment 68
Removing and installing the sun vi-
sor
Removing:

v- Unhook sun visor -5- from the holder -8-.

- Release cap -3- e.g. with upholstery pin

- Release screw -2-.

- Press holder -4- in direction of -arrow A- and


unhook holder -4- in direction of -arrow B-.

- Disconnect plug connections -1- for lighting


(if present)

- Remove sun visor -5-.

- Lever off cap -7-.

- Unscrew screws -6- and remove holder -8-.

Installing:

Installation is performed in the reverse order.

Removing and installing the rear


reading light
Removing:

v- Remove reading light -1- in direction of


-arrow-.

- Disconnect plug connection and remove


reading light.

Installing:

Installation is performed in the reverse order.

Recessed handle
Removing and installing recessed
handle (roof)
Removing:

v- Fold down recessed handle -1-.

- Lever off cap -3- with screwdriver and open.

- Release screws -2- (1.5 Nm) and remove


recessed handle -1-.

Edition 05.05 ------------ 68-5 ------------


S00.5118.67.20
68 Interior Equipment OCTAVIA

Installing:

Installation is performed in the reverse order.

Entrance plates
Removing and installing entrance
plate
1 - Retaining clip

2 - Entrance plate
" Removing:
- Pull out entrance plate upwards with
the clips -1-.
" Installing:
- Make sure the clamps -1- are correctly
positioned on the entrance plate.
- Press the entrance plate and clamps
onto the holder -3-.

3 - Holder

------------ 68-6 ------------ Edition 05.05


S00.5118.67.20
OCTAVIA Interior Equipment/Occupant Protection 68

Net partition
Summary of components

1 - Bracket 4 - Trim ring


♦ For mounting trim ring -4-. ♦ For mounting retaining pins of net
partition -7-.
2 - Screw ♦ Inserted into bracket -1-.
♦ 15 Nm
5 - Screw
3 - Side trim panel of luggage compart-
ment 6 - Bracket
♦ With hole for trim ring -4-. ♦ For attaching net partition -7- to back-
rest.

Edition 08.98 ------------ 68-7 ------------


S00.5118.54.20
68 Interior Equipment/Occupant Protection OCTAVIA

7 - Net partition 11 - Mounting plate


♦ To remove from vehicle, push locking ♦ Attached with screw -12- to body.
button -item 9- to the right, and lift out
-arrow A- (backrest should be folded 12 - Screw
back for removing partition). ♦ 15 Nm

8 - Tube of net partition 13 - Bolt


♦ 15 Nm
9 - Locking button

10 - Insertion eyes
♦ Attached with bolt -13- to mounting
plate -11-.

------------ 68-8 ------------ Edition 08.98


S00.5118.54.20
OCTAVIA Interior Equipment 68

Mounting bracket for fire ex-


tinguisher
Removing and installing mounting
bracket for fire extinguisher
♦ Inner part of mounting bracket of fire extin-
guisher can only be removed if the seat has
been taken out of vehicle.

1 - Bolt

2 - Seat cover

3 - Inner part of mounting bracket


♦ Removing:
- Remove handle of seat height adjuster
⇒ page 72-2.
- Remove cover and upholstery ⇒ page
74-1.
- Unscrew bolt -1- and take off the
mounting bracket.
♦ Installing:
- Installation is carried out in the reverse
order.

4 - 4.5 Nm

5 - Outer part of mounting bracket


♦ Removing:
- Remove bolts -6- and take outer part
of mounting bracket off inner part -3-.
♦ Installing:
- Installation is carried out in the reverse
order.

6 - 10 Nm

7 - Protective sleeve of fire extinguisher


♦ Removing:
- Unscrew bolts -8- and take protective
sleeve off outer part of mounting
bracket -5-.
♦ Installing:
- Installation is carried out in the reverse
order.

8 - 10 Nm

9 - Seat frame

Edition 05.00 ------------ 68-9 ------------


S00.5118.57.20
68 Interior Equipment OCTAVIA
Hole dimensions for Taxi
Summary of components of the
printer
1 - Printer

2 - Screw

a = 36 mm

b = 38 mm

c = 112 mm

d = 16 mm

Hole diameter is 3 mm. Drill depth 8 mm.

Summary of components of the


power socket
1 - Nut

2 - Socket

3 - Power socket

a = 60 mm

b = 30 mm

c = 4 mm

d = 27.8 mm

e = 16 mm

------------ 68-10 ------------ Edition 05.05


S00.5118.67.20
OCTAVIA Interior Equipment 68

Roof antenna hole for TAXI two-


way radio system
1 - Radio antenna

a = 210 mm

Hole diameter -b- is 13.2 mm.

Note:
Clean holes and carry out protection against
corrosion.

Summary of components for alarm


system switch
1 - Screw

2 - Alarm system switch

3 - Shim

4 - Washer

5 - Nut

6 - Support

7 - Recess axis

8 - Foot support

a = 5 mm

Support -6- is located in the recess axis -7- for


foot support -8-.

Edition 05.05 ------------ 68-11 ------------


S00.5118.67.20
68 Interior Equipment OCTAVIA

Summary of components of the


alarm system circuit breaker

1 - alarm system circuit breaker

a = 25 mm

b = 40 mm

Hole diameter for screws is 3 mm.

Note:
Clean holes and carry out protection against
corrosion.

Summary of components of the mi-


crophone holder
1 - Microphone

2 - Screw

3 - Microphone holder

a = 20 mm

b = 10 mm

c = 40 mm

Hole diameter for screws is 3.5 mm.

------------ 68-12 ------------ Edition 05.05


S00.5118.67.20
OCTAVIA Occupant Protection 69

Seat belts
Removing and installing front seat
belt height adjustment
Notes:
♦ Inspecting seat belts ⇒ page 69-4.
♦ Remove the trim panels of B pillar if neces-
sary.

1 - Cap
♦ Fitted on

2 - 40 Nm

3 - Belt guide fitting

4 - 22 Nm

5 - Belt height adjustment

6 - Belt webbing guide

7 - Cross-head screw

8 - Push-fit nut

Removing and installing front


inertia reel and front belt fitting
Notes:
♦ Inspecting seat belts ⇒ page 69-4.
♦ Remove the trim panels of the pillar if neces-
sary.
♦ Unbolting/bolting on belt fitting at front belt
height adjustment ⇒ page 69-1.

1 - Front belt inertia reel

2 - 40 Nm

3 - Front belt fitting

4 - 40 Nm

5 - Attachment point of inertia reel


♦ The retaining lugs determine the po-
sition of the inertia reel

Edition 12.96 ------------ 69-1 ------------


S00.5118.51.20
69 Occupant Protection OCTAVIA
Assembly overview of front seat
belt inertia reel with belt tensioner
Notes:
♦ Pay attention to safety precautions ⇒ page
69-2.2.
♦ Inspecting seat belts ⇒ page 69-4.
♦ Removing trim panels of B pillar ⇒ page 70-
8 and entry plates ⇒ page 68-6.
♦ Unscrewing and screwing on seat belt fitting
at front belt height adjuster ⇒ page 69-1.
♦ Arrow F = direction of travel.

1 - Front inertia reel with belt tensioner

2 - 35 Nm
♦ The belt tensioner is unblocked (acti-
vated) by turning in the mounting bolt

3 - 35 Nm

4 - Bottom belt fitting

5 - Mounting point of inertia reel


♦ Retaining lugs determine position of
inertia reel

Assembly overview of rear seat belt


inertia reel
Notes:
♦ Inspecting seat belts ⇒ page 69-4.
♦ Remove pillar and side trim panels to the
extent necessary.

1 - Belt guide
♦ Inserted into support of luggage com-
partment cover

2 - Seat belt buckle tongue

3 - 35 Nm

4 - Bottom belt fitting

5 - Inertia reel
♦ Bottom belt fitting -4- and belt guide
-1- must be drawn through the sup-
port for luggage compartment cover
♦ Retaining lugs -7- determine position
of inertia reel

6 - 35 Nm

7 - Retaining lugs

------------ 69-4
69-2 ------------ Edition 05.00
S00.5118.57.20
OCTAVIA Occupant Protection 69
Removing and installing rear seat
belt height adjuster
(Octavia Estate)
Note:
♦ Inspecting seat belts ⇒ page 69-4.

1 - 40 Nm

2 - Cap
♦ Fitted on

3 - Top belt relay fitting

4 - 1.5 Nm

5 - Top trim of C pillar


♦ Removing ⇒ page 70-9.1

6 - Seat belt height adjuster

7 - 22 Nm

Removing and installing rear inertia


reel (Octavia Estate)
Note:
♦ Inspecting seat belts ⇒ page 69-4.

1 - Rear inertia reel


♦ Position of inertia reel is fixed by holes
for retaining lugs of rear inertia reel
-5-.
♦ Removing:
- Remove top trim of C pillar ⇒ page
70-9.1.
- Remove side trim of luggage compart-
ment ⇒ page 70-12.1.
- Unscrew bolt -2- and take off inertia
reel.

2 - 40 Nm

3 - 40 Nm

4 - Bottom belt fitting

5 - Holes for retaining lugs

Edition 08.98 ------------ 69-2.1 ------------


S00.5118.54.20




















69 Occupant Protection OCTAVIA
Assembly overview of centre
point seat belt at rear
Notes:
♦ Arrow = direction of travel.





♦ Inspecting seat belts ⇒ page 69-4.








♦ Inertia reel is equipped with Interlock system
- inertia reel is blocked if backrest frame is


folded forward. Inertia reel is not released
until the backrest frame has been pushed











fully into the lock.
♦ Retaining lugs determine position of inertia
reel.
♦ When backrest folded forward, seat belt is
locked to prevent it being pulled out.

panel






2

"
!#$!

%&
*
'
)

♦ Removing:

(
- Remove bottom belt fixture -4-.
- Remove cover and upholstery ⇒ page
74-9.
- Turn down nut -7-.
- Take belt off the rear panel -1-.
♦ Installing:
- Installation is carried out in the reverse
order.

belt

5 ehicle floor

6 belt
Removing:

,
-.
+/

- Fold rear panel down -1-.
- Remove bolt -3-.
♦ Installing:
- Installation is carried out in the reverse
order.

precautions to
on belt tensioner units
♦ Any inspection and test, removal and instal-
lation and repair operations must only be
carried out by properly qualified persons.

♦ The pyrotechnical propellant has a life of 15


years. The belt tensioner together with the
seat belt must be replaced with a new
genuine part after this period has elapsed.

------------ 69-6 ------------


------------ Edition 05.00
S00.5118.57.20
OCTAVIA Occupant Protection 69
♦ Belt tensioner units must neither be opened
nor repaired. Always replace with new ge-
nuine parts.

♦ Belt tensioner units which have dropped onto


the ground, must not be installed in a vehicle.

♦ Belt tensioner units which have suffered


mechanical damage (dents, cracks) must
always be replaced by new genuine parts.

♦ Belt tensioners must not be disposed of as


common scrap, but must be handed over to
a specialist company or to the importer for
proper disposal in conformity with the ins-
tructions of PST and environmental protec-
tion regulations. This also applies to ignited
belt tensioners (it is not possible to determine
with certainty whether all 3 pyrotechnical
charges of the belt tensioner have ignited).

♦ Use the specified shipping packaging for


storing and shipping.

♦ The belt tensioner unit should be installed


immediately after it is removed from the
shipping packaging.

♦ If the installation work is interrupted, the belt


tensioner unit should be placed again in the
shipping packaging.

♦ It is not permitted to leave a belt tensioner


unit unattended.

♦ The belt tensioner unit must not be treated


with grease, cleaning products or similar
materials, and must also not be exposed to
temperatures of more than 100 °C, not even
for short periods.

♦ Belt tensioner units must not be subjected


to any shocks.

♦ Remove belt tensioners before carrying out


any repair operations (cutting, straightening
and panel beating operations etc.).

♦ Following an accident in which the belt


tensioner was ignited (seat belts no longer
roll up), always replace both belt tensioners
together with the seat belts.

♦ The belt inertia reel is blocked so long as


the seat belts are in the base position (not
used).

♦ Before disposing of a vehicle, remove the


belt tensioners and return them for disposal
in accordance with specifications.

♦ Do not use any impact screwdrivers for


removing and installing belt tensioners.

Edition 05.00 ------------


------------
69-2.3 ------------
S00.5118.57.20
69 Occupant Protection OCTAVIA

------------

------------ Edition 08.98
S00.5118.54.20
OCTAVIA Protezione passeggeri 69

Removing and installing front seat


belt lock
- Remove front seat ⇒ page 72-1.

K 1 - Front seat belt lock

2 - 22 Nm

3 - Attachment piece

4 - Intermediate piece

5 - 40 Nm

6 - Spacer

Removing and installing rear seat


belt lock
- Fold rear seat forward.

K 1 - 40 Nm

2 - Rear seat belt lock

3 - 40 Nm

4 - Lap belt fitting

Removing and installing seat belt


guide
- Remove rear seat belt fitting ⇒ page 69-2,
item 4.

K- Release catch of belt guide -1- with a screw-


driver.

Notes:
Catch engages in inertia reel.
Catch is accessible from luggage compart-
ment.

- Pull seat belt guide -1- off the inertia reel


-arrow-.

Edition 08.96 ------------ 69-3 ------------


S00.5118.50.20
69 Occupant Protection OCTAVIA

Inspecting seat belts

Warning!
Following an accident the seat belt system must
systematically be examined! If it is found to be
damaged on the basis of the items checked, the
customer must be informed of the necessity of
having the seat belts replaced with new genuine
parts.

Check items:

l Check seat belt

l Check retractor (locking action)

l Visual inspection of buckle


l Functional check of buckle

l Check sash guides and buckle latches

l Check attachment parts and attachment points

l Check lap belt retractor

Note:
If the customer refuses to have a damaged seat
belt replaced, this must be recorded as such.

Checking seat belt


- Pull seat belt completely out of retractor or
lap belt adjustment latch.

- Check seat belt for:

l Soiling, wash with soap water if necessary.

l Cracked fabric loops on the belt side.

l Cuts, cracks or scuff marks.

l Burn stains caused, among others, by ciga-


rettes.

- If a crashed car exhibits one of the above-


mentioned damages, the seat belt together
with the buckle must be replaced with a new
genuine part.

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Occupant Protection 69

Checking retractor (locking action)

The belt retractor has two locking functions.

♦ The first locking function is triggered by


quickly pulling the belt out of the retractor
(belt withdrawal acceleration).

Check

- Pull the belt out of the retractor by giving it a


forceful jerk.

l No locking action: replace seat belt together


with buckle with a new genuine part.

l In case of difficulties in withdrawal or retrac-


tion of the belt: first check whether the posi-
tion of the retractor has not been altered.


♦ The second locking function is triggered by
a change in the vehicle’s movement (vehi-
cle-dependent locking function).

Check

- Buckle up.

- Increase speed of vehicle to 20 km/h and


then perform a hard stop.

l If the blocking device does not lock the belt


during braking, the seat belt together with
buckle must be replaced with a new genu-
ine part.

Warning!
For safety reasons the drive test must be per-
formed on a traffic-free track so as not to expose
other road users to any danger.

Visual inspection of buckle

- Inspect buckle for cracking and flaking.

l If damaged, replace seat belt together with


buckle with a new genuine part.

Edition 12.98 ------------ ------------


S00.5118.55.20
69 Occupant Protection OCTAVIA

Functional check of buckle

Check buckle:

- Insert latch into buckle until it snaps into


place. Exert a powerful pull on the seat belt
to check whether the locking mechanism is
latched.

l Perform this check at least five times. If at


any time the latch is not locked in the buckle,
replace the seat belt together with the buckle
with a new genuine part.

Check unlocking:

- Release seat belt by pressing the button on


the buckle with a finger.


With the seat belt in released condition the
latch should automatically jump out of the
buckle.

l Perform this check at least five times. If at


any time the latch does not jump out, replace
the seat belt together with the buckle with a
new genuine part.

Warning!
Never use lubricants to eliminate noisy or stiff
operation of the buttons on the buckles.

Check sash guides and buckle latches

Plastic-coated sash guides of a belt system that


has been subjected to stress (belt usage during
accident) exhibit parallel, fine score marks. (In
contrast, wear that is caused by heavy use is
indicated by a non-striped, smooth abrasion.)

- Inspect plastic for deformation, flaking and


cracking.

l In case of scoring and/or damage replace


seat belt together with buckle with a new
genuine part.

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Occupant Protection 69

Check attachment parts and attachment


points

♦ Buckle deformed (stretched).

♦ Height adjuster does not operate.

♦ Attachment points (seat, pillar, floor) distorted


or thread damaged.

l If parts are found to be damaged, replace seat


belt together with buckle with a new genuine
part.

l Replace attachment points.

Note:
In case of damage that has not been caused by
an accident, e.g. wear, only the damaged part


has to be replaced.

Edition 12.98 ------------ ------------


S00.5118.55.20
69



Protection for passengers


The Airbag System
Note:
For self-diagnosis of the airbag system
⇒ Page 01-1.
OCTAVIA


Installed location - an overview
1 - Warning lamp for the airbag system
(K75)
2 - The airbag unit on the front passen-
ger side
Removing ⇒ Page 69-13


Locking the function and activating it
again (adjustment) ⇒ Page 01-15.10
3 - Switch for the airbag unit on the front
passenger side
The switch for the airbag unit on the
front passenger side is located in the
glove compartment
Removal ⇒ Page 69-13.2


4 - The side airbag unit on the front pas-
senger side
The side airbag unit on the front pas-
senger side is located in the front pas-
senger seat
Removal ⇒ Page 69-14
Locking the function and activating it
again (adjustment) ⇒ Page 01-15.10
5 - The airbag unit on the driver’s side
Removal ⇒ Page 69-11
6 - The control unit for the airbag system
(J234)
On the tunnel in the front area of the
middle console
Removal ⇒ Page 69-16
7 - The diagnostic plug connector
In the storage compartment under the
steering wheel
8 - The crash sensor for the side airbag
The crash sensors for the side airbags
on the driver’s and the front passen-
ger’s side are located in the front area
of the seat cross-bar
Removal ⇒ Page 69-13.1

Safety measures to be taken when


repairing the airbag system
Testing, assembly and repair work must only
be undertaken by specially trained person-
nel for the removal and installation of airbags.
One must only undertake the work described
in this Repair Manual on an airbag-system.
The dismantling of an airbag unit is strictly
forbidden.

Be careful!
The pyrotechnical propellant of the airbag units
contains poison and is in danger of exploding if
handled incorrectly!

------------ 69-8 ------------ Edition 06.02


S00.5118.63.20
OCTAVIA Occupant protection 69
♦ Before carrying out any work on the airbag
system disconnect the earth strap of the
battery. After disconnecting the battery it is
essential to wait one minute. The ignition
must be switched on when connecting the
airbag system to a power source and no
person should be present inside the vehicle.

♦ The mechanic should electrically discharge


himself before picking up (touching) the
airbag unit. This is done by touching an
earthed metal part, such as e.g. a water pipe,
heating pipe or a metal bracket.

♦ The airbag units should be installed imme-


diately after being removed from the trans-
portation packaging.

♦ If work is interrupted, place the airbag unit


back in the transportation packaging.

♦ It is not permitted to leave the airbag unit

69
unattended.

♦ When removed, airbag units should be sto-


red so that the active side is facing upwards.

♦ When removed, side airbag units should be


stored so that the information carrier is fac-
ing upwards.

♦ Airbag units that have been dropped on a


hard surface or which are otherwise dam-
aged, must not be fitted.

♦ Defective airbag units of the airbag system


which have not been ignited must be returned
for disposal to a specialist company or to the
importer in accordance with PST instructions
and environmental protection regulations.
The specified transportation packaging
should be used for this purpose

♦ The pyrotechnic propellant and the control unit


for the airbag system and the crash sensor
have a life of 15 years. Airbag units, control
units and crash sensors must be replaced with
new original parts once this period has elapsed.

♦ The airbag units must not be treated with


grease, cleaning agents or similar products
and must not be exposed to temperatures
above 100 °C, not even for short periods.

♦ Dispose of the airbag units before scrapping


the vehicle ⇒ 69-16.

♦ The inspections of the airbag system must


only be performed with the test and measure-
ment equipment provided as otherwise there
is a risk of the airbag unit being activated.

♦ The sticker „Airbag“ affixed to the pillar B and


the sticker with the safety instructions on the
windscreen is replaced with a new original
part, if a component is replaced or the sticker
is damaged.

Edition 03.03 ------------ ------------


S00.5118.64.20
69 Occupant Protection OCTAVIA

The following basic rules apply additionally


to side airbag units:

♦ It is not permitted to use commercially avail-


able protective seat covers. Protective seat
covers have a negative effect on the proper
operation of the side airbag.

♦ When replacing the backrest cover, it is nec-


essary to install new original clips in place of
the existing cover clips.

♦ New cover clips must be attached at the


same installation points as the old clips.

♦ If there is any damage to the backrest cover


caused by splits, burn holes etc., the cover
should always be replaced with a new genu-
ine part for safety reasons.

♦ If the side airbag has deployed, always re-


place the backrest upholstery with a new
genuine part.

Replacing airbag units after an ac-


cident
Registering parts of the airbag system

If a part of the airbag system has been re-


placed with new genuine parts, remove the
self-adhesive labels with the number and
affix them to the registration card
000 010 100 A and return this for registration
to the Service Department (Czech Republic)
or to the Importer (other countries).
The replacement of the following parts must
be documented in the Service Booklet:

♦ Central control unit for airbag system

♦ Driver-side airbag unit

♦ Front passenger-side airbag unit

♦ Driver-side side airbag unit

♦ Driver-side backrest cover

♦ Front passenger-side side airbag unit

♦ Front passenger-side backrest cover

♦ Driver-side side airbag crash sensor

♦ Front passenger-side side airbag crash sen-


sor

------------ 69-10 ------------ Edition 12.01


S00.5118.62.20
OCTAVIA Occupant protection 69

Accident with deployment of airbag

♦ The following parts should always be re-


placed with new original parts:
-Control unit1)
-Driver airbag unit2)
-Passenger airbag unit2)
-Driver side airbag unit2)
-Passenger side airbag unit2)
-Restoring ring with a slip ring3)
-Driver seat belt tensioner with seat belt2)
-Passenger seat belt tensioner with seat
belt2)
-Side airbag crash sensor4)
1)
In the event of deployment of the side
airbags, the control unit can be re-used
- up to three times (only valid for vehicles
09.00 ä ) ⇒ page 01-7.
2)
In the event of ignition
3)
In the event of ignition of driver’s airbag
unit
4)
In the event of ignition of side airbag unit

♦ If necessary (visual inspection) replace all


damaged parts with the new original parts

♦ If the airbag control unit and other damaged


parts are replaced it is necessary to code the
control unit again ⇒ Self-diagnosis of airbag
system page 01-1.

Accident without deployment of airbag

♦ If the airbag warning light (K75) does not


signal any fault, no parts of the airbag sys-
tem are to be replaced the seat belts must
be checked separately.

♦ If necessary (visual inspection) replace all


damaged parts with the new original parts.

Edition 10.04 ------------ 69-10.1 ------------


S00.5118.66.20
69 Occupant Protection OCTAVIA

------------ 69-10.2 ------------ Edition 12.01


S00.5118.62.20
OCTAVIA Protection for passengers 69

Removing and installing the airbag


unit on the driver’s side
Removing

- Unclamp the battery earth band.

K- Turn the steering wheel until one of the bore


holes -arrow A- is pointing downwards.

- Unhook the spring -arrow B- from the rear


side of the steering wheel (through the bore
hole) using a small screwdriver.

- Repeat the operation for the second spring.

- Pull of the airbag unit and carefully fold back.


K- Pull off out the connecting plug -arrow- of
the airbag unit.

- Lay the airbag to one side in such a way that


the impact cushion is pointing upwards.

Installing

- Mount the airbag unit.

- Switch on the ignition.

- Attach the battery earth band.

Take care!
There must be no-one sitting in the vehicle when
the battery is attached.

Note:
Additional work is to be undertaken when dis-
connecting and re-connecting the battery earth
⇒ Electrical System, Rep.Gr. 27.

Edition 06.02 ------------ ------------


S00.5118.63.20
69


Occupant Protection OCTAVIA


Removing and installing steering
wheel
Removing

- Remove driver-side airbag unit ⇒ page 69-11


(only on models fitted with airbag).

- Remove steering wheel boss (only on mod-


els not fitted with airbag).

The steering wheel boss should be removed


in the same way as the driver-side airbag
unit ⇒ page 69-11.

- Turn wheels into straightahead position.

- Unplug connector from restoring ring.


K- Remove screw -1- and mark the position of
the steering wheel -2- and of the steering
column -3- to each other.

- Take off steering wheel.

Warning!
Do not twist restoring ring (does not apply to
steering wheel fitted with airbag).
Proceed carefully when pulling off the steering
wheel; the plug connection below the steering
wheel must not be caught. Otherwise, the re-
storing ring and the winding of the slip ring will
be damaged.
If the restoring ring (and slip ring) are damaged,
it is then necessary to replace them with a new
part.

Installing

- Turn the wheels into straightahead position.

- Fit on steering wheel so that it is aligned with


the markings and tighten screw -1- to a
torque of 50 Nm.

Secure the screw with locking fluid.

The screw can be used up to 5 times.

- Make a chisel mark on the front of the screw


each time it is re-inserted.

- Insert steering wheel boss, or install airbag


unit ⇒ page 69-11.

------------ 69-12 ------------ Edition 06.01


S00.5118.60.20
OCTAVIA

♦♦
Occupant Protection

Removing and installing restoring


ring with slip ring
- Remove steering wheel ⇒ page 69-12.

Notes:
Applies only to steering wheel with airbag
unit.
The restoring ring and slip ring should be
removed and installed when the steering
wheel is in the centre position and the wheels
in the straight-ahead position.
Do not turn the restoring ring (risk of restor-
ing ring fracturing when driving).
Restoring ring and slip ring are secured by a
clip in the centre position when supplied as
a replacement part. Remove this clip just
69


before installing the parts.
If it is intended to re-install the restoring ring
and slip ring, fix in centre position with adhe-
sive tape.

K- Separate plug connection -1-.

- Release locking pawls -arrows A-.

- Take restoring ring -2- down and out.

Warning!
Do not turn restoring ring!

Edition 12.98 ------------ ------------


S00.5118.55.20
69 Occupant Protection OCTAVIA

------------

------------ Edition 12.98
S00.5118.55.20

OCTAVIA Occupant protection 69

Removing and installing front pas-


senger airbag unit
Removing

- Disconnect earth strap of battery.

- Remove glove compartment ⇒ page 70-2.

K- Unscrew screws -1-.

- Pull out airbag unit -2- with holders -3- down-


wards.


- Disconnect plug connection for airbag unit.

- Remove holder -3- from the airbag unit -2-.

Installing

- Install holder on the airbag unit.

Dimension = 10 Nm

- Install airbag unit with holder in the vehicle


and connect plug connection.

Dimension = 10 Nm

Note:
Secure fixing screws with Loctite 275.

9
1
63
- Install glove compartment.

- Switch on ignition.

- Connect earth strap of battery.

Warning!
Nobody should be in the vehicle when the bat-
tery is being connected.
The opening of the airbag unit cover in the dash
panel is not permissible, otherwise there is the
risk of permanent damage to the dash panel and
impairment of the function of the airbag unit.

Note:
When connecting and disconnecting earth strap
of battery additional work must be carried out
⇒ Electrical system; Rep.-Gr. 27.

Edition 03.03 ------------ ------------


S00.5118.64.20
69 Occupant protection OCTAVIA


Removing and installing side
airbag crash sensor
Removing

- Disconnect earth strap of battery.

- Remove front seat ⇒ page 72-1.

- Remove entrance plate ⇒ page 68-6.

- Roll up carpet in the front area of the B-cross


member.

K- Disconnect plug connection -1-

- Unscrew screws -2- of crash sensors -3-.


Tightening torque = 9 Nm

Installing

The installation is carried out in the reverse or-


der.

Switch on the ignition before connecting bat-


tery.

Warning!
Nobody should be in the vehicle when the battery
is being connected.

9
1
63
.
Note:
When connecting and disconnecting earth strap
of battery additional work must be carried out
⇒ Electrical system; Rep.-Gr. 27.

------------ ------------ Edition 03.03


S00.5118.64.20
OCTAVIA Occupant protection 69

Removing and installing switch for


front passenger airbag
Removing

- Disconnect earth strap of battery.

K- Turn the switch with the ignition key into the


middle position and pull out the front pas-
senger airbag switch -arrow- carefully.

- Disconnect plug connection for front passen-


ger airbag switch

Installing

The installation is carried out in the reverse or-

6913.2
der.

♦ Switch on the ignition before connecting bat-


tery.

Warning!
Nobody should be in the vehicle when the battery
is being connected.

Note:
♦ When connecting and disconnecting earth
strap of battery additional work must be car-
ried out ⇒ Electrical system; Rep.-Gr. 27.

Edition 03.03 ------------ ------------


S00.5118.64.20
69





"
 



 
 

#!

 








Occupant Protection

Removing and installing side


units

1 Frame of

2 7 Nm

6
and

unit
♦ remove from backrest frame -1-

4 Electric of
♦ remove from clip -5-

5 Clip for electric of


unit

♦ remove from backrest frame -1-

unit identification sticker


OCTAVIA


♦ remove from backrest frame -1-

- Take front seat out of vehicle ⇒ page 72-1.

- Separate seat from backrest ⇒ page 72-2.

- Remove backrest cover ⇒ page 74-2.

- Fold open backrest upholstery ⇒ page 74-2.

------------ ------------ Edition 06.01


S00.5118.60.20
OCTAVIA Occupant Protection 69

Installing

- Insert new airbag unit into the backrest


frame.

K- Install earth strap -1- of the airbag unit -2-


below the bottom screw -3-.

- Tighten screws -3- of the airbag unit to 7 Nm.


K- Affix self-adhesive identification label (smal-
ler one) from the airbag unit to the side of
the backrest frame -arrow-.

K- Attach electric cable -1- of the airbag unit to


the frame -3- with the aid of the clip -2-.

Note:
The electric cable of the airbag unit should be
tied together with a plastic strap during installa-
tion to avoid possible damage. This strap must
be removed after assembling backrest and seat
⇒ page 74-2.

- Fit on backrest cover ⇒ page 74-2.

Edition 12.01 ------------ ------------


S00.5118.62.20
69 Occupant Protection OCTAVIA

Removing and installing airbag


control unit (J 234)
1 - Control unit connector

2 - Nut
♦ 8 Nm

3 - Control unit
♦ removing:
- Disconnect earth strap of battery.
- Remove right footwell trim panel on
driver side.
- If necessary, cut into carpet and sound
insulation mats in the area of control
unit.
- Turn over locking arm of control unit
connector -1- far enough until it locks
in place again.
- Unplug connector -1-.
- Unscrew nuts -2- (3x).
- Take out control unit -3-.
♦ installing:
- Installation is carried out in the reverse
order.

Notes:
♦ If the control unit is replaced, it must then be
coded ⇒ page 01-10.
♦ If the earth strap of the battery is discon-
nected and reconnected, it is then neces-
sary to carry out additional operations
⇒ Electrical System, Repair Group 27.

Disposing of pyrotechnical parts


prior to scrapping vehicle
In accordance with the accident prevention regu-
lations, airbag units and belt tensioners must
be rendered safe against unintentional explo-
sion (unintentional ignition) prior to the vehicle
being scrapped. It is essential to comply with
this regulation for unprofessional or unintentional
ignition (e.g. caused by cutting torches during
scrapping) can result in injuries.

------------ 69-16 ------------ Edition 12.01


S00.5118.62.20
OCTAVIA Occupant Protection 69

Disposing of airbag units prior to


scrapping vehicle
Special tools, testers and aids required

♦ Ignition device V.A.G 1821

♦ Cable connection from set V.A.G 1594

♦ Cable Part No. 357 971 419

K The airbag units should be ignited inside the


vehicle with the doors closed.

Igniting driver-side airbag unit

- Remove airbag unit ⇒ page 69-11.

K- Unplug connector from airbag unit -arrow-.

- Connect cable to airbag unit and re-install


airbag unit. Cable is run between airbag unit
and steering wheel.

- Connect two-pin cable connector of ignition


device using the cable socket from the con-
nection cable set.

- Place ignition device through gap of door and


connect to an external battery.

- Ignite airbag unit and dispose of as scrap.

Igniting passenger-side airbag unit

- Open cover of airbag module on passenger


side.

- Unplug connector.

- Cut off connector of airbag unit and connect


to ignition device V.A.G 1821.

- Place ignition device through gap in door and


connect to an external battery.

- Ignite airbag unit and dispose of as scrap.

Edition 06.01 ------------ 69-17 ------------


S00.5118.60.20
69 Occupant Protection OCTAVIA

Igniting side airbag units

- Unplug connector of side airbag unit below


front seat ⇒ page 72-1.

- Connect ignition device V.A.G 1821 to con-


nector of airbag unit, cut cable off side airbag
unit, if necessary, and connect to ignition
device.

- Place ignition device through gap in door and


connect to an external battery.

- Ignite side airbag and dispose of as scrap.

Warning!
No person must be closer than 10 meters to the
vehicle when connecting the voltage supply and
when igniting the airbags.


Disposing of belt tensioners
Belt tensioners must not be disposed of as com-
mon waste but must be sent to a specialist com-
pany or to the Importer for proper disposal in
accordance with the instructions of PST and
environmental protection regulations. This also
applies to ignited belt tensioners (it is not possi-
ble to reliably determine whether all 3 pyrotech-
nical charges of the belt tensioner have ignited).

------------ ------------ Edition 06.01


S00.5118.60.20
OCTAVIA Trim Panel/Insulation 70

Dash panel
Removing and installing dash panel
08.96 ä
Removing:

- Disconnect earth strap of battery.

- Remove steering wheel ⇒ page 69-12.

K- Take out cross-head screws -2- and -3-.

- Take off trim panels -4- and -5- for steering


column switches.

- Remove restoring ring with slip ring ⇒ page


69-12.1 (models fitted with airbag units).

- Remove steering column switch ⇒ Electrical


System; Repair Group 94.

- Remove centre console ⇒ page 68-3.

Note:
The steering column switch can remain installed.

K- Lever out cover panel -2-.

- Remove screws.

Note:
There is a screw at the top and bottom of the air
vents which is only accessible with a narrow
screwdriver.

- Pull out trim panel of dash panel insert -1-.

K- Remove screws -1-.

- Pull dash panel insert -2- out of fixture -ar-


row- on both sides.

- Unplug connectors.

Edition 06.01 ------------ 70-1 ------------


S00.5118.60.20
   
 
  !

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70 Coverings/dampenings OCTAVIA

K-

%&'(

K-

For vehicles MJ03 ä (with switch for the


front passenger airbag)

Note:
Observe the safety regulations for repairing
airbags ⇒ Page 69-8.

- D

For all vehicles

- D

K- -

Note:
The radio and other devices can remain installed
during this removal operation.

------------ ------------ Edition 06.02


S00.5118.63.20
OCTAVIA Coverings/dampenings 70

K- Screw out the screws.

- Pull off the dash panel -1- from the central


pipe and remove from the vehicle.

Installing

- Installation takes place in the reverse order.

For vehicles MJ03 ä (with switch for the


front passenger airbag)

- Switch on the ignition before attaching the


battery

Take care!
There must be no-one sitting in the vehicle when
the battery is attached.

Note:
Additional work is to be undertaken when dis-
connecting and re-connecting the battery earth
⇒ Electrical System, Rep.Gr. 27.

Removing and installing the dash


panel 08.98 ä
Removing

- Unclamp the battery earth band.

- Remove the middle console ⇒ 68-4.1

- Remove the storage compartment under the


dash panel ⇒ Page 68-4

- Set the steering wheel -1- to its middle posi-


tion (wheels pointing in the straight ahead
position)

- Remove the steering wheel ⇒ Page 69-12

K- Screw out screws -2- and -3-.

- Remove the coverings -4- and -5- for the


steering column switch.

- Remove the restoring ring with slip ring


⇒ Page 69-12.1 (only for vehicles fitted with
airbags)

- Remove the switch located below the steer-


ing wheel ⇒ Electrical System, Rep.Gr. 94.

Note:
The steering column switch can remain installed.

K- Lever out the covers -2-.

- Screw out the screws -1-.

K- Remove the cover for the dash panel insert


-3-.
Edition 06.02 ------------ 70-3 ------------
S00.5118.63.20
 
&
   



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70 Coverings/dampenings OCTAVIA

K-

- the
the

K-

- S

- the

- out the the

K-

For vehicles MJ03 ä (with switch for the


front passenger airbag)

Note:
Observe the safety regulations for repairing
airbags ⇒ Page 69-8.

- the the
the

For all vehicles

- the or the

------------ 70-3.1 ------------ Edition 06.02


S00.5118.63.20


 
 
  #! $ 
  
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OCTAVIA Coverings/dampenings 70

K-

Notes:
♦ The radio and other devices can remain in-
stalled during this removal operation.
♦ The centre part of the dash panel is installed
under preloading so great force is required
to loosen it.

K-

- -

Installing

Note:
When placing the dash panel onto the central
pipe it is important to ensure that the air distri-
bution canal is sitting properly in the air noz-
zles.

For vehicles MJ03 ä (with switch for the


front passenger airbag)

Take care!
There must be no-one sitting in the vehicle when
the battery is attached.

Note:
Additional work is to be undertaken when dis-
connecting and re-connecting the battery earth
⇒ Electrical System, Rep.Gr. 27.

Edition 06.02 ------------ ------------


S00.5118.63.20
70 Trim Panel/Insulation OCTAVIA
Removing and installing central
tube/dash panel
Note:
The procedure on certain models may differ
slightly depending on the equipment.

Removing

- Remove dash panel ⇒ page 70-1, or 70-3,


respectively.

K- Unscrew bolts -2- (25 Nm) and take out sup-


port -1-.

K- Pull off boot -2-, slacken and take out air line
-1-.

- Remove restoring ring with slip ring ⇒ page


69-12.1.

- Remove switch below steering wheel


⇒ Electrical System; Repair Group 94.

K- Unscrew bolts -1- and detach wiring loom


with clips from steering column -2-.

------------ 70-3.3
70-2 ------------
------------ Edition 05.00
S00.5118.57.20

 







 
 
 ! 

 

  
 " !   
OCTAVIA Trim Panel/Insulation 70

K-

K-

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Edition 05.00 ------------


------------ ------------
S00.5118.57.20


 
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K-

-

K-


K-

------------ 70-3.5------------
------------ Edition 05.00
S00.5118.57.20
OCTAVIA Trim Panel/Insulation 70

K- Slacken bolts -2- (25 Nm) at central tube -1-.

- Remove cover of plenum chamber ⇒ page


66-1.

- Remove windshield wiper system


⇒ Electrical System; Repair Group 92.

K- Unscrew bolt -1- (25 Nm) in plenum cham-


ber.

- Take central tube out of vehicle.

Installing

Installation is carried out in the reverse order.

Edition 05.00 ------------


------------70-3.6
70-5 ------------
S00.5118.57.20
70 Trim Panel/Insulation OCTAVIA

Removing and installing conven-


ience system control unit
The convenience system control unit is located
behind the bottom part of the dash panel on the
driver side.

Removing

- Remove bottom part of dash panel


⇒ page 70-3.1.

- Separate connector of control unit.

- Remove screw -1- attaching control unit fix-


ture -3-.

- Take convenience system control unit out of


dash panel together with control unit fixture
-3-.

- Remove screws attaching control unit -2- (2.5


Nm) and take control unit -4- off the fixture
-3-.

Installing

Installation is carried out in the reverse order.

------------ 70-3.7
70-2 ------------
------------ Edition 10.00
S00.5118.58.20
OCTAVIA Trim Panel/Insulation 70

Edition 10.00
S00.5118.58.20
------------
------------

------------
70 Trim panel/Insulation OCTAVIA

Door trim panels


Summary of components of front
door trim panel (with mechanical
window lifter)
1 - 1 Nm

2 - Inside door handle


- Before removing, disconnect the trim
panel control.

3 - 1 Nm

4 - Plastic insert nut

5 - Exterior mirror cover

6 - Insulation foil
♦ Removing and installing ⇒ page 70-6.

7 - Rosette

8 - Side retaining clip


♦ Removing:
- Pull out bar -arrow-

9 - Bottom retaining clip


♦ Removing:
- Pull out bar -arrow-

10 - 4 Nm

11 - Handle

12 - Window crank
♦ Removing and installing ⇒ page 70-6.

13 - Door trim panel


♦ Removing and installing ⇒ page 70-4.

14 - Trim
♦ Clipped in.

Removing and installing front door


trim panel
Removing:

⊳- Take out exterior mirror cover - arrow A-.

⊳- Lever off the handle with the screwdriver


-arrow B-.

- Remove window crank ⇒ page 70-6.

- Unscrew screws ⇒ page 70-4 item 1 and 10.

⊳- Pull door trim panel upwards out of the win-


dow shaft seal -arrow C-.

- Unhook the control cable of the door handle


and separate the plug connections.

Installing:

The installation is carried out in the reverse order.

------------ 70-4 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Trim panel/Insulation 70
Summary of components of front
door trim panel (with power win-
dow lifter)
Note:
The front passenger side door trim panel is
identical to the door trim panel with mechani-
cal window lifter, only with other operating ele-
ments.

1 - Door

2 - Exterior mirror cover

3 - Rosette

4 - Cover
♦ Only driver side.

5 - Recessed handle with operating panel


for convenience system
♦ Only driver side.
♦ Removing ⇒ page 70-4.1.

6 - Door trim panel


♦ Removing and installing
⇒ page 70-4.1.

7 - 0.7 Nm

8 - Mirror adjustment switch

9 - Cover

10 - 0.7 Nm

11 - Decorative strip

12 - 4 Nm

13 - Bottom retaining clip


♦ Removing:
- Pull out bar -arrow-

14 - Side retaining clip


♦ Removing:
- Pull out bar -arrow-

15 - Insulation foil
♦ Removing and installing ⇒ page 70-6.

Removing and installing driver side


front door trim panel
Removing:

⊳- Insert small screwdriver into the bottom gap


between cover -1- and the recessed handle
-2- and carefully press off the cover towards
the door trim panel.

- Press recessed handle -2- out of the door


trim panel upwards.

Edition 10.04 ------------ 70-4.1 ------------


S00.5118.66.20
70 Trim panel/Insulation OCTAVIA

⊳- Pull lock -1- in direction of arrow and discon-


nect connector -2-.

⊳- Unscrew screws (4 Nm).

- Remove mirror adjustment switch with cover


⇒ page 70-4.1 item 8 and 9 and disconnect
plug connection.

- Unscrew screws ⇒ page 70-4.1 item 7.

- Remove exterior mirror cover ⇒ page 70-4.1


item 2 and if necessary disconnect plug con-
nection for loudspeaker.

- Unscrew screws ⇒ page 70-4.1 item 10.

⊳- Pull door trim panel -3- upwards out of the


inside window shaft seal -4- -arrow A-.

1 - Outside window shaft seal

2 - Door window

- Unhook the control cable of the door handle


and separate the plug connections.

Installing

The installation is carried out in the reverse


order.

Note:
When installing the manual gearbox, ensure the
door trim panel is properly seated in the inside
window shaft seal -arrow B-.

------------ 70-4.2 ------------ Edition 10.04


S00.5118.66.20
OCTAVIA Trim panel/Insulation 70
Summary of components of rear
door trim panel
1 - Trim
♦ Clipped in.

2 - Screw

3 - Rosette

4 - Door trim panel


♦ Removing and installing ⇒ page 70-5.

5 - Plastic insert nut

6 - Insulation foil
♦ Removing and installing ⇒ page 70-6.

7 - Side retaining clip


♦ Removing:
- Pull out bar -arrow-.

8 - Bottom retaining clip


♦ Removing:
- Pull out bar -arrow-.

9 - Screw

10 - Screw

11 - Screw

12 - Handle

13 - Window crank
♦ Removing and installing ⇒ page 70-6.

14 - Screw

Removing and installing rear door


trim panel
Removing:

- Lever off the handle with the screwdriver in the


same way as for the front door ⇒ page 70-4.

- Remove window crank (if applicable)


⇒ page 70-6.

- Loosen all bolted connections ⇒ page 70-5.

- Disconnect plug connections.

⊳- Pull door trim panel -3- upwards out of the


inside window shaft seal -4-.

- Unhook the control cable of the door handle


and separate the plug connections.

1 - Outside window shaft seal

2 - Door window

Installing:

The installation is carried out in the reverse order.

Edition 10.04 ------------ 70-5 ------------


S00.5118.66.20
70 Trim panel/Insulation OCTAVIA

Removing and installing door


sound insulation sheeting
The task of the sound insulation sheeting is to
seal the vehicle interior compartment against
noises, draft and water penetration.

The sound insulation sheeting -1-must always


be glued carefully and crease-free. When re-
placing, the glueing benches must be cleaned
and the new sheeting must be glued crease-free
from the bottom up to the top.

In case of inadequate bonding use double-side


adhesive tape e.g. AKL 434 019 25.

The adhesive surface is shown tinted in the


fig.

Removing

v- Removing door trim panel µ page 70-4 or


70-5.

- Removing all retaining clips µ page 70-4 or


70-5.

Removing window crank


v- Slide spacer ring -3- in direction of -arrow
A-.

- Pull off window crank -1- from window lifter


-2-, -arrow B-.

Installing window crank


- The window crank must be parallel to the
pull handle of the door trim panel when the
window is closed.

------------ 70-6 ------------ Edition 05.05


S00.5118.67.20
 
 



 




 !"#$ 

 
OCTAVIA Trim Panel/Insulation 70

Pillar and side trim


Assembly overview of trim

1 - Trim of A
♦ Removing:
- Slacken trim panel and detach retain-
ing lug -4-.
♦ Installing:
- Inspect installation and condition of
clips -2-; replace clips if necessary.
- First of all attach retaining lug -4-.
- Press trim panel into A pillar.

2-C
♦ Pressed into A pillar

3 - Weatherseal
♦ Adjust to correct installation position
after installing trim panel

4-

Assembly overview of

Note:
Before the trim panel of the A pillar at the bot-
tom on the left-hand side can be removed, the
cable for the bonnet lock must first of all be re-
moved ⇒ page 55-2.

1-
♦ Clipped in place

2 - Screw

3-T
♦ Illustration shows right-hand side

4-
♦ Pressed into A pillar

Edition 05.00 ------------ 70-7 ------------


S00.5118.57.20
70 Trim / Insulation OCTAVIA

Removing and installing B pillar


trim panels
1 - Cap

2 - 35 Nm

3 - Seat belt guide fitting

4 - Top trim panel


♦ removing:
- unclip cap -1- and push up
- unbolt seat belt guide fitting ⇒ page
69-1
- take out cross-head screw -9-
- pull trim panel down and off the B pillar
♦ installing:
- inspect operation of the seat belt
height adjustment

5 - Bottom trim panel


♦ removing:
- remove top B pillar trim panel -4-
- pull trim panel up and off the B pillar,
beginning at the clips -6- and lift off
upward
♦ installing:
- ensure the clips -6- are correctly lo-
cated at the trim panel
- first of all, insert trim panel at the
bottom into pillar B with the catches
-8-
- press trim panel onto clips -6-

6 - Clip
♦ inserted into B pillar

7 - Weather seal
♦ after fitting on the trim panel, ensure
weather seal is correctly installed

8 - Catches

9 - Cross-head screw

------------ 70-8 ------------ Edition 08.96


S00.5118.50.20
OCTAVIA Trim / Insulation 70

Removing and installing top C


pillar trim panel
1 - Trim panel
♦ removing:
- remove moulded panel for luggage
compartment cover ⇒ page 70-12
- pull off trim strip for headliner ⇒ page
70-13
- remove bottom C pillar trim panel
⇒ page 70-9
- unclip trim panel from C pillar
♦ installing:
- inspect position and condition of clips
-2- and adjust if necessary. Replace
clips if necessary

2 - Clip
♦ pushed into mounting in C pillar trim


panel

3 - Weather seal
♦ after fitting on the trim panel, ensure
the weather seal is correctly installed

Removing and installing bottom C


pillar trim panel
1 - Trim panel
♦ removing:
- unlock backrest and fold forward
- remove moulded panel for luggage
compartment cover ⇒ page 70-12
- unscrew press studs -2-

2 - Press stud
♦ removing:
- unlock backrest and fold forward
- unscrew press stud from threaded bolt
♦ installing:
- push press stud onto threaded bolt

3 - Weather seal
♦ after fitting on the trim panel, ensure
the weather seal is correctly installed

Edition 08.96 ------------ ------------


S00.5118.50.20
70 Trim Panel/Insulation OCTAVIA

Removing and installing top trim


panel of C pillar (Octavia Estate)
1 - 40 Nm

2 - Cover panel

3 - Seat belt guide fitting

4 - Screw

5 - Trim panel
♦ 

     

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6 - Weatherseal
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Removing and installing bottom


trim panel of C pillar
(Octavia Estate)
1 - Plastic push-fit nut

2 - Trim panel
♦ 

      

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3 - Weatherseal
♦ $   #    
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------------ 70-9.1 ------------ Edition 08.98


S00.5118.54.20
OCTAVIA 
 
 

  





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♦ Inserted into trim panel of D pillar

$ # % &  

♦ After installing trim panel, ensure the


weatherseal is correctly located

' # 

♦ Removing:
- Remove mounts for luggage compart-
ment cover ⇒ page 70-12.3.
- Lever trim panel off D pillar.
♦ Installing:
- Correctly install the retaining clips -1-
or replace.
♦ Installation is carried out in the reverse


order.

 ------------ ------------


S00.5118.54.20


 
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------------ ------------ Edition 08.98


S00.5118.54.20
OCTAVIA Trim Panel/Insulation 70
Removing and installing cover pan-
els of rear luggage opening
1 - Screw

2 - Right cover panel of luggage opening


♦ Left cover panel of luggage opening
is installed as a mirror image.
♦ Removing:
- Take out screws -1-.
- Pull cover panel off clip -3-.
♦ Installing:
- Installation is carried out in the reverse
order.

3 - Clip

4 - Screw

5 - Cover panel of luggage opening


♦ Removing:


- Take out screws -4- and -6-.
- Pull cover panel up and off clip -7-.
♦ Installing:
- Installation is carried out in the reverse
order.

6 - Screw

7 - Clip

Removing and installing tailgate


trim panel
Models ä 07.00
1 - Plastic clip

2 - Plastic nut
♦ Pressed into tailgate.

3 - Pull loop
♦ Must be inserted through opening -6-
when installing trim panel.

4 - Screw

5 - Trim panel
♦ Removing:
- Pull trim panel off the tailgate.
♦ Installing:
- Insert trim panel and attach to the
plastic clips -1- by means of the
clamps -7-.

6 - Opening for pull loop

7 - Clamp
♦ Part of trim panel.

Edition 10.00 ------------


------------ ------------
S00.5118.58.20










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70 Trim Panel/Insulation OCTAVIA

Removing and installing tailgate


trim
ä
1 - Plastic c

2 - Plastic nut
♦ Pressed into tailgate.

3-P
♦ Must be inserted through opening -6-
when installing trim panel.

4 - Screw

5 - Tr
♦ Removing:
- Pull trim panel off the tailgate.
Installing:

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- Insert trim panel using metal clamps
-7- and then attach in the plastic clips
-1-.

6-

7-
♦ Insert into openings of tailgate panel.

Removing and installing luggage


cover mounting
1- f or luggage
cover, right
♦ Removing:
- Take off luggage compartment cover.
- Remove rear belt guide ⇒ page
69-3.
- Turn down nut -2-.
- Pull off bracket.

2 - Nut

------------ ------------
------------ Edition 10.00
S00.5118.58.20





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70 Trim Panel/Insulation OCTAVIA

,
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and
trim l sill

'
.
♦ Left loading sill trim panel is a mirror
image.
♦ Removing:
- Remove loading sill trim panel -4-.

+
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-
)
- Separate plug connections and lug-
gage compartment lighting.
- Pull cover off clips -2-.
♦ Installation is carried out in the reverse
order.

: . ;
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2

 / *
♦ Removing:
- Remove screws -3-.
- Pull trim panel up and off the clips -5-.
♦ Installation is carried out in the reverse
order.

o t
trim
nut

2
♦ Pull through the opening -7- when in-
stalling trim panel -6-.

♦ Removing: Pull trim panel off the clips


-8-.
♦ Installation is carried out in the reverse
order.

♦ Removing: Pull trim panel off the


tailgate.
♦ Installation is carried out in the reverse
order.

T
♦ Removing: Pull trim panel off tailgate.
♦ Installation is carried out in the reverse
order.

------------ ------------ Edition 08.98


S00.5118.54.20
OCTAVIA Trim panel/Insulation 70

Summary of components of lug-


gage compartment cover support
(Octavia Estate)
1 - Screws

2 - Plastic nut

3 - Luggage compartment cover sup-


port
Removing:
- Remove luggage compartment cover.
- Remove trim panel of bottom pillar C
µ page 70-9.1.
- Release screws -1- and -4-.
- Slacken plastic nuts -2-.

Notes:
Support for luggage compartment cover are
fastened with two plastic nuts.

- Disconnect plug connections for loud


speaker.
- Unclip safety belt.
- Remove luggage compartment cover
support -3-.
Installation is performed in the reverse
order.

4 - Screws

Removing and installing foldable


retainers in luggage compartment
(Octavia Combi 4x4 and RS)
Notes:
On the vehicles Octavia Combi RS only the
front retainers are foldable, the rear retainers
are not foldable.

Removing

v- Remove screws -3- (5.5 Nm)

- Take retainer -2- out of the side trim panel


-1-.

Installing:

Installation is performed in the reverse order.

Edition 05.05 ------------ 70-12.3 ------------


S00.5118.67.20
70 Trim Panel/Insulation OCTAVIA

------------

------------ Edition 08.98
S00.5118.54.20
OCTAVIA Trim Panel/Insulation 70

Roof trim
Moulded headliner
Removing:

- Disconnect earth strap of battery.

K- Use a screwdriver to carefully lever out inte-


rior light and separate plug connection.

- Remove cover for sliding roof motor ⇒ page


60-7.

- Remove top trim panel of B pillar ⇒ page


70-8.

- Remove trim panel of A pillar ⇒ page 70-7.


- Remove top trim panel of C pillar ⇒ page
70-9.

- Pull off door weatherseals in top half and


weatherseals of tailgate.

- Pull off piping of sliding roof opening (only


on models with sliding roof).

- Remove sun visor ⇒ page 68-5.

- Remove grab handles ⇒ page 68-5.

- Remove rear reading light ⇒ page 68-5.

K- Pull cover strip -3- down and off the roof


frame (clipped in place).

- Use removal tool MP 8-602/1 to pull out plug


-4-.

- Lower moulded headliner -2- (have a sec-


ond mechanic assist you) (risk of fracture)
and take it out of the vehicle.

Installing:

Notes:
Before fitting on the cover strip -3- make sure
that the clips -6- are correctly positioned.
Spacer -1- is glued onto the front of the
moulded headliner.

Edition 12.98 ------------ 70-13 ------------


S00.5118.55.20
70 Trim Panel/Insulation OCTAVIA

- Align moulded headliner -2- at the front to


the mountings of the sun visors and at the
rear to the openings of the plugs -4-.

- Press in plugs -4-.

- Attach front sun visors.

- Clip cover strip -3- into roof frame.

- Correctly install weatherseal -5-.

- On models with sliding roof, install piping of


sliding roof opening.

- Fit on attached parts.


Removing and installing moulded
headliner (Octavia Estate)
Removing:

- Disconnect earth strap of battery.

K- Use a screwdriver to carefully lever out inte-


rior light and separate plug connection.

- Remove cover for sliding roof motor ⇒ page


60-7.

- Remove top trim panel of B pillar ⇒ page


70-8.

- Remove trim panel of A pillar ⇒ page 70-7.

- Remove top trim panel of C pillar ⇒ page


70-9.1.

- Remove trim panel of D pillar ⇒ page 70-9.2.

- Pull off door weatherseals in top half and


weatherseals of tailgate.

------------ ------------ Edition 12.98


S00.5118.55.20

OCTAVIA Trim Panel/Insulation 70

- Pull off piping of sliding roof opening (only


on models with sliding roof).

- Remove sun visors ⇒ page 68-5.

- Remove grab handles ⇒ page 68-5.

- Remove rear reading light ⇒ page 68-5.

K- Pull cover strip -3- down and off the roof frame
(clipped in place).

- Use removal tool MP 8-602/1 to pull out plug


-4-.

- Lower moulded headliner -2- (have a second


mechanic assist you) (risk of fracture) and take
it out of the vehicle.

Installing:

Notes:
Before fitting on the cover strip -3- make sure
that the clips -5- are correctly positioned.
Spacer -1- is glued onto the rear of the mould-
ed headliner.

- Align moulded headliner -2- at the front to


the mountings of the sun visors and at the
rear to the openings of the plugs -4-.

- Press in plugs -4-.

- Attach front sun visors.

- Clip cover strip -3- into roof frame.

- Correctly install weatherseal -6-.

- On models with sliding roof, install piping of


sliding roof opening.

- Fit on attached parts.

Edition 12.98 ------------ 70-15 ------------


S00.5118.55.20





70


 noise insulation
Trim Panel/Insulation

noise insulation
OCTAVIA




!
1

------------

 insulation
♦ Removing:
- Remove headliner ⇒ page 70-13,
page 70-14 resp.
- Detach noise insulation panel -2- from
roof -1-.
♦ Installing:
- Bond noise insulation panel -2- to roof
-1- with glue (version C, D), or with
adhesive DH 009 100 03 (version A,
B).

------------
------------
Notes:
- Install headliner ⇒ page 70-13, page
70-14 resp.

A applies to OCTAVIA models without tilt roof.


B applies to OCTAVIA models with tilt roof.
C applies to OCTAVIA ESTATE models without
tilt roof.
D applies to OCTAVIA ESTATE models with tilt
roof.

Edition 10.00
S00.5118.58.20
OCTAVIA 

 -1

 

  
 
 

9
% 
3


Warning!
When manipulating a seat fitted with a side airbag
unit observe the safety instructions ⇒ page 69-8.

- Disconnect negative terminal of the battery

K- Unplug connector for seat heater -arrows A-


(on vehicles with electrically heated seats)
and disconnect side airbag -arrow B- on un-
derside of seat (if necessary disconnect plug
connection for seat belt buckle signaling).

9



- Push seat fully forward.

- Pull out caps -1-

K- Take out screws -2- and pull out cover strips


-3- facing upwards.

- Push seat fully backward.

K- Unscrew screws or nuts -1-.

- Release catch rod and push seat fully back-


ward out of the runners.

 
 

The installation is carried out in the reverse order

- Tighten screws or nuts -1- with a tightening


torque of 23 Nm.

9
% 
3


- Switch the ignition on before connecting the


battery.

Warning!
Nobody should be in the vehicle when the battery
is being connected.

!  "#"$ ------------ 72-1 ------------


S00.5118.65.20
72 Seat Frames OCTAVIA

K Removingm seat height adjustment


handle
- Take off caps -1-.

- Remove screws -2-.

- Take off seat height adjustment handle -3-.

Installing seat height adjustment


handle
Installation of the seat height adjustment han-
dle is performed in the reverse order. Tighten-
ing torque of the screws -2- is 6 Nm.

Removing backrest frame from seat


frame
- Remove front seat ⇒ page 72-1.

- Remove seat height adjustment handle


⇒ page 72-2.

K- Pull off adjusting knob -2-.

- Take out screw -1-.

- Release catches of trim panel halves -3- and


-4- from frame and take off trim panel halves.

Models fitted with heated backrest and


airbag unit

K- Unplug connector of side airbag unit -1- and


of seat heater -2- (also connector for belt
buckle signal if necessary) from connector
holder -3- (underside of seat).

------------ 72-2 ------------ Edition 10.00


S00.5118.58.20
OCTAVIA Seat Frames 72

K- Detach strap of electric cable -arrow A- on


the bottom side of the seat.

- Take connector of electric cable for backrest


heater off the seat frame -arrow B-.

- Unplug connector of electric cable for back-


rest heater -arrow C-.

K- Detach straps of electric cable for seat heater


and side airbag unit -arrows B- on bottom
side of seat.

K- Detach straps of electric cable for backrest


heater and side airbag unit -arrows A- on side
of seat.

- Detach strap of electric cable of backrest


heater and side airbag unit -arrow B- on side
of seat.

Note:
Marking on cable -arrow C- for side airbag unit
should be aligned with the strap -arrow B- on
the side of the seat.

Edition 07.97 ------------ 72-2.1 ------------


S00.5118.52.20
72 Seat Frames OCTAVIA

For all models

K- Remove screw -1- on both sides of the seat.

- Take off backrest frame from seat frame.

Assembling seat frame and backrest


frame
Note:
During installation make sure that all terminals
and plugs are installed in the correct positions.

Installation is carried out in the reverse order.

- Tighten screws -1- to a tightening torque of


24 Nm.


Warning!
Observe safety precautions ⇒ page 69-8.

Removing and installing seat height


adjustment elements
Seat removed

Removing:

- Remove handle of seat height adjustment


⇒ page 72-2.

- Remove plastic side covers of seat.

K- Carefully unhook tension springs -2-.

- Remove screws -arrow- and pull seat height


adjustment elements -1- out of seat frame.

Installing:

Installation is carried out in the reverse order.

Note:
Tighten screws -arrow- to a tightening torque of
10 Nm.

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Seat Frames 72

Seat installed

Removing:

- Put seat into top position.

- Remove handle of seat height adjustment


⇒ page 72-2.

- Remove plastic side covers of seat ⇒ page


72-2, Removing and installing backrest frame.

- Remove screws -arrow A- and pull out seat


height adjustment elements -1-.

Installing:

- Press down seat -arrow B-.


- Fit on seat height adjustment elements.

- Tighten seat height adjustment elements -1-


with screw -arrow A- (10 Nm).

- Fit plastic side covers onto seat ⇒ page 72-2,


Removing and installing backrest frame.

Edition 12.98 ------------ ------------


S00.5118.55.20
72 Seat Frames OCTAVIA

------------

------------ Edition 12.98
S00.5118.55.20
OCTAVIA Seat Frames 72

Power-operated seats with


fault memory
Removing and installing power-
operated seats
Removing power-operated seat

Warning!
Pay attention to the safety precautions when
working on the power-operated seat with side
airbag unit ⇒ page 69-8.

- Push seat fully forward.

K- Lever out caps -1-, remove screws -2- and


take cover strips out of the guide rails -3- in


direction of arrow.

- Push seat back.

- Remove securing screws -4-.

- Push seat fully forward.

Note:
Disconnect the battery before commencing any
work on the airbag system. Wait at least 1 minute
after disconnecting the battery.

- On vehicles with coded radio set, determine


code and enter.

- Disconnect earth strap of battery.

- Push seat out of the guide runners and raise


slightly at the front.

- Separate plug connections from connector


holder -5- on underside of seat.

- Take seat out of vehicle.

Installing power-operated seat

Installation is carried out in the reverse order;


pay attention to the following points:

- Tighten securing screws to 23 Nm.

Edition 02.01 ------------ ------------


S00.5118.59.20
-1 

 OCTAVIA

- Switch the ignition on before connecting the


battery.

  
 
 
 
 


  

- Remove electrically operated seat ⇒ page


72-3.

K- Remove cover -1- and unscrew screw -2-.

- Unclip right cover -3- and remove.

- Unscrew screws -4- and -5-.

- Unplug connector -6-.

- Unclip left cover -7- and remove.

 
 

The installation is carried out in the reverse order.

  
 
  
   
 


  

- Remove electrically operated seat ⇒ page


72-3.

K- Disconnect plug connections -arrows-.

- Unscrew screws -1- and -2- (2.5 Nm).

- Remove control unit -3- from holder.

 
 

The installation is carried out in the reverse order.

------------ 72-4 ------------ !  "#"$


S00.5118.65.20
OCTAVIA 

 -1

  
 
  
 
   
 



  
- Remove electrically operated seat ⇒ page
72-3.

- Disconnect plug connection for operating


unit.

K- Unscrew screws -arrows- (1.5 Nm) and re-


move the switch unit from the seat uphol-
stery.

 
 

The installation is carried out in the reverse order.

  
 
 

  
4     *

 


  

- Remove electrically operated seat ⇒ page


72-3.

K- Disconnect plug connection -1-.

- Unscrew screws -2- on both sides of the


worm-type control.

- Pull seat length adjustment of the electrically


operated seat in direction of -arrow-.

 
 

The installation is carried out in the reverse order.

!  "#"$ ------------ 72-5 ------------


S00.5118.65.20
   



!


 




   
 




!#


 



 




 
"  
 

$  
 
 
72 Seat Frames OCTAVIA
Removing and installing front seat
height adjustment of power-
operated seats
Removing

-

K-

Installation

Removing and installing rear seat


height adjustment of power-
operated seats
Removing

Note:
If possible, move seat height adjustment of
power-operated seat up before removing.

-

-

K-

Installation

------------ ------------ Edition 02.01


S00.5118.59.20
OCTAVIA 

 -1

  
 
 
3
 
4     *

 


2   

3 - Remove electrically operated seat ⇒ page


1 72-3.

- Remove right and left covers for electrically


operated seat ⇒ page 72-4.

- Remove the cover around the backrest and


fold back the cover to the top ⇒ page 74-2.

K- Disconnect plug connection -1-.


4 5 - Lever off lock washer -5- from the shaft -4-
using a screwdriver.

- Press shaft -4- approx. 150 mm into backrest


frame.

- Unscrew screw -3-.

- Remove drive for backrest adjustment -2-.


S72-0096

 
 

The installation is carried out in the reverse order.

!  "#"$ ------------ 72-6.1 ------------


S00.5118.65.20
-1 

 OCTAVIA

------------ 72-6.2 ------------ !  "#"$


S00.5118.65.20
OCTAVIA Seat Frames 72
Rear seats
Removing and installing seat
bench and backrest
Removing seat bench

v- Pull the seat bench at the catches forwards


-arrows- and fold open.

v- Push out hooks -1- of the seat bench from


lugs -2- and remove seat from vehicle.

- Unlock both backrest parts and fold over.

Installing:

Installation is performed in the reverse order.

Removing backrest

- Fold back rear seat bench.

- Unlock backrest upwards and fold forward.

v- On the left outer side of the backrest (ve-


hicles without separated backrest) press in
the catch hook -1- with a screwdriver and
onto both sides of the backrest (vehicles with
separated backrest) to the rear.

- Pull the backrest -2- upwards out of the


backrest bearings -3-.

- Remove the backrest -2- from the middle


position -5-, or from the side position on the
right vehicles without separated backrest).

Note:
It is possible to adjust the position of the lugs
-4- for correct locking of the backrest with a
rubber hammer.

Installing:

Installation is performed in the reverse order.

Edition 05.05 ------------ 72-7 ------------


S00.5118.67.20
72 Seat frames OCTAVIA

Removing and installing a seat


bank with child seat
Removing

K- Pull the seat bank on its tabs forwards -ar-


rows- and open up.

K- Push out bolts -1- and -2- and remove the


seat bank from the vehicle.

Installing

Installation takes place in the reverse order.

Removing and installing the sup-


port for RS (only the Octavia Se-
dan)
Removing

- Remove the covering of Column C ⇒ Page


70-9.

K- Screw out the screws -arrows-.

- Remove the support -1-.

Installing

Installation takes place in the reverse order.

- Tighten up the screws -arrows- to a tighten-


ing torque of 24 Nm.

------------ ------------ Edition 06.02


S00.5118.63.20
OCTAVIA Seat Upholstery/Covers 74

Cover and upholstery of front


seat
Special tools, testers and aids required:

♦ Upholstery pliers e.g. V.A.G 1634

♦ Upholstery pricker e.g. V.A.G 1636

Removing and installing cover and


upholstery of front seat
1 - Cover
♦ Removing:
- Remove backrest ⇒ page 72-2.
- Pull clamping section -4- out of seat
frame -7-.
- Cut through clips -3-.
♦ Installation is carried out in the reverse
order.

2 - Plastic cord
♦ Sewn up with cover.
♦ Provided with holes for receiving the
clips -3-.

3 - Clip

4 - Clamping section

5 - Upholstery
♦ Removing:
- Remove backrest ⇒ page 72-2.
- Pull clamping section -4- out of seat
frame -7-.
- Cut through clips -3-.
- Take off cover -1-.
♦ Installation is carried out in the reverse
order.

6 - Wire
♦ Fixed in upholstery.

7 - Seat frame

Edition 12.98 ------------ 74-1 ------------


S00.5118.55.20
74 Seat Upholstery/Covers OCTAVIA

Removing and installing front backrest cover and upholstery


Models with side airbag and seat heater

Notes: ♦ Before installing, turn the cover with the rear


facing up.
♦ Use only specified backrest cover with iden-
tification sticker sewn on ⇒ Fig. 1. ♦ Observe safety precautions ⇒ page 69-8.
♦ When installing, ensure cover is in correct ♦ The assistance of a second person is re-
position - identification sticker should be po- quired for fitting the cover.
sitioned on the airbag unit side.

------------ 74-2 ------------ Edition 07.97


S00.5118.52.20
OCTAVIA Seat Upholstery/Covers 74
1 - Cover 4 - Protective trim
♦ Removing: ♦ Remove and install in backrest frame
l Seat taken out of vehicle and backrest frame -11-
separating from seat frame
- Pull off trim ring -9- and grommet -8-. 5 - Longitudinal wire of backrest frame
- Release clamping section -17- fully at
the bottom side of seat cover. 6 - Airbag unit
- Roll up seat cover as much as 1/4. ♦ Removing and installing
- Take covers in the lower area of the ⇒ page 69-14
frame out of the openings for longitu-
dinal wires -18-. 7 - Terminal of airbag electric cable
- Use pliers to unhook longitudinal wires ♦ Removing and installing
-18- out of the openings in the lower ⇒ page 69-14
area of the backrest.
- Cut through clamps -13-. 8 - Grommet
- Use upholstery awl V.A.G 1636 to
unhook cross wire of cover -19- from 9 - Trim ring for backrest
the longitudinal wires -5- of the ♦ Pull off shaft of backrest mechanism
backrest frame -11-.
- Roll up seat cover and take off. 10 - Electric cable of airbag unit
- Take off foam upholstery -16-. ♦ Removing and installing
♦ Installing: ⇒ page 69-14
- Insert foam upholstery -16- into back- ♦ Do not damage when installing
rest frame -11-.
- Insert longitudinal wires -18- and cross 11 - Backrest frame
wire -19- into seat cover.
- Connect eyes of wires ⇒ Fig. 2. 12 - Foam upholstery cross wire
- Fit seat cover onto top of back frame
with foam upholstery. 13 - Clamps
- Use upholstery awl V.A.G 1636 to ♦ Cut through with pliers for removing
hook cross wire of seat cover -19- into ♦ Use upholstery pliers, e.g. V.A.G 1634,
longitudinal wires -5- of backrest fra- for installing
me -11- ⇒ Fig. 3.
- Pull down cover about 3/4. 14 - Backrest heating element
- Use V.A.G 1634 to attach seat cover ♦ Removing:
with clamps -13- to cross wire -12- of - Heat with hot air gun or fan in bonded
foam upholstery -16- in the middle and point to foam upholstery and detach
at the sides. from foam upholstery.
- Pull down cover and align. ♦ Installing:
- Cut openings in foam upholstery -16- - Pull protective backing off self-adhe-
in the opening points in the lower area sive surface of heating element.
of the backrest. - Affix top side of heating element to top
- Use pliers to draw longitudinal wires bead of foam upholstery -16-.
of seat cover -18- into the openings in
the lower part of the backrest ⇒ Fig. 15 - Electric cable of heating inlay
4.
- Fit on covers in lower area of frame 16 - Foam upholstery
into the openings for longitudinal wires ♦ Detach from backrest frame
-18-.
- Connect both clamping sections of 17 - Clamping section of seat cover
seat cover -17-.
- Fit on grommet -8- and trim ring -9-. 18 - Longitudinal wire of seat cover
♦ Pay attention to installation position
2 - Head restraint guides
♦ When removing, press on locking 19 - Cross wire of seat cover
pawl -arrow A-, for example with suit- ♦ Pay attention to installation position
ably modified screwdriver, and pull out ♦ Opened eye of wire -arrow B- points
the guides toward airbag unit
♦ When installing, press the guides into
the backrest frame

3 - Button rivet
♦ For installing protective trim -4-

Edition 05.00 ------------


------------ 74-7 ------------
74-2.1
S00.5118.57.20
74 Seat Upholstery/Covers OCTAVIA

K Fig. 1 Identification sticker of side airbag.

K Fig. 2 Connecting eyes to wires of cover.

K Fig. 3 Connecting wires of cover to wires


of backrest frame.

------------ 74-2.2 ------------ Edition 07.97


S00.5118.52.20
OCTAVIA Seat Upholstery/Covers 74

K Fig. 4 Connecting wires of cover to bot-


tom part of backrest frame.

Edition 07.97 ------------ 74-2.3 ------------


S00.5118.52.20
74 Seat Upholstery/Covers OCTAVIA

Models without side airbag

1 - Upholstery clip

2 - Cover
♦ Removing:
- Remove backrest ⇒ page 72-2.
- Detach clamping section -8- com-
pletely on the underside.
- Push up cover.
- Cut through upholstery clips -1- with
nippers.
- Detach plastic piping -9-.
- Remove guide -3- and take off cover.

3 - Guide
♦ To remove, push up cover, press in
catches -arrows- and pull guides out
of backrest frame.

4 - Head restraint

5 - Upholstery

6 - Backrest frame

7 - Upholstery wire
♦ Attached in upholstery

8 - Clamping section
♦ Is located on front and rear of cover

9 - Plastic piping
♦ Sewn to cover
♦ With holes for attaching clips -1-

------------ 74-2.4 ------------ Edition 07.97


S00.5118.52.20
OCTAVIA Seat Upholstery / Covers 74

Covers and upholstery for


rear seats
Removing and installing covers
and upholstery for seat bench
(split)
1 - Cover
♦ with sewn-in tensioning section
♦ removing:
- release tensioning section -3- at the
wire frame
- cut through upholstery clips -5-

2 - Plastic piping
♦ sewn to cover
♦ with holes for attaching upholstery
clips -5-

3 - Tensioning section

4 - Upholstery wire
♦ attached to upholstery

5 - Upholstery clip

6 - Hook
♦ for attaching seat bench

7 - Wire frame

8 - Intermediate layer
♦ not on base model

9 - Loop

Edition 08.96 ------------ 74-3 ------------


S00.5118.50.20
74 Seat Upholstery/Covers OCTAVIA

Removing and installing covers


and upholstery for backrest (split
version)
1 - Rear panel

2 - Guide
♦ Release for removing cover of rear
panel, grip below upholstery and
holder of head restraint, use a thin
screwdriver to press catch of guide
-arrow- and pull out guide

3 - Head restraint

4 - Pull rod

5 - Guide

6 - Detent hook

7 - Upholstery wire
♦ Sewn into upholstery

8 - Plastic piping
♦ Sewn to cover
♦ With holes for mounting upholstery
clips -12-

9 - Upholstery

10 - Clamping section

11 - Cover
♦ The cover is attached to the rear panel
with the sewn clamping section -10-

12 - Upholstery clip

------------ 74-4 ------------ Edition 10.99


S00.5118.56.20
OCTAVIA Seat Upholstery/Covers 74
Summary of components - Removing and installing covers and upholstery of
backrest (with arm rest, split)

1 - Back panel

2 - Guide
♦ To remove: detach cover of back panel,
grasp beneath upholstery and bracket/
head restraint, press latching nose on
guide -arrow- and pull out guide.

3 - Head restraint

4 - Pull rod guide

5 - Cover

Edition 12.98
S00.5118.55.20
6 - Pull rod

7 - Latching hook

8 - Back panel

9 - Wire
♦ Fitted in upholstery.

------------

------------
74 Seat Upholstery/Covers OCTAVIA

12 - Clip


10 - Plastic cord
♦ Sewn up with cover.
♦ Provided with holes for receiving the
clips -12-.

11 - Upholstery

13 - Clamping section

14 - Cover
♦ The cover with the sewn-in clamping
section is fixed to the flange of the back
panel.

------------ ------------
15 - Bracket

16 - Arm rest
♦ Removing ⇒ page 74-7.

17 - Screw

18 - Arm rest cover

Edition 12.98
S00.5118.55.20

OCTAVIA Seat Upholstery/Covers 74

Removing and installing rear back-


rest (with arm rest, split)
Removing:

- Take right backrest section out of vehicle


⇒ page 72-4.

- Tilt arm rest.

K- Pull off cover of arm rest -1- and align safety


hooks -2- using a screwdriver with groove or
small pliers.

- Take arm rest out of suspensions.

To remove the backrest, a significant force


has to be applied.

K- Take out backrest cover by applying a ten-


sile force in direction of backrest -arrow-.

K- Lever out pin -1- using a screwdriver.

Edition 12.98 ------------ 74-7 ------------


S00.5118.55.20

74 Seat Upholstery/Covers OCTAVIA

K- Use small pliers or a screwdriver to remove


safety pull rod -1- from the hook -3-.

- Pull safety pull rod -1- up and out.

- Remove safety guide -2-.


- Remove head restraint guide
⇒ page 74-5.

The cover with the sewn-in clamping sec-


tion is fixed to the flange of the back panel.

K- Remove screws -3- and sheet-metal bracket


-1- of rear backrest -2-.

Installing:

Installation is carried out in the reverse order.

------------ ------------ Edition 12.98


S00.5118.55.20
OCTAVIA Seat Upholstery/Covers 74

Assembly overview of covers and


upholstery for rear backrest (split
with head restraint and centre
three-point seat belt)
1 - Head restraint

2 - Cap
♦ pull to remove

3 - Centre three-point seat belt


♦ removing and installing ⇒ page 69-2.2

4 - Guide
♦ to remove, detach cover from rear
panel, grasp below upholstery and
head restraint holder, press detent
lugs with a screwdriver and pull out
guide

5 - Pull rod

6 - Guide for pull rod

7 - Cover

8 - Detent hook

9 - Cover
♦ the cover is attached to the rear panel
by means of the clamping profile -14-
♦ the cover is attached to the upholstery
with clips

10 - Upholstery

11 - Left rear panel

12 - Right rear panel

13 - Bowden cable

14 - Clamping profile

15 - Plastic piping
♦ sewn to cover
♦ with holes for upholstery clips

Edition 06.01 ------------ 74-9 ------------


S00.5118.60.20

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