Thuat Ngu
Thuat Ngu
Thuat Ngu
Machine tool
lecture
PREFACE
Machine tools are metal cutting machine tools, factory equipments for
producing machines, instruments, and tools of all kinds
Metal part manufacturing
PREFACE
Designation:
Vietnam:
T - turning, K - drill, P - milling, M - grind…
The first number all purpose
The following one is base dimension and degree
improvement. T620, T812A
Soviet Union:
1 - Turning, 2 - Drill, 3 - Grind, 6 - Milling.. (1K62,
3B12, 6H82..)
Chapter I
Introduction of machine tools
T
Q Q
T1
T T2
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a) - Cylinder
(a) H×nh trô b) Cone
(b) - H×nh c«n
(Tape)
C S S
(c)- H×nh
a) Shaped
tang trèng b)(d) Thread
- H×nh d¹ng ren
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MTT-SME-HUST
a. b. c.
Special surfaces:
Cam, balding, involutes curve… C
S
C
a) b)
* To define generator line and baseline is relative.
* Choose generator line, baseline kinematic diagram of the machine is completely
different
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Dao ®Þnhcutting
Shaped h×nh tool Indexing
Cutting edge is also generator line, creating the part surface when moving
base on the baseline
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a. b. c.
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MTT-SME-HUST
Milling shaft
Loose cylindrical gear
§C 1
tp
2
iv Ph«i
Work part
3
4
5
®éng
ôTail stock
is V Cutting tool
Dao
6 Tooldao
Bµn port
7 Lead
VÝt me screw
tx
Speed chain: Motor -1-2-iv-3-4-part
Feed chain: Part-4-5-is-6-7-lead screw
Formula:
Chapter two
Typical parts and the mechanisms of machine tool
Chapter two
Typical part and the mechanisms of machine tool
Step transmissions:
For limit the speed or the feed - The lathe T616 - 12 speeds from
44 rpm 1980 rpm.
Stepless transmissions:
For continuously varying the speed or the feed rate - Grinding
machine , CNC machine.
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1 – oil filter
2 – Pump
3 – Throttle valve 3
4 – Piston
5 – Cylinder
2
Change the speed:
- Change pump delivery 2
- Change the volume of the
discharged oil
1
d. Using Servo Motor
n§C
Z2
Ii i
Z3
H¸c - ne Shaft
ic«n nTC
n®c . i® . a/b . ic = nTC
b a
Change speed change transmission ratio a/b
Using in automatic machines and single purpose
machines.
In normal machines using change - gear
C¬ cÊu
Norton
Norton
mechanism
Z1
I
B¸nh r¨ng
®Öm Z0
Z0
A0
Ii i
3 1
1 - Driving key
2 - Gear
3 - Space
2
(these feed gearboxes are used in
small , medium – size drilling machines and turret lathe)
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MTT-SME-HUST
(I )
(II )
Z4
(II ) Z3
Z0
Z4
(III )
Z3
(III )
Z5
Z5
c b b A c
R
2
II
A0
III
1 8 8
3
2
7 2
1. Reversing Mechanisms C
Combining gears
The schemes of reversing mechanisms
with sliding spur gears (a, b).
The schemes of reversing mechanisms
A
with bevel gears and a duplex claw clutch (c)
Z1
I Z1 Z2
Z1 Z2
I
Z2 M
Z3
Z0 Ii I
Z4 Ii Tay g¹t
Z'1
Z'2
Z3
Ii
b.
c.
a.
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T2
l1+l0 = l1/ (z.t) + l2 / (z.t)
t
= (l1+l2)) / (z.t)
T3
l1
Rack
Gear
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Any two members can be driving members, the third one is driven member
The differential contains central gear Z1 and Z4 and satellites (an additional wheel) rotated by
worm gear 2
Z4 is a driving member, the carrier is a
driven member, and worm gear 2 is
stationary.
The carrier is a driving member, gear Z4 is
a driven member, and worm gear 2 is
stationary.
Gear wheel Z1 is a driving member
(rotated by worm gear 2), gear wheel Z4
is a driven member, and the carrier is fixed.
The carrier is a driving member, so gear Z1,
and gear wheel Z4 are driven member.
Gear wheels Z1 and Z4 are driving members
and the carrier is a driven member.
Chapter Three
Kinetics of lathes Engine and milling machines
§1 Lathes Engine
§2 Milling machines
§3 Gear - cutting machines
– Accuracy: level 6, 7.
– Gloss level 8: Ra= 0,63m
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Feed gearbox
Lead screw
Machine Frame Gear bar Carriage Chip pan Shaft
Machine Frame
iv
ii
iii v
Low speeds
Motor vi
High speed
There are two kinematic chains:
Low speeds
High speeds
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From the spindle VIVII, VIII, the change gear the feed
gearbox the feed shaft:
1 rev pitch tp (mm)
i®c
tp
iTT
tx
ics igb
High accurate thread cutting: Requiring the shortest motion chain (used directly
change-gear box as feed gear box): spindleVIIVIIIittIX C2XI
C3XIV C5 Lead screw
Plane thread: machining plane - Acsimet on the 3 jaw chuck:
Feed cutting motion chain is the same as cutting normal thread, however from
CX to XIV 28/56 (Skip friction clutch) XV (shaft) Tool carriage crossing
lead screw (tx=5)
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xxii
xx
Z=37
Z=37 xix
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Z=40
MTT-SME-HUST
Carriage
(2) (4) (6)
(4)
(1)
(5)
- Following groups :
+ Knee - type MM: plain horizontal, vertical, ram head
13
14
15
16
25
17
18
19
19
22 22
24
20
23
05
21
04 26
20
03
30 29 28 27
02
Over-arm 2:
Tool 3
Spindle 4
Working Table 5: Sd
Working Table 6: Sn
Feed gearbox
Bearing Brackets 8
38 82 71
v
26 37 47 30 15 M7 t=6x1 t 2=6x1 xii
t 1=6x1 t=6x1
18 xi
iv 33 M5
22 33 22 16 18 x 13
39 36 19 ix 37 20
40 M 2 44 M4 vii Viii
iii M3 33 M6 26
28 33 18 vi 35 18
ii 13 M1 34 28
37
v 43
54 16 22 19 21
N= 7 kW iv 40 57
i
n=1440 27
vg/ph 36 18
26 iii 64
45 18 40 24 18 27 44
36 ii
t=6x1 t=6x1 24
i
t 3=6x1 26
N= 17 kW
n=1420 rpm
13
40 M1 1
45 2 3 1
18
a) b) c)
a. Idle position
b. Indirect transmission: 1234
c. Direct transmission: 12
Special Mechanisms
Clutches on output shaft VI:
+ Ball type safety clutch M2 (1)
+ Claw clutch M3 (7)
+ Disk friction clutch M4 (6)
handwheel
Helical gear
Rack
xxi 19 xvii 35 48
16
The kinematic diagram: §1
16
36 xx
45
xviii
N=45kW
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and Tribology d1=126 80
a2 b2 c2 d2
Main Units
1 - Bed
2 - Working table
3 - Spindle head
4 - spindle radial
- infeed mechanism
Mechanism for
table oscillation
1
3.7 Gear - Shaping Machine
• Cutting spindle for cutting helical gears.
Movable part of helical guide - 1
Shaping cutter - 2
Chapter four
basic structures of CNC machine tool
Time
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Introductionto
4.1.Introduction
§1. ofCNC
CNCMachine
MachineTool
Tool
1.2. CNC machines
1947: J.Parson began experimenting for 3 – axis curvature date to
control. machine tool motion for the production of aircraft
components
1949: Parson awarded a US Air Force contract to build the first NC
machine
1951: MIT was involved in the project
1952: NC achieved when MIT demonstrated that simultaneous 3 –
axis movements were possible using a laboratory – build
controller and a Cincinnati HYDROTEL vertical spindle
1955: after refinements NC become available to industry.
4.1.Introduction
§1. Introductionto
ofCNC
CNCMachine
MachineTool
Tool
1.2. CNC machines
1947: J.Parson began experimenting for 3 – axis curvature date to
control. machine tool motion for the production of aircraft
components
1949: Parson awarded a US Air Force contract to build the first NC
machine
1951: MIT was involved in the project
1952: NC achieved when MIT demonstrated that simultaneous 3 –
axis movements were possible using a laboratory – build
controller and a Cincinnati HYDROTEL vertical spindle
1955: after refinements NC become available to industry.
Servo motor
Ball screw Measuring
Nut system
Turret ATC
Turret ATC
Measuring system
Measuring system
2. Direct and indirect measuring system:
Direct measuring system
The displacement is directly inspected by measuring
device. This measuring type ignores the errors of every
motion transmission. The sensor can be optical ruler or
induction ruler
Measuring system
Incremental:
The displacement is inspected through a related
displacement. Then from measured result, the expected
displacement can be calculated based on the regular
relationship between that 2 displacements
Sensor normally is optical disk
Measuring system
Measuring system
Incremental measuring system:
Thang đo là lưới vạch đơn giản hình thành từ các vạch sáng tối
xen kẽ nhau, có khoảng cách bước là Δs.
Đầu đo đếm số vạch sáng tối, và chuyển cho bộ ĐK tính toán vị trí
tức thời của bàn máy dựa vào vị trí trước đó.
Hệ ĐK phải được nhận biết một lần vị trí tuyệt đối, sau đó mới có
thể tính được vị trí tức thời với sự hỗ trợ của đo vị trí tương đối.
Điểm tuyệt đối được gọi là điểm tham chiếu của máy R
L = số xung đo x Δs