Moulded Case Circuit Breakers

DU Series
 About us

Larsen & Toubro is a technology-driven company that infuses engineering with

imagination. The Company offers a wide range of advanced solutions in the field of
Engineering, Construction, Electrical & Automation, Machinery and Information
Technology.

L&T Switchgear, a part of the Electrical & Automation business, is India's largest
manufacturer of low voltage switchgear, with the scale, sophistication and range to
meet global benchmarks. With over five decades of experience in this field, the
Company today enjoys a leadership position in the Indian market with a growing
international presence.

It offers a complete range of products including powergear, controlgear, industrial

automation, building electricals & automation, reactive power management, energy
meters, and protective relays. These products conform to Indian and International
Standards.

Switchgear Factory, Baroda

Index

Description Page No.

Introduction 2

Salient Features 2

Technical Specifications 3

I-T Characteristics Curves 4

Overall Dimensions 5
 Introduction

The DU Series, a new generation of MCCBs, stands out due to its state-of-the-art design, contemporary user-
friendly features, ergonomics, aesthetics and compactness.

DU100H/DU250 Series complies with the latest standards like IEC 60947-2, EN 60947-2 & IS/IEC 60947-2.The
products conform to international standards, carry marking and are & CB certified. The range is
specially designed for tropical conditions, ensuring reliable performance at high ambient and humid
environments. The range can satisfy the most demanding system requirements.

The DU Series, has a wide range of accessories, ensuring operational safety, reliability and versatility.

Salient Features

Ergonomic design &

Technology user friendliness Compact
Specially
l designed arc suction effect Knob
l designed for better grip Compact
l size
& speedo quench contact system Color
l indication of ON/TRIP/OFF* Common
l depth throughout the range
No load line bias: Either side of
l Current rating on the knob
l Suitable for side by side mounting
l
MCCB terminal can be used as load Overload adjustment from front*
l Suitable for use in Distribution Board
l
and line* Easy ON/OFF/RESET operations
l
Wide variety of snap fit accessories*
l

Internal Accessories External Accessories Easy to Install

Auxiliary
l contacts Direct
l & Extended ROM 45mm
l door cutout*
Trip alarm
l contacts* Spreader
l links Optional
l DIN rail mounting
Combined Auxiliary + Trip alarm
l Padlock is available (with ROM)
l available**
contacts* SS Enclosure**
l
Shunt release
l GF module for earth fault protection
l
Under Voltage release*
l

Safe to Use
Finger
l proof terminals
Lockable
l shroud on thermal knob to prevent unauthorized operation*
l marked range*
Double Insulation: The internal accessories are housed in insulated casings to ensure
l
first level of insulation. When the front cover is opened for the fixing of internal
accessories, the MCCB is totally insulated ensuring the double insulation*

* For DU100H & DU250 3P & 4P MCCBs

** For DU100 & DU100H 2
 Technical Specifications

DU Series
Technical Parameters Specification

Type Designation DU100 DU100H DU250

No. of Poles 3 2/3/4 3/4

Rated Current In (A) 16,20,25,32,40,50,63,80,100 20,25,32,40,50,63,80,100 100,125,160,200,250

Impulse withstand voltage Uimp (kV) 6

Rated operational voltage Ue (V) 415

Rated insulation voltage Ui (V) 690

Operational frequency (Hz) 50 / 60

Utilisation Category A
0
Reference Temperature 50 C 40°C
Operating Temperature -5°C to + 55°C
240V a.c. 25 65 65
415V a.c. 10 30 36
Icu (kA)
250V d.c (3P in series) L/R<15 msec 5 15 15

500V d.c. (3P in series) L/R<15 msec - 5 5

Rated Service S. C. Breaking

50% of lcu
Capacity (Ics)

Mechanical Life No. of operations 20000 30000 10000

Electrical Life No. of operations 6000 4000 3000

IP Protection (from front side) IP40

Pollution Degree III

Type of Release Thermal - Magnetic

Thermal Fixed Variable (0.8 - 1.0In)

Magnetic Fixed (9In)

Terminal Capacity (without spreaders)

Cables with Lug (mm2) 50 35 120

Link (mm) <17 <26

Overall Dimensions

Width (mm) 75 75/75/100 105/140

Height (mm) 130 130 165

Mounting Depth (mm) 60 60 60

Weight (2/3/4 Pole) (kg) 0.68 0.6/0.73/1 1.45/1.8

3
 I-T Characteristics Curves

DU100/DU100H
10000

1000

100
Time in Seconds

10

0.1

0.01

0.001
-1 2 3
10 1 10 10 10

Current multiples

DU250
10000

1000

100
Time in Seconds

10

0.1

0.01

0.001
10-1 1 10 102 103

Current multiples

4
 Overall Dimensions
DU100
3-Pole 3-Pole with spreaders 3-Pole
75
12.5 25 25 60
7.5

10

115

171

130
193
115

110

45
28
75 2
25 25 Screw M6 Terminal
Ø9 26
27.4

35 35
79.6
92

10
24

DU100H
3-Pole, 4-Pole 3-Pole with 4-Pole with 3-Pole, 4-Pole
spreaders spreaders
86.1
100 (4 pole) 92 127
35 35 65
12.5 35 35 35 61
25 25 25
75 (3 pole)
6.9
9

Terminal
4.5
194.2
172.2
116.4

116.4
130

130

N N
s s
11 30.2

20
32.1

22 35 35 35
127

For 2-Pole MCCB, refer 3-Pole dimensions. Spreader links are available as spare. It is recommended to use spreader links for enhancing termination capacity.

DU250
3-Pole, 4-Pole 3-Pole with 4-Pole with 3-Pole, 4-Pole
spreaders spreaders
35 35 35 35 35 60
18

35 35 35
38
221
126
165

145

126
165
145
257

N N

35 35
64.5
105 (3P)
4
140 (4P) 54.5 54.5 54 54 54 18
72 72 197 93.7
105 (3P)
140 (4P)

Spreader links are available as spare. It is recommended to use spreader links for enhancing termination capacity.

5 All dimensions are in mm

 Panel Cut-out Dimension
DU100 DU100H DU250
For Fixing Mounting Panel 35 35
the MCCB
25 25 25 M3-F2.4
Use Screw 70.5 70.5
M4x55-4 Nos.
2.25
29.5

48.5
52
25 76
141
141

58.6
112
26 108
Cut-out 1 42.6
47

39
46

126
110

OR
Cut-out 2

46
N

Neutral Pole Door Cut-out Dimensions

M4-Ø3.5

For Four Pole 38.8

ROM Mounting Dimension

Direct ROM

L5
L4

Type L1 L2 L3 L4 L5

DU100 133 - - - -
L3

DU100H 96.5 58 52 44 37

DU250 96.5 75 52 56.5 55

L2
Panel Cut-out
L1 = Mounting Depth
L2/L3 = Panel Cut-out
L4/L5 = Breaker Mounting Reference
Panel Breaker Mounting Holes
L1

Extended ROM

MCCB Mounting Holes

As Viewed From the Front

Ø51
45°
References as per L2
L3

MCCB Mounting
Ø76

Ø4

L1

Panel Cut Details

275

Type L1 L L2 L3
L = Length of Shaft required for
L DU100H 169 L1-119 7.5 69.5 Panel Depth L1 (mm)
L1 = Min. Panel depth (mm)
DU250 169 L1-119 24.5 81.7
Cut The Shaft to the Required Length = L

All dimensions are in mm 6

 Electrical Standard Products (ESP) Branch Offices:

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Product improvement is a continuous process. For the latest information and special applications, please contact any of our offices listed here.

Larsen & Toubro Limited

Electrical Standard Products
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