Inergen Order Data Sheet
Inergen Order Data Sheet
Inergen Order Data Sheet
PUBLICATION: 14A-23H
ISSUE No. 02
DATE: 2015-02
3. EQUIPMENT DESCRIPTIONS
SECTION EQUIPMENT DESCRIPTION PART No.
3.1 80 litre container assembly - 300 bar (with contacted pressure gauge) 73130006H
80 litre container assembly - 300 bar (with standard pressure gauge) 73130007H
140 litre container assembly - 300 bar (with contacted pressure gauge) 74106020H
140 litre container assembly - 300 bar (with standard pressure gauge) 74106021H
80 litre container assembly - 200 bar (with contacted pressure gauge) 73131025H
80 litre container assembly - 200 bar (with standard pressure gauge) 73131026H
140 litre container assembly - 200 bar (with contacted pressure gauge) 74106018H
140 litre container assembly - 200 bar (with standard pressure gauge) 74106019H
Container label (INERGEN) 35116318
Pilot container label 35116391
80 litre container assembly - 300 bar (Australian work cover approved with c/press g) 73130032
80 litre container assembly - 300 bar PESO (INDIA) approved 73130029
140 litre container assembly - 300 bar PESO (INDIA) approved 74106044
3.2.1 300 bar iFLOW container valve (without limit switch) 21114042
300 bar iFLOW container valve (with limit switch) 21114043
3.2.2 200 bar iFLOW container valve (without limit switch) 21114040
200 bar iFLOW container valve (with limit switch) 21114041
3.3.1 3/8 in. 180° discharge nozzle 30400007
1/2 in. 180° discharge nozzle 30400008
3/4 in. 180° discharge nozzle 30400009
1 in. 180° discharge nozzle 30400010
1-1/4 in. 180° discharge nozzle 30400011
1-1/2 in. 180° discharge nozzle 30400012
2 in. 180° discharge nozzle 30400013
3.3.2 3/8 in. 360° discharge nozzle 30400000
1/2 in. 360° discharge nozzle 30400001
3/4 in. 360° discharge nozzle 30400002
1 in. 360° discharge nozzle 30400003
1-1/4 in. 360° discharge nozzle 30400004
1-1/2 in. 360° discharge nozzle 30400005
2 in. 360° discharge nozzle 30400006
Nozzle orifice plate 3/8 in. 30440032
Nozzle orifice plate 1/2 in. 30440042
Nozzle orifice plate 3/4 in. 30440052
Nozzle orifice plate 1 in. 30440062
Nozzle orifice plate 1-1/4 in. 30440072
Nozzle orifice plate 1-1/2 in. 30440082
Nozzle orifice plate 2 in. 30440092
Nozzle/pipe sealing plate 3/8 in. 30410320
Nozzle/pipe sealing plate 1/2 in. 30410420
Nozzle/pipe sealing plate 3/4 in. 30410520
Nozzle/pipe sealing plate 1 in. 30410620
Nozzle/pipe sealing plate 1-1/4 in. 30410720
Nozzle/pipe sealing plate 1-1/2 in. 30410820
Nozzle/pipe sealing plate 2 in. 30410920
3.4 Pneumatic actuator 30116APB
3.5 Manual actuator 30180APB
3.6 Pneumatic -manual actuator 3018NAPB
3.7 Discharge pressure switch 30330010
3.8 Pressure gauge assembly - standard (300 bar) 42116056
Pressure gauge assembly- contacted (300 bar) 42116057
Pressure gauge assembly- standard (200 bar) 42116054
Pressure gauge assembly- contacted (200 bar) 42116055
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PUBLICATION: 14A-23H
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DATE: 2015-02
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PUBLICATION: 14A-23H
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DATE: 2015-02
3.1 iFLOW INERGEN CONTAINER AND VALVE ASSEMBLIES
iFLOW systems are configured around a range of eight temperature information are fitted to all containers.
container and valve assemblies. Containers are coloured red to BS4800 : 04 E53 with a green
Each basic assembly consists of: top dome to RAL 7031.
1) Container c/w transport cap Containers must not be subject to direct sunlight or adverse
2) Valve assembly weather conditions and must not be positioned where
3) Container labels water can accumulate around the base.
Each container size can be supplied with either a standard * Container for Australian Work Cover Approved Market
pressure gauge or a contacted pressure gauge fitted. Only.
** PESO (INDIA) Approved Market.
Each assembly is provided with a specific charge of INERGEN
to a maximum pressure of 200 bar or 300 bar (+0 / -5 bar) at
15°C.
Filling details for each type and size of container are shown
in Tables 8.
GB DANGER
HIGH PRESSURE CONTAINER, CAPABLE OF VIOLENT
DISCHARGE. EXTREMELY HAZARDOUS. MAY CAUSE
SEVERE INJURY. DO NOT REMOVE PRESSURE GAUGE
ON A CHARGED CONTAINER.
READ AND FOLLOW ALL INSTRUCTIONS WITHIN
THE INSTALLATION MANUAL. SAFETY PROCEDURES
INDICATED IN THE MANUAL MUST BE FOLLOWED
IN EXACT SEQUENCE BEFORE INSTALLING AND
REMOVAL OF CONTAINERS. SYSTEM USERS/OWNER
MUST CHECK PRESSURE ON THE GAUGE WEEKLY.
FULL SYSTEM SERVICE AND MAINTENANCE TO
BE CARRIED OUT AT 6 MONTHLY INTERVALS BY
TRAINED SERVICE PERSONNEL.
SP PELIGRO
CONTENDOR DE ALTA PRESIÓN, SUSCEPTIBLE DE
DESCARGA VIOLENTA. EXTREMADAMENTE
PELIGROSO. PUEDE OCASIONAR LESIONES GRAVES. PRESSURE/TEMPERATURE CHART ( INERGEN )
NO RETIRE EL MANÓMETRO CUANDO EL CONTENDOR
ESTÉ CARGADO. 375
300 bar system @ 15˚C
LEA Y SIGA LAS INSTRUCCIONES QUE APARECEN 350 200 bar system @ 15˚C
EN EL MANUAL DE INSTALACIÓN. ANTES DE LA
INSTALACIÓN Y RETIRADA DE LOS CONTENDORS 325
DEBEN SEGUIRSE LOS PROCEDIMIENTOS DE SEGURIDAD
EN EL MISMO ORDEN EN EL QUE ESTÁN INDICADOS 300
EN EL MANUAL. EL PROPIETARIO O LOS USUARIOS
Pressure (bar g)
DEL SISTEMA DEBEN COMPROBAR LA PRESIÓN EN 275
EL MANÓMETRO SEMANALMENTE. EL SERVICIO Y
MANTENIMIENTO COMPLETOS DEL SISTEMA DEBEN 250
LLEVARSE A CABO EN INTERVALOS DE 6 MESES
Standard Contacted
Y POR PERSONAL DE SERVICIO DEBIDAMENTE 225
INSTRUIDO.
200
FR DANGER
CONTENEUR À HAUTE PRESSION, RISQUE DE VIOLENTES 175
DÉCHARGES. EXTRÊMEMENT DANGEREUX. PEUT
CAUSER DE GRAVES BLESSURES. NE PAS RETIRER LE 150
MANOMÈTRE D’UN CONTENEUR CHARGÉ.
125
LIRE ET SUIVRE TOUTES LES INSTRUCTIONS
CONTENUES DANS LE MANUEL D’INSTALLATION. -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60
LES PROCÉDURES DE SÉCURITÉ INDIQUÉES DANS LE
MANUEL DOIVENT ÊTRE EFFECTUÉES DANS L’ORDRE Temperature (oC)
EXACT AVANT L’INSTALLATION ET LE RETRAIT DES
CONTENEURS. LES UTILISATEURS/ LE PROPRIÉTAIRE
Table 9 Dimensions and weights for iFLOW INERGEN Container and Valve Assemblies
PAGE 22 of 100
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3.9 PILOT CONTAINER - STANDARD Height Diameter
Max Pipe
Con- Max. No. Length
Part Dimension Dimension
tainer Containers (6mm
(Part No. 70100075H, 70100082H and 70121011H) Number A B
Size Operated tube)
(mm) (mm)
mtrs
There are three sizes of pilot container 3 litre (Part No. 70100075H 3 litre 635 100 40 50
70100075H), 13 litre (Part No. 70100082H) and 50 litre (Part 70100082H 13 litre 1210 140 150 125
No. 70121011H). Each size of pilot container is charged with 70121011H 50 litre 1620 229 200 165
Nitrogen to 100 bar. 70100084* 3 litre 635 100 40 50
These pilot containers are used to pneumatically operate an 70100083** 13 litre 1210 140 150 125
70121012** 50 litre 1620 229 200 165
iFLOW system. They can also operate Selector valves if fitted
to the system.
Table12 Pilot Container Details
The maximum number of iFLOW containers that can be *Australian Approved Market Only
operated by these pilot containers are shown in table 12. **PESO (INDIA) Approved Market Only
The solenoid valve is factory-fitted and must not be Technical Specification
removed on site for testing purposes.
Gas Type: Nitrogen
Container Pressure: 100 bar
Container Test Pressure: 300 bar
Pressure Gauge: 0 to 160 bar
Working Temperature Range: -20 °C to 50 °C
Actuation Method: Manual / Electrical
Bracket Type: Wall Mounted
Weight: 10.6 kg
PUL L
025307
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DATE: 2015-02
3.15 iFLOW 140 LITRE CONTAINER BRACKETS Please note:
Manifold brackets and ‘U Bolts’
(Part Nos. as shown below)
are ordered separately
The 140 litre iFLOW container brackets are supplied in
sets. They are single row two containers, single row three
containers. Each set is detailed in Table 15.
2
1
025314
Part
Item Number Description
Number
1 30602100 Single Row (2 Containers)
30603100 Single Row (3 Containers shown )
30621010 Modular bracket (1 Container)
2 30680006 Manifold Support Single
3 30600060 U Bolt ( 1 in.)
30600090 U Bolt (2 in. )
30600110 U Bolt (3 in. )
30600120 U Bolt ( 4 in. )
3
1
2
Part
Item Number Description
Number
1 3060410D Double Row (4 Containers shown)
3060610D Double Row (6 Containers)
2 30680006 Manifold Support Single
3 30600060 U Bolt ( 1 in.)
30600090 U Bolt (2 in. )
30600110 U Bolt (3 in. )
30600120 U Bolt ( 4 in. )
PAGE 44 of 100
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3.12 iFLOW DISCHARGE HOSE
(Part No. 91116026, 91116030, 91116045 and 91116046)
Discharge hose connecting the container to manifold. Part Length Container
End Thread
Number Dimension A Size
¾ in. nominal diameter made of synthetic rubber with one
91116026 G 3/4 in. ISO228 350 mm 80 L
mid metal braid (R1) and an outer layer of synthetic rubber
91116030 G 3/4 in. ISO228 590 mm 80 L
resistant to weathering.
91116045 G 3/4 in. ISO228 450 mm 140 L
Working pressure of 155 bar and burst pressure of 620 bar. 91116046 G 3/4 in. ISO228 690 mm 140 L
025312
PAGE 40 of 100
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3.11 iFLOW CHECK VALVE
(Part No. 21114011)
The iFLOW check valve is supplied with a 3/4 in. male
coupling and dowty seal. It is interconnected with two
hoses (Part No. 91116026 and 91116030). The male end if this
hose is sealed by a bonded seal and the female end of the
hose connects to the 3/4 in. male coupling supplied with
the iFLOW check valve. The inlet to the iFLOW check valve is
fitted with a female swivel nut which fits directly on to the
outlet of the iFLOW container valve. When necessary a blind
cap (Part No. 30390160) is used to blank off any unused
ports, see figure 8. This blind cap is sealed with a dowty seal
(Part No. 95108010).
21114011
PAGE 38 of 100
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iFLOW CHECK VALVE (CONTINUED)
Male coupling
(Part No. 35116260)
025311
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3.20.2 LOCK OFF ASSEMBLY
(Part No. 302.200.072)
Technical Specification
Nominal diameter: DN 8
Operating pressure: 200 bar
Max. operating pressure: 240 bar
Test pressure: 315 bar
Outlet Adaptor: 1/4 in. NPT Female
Material: steel, nickel-plated
Weight: 0.8 kg
Approval: VdS
Identification marking: CE
Certification body: 0786-VdS
Maintenance Instructions
If the Lock off unit is used properly, it requires no
maintenance. Damaged Lock-off units must be replaced
immediately. The warnings in the Operating Instructions for
the extinguishing system must be followed.
In case of faults or suspected faults contact customer
services to organize replacement.
025059
PAGE 52 of 100
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3.19 DECOMPRESSION SCREW
(Part No. 30027301)
After actuation of a container bank the pneumatic acuation
line retains pressure from the pilot container. To enable safe
release of the pressure a decompression screw is fitted to
the last pneumatic cone in place of the normal pneumatic
cone fixing screw. The pneumatic cone has a blanking
plate fitted and this must be removed prior to installing the
decompression screw.
Decompression Screw
Pneumatic Cone
30027201
025354
PAGE 48 of 100
iFLOW INERGEN Total Flood Fire SECTION 3 – SYSTEM COMPONENTS
Suppression System Manual
(Part No. 14A-23H-03) 2017-JAN-04 REV. 3 PAGE 3-16
PNEUMATIC ACTUATOR
(Part No. 30118APB)
The pneumatic actuator can be installed on to the iFLOW
valve. It comprises of an internal piston complete with firing
pin. Following actuation by pressure the firing pin moves ! !WARNING
CAUTION
forward and ruptures a burst disc in the iFLOW valve causing
it to operate. It can be fitted with up to three actuating hoses. Failure to reset the actuator prior to fitting onto the
It is supplied with a ¼ in. blind cap which can be fitted to the container valve will result in the immediate operation of the
unit to blank off one of the inlets (if required by the container container valve and the potentially hazardous discharge of
bank configuration). the container.
35116429
025302A
30116APBmod
30804068 025023
Fig. 44 Part No. 30804060 6mm O.D. Copper Nickle Pipe Fig. 45 Part No. 308.002.000 6mm O.D. Copper Half Hard
Technical Specification Technical Specification 025023
PAGE 56 of 100
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PNEUMATIC ACTUATION COMPONENTS (CONTINUED)
60.0
025025
025024
Fig. 46 Part No. 30880015 Compression Tee Fig. 48 Part No. 30880007 6mm Coupling Stud (BSPT)
Technical Specification Technical Specification
025070
Technical Specification
Material: Brass
Type: 3000lb Fitting
Connection: 1/4 in. BSPP Female
Overall Size: 36.3 mm x Dia 20 mm
Weight: 0.057 kg
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3.16 iFLOW ACTUATION HOSES
Part Length
Container
(Part 30506014, 30522001 ) Number Dimension A
1/4 in. diameter Teflon hoses fitted with brass ends are 30506014 580 mm Slave to Slave 80 litre
used to connect the pneumatic actuators together and to Pilot Actuated
transmit the pressure from the pilot container to operate 30522001 700 mm Slave to Slave 140 litre
the iFLOW container, and to connect the manual pneumatic Pilot Actuated
actuators. They come in two lengths, see table 17 . 30522001 700 mm Pilot to Slave
The hose has male swivel ends and when fitting to the
pneumatic cones no sealing tape is required. Care must be Table 17 Actuation Hose Details
taken to avoid twisting the hose during installation.
025315
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3.18.2 PILOT LINE NON RETURN VALVE
(Part No. 20006020)
The pilot line non return valve is used when there is a Technical Specification
requirement to either maintain pressure in a particular
section of the pilot line or to ensure that nitrogen pressure Body: Brass
from the pilot container is operating the correct iFLOW Size ¼ in.
INERGEN containers. Typical Working Pressure: 100 bar @ 20 °C
Working Temperature Range: -20 °C to 50 °C
For example, a system using Selector valves where differing
numbers of containers are required for each risk will use Approvals: VdS
the pilot line non return to ensure that pilot pressure opens Certification: EN 12094-13
only the correct bank of containers and the correct selector
valve.
Various adaptors are available to fit the pilot line non return
valve and these are detailed in the installation section of
this manual.
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4.5.6 RELEASE SYSTEMS FOR SELECTOR VALVES
Inlet to pilot line non return 1 x P/No. 20006020 pilot line non return valve No additional components required
valve is an actuation hose;
outlet fitted directly to a
pneumatic actuator*
Inlet to pilot line non return 1 x P/No. 20006020 pilot line non return valve Fit P/No 3088007 to the inlet of the
valve is 6 mm o/d copper 1 x P/No. 30880007 6 mm o/d tubing male pilot line non return valve
tubing ; outlet fitted directly adaptor
to a pneumatic actuator*
Inlet to pilot line non return 1 x P/No. 20006020 pilot line non return valve Fit P/No 30880059 to the outlet of the
valve is an actuation hose; 1 x 30880059 female/female actuation hose pilot line non return valve
outlet is an actuation hose coupling
Inlet to pilot line non return 1 x P/No. 20006020 pilot line non return valve Remove adaptor supplied fitted to the
valve is 6 mm o/d copper 2 x P/No. 30880007 6 mm o/d tubing male pilot non return valve outlet and fit P/
tubing ; outlet is 6mm o/d adaptor No. 30880007 to both inlet and outlet
copper tubing of the pilot container non return valve
PAGE 72 of 100
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3.17 1/4 in. BLEED VALVE 3.18.1 PILOT VALVE ADAPTOR
(Part No. 20007020) (Part No. 35116381)
The bleed valve is used in the actuation line of systems The Pilot Container Valve Adaptor is used to connect the
where an unintentional build-up of pressure, perhaps Valve to the Pilot Actuation Hose or Tubing and Bleed Valve.
through a leak, could be problematic.
The device will automatically relieve pressure caused
by small leaks but will seal to completely prevent loss of
actuation pressure when, typically, the pilot container
operates.
As an option on single hazard system. This can be fitted on
the last pneumatic cone.
025316
025357
Fig. 32 Part No. 20007020 1/4 in. Bleed Valve Fig. 33 Part No. 35116381 Pilot Valve Adaptor
PAGE 46 of 100
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3.7 DISCHARGE PRESSURE SWITCH
(Part No. 30330010)
The pressure switch is mounted in the distribution pipework The pressure switch requires to be manually reset following
and may be used to provide an electrical indication of the operation.
release of agent or to perform ventilation shut-downs or
A minimum pressure of 10 bar is required to ensure
other interlock functions.
satisfactory operation
025305
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SELECTOR VALVE (CONTINUED)
Location on System Technical Specification
Fitted to the manifold
Valve Bore Size: 20mm (3/4 in.) - 100mm (4 in.)
Installation Instructions Valve Construction: Steel
Refore to section 4.5.4 of the manual. Valve Connection (Threaded): Threaded NPT Female Inlet NPT
male outlet
Maintenance Instructions Pneumatic Port Connection 1/4 in. BSPP
In case of faults or suspected faults contact customer Working Temperature Range: -20 °C to 50 °C
services to organize replacement. Mounting Position: Horizontal or Vertical
Nominal Actuation Pressure: 100 bar
Approvals: LPCB, VdS
Certification: EN 12094-5
CE Certification Number: 0786-CPD-30052
Year of CE Marking: 2010
CE Marking Requirements: Manufacturer, Part Number,
DNXX, Serial No, CE0786
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3.20.1 SELECTOR VALVE SOLENOID AND BRACKETS
30130250 (Solenoid with Manual Release) or Technical Specification
30130251 (Solenoid only with blind cap)
The selector valve solenoid is installed between the pilot Actuation Type: Solenoid (normally closed)
container and selector valve and allows pneumatic release Reset Method: Manually
on receipt of electrical signal from control panel. Connection: 6mm Stud Coupling
Selector valve solenoids are offered as standard with Voltage: 24 V dc ± 15%
manual release or solenoid operation only. Maximum working Pressure : 170 bar (2465 psi)
Consumption: 13 W
Min Duration of Trigger Signal: Continuous Duty
Electrical Connection: DIN Plug
Protection IP 65
Working Temperature Range: -20 °C to 50 °C
Weight: 0.25 kg
Approvals: LPCB, VdS
Certification: EN 12094-4
CE Marking Requirements: Manufacturer, Serial No, Voltage,
Current, CE0786
Method of Marking: Stamp
res
330 cent
025320mod
025351
Fig. 37 iFLOW Selector Valve System (Unequal Size Risks)
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SELECTOR VALVE (CONTINUED)
Location on System Technical Specification
Fitted to the manifold
Valve Bore Size: 20mm (3/4 in.) - 100mm (4 in.)
Installation Instructions Valve Construction: Steel
Refore to section 4.5.4 of the manual. Valve Connection (Threaded): Threaded NPT Female Inlet NPT
male outlet
Maintenance Instructions Pneumatic Port Connection 1/4 in. BSPP
In case of faults or suspected faults contact customer Working Temperature Range: -20 °C to 50 °C
services to organize replacement. Mounting Position: Horizontal or Vertical
Nominal Actuation Pressure: 100 bar
Approvals: LPCB, VdS
Certification: EN 12094-5
CE Certification Number: 0786-CPD-30052
Year of CE Marking: 2010
CE Marking Requirements: Manufacturer, Part Number,
DNXX, Serial No, CE0786
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3.25 MANUAL RELEASE CAUTION PLATE
(Part No. 63013030)
The Manual Release Caution Plate provides instructions to Technical Specification
personnel on the use of manual controls.
Material: PVC
One plate is to be fixed adjacent to all positions from where Sign Size: 210 mm x 75 mm
INERGEN can be released manually. Font Type: Helvetica Medium
Colours: Black and Red
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3.26 DOOR CAUTION PLATE - LOCK-OFF
(Part No. 63013031) Technical Specification
The Door Caution Plate (lock-off) provides instructions to
personnel who may enter an area protected with INERGEN. Material: PVC
Sign Size: 210 mm x 210 mm
This version of the caution plate is used when it is necessary
Font Type: Helvetica Medium
to instruct personnel to place the system on manual control
Colours: Black and Yellow
before entering the protected area.
One plate is to be fixed to all entrance doors into an INERGEN
protected area.
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3.27 DOOR CAUTION PLATE - NO LOCK-OFF
(Part No. 63013032)
The Door Caution Plate (no lock-off) provides instructions to Technical Specification
personnel who may enter an area protected with INERGEN.
Material: PVC
This version of the caution plate is used when it is permit-
Sign Size: 210 mm x 210 mm
ted to leave the system on automatic control even while the
Font Type: Helvetica Medium
area is occupied.
Colours: Black and Yellow
One plate is to be fixed to all entrance doors into an INERGEN
protected area.
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3.3 DISCHARGE NOZZLES
These discharge nozzles are available in a 180º and 360º The discharge nozzle consists of a steel discharge head
patterns and are designed to uniformly distribute agent containing an orifice plate. The orifice is specifically drilled
throughout the hazard area. All nozzles are specifically according to the flow calculation determined for each
drilled to suit the individual design requirements. hazard area.
Where the size of any hazard enclosure determines that A nozzle/pipe sealing plate (cover plate) is available (part
one nozzle does not provide coverage within the above numbers 30410320-30410920)
parameters the hazard should be theoretically sub divided
into appropriately sized modules. orifice plate (part no. 3044032 to 30440092
025352
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3.3.1 360° DISCHARGE NOZZLES
(Part Nos. as shown below)
The 360º discharge nozzle is either an 18 port or 24 port
nozzle, depending upon its size.
025299
Dia Thread Part Dimension Diameter Dimension Dimension Number of Drill Diameter
(BSPP) Number A B C D Ports E
(mm) (mm) (mm) (mm) (mm)
3/8 in. 30400000 23 25 40 20 18 3
1/2 in. 30400001 30 33 50 22 18 4
3/4 in. 30400002 35 38 55 23 24 5
1 in. 30400003 40 44 64 28 24 6.5
1-1/4 in. 30400004 50 55 75 32 24 9
1-1/2 in. 30400005 60 66 90 35 24 10
2 in. 30400006 80 88 105 38 24 13
4.85 m
360° Nozzle
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3.3.2 180° DISCHARGE NOZZLES
(Part Nos. as shown below)
The 180º discharge nozzle is an 18 port nozzle.
025300
7.83 m
Fig. 12 iFLOW 180º Discharge Nozzle Coverage
180° Nozzle
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3.24 SPECIAL TOOLS
Part
Description
Number
35017401 ‘C’ Spanner Dia 35 mm-60 mm, Pin Dia 4 mm
35017402 ‘C’ Spanner Dia 60 mm-90 mm, Pin Dia 5 mm
35017403 ‘C’ Spanner Dia 90 mm-155 mm, Pin Dia 6 mm
35017404 ‘C’ Spanner Dia 165 mm-230 mm, Pin Dia 10 mm
025355
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