E Glass Fibre PDF
E Glass Fibre PDF
E Glass Fibre PDF
EGlass Fibre
Written by AZoM Aug 30 2001
Topics Covered
Background
Fibre Manufacture
Composition
Key Properties
Applications
Composite Materials
Background
EGlass or electrical grade glass was originally developed for stand off insulators for
electrical wiring. It was later found to have excellent fibre forming capabilities and is
now used almost exclusively as the reinforcing phase in the material commonly known
as fibreglass.
Fibre Manufacture
Glass fibres are generally produced using melt spinning techniques. These involve
melting the glass composition into a platinum crown which has small holes for the
molten glass to flow. Continuous fibres can be drawn out through the holes and wound
onto spindles, while short fibres may be produced by spinning the crown, which forces
molten glass out through the holes centrifugally. Fibres are cut to length using
mechanical means or air jets.
Fibre dimension and to some extent properties can be controlled by the process
variables such as melt temperature (hence viscosity) and drawing/spinning rate. The
temperature window that can be used to produce a melt of suitable viscosity is quite
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E-Glass Fibre
large, making this composition suitable for fibre forming.
As fibres are being produced, they are normally treated with sizing and coupling
agents. These reduce the effects of fibrefibre abrasion which can significantly degrade
the mechanical strength of the individual fibres. Other treatments may also be used to
promote wetting and adherence of the matrix material to the fibre.
Composition
EGlass is a low alkali glass with a typical nominal composition of SiO2 54wt%, Al2O3
14wt%, CaO+MgO 22wt%, B2O3 10wt% and Na2O+K2O less then 2wt%. Some other
materials may also be present at impurity levels.
Key Properties
Properties that have made Eglass so popular in fibreglass and other glass fibre
reinforced composite include:
• Low cost
• High production rates
• High strength, (see table 1)
• High stiffness
• Relatively low density
• Nonflammable
• Resistant to heat
• Good chemical resistance
• Relatively insensitive to moisture
• Able to maintain strength properties over a wide range of conditions
• Good electrical insulation
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Table 1. Comparison of typical properties for some common fibres.
The advantageous properties of Eglass generally outweigh the disadvantages which
include:
• Low modulus
• Self abrasiveness if not treated appropriately leading to reduced strength
• Relatively low fatigue resistance
• Higher density compared to carbon fibres and organic fibres.
Applications
Composite Materials
The use of EGlass as the reinforcement material in polymer matrix composites is
extremely common. Optimal strength properties are gained when straight, continuous
fibres are aligned parallel in a single direction. To promote strength in other directions,
laminate structures can be constructed, with continuous fibres aligned in other
directions. Such structures are used in storage tanks and the like.
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Random direction matts and woven fabrics are also commonly used for the production
of composite panels, surfboards and other similar devices.
Primary author: AZoM.com
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