Ammonia As A Refrigerant PD 2014 PDF
Ammonia As A Refrigerant PD 2014 PDF
Ammonia As A Refrigerant PD 2014 PDF
Ammonia as a Refrigerant
Expires
July 2, 2017
ASHRAE
1791 Tullie Circle, NE • Atlanta, Georgia 30329-2305
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© 2014 ASHRAE (www.ashrae.org). For personal use only. Additional reproduction, distribution,
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COMMITTEE ROSTER
The ASHRAE Position Document on “Ammonia as a Refrigerant” was developed by the Society’s
Refrigeration Committee. Position Document Committee formed on July 24, 2012 with Eric M.
Smith as its chair.
Cesar Lim
San Miguel Corporation
Paranaque, Philippines
Kent Anderson
President International Institute of Ammonia
Refrigeration
Washington, D.C., USA
Ron Vallort
Carter Burgess
Warrenville, Illinois, USA
© 2014 ASHRAE (www.ashrae.org). For personal use only. Additional reproduction, distribution,
or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
HISTORY
of
Note: ASHRAE position documents are approved by the Board of Directors and express the views of the Society on a
specific issue. The purpose of these documents is to provide objective, authoritative background information to persons
interested in issues within ASHRAE’s expertise, particularly in areas where such information will be helpful in drafting
sound public policy. A related purpose is also to serve as an educational tool clarifying ASHRAE’s position for its
members and professionals, in general, advancing the arts and sciences of HVAC&R.
© 2014 ASHRAE (www.ashrae.org). For personal use only. Additional reproduction, distribution,
or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
CONTENTS
ASHRAE Position Document on
“Ammonia as a Refrigerant”
SECTION PAGE
Abstract ...............................................................................................................1
ABSTRACT
Ammonia has been continuously used as a refrigerant since the initial practical use of the
vapor-compression refrigeration cycle was developed. It has remained the main refrigerant
used in industrial refrigeration systems because of its superior thermodynamic properties
and low cost. Restrictions on CFC, HCFC and many HFC refrigerants have re-focused
attention on ammonia to emerge as one of the widely used refrigerants that, when released
to the atmosphere, does not contribute to ozone depletion and global warming. ASHRAE
considers that the continued use of ammonia is necessary for food preservation and air
conditioning. ASHRAE promotes a variety of programs such as a dedicated chapter in the
Refrigeration Handbook and several current and former research projects to preserve the
economic benefits of ammonia refrigeration while providing for the management of risks.
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or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
EXECUTIVE SUMMARY
Globally, there is a growing interest in ammonia as a refrigerant, both by itself, and in
cascade refrigeration systems with carbon dioxide. Restrictions on CFC, HCFC and many HFC
containing refrigerants have focused attention on ammonia to emerge as one of the widely
used refrigerants that, when released to the atmosphere, does not contribute to ozone
depletion and global warming.
ASHRAE considers that the continued use of ammonia is necessary for food preservation
and air conditioning. ASHRAE promotes a variety of programs to preserve the economic
benefits of ammonia refrigeration while providing for the management of risks.
ASHRAE will:
• Promote authoritative information on ammonia by seminars and publications.
• Continue research on ammonia topics such as handling, application, operation, control of
emissions and new technology.
• Maintain and develop standards and guidelines for practical and safe application of
ammonia in refrigeration systems.
• Provide programs and publication of innovative designs and application of ammonia
refrigeration.
• Advise governments and code officials with information regarding ammonia.
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or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
The nitrogen component of ammonia was first recognized as an important fertilizer around
1840, and ammonia was first used as a refrigerant around 1850. Ammonia was first
commercially produced in the United States about 1880 as a distillation by-product of coal
processing to produce coke and coal gas.
The first direct-synthesis commercial process was developed in Germany by Fritz Haber and
Carl Bosch in 1913. The wide variety of ammonia uses throughout agriculture and industry,
combined with varied and highly efficient manufacturing processes, has kept the costs of
commercially manufacturing ammonia low. Natural gas is one of the feedstocks used for
large scale ammonia production. The rapid increase in the availability of natural gas in the
U.S. and elsewhere due to new drilling technologies has kept the cost of this feedstock
down, helping to keep down the cost of the ammonia product.
Refrigeration grade ammonia is 99.98 percent pure and is relatively free of water and other
impurities (maximum: 150 ppm water, 3 ppm oil, 0.2 ml/g non-condensibles). It is readily
available, inexpensive, operates at pressures comparable with other refrigerants and is
capable of absorbing large amounts of heat when it evaporates.
Of the estimated 131 million metric tons of ammonia produced commercially throughout
the world each year (8 million metric tons in the United States), over 80 percent is used for
agricultural purposes1. Some of the agricultural uses of commercial ammonia include:
• Direct injection into soil as a fertilizer (amount can be as much as 150 pounds annually per
acre).
• Production of urea (colorless crystalline material that is a highly concentrated form of
nitrogen fertilizer and a source of protein in livestock feeds).
• Pre-harvest cotton defoliant.
• Anti-fungal agent on certain fruits.
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emissions.
• Direct injection of ammonium hydroxide for stack emissions to neutralize sulfur oxides
from sulfur-containing fuels.
• Nitrogen component for the manufacture of explosives such as TNT and nitroglycerin.
• Closed-loop refrigerant in many industrial refrigeration systems.
• Neutralizing agent for acid constituents in sewage treatment plants.
Less than 2 percent of all the ammonia commercially produced in the world is used as a
refrigerant.
Ammonia is one alternative refrigerant for new and existing refrigerating and air-
conditioning systems. Ammonia has a low boiling point (-28°F @ 0 psig), an ozone depletion
potential (ODP) of 0.00 when released to atmosphere and a high latent heat of vaporization
(eight (8.17 at -28°F) times greater than R-12 and six (6.18 at -28°F) times greater than R-
134a). In addition, ammonia in the atmosphere does not directly contribute to global
warming. These characteristics result in a highly energy-efficient vapor-compression cycle
with ammonia as the refrigerant with minimal environmental problems.
From a purely economic analysis, without unnecessary regulatory burdens, ammonia should
find broader applications as a refrigerant than it currently enjoys.
Ammonia’s use in the HVAC&R industry should be expanded as regulatory and code officials
become informed of its relative safety. Applications for ammonia-based refrigeration
systems include thermal storage systems, HVAC chillers, process cooling and air
conditioning, district cooling systems, supermarkets, convenience stores, air conditioning
for the International Space Station and Biosphere II and increasing output efficiencies for
power generation facilities.
Ammonia is increasingly used in cascade refrigeration systems with carbon dioxide. In these
systems, ammonia is used in the high stage to reject heat to the environment. Carbon
dioxide is used in the low stage to absorb heat from the load to be cooled, and to reject the
heat to the ammonia high stage. Such systems allow the use of ammonia in a wider range
of applications, because the less hazardous carbon dioxide can be used in more locations,
while the highly efficient ammonia can be kept in a central mechanical room or rooftop
compartment.
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or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
Safety and Health (NIOSH), in its 2007 Pocket Guide2, has set the immediately dangerous to
life and health (IDLH) level, the level at which an individual could be exposed for 30 minutes
without a respirator and not experience any lasting health effects, at 300 parts per million.
Ammonia’s sharp, irritating, pungent odor actually helps reduce exposure to potentially
dangerous concentrations. The average odor threshold is 5 ppm3, well below concentrations
that may cause harmful effects to the human anatomy.
The chart below, which is based on data from ATSDR 20044, shows the effects of various
concentrations of ammonia.
The threshold limit value (TLV) consists of two components—the time-weighted average
(TWA) concentration and the short-term exposure limit (STEL). The TWA is the time-
weighted average concentration for a normal eight-hour work day and a 40-hour work
week. The STEL is a 15-minute time weighted average exposure that should not be
exceeded at any time during the work day, even if the eight-hour TWA is within the TLV. The
TWA of ammonia is 25 ppm. The STEL for ammonia is 35 ppm. OSHA’s personal exposure
limit (PEL) is 50 ppm5.
Modern ammonia systems are fully contained closed-loop systems with fully integrated
controls, which regulate pressures throughout the system. Also, every refrigeration system
is required by codes, which are effective, mature and constantly updated and revised, to
have safety relief valves to protect the system and its pressure vessels from over-
pressurization and possible failure. The most common and preferred method of release is by
venting of the vapor from the relief valves to the atmosphere at a safe location. Ammonia is
lighter than air (molecular weight of ammonia is 17, molecular weight of air is 28).
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or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
the environment and a very limited (a few days7) atmospheric lifetime. Because of the short
lifetime of ammonia in the atmosphere, it is considered to be biodegradable. It is even used
to reduce harmful stack gas emissions by injection into boiler and gas turbine exhaust
streams3. In such systems, only part of the ammonia is consumed in the emission control
process, and a small fraction “slips” into the environment.
Ammonia may be released to the atmosphere by sources such as decaying organic matter,
animal excreta, fertilization of soil, burning of coal, wood, etc., and by volcanic eruptions.
Ammonia may be released into water as effluent from sewage treatment and/or industrial
processes and as run-off from fertilized fields or areas of livestock concentrations. Ammonia
may be released into soils from natural or synthetic fertilizer applications, livestock
excrement, the decay of organic material from dead plants and animals or from the natural
fixation of atmospheric nitrogen.
• Reportable Quantity List (Section 304) -Chemicals on this EPCRA list require notification to
EPA and state and local agencies of releases in excess of the reportable quantity (currently
100 pounds).
• Extremely Hazardous Substance List (Section 302) -Chemicals on this EPCRA list, at
facilities with quantities in excess of the Threshold Planning Quantity (TPQ), are subject to
EPCRA requirements, which mandates numerous reporting and planning provisions. The
TPQ of ammonia is 10,000 pounds.
• Section 313 - Chemicals on this EPCRA list are subject to the annual toxic release inventory
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or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
While the EPA addresses ammonia from the environmental perspective, the U.S.
Occupational Health and Safety Administration (OSHA) addresses ammonia from the
perspective of worker safety. OSHA defines ammonia as a hazardous material and,
depending on its use, imposes certain regulations on its use, storage, handling and
occupational exposure.
EPA and OSHA classify all CFCs and HCFCs as hazardous substances, and thus the use of
these refrigerants requires specific reporting and management practices comparable to
ammonia.
maintenance and operation. Although it only affects plants with large refrigerant charges,
its requirement for what-if or hazop analyses are directed towards reducing risks and
promoting plant safety, so PSM could be a good program for smaller plants also. The
International Institute of Ammonia Refrigeration (IIAR) has developed a similar process
safety management plan, tailored for smaller facilities.11
Facilities affected by OSHA’s PSM are also affected by EPA’s Risk Management Program
(RMP), which is intended to prevent, detect and respond to accidental releases of hazardous
chemicals and to inform local communities of the risks.
7.1 Policy
ASHRAE’s Ammonia as a Refrigerant Position Document emphasizes the important role that
ammonia can play as an alternative to CFC, HCFC, HFO and HFC refrigerants. It also identifies
ASHRAE’s concerns about the use of ammonia and establishes what the Society will do to
encourage and support its proper and safe use as a refrigerant.
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or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
Ammonia has been identified by the EPA12as a viable alternative to currently used
refrigerants because it does not deplete the ozone layer or contribute to global warming.
The United Nations Environmental Program (UNEP) has identified ammonia as an excellent
refrigerant for replacement of many current CFC and HCFC applications [2010 Technical
Options Report] as part of the reassessment of the Montreal Protocol. Other countries,
notably Germany, have established policies to encourage and promote the use of ammonia,
including the replacement of such HCFC refrigerants as R-22 for applications such as water
chillers and commercial refrigeration systems for supermarkets.
Other international organizations have issued positions or statements of support for the use
of ammonia as a refrigerant. These include the Australian Institute of Refrigeration, Air-
Conditioning and Heating13, the International Institute of Refrigeration14, the German
Institute of Refrigeration15, etc.
7.2 Research
ASHRAE is unique among technical engineering societies because it sponsors an extensive
member-supported research program. In 2013-2014, the ASHRAE Board of Directors has
approved funding for ASHRAE research projects and grant and aid payments of nearly $3
million. A significant portion of current projects relate to alternative refrigerants, including
ammonia. In past years, ASHRAE has promoted several research projects related to various
aspects of ammonia refrigeration. The most recent ASHRAE research plan includes a goal to
facilitate the use of natural and low global warming potential (GWP) synthetic refrigerants
and seek methods to reduce their charge. ASHRAE has had recent and/or current research
projects that involve ammonia, including:
ASHRAE actively encourages the submission of proposals for new research projects related
to refrigeration and other applications that relate to ammonia. Several future ammonia
projects are included in the most recent research plan.
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or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
The most important ASHRAE standards dealing with ammonia are ANSI/ASHRAE Standard
34-2013, Designation and Safety Classification of Refrigerants16, and ANSI/ASHRAE Standard
15- 2013, Safety Standard for Refrigeration Systems. Standard 34 classifies ammonia as a
Group B2L refrigerant, because of toxicity and flammability concerns. Standard 15
establishes the requirements for safely applying ammonia in refrigerating systems. In
general, ammonia can be used in unlimited quantities in direct systems for industrial
occupancies. However it must be used in indirect (secondary) systems for commercial and
public occupancies, while its general use in small absorption equipment is unrestricted.
The ASHRAE Refrigeration Handbook states that there is renewed interest in ammonia for
HVAC systems because of the scheduled phaseout and increasing costs of CFC and HFC
refrigeration. While ammonia is inappropriate for direct systems, the use of secondary
systems that use ammonia to chill water or another secondary refrigerant are a viable
alternative to halocarbon systems for HVAC applications.17
Other technical organizations have issued standards/ guidelines addressing the proper
application of ammonia as a refrigerant. These standards/guidelines cover the design,
installation and operation of ammonia refrigeration systems [ANSI/ IIAR 2-2008, ANSI / IIAR
5-2013, ANSI / IIAR 7-2013].18-20 International standards also address safety and application of
ammonia [ISO 5149, Refrigeration Safety21; ISO 1662, Refrigerating Plants - Safety
Requirements22; CEN EN 378, Refrigerating Systems Safety and Environmental
Requirements23].
The proper application of ammonia as a refrigerant is governed by state and local building,
mechanical and electrical codes. In the U.S., these codes are issued by various model code
organizations such as International Code Council (ICC) and National Fire Protection
Association (NFPA). Because of its classification as a hazardous chemical, ammonia is often
specifically covered by various requirements in fire codes. The Code Interaction
Subcommittee of ASHRAE’s Standards Committee will review proposed fire and mechanical
codes that could affect refrigeration applications. ASHRAE has established a policy to
encourage adoption of ASHRAE standards in model codes.
Electrical codes, especially the National Electric Code24, are relevant to ammonia because
ammonia in high concentrations can form flammable mixtures with air. Standard 15 and
ANSI / IIAR 2-2008 establishes design procedures for applying ammonia, including proper
ventilation levels, which are referenced in electrical codes to assure the safe application in
buildings.
In some cases, very stringent local toxic gas ordinances have been applied to ammonia, even
though they were intended to apply to highly toxic chemicals. These types of ordinances can
be very restrictive.
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or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
A major source of technical information on ammonia is the ASHRAE Handbook. The 2013
Fundamentals volume contains general information on Thermodynamics and Refrigeration
25
Cycles. (Chapter F2) and on Refrigerants (Chapter F29), including the thermodynamic
properties of ammonia. Another major resource for information on ammonia is the 2010
ASHRAE Handbook—Refrigeration volume , covering Liquid Overfeed Systems (Chapter R4),
17
Ammonia Refrigeration Systems. (Chapter R2) and Refrigeration System Chemistry (Chapter
R6). An additional resource is the ASHRAE publication Thermophysical Properties of
Refrigerants [2013]. 26
ASHRAE has published a number of technical papers, articles and special reports addressing
the use of ammonia. These include notices and articles regarding ammonia refrigeration in
ASHRAE Journal. Technical papers presented at ASHRAE meetings are published in ASHRAE
Transactions, and in various special publications. A summary of more than 30 technical
articles and references can be found on ASHRAE Online.
Key parts of ASHRAE’s technology exchange and education functions are fulfilled by the
Annual and Winter Conference technical programs, including seminars, forums, symposia
and technical sessions. In addition, the Society offers a self-directed learning course on the
Fundamentals of Refrigeration. Local ASHRAE chapters also sponsor refrigeration-related
programs and speakers, which have recently shown a strong interest in ammonia.
Technical activities focusing on ammonia are addressed within ASHRAE by the Refrigeration
Committee, which is now a standing committee. In addition to the Refrigeration Committee,
the Chapter Technology Transfer Committee (CTTC) encourages grass roots regional and
chapter activities, which focus on refrigeration. The Refrigeration Committee maintains a
speakers list of speakers/topics that includes ammonia. Various technical committees (TCs
10.1, 10.3, 10.5, 1.3, 8.5 etc.) also focus on ammonia-related issues.
8.0 REFERENCES
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or transmission in either print or digital form is not permitted without ASHRAE’s prior written permission.
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