Turbo Blower Data Sheet

THIRUMALAI CHEMICALS LTD.
, Turbo Blower Data sheet

RANIPET, TAMIL NADU Doc. No.16300 – 170 – MEC – L-002 REV - 01
Title : BIDDER INFORMATION

Sl. No Description Bidder's reponse
1 Bidder's complete Company Name and Postal Address
2 Tender Reference and Date
3 Proposal Validity (No. of Days)
4 Whether particulars of past similar experiences furnished
5 Name and particulars of Collaborator, if applicable
6 Equipment warranty period from the date of commissioni
7 Whether furnished offer as per specifications ?
8 Whether list of deviations / exclusions list furnished ?
9 Whether all taxes & duties included in the price schedule
10 Whether offer for 2 years operations spares included?
11 Whether all commissioning spares included in base offer
12 Whether work schedule is as per bid document ?
13 Whether equipment performance guarantee furnished ?
14 Whether the drawings required as per the specification

enclosed ?
15 Whether quality plan enclosed ?
Snyder Energo Pvt Limited

Bangalore
THIRUMALAI CHEMICALS LTD., Turbo Blower Data sheet

Bangalore
Title : TURBO BLOWER PREDICTED PERFORMANCE AT MCR

Sl. No Description Unit
Minimum Normal
1 MCR of Blower Flowrate Nm3/hr
2 MCR of Blower Pressure mBar
3 Estimated BkW at Blower shaft kW
4 Steam inlet pressure at MCR Deg.C
5 Steam inlet Temperature at MCR
6 Steam inlet flow at MCR TPH
7 Estimated Turbo Blower efficiency %
8 Guaranteed Heat rate of Turbo Blower set Kcal/kWhr

Bangalore

Bangalore
Title : GENERAL
1 Model No.
2 Type of Steam Turbine Extraxtion / Bleed cum

Condensing type
3 Operating mode Drive Turbine
4 Duty Continous
5 Weight of heaviest item to be arranged in Turbo Tons

Blower building
6 Dimensions of heaviest item (lxbxh) m
7 Special storage requirements
8 Requirement of construction water m³
9 Requirement of construction power kW
10 Capacity of crane for maintenance in Turbine Building Tons

Bangalore
Title : STEAM TURBINE

1 Design standard
2 Rated Speed rpm
3 Critical speed for each rotor assembly rpm
4 Critical speeds of Turbo Blower rotors together assembled

4.1 First critical speed rpm
4.2 Second critical speed rpm
4.3 Third critical speed rpm
5 Trip speed rpm
6 No. of cylinders nos.
7 No. of stages nos.
8 Type of casing
9 Type of rotor
10 Number of bleeds nos.
11 Number of emergency stop valves
12 Number of control valves nos.
13 Type of exhaust
14 Type of connection details at exhaust
15 Weight of Turbo Blower assembly Tons
16 Type of bearing
16.1 Thrust
16.2 Journal, front & rear

Bangalore
16.3 Type of bearing lubrication system and description
17 Material specifications for

17.1 Casing
17.2 Rotor
17.3 Blade

Bangalore
Title : STEAM TURBINE

17.4 Bearing
17.5 Shaft seal
17.6 Interstage diaphragm
17.7 Gland
17.8 Shroud
17.9 Others (specify)
18 Noise level at 1m (dBA)
19 Details of special measures for noise attenuation
20 Overall dimensions of Turbo Blower assembly (m x m x m)
21 Details of insulation
22 Barring speed
22.1 Engagement type (auto/manual) rpm
22.2 Disengagement type (auto/manual) rpm
23 Manual hand barring facility provided (Yes/No)

Bangalore
Title : BLOWER
1 Type of Blower
2 Size and make of Blower
3 Type of control
4 Blower air flow rate Cu.m/s
5 Design air temperature Deg.C
6 Design head to be developed by the Blower mmWC
7 Type of drive adopted for the Blower Steam Turbine
8 Power Rating of the drive for Blower kW
9 Efficiency of Blower at MCR %
10 Type of blading
11 Type of bearings
12 Thickness of casing mm
13 Whether impeller is hard faced to resist erosion
14 Characteristic curve enclosed (Flow Vs. Head,

Efficiency, Power Consumption & Vane Opening)

Bangalore

Bangalore
Title : GEAR BOX

1 Manufacturer
2 Gear Type
3 Rating (kW)
4 Gear Ratio
5 Centre distance between Shafts
6 Mechanical Efficiency (%)
7 Rated Input Speed (RPM)
8 Rated Output Speed (RPM)
9 Gear Service Factor (Min)
10 Coupling Type
- High Speed
a. Type
b. Model
c. Manufacturer
- Low Speed
a. Type
b. Model
c. Manufacturer

Bangalore

Bangalore
Title : GLAND STEAM SEALING SYSTEM

1 Quantity
2 Make
3 Type
4 Head
5 Steam Pressure / Temperature (ata / degree C)
6 Source of gland sealing steam

6.1 During normal operation
6.2 During low load operation (indicate range of load also)
6.3 During start-up
7 Gland sealing steam flow

7.1 During normal operation kg/hr
7.2 During low load operation (indicate range of load also)
7.3 During start-up

Bangalore

Bangalore
Title : LUBRICATING SYSTEM

1 Specification of lube oil
2 Lube oil tank capacity m³
3 Normal Lube Oil pressure to the Bearings kg/cm2
4 Lube Oil Flow to all the Bearings lpm
5 If oil is used as the control oil, control oil pressure (ata) kg/cm2
6 Degree of cleanliness to be maintained for the lube oil

for satisfactory operation
6.1 Permissible suspended particle size microns
6.2 Permissible water content in oil by volume %
7 Lube oil pumps AC motor AC motor

driven driven
main oil auxiliary
pump oil pump
7.1 No of pumps supplied
7.2 Type
7.3 Make
7.4 Capacity of pump m³/hr
7.5 Total dynamic head mlc
7.6 Speed
7.7 Power Input
8 Turning gear system

8.1 Type
8.2 Make
8.3 Speed during turning gear operation
9 Pumps (if provided) Control oil Jacking oil

9.1 Type
9.2 Number of pumps
9.3 Capacity of each pump

Bangalore

Bangalore

9.4 Total dynamic head
9.5 Make
9.6 Speed (rpm)
9.7 Power Input
10 Lube oil coolers

10.1 Quantity
10.2 Tube material
10.3 Type of the cooler
10.4 Tube Size
10.5 Overall Dimensions of Coolers
11 Vapour extractors fan

11.1 Make
11.2 Type
11.3 Number
11.4 Capacity Nm3/hr
11.5 Motor rating kW
11.6 Type of enclosure of motor
12 Lube Oil Conditioning Equipment

12.1 Type of conditioner
12.2 Capacity of unit m3/hr
12.3 Make
13 Lube oil filter

13.1 Type
13.2 Make
13.3 Filter Mesh size microns

Bangalore

Bangalore

14 Jacking oil filter

14.1 Type
14.2 Make
14.3 Filter Mesh size (microns)

Bangalore

Bangalore
Title : STEAM TURBINE GOVERNING SYSTEM

1 Make
2 Model
3 Operating pressure kg/cm2
4 Type
5 Governor band
6 Speed regulation
7 Speed regulator dead band
8 Additional features, if any

Bangalore
Title : STEAM TURBINE PROTECTION SYSTEM

1 Emergency overspeed trip governor % of

rated speed
2 High exhaust hood temperature trip degree C
3 Low vacuum trip for steam STG ata
4 Low vacuum trip during bypass operation ata
5 Pressure relief diaphragm rupture value ata
6 Axial Shift (mm) mm
7 Whether following safety devices provided
7.1 Bearing temperature indicators degree C
7.2 Bearing oil pressure indicators
7.3 Shaft vibration indicator
7.4 Shaft position indicator
7.5 Automatic shut-off in case of failure of cooling water
7.6 Automatic shut-off in case of low lubricating oil pressure

Bangalore

Bangalore
Title : SAFETY VALVES

Note : Furnish itemwise the following data
1 Location
2 Number provided
3 Make
4 Type
5 Orifice Designation
6 Inlet / Outlet Size mm
7 Relieving Capacity Kg/Hr
8 Set Pressure Kg/Sq.cm (g)
9 Selection Basis (Code)
10 Material
- Body
- Bonnet
- Spring
- Nozzle / Disc
11 Hydraulic Test Pressure
12 Seat Leakage Pressure
13 Over Pressure %
14 Blow Down Pressure %

Bangalore

Bangalore
Title : A.C. ELECTRIC MOTORS

Note : Use Seperate Sheets for each Motor
1 Driven Equipment Designation
2 No. of Drive Motors
3 Make
4 Frame Size
5 Application Standard
6 Type of Motor
7 Service Designation
8 Normal Applied Voltage V
9 Nominal Output kW
10 Rated speed RPM
11 Allowable Voltage Variation Range V
12 Allowable Frequency Variation Range Hz
13 Full Load Current of Motor Amps
14 Efficiency at rated voltage at 100, 75 and 50% loads %
15 Method of Starting
16 Starting current at rated voltage (multiples of full load

current )
17 Power factor at rated voltage at 100%, 75% and 50%

loads
18 Acceleration time with / without loads
19 Locked rotor withstand time cold / hot secs.
20 Degree of protection of enclosure
21 Method of Cooling
22 Whether Class `F; insulation provided ?

Bangalore
23 Whether temperature rise limited to Class `B' over ambient

of 45 Deg.C

Bangalore
Title : A.C. ELECTRIC MOTORS

24 Whether thermistors provided for motors 90 kW & above ?
25 Type of Bearing
26 Type of Terminal Box
27 Type of Coupling to Driven Equipment
28 Fault withstand current and time kA & sec
29 Whether adapter box provided ?
30 Specif rotor voltage & currents for slip-ring motors Volts

& Amps

Bangalore

Bangalore
Title : MCC, CABLES, EARTHING & MISCELLANEOUS ITEMS

I. MCC
(This data sheet shall be filled up for boiler MCCs & ESP
MCC)
1 Make
2 Standards followed IEC 61439
3 Rated voltage V 415V
4 Rating of size of busbar at 50 Deg.C ambient in enclosure
5 No. of MCCs
6 Confirm short time rating of busbar of 50 kA for 1 sec.
7 Confirm that the minimum degree of protection of enclosure

is IP 52
8 Overall dimension (l x b x h) mm
9 Confirm that the minimum thk. Of sheet steel is 2 mm
10 Make and type of incomer feeders
11 Make and type of contactors & OLRs
12 Confirm provision of differential mechanism in bimetal

relay for single phasing protection
13 Confirm to have included one module per size as spare
14 Whether detailed list of feeders furnished
15 Whether thermister relays considered in MCC for motors,

as applicable ?
16 Whether meters and relays considered for incomer and

outgoing feeders as per specifications ?
17 Whether marshalling cabinet included as per spec ?
18 Whether electronic motor protection relays considered

for motors above 45 kW ?

Bangalore

Bangalore

II POWER & CONTROL CABLES
1 Make
2 Standards followed
3 Voltage grade
4 Whether armored ?
5 Whether considered for all loads / equipment in your scope ?
6 Confirm provision of copper conductors for control cables

and power cables upto 6 Sq.mm.
7 Whether all cbale used are FRLS type?
III EARTHING & LIGHTNING PROTECTION
1 Confirm inclusion of above ground equipment earthing

and lightning protection installation as per specification.
2 Conductor type & size :
a. Grid
b. Motor
c. PB stations
d. MCC
e. Lightning protection
3 No. of earth pits & type
IV CABLE TRAY AND SUPPORTS
1 Confirm inclusion of all cable trays in overhead

within battery limits
2 Cable tray type
3 Whether Galvanished ?
4 Confirm inclusion of all cable tray supports duly painted,

insert plates and angles

Bangalore
V PUSH BUTTON STATIONS
1 Whether provided for all motors ?

Bangalore

2 Whether lockable provision available in `OFF' position ?
3 Enclosure protection
VI VARIABLE FREQUENCY DRIVES
1 Make
2 Application
3 Rating
4 Maximum allowable ambient temperature
5 Enclosure protection details
6 Whether bypass provision available for drives ?
7 Confirm provision of reactors / filters for surge

impedance matching between drive & motor
8 Special features of drive motors

Bangalore
Title : BATTERY
1 Battery type
2 Cell voltage
2.1 Nominal
2.2 Float charger
2.3 Boost charger
3 No. cell in the battery
4 Discharge capacity at one-hour rate(Amp-Hrs)
5 Discharge capacity at ten-hour rate(Amp-Hrs)
6 Starting charging rate (Amps)
7 Finishing charging rate (Amps)
8 Normal charging time after complete discharge (Amps)
9 Watt hour efficiency when discharged at one hour rate
10 Watt hour efficiency when discharged at 10 hrs. rate
11 No. of tiers in which cells are to be arranged
12 No. of positive plates in each cell and dimensions of each cell
13 Recommended trickle charging rate
14 Quantity and specific gravity of electrolyte per cell required for first filling
15 Recommended specific gravity of electrolyte at the end of discharge at 10 hrs. rate
16 Weight of each cell with acid
17 Connections between cells

17.1 Material and size
17.1 Type of connection
18 Type of electrolyte to be used

Bangalore
19 Electrolyte required per cell
20 Total quantity of electrolyte required during first filling
21 Over all dimension of the battery bank
22 Vendors recommended space for the battery bank

Bangalore
Title : CHARGER
1 Charger type, model
2 Regulation for 0 to 100% load condition & +10% to

–15% supply voltage variation
3 Voltage adjustment range

3.1 Equalisation
3.2 floating
4 Output current adjustment range
5 Percentage ripple at rated load
6 AC supply circuit breaker capacity
7 Efficiency when loaded at

7.1 50%
7.2 75
7.3 100%
8 Fault current contribution from Battery charger under short circuit, KA
9 Charger degree of protection
10 Over all dimension
11 Thickness of sheet steel enclosure
12 Make of power circuit devices:

12.1 Isolators
12.2 Fast action Thysistor fuses
12.3 Contactors
12.4 Thermal Overload relay
13 Weight of the charger
14 Nos. of thyristers in float mode
15 Nos. of thyristers in float cum boost mode
16 Fast acting semi conductor fuses considered

Bangalore
17 Quantity of above type fuses in float mode
18 Quantity of above type fuses in boost mode
Title : INSTRUMENTATION & CONTROL

(BIDDER shall use separate sheets for transmitters and
switches)
1 Field Instruments
1.1 Technical data sheets
1.2 Principle of Operation
1.3 Output Signal Type
1.4 Power Supply
1.5 Interrogation Voltage
1.6 Local Displays / Size of Dial
1.7 Calibration Facility
1.8 Serial communication / re-transmission facility available
1.9 Type of controller (sub-system viz.) for sub-systems
1.10 Serial communication facility available in the above

controllers
2 Cables
2.1 Cable Specification
2.2 Type (Control / Signal / Power)
2.3 Make
2.4 Estimated cable length for each type

Bangalore

Bangalore
s reponse

Bangalore

Bangalore
Maximum

Bangalore

Bangalore
/ Bleed cum

Bangalore

Bangalore

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Bangalore

Bangalore
DC motor
driven
emergency
oil pump

Bangalore

Bangalore

Bangalore

Bangalore

Bangalore

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Bangalore

Bangalore

Bangalore

Bangalore

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Bangalore
THIRUMALAI CHEMICALS LTD., SCHEDULES
RANIPET, TAMIL NADU Doc. No.16300 – 170 – MEC – L - 002 REV - 01
Title : DEVIATION LIST
NOTE All technical deviation from the bid documents shall be listed herein. No cognisance shall be
given to any exceptions stated anywhere else in the Bidder's offer
Wherever possible the Bidder shall also indicate the time and cost implication of complying
with the specific requirement of the bid documents without taking deviation
Sl.No Specification Clause

Volume/Section No. No. Description of Deviation

Bangalore
Title : WEIGHTS AND DIMENSIONS
NOTE The weights and overall dimensions of major packages shall be listed here.
Sl.No
Overall
Dimensions Gross
Description of the items contained in the package of the Weight (in
Package in Tons)
Metres

Bangalore
Title : SPECIAL TOOLS & TACKLES FOR MAINTENANCE
NOTE The special tools for the routine & emergency maintenance of the plant shall be listed here.
Sl.No Component Description Remarks

Application

Bangalore
Title : RECOMMENDED OPERATIONAL SPARES
NOTE The spares recommended should be adequate for 2 years of opeation.
Sl.No Name of the Spare Part Catalogue / Drawing Required Qty. of

No. identifying the Qty. of the item Price
Spare Parts Spares in use

Bangalore
SCHEDULE
Title : ENGINEERING, MANUFACTURING, SHIPMENT, ERECTION & COMMISSIONING
Sl.No Description Weeks
1 Design and Engineering
2 Loading Data and Layout Drawing
3 Ordering of major bought-out items
4 Manufacturing
5 Shop Testing
6 Supply to site
7 Erection
8 Commissioning
9 Performance Testing

Bangalore
Signature of the Bidder :
Title : UTILITY REQUIREMENTS

Sl.No. Description with Parameters Equipment Quantity
Normal Maximum
1 Power MOP
AOP
Barring gear
Vapour extractor
GVC fan
EOP
Misc.
Drives
2 Compressed Air (N.Cu.M/Hr)
3 Cooling Water (Cu.M/Hr)
4 Auxiliary Steam (Kg/Hr)

Bangalore
Title : GUARANTEES
1 BLOWER CAPACITY
a. MCR Flow rate :
b. MCR Pressure :
c. Power rating
2 BLOWER EFFICIENCY AT mcr
: -
3 STEAM CONSUMPTION (Kg/Hr) at MCR
: -
4 TURBINE HEAT RATE
: -
5 # AUXILIARY POWER CONSUMPTION AT MCR

Bangalore

Bangalore

Bangalore

Turbo Blower Data Sheet

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THIRUMALAI CHEMICALS LTD.

, Turbo Blower Data sheet

Title : BIDDER INFORMATION

2 Tender Reference and Date

3 Proposal Validity (No. of Days)

4 Whether particulars of past similar experiences furnished

5 Name and particulars of Collaborator, if applicable

6 Equipment warranty period from the date of commissioni

7 Whether furnished offer as per specifications ?

8 Whether list of deviations / exclusions list furnished ?

9 Whether all taxes & duties included in the price schedule

10 Whether offer for 2 years operations spares included?

11 Whether all commissioning spares included in base offer

12 Whether work schedule is as per bid document ?

13 Whether equipment performance guarantee furnished ?

14 Whether the drawings required as per the specification

15 Whether quality plan enclosed ?

Snyder Energo Pvt Limited

Snyder Energo Pvt Limited

Title : TURBO BLOWER PREDICTED PERFORMANCE AT MCR

1 MCR of Blower Flowrate Nm3/hr

2 MCR of Blower Pressure mBar

3 Estimated BkW at Blower shaft kW

4 Steam inlet pressure at MCR Deg.C

5 Steam inlet Temperature at MCR

6 Steam inlet flow at MCR TPH

7 Estimated Turbo Blower efficiency %

8 Guaranteed Heat rate of Turbo Blower set Kcal/kWhr

Snyder Energo Pvt Limited

Snyder Energo Pvt Limited

2 Type of Steam Turbine Extraxtion / Bleed cum

3 Operating mode Drive Turbine

5 Weight of heaviest item to be arranged in Turbo Tons

6 Dimensions of heaviest item (lxbxh) m

7 Special storage requirements

8 Requirement of construction water m³

9 Requirement of construction power kW

10 Capacity of crane for maintenance in Turbine Building Tons

Snyder Energo Pvt Limited

Title : STEAM TURBINE

2 Rated Speed rpm

3 Critical speed for each rotor assembly rpm

4 Critical speeds of Turbo Blower rotors together assembled

4.2 Second critical speed rpm

4.3 Third critical speed rpm

5 Trip speed rpm

6 No. of cylinders nos.

7 No. of stages nos.

10 Number of bleeds nos.

11 Number of emergency stop valves

12 Number of control valves nos.

14 Type of connection details at exhaust

15 Weight of Turbo Blower assembly Tons

16.2 Journal, front & rear

Snyder Energo Pvt Limited

16.3 Type of bearing lubrication system and description

17 Material specifications for

Snyder Energo Pvt Limited

Title : STEAM TURBINE