PWV3

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Variable speed drive systems

New Vorecon with base frame


Variable speed drive systems

 New generation Vorecon: Vorecon Modular


 Vosycon
 Electronic drive systems
Next Generation Vorecon: Vorecon Modular

 Function
 Improvements & Benefits
 Types
 Future
Variable Speed Planetary Gear Vorecon
3 Functions in 1 Machine

 Variable Speed
 Speed Increase
 Lube Oil System
Vorecon: High Efficiency from Power Splitting

25%
Speed regulation
75% with the
torque converter
4 Different Ways to Operate a Planetary Gear
Fixed ratio Infinitely variable ratio

sun and planet sun and ring planet carrier => variable speed
carrier gear and ring gear

Fixed ring gear Fixed planet carrier Fixed sun Planetary gear revolving
Speed Control
Improvements & Benefits
Next Generation Vorecon
Horizontal Splitline
 Better access to
rotating parts
 Reduced crane
capacity
 Reduced crane
height

Maintenance friendly
Modular Design
 Reduced delivery times
 More compact
 Same footprint for RWC and RWE
New Starting Concept for RWC

Less complex – lower cost


Types
Vorecon Type RWE
Vorecon Type RWE

Classic Next Generation


Vorecon Type RWC
New Starting Concept for RWC

Classic Next Generation


Vorecon Type RWC
Start-up

100%
90%
80%
Torque / Power %

70%
60%
Torque %
50%
Power %
40%
30%
20%
10%
3%0%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Speed %
5
4 Reasons to Choose a Vorecon

+ Maintenance friendly
Future
Vosycon
Gas Turbine Drivers

Starting Two shaft gas turbine


Gear
package compressor

Two shaft gas turbine


 Compressor shaft of Gas Turbine comes to full speed
 Turbine shaft of Gas Turbine accelerate the Refrigeration Compressor
Gas Turbine Drivers

Starting Single shaft gas turbine


package
Starting compressor
problems

Single shaft gas turbine


The Starting Package with the Gas Turbine does not have enough Power to start the Compressor
Gas Turbine Drivers - New Solution

Compressor start-up with Vosycon


 Unloaded start-up of Gas Turbine with Starting Package
 Accelerate compressor with Vosycon
 Lock-up Vosycon and load Compressor

Starting Vosycon
package
Single shaft gas Compressor
turbine
Electric Motor with Vosycon

Synchronizing unit
S1 S2

Torque
Converter
Pony Synchronous motor Vosycon Compressor
motor (Main motor)
Vosycon
6 1. Input shaft
2. Torque converter
3. Guide vanes
4. Synchronizing device
with lock-up
5. Gear stage
6. Output shaft

Simplified longitudinal section


Starting Torque Converter - Vosycon

Output
Input
Function of the Lock-Up Device
Disengaged

connected to input shaft

shift gear ring

connected to output shaft


Function of the Lock-Up Device
Engaged

connected to input shaft

shift gear ring

connected to output shaft


Starting Torque Converter - Vosycon
Torque Converter Power 150 MW
Locked-up Power 248 MW
Pump Storage Power Plant Wehr, Germany
4 Units (1970)

Turbine Motor / Vosycon Pump


Generator
Gas Turbine Compressor Test Stand
EL19

P1 = 65000 kW
n1 = 1800 rpm
n2 = 1600 rpm

BHS – Gear Box


na = 4160 rpm

L x W x H: 4.6 x 3.1 x 3 m
Weight: 40 t
Oil Flow: 10000 l/min
Advantages by using a Vosycon
 No helper motor required
 No VFD required
 Less space; especially at gas turbine application
 No electrical infrastructure for high power at gas turbine
applications
 The gear can be integrated in the Vosycon
Actuators and control systems

 Steam turbine control systems and actuators, new and retrofit


 Compressor turbine control systems and actuators, new and retrofit
 integrated systems
TurCon D32-CC/R32-CC Control System
Application Variable-Speed Drives

4-20 mA 4-20 mA
Anti-Surge
Valve
Positioner VEHS

TurCon R32-CC

Electric Motor Vorecon Compressor

35
title, author short name | 2007-08-xx | 36

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