duo

ready for compact flexibility

 The bigger the requirements, the more sophisticated the solution. The ENGEL duo is compatible
with any one of your concepts. Thanks to its extremely flexible layout and its compact dimen-
sions, any machine of the ENGEL duo series will fit in perfectly with your production. No matter
whether you are manufacturing large-volume parts, highly complex parts for the automotive
industry or components of high-tech products with a perfect surface: The ENGEL duo is always
ready for compact flexibility.

2_duo
More power on less space: The ENGEL duo stands out with its sophisticated, compact machine concept. It allows you to manufacture even parts with highest shot weights on a minimum footprint. Its proven
two-platen technology, the perfectly designed variable injection unit and the flexible drive design allow for a swift sequence of all processes. Thanks to the fast and failure-free operating using the CC300, the newest
generation of ENGEL control units, you can look forward to perfect results: to particularly quick, safe and energy-efficient manufacturing, as well as excellent part quality.

ENGEL duo injection unit

• short design, two parallel hydraulic injection cylinders

• efficient screw drive
ENGEL duo clamping unit • drive with increased efficiency
• optimum guidance
• two rigid cast iron plates • countless combinations available in the standard configuration
• tie-bars without contact with the moving platen and with
short-stroke pressure pads
• excellent platen parallelism
• the fastest two-platen machine
• high energy efficiency

4_duo _5
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ENGEL duo clamping unit
compact, flexible, fast, energy-efficient

short stroke cylinder

high clamping force
rapid pressure build-up time
improved energy balance

tie-bars without contact with the moving platen

excellent mould protection
zero friction
clean mould area
tried and trusted system

two rigid cast iron plates

excellent rigidity
fastest dry cycle times
easy access to ejector

synchronised locking
quick & precise
short locking time

linear or sliding guide

perfect platen support
precise mould guidance & platen parallelism
energy-efficient mould movement

6_duo _7
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You need a flexible production cell with minimum space requirements: The ENGEL duo with its
individually configured two-platen clamping unit is the proven solution. Its compact design
with a stable, low-friction platen guidance on carriages ensures optimum platen paral-
lelism and sensitive mould protection. This guarantees a high level of operational safety
and perfect part quality.

Flexible machine layout Trouble-free production

The ideal machine for any task: The ENGEL duo is designed to enable optimum guidance of all Fast movements and positive locking - extremely short dry cycle times: The ENGEL duo employs a
media supply lines within the clamping unit, especially towards the moving platen. This ensures synchronously controlled, maintenance-free locking which reaches particularly quickly and precisely
maximum flexibility in configuring, re-adapting or expanding your production cell. into the tie-bars’ ring groove. Since the tie-bars have no contact with the moving platen, there is no
friction and this saves energy with every movement.

Improved clamping force Maximum cost effectiveness

Whether 3500 or 55000 kN: Thanks to a narrow graduation of clamping unit sizes, the ENGEL The ENGEL duo impresses with its energy-efficient, sustainable design. For example, it minimises
duo series allows you to choose exactly the machine type, which will deliver optimum results. The pressure levels during movements by means of a smart hydraulic drive system. Furthermore, the
clamping unit ensures an effective and quick clamping force build-up with four short pressure pads. moving platen is optimally supported and guided on carriages. The result: improved precision guid-
iQ clamp control and wide + extra wide platen options enable smart and cost-efficient manufactur- ing even with heavy moulds, minimum mould wear and perfect mould protection, enabling you to
ing of larger parts. keep your maintenance costs low at all times.

8_duo _9
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ENGEL duo injection unit
Compact, precise, energy-efficient

Ergonomics
ergonomic machine design
small footprint
fast barrel changes

Precision
precise injection
high level of process stability
iQ weight control (optional)

high-performance drive technology

high level of efficiency
excellent acceleration of movements
flexible selection, optimised for requirements

Efficiency
high plasticising performance
short set-up times
optimum accessibility of injection moulding area

10_duo duo_11
Compact size - more space for your ideas: For multi-colour or multi-component applications,
the ENGEL duo lets you easily arrange several injection units side by side or vertically. The
smart, variable concept of the ENGEL duo injection unit flexibly adapts to your needs,
always ensuring precise and energy-efficient production. Optimum machine sizes and corre-
sponding performance characteristics such as injection pressure, injection speed and plasticising
performance are perfectly aligned to present and future requirements.

High plasticising performance and process stability

The injection units offer high plasticising performance and consistent process stability. These are
provided in equal parts by temperature and pressure control in the barrel: sticking in the feed section
and the uptake of moisture are safely ruled out. This concept minimises loss of energy when cooling
as well as when heating the crossbar.
Energy efficiency

ecodrive - The ENGEL servo-hydraulic, tried and tested over many years, is part of the standard
equipment package. The key to a high level of energy efficiency is the needs-based performance
high degree of process integration of the pump. While the machine is idle, during cooling phases for example, the drives are also sta-
Changes in ambient conditions, in raw materials, or in wear, affect component quality and may tionary and do not use any energy. This has the positive side effects that the machines operate a lot
require a readjustment of the parameters. The iQ weight control software makes it possible to auto- more quietly, and that the hydraulic oil becomes less heated, which in turn also reduces the amount
matically recognise these deviations and compensate for them in the same shot. Rejects can thus energy required for cooling the oil. The rotation of the drives is adjusted according to the required
be drastically reduced and productivity can be significantly increased. speed. The integrated software ensures an optimal duty point of the regulating pump, which helps
to achieve the best overall efficiency factor.

short set-up times Flexible drive

Optimal ergonomics support the machine operator as well as the maintenance engineer. When More efficiency with the perfect drive: The standardised, flexible concept of the duo matches the
swapping barrels, the removed barrel can be placed outside of the machine with no further mech- drive to the size of the machine. This ensures consistently short dry cycle times - independent of
anisms required. The barrels have been equipped with a stable stand for this purpose, The installa- the size of the injection unit. Meanwhile, with its integrated pressure and volume control, the proven
tion and removal of the barrel requires no special tools, thus speeding up the process and reducing dual-cycle hydraulic system ensures parallel operation of all secondary movements.
downtime.

12_duo duo_13
ENGEL duo drive technology
hydraulic, flexible, quiet, energy-efficient

perfect sound insulation intelligent production

Lambda-Quarter-damper high, drive performance installed
encapsulated motor pump assembly options easily retrofitted
flexible hoses replace conventional pipes service-friendly machine concept

adjustable power control combinable modules

modular motor pump unit with volume pressure control plasticising injection units with drive performance between 53 and 550 kW
using maximum motor power at highest speeds motor pump combination units complete with hydraulic switching elements selectable
variants with increased drive performance
concepts for best precision

economical consumption ENGEL ecodrive (plus*)

efficient energy-saving hydraulics excellent energy efficiency
consumer pressure dependent oil volume flow substantially lower cooling water requirements
flexible control of pump capacity extremely low noise level
working point optimisation for best energy efficiency factor
* electric screw drive (optional)

14_duo _15
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The Options
A trouble-free and safe production requires perfect support. How convenient that everything
required can be obtained from a single source: With ENGEL‘s perfectly designed options.
This allows you to keep set-up, service and maintenance of your manufacturing unit as well
as manufacturing logistics perfectly under control. And well-targeted energy management of
your machine offers further opportunities to reduce costs.

ENGEL mould parallelism test

The perfect software for optimum process quality: The ENGEL mould parallelism test determines
the exact position of all four tie-bars under clamping force as well as during injection. The position
measurement is carried out by means of high-resolution stroke transducers and is able to recognise
and display deviations as small as 50µm. This allows you to compare dimensions and carry out
process-compliant optimisations of the clamping force on this basis.
ENGEL tie-bar retraction device
Over-sized moulds and low ceiling heights: The ENGEL tie-bar retraction device enables overhead
mould change of even large moulds quickly (in as little as 45 seconds) and without removing core
cylinders and slides. This device automatically retracts one of the upper tie-bars – within the ma-
ENGEL famox
chine footprint – in direction of the injection unit, saving space by doing so. After setting the mould
the tie-bar is quickly retracted into position for production. Ready for action in just a few sections: ENGEL famox helps you to reduce set-up times and thus
increase plant productivity. Apart from high mould changing speeds, it impresses with its integrated
mould preheating station, the standardised multi-coupling for media lines, and the robust, perma-
nently available direct roller drives. This smart mould changing system is connected via an interface
ENGEL lifting platforms
to the new ENGEL CC 300 machine control unit and therefore enables the simultaneous exchange
For more safety and convenience: ENGEL lifting platforms facilitate set-up and repairs in the mould of all mould and machine parameters.
area of injection moulding machines, and offer additional safety. Their lifting mechanism and the
pneumatically extendable side tables can be controlled easily and safely via a hand control device.

ENGEL ecobalance
ENGEL service platforms The intelligent power management software for the entire plant: ENGEL ecobalance eliminates en-
Maintenance and service made easy: Thanks to their variable stairway, ENGEL service platforms ergy peaks in a targeted manner. During the machine‘s warm-up phase the system ensures that
enable best possible access to the injection unit. This way, work in this area, such as material feed- available energy is used entirely for heating and only excess energy reserves are used to preheat oil
ing or barrel change can be carried out safely and conveniently. in the drive unit. If the energy limit is exceeded during production, the capacity of the barrel heating
unit is cleverly distributed or, if necessary, temporarily reduced.

16_duo duo_17
Sophisticated, compact machine concepts Whether large-scale parts, demanding components for the automotive industry of high-
tech products with perfect surfaces: The ENGEL duo fits in nicely with your production,
from 3,500 kN to 55,000 kN thanks to its flexible, modular machine layout and its compact outer dimensions.

1060 1560 2460 3660 5160 8160 12060 17060 23060 35050 45050 55050 75050 100050 130050
ENGEL duo
50 55 60 55 60 70 60 70 80 70 80 90 80 90 105 90 105 120 105 120 135 120 135 150 135 150 170 160 170 180 180 190 200 190 200 215 215 230 245 230 245 260 260
kN US tons
ENGEL duo 350 3,500 400
ENGEL duo 400 4,000 440
ENGEL duo 450 4,500 500
ENGEL duo 500 5,000 550
ENGEL duo 550 5,500 610
ENGEL duo 600 6,000 660
ENGEL duo 650 6,500 720
ENGEL duo 700 7,000 770
ENGEL duo 800 8,000 900
ENGEL duo 900 9,000 1,000
ENGEL duo 1000 10,000 1,100
ENGEL duo 1100 11,000 1,250
ENGEL duo 1300 13,000 1,460
ENGEL duo 1500 15,000 1,650
ENGEL duo 1700 17,000 1,900
ENGEL duo 2000 20,000 2,200
ENGEL duo 2300 23,000 2,500
ENGEL duo 2700 27,000 3,000
ENGEL duo 3200 32,000 3,500
ENGEL duo 4000 40,000 4,400
ENGEL duo 5500 55,000 6,000

2460 3660 5160 8160 12060 17060 23060 35050 2460 3660 5160 8160 12060 17060 23060 35050
ENGEL duo WP ENGEL duo WPX
60 70 80 70 80 90 80 90 105 80 105 120 105 120 135 120 135 150 135 150 170 135 150 160 60 70 80 70 80 90 80 90 105 80 105 120 105 120 135 120 135 150 135 150 17 0 135 150 160
kN US tons kN US tons
ENGEL duo 600 6,000 660 ENGEL duo 500 5,000 550
ENGEL duo 700 7,000 770 ENGEL duo 700 7,000 770
ENGEL duo 900 9,000 1,000 ENGEL duo 900 9,000 1,000
ENGEL duo 1100 11,000 1,250 ENGEL duo 1100 11,000 1,250
ENGEL duo 1500 15,000 1,650
ENGEL duo 1700 17,000 1,900

18_duo _19
duo
ENGEL e-duo
all-electric
In case the production of parts calls for extremely high precision: The ENGEL e-duo combines
the power and flexibility of our successful two-platen large-scale machine with the utmost
precision and energy efficiency of our proven electric drive technology. Apart from the clamping
force-build-up, the ENGEL e-duo’s drive axles are all-electric. This way you can manufacture
especially parts with long flow paths in a manner to satisfy your demands for quality and cost
efficiency.

• compact manufacturing cell

• tried and tested two-platen concept

• precision independant of media (e.g. oil)

• perfect reproducibility

• superior energy efficiency

• flexible mould fixing area

• high injection performance

• smooth linear guidance

20_duo _21
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ENGEL e-duo
all-electric

Efficient manufacturing
The ENGEL e-duo stands for maximum efficiency: Its small size saves space and its intelligent drive
concept saves energy. Since all important components are servoelectric, the e-duo can reduce its
energy consumption by up to 50% compared to a standard ENGEL duo. Furthermore, this machine
uses less hydraulic oil & cooling water and requires low maintenance costs.

High productivity
More dynamics for precise, large parts: The ENGEL e-duo is extremely fast. The desired performan-
ce is achieved thanks to an injection speed of up to 450 mm/s, very fast clamping unit movements,
and an integrated servo-hydraulic system for parallel operation of the core pulls.

Precise quality
No matter whether high clamping forces or high injection performances are required: The ENGEL
e-duo always delivers an incomparably precise result in demanding applications. Its perfect platen
parallelism, its intelligent contact force system with exactly adjustable contact force and nozzle
movement, as well as the force introduction via two symmetrically arranged spindles open up new
dimensions in high-sensitive manufacturing of large premium parts.

22_duo _23
duo
ENGEL v-duo
The future of the automotive industry lies in lightweight construction: The newly developed
ENGEL v-duo is ideally equipped for this purpose. This vertical large-scale machine is a highly
sensitive power house, which delivers extremely precise results, especially with fibre compo-
site applications and high cavity pressure processes. What makes it so extraordinary: many
individual equipment options, high energy efficiency and compact size - perfect if you
want to use existing shop floor structures.

• compact, lightweight manufacturing cell

• tried and tested two-platen concept

• perfect precision & reproducibility

• high energy efficiency

• superior accessibility

• short cycle times

• flexible manufacturing layout

24_duo _25
duo
ENGEL v-duo

Space-saving precision
Low height, low weight, low footprint: The ENGEL v-duo is the compact large-scale machine for
manufacturing high-precision parts which are both large-scale and lightweight. It uses the advantages
of gravity and therefore facilitates e.g. inserting reinforcing elements, such as organic sheets or
tapes. But also for HP-RTM processes the ENGEL v-duo is the perfect, flexible production unit.

Highest stiffness
More than a conventional vertical press: The machine is designed to guarantee optimum platen
parallelism and maximum platen stiffness. The result: The wall thickness of the produced parts
precisely fulfil the requirements.

Versatile manufacturing cell

Superior access and a high level of operating safety make the ENGEL v-duo perfect for any kind
of automation. Whether sliding table, specialised equipment for reaction technologies or fully
automated systems: It can be adapted exactly to your specific manufacturing needs any tim.

High efficiency
Efficiency is standard for the ENGEL v-duo: e.g. by employing our energy-saving option ENGEL
ecodrive and dispensing with traditional hydraulic accumulators as a factory standard. Platen
parallelism control for pre-compression processes ensure a precise manufacturing at high
compression speed.

26_duo _27
duo
 Wherever plastics are used nowadays: The right ENGEL technology refines any raw material
and adds specific characteristics, depending on the desired application. The ENGEL duo and
ENGEL technologies our know how as world market leader in injection moulding makes PU, polyester, silicone and
others fit for your innovative ideas. Therefore, we are constantly working to develop new tech-
nologies together with you. So you can rely on efficient manufacturing, perfect surfaces
and smart material combinations and therefore save weight and cost.

combimelt - different materials combined with competence | coinjection - mastering cost & quality optimisa- tion | coinmelt - injection compression moulding process for special requirements | glazemelt - combination
injection moulding for large, crystal-clear parts | foammelt (MuCell®) – precise lightweight parts made of mi- crofoam structures | dolphin - soft-touch surfaces for multi-component parts | tecomelt - perfect trims for vehi-
cle manufacturing | foilmelt - smart surfaces & additional features thanks to foils | clearmelt - scratch-resist- ant premium surfaces with visual depth | gasmelt/watermelt - specific hollows & less material | optimelt
- top-quality optical moulded parts | x-melt - highly efficient manufacturing of precise micro & thin wall parts | organomelt - lightweight plastic components as strong as steel | LIM - flexible processing of liquid silicone |
varysoft®​​- extremely comfortable interior parts for the automotive industry | PVC - economic production with reliable quality | Duroplast BMC - thermoset processing to the highest standards | HP-RTM - fibre-composite
technology with duromer systems | variomelt - optimised surfaces thanks to targeted temperature control

28_duo _29
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Innovative products and economic production
through the combination of materials
combimelt process

Composite and combination injection moulding

In the simplest case – multi-colour injection moulding – the combined plastics differ only in
colour, to create a specific design. This method involves the processing of different colours, of
the same material, in an individual part. However, it is also often necessary to combine different
material qualities in a given component. In these cases, the plastics should possess a common
adhesive quality to guarantee that the components of the finished part are securely bonded.

Enhanced process
As a manufacturer of premium plastic materials, the requirements that you have to fulfil
are constantly increasing. Combinations, additions, symbioses and alloys of materials Enhanced processes are often necessary to fulfil requirements such as optimal process integra-
are required for the precise achievement of desired multicomponent applications. tion and high product quality. These design and quality requirements are important, for example,
in modern vehicle manufacturing and medical technology.

Combinations unite individual properties to form a stronger, more advantageous whole. ENGEL
combimelt technology follows this principle and includes all known methods for combining plastics
in injection moulding. Combinations of colours, shapes, functions, or alternative materials therefore Assembly moulding
become a reality.
Here the aim is to assemble individual components for assemblies or functional units, and not
A wide range of electrical and hydraulic ENGEL injection moulding units, alongside a variety of to produce individual multi-component parts. In this instance, the different materials are chosen
manufacturing processes, configuration options and automation solutions form the pool from which based on their specific properties. Assemblies with moving individual parts or assemblies with
ENGEL can produce the optimal production cell, tailored to individual requirements. integrated seals become possible.

30_duo duo_31
combimelt unit combinations

in H/L position in H/H position

n Ideal for larger shot weights n Particularly short nozzle distance
n Flexible, horizontal adjustability for mould n Two units with horizontal adjustability
parting line n For rotary table units up to 2.5 m
n Can be retrofit on ENGEL victory, in diameter
ENGEL e-victory, ENGEL e-motion, n For ENGEL duo
ENGEL duo

in H/V position in H/M position Combi M

n Space-saving variant for smaller shot weights n Unit on a stationary platen
n Available for ENGEL victory, n “Movable” unit on the moving mould
ENGEL e-victory, ENGEL e-motion, mounting platen
n ENGEL duo n For rotary table units up to 2 m in diameter
n For ENGEL duo and ENGEL e-motion

in H/W position
n Perfect for all automation solutions combimelt
n Low height Special variations
n Space-saving variant for small and
medium shot weights n For up to 6 injection units
n Available for ENGEL victory, n For ENGEL victory, ENGEL e-victory,
ENGEL e-victory, ENGEL e-motion, ENGEL e-motion, ENGEL duo
ENGEL duo

32_duo _33
duo
ENGEL combimelt
several injection units in standard combination & highly complex combined solutions

H/V arrangement full flexibility H/L arrangement H/M arrangement ENGEL Combi-M with rotary table
with up to six injection units for special applications on a horizontal rotation plane for large-scale components on 2C-machines

330 - 860 - 330 - 860 - 3660 - 860 - 3660 - 8160 - 17060 -

V-arrangement 200
650 1060 L-arrangement 200
650 1060
1560 2460
5160 M-arrangement 200 330 - 650
1060
1560 2460
5160 12060 23060
injection unit V injection unit L injection unit M
ENGEL duo 350-400 ENGEL duo 350-400 ENGEL duo 350-400
ENGEL duo 450-500 ENGEL duo 450-500 ENGEL duo 450-500
ENGEL duo 550-600 ENGEL duo 550-600 ENGEL duo 550-600
ENGEL duo 650-700 ENGEL duo 650-700 ENGEL duo 650-700
ENGEL duo 800-900 ENGEL duo 800-900 ENGEL duo 800-900
ENGEL duo 1000-1100 ENGEL duo 1000-1100 ENGEL duo 1000-1100
ENGEL duo 1300-1500 ENGEL duo 1300-1500 ENGEL duo 1300-1500
ENGEL duo 1700 ENGEL duo 1700 ENGEL duo 1700
ENGEL duo 2000-2300 ENGEL duo 2000-2300 ENGEL duo 2000-2300
ENGEL duo 2700 ENGEL duo 2700 ENGEL duo 2700
ENGEL duo 3200 ENGEL duo 3200 ENGEL duo 3200
ENGEL duo 4000 ENGEL duo 4000 ENGEL duo 4000
ENGEL duo 5500 ENGEL duo 5500 ENGEL duo 5500

Injection unit on the moving mould mounting platen Injection unit guided on clamping base

H/W arrangement for particularly space-saving manufacturing H/H arrangement with particularly low nozzle distance

W-arrangement 1060 1560 2460 3660 5160 8160 12060 17060 W-arrangement 330 500 860 1560 2460 H-arrangement 1500 2400 3600 5100 8100 H-arrangement 600H 800H 1000H 1500H 2400H
injection unit H injection unit H injection unit W injection unit H H-injection unit 1 H-injection unit 2
ENGEL duo 450-500 1060 ENGEL duo 650-700 1500H
ENGEL duo 550-600 1560 ENGEL duo 800-900 2400H
ENGEL duo 650-700 2460 ENGEL duo 1000-1100 3600H
ENGEL duo 800-900 3660 ENGEL duo 1300-1500 5100H
ENGEL duo 1000-1100 5160 ENGEL duo 1700 8100H
ENGEL duo 1300-1500 8160
ENGEL duo 1700 12060
ENGEL duo 2000-2300 17060
ENGEL duo 2700

34_duo _35
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EN 2018-08

ENGEL AUSTRIA GmbH | Ludwig-Engel-Straße 1 | 4311 Schwertberg, Austria

Tel. +43 50 620 0 | Fax +43 50 620 3009 | sales@engel.at | www.engelglobal.com

The information, product features and pictures contained in this brochure are intended exclusively as a technical guide. ENGEL is not responsible for any
technical changes or print/typographical errors . Reproduction in whole or in part is prohibited without the prior written consent of ENGEL AUSTRIA GmbH.