Wood Sound Retardant Door Hardware Information Bulletin
Wood Sound Retardant Door Hardware Information Bulletin
Wood Sound Retardant Door Hardware Information Bulletin
DOOR COMPANY
Hinges:
Overly Wood Sound Retardant Door designs commonly utilize two types of full mortised template hinges; a
cam-lift type of proprietary design, designated the MCL 500, and a level swing ball bearing type. The type
of hinge required depends on the door bottom sealing system for the designated model.
The Overly MCL 500 cam-lift hinges are used in conjunction with wood sound retardant door models which
require Overly Super H door bottoms. Each hinge has a load rating which will accommodate doors
weighing up to 500 lbs.
overly
5.000"
0.742"
1.992"
2.500"
Commercially available level swing ball bearing type hinges are required for sound retardant door models
which utilize an automatic type door bottom or raised threshold seal. When this type of hinge is required,
Overly recommends that 5" extra heavy hinges be specified to accommodate the increased weight of the
wood acoustical door panels.
Standard hinge location/spacing normally provided by Overly for its wood sound retardant doors is
5"-10” and equal. Quantities of hinges per door leaf include one (1) hinge for every 30" of height,
regardless of the hinge type used.
Note: When cam-lift hinges are used in conjunction with Overly's compression type door bottom, the
hinges will not by themselves close and latch the door. When no closers are present, the door will require
manual closing and latching. The reason for this is the fact that the action of the cam-lift hinge is one in
which the door is lifted as it is opened and drops during the closing motion. During the last 10 degrees of
closing swing, the door bottom begins to contact the sill, which creates friction. Depending on how tightly
the door bottom is adjusted, in combination with the type of sealing surface at the sill, dictates the amount
of friction that must be overcome. Also, the seal on the jambs will affect how easily the door will latch,
depending on how evenly they are adjusted around the door’s perimeter.
EQUAL 5"
ACOUSTICAL
DOOR
SAG
ACOUSTICAL ACOUSTICAL
DOOR DOOR
EQUAL
ELEVATION
SHOWING HINGE LOCATIONS
A. Surface Mounted Closers: When the Wood Sound Retardant Door model selected requires the use
of MCL-500 cam lift hinges, the closers selected must have arms equipped with enough arm play to
accommodate the required up/down movement created by the cam lift hinges. Overly recommends the
Norton 1600 or 7500 series or the LCN 4000 series
B. Parallel Arm Closers: When the Wood Sound Retardant Door model selected requires the use of
Overly adjustable H type compression sealing system, a Z- or L-shaped bracket is supplied to mount
the closer arm. The type of bracket supplied is based on the jamb depth of the frame. In all cases, the
Closer arm must never be mounted to retainer covers! For models which utilize a standard hollow
metal type frame and “Double Bubble” sealing system, closer arms can be mounted directly to the
frame stop.
1 9/16" 1 9/16"
HEAD SECTIONS
SHOWING SURFACE BOLT AND LCOSER BRACKET
ON DOORS WITH SINGLE GASKETING SYSTEMS
HEAD SECTION
SHOWING PARALLEL ARM CLOSER
ON DOORS WITH HOLLOW METAL FRAMES
CONCEALED
CLOSER 4" MIN.
1 1/8"
5/8"
1 1/8"
Locks:
A. Cylindrical Locks: Overly acoustical wood doors utilize two types of perimeter sealing systems. The
first type is a “double bubble” mounted to a standard hollow metal frame, and the second is the Overly
H type compression seal.
For door models that require the “double bubble” seals and a hollow metal type frame, 2-3/4”
backsets are permitted. The maximum rose size for this type of frame is 4”.
For models that require the Overly compression type seals, there are several items to consider.
Most manufacturers of cylindrical locksets have rose diameters which, when a 2-3/4" backset is used,
will interfere with the seal covers and not allow the door to close. If 2-3/4” backset is used, the rose
diameter cannot exceed 3”. Because of this situation, Overly recommends that a 3-3/4" backset be
used on single door openings utilizing a cylindrical lock. A 2-3/4" backset is permissible for the active
leaf of a pair of doors.
As a general note, Overly always recommends the use of lever handles instead of knobs on all
doors that use cylindrical locks.
1 1/8"
LEVER HANDLES ARE
RECOMMENDED FOR USE
ON ACOUSTICAL DOORS
CYLINDRICAL LOCK
3 3/4" BACK-SET
B. Mortise Locks: All mortise locks are only available in a 2-3/4" backset. Because of the small rose’s
used on mortised locks, this does not create a problem with any type of perimeter sealing system
chosen. The maximum rose diameter or trim width can be 4” when choosing a model with “double
bubble” seals.
And when the Overly compression seals are used, due to the fact that our perimeter seal covers are
1-1/8" high (see explanation in cylindrical lock section), we recommend that lever handles always be
used to avoid the "knuckle buster" situation. As in cylindrical locks, due to the 2-3/4” backset, the
maximum rose diameter cannot exceed 3”.
1 1/8"
LEVER HANDLES ARE
RECOMMENDED FOR USE
ON ACOUSTICAL DOORS
MORTISE LOCK
2 3/4"
BACK-SET
D. Simplex Unican 1000: This type of cypher lock is very sensitive. If this type of lock must be used,
Overly recommends that a sound retardant wood door equipped with its’ “double bubble” seals be
specified. Use on models which utilize Overly H type compression seals is not recommended.
ACOUSTICAL FRAME
LEVER HANDLES ARE
RECOMMENDED FOR USE
ON ACOUSTICAL DOORS
CYLINDRICAL LOCK
ROLLER STRIKE
3 3/4" BACK-SET
ACOUSTICAL FRAME
MORTISE OR
MUD BOX
CYLINDRICAL LOCK
2 3/4"
BACK-SET
F. Electric Strikes for inactive leaf of Pairs: Due to the unique fabrication and assembly methods of
Overly sound-retardant wood doors, electric hardware preparations of any kind cannot be done, and
therefore no electric hardware can be used at any time.
Flushbolts:
A. Manual Flushbolts: For all Overly sound-retardant wood doors, manual flushbolts designed for wood
doors can be used. Overly recommends the Ives 358 or equal. As a caution, when flushbolts are
placed into the in-active leaf, the acoustical door bottoms must be held back from the strike edge of the
door to allow proper flushbolt prep. This leaves a section of the door bottom without gaskets, which will
decrease the acoustical performance of the door slightly. For pairs of doors that require maximum
acoustical performace, Overly recommends using a door model with a raised threshold seal at the
bottom of the door.
ZERO #360
ACOUSTICAL AUTOMATIC
ASTRAGAL DOOR BOTTOM
SUPER "H"
DOOR BOTTOM
FLUSH-BOLT
Panic Devices:
A. Concealed Vertical Rods for pairs of doors: Concealed vertical rods cannot be used in any of
its sound-retardant wood doors. The reason being that due to the unique construction required to
achieve superior acoustical ratings, proper preparation of the door cavity in combination with structural
integrity cannot be achieved.
B. Surface Mounted Vertical Rods: When surface mounted vertical rods are to be used in conjunction
with wood door models where H type compression seals are used, the required roller strike for the top
latch strike must be mounted to a Z- or L-shaped bracket, supplied by Overly, at the head. If a door
model is specified with “double bubble” seals, the top latch strike can be mounted directly to the frame.
SURFACE MOUNTED
VERTICAL ROD DEVICE
The bottom latch of the device has two (2) conditions on Overly sound retardant doors due to the
type of door bottoms utilized.
1. When the automatic type is used, any mounting screws occurring on the bottom 2” of the
door must be cut short or they will prevent the automatic door bottom from operating
properly.
2. When an Overly Super H door bottom is used, adjust the door bottom first, then drill, tap and
mount the bottom latch. The bottom latch will mount directly to the 11 gauge retainer plate
of the door bottom.
C. Rim Type (single doors only): When rim type locking devices are required and used in conjunction
with door models equipped with H type compression seals, the roller strike must be mounted to a
supplied Z- or L-shaped bracket. Overly provides this bracket and its shape is determined by the frame
jamb depth. If a door model is specified with “double bubble” seals, the latch strike can be mounted
directly to the frame.
1 9/16"
STRIKE
SURFACE MOUNTED
RIM EXIT DEVICE
BRACKET FOR MOUNTING RIM TYPE
PANIC DEVICE ON PAIRS OF DOORS STRIKE
ACOUSTICAL ASTRAGAL
INACTIVE LEAF ACTIVE LEAF
E. Fire rated vertical rods: When fire rated surface vertical rods are used in conjunction with pairs of
door models that require H type compression seals, a special soffit latch mounting assembly is
provided by Overly and must be used at the head. The top latch strike must not be directly mounted to
the seal cover. If a door model is specified with “double bubble” seals, the top latch strike can be
mounted directly to the frame.
SURFACE MOUNTED
VERTICAL ROD DEVICE
Overlapping surface mounted type: Overly supplies a surface mounted type astragal secured to the
narrow side of the inactive leaf. If both leaves of the opening are to be “active”, Overly recommends
that a mortise lock exit device and a surface mounted vertical rod device be used. This will also require
the use of a coordinator to allow the doors to close in the proper order to account for the overlapping
astragal. Overly recommends an arm type coordinator such as the Ives COR9G with a long enough
arm to accommodate the overlap of the astragal. If a bar type coordinator is used, a coordinator
bracket set-up must be supplied by Overly.
ACOUSTICAL ASTRAGAL
INACTIVE LEAF ACTIVE LEAF
Surface mounted split type: When both leafs are required to be active and both are equipped
with surface mounted vertical rods, Overly provides a split type astragal designed to work in this
situation. The overall acoustical effectiveness in not as good as when the overlapping types are
used, but is acceptable for most applications when egress is the primary concern.
PEMKO 29310CS
SPLIT ASTRAGAL
1 9/16"
STRIKE
SURFACE MOUNTED
COMBINATION LOCK
LOCK DIAL
LOCK DIAL
SURFACE MOUNTED
COMBINATION LOCK
SURFACE MOUNTED
COMBINATION LOCK
DIAL SPINDLE HOLE
ACOUSTICAL ASTRAGAL TO BE DRILLED IN
INACTIVE LEAF THE FIELD
SURFACE MOUNTED
COMBINATION LOCK
ACTIVE LEAF
SHIM AS REQUIRED IN FIELD
STRIKE
TO ALIGN LOCK WITH STRIKE
SURFACE MOUNTED
COMBINATION LOCK
Thresholds:
Models of Overly sound retardant wood doors which utilize automatic or compression type door bottoms,
must have a smooth, level surface for the door bottom to seal against. If carpeting is to be used, a
threshold must be installed. The height of the threshold should be at least equal to and preferably 1/8"
higher than the carpet. It is recommended that the threshold be installed against the sub-floor and run the
carpet up to the threshold. Do not install the threshold on top of the carpeting. Thresholds are to be set in
a good grade of acoustical sealant.
Note: The use of fluted and/or abrasive coated thresholds will cause premature wearing and failure of the
door bottom neoprene.
The position of the thresholds should be such that the leading edge of the threshold be placed no deeper
than the door side trim of the frame.
DOOR BOTTOM
SMOOTH SURFACE
THRESHOLD. MIN.
HEIGHT 1/8" THICKER
FLOOR SLAB CARPET
THAN CARPET.
SILL SECTION
SHOWING RECOMMENDED THRESHOLD USE
For Overly models that utilize a gasketed threshold to achieve the bottom seal, the threshold must be
shimmed so that the bottom of the threshold is at carpet height or finished floor height.
3/16"
ZERO #627A
THRESHOLD
FINISH
FLOOR
SILL SECTION
SHOWING RECOMMENDED THRESHOLD USE
EXTERIOR SIDE
OF DOOR 1/4" THICK WIRE OR
LAMINATED GLASS
TWO PIECE METAL CLAMP-ON
GLASS MOLDING SYSTEM 3/16" THICK X 1/2" WIDE ADHESIVE
BACKED SPONGE NEOPRENE
Second, is the overall heights of the vision light system. Again, due to their unique construction and in
order to maintain the door slab structural integrity, a maximum height for a light cannot be greater than ½
the door height.
A general item to consider when placing vision lights in any type of door is to be sure and check the
position of the light in relationship to the latching hardware to be used on the door leaf. Many times, poor
planning often results in a “collision” between the latch and loose stops of the vision system.
V.L. CLEAR
10" MIN 10" MIN
OPENING
VISION
1/2 DOOR HEIGHT
MAX VL CLR OPG
CENTERLINE
OF LEVER
FINISH
FLOOR
Copyright© 2004 Overly Door Company. All rights reserved. These materials are protected under US copyright laws. All contents current at time of
publication. Overly Door Company reserves the right to change information in this bulletin at any time.
Overly Door Company is the world’s leading manufacturer and supplier of custom specialty door applications, dedicated to satisfying consumer’s
custom opening needs.