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One Point Lesson

1. The document is a single point lesson from the steel shank floor process regarding ensuring proper matching of steel shanks with the last during forming. 2. A critical quality point is to eliminate defects from poor steel shank forming where the shank does not match with the last. 3. The lesson instructs trainees on proper forming technique to match steel shanks with the last in order to avoid defects and customer returns.

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Venkatesan
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2K views8 pages

One Point Lesson

1. The document is a single point lesson from the steel shank floor process regarding ensuring proper matching of steel shanks with the last during forming. 2. A critical quality point is to eliminate defects from poor steel shank forming where the shank does not match with the last. 3. The lesson instructs trainees on proper forming technique to match steel shanks with the last in order to avoid defects and customer returns.

Uploaded by

Venkatesan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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BLUE Q

Q Single Point Lesson No: /-SPL-001

WG Name : Paint shop

Process Name :Automated Co2 cleaning

Part Name :ACP

Critical Quality Point(s) Reason

To eliminate Nozzle damage & irregula


Ensure the Nozzle cleaning is done by
flow of Co2
dedicated pin
Defect Name - Dirt in the painted par

INCORRECT X CORRECT

Dept: Paint Shop


Area: ACP -co2 cleaning machine
Date: November 12.11.2014
Prepared By:
 
Lesson No: /-SPL-001

Reason

To eliminate Nozzle damage & irregular


flow of Co2
Defect Name - Dirt in the painted parts

Dept: Paint Shop


Area: ACP -co2 cleaning machine
Date: November 12.11.2014
Prepared By:
BLUE Q
Q Single Point Lesson No: /-SPL-001

WG Name : Steel shank floor

Process Name : Steel shank forming

Part Name : steel shank

Critical Quality Point(s) Reason

To eliminate Quality defect & custome


Ensure the proper matching of steel shank return
with last Defect Name - Steel shank not match wi
last

INCORRECT X CORRECT
Name Sign Name Sign Name Sign Name Sign Name Sign
Trainer Naveen Senthil vertivel Kanthan Murugan saravanan ArumugamPalani Kumaran shanmugam
Trainee Senthil Vetrivel kanthan Murugan saravanan ArumugamPalani Kumaran shanmuga Velavan

Dept: steel shank


Area: Forming machine
Date: 14.03.2019
Prepared By: Name
 
Lesson No: /-SPL-001

Reason

To eliminate Quality defect & customer


return
Defect Name - Steel shank not match with
last

shanmugam

Dept: steel shank


Area: Forming machine
Date: 14.03.2019
Prepared By: Name
BLUE Q
Q Single Point Lesson No: /-SPL-001

WG Name : Steel shank floor

Process Name : Steel shank forming

Part Name : steel shank

Critical Quality Point(s) Reason


பபபபபப பபபபபபபபபபப பபபபபபபபபப பபபபபபபப பபபபபப

Ensure the proper matching of steel shank Steel shank forming poor
with last பபபபபப பபபபபப பபபபபப பபபபப
பபபபபப பபபபபப பபபபபபபபபபப பபபபபபபபபபபபபபபபப
பபபபபபபப பபபபபபபபபபபபபப

INCORRECT X CORRECT
Name Sign Name Sign Name Sign Name Sign Name Sign
Trainer Naveen Senthil vertivel Kanthan Murugan saravanan ArumugamPalani Kumaran shanmugam
Trainee Senthil Vetrivel kanthan Murugan saravanan ArumugamPalani Kumaran shanmuga Velavan

Dept: steel shank


Area: Forming machine
Date: 14.03.2019
Prepared By: Name
 
Lesson No: /-SPL-001

Reason
பபபபபப

Steel shank forming poor


பபபபபப பபபபபப பபபபபப பபபபப
பபபபபபபபபபபபபபபபப

shanmugam

Dept: steel shank


Area: Forming machine
Date: 14.03.2019
Prepared By: Name
Process Name

steel
steel
Defect Name steel steel shank Cellulose & Cellulose
shank steel shank Stacking shankboard
shank shank
Heat
cutting treatment Annealing Forming & cutting Stamping
Counting
S.No
Steel shank Not To be
1 NA NA NA Generation trained NA NA
matching with Last
Process Name

Cellulose M/c. Hand


& shank Pasteing Bevelling Buffing Mouldin Mouldin Inspection
skyving g g

To be To be To be To be
NA NA NA
trained trained trained trained

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