48V Rectifier system

Production Description

深圳市思特克电子技术开发有限公司

Shenzhen SETEC Power Co.,Ltd

 Table of Contents

1. OVERVIEW.............................................................................................................. 4
1.1 Features.......................................................................................................... 4
1.2 Technical Specifications................................................................................4
1.2.1 Environment......................................................................................... 4
1.2.2 AC power distribution.......................................................................... 5
1.2.3 DC power distribution..........................................................................6
1.2.4 Integrated subrack...............................................................................6
2. SYSTEM STRUCTURE......................................................................................... 6
2.1 System Configuration.................................................................................... 7
2.2 Power Distribution Unit..................................................................................7
2.3 Rectifier............................................................................................................7
2.4 Monitor Unit.....................................................................................................9
3.OPERATING PRINCIPLES AND FUNCTIONS...................................................9
3.1 Operating Principles of 48V Rectifier system............................................ 9
3.2 Operating Principles of Rectifier................................................................ 10
3.3 Functions of the Monitor Unit..................................................................... 10
3.4 Man-Machine Interaction Modes............................................................... 12
4. MONITOR NETWORKING MODE.....................................................................12
4.1 Serial port mode:..........................................................................................12
4.2 TCP/IP Mode................................................................................................ 12
4.3 SNMP.............................................................................................................13
1. OVERVIEW
48V Rectifier system is a 50A rectifier and -48 VDC power supply system. It has such
functions as centralized monitor and battery maintenance & management and allows
no attendance. 48V Rectifier system can be mounted into the cabinet of the powered
equipment or placed at the top of desk.
48V Rectifier system adopts advanced rectifier conversion technologies in the world.
It is applicable to provide power supply for access network equipment, remote switch
offices, mobile communication devices, transmission equipment, ground satellite
transceiver stations, and microwave communication devices.

1.1 Features
48V Rectifier system offers the following features:
1 Intelligent design makes it possible of network monitoring;
2 Wide input voltage range enables the system to be used in areas with unstable
voltage.
3 Excellent battery management function to lengthen the battery life;
4 Two level of LVD (low voltage disconnect) function lengthen the battery backup
time for critical load;
5 Multi-class lightning protection assures high reliability of the whole system.
5
6 High reliability with MTBF ≥ 2.2×10 h.
7 Communication: RS485,RS232, SNMP and TCP/IP( Option)

1.2 Technical Specifications

1.2.1 Environment

Item Specification
Operating temperature –25°C to +45°C (+15°C to +25°C recommended)
Storage temperature –25°C to +60°C
Relative humidity 10% to 90% (40% to 60% recommended)
Air pressure 70 kPa to 106 kPa
No conductive dusts or corrosive gases; no
Other requirements explosion hazard; no shake or jolt; floor slope
angle is no more than 5°
1.2.2 AC power distribution

Item Specification
3-phase (phase voltage 110 V);
Rated input voltage
Single-phase(phase voltage 220 V)
Voltage range 85 V to 290 V
Maximum input current 50 A

Item Specification
Input power factor ≥ 0.99 (with full load)
Class C lightning discharge current ≤ 40 kA
Class D lightning discharge current ≤ 20 kA

1.2.3 DC power distribution

Item Specification
Rated output voltage -42 VDC to -59 VDC, adjustable
Output current According to the actual application
Load output Six output channels, each capacity 6A to 63 A
Standard configuration: two battery input
Battery input
branches and 100 A breaker
Weighted noise voltage < 2 mV
Peak-peak noise voltage ≤ 200 mV (20 MHz bandwidth)
Efficiency ≥ 95% (rated input; full load)
In standard configuration: Five
1st-shutdown loads (see Note); One
2nd-shutdown load (see Note). The number of
Protection
the 1st-shutdown load and 2nd-shutdown load
can be configured according to the user’s
requirements.
DC lightning discharge current ≤ 5 kA
Safety standard Compliant with IEC950 standards
Note: 1st-shutdown load: When the battery voltage falls to a limit, the system
will shut down the less-important loads, which are called 1st-shutdown loads.
2nd-shutdown load: When the battery voltage falls to a lower limit, the system
will shut-down all the loads. The loads that are shut down for the second time are
called 2nd-shutdown loads.
1.2.4 Integrated subrack

Item Specification
385 mm x 480mm x 434 mm (height x width x
Dimensions
depth)
Weight Total weight in full configuration: 15 kg

2. SYSTEM STRUCTURE
This chapter describes the system structure of 48V Rectifier system, including the
structure of each component and the external interfaces.

2.1 System Configuration

48V Rectifier system is designed as a standard 19-inch subrack with a height of 2U
and consisting of a power distribution unit, rectifiers, and a monitor unit.
The bellow shows the system structure.
Figure 1 48V Rectifier system Structure (Front View and Back View)

The following lists the components of the 48V Rectifier system. One to three
rectifier modules can be flexibly configured. For backup, it is recommended
that at least two rectifiers be installed.
Table 1 Composition of the 48V rectifier System

Component Description
Integrated subrack Standard 19-inch sub-rack, 2U/4U/8U high.
For 100A system, power distribution unit can insert in
Power distribution unit
front. And bigger system, LVD external.
When fully configured, one 48V rectifier system can
Rectifier modules contain11 rectifier modules to form a power system
up to 550 A output.
provide display, control, alarm and monitoring
functions. Without the monitor unit, the system can
still work normally but without the “3-remote”
Monitor unit
functions (remote measurement, remote information,
and remote control) and the batteries will be in
floating charge mode.
2.2 Power Distribution Unit
The power distribution unit integrates AC power distribution and DC power
distribution.
The AC power distribution unit completes the access, protection and distribution of AC
power supply. The DC power distribution unit completes the DC output, access of
storage batteries, and load protection.

2.3 Rectifier
When fully configured, a 48V Rectifier system can contain 11 rectifier modules to form
a power system up to 550 A output. The rectifiers are inserted like
drawers to the subrack as following shown
Figure 2 Appearance of a Rectifier Module

Table 3 Performance Parameters of Rectifier Module

Characteristics Parameters
AC Input Input Mode Single-phase 3-line (L/N/PE)
Input Voltage Rated voltage: 220VAC;
Fluctuation range: 85VAC ~ 290VAC
Input Frequency Rated frequency: 50Hz; Fluctuation range: 45Hz ~
65Hz
Input Current No more than 10A (RMS) (rated condition)
Surge Current By rated input, the startup surge current will
be no bigger than 150% of the peak of rated
input current (without regarding to the peak
current resulted from the EMI capacitance)
Efficiency ≥95%
Input Power Factor ≥0.99
Output Power Rated output: 2400W; Max. output: 3000W
Output Voltage Rated output: 48VDC (42VDC~59VDC adjustable)
Output Current Input voltage of 180VAC~290VAC: (50±1)A
Input voltage of 85VAC~185VAC: (25±1)A
Voltage Regulation ≤±0.6%
Accuracy
Psychometrically Weighted ≤2mV
 Noise Voltage
Wideband Noise Voltage ≤50mV (3.4kHz~150kHz) ≤20mV (0.15MHz~30MHz)
Discrete Frequency ≤5mV (3.4kHz~150kHz)
Noise Voltage ≤3mV (150kHz~200kHz)
≤2mV (200kHz~500kHz)
≤1mV (0.5MHz~30MHz)

Characteristics Parameters

Peak-to-Peak Noise ≤200mV (band width of 20MHz)

Voltage
Inter-Module Current Furthest difference less than 1.5A (load of
Equalizing Ability 10% and above)
Safety Dielectric Strength Input to output: 3000VAC;
Protection input to case: 1500VAC;
output to case: 500VAC
Leakage Current Less than 1.5mA (220VAC input)
Safety Standard Complying with IEC 950
Reliability MTBF≥100000hr

Cooling Forced air cooling (by AC fan inside the

rectifier with an air flow of 42CFM)
Working Working Temperature -20°C~+45°C
Environment Storage Temperature -40°C ~+60°C
Relative Humidity 10%~90% (condensate-free)
Mechanical Dimensions H × W × D: 103mm×88mm×261mm
Weight 2.6kg

2.4 Monitor Unit

The monitor unit performs the information query, system control, alarm, history record
and remote monitoring functions.
Figure 3 Monitor Unitt
3.OPERATING PRINCIPLES AND
FUNCTIONS

3.1 Operating Principles of 48V Rectifier system

Figure 4 Operating Principles of the 48V Rectifier system

The AC distribution unit inputs and distributes the AC power supply.

The rectifiers perform AC/DC conversion.
The DC distribution unit outputs DC power, connects battery to the system and
performs load protection.
The monitor unit collects information, and implements signal conversion and alarm
function.

3.2 Operating Principles of Rectifier

For the operating principles of the rectifier, refer to Rectifier User’s Manual.

3.3 Functions of the Monitor Unit

The monitor unit detects the operation status of system and automatically controls the
operation of the whole system. In addition, it transmits the data to the remote monitor
PC or remote monitor center through the communication interface, realizing
unattended maintenance.
The functions of the monitor unit are described as follows:
1. Data collection and processing

Monitored Object Data Collection and Processing

AC distribution unit AC voltage, AC current
DC distribution unit DC output voltage, battery voltage, battery current, total
load current
Rectifier module Power-on/off control of rectifier, recharge status control
and in-position and fault detection
2. Man-machine interactive interface
The LCD and keys enable the user to set the system running parameters and query
the related information.
3. Communication
The monitor unit provides multiple communication interfaces, such as
RS232/RS485/SNMP.Centralized monitoring can be implemented through modem or
in other ways.
4. Alarm reporting management and protection
The monitor unit processes real-time data, as set by users. The unit records and
stores fault information. The user can also have access to alarms through the monitor
unit directly. The details are shown below:

Item Description
The user can set the upper and lower limits of the system
Alarm setting
parameters according.
Alarm The system has reliable and real-time alarm management
management function.
Alarm mode In case of any alarm, the monitor unit generates audible
and visual signal to inform the maintenance personnel
and reports the alarm information to a background PC
through its communication interface. Press any key to
mute the alarm sound; then the ALM indicator keeps
glowing until the fault is eliminated.

5. Battery management function

1) Battery charging management
In periodic equalized charging mode and power-on equalized charging mode after
power failure, the monitor unit manages storage battery charging. The periodic
equalized charging indicates that the system makes the equalized charging for the
battery according to the period set by the user. The power-on equalized charging
mode after power failure means that the AC supply which is cut off resumes to normal
after the battery has been discharged for a period long enough (to be set by users). In
this case, the system automatically charges a storage battery.
2) Battery protection function
When the mains supply is cut off, the battery supplies the power. The alarm is
generated when the voltage of the battery decreases to a certain degree (settable).
When the voltage of the battery decreases to the protection voltage of primary power
off, cut off the secondary load first. When the further discharge of battery reaches the
protection voltage of the secondary power-off, cut off the primary load, to prevent the
battery from being damaged due to discharge
This ensures that the basic load is maintained for a long period of standby time even
after power failure, that the battery is not damaged due to any over-discharge.
6. Control
Control the power-on, power-off, equalized charging and float charging of the rectifier
through the control instruction of the foreground man-machine interaction operation or
background computer or adjust the output voltage of the rectifier (-42 V ~ -59 V
adjustable continuously) according to the requirements of user.

3.4 Man-Machine Interaction Modes

The 48V rectifier system provides three modes to realize the man-machine
interaction:
Set the system parameters and query the system operation data through the LCD and
the keys of the monitor unit.
Control and manage the system through the background monitor software, installed in
a PC connected to the system through RS232/RS485 interface.
Implement centralized monitoring by connecting the system to a remote PC through
modem or in other communication ways, such as the auxiliary channels of microwave
and optical transmission equipment.

4. MONITOR NETWORKING MODE

The 48V rectifier system supports multiple monitor networking modes, with the details
below:

4.1 Serial port mode:

The system provides RS232/RS485 serial port. In the serial port mode, the system is
connected to a background PC through the serial port. The background monitor
software installed in the PC serves to realize the local centralized monitoring. The
mode is the simplest, but the distance between the system and the background PC
should be no more than 15 m.
Figure 5 Monitor Networking of Serial Port
4.2 TCP/IP Mode
IP mode is a monitoring mode based on Ethernet. The network card converts the
signal from power system into IP packages, and these packages are transferred to
central supervisor through Ethernet.

4.3 SNMP
Simple Network Management Protocol (SNMP) is an "Internet-standard protocol for
managing devices on IP networks". Devices that typically support SNMP include
routers, switches, servers, workstations, printers, modem racks and more.It is used
mostly in network management systems to monitor network-attached devices for
conditions that warrant administrative attention. SNMP is a component of the Internet
Protocol Suite as defined by the Internet Engineering Task Force (IETF). It consists of
a set of standards for network management, including an application layer protocol, a
database schema, and a set of data objects.

Project 550A
Connection diagram