Yamaha DG60-112
Yamaha DG60-112
Yamaha DG60-112
SERVICE MANUAL
CONTENTS
SPECIFICATIONS ····································································· 3
PANEL LAYOUT········································································ 4
CIRCUIT BOARD LAYOUT ······················································· 5
BLOCK DIAGRAM ····································································· 6
DISASSEMBLY PROCEDURE·················································· 6
LSI PIN DESCRIPTION ····························································· 8
IC BLOCK DIAGRAM ······························································ 10
SELF CHECK AND INSPECTIONS ········································ 12
PARTS LIST
OVERALL CIRCUIT DIAGRAM
CIRCUIT BOARDS
GA 011476
HAMAMATSU, JAPAN
19990901-65000
1.615K-455 Printed in Japan '99.08
DG60-112
IMPORTANT NOTICE
This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed that
basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and understood by
the users, and have therefore not been restated.
WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in personal
injury, destruction of expensive components and failure of the product to perform as specified. For these
reasons, we advise all Yamaha product owners that all service required should be performed by an authorized
Yamaha Retailer or the appointed service representative.
IMPORTANT: This presentation or sale of this manual to any individual or firm does not constitute authorization, certification,
recognition of any applicable technical capabilities, or establish a principal-agent relationship of any form.
The data provided is belived to be accurate and applicable to the unit(s) indicated on the cover. The research engineering, and
service departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefore, inevitable and
changes in specification are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist,
please contact the distributor's Service Division.
WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have
accumulated by grounding yourself to the ground bus in the unit. (Heavy gauge black wires connect to this
bus.)
IMPORTANT: Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the
unit.
This applies only to products diatributed by Yamaha Kemble Music (U.K.) Ltd.
WARNING
Components having special characteristics are marked and must be replaced with parts having specification equal to those
originally installed.
2
DG60-112
SPECIFICATIONS
Digital Section D/A Converter 20 bit
Complete Digital Signal Processing
Amplification Type: Internal 8 Channel Preset Sampling Frequency 48 kHz
Digital Reverb (SPRING)
Speaker Simulator (LINE OUT) Input Level/Impedance
INPUT HIGH: –20 dBm (THRU)/1 MΩ
Analog Section INPUT LOW: –10 dBm (THRU)/1 MΩ
60 W Solid State Power Amp EFFECT RETURN: 0 dBm/120 kΩ
30 cm Speaker (EMINENCE) x 1
Output Level/Impedance
Controller/Switch SPEAKER: 60 W RMS/8 Ω
Front Panel: GAIN, MASTER, TREBLE, HIGH MID, LOW MID, LINE OUT: +2 dBm/47 Ω
BASS, PRESENCE, REVERB, AMP select switch, EFFECT SEND: –2 dBm/1 kΩ
for each channel (A/B), Channel select switch (A/B)
Rear Panel: EFFECT BLEND, SP MUTE switch, for each Power Requirements
channel (A/B), EFFECT SEND/RETURN level switch U.S. and Canadian models : 120 V, 60 Hz
General model : 230 V, 50 Hz
Indicator
Peak Level Display LED (Red) Power Consumption
70 W
Connection Jacks
INPUT HIGH/LOW, EFFECT SEND/RETURN, LINE Dimensions (W x H x D)
OUT/PHONES, FOOT SW (CH SELECT, REVERB): 540 x 504 x 276 mm (21.3” x 19.8” x 10.9”)
All Standard Phone Mono Jack
Weight
A/D Converter 20 bit + 3 bit floating 18.0 kg (39 lbs 11 oz)
3
DG60-112
PANEL LAYOUT
Front Panel
Rear Panel
4
DG60-112
(Bottom)
• Rear view
DM
(Top)
MAIN 2/5 MAIN 3/5 MAIN 4/5 MAIN 5/5 • Side view
AC cord DM
• Top view
Power transformer
DM
MAIN 1/5
SW MAIN 1/5
A-CH
SW A-CH
• Front view
MAIN 1/5
5
DG60-112
KEC-54180
PUSH SW.
OUT/HEAD
0/-20 dBm
PHONES
RETURN
1. Pre-Main Unit
SEND
LINE
SP '12
1-1 Remove the four (4) screws marked [70]. The back board
POWER
(U) can then be removed. (Fig. 1)
SW
AC
1-2 Remove the speaker wires and the screw marked [120].
(Fig. 1)
SW201
BT202
BT203
SW1
1-3 Remove the four (4) screws marked [30]. The pre-main
JK3
JK2
JK1
unit can then be removed by sliding it backward. (Fig. 1)
MUTE MUTE
MUTE
SUPPLY
POWER
2. Speaker
D201,202
POWER
DRY
2-1 Remove the four (4) screws marked [70]. The back board
AMP
VR1
BLEND
(U) can then be removed. (Fig. 1)
5
IC6
+B/-B
+15V/-15V
+5V
MUTE
2-2 Remove the four (4) hexagonal nuts marked [60]. The
1
7
EFECT
IC5
MUTE
speaker can then be removed. (Fig. 1)
3
1
IC6
3
REVERB ON/OFF
CH SELECT A/B
[30]
Pre-main unit
SP MUTE
TEST
[120]
SW2
SW3
98
PUSH SW.
CH A/B
JK4
JK5
97
Speaker wire
[70]
SW202
11 14
95,96
LD402
Back board (U)
9,12
BCH
SW
7
(IC21)
BUF
7
5
6,7
2,5
4
IC4
[60]
LD401
ACH
1
DRAM
(IC17)
Speaker
IC5
(IC16)
4M
3
MUTE
CPU HD6473042FP16
REVERB (VR209)
R 27
26
AK4520A-VF-E2
PRESENCE (VR208)
D/A
YSS228E-F
5
ADC/DAC
BASS (VR207)
Speaker
DSP2
(IC15)
(IC3)
12 14 15 11 1
MPX
13
+L
-R
-L
TREBLE (VR204)
83
4 6
3
7
MASTER (VR203)
[70]: Oval Head Yapping Screw-1 4.0X30 MFC2BL (EN240090)
GAIN (VR202)
85
6
YSS228E-F
IC1
IC2
(IC14)
BCH
1
1
DM
2
REVERB (VR309)
3. DM Circuit Board
2
7
PRESENCE (VR308)
IC202
BASS (VR307)
80
4
13
3-2 Remove the BLEND knob marked [90A], the four (4)
12 14 15 11 1
1
IC201
IC201
A-CH
3
MAIN
TREBLE (VR304)
9
MASTER (VR303) 3-3 Remove the five (5) screws marked [80A]. The DM
84
JK201
JK202
GAIN (VR302)
circuit board can then be removed. (Fig. 2)
AMP SELECT (SW401)
3-4 Remove the button marked [100A] form the DM circuit
ACH
board. (Fig. 2)
INPUT
HIGH
INPUT
LOW
6
DG60-112
5. Power Transformer
5-1 Remove the pre-main unit. (See Procedure 1.)
5-2 Remove the four (4) screws marked [270]. The power
transformer can then be removed. (Fig. 2)
[270]X4
[80A]
MAIN 5/5
DM
MAIN 4/5
[80B] [90C], [B] [80B]
A-CH
8
DG60-112
YSS228E-F (XQ962D00) DSP3 (Digital Signal Processor) DM: IC14, 15
PIN PIN
NAME I/O FUNCTION NAME I/O FUNCTION
NO. NO.
1 VSS Ground 81 VSS I/O Ground
2 XI I System master clock input (60 M or30 MHz) 82 DB13 I/O
3 XO System master clock input (60 M or30 MHz) 83 DB14 I/O
4 VDD Power supply 84 DB15 I/O
5 /SYNCI I System synch. input 85 DB16 I/O
6 /SYNCO O System synch. output 86 DB17 I/O
7 CKI I System clock input (30 MHz) 87 DB18 I/O
8 CKO O System clock output (30 MHz) 88 DB19 I/O
9 CKSL I System master clock select (0:60 M,1:30 MHz) 89 DB20 I/O
10 VSS Ground 90 DB21 I/O
11 MCKS I Master clock for serial I/O(128 xFs) 91 DB22 I/O Parallel data bus
12 /SSYNC I Synch. signal for serial I/O 92 DB23 I/O
13 /IC I Initial clear 93 DB24 I/O
14 /TEST I Test mode setting 94 DB25 I/O
15 BTYP I CPU data bus 8/16 bit select(0:8,1:16) 95 DB26 I/O
16 /IRQ O Interrupt request 96 DB27 I/O
17 TRIG I/O Trigger signal 97 DB28 I/O
18 VDD Power supply 98 DB29 I/O
19 VSS Ground 99 DB30 I/O
20 /CS I Chip select 100 DB31 I/O
21 /DS I Data strobe 101 TIMO/DBOE I/O Timing signal/Parallel data bus control
22 R/W I Read/Write select 102 VSS Ground
23 CA7 I 103 VDD Power supply
24 CA6 I 104 DA00 I/O
25 CA5 I 105 DA01 I/O
26 CA4 I CPU address bus 106 DA02 I/O
27 CA3 I 107 DA03 I/O
28 CA2 I 108 DA04 I/O
29 CA1 I 109 DA05 I/O
30 CA0/CD15 I/O CPU address/data bus 110 DA06 I/O
31 CD14 I/O 111 DA07 I/O
External memory data bus
32 CD13 I/O 112 DA08 I/O
33 CD12 I/O 113 DA09 I/O
34 CD11 I/O 114 DA10 I/O
35 CD10 I/O CPU data bus 115 DA11 I/O
36 CD09 I/O 116 DA12 I/O
37 CD08 I/O 117 DA13 I/O
38 CD07 I/O 118 DA14 I/O
39 CD06 I/O 119 DA15 I/O
40 VSS Ground 120 VSS Ground
41 VDD Power supply 121 VDD Power supply
42 CD05 I/O 122 DA16 I/O
43 CD04 I/O 123 DA17 I/O
44 CD03 I/O 124 DA18 I/O
CPU data bus
45 CD02 I/O 125 DA19 I/O
46 CD01 I/O 126 DA20 I/O
47 CD00 I/O 127 DA21 I/O
48 /DTACK O DTACK signal output 128 DA22 I/O
49 SI0 I 129 DA23 I/O
External memory data bus
50 SI1 I 130 DA24 I/O
51 SI2 I 131 DA25 I/O
52 SI3 I 132 DA26 I/O
Serial data input
53 SI4 I 133 DA27 I/O
54 SI5 I 134 DA28 I/O
55 SI6 I 135 DA29 I/O
56 SI7 I 136 DA30 I/O
57 VSS Ground 137 DA31 I/O
58 VDD Power supply 138 VDD Power supply
59 SO0 O 139 VSS Ground
60 SO1 O 140 A00 O
61 SO2 O 141 A01 O
62 SO3 O 142 A02 O
Serial data output
63 SO4 O 143 A03 O
64 SO5 O 144 A04 O
65 SO6 O 145 A05 O
66 SO7 O 146 A06 O
67 DB00 I/O 147 A07 O External memory address bus
68 DB01 I/O 148 A08 O
69 DB02 I/O 149 A09 O
70 DB03 I/O 150 A10 O
71 DB04 I/O 151 A11 O
72 DB05 I/O 152 A12 O
73 DB06 I/O Parallel data bus 153 A13 O
74 DB07 I/O 154 A14 O
75 DB08 I/O 155 A15/RAS O External memory address bus/Row address strobe
76 DB09 I/O 156 A16/CAS O External memory address bus/Column address strobe
77 DB10 I/O 157 A17/CE O External memory address bus/Chip enable
78 DB11 I/O 158 /WE O External memory write enable
79 DB12 I/O 159 /OE O External memory output enable
80 VDD Power supply 160 VDD Power supply
9
DG60-112
IC BLOCK DIAGRAM
1A 1 14 VDD 1A 1 14 Vcc
1A 1 14 VDD
1B 2 13 4B 1B 2 13 4B
1Y 2 13 6A
1Y 3 12 4A 1Y 3 12 4A
2A 3 12 6Y
2A 4 11 4Y 2A 4 11 4Y
2Y 4 11 5A
5 2B 5 10 3B 2B 5 10 3B
3A 10 5Y
6 9 2Y 6 9 3A 2Y 6 9 3A
3Y 4A
7 8 VSS 7 8 3Y GND 7 8 3Y
Vss 4Y
2 15 B 2 B QH 13 QH 2 15
1A 1A G STROBE 1Q Q CL CL Q 4Q
CK CK
3 14 QA 3 QA QG 12 QG 3 Q D D Q 14
1B 1B 4A 4A 1Q 4Q
OUTPUTS
1Y 4 1Y 4B 13 4B QB 4 QB QF 11 QF 1D 4 13 4D
OUTPUTS
2A 5 2A 4Y 12 4Y QC 5 QC QE 10 QE 2D 5 12 3D
6 11 QD 6 QD CLEAR 9 CLEAR 6 Q D D Q 11
2B 2B 3A 3A 2Q 3Q
CK A
CK CK
7 10 7 Q CL CL Q 10
3Y
2Y 2Y 3B 3B GND 7 8 CLOCK 2Q 3Q
GND 8 9 3Y Vss 8 9 CK
10
DG60-112
0Y
2 15 2Y 2 2Y 2X 15 2X
Q6 Q6 Q11 Q11
3 3 14 +DC Voltage
Q5 Q5 Q10 14 Q10 Y-COM Y-COM 1X 1X Output A 1 +V 8
Supply
Inverting
4 13 3Y 4 3Y X-COM 13 X-COM 2 7 Output B
Q7 Q7 Q8 Q8 Input A - +
5 Non-Inverting Inverting
Q4 5 Q4 Q9 12 Q9 1Y 1Y 0X 12 0X 3 6
Input A + - Input B
B
Vss 8 Q1 9 Q1 VSS 8 9 B
NJM072D (IG107000)
Dual Operational Amplifier
MAIN: IC 201, 202
+
A B
- -
1 2 3 4 5 6 7 8 9
+V -IN -V -IN +V
OUT +IN +IN OUT
A A A B B B
11
DG60-112
0. LED Check
When the DG60-112 enters the self check mode, the LED check is started and the LEDs light automatically as the
check follows the circular sequence below, while pressing the SW2 switch.
all LEDs on all LEDs off A ch LED on B ch LED on all LEDs off
When the SW2 switch on the DM circuit board is released, the check will proceed to the next SW check after all
LEDs light-up and the LED check is finished.
1. SW Check
CHANNEL SELECT SWITCH (A/B)
If the channel select switch is turned on (selected B ch) when a plug is not inserted into the CH SELECT jack
(JK5), A ch LED will light.
CH SELECT (JK5)
When a plug is inserted into the CH SELECT jack (JK5), the channel select function will go out and the A ch
LED will light. Removing the plug will make the A ch LED go out.
REVERB (JK4)
When a plug is inserted into the REVERB jack (JK4), B ch LED will light. Removing the plug will make the B ch
LED go out.
SP MUTE (SW3)
When the SP MUTE switch (SW3) is pressed, both the A ch and B ch LEDs will go out.
When the SW2 switch on the DM circuit board is pressed, the check will proceed to the next Volume check after all
the LEDs light-up and the SW check is finished.
2. Volume Check
This volume check can be tested in the order below from 1 to 18.
1. A ch AMP SELECT (CN3–1 pin)
2. A ch GAIN (CN3–2 pin)
3. A ch MASTER (CN3–3 pin)
4. A ch TREBLE (CN3–4 pin)
5. A ch HIGH MID (CN3–5 pin)
6. A ch LOW MID (CN3–6 pin)
7. A ch BASS (CN3–7 pin)
8. A ch PRESENCE (CN3–8 pin)
9. A ch REVERB (CN3–9 pin)
10. B ch AMP SELECT (CN4–1 pin)
11. B ch GAIN (CN4–2 pin)
12. B ch MASTER (CN4–3 pin)
13. B ch TREBLE (CN4–4 pin)
14. B ch HIGH MID (CN4–5 pin)
15. B ch LOW MID (CN4–6 pin)
16. B ch BASS (CN4–7 pin)
17. B ch PRESENCE (CN4–8 pin)
18. B ch REVERB (CN4–9 pin)
12
DG60-112
When fully turning the check volume knob counterclockwise, the A ch LED (CN5–2 pin) will light; when fully
turning it clockwise, the B ch LED (CN5–3) will light. If the volume is no good, both the A ch and B ch LEDs
(CN5–2, 3 pin) will light to indicate the error.
Each press of the switch (SW2) will proceed to the next volume check after lighting both the A ch and B ch LEDs.
Press the switch (SW2) after finishing the volume checks to proceed to the next Sound Check. When cancelling a
test during a check, hold down on the switch (SW2) for a few seconds. The A ch and B ch LEDs will then go out, re-
light, then the test will be cancelled.
13
GUITAR AMPLIFIER
PARTS LIST
CONTENTS
OVERALL ASSEMBLY ·········································································································································· 2
PRE-MAIN UNIT ···················································································································································· 4
OVERALL CABINET ASSEMBLY·························································································································· 6
ELECTRICAL PARTS ······································································································································ 7~12
WARNING
Components having special characteristics are marked and must be replaced with parts having
specification equal to those originally installed.
OVERALL ASSEMBLY
100
30
40
20 Overall cabinet assembly: See page 6.
130
110
50 120
30
60
40 130
55
70
90 60
80
95
70
80
2
DG60-112
PRE-MAIN UNIT
200 190 90
210
130
290
140 290
180
280 280
80 170
100 260
80 270
270
160 53
125
52
100 110
120
125 220
80
51
80
130 140 150 20
10
90 235
90
90
236
250
237
U model: not used
80 240
295
230
4
DG60-112
55
40
30
40
70
110
10 15
70
70
25
90
100
67
ELECTRICAL PARTS
REF NO. PART NO. DESCRIPTION REMARKS QTY RANK
2 2
to MAIN 1/5-W201
SEND
OP AMP
EFFECT
BLEND
DM 0dB / -20dB
4 4
RETURN
INVERTER
REGULATOR
COUNTER
6 6
7 7
8 8
to A-CH-W301
MULTIPLEXER
OR
9 CPU 9
DSP3
AND
10 to MAIN 1/5-W207 10
MULTIPLEXER
RESET
11 11
DATA SELECTOR
REVERB
FOOT SW
CH SELECT
12 12
to MAIN 1/5-W204
DSP3
SP MUTE
DRAM 4M
13 13
to MAIN 1/5-W203
14 14
KEC-54179 1
15 15
Note : See parts list for details of circuit board
component parts.
16 16
17 17
DG60-112 DG60-112
A B C D E F G H I J K L
A B C D E F G H I J K L
MAIN 1/5
2 OP AMP 2
Peak indicator
OP AMP
3 3
Speaker
FZ202
Power
MAIN 4/5
5 U.S.&Canada models 5
: Mylar Capacitor
6 Power transformer 6
(Primary) (Secondary)
GAIN MASTER TREBLE HIGH MID LOW MID BASS PRESENCE REVERB
to DM-CN6
7 7
32
1
WARNING
Components having special characteristics are marked ! and must
be replaced with parts having specifications equal to those originally installed.
to DM-CN3
Channel indicator A
Channel indicator B
GAIN MASTER TREBLE HIGH MID LOW MID BASS PRESENCE REVERB
9 KEC-54181-3 1 KEC-54181-3 1
9
CIRCUIT BOARDS
• DM Circuit Board EFFECT FOOT SW
BLEND
10 10
11 11
to MAIN 1/5 - W202
12 12
to MAIN 1/5 - W201 to MAIN 1/5 - W204 Component side Pattern side
• A-CH Circuit Board REVERB PRESENCE BASS LOW MID HIGH MID TREBLE MASTER GAIN • SW Circuit Board
Channel indicator B Channel indicator A
13 13
Component side
Component side
• Main 1/5 REVERB PRESENCE BASS LOW MID HIGH MID TREBLE MASTER GAIN
14 INPUT 14
A/B LOW HIGH
(Channel select switch)
Peak
POWER indicator
15 15
16 from AC cord 16
to DM-CN2
(Primary) (Secondary)
to DM-CN5 to DM-CN6 to DM-CN5 to DM-CN1
Component side
Power transformer
• Main 5/5 • Main 4/5 • Main 3/5 • Main 2/5
Circuit Board FZ202
FZ201 FZ204
Parts No. FZ203
17 J.U.C V366270
2A 2A 1A Note: See parts list for details of circuit board DM: CNA-V373260 17
250V 250V 250V component parts. MAIN, A-CH, SW: CNA-V366270
T1A L T2A L T1A L
H.BS V366300
250V 250V 250V
DG60-112 DG60-112
A B C D E F G H I J K L