Vk-A Series Model Vk-202A Transducer Instruction Manual

MANUAL NO. 20801E1.
0
Published in Aug.2008
VK-A SERIES
MODEL VK-202A TRANSDUCER
INSTRUCTION MANUAL
FOREWORD VK-202A
For Use in Safety.....

Thank you for your using our VK-A Series Transducer.
SHINKAWA Sensor Technology applies strict quality control and inspections to ensure the high reliability of
its products.
The VK-A Series Transducer Instruction Manual contains descriptive information , specifications, principle of
operation, installation procedures and field wiring with monitor.
Please study contents of this manual and related manuals thoroughly before installing or operating the
equipment, and keep it handy for future reference.
RELATED MANUALS
VM Series Monitor Instruction Manual
! CAUTION
1. If insulation resistance (Megger) test is made on the signal cable between transducer and
monitor, disconnect the cable from transducer and monitor.
Be sure to discharge the charged electric load before connecting the cable to the transducer
and monitor.
If this caution is not adhered to, the transducer and monitor could be damaged.
2. The connector connecting the sensor cable and the extension cable shall be insulated with
the attached insulation sleeve (transparent shrink tube) or fluoro resin insulation tape.
The vinyl-insulating tape shall not be used, which may cause the wiring trouble in the case of
the temperature more than 80°C.
3. Do not measure insulation resistance and dielectric strength other than those at places
specified.
If measured, transducer damage may result.
4. Before collecting data to check output characteristics, set gap, etc., warm up the transducer
for more than 30 minutes to stabilize the output after the power is turned on.
5. Do not use radio transceiver or cellular phone near the equipment under the condition of
opened Driver Housing, or uninstalled Sensor or Extension Cable for maintenance or the like.
It may interfere in the output of the Driver.
6. Before suppling the power to the driver, make sure that the sensor, extension cable and
driver are connected as a transducer system.
Do not supply the power to the driver without connecting the sensor and extension cable.
7. Do not remodel this unit without permission. Otherwise the guarantee can not be made.
8. This unit is designed for use by specialists or persons thoroughly familiar with the field.
9. Make sure that the end user receives the Instruction Manual delivered with this unit.
10. Do not wipe off name plate with solvents, such as toluene and methanol. Characters may
disappear.
Before Use.....
When the unit is received, inspect it for damage suffered in transport and check whether it is the item you
ordered. In the unlikely event that it was damaged in transport or does not function according to specifications,
please contact the SHINKAWA Office or dealer nearest you.
Store the unit under the ambient conditions given in the specification.
Avoid places where it is exposed to high humidity or corrosive gases.
i
TABLE OF CONTENTS VK-202A
1. GENERAL INFORMATION
1.1 GENERAL ······································································································ 1
2. SPECIFICATIONS
2.1 STANDARD SPECIFICATIONS ····································································· 2
2.2 MODEL CODE NO. AND OUTLINE DRAWING ············································· 4
2.3 NAME PLATE ································································································· 19
3. PRINCIPLE OF OPERATION
3.1 GENERAL ······································································································ 20
4. INSTALLATION
4.1 RECEIVING INSPECTION ············································································· 21
4.2 STORING ······································································································· 21
4.3 INSTALLATION ······························································································ 21
4.4 VL SENSOR INSTALLATION ACCESSORIES ·············································· 25
4.5 INSTALLATION PROCEDURES ···································································· 27
4.6 VK DRIVER INSTALLATION AND REMOVAL ··············································· 29
4.7 TROUBLESHOOTING ···················································································· 30
5. INTERCONNECTION
5.1 CABLING PROCEDURE ················································································ 31
5.2 PART INTERCONNECTION ·········································································· 31
5.3 CONNECTOR INSULATION ·········································································· 32
5.4 CONNECTION OF SIGNAL TRANSMISSION CABLE ··································· 33
5.5 FIELD WIRING DIAGRAM ··············································································· 35
6. TECHNICAL DATA
6.1 STANDARD STATIC CHARACTERISTIC ······················································ 38
6.2 TEST DATA FOR DC POWER SUPPLY VARIATION ··································· 39
6.3 TEST DATA FOR TARGET MATERIAL ························································· 40
6.4 TEST DATA FOR TARGET DIAMETER ························································ 41
6.5 TEST DATA FOR TARGET CURVATURE ····················································· 42
6.6 TEST DATA FOR TARGET EDGE ································································· 43
6.7 TEST DATA FOR SIDE BORE ······································································· 44
6.8 FREQUENCY CHARACTERISTIC ································································· 45
ii
TABLE OF CONTENTS VK-202A
7. API STANDARD 670

7.1 TYPICAL STANDARD CONDUIT ARRANGEMENT ······································ 46
7.2 TYPICAL PROBE MOUNTING ARRANGEMENTS ······································· 47
8. INFORMATION ABOUT INTRINSICALLY SAFE APPLICATION

8-1 TIIS ··············································································································· 48
8-2 FM ················································································································ 49
8-3 CSA ·············································································································· 50
8-4 ATEX ············································································································ 52
8-5 NEPSI ·············································································································· 53
9. TABLE OF MODEL CODE

································································································································ 56
iii
1. GENERAL INFORMATION VK-202A
1.1 GENERAL
RIVERNEW Model VK-202A Transducer is the non-contact transducer system which consists of VL sensor,
VW extension cable and VK driver.
This transducer system utilizes eddy currents and measures the gap between VL sensor and measured object
(target) without physical contact and outputs voltage signal proportional to distance.
This transducer system offers 2,000µm (approx. 80mils) linear range for JIS SCM440 (AISI 4140 Steel) as a
standard calibration material and is the most suitable system designed to measure high speed shaft vibration,
eccentricity and thrust position.
Field wiring from driver to connecting instrument such as monitor generally uses 3-wire shielded cable and it
can be extended up to 500m (max.)
-1-
2. SPECIFICATIONS VK-202A
2.1 STANDARD SPECIFICATIONS
No entry if additional
Model Code / Additional Spec. Code( spec. code is not specified. )
VK-202A /EX /SYS /GEO /CEM
System Geothermal CE
System cable length Intrinsically safe calibration *1 spec. marking
1 5m 1 TIIS (Ex ia ΙΙC Ｔ6)
2 9m 2 FM (IS/Ι,ΙΙ,ΙΙΙ/1/ABCDEFG/T4) *1 System calibration is not applicable for intrinsically
4 CSA C/US (Ex ia ΙΙC T4) safe specification.
5 ATEX (EEx ia ΙΙC T4)

7 NEPSI (Ex ia ΙΙC Ｔ4)
*2 Above code shows model number of driver only. Refer to outline drawings for model number of sensor and extension cable.
SPECIFICATIONS NOTICE
CALIBRATION JIS SCM440 flat surface 1. CALIBRATION MATERIAL
MATERIAL MODEL VK-202A Transducers are calibrated for JIS SCM440 flat
LINEAR RANGE *3 Over 2,000µm surface (more than 15mm dia.).
(NOTE 1) If the measured target is other than JIS SCM440 flat surface, it will
SCALE FACTOR *3 787mV/100µm present a different characteristics. In such a case, calibration by the
SCALE FACTOR Within ± 5% of 787mV/100µm (200mV/mil) connected equipment (e.g. monitor) side should be required for
ERROR *3 (if calibrated as a system) system operation.
Within ± 9% of 787mV/100µm (200mV/mil)
2. INSULATORS
(including interchangeability errors)
Prior to shipment, the insulators have been installed to the mounting
LINEARITY *3 Within ± 20µm of 787mV/100µm straight line holes of VK driver.
(if calibrated as a system) Be sure to mount VK driver without removing insulators.
FREQUENCY DC to 10kHz (-3dB) at 400µm pk-pk Mounting without insulators could cause noise on driver output.
RESPONSE *3 DC to 14kHz (-3dB) at 100µm pk-pk Special caution to insulaters shall be paid for the intrinsic safety
DC to 20kHz (-3dB) at 10µm pk-pk specification so that a system shall be earth grounded only at the
MAX. OUTPUT Approx.-22.5VDC (at -24VDC power supply voltage) barrier strip.
VOLTAGE *3
OUTPUT 50Ω Current 5mA (max.) 3. SHIELD WIRE CONNECTION
IMPEDANCE *3 Connect shield wire of signal cable (3-wire shielded cable between
CURRENT Max. -15mA driver and monitor) to COM terminal.
CONSUMPTION If this is not adhered to, noise may be caused.
(10kΩ load) 4. CONNECTOR ISOLATION, etc.
OUTPUT NOISE *3 Approx. 15mVpk-pk - power supply noise The connector connecting the sensor cable and the extension cable
SENSOR TIP Approx. 5mm or 8mm dia. shall be insulated with the attached insulation sleeve (transparent
DIAMETER shrink tube) or fluoro resin insulation tape.
CABLE DIAMETER Approx. 3.5mm dia. The vinyl-insulating tape shall not be used, which may cause the
CONNECTOR Approx. 7.1mm dia. wiring trouble in the case of the temperature more than 80°C.
DIAMETER The connector shall not be located in the oil environment.
The oil penetration to cable through the connector may cause the
SYSTEM CABLE 5m ± 10% or 9m ± 10%
sensitivity change, due to the change of the cable capacitance.
LENGTH
OPERATING Sensor : -40 to +177°C 5. MEGGER TEST OF SIGNAL CABLE
TEMPERATURE Extension Cable : -40 to +177°C If megger test is made on the signal cable (3-wire shielded cable), be
RANGE Driver : -38 to +80°C sure to discharge the charged electric load before connecting the
Connector : -40 to +125°C cable to driver.
RANGE OF If this caution is not adhered the driver could be damaged.
EX1,7 : -20 to +60°C (Sensor, Ext. Cable & Driver)
TEMPERATURE AT 6. SENSOR INSTALLATION
EX2,4 : -20 to +85°C (Sensor, Ext. Cable & Driver)
EXPLOSION PROOF Not available for rain water at out door use.
EX5 : -38 to +85°C (Sensor, Ext. Cable & Driver)
CONSTRUCTION It may cause the sensitivity change and insulation down.
OPERATING 30 to 95% RH (noncondensing, non-submerged) 7. SAFETY BARRIER
HUMIDITY RANGE In case of the intrinsically safe specification, the approved following
POWER SUPPLY -24VDC±10% safety barrier is recommended.
DIELECTRIC Between each terminal and insulator: • MTL 796-
STRENGTH OF DRIVER 1mA or less at 500VAC for one minute Especially in the case of FM approval, don’t be used except MTL796-.
INSULATION Between each terminal and insulator:
RESISTANCE OF 100MΩ or more at 500VDC 8. CALIBRATED AS A SYSTEM
DRIVER The sensor, extension cable and driver, which are calibrated as a
system, shall be connected with each serial No. as specified in the
SCREWS OF M4
inspection test report. If this is not adheared the output characteristics
TERMINAL BLOCK
may be out of specification.
APPLICABLE WIRE
0.75 to 2mm2 9. The wire break is not detectable in case of use for the revolution
GAUGE
*3 The above specifications apply at 25°C with -24VDC power supply and measurement.
load resistance 10kΩ and JIS SCM440 target (thickness≥5mm).
(NOTE 1) Linear range reduces when intrinsic safety system with barrier.
(to approx. 95%)
CONFIGURATION Sensor Connector Extension Cable
Driver
System Cable Length

VK-202A1 : 5m ± 10%
VK-202A2 : 9m ± 10%
39337E3.3
-2-
No entry if additional
Model Code / Additional Spec. Code( spec. code is not specified. )
VK-202A /EX SYS /GEO /CEM
System cable length Intrinsically safe
calibration *1 spec. marking
3 5m 4 CSA C/US (Ex ia ΙΙC T4)
4 9m 5 ATEX (EEx ia ΙΙC T4) *1 System calibration is not applicable for intrinsically safe
NEPS (Ex ia ΙΙC T4) specification.
7
*2 Above code shows model number of driver only. Refer to outline drawings for model number of sensor and extension cable.
SPECIFICATIONS NOTICE
CALIBRATION JIS SCM440 flat surface 1. CALIBRATION MATERIAL
MATERIAL *3
MODEL VK-202A Transducers are calibrated for JIS SCM440 flat
LINEAR RANGE *3 Over 2,000µm
surface (more than 15mm dia.).
(NOTE 1)
If the measured target is other than JIS SCM440 flat surface, it will
SCALE FACTOR *3 787mV/100µm
present a different characteristics. In such a case, calibration by the
SCALE FACTOR Within ±5% of 787mV/100µm (200mV/mil)
ERROR *3 (if calibrated as a system) connected equipment (e.g. monitor) side should be required for
Within ±9% of 787mV/100µm (200mV/mil) system operation.
(including interchangeability errors) 2. INSULATORS
LINEARITY *3 Within ±20µm of 787mV/100µm straight line Prior to shipment, the insulators have been installed to the mounting
(if calibrated as a system) holes of VK driver.
FREQUENCY DC to 10kHz (–3dB) at 400µm pk-pk Be sure to mount VK driver without removing insulators.
RESPONSE *3 DC to 14kHz (–3dB) at 100µm pk-pk Mounting without insulators could cause noise on driver output.
DC to 20kHz (–3dB) at 10µm pk-pk
MAX. OUTPUT Approx.-22.5VDC (at -24VDC power supply voltage) 3. SHIELD WIRE CONNECTION
VOLTAGE *3 Connect shield wire of signal cable (3-wire shielded cable between
OUTPUT 50Ω Current 5mA (max.) driver and monitor) to COM terminal.
IMPEDANCE *3 If this is not adhered to, noise may be caused.
CURRENT Max. -15mA 4. CONNECTOR ISOLATION, etc.
CONSUMPTION The connector connecting the sensor cable and the extension cable
(10kΩ load) shall be insulated with the attached insulation sleeve (transparent
OUTPUT NOISE *3 Approx. 15mVpk-pk - power supply noise shrink tube) or fluoro resin insulation tape.
SENSOR TIP Approx. 5mm or 8mm dia. The vinyl-insulating tape shall not be used, which may cause the
DIAMETER wiring trouble in the case of the temperature more than 80°C.
CABLE DIAMETER Approx. 3.5mm dia. The connector shall not be located in the oil environment.
CONNECTOR Approx. 7.1mm dia. The oil penetration to cable through the connector may cause the
DIAMETER sensitivity change, due to the change of the cable capacitance.
SYSTEM CABLE 5m±10% or 9m±10%
LENGTH 5. MEGGER TEST OF SIGNAL CABLE
OPERATING Sensor : -40 to +177°C If megger test is made on the signal cable (3-wire shielded cable), be
TEMPERATURE Extension Cable : -40 to +177°C sure to discharge the charged electric load before connecting the
RANGE Driver : -38 to +80°C cable to driver.
Connector : -40 to +125°C If this caution is not adhered the driver could be damaged.
RANGE OF EX7 : -20 to 60°C (Sensor, Ext. Cable & Driver) 6. SENSOR INSTALLATION
TEMPERATURE AT EX4 : -20 to 85°C (Sensor, Ext. Cable & Driver) Not available for rain water at out door use.
EXPLOSION PROOF EX5 : -38 to 85°C (Sensor, Ext. Cable & Driver) It may cause the sensitivity change and insulation down.
CONSTRUCTION
7. SAFETY BARRIER
OPERATING 30 to 95% RH (noncondensing, non-submerged) In case of the intrinsically safe specification, the approved following
HUMIDITY RANGE safety barrier is recommended.
POWER SUPPLY –24VDC±10% • MTL 796-
DIELECTRIC Between each terminal and insulator:
STRENGTH OF 1mA or less at 500VAC for one minute 8. CALIBRATED AS A SYSTEM
DRIVER The sensor, extension cable and driver, which are calibrated as a
INSULATION Between each terminal and insulator: system, shall be connected with each serial No. as specified in the
RESISTANCE OF 100MΩ or more at 500VDC inspection test report. If this is not adheared the output characteristics
DRIVER may be out of specification.
SCREWS OF M4
TERMINAL BLOCK 9. The wire break is not detectable in case of use for the revolution
APPLICABLE WIRE measurement.
0.75 to 2mm2
GAUGE
*3 The above specifications apply at 25°C with –24VDC power supply and load
resistance 10kΩ and JIS SCM440 target (thickness≥5mm).
(Note1) Linear range reduces when intrinsic safety system with barrier.
(to approx. 95%)
CONFIGURATION Sensor Connector Extension Cable

Driver
System Cable Length

VK-202A3 : 5m ± 10%
VK-202A4 : 9m ± 10%
30014E1.9
-3-
2.2 MODEL CODE AND OUTLINE DRAWING
2.2.1 VK DRIVER
Dimensions: mm
No. Name Material Quantity Remark

1 Body Aluminum
2 Coax. connector
3 Terminal block M4 screw
4 Name plate
5 Insulators 4 With M4 screw
-4-
Dimensions: mm

1 Body Aluminum
2 Coax. connector
4 Name plate
5 Insulators 4
6 Terminal cover 1 Fixed M2.6 screw
-5-
Dimensions: mm

1 Body Aluminum
2 Coax. connector
4 Name plate
5 Insulators 4
6 Terminal cover 1 Fixed M2.6 screw
-6-
2.2.2 VW EXTENSION CABLE (Refer to“9. TABLE OF MODEL CODE”)
Dimensions: mm

1 Coax. connector
2 Coax. cable Fluoro resin
3 Coax. connector
4 Flexible armor Stainless steel
-7-
Dimensions: mm
1 Coax. connector
3 Coax. connector
-8-
2.2.3 VL SENSOR (Refer to“9. TABLE OF MODEL CODE”)
Dimensions: mm

1 Sensor tip Resin
2 Threaded portion Stainless steel
4 Coax. connector
5 Jam nut Stainless steel 1
-9-
Dimensions: mm

1 Sensor tip Resin
4 Coax. connector
-10-
Dimensions: mm

1 Sensor tip Resin
4 Coax. connector
-11-
Dimensions: mm

1 Sensor tip Resin
4 Coax. connector
-12-
Dimensions: mm

1 Sensor tip Resin
4 Coax. connector
-13-
Dimensions: mm

1 Sensor tip Resin
4 Coax. connector
-14-
Dimensions: mm

1 Sensor tip Resin
4 Coax. connector
-15-
Dimensions: mm
1 Sensor tip Resin
4 Coax. connector
-16-
Dimensions: mm
1 Sensor tip Resin
4 Coax. connector
-17-
Dimensions: mm

1 Sensor tip Resin
4 Coax. connector
-18-
2.3 NAME PLATE

Followings show the example.
2.3.1 VK DRIVER NAME PLATE

VK driver name plate is installed on upper side of VK driver.
RIVERNEW Driver Model Code

MODEL VK-202A1
TRANSDUCER Product name
TAG. NO. XE2424

SER. NO. 1JK0014 TAG.No. (when specified)
CAL. SCM440 Serial number
HIROSHIMA JAPAN
-24V COM OUT Calibration material
2.3.2 VW EXTENSION CABLE NAME PLATE

Model code number and serial number plate is installed on the cable or flexible armor, and protected with
fluoro resin tube.
VW-••• Model code

1GK6005 Serial number
2.3.3 VL SENSOR NAME PLATE

Model code number and serial number plate is installed on the cable or flexible armor, and protected with
fluoro resin tube.
VL-••• Model code

1GK2005 Serial number
-19-
3. PRINCIPLE OF OPERATION VK-202A
3.1 GENERAL
Fig.3-1 below shows a block diagram of this vibration transducer. It is a non-contact type vibration transducer
applying an eddy current. And a high frequency signal of about 1MHz is supplied to the sensor from an
oscillator in the driver.
Thus, the sensor generates high frequency magnetic field so that eddy current flows in the target (observed
material).
The eddy current in the target induces magnetic field, resulting in sensor impedance change according to the
gap between the sensor and the target.
Thus, knowing the sensor impedance leads to obtain the gap.
The oscillator output is detected and the voltage output linearized with respect to the gap is output from the
linearizer.
VK Driver
VL Sensor
Target Oscillator Detection Linearizer Output
Power Supply
FIG. 3-1
-20-
4. INSTALLATION VK-202A
4.1 RECEIVING INSPECTION

Visually inspect the transducer system for obvious shipping damage. If shipping damage is apparent, file a
claim with the carrier and submit a copy to SHINKAWA Electric Co., Ltd.
4.2 STORING
The VK transducer system should be stored in a clean dry environment.
4.3 INSTALLATION
! CAUTION
1. CALIBRATION MATERIAL
MODEL VK-202A Transducers are calibrated for JIS SCM440 flat surface (more than 15mm
dia.). If the measured target is other than JIS SCM440 flat surface, it will present a different
characteristics. In such a case, calibration by the connected equipment (e.g. monitor) side
should be required for system operation.
2. INSULATORS
Prior to shipment, the insulators have been installed to the mounting holes of VK driver.
Be sure to mount VK driver without removing insulators. Mounting without insulators could
cause noise on driver output.
3. SHIELD WIRE CONNECTION
Connect shield wire of signal cable (3-wire shielded cable between driver and monitor) to
COM terminal. If this is not adhered to, noise may be caused.
4. CONNECTOR ISOLATION, etc.
The connector connecting the sensor cable and the extension cable shall be insulated with
the attached insulation sleeve (transparent shrink tube) or fluoro resin insulation tape.
The vinyl-insulating tape shall not be used, which may cause the wiring trouble in the case of
the temperature more than 80°C. The connector shall not be located in the oil environment.
The oil penetration to cable through the connector may cause the sensitivity change, due to
the change of the cable capacitance.
5. MEGGER TEST OF SIGNAL CABLE
If megger test is made on the signal cable (3-wire shielded cable), be sure to discharge the
charged electric load before connecting the cable to driver.
If this caution is not adhered the driver could be damaged.
6. SENSOR INSTALLATION
Not available for rain water at out door use. It may cause the sensitivity change and
insulation down.
7. CALIBRATED AS A SYSTEM
The sensor, extension cable and driver, which are calibrated as a system, shall be connected
with each serial No. as specified in the inspection test report. If this is not adheared the
output characteristics may be out of specification.
8. The wire break is not detectable in case of use for the revolution measurement.
! CAUTION
Keep defend tightening torque of under table without fail, in the case that the VL sensor
attaches to the installation brackets or sensor-sleeve. Failure to observe this precaution could
result in equipment damage.
SENSOR MODEL NO. TIGHTENING TORQUE(NUT)

VL-202A05-1 3.9N•m (40kg•cm REF.)
VL-202A05-2 1.0N•m (10kg•cm REF.)
VL-202A08-1 9.8N•m (100kg•cm REF.)
VL-202A08-2 7.8N•m (80kg•cm REF.)
-21-
4.3.1 SYSTEM COMBINATION
! CAUTION
1. The sensor, extension cable and driver, which are calibrated as a system at the
manufacturer, shall be connected with each serial No. as specified in the inspection test
report. If this is not adhered the output characteristics may be out of specification.
2. If the sensor and driver are connected without the extension cable, the output will differ from the
specification greatly.
Connector
VL Sensor VW Extension Cable VK Driver

e.g.)
VW EXTENSION SYSTEM CABLE
VL SENSOR VK DRIVER
CABLE LENGTH
VK-202A
0.5m + 4.5m = 5m → VK-202A1
SYSTEM
1.0m + 4.0m = 5m → VK-202A3
COMBINATION
0.5m + 8.5m = 9m → VK-202A2
1.0m + 8.0m = 9m → VK-202A4
4.3.2 SENSOR INSTALLATION CONSIDERATIONS
! CAUTION
The existence of other metals than the target near the installed sensor and/or inadequate
sensor installing position may impede correct measurement.
Following are sensor installation and installing effect.
Figures are different from the actual shape.
D : Sensor Tip Diameter
a)
Mounting Plate
Distance X ≥ 9mm
No effect.
TARGET
Best installation
X
-22-
b)
Mounting Plate
Distance X ≥ 9mm
Y Y> 3 times the sensor tip diameter
TARGET X No effect.
c)
Mounting Plate
Same as b). An insulating material such as

resin is filled into the slanted line section.
TARGET No effect.
d)
Mounting Plate
Distance X< 9mm

TARGET
There is effect.
X
e)
Mounting Plate
When the sensor neighborhood is countersunk.

TARGET There is effect.
f)
Mounting Plate
Y< 3 times the sensor tip diameter

Y
TARGET There is effect.
g) Mounting Plate
X
Gap X ≤ 0.3mm
TARGET Maker dead zone therefore can’t measure.
Mounting Plate
h) X1
Gap X1 ≠ Gap X2
There is effect.
TARGET
X2
-23-
The installing effect are as shown below.
a) to c)
h)
Output(V)
d) to f)
Gap (µm)
Dead zone
As the above results show, it is most preferable to install the sensor as shown in a) to c). However if the sensor
is required to be installed as shown in d) to f), calibration in installed conditions is necessary.
Also, the dead zone as shown in the above should be noted.
! CAUTION
The following conditions must be met to ensure accurate detection.
1. The target surface must be more than 3 times the sensor tip diameter(Fig. 4.1(a)).
2. There must not be any conductive materials within a range of 3 times the sensor tip diameter
(Fig. 4.1(b)).
3. To avoid mutual interference between sensors, a minimum distance corresponding to 10
times the sensor tip diameter must be maintained between sensors (Fig. 4.1(c)).
4. Use a sufficiently rigid installation method to prevent vibration of the sensor itself (Fig. 4.1(d)).
3D 3D
(a)
(b)
10D
10D
(c) (d)
Fig. 4.1
-24-
4.4 VL SENSOR INSTALLATION ACCESSORIES

Standard sensor installation accessories are shown below.
Using this reference, select desired accessories in consideration of installation space, etc.
4.4.1 SENSOR MOUNTING BRACKET
VL Sensor
Thread
2-5.5mm dia.
VZ Sensor mounting bracket
Junction connector
Flexible tube
Shaft
Sensor cable
Machine case Extension cable
Sensor
Shaft
Typical installation internally mounted VL sensor
-25-
4.4.2 VL SENSOR EXTERNAL MOUNTING KIT
VZ-5A Sensor housing
Sensor cable
Flexible tube
Machine case
VZ-10A Sensor sleeve
Reverse mount type sensor
Shaft
Sensor cable
Machine case
VZ-10A Sensor sleeve
Reverse mount type sensor
Shaft
-26-
4.5 INSTALLATION PROCEDURES
4.5.1 ADJUSTMENT OF VL SENSOR SET GAP

This transducer system offers a linear range of more than 2,000µm for JIS SCM440 (AISI 4140 Steel) as a
standard calibrated material, and measures the gap between sensor and target within this range.
However, linear range and scale factors may differ with target material, installation space, etc.
! CAUTION
1. When adjusting the sensor set gap, refer to the TECHNICAL DATA, adjust and set sensor
set gap so that sensor does not contact target even at maximum proximity, and such that
gap is not beyond range of connected monitor.
2. Beware not to apply the impact force to the sensor, which may cause the damage.
4.5.2 WHEN USING NONMETALLIC FEELER GAUGE
Insert gauge for desired set gap between sensor and target.
Installation accessory Fix sensor at the position where the gauge can be slipped out
smoothly.
! CAUTION
Do not scratch sensor tip or target surface.
Sensor
t
Shaft
Gauge
-27-
READING OUTPUT VOLTAGE

In order to read the output voltage, the power supply input of the VK Driver as well as sensors etc. must all be
wired/connected according to “5. INTERCONNECTION”.
If the object to be measured is of other than standard material, obtain set gap voltage from “6. TECHNICAL
DATA”.
Sensor Cable Extension Cable
Connector
Digital Multimeter
VL Sensor
VK Driver
“OUT”
“COM”
! CAUTION
To prevent twisting, disconnect sensor cable from extension cable when mounting sensor.
First approach the VL sensor to the target and read the gap voltage indicated on a voltmeter etc. connected
across the VK Driver output terminals “COM-OUT”.
In accordance with this voltage and “6. TECHNICAL DATA” adjust VL sensor gap and fix sensor such that
voltage agrees with gap.
-28-
4.6 VK DRIVER INSTALLATION AND REMOVAL

• SHINKAWA Electric recommends that the driver be installed in VT-1B Driver Housing (optional).
When installing the driver on the panel or rack, avoid a place with high vibration, instability, high
temperature and much moisture as well as high density corrosive materials.
Fix the driver in the specified place with prepared four (4) screws to be inserted into mounting
holes on the bottom surface.
! CAUTION
• The mounting holes are provided with insulators for insulation against earth. Make sure to
install the supplied 4 sets of mounting screws (M4) by inserting them through the insulators.
Installation without these insulators may cause interference noise in the output.
• Turn four attachment screws equally in the case of attachment and removal. When it is going to
loosen and remove one screw at a time especially in other than intrinsic safety, a screw may
separate from an insulator.
Tightening Torque 1.18N･m (12kgf･cm) or less
M4 Screw
Insulator (small)
Insulator (large)
In the case of intrinsic safety.

(The attachment screw is attached.)
Insulator
In the cases of other than intrinsic safety.

(The attachment screw is being fixed to
the insulator.)
-29-
4.7 TROUBLESHOOTING
No. TROUBLE PROBABLE CAUSE CHECK COUNTERMEASURES
1 Output is zero and no 1) Power is not supplied. 1) Measure power supply 1) Supply power.
change. voltage.
2) Faulty driver. 2) Replace driver.
2 Output does not 1) Sensor too close to target. 1) Measure distance. 1) Adjust.
change from approx. 2) Short circuit in sensor. 2) Measure resistance. 2) Replace.
-0.7V. (Normally approx.4Ω)
3) Short circuit in extension 3) Measure resistance. 3) Replace.
cable. Normally;
Inner conductor
Approx. 0.6Ω
Outer conductor
0Ω
Between inner and
outer conductors ∞Ω
4) Faulty driver. 4) Replace.
5) A foreign substance is 5) To remove the foreign
included in a connector. substance.
3 Output does not 1) Far distance between 1) Measure distance. 1) Adjust.
change from approx. target and sensor.
-22V. 2) Open circuit in sensor. 2) Measure resistance. 2) Replace.
(with barrier -19V) (Normally approx.4Ω)
3) Open circuit in extension 3) Measure resistance. 3) Replace.
cable. Normally;
Inner conductor
Approx. 0.6Ω
Outer conductor
0Ω
Between inner and
outer conductors ∞Ω
4) Faulty driver. 4) Replace.
5) Is connector securely 5) Connect securely.
connected.
-30-
5. INTERCONNECTION VK-202A
5.1 CABLING PROCEDURE

Use cabling procedure recommended by API Standard 670.
Refer to “7. API St’d 670” and section “5.3 to 5.5”.
5.2 PART INTERCONNECTION

The sensor, extension cable and driver shall be connected as shown in the below.
! CAUTION
1. The sensor, extension cable and driver, which are calibrated as a system at the manufacturer,
shall be connected with each serial No. as specified in the inspection test report.
If this is not adhered the output characteristics may be out of specification.
2. If the sensor and driver are connected without the extension cable, the output will differ from the
specification greatly.
VL sensor
Connector
VW extension cable
Sensor cable
Connector Power supply

Output
VK driver
! CAUTION
1. Before tightening the connector, the connector internal should be checked to confirm that there
is no foreign particle, which may cause the bad characteristics due to the imperfect contact.
2. Connectors should be tightened with the fingers.
If a tool is used, connectors may be damaged.
Tighten the connector certainly, not to cause the connector to loose again.
In the case of the loose connector may result because of the installation condition, tighten the
connector by pliers up to about quarter.
3. Beware not to apply the excessive force on the thread part of the connector, which may cause
the damage.
4. After tightening connector, make sure that the cable torque does not cause the connector to
loosen again.
If the installation conditions cannot be changed to prevent this force acting on the connector,
the force should acts in the tightening direction of the connector.
If the installation direction of the extension cable is such that a force acts in loosening direction
of the connector, twist the extension cable lightly in the direction of that the resulting repulsive
force acts to tighten the connector. Then connect the connector and tighten.
(SHINKAWA Electric recommends to take up the surplus length of the extension cable by
winding it into a cable box. If the excessive extension cable needs to be accommodated in the
driver housing for some unavoidable reasons, do not push it forcibly in the housing, and also do
not cut it.)
-31-
5.3 CONNECTOR INSULATION

When installing sensor and extension cables, cover coaxial connector with insulation sleeve (transparent
shrink tube) for ground insulation and insulation to flexible armor (optional).
Step 1) Pass connector through insulation sleeve.
Connector
Extension cable
Insulation sleeve
Step 2) Connect connector.
Male connector Female connector
Collar
1 Check that no foreign substance is present in the connector.

2 Insert connector male connector into female connector.
3 Tighten the collar by fingers.
Step 3) Cover connector with insulation sleeve.
Step 4) Carefully apply heat to shrink insulation sleeve.
• If insulation sleeve tubing is not available, wrap the connector with insulating material such as
fluoro resin tape.
! CAUTION
The vinyl-insulating tape shall not be used, which may cause the wiring trouble in the case of the
temperature more than 80°C.
-32-
5.4 CONNECTION OF SIGNAL TRANSMISSION CABLE
• For interconnection between the VK driver and the monitor make sure to use 3-core shielded
cables or pair shielded standard 3-wire instrument cables, since the signal transmitted is weak.
! CAUTION
Do not use unshielded cables or non-pair shielded multicore cables as the measured values
could be affected by external noise.
5.4.1 RECOMMENDED CABLES
Cable Recommended Note

3-core shielded cable Recommended cabling as per API st’d 670
Normal :
Silver plated braid.
Conduit pipe
Recommended:
EXCELLENT Copper tape shield.
(Core wire : Soft copper wire)
Use conduit pipe (cable rack) for wiring.
Shield wire
Instrument cable Vibration and displacement signals can exit in

one instrument cable.
Conduit pipe
A high amplitude vibration signal exerts injurious
Outside shield influence over other displacement and vibration
signals in a common cable.
GOOD
Therefore, separate cables must be used.
Recommended:
Shield wire Outside shield of aluminum or copper tape.
! CAUTION
1. For cable wiring for pulse signals (phase marker, revolution) separate them from cables for
displacement and vibration signals.
2. Avoid running signal transmission cables together with control and power cables.
3. Install all cables in conduit pipes or on cable racks.
4. After the megger test of the signal cable, discharge the charged electric load before
connecting the cable.
If this caution is not adhered to, the transducer and monitor could be damaged.
-33-
5.4.2 CABLE SIZE
• Use cables with AWG No. 14 to 18 (0.75mm2 to 2mm2) gauge stranded conductors.
5.4.3 CABLING PROCEDURE
Transmission cable Power line or Conduit pipe

control line Transmission cable
3-wire shielded cable 3-wire shielded cable
Conduit pipe Power line or
control line
(Signal lines) (Power lines) (Signal system/Power system combined)
Transmission cable Cable rack Power line or control line

Power line or (conduit pipe)
3-wire shielded cable
control line
Cable rack
(conduit pipe)
(Signal lines) (Power lines) Pulse signal line

Pulse/High amplitude vibration (Signal system/Power system combined)
signal transmission cable
(Recommended) (Not recommended)
! CAUTION
Earth grounding should be grounded at only one end.
-34-
5.5 FIELD WIRING DIAGRAM
5.5.1 NON-INTRINSIC SAFETY SPECIFICATION
-35-
5.5.2 INTRINSIC SAFETY SPECIFICATIONS
-36-
! WARNING
Beware of electric shock from high-voltage parts.
! CAUTION
Be sure to observe the following cautions at the time of interconnection.
Caution No.
Caution
in drawing
NOTE 1 Allowable bending radius
Without armor : 30 mm
With armor : 50 mm
Allowable tension : 98.1N (10 kgf REF.)
NOTE 2 To insulate the connector, cover it with the supplied shrink tube (insulating
sleeve) or insulating tape.
Take measures to prevent oil or water from entering the insulating sleeve or
tape. (refer to section “5.3”) in case of the intrinsically safe spesification.
NOTE 3 The terminal of the VK driver must be used with the terminal cover and the
connected cable must be fixed with the cable clamp at near the terminal
certainly. The VK driver must be installed in the housing.
NOTE 4 Keep the unshielded portion of cables at connecting parts as short as

possible.
Connect the shielded wires to the COM terminal.
NOTE 5 Use a 3-core shielded cable with AWG No. 14 to No. 18 gage stranded
conductors for wiring between the VK driver and the monitor.
Do not wire the cables together in high tension ducts. (refer to section “5.4”)
Refer to “8. INFORMATION ABOUT INTRINSICALLY SAFE
APPLICATION”in case of the intrinsically safe spesification.
NOTE 6 The safety barrier must be installed in the enclosure.
NOTE７ Refer to “8. INFORMATION ABOUT INTRINSICALLY SAFE

APPLICATION”in case of the intrinsically safe spesification.
-37-
6. TECHNICAL DATA VK-202A
6.1 STANDARD STATIC CHARACTERISTIC (TARGET MATERIAL: SCM440)
10
SCF Error(%)
5
0
-5
-10
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
GAP(mm)
-20
-18
-16
-14
-12
Output(V)
-10
-8
-6
-4
-2
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
GAP(mm)
-38-
6.2 TEST DATA FOR DC POWER SUPPLY VARIATION (TARGET MATERIAL: SCM440)
-24
-22
-20 -20.0V
-18 -26.0V
-16 -24.0V
-14
-22.0V
Output(V)
-12 -17.5V
-10
-8
-6
-4
-2
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
GAP(mm)
-39-
6.3 TEST DATA FOR TARGET MATERIAL
Sensor
Target
Gap
-24
-22
-20
SCM440
-18
SUS304
-16
-14
Output(V)
-12
S45C
-10
SNCM625
-8
-6
-4
-2
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
GAP(mm)
-40-
6.4 TEST DATA FOR TARGET DIAMETER (TARGET MATERIAL: SCM440)
Sensor
Target
-22
-20
-18
D=10 mm
-16
D=15 mm
-14
-12
Output(V)
-10
D=∞
-8
D=20 mm
-6
-4
-2
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
GAP(mm)
-41-
6.5 TEST DATA FOR TARGET CURVATURE (TARGET MATERIAL: SCM440)
øD
Sensor
Target
-22
-20
-18
D=10mm
-16
-14 D=15mm
-12
Output(V)
D=20mm
-10
D=∞
-8
-6
-4
-2
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
GAP(mm)
-42-
6.6 TEST DATA FOR TARGET EDGE (TARGET MATERIAL: SCM440)
X X Sensor
Target
Gap
Target Sensor
Detailed drawing
-22
-20 X=0mm
-18
X=4mm
-16 X=6mm
-14
-12
Output(V)
-10 X=8mm
X=12mm
-8
X=∞
-6
-4
-2
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
GAP(mm)
-43-
6.7 TEST DATA FOR SIDE BORE (TARGET MATERIAL: SCM440)
Side bore
X Sensor
Target
Gap
-24
-22
-20
-18
X=∞
-16
X=12mm
-14
Output(V)
-12 X=8mm X=6mm

-10
X=4mm
-8
-6
-4
-2
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
GAP(mm)
-44-
6.8 FREQUENCY CHARACTERISTICS (at 400µm pk-pk)
0.5
0.0
-0.5
AMPLITUDE(dB)
-1.0
-1.5
-2.0
-2.5
-3.0
-3.5
10 100 1,000 10,000 100,000
FREQUENCY ( Hz )
-45-
7. API STANDARD 670 VK-202A
7.1 TYPICAL STANDARD CONDUIT ARRANGEMENTS
-46-
7. API STANDARD 670 VK-202A
7.2 TYPICAL PROBE MOUNTING ARRANGEMENTS
-47-
8. INFORMATION ABOUT INTRINSICALLY SAFE APPLICATION VK-202A
8.1 TIIS (Japanese Only)
-48-
8.2 FM
-49-
8.3 CSA
-50-
-51-
8.4 ATEX
-52-
8.5 NEPSI (Chinese Only)
-53-
-54-
-55-
9. TABLE OF MODEL CODE VK-202A
●Driver
VK-202A - / EX / SYS / GEO / CEM

A B C D E
A B C D E
System cable length Intrinsically safe
calibration spec. marking
1 5m 1 TIIS (IEC)
2 9m 2 FM
3 5m 4 CSA
4 9m 5 ATEX
7 NEPSI
● Extension Cable
VW-202A - / EX / GEO
A B C D
A B C D
Geothermal
Armor Cable length Intrinsic safety
Spec.
A With 1 2.0m 1 TIIS (IEC)
L Without 2 3.0m 2 FM
3 4.0m 4 CSA
4 4.5m 5 ATEX
6 6.0m 7 NEPSI
7 7.0m
8 8.0m
A 8.5m
B 3.5m
C 7.5m
● Sensor
VL-202A05 - / EX / GEO / WPF

A B C D E F G H
A B C D E F G H
Threaded Unthreaded Threaded Cable Intrinsic Geothermal Water

Armor
Size Length (L3) Length(L1) Length(L2) Safety Spec. -proof
A With 1 M8 X 1 0 3mm 0 20mm 1 0.5m 1 TIIS (IEC)
L Without 2 1/4-28UNF※1) 1 10mm 1 30mm 2 1.0m 2 FM
2 20mm 2 40mm 3 2.0m 4 CSA
3 30mm 3 50mm 4 3.0m 5 ATEX
4 40mm 4 70mm 5 5.0m 7 NEPSI
5 50mm 5 100mm 6 6.0m
6 60mm 6 130mm 7 7.0m
7 70mm 7 160mm 8 9.0m
8 80mm 8 190mm A 1.5ｍ
A 90mm A 210mm
B 100mm B 250mm
Min.Length ; 3mm Min.Length ; 20mm
Max.Length; 100mm Max.Length; 250mm
L3+L1 ≦ 253mm
※1）VL-202A05□-2:L3+L1≦100mm
-56-
9. TABLE OF MODEL CODE VK-202A
VL-202A08 - / EX / GEO / WPF

A B C D E F G H
A B C D E F G H
Unthreaded Threaded Cable Length Geothermal Water

Armor Threaded Size Intrinsic Safety
Length (L3) Length (L1) (L2) Spec. -proof
A With 1 M10X 1 0 0mm 0 20mm 1 0.5m 1 TIIS (IEC)
L Without 2 3/8-24UNF 1 10mm 1 30mm 2 1.0m 2 FM
2 20mm 2 40mm 3 2.0m 4 CSA
3 30mm 3 50mm 4 3.0m 5 ATEX
4 40mm 4 70mm 5 5.0m 7 NEPSI
5 50mm 5 100mm 6 6.0m
6 60mm 6 130mm 7 7.0m
7 70mm 7 160mm 8 9.0m
8 80mm 8 190mm A 1.5ｍ
A 90mm A 210mm
B 100mm B 250mm
Min.Length ; 0mm Min.Length ; 20mm
Max.Length; Max.Length;
100mm 250mm
L3+L1 ≦ 250mm
VL-202A08R - / EX / GEO / WPF

A B C D E F G
A B C D E F G
Threaded Size Unthreaded Threaded Cable Length Geothermal Water

Intrinsic Safety
Length (L3) Length (L1) (L2) Spec. -proof
1 M10X 1 0 7mm 0 20mm 1 0.5m 1 TIIS (IEC)
2 3/8-24UNF 1 10mm 1 30mm 2 1.0m 2 FM
2 20mm 2 40mm 3 2.0m 4 CSA
3 30mm 3 50mm 4 3.0m 5 ATEX
4 40mm 4 70mm 5 5.0m 7 NEPSI
5 50mm 5 100mm 6 6.0m
6 60mm 6 130mm 7 7.0m
7 70mm 7 160mm 8 9.0m
8 80mm 8 190mm A 1.5ｍ
A 90mm A 210mm
B 100mm B 250mm
Min.Length; 5mm Min.Length; 20mm
Max.Length;100mm Max.Length; 250mm
L3+L1 ≦ 255mm
-57-
Warranty
The warranty period for the delivered product shall be 3 years from the date of delivery from
our factory. But the warranty period for the special order product and software shall be 1 year,
and for the repairing parts shall be 6 months. In the event that the delivered product develops
any defects within the warranty period for which Shinkawa Electric is liable, the defective part
will be replaced or repaired in our factory at our own expense.
In the event that an engineer needs to be dispatched for repair purposes during the warranty
period, travel expenses for the said engineer will be changed in accordance with the above
item. The cost of repair will be borne by Shinkawa Electric.
However, the following are excluded from our warranty:
(1) Any defects due to improper handling or operation by the user.

(2) Any defects, the case of which is not attributable to Shinkawa Electric.
(3) Any modifications or repairs made by others then Shinkawa Electric or persons
commissioned by Shinkawa Electric.
(4) Any handling, storage and operation under severe environmental conditions that exceed
the design specifications.
(5) Any defects due to fire, flood, earthquake, lightning and other Acts of God.
(6) The consumables
(7) Other defects considered not to be attributable to Shinkawa Electric.
This warranty applies exclusively to the delivered product units.

Shinkawa Electric will not be held liable for consequential damage caused either directly or
indirectly through a defect of the delivered product.
The warranty period and scope of machinery and equipment made by manufacturers other
than Shinkawa Electric shall be in accordance with the conditions of the respective
manufacturer, regardless of the provisions made above.
Hiroshima Factory
4-22 Yoshikawa-kogyodanchi, Higashi-hiroshima 739-0153, Japan
Tel. +81-82-429-1118 Fax. +81-82-429-0804
[Field support & Repair Dept] E-Mail : service@sst.shinkawa.co.jp

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MANUAL NO. 20801E1.

MODEL VK-202A TRANSDUCER

For Use in Safety.....

7. API STANDARD 670

8. INFORMATION ABOUT INTRINSICALLY SAFE APPLICATION

9. TABLE OF MODEL CODE

2.1 STANDARD SPECIFICATIONS

5 ATEX (EEx ia ΙΙC T4)

System Cable Length

CONFIGURATION Sensor Connector Extension Cable

System Cable Length

2.2 MODEL CODE AND OUTLINE DRAWING

No. Name Material Quantity Remark

No. Name Material Quantity Remark

No. Name Material Quantity Remark

2.2.2 VW EXTENSION CABLE (Refer to“9. TABLE OF MODEL CODE”)

No. Name Material Quantity Remark

2.2.3 VL SENSOR (Refer to“9. TABLE OF MODEL CODE”)

No. Name Material Quantity Remark

No. Name Material Quantity Remark

No. Name Material Quantity Remark

No. Name Material Quantity Remark

No. Name Material Quantity Remark

No. Name Material Quantity Remark

No. Name Material Quantity Remark

No. Name Material Quantity Remark

2.3 NAME PLATE

2.3.1 VK DRIVER NAME PLATE

RIVERNEW Driver Model Code

TAG. NO. XE2424

2.3.2 VW EXTENSION CABLE NAME PLATE

VW- ••• Model code

2.3.3 VL SENSOR NAME PLATE

VL- ••• Model code

Target Oscillator Detection Linearizer Output

4.1 RECEIVING INSPECTION

SENSOR MODEL NO. TIGHTENING TORQUE(NUT)

4.3.1 SYSTEM COMBINATION

VL Sensor VW Extension Cable VK Driver

4.3.2 SENSOR INSTALLATION CONSIDERATIONS

Figures are different from the actual shape.

D : Sensor Tip Diameter

Same as b). An insulating material such as

Distance X< 9mm

When the sensor neighborhood is countersunk.

Y< 3 times the sensor tip diameter

The installing effect are as shown below.

4.4 VL SENSOR INSTALLATION ACCESSORIES

4.4.1 SENSOR MOUNTING BRACKET

VZ Sensor mounting bracket

Machine case Extension cable

Typical installation internally mounted VL sensor

4.4.2 VL SENSOR EXTERNAL MOUNTING KIT

VZ-5A Sensor housing

VZ-10A Sensor sleeve

Reverse mount type sensor

VZ-10A Sensor sleeve

Reverse mount type sensor

4.5 INSTALLATION PROCEDURES

VW-••• Model code

VL-••• Model code