Gaon - Cables and Wires - Catalog
Gaon - Cables and Wires - Catalog
com
Power Cable
Characteristics of Crosslinked Polyethylene
Insulation Process of Gaon’s Medium Voltage Cable
Description
Conductor Construction and D.C. Conductor Resistance
Test Voltage of XLPE insulation
0.6/1KV CU(AL-)/XLPE/PVC
0.6/1KV CU(AL-)/XLPE/PVC/S(A)WA/PVC
0.6/1KV CU(AL-)/XLPE/PVC/DS(A)TA/PVC
1.8/3KV CU(AL-)/XLPE/PVC
1.8/3KV CU(AL-)/XLPE/PVC/S(A)WA, DS(A)TA/PVC
3.6/6KV CU(AL-)/XLPE/PVC
3.6/6KV CU(AL-)/XLPE/PVC/S(A)WA, DS(A)TA/PVC
6/10KV CU(AL-)/XLPE/PVC
6/10KV CU(AL-)/XLPE/PVC/S(A)WA, DS(A)TA/PVC
8.7/15KV CU(AL-)/XLPE/PVC
8.7/15KV CU(AL-)/XLPE/PVC/S(A)WA, DS(A)TA/PVC
12/20KV CU(AL-)/XLPE/PVC
12/20KV CU(AL-)/XLPE/PVC/S(A)WA, DS(A)TA/PVC
18/30KV CU(AL-)/XLPE/PVC
18/30KV CU(AL-)/XLPE/PVC/S(A)WA, DS(A)TA/PVC
0.6/1KV CU(AL-)/XLPE/PVC/LEAD/PVC/S(A)WA/PVC
1.8/3KV CU(AL-)/XLPE/PVC/LEAD/PVC/S(A)WA/PVC
3.6/6KV CU(AL-)/XLPE/PVC/LEAD/PVC/S(A)WA/PVC
6/10KV CU(AL-)/XLPE/PVC/LEAD/PVC/S(A)WA/PVC
8.7/15KV CU(AL-)/XLPE/PVC/LEAD/PVC/S(A)WA/PVC
12/20KV CU(AL-)/XLPE/PVC/LEAD/PVC/S(A)WA/PVC
18/30KV CU(AL-)/XLPE/PVC/LEAD/PVC/S(A)WA/PVC
0.6/1KV CU/MICA/XLPE/PVC/LEAD/PVC/S(A)WA/FR-PVC
Power Cable
Wire & Cable
Bare Wire
Characteristics of Crosslinked Polyethylene
OPGW
It is well known that polyethylene is superior in electrical characteristics and chemical resistances. But it has a defect of melting
point at the temperature of 110℃. Crosslinked polyethylene, which results from a chemical process of“Cross-linking”of the
molecular structure, has eliminated this defect of melting point. Due to its molecular structure, it has excellent ozone resistance
and outstanding heat stability and resistance. The most popular way of“Cross-linking”
Insulated Wire
process is to blend some peroxide(for example dicumyl peroxide)into polyethylene and extrude it around the conductor and heat it
to a high temperature sufficient to activate the peroxide.
Grounding Wire
1. Triple Common Extrusion Head
Instrument Cable
- Longer life experctancy of cable
Control Cable
- Safe and economic control of insulation thickness
Power Cable
■10,000 Class Clean Room(within 10,000EA Particle(0.5㎛ )in inch3)
- Perfect prevention of impurities Reference
59
Wire & Cable
Description
Conductors : The conductors shall be class 2 of plain annealed Copper or Aluminum in accordance with IEC 60228.
Conductor Screen : Conductor screen shall be a layer of extruded semi-conducting compound. A separator may be applied between
conductor and conductor screen.
Insulation : Insulation shall be crosslinked Polyethylene complying with test requirements of IEC 60502 & IEC 60811. The insulation is
extruded and dry cured to meet the requirements and/or customer specification. A high degree of concentricity is assured through the use
of x-ray monitoring device during extrusion. EPR insulation is available on request.
Insulation Screen : The insulation screen shall consist of a non metallic semi-conducting part in combination with a metallic part. The non-
metallic part shall consist of a layer of extruded semi-conducting compound. Combination of semi-conducting compound and semi-
conducting tape is available on request.
Metallic Screen : Metallic screen can be a helically applied copper tape or a number of copper wires applied with a lay or a combination of
tape and wires applied over the semi-conducting screen. The metallic screen provides the earth fault current path and it is a cross section
designed as per customer’s specification.
Laying Up : In case of multi core cables, the multi cores are laid up together with polypropylene yarn filler at the interstices between the
cores. A binder e.g. polypropylene tape is wrapped round the assembly to form a compact circular cable during this process.
Inner Covering : Inner covering shall be non-hygroscopic extruded PVC as per IEC 60502. PE, TPE, LSZH (Low Smoke Zero Halogen) are
available on request.
Lead Sheath : Lead sheath shall consist of a layer of extruded lead or lead alloy E.
Separation Sheath : Separation sheath shall be non-hygroscopic extruded PVC as per IEC 60502. PE or TPE are available on request.
Oversheath : Oversheath shall be extruded PVC/ST1 as per IEC 60502, special type of sheathing such as Flame retardant(FR-), Anti-
termite( /AT), Anti-rodent( /AR) and Anti-vermin( /AV), etc. are avaiible on request. PE or LSZH(HF- : Halogen free Flame retardant) are
available on request
Fire proof layer : Fire proof layer shall be a mica tape between conductor and insulation if fire resistance in accordance with IEC 60331 is
required for low voltage power or control cable.
60
Wire & Cable
Bare Wire
Conductor Construction and D.C. Conductor Resistance
OPGW
Conductor
Maximum resistance
Nominal Minimum number of conductor
of wires in the conductor Approx.
Cross-Sectional
diameter
Area
Copper Aluminum Copper Aluminum
Insulated Wire
㎟ No. ㎜ (Ω/㎞)
1.5 7 - 1.59 12.1 -
2.5 7 - 2.01 7.41 -
4 7 7 2.55 4.61 7.41
6 7 7 3.12 3.08 4.61
10 7 7 4.05 1.83 3.08
Grounding Wire
16 6 6 4.7 1.15 1.91
25 6 6 5.9 0.727 1.20
35 6 6 6.9 0.524 0.868
50 6 6 8.1 0.387 0.641
70 12 12 9.8 0.268 0.443
Instrument Cable
95 15 15 11.4 0.193 0.320
120 18 15 12.9 0.153 0.253
150 18 15 14.4 0.124 0.206
185 30 30 15.9 0.0991 0.164
240 34 30 18.3 0.0754 0.125
Control Cable
300 34 30 20.5 0.0601 0.100
400 53 53 23.2 0.0470 0.0778
Power Cable
- 10㎟ and less : Solid or Circular non compacted
- 16㎟ ~ 630㎟ : Circular compacted
- 800㎟, 1000㎟ : Circular segment compacted
Reference
61
Wire & Cable
0.6/1KV CU(AL-)/XLPE/PVC
O.6/1KV (AL-)CV
Conductor
Insulation
Oversheath
Thickness Approx.
Nominal Cross- Thickness Approx.
of Overall
Sectional of Weight
Oversheath Diameter
Area of Conductor Insulation
1C 2C 1C 2C 1C 2C
㎟ ㎜ ㎜ ㎜ ㎏/㎞
1.5 0.7 1.4 1.8 6.3 11 53 (-) 127 ( - )
2.5 0.7 1.4 1.8 6.7 12 65 (-) 153 ( - )
4 0.7 1.4 1.8 7.2 13 81 (60) 197 (160)
6 0.7 1.4 1.8 7.8 14 108 (70) 252 (210)
10 0.7 1.4 1.8 9.4 17 155 (90) 357 (250)
16 0.7 1.4 1.8 10.0 18.5 210 (120) 487 (300)
25 0.9 1.4 1.8 12.0 22 315 (160) 720 (420)
35 0.9 1.4 1.8 13.0 24 414 (200) 943 (530)
50 1.0 1.4 1.8 14.5 27 542 (250) 1229 (660)
70 1.1 1.4 1.8 16.0 31 761 (330) 1702 (870)
95 1.1 1.5 1.9 18.5 35 1026 (430) 2285 (1140)
120 1.2 1.5 2.0 20.0 38 1279 (520) 2890 (1400)
150 1.4 1.6 2.2 22.0 43 1524 (640) 3475 (1710)
185 1.6 1.6 2.3 24.0 47 1872 (780) 4282 (2110)
240 1.7 1.7 2.5 27.0 53 2391 (1000) 5469 (2740)
300 1.8 1.8 2.6 30.0 58 3023 (1230) 6876 (3360)
400 2.0 1.9 - 34.0 - 3975 (1550) - -
500 2.2 2.0 - 37.0 - 4894 (1950) - -
630 2.4 2.2 - 42.0 - 6283 (2580) - -
800 2.6 2.3 - 46.0 - 8450 (3200) - -
1000 2.8 2.4 - 51.0 - 10530 (3940) - -
- ( ) : Weight of Cable for Aluminum Conductor
- Weight can be different depending on item
62
Wire & Cable
Bare Wire
OPGW
Conductor
Insulated Wire
Insulation
Filler
Binder
Oversheath
Grounding Wire
Thickness Approx.
Nominal Cross- Thickness Approx.
of Overall
Weight
Instrument Cable
Sectional of Oversheath Diameter
Area of Conductor Insulation
3C 4C 3C 4C 3C 4C
㎟ ㎜ ㎜ ㎜ ㎏/㎞
1.5 0.7 1.8 1.8 11.5 14 148 ( - ) 179 ( - )
2.5 0.7 1.8 1.8 12.5 15 189 ( - ) 226 ( - )
4 0.7 1.8 1.8 13.5 16 245 (180) 305 (220)
Control Cable
6 0.7 1.8 1.8 14.5 18 321 (220) 397 (260)
10 0.7 1.8 1.8 18.0 20 464 (290) 585 (350)
16 0.7 1.8 1.8 19.5 22 649 (360) 816 (440)
25 0.9 1.8 1.8 23.0 26 975 (520) 1242 (630)
35 0.9 1.8 1.8 25.0 28 1287 (620) 1661 (790)
Power Cable
50 1.0 1.8 1.9 29.0 32 1693 (820) 2215 (1020)
70 1.1 1.9 2.0 33.0 37 2383 (1200) 3110 (1410)
95 1.1 2.0 2.1 37.0 41 3224 (1440) 4027 (1570)
120 1.2 2.1 2.3 41.0 45 4036 (1780) 5307 (2270)
150 1.4 2.3 2.4 46.0 50 4840 (2200) 6327 (2780)
185 1.6 2.4 2.6 50.0 55 5975 (2720) 7846 (3480)
Reference
63
Wire & Cable
Bare Wire
Short Circuit Current Carrying Capacity of XLPE Cable
Copper Conductor
OPGW
Insulated Wire
Grounding Wire
Instrument Cable
Control Cable
Power Cable
Reference
0.115log T2 + 234.5
T1 + 234.5 0.141
A= A
Is = t t
91
Wire & Cable
Bare Wire
Reference Methods of Installation (IEC 60364-5-523)
OPGW
Symbol Reference Methods of Installation
Insulated Wire
A2 - Multi-core cable in conduit in a
thermally insulated wall
Grounding Wire
B1
- Single-core or multi-core cable
- Insulated conductors or single-
in a building void
core cable in conduit in masonry
- Insulated conductor in conduit
wall
in a building void
Instrument Cable
spaced less than 0.3 times - Insulated conductor in conduit
conduit diameter from it in a building void
B2
Control Cable
- Single-core or multi-core cable
on a wooden wall (Fixed on or
- On unperforated tray
spaced less than 0.3 times cable
diameter from a wooden wall)
C
Power Cable
- Single-core or multi-core cable
- Single-core or multi-core cables
D in conduit or in cable ducting in
in the ground
the ground
- On ladder
- On ladder
Installation
93
Wire & Cable
Unit : A
Number of Loaded Conductors and Type of Insulation
A1 A2 B1 B2 C D
Size
㎟
Two Load Three Load Two Load Three Load Two Load Three Load Two Load Three Load Two Load Three Load Two Load Three Load
94
Wire & Cable
Bare Wire
OPGW
Unit : A
Insulated Wire
Number of Loaded Conductors and Type of Insulation
Multi-Core Cable Single-Core Cable
E E F F F G G
Size
㎟
Grounding Wire
Two Load Three Load Three Load Three Load Three Load
Two Load Three Load
Conductor Conductor Conductor Conductor Conductor
Conductor Conductor
Touching Trefoil Flat Touching Flat Spaced Flat Spaced
1.5 26 23 - - - - -
2.5 36 32 - - - - -
4 49 42 - - - - -
Instrument Cable
6 63 54 - - - - -
10 86 75 - - - - -
16 115 100 - - - - -
25 149 127 161 135 141 182 161
35 185 158 200 169 176 226 201
50 225 192 242 207 216 275 246
Control Cable
70 289 246 310 268 279 353 318
95 352 298 377 328 342 430 389
120 410 346 437 383 400 500 454
150 473 399 504 444 464 577 527
185 542 456 575 510 533 661 605
Power Cable
240 641 538 679 607 634 781 719
300 741 621 783 703 736 902 833
400 - - 940 823 868 1085 1008
500 - - 1083 946 998 1253 1169
630 - - 1254 1088 1151 1454 1362
Reference
Installation
95
Wire & Cable
Unit : A
Number of Loaded Conductors and Type of Insulation
A1 A2 B1 B2 C D
Size
㎟
Two Load Three Load Two Load Three Load Two Load Three Load Two Load Three Load Two Load Three Load Two Load Three Load
96
Wire & Cable
Bare Wire
OPGW
Unit : A
Insulated Wire
Number of Loaded Conductors and Type of Insulation
Multi-Core Cable Single-Core Cable
E E F F F G G
Size
㎟
Grounding Wire
Two Load Three Load Three Load Three Load Three Load
Two Load Three Load
Conductor Conductor Conductor Conductor Conductor
Conductor Conductor
Touching Trefoil Flat Touching Flat Spaced Flat Spaced
1.5 22 18.5 - - - - -
2.5 30 25 - - - - -
4 40 34 - - - - -
Instrument Cable
6 51 43 - - - - -
10 70 60 - - - - -
16 94 80 - - - - -
25 119 101 131 110 114 146 130
35 148 126 162 137 143 181 162
50 180 153 196 167 174 219 197
Control Cable
70 232 196 251 216 225 281 254
95 282 238 304 264 275 341 311
120 328 276 352 308 321 396 362
150 376 319 406 356 372 456 419
185 434 364 463 409 427 521 480
Power Cable
240 514 430 546 485 507 615 459
300 593 497 629 561 587 709 659
400 - - 754 656 689 852 795
500 - - 868 749 789 982 920
630 - - 1005 855 905 1138 1070
Reference
Installation
97
Wire & Cable
■Ambient Temperature
Ambient Temperature(℃) 10 15 20 25 35 40 45 50 55 60 65 70 75 80
PVC Insulation 1.22 1.17 1.12 1.06 0.94 0.87 0.79 0.71 0.61 0.50 - - - -
XLPE Insulation 1.15 1.12 1.08 1.04 0.96 0.91 0.87 0.82 0.76 0.71 0.65 0.58 0.50 0.41
■Groups of More Than One Circuit or More Than One Multi-Core Cable
Arrangement Number of Circuits or Multi-Core Cables
(Cables Touching)
1 2 3 4 6 9 12 16 20
Bunched in Air, on a Surface, Embedded or Enclosed 1.00 0.80 0.70 0.65 0.57 0.50 0.45 0.41 0.38
Single Layer on wall, Floor or Unperforated Tray 1.00 0.85 0.79 0.75 0.72 0.70 - - -
Single Layer Fixed Directly Under a wooden Ceiling 0.95 0.81 0.72 0.68 0.64 0.61 - - -
Single Layer on a Perforated Horizontal or Vertical Tray 1.00 0.88 0.82 0.77 0.73 0.72 - - -
Single Layer on a Ladder Support or Cleats etc. 1.00 0.87 0.82 0.80 0.79 0.78 - - -
98
Wire & Cable
Bare Wire
Correction Factors for Cables in the Ground
OPGW
■Ground Temperature
Ground Temperature(℃) 10 15 25 30 35 40 45 50 55 60 65 70 75 80
PVC Insulation 1.1 1.05 0.95 0.89 0.84 0.77 0.71 0.63 0.55 0.45 - - - -
XLPE Insulation 1.07 1.04 0.96 0.93 0.89 0.85 0.8 0.76 0.71 0.65 0.6 0.53 0.46 0.38
Insulated Wire
■Soil Thermal Resistivity(for Buried Duct)
Thermal Resistivity K.m/W 1 1.5 2 2.5 3
Correction Factor 1.8 1.1 1.05 1 0.96
Grounding Wire
Duct to Duct Clearance
Cable to Cable Clearance Cables One Cables
0.125m 0.25m 0.5m
Touching Diameter
Number of Circuit (Single Cores Cables or Multi-Core Cable)
2 0.75 0.80 0.85 0.90 0.90
3 0.65 0.70 0.75 0.80 0.85
Instrument Cable
4 0.60 0.60 0.70 0.75 0.80
5 0.55 0.55 0.65 0.70 0.80
6 0.50 0.55 0.60 0.70 0.80
Control Cable
Duct Touching 0.25m 0.5m 1.0m
Number of Circuit (Single Cores Cables or Multi-Core Cable)
2 0.85 0.90 0.95 0.95
3 0.75 0.85 0.90 0.95
4 0.70 0.80 0.85 0.90
Power Cable
5 0.65 0.80 0.85 0.90
6 0.60 0.80 0.80 0.90
Number of Circuit (Single Cores Cables or Multi-Core Cable)
2 0.8 0.9 0.9 0.95
3 0.7 0.8 0.85 0.9
4 0.65 0.75 0.8 0.9
Reference
99
Wire & Cable
Correction Factors
102
Wire & Cable
Bare Wire
OPGW
■Soil Thermal Resistivity(for Buried Three-Core Cables)
Insulated Wire
25 1.24 1.20 1.20 1.13 0.91 0.84 0.78
35 1.25 1.21 1.21 1.13 0.91 0.83 0.78
50 1.25 1.21 1.21 1.14 0.91 0.83 0.77
70 1.26 1.21 1.22 1.14 0.90 0.83 0.77
95 1.26 1.22 1.22 1.14 0.90 0.83 0.77
Grounding Wire
120 1.26 1.22 1.22 1.14 0.90 0.83 0.77
150 1.27 1.22 1.23 1.15 0.90 0.83 0.77
185 1.27 1.23 1.23 1.15 0.90 0.83 0.77
240 1.28 1.23 1.23 1.15 0.90 0.83 0.77
300 1.28 1.23 1.24 1.15 0.90 0.82 0.77
Instrument Cable
400 1.28 1.23 1.24 1.15 0.90 0.82 0.76
■Group Rating Factors of Three-Core Cables in Horizontal Formation Laid Direct in the Ground
Spacing Between Cable Centres
Number of Cables in Group
Touching 0.2m 0.4m 0.6m 0.8m
Control Cable
2 0.80 0.86 0.90 0.90 0.94
Power Cable
■Group Rating Factors of Three-Phase Circuits of Single-Cables Laid Direct in the Ground
Spacing Between Cable Centres
Number of Cables in Group
Touching 0.2m 0.4m 0.6m 0.8m
103
HEAD OFFICE
21, 24F ASEM Tower, World Trade Center, Samseong-1dong,
Gangnam-gu, Seoul 135-798, Korea
TEL. +82-2-6921-3971, 3980
FAX. +82-2-711-6419
e-mail. info@gaoncable.com
http://www.gaoncable.com