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Received 3 April 2004; received in revised form 19 May 2005; accepted 29 June 2005
Available online 9 March 2006
Abstract
Input multiplicity is an important feature of industrial processes. In this paper, we extend the work by Tiscareño et al. [1998. Multiplicity
of the solutions of the flash equations. Chemical Engineering Science 53, 671–677] to analyze multiple solutions of the flash equations when
a product mole fraction of one component is specified and the vapor fraction or the temperature is calculated. For this type of multiplicity to
arise, at least one stationary point for the mole fractions with respect to vapor fraction or temperature must exist. By using a constant relative
volatility model, we demonstrate the uniqueness of the stationary point, and show the necessary and sufficient conditions for the existence of
such a stationary point. From these results one can state that systems with a constant relative volatility assumption can only present second-order
input-multiplicities.
䉷 2006 Elsevier Ltd. All rights reserved.
yi = Ki xi , (2)
NC
zi = 1, (3)
i=1
NC
xi = 1, (4)
i=1
NC
yi = 1, (5)
i=1
where F, V and L are molar flow rate of the feed, vapor and
A B liquid streams, respectively; xi , yi and zi are the mole fractions
Input Variable of component i (i = 1, . . . , NC ) in the liquid, vapor, and feed
(i.e. vapor fraction or temperature) stream, respectively; and Ki is the vapor–liquid equilibrium
Fig. 1. Input multiplicity.
coefficient of component i (Seader and Henley, 1998). When a
thermodynamic model with constant relative volatility is used,
the liquid and vapor mole fractions of component i are related
by
more stationary points SP must exist if two (or more) inputs A i xi
and B (vapor fraction or temperature) provide the same output yi = N , (6)
C
j =1 j x j
condition C (outlet composition of one component). Because
input variables are those that can be manipulated by controllers where i is the relative volatility of component i. Then,
to keep output variables at their specified values, potential prob- vapor–liquid equilibrium coefficients are only functions of
lems during process operation can arise. liquid mole fractions,
Tiscareño et al. (1998) analyzed the mass balance and phase
i
equilibrium equations that describe the isobaric FD of a non- Ki = N . (7)
j =1 j xj
C
azeotropic system well below the critical states of the mixture;
they showed analytically that at least one stationary point
(maximum) for mole fractions with respect to temperature Another useful, although not commonly used, equilibrium
or vapor fraction may exist in the interval from the boiling relationship for constant relative volatility systems can be de-
temperature of the most volatile component to the boiling rived as follows. Dividing Eq. (2) for component i by the same
temperature of the least volatile component. By analyzing equation for a base component b, one can obtain
the solution of the Rachford–Rice function, they determined yi Ki xi xi x b yi
the necessary and sufficient conditions under which multiple = = i → xi = . (8)
yb K b xb xb y b i
solutions can exist.
This work can be seen as an extension of that by Tiscareño Using the consistency Eq. (4), it follows that
et al., since we seek to find the order of the input multiplicity, NC
that is, how many solutions can be found for a component for xb yj
= 1.
a given mixture. By using a constant relative volatility model, yb j
j =1
we demonstrate that a second-order input-multiplicity can exist;
the conclusion arises because of the uniqueness of a stationary After obtaining the quotient xb /yb and substituting into Eq. (8),
point that defines the SSM in FD. Although the results obtained one finally gets,
using constant relative volatilities are only approximate, they
yi /i
provide a fast and useful insight for the analysis of ideal or xi = N (9)
j =1 yj /j
C
nearly ideal systems.
3852 M. Vaca et al. / Chemical Engineering Science 61 (2006) 3850 – 3857
yi Let us take the case when the degrees of freedom are met by
specifying the set F, zi , i , . The problem is to solve Eq. (11)
coupled with Eq. (7) to find the component mole fractions in
the liquid product. Alternately, we can solve Eq. (12) coupled
with Eq. (10) for the vapor mole fractions. Using Eq. (11), we
have
T, P zi
fi (x) = xi − = 0, i = 1, . . . , NC , (13)
F
1 + (Ki − 1)
Proof. From the RHS of Eqs. (14) and (18), one may notice 1 NC NC 2
m=1 ym /zm
2
K1 y /zm
that the first term is always positive. Then, the sign and the = N = N m=1 m .
zeros of the mole fraction derivatives dxi /d and dyi /d are K1 C
(ym /zm )(1/Km )
2 C
(ym /zm )(1 /m )
2
m=1 m=1
the sign and the zeros of fi () and gi (), respectively.
A term-by-term comparison of the numerator and the denom-
inator of these equations shows that, since 1 /m 1, then
Lemma 2. The functions fi () and gi () are monotone-
K1 > 1 and /K1 < 1. From Eqs. (16) and (19), both func-
decreasing functions in the interval 0 1.
tions f1 () and g1 () are always negative. From Lemma 1, it
follows that both dx1 /d and dy1 /d are also negative and,
Proof. The derivatives of fi () and gi () with respect to the
consequently, component 1 cannot have a stationary point in
vapor fraction are given by (see Appendix B).
either the liquid or the vapor phase.
NC
dfi () 2i x3
= − N (1 − Ki )2 2m , Theorem 3. The least volatile component of a multicomponent
zm
m=1 (xm /zm )m m=1
d C 2
mixture cannot have a stationary point in either the liquid or
NC 2 3 the vapor phase.
dgi () 1 2 ym
= − N −1 .
i Km zm
2
m=1 (ym /zm )(1/m ) m=1
d C 2 Proof. Similar to Theorem 2. One can obtain expressions for
KNC and /KNC ; from Lemma 1 both dxNC /d and dy1 /d
Notice that both derivatives are always negative in the flash are positive, so that component NC cannot have stationary point
interval 0 1; therefore, the auxiliary functions are in either the liquid or the vapor phase.
monotone-decreasing.
Theorems 2 and 3 show that one can specify the mole fraction
Lemmas 1 and 2 provide the theorem for the uniqueness of of the most or the least volatile component without the possi-
the stationary point. bility of input multiplicity (vapor fraction multiplicity). This in
turn implies that no multiplicity problems can arise when one
Theorem 1. When it exists, the stationary point for the mole controls the purity of the most or the least volatile components
fractions is unique in the flash interval 0 1. of a mixture.
3854 M. Vaca et al. / Chemical Engineering Science 61 (2006) 3850 – 3857
Finally, the necessary and sufficient conditions for the exis- of pressure and temperature, this means that any component
tence of a stationary point can be established. that reaches its boiling point in the flash interval must have
input multiplicity.
Theorem 4. The liquid mole fraction of an intermediate com- The sufficient conditions for a stationary point can alternately
ponent can reach a stationary point only if Ki 1. be established through the detection of a change of sign for the
derivatives dxi /d and dyi /d given in Appendix A.
Proof. For the liquid phase, the unique zero ∗ of dxi /d or
fi () is found by solving fi (∗ ) = 1 − Ki∗ ∗ = 0. Then, Ki∗ = 4. A numerical example
1/∗ . Since ∗ 1, the liquid mole fraction of an intermediate
component can reach a maximum only if Ki 1. We analyze the example reported by Tiscareño et al. (1998)
with the simplified model. The polynomial expressions given
Theorem 5. The vapor mole fraction of an intermediate com- by Holland (1981) for the K values as a function of tempera-
ponent can reach a stationary point only if Ki 1. ture were used. Table 1 provides a description of the problem
and the relative volatilities for each component at the operating
Proof. For the vapor phase, the unique zero ∗ of dyi /d or pressure of 2068 kPa. Table 2 shows the vapor–liquid equilib-
gi () is found by solving gi (∗ ) = (∗ /Ki∗ ) − 1 = 0, which rium coefficients as well as the liquid and vapor mole fraction
leads to Ki∗ = ∗ . Since ∗ 1, then the vapor mole fraction derivatives at the bubble point ( = 0) and at the dew point
of an intermediate component can reach a maximum only if ( = 1) (determined as suggested in this work, see Appendix
Ki 1. A). By applying the sufficiency condition for the existence of a
stationary point in mole fractions, one can notice that, in both
One may notice that these conditions are necessary but not phases, components iC 4 and nC 4 will show steady-state input
sufficient for a stationary point to occur (the extreme compo- multiplicities, since the equilibrium coefficients reach a value
nents satisfy one of the two, but they cannot have a stationary of 1.0 within the interval 0 1. In addition, by applying the
point). From these facts, the following sufficiency theorems can necessary conditions, we note that components C2 and C3 will
be established. not have a stationary point in the liquid phase and that iC 5 and
nC 5 will not exhibit a stationary point in the vapor phase. The
Theorem 6. If the value of Ki for an intermediate component same observation can be made with respect to the values of the
equals one at some (1) in the interval 0 < < 1, such a com- derivatives of component mole fractions. The derivatives test
ponent will have its unique stationary point in the liquid phase also indicates that C3 will show steady-state input multiplicity
in the interval 0 < < (1) . in the vapor phase, but C2 will not.
Fig. 3 shows the liquid and the vapor mole fractions of the
Proof. If Ki = 1 at = (1) > 0, then from Eq. (16) components as a function of the vapor fraction, obtained from
dKi the procedure outlined in Section 2. We observe that only iC 4
fi ((1) ) = −(1) < 0, and nC 4 have multiple solutions in the liquid phase, while C3 ,
d (1)
iC 4 and nC 4 have multiplicity in the vapor phase, as predicted.
since dKi /d is always positive. For fi (0) one obtains fi (0) = Fig. 4 gives the dependence of the mole fraction derivatives
1 − Ki (0) > 0. From Lemmas 2 and 1, only a zero of fi () with the vapor fraction. We can verify that only one zero exists
and dxi /d must exist in the interval 0 < < (1) . in the feasible interval for the components with multiplicity.
We also observe that the derivatives of liquid mole fractions
Theorem 7. If the value of Ki for an intermediate component for iC 4 and nC 4 present a minimum value close to = 0.45
equals one at some (1) in the interval 0 < < 1, such a com- and = 0.65, respectively, and that in the vapor phase the
ponent will have its unique stationary point in the vapor phase derivative of mole fraction for C3 exhibits a minimum close
in the interval (1) < < 1. to = 0.4. This observation is relevant to select numerical
methods if one wishes to find the vapor fraction at the stationary
Proof. If Ki = 1 at = (1) > 0, then from Eq. (21) gi ((1) ) =
i
(1 − (1) ) dK
d (1)
. For gi (1) one may obtain
>0
1 Table 1
gi (1) = −1 + < 0. Data for the examplea
Ki =1
Component zi i
From Lemmas 2 and 1, the only zero of gi () and dyi /d must
C2 0.1 12.02
exist in the interval (1) < < 1. C3 0.1 5.186
iC 4 0.1 2.843
Theorems 6 and 7 show that it is sufficient that the K value of nC 4 0.1 2.265
an intermediate component equals one in the interval 0 < < 1 iC 5 0.3 1.184
for the unique maximum in liquid and vapor mole fraction to nC 5 0.3 1.000
occur. For ideal solutions, where Ki values are only dependent a Relative volatilities evaluated at 2068 kPa and 394 K.
M. Vaca et al. / Chemical Engineering Science 61 (2006) 3850 – 3857 3855
Table 2
K values and derivatives of mole fractions at = 0 and = 1
dxi dxi dyi dyi
Component Ki ( = 0) Ki ( = 1) d =0 d =1 d =0 d =1
0.7 0.2
0.101 C2 C3 iC4
0.6 0.100
iC4
nC4 iC5 nC5 0.1
xi
nC4
0.5 0.099
0.0
dxi /dφ
0.4 0.00 0.04 0.08 0.12 0.16
xi
0.3 -0.1
0.2 -0.2
0.1
-0.3
0.0
(a) 0.0 0.2 0.4 0.6 0.8 1.0 (a) 0.0 0.2 0.4 0.6 0.8 1.0
0.5 0.4
0.4 0.2
0.0
0.3
dyi /dφ
-0.2
yi
0.2
-0.4 C2 C3
iC4 nC4
0.1 -0.6
iC4 nC4
-0.8
0.0
(b) 0.0 0.2 0.4 0.6 0.8 1.0 (b) 0.0 0.2 0.4 0.6 0.8 1.0
φ φ
Fig. 3. (a) Liquid mole fractions as a function of the vapor fraction; (b) Vapor Fig. 4. (a) Derivatives of liquid mole fractions as a function of the vapor
mole fractions as a function of the vapor fraction. fractional (b) Derivatives of vapor mole fractions as a function of the vapor
fraction.
We have analyzed the FD by using a constant relative volatil- (b) Rigorous solution using the polynomial expressions for K values
ity model, a useful simplification for ideal or nearly ideal mix- C3 0.063 0.182
iC 4 0.005 0.100 0.342 0.121
tures. We have extended the work by Tiscareño et al. (1998)
nC 4 0.095 0.101 0.509 0.109
on the multiplicity of the solutions of the flash equations when
3856 M. Vaca et al. / Chemical Engineering Science 61 (2006) 3850 – 3857
a product mole fraction of a component is specified, but we Addition of Eq. (A.4) for all component gives
have analyzed only the interval of physical significance of the ⎛ ⎞
NC
NC NC NC
flash operation to establish our results. Through Theorem 1, we dxm xm
2 dxj xm
2
demonstrate the existence of a unique stationary point for mole = − ⎝1 − Kj ⎠ Km = 0.
d zm d zm
fractions of the liquid and vapor product phases, as a function m=1 m=1 j =1 m=1
of the vapor fraction. In addition, the necessary and sufficient For convenience, let us define as
conditions for the existence of multiple solutions, previously
NC NC
found by Tiscareño et al. (1998), have been reproduced with x 2 /zm dxj
the simplified model. Theorems 4 and 5 provide the necessary = N m=1 m =1− Kj . (A.5)
m=1 (xm /zm )Km
C d
conditions for the liquid and vapor phases; Theorem 6 and 7 j =1
show that the sufficient condition for a component to have in-
put multiplicity is that its Ki value equals one within the phys- From Eq. (A.3), satisfies
ical interval of the flash. From these results, the existence of at 1. (A.6)
most two steady-state values of the vapor fraction is guaranteed
when a product mole fraction is specified in a standard isobaric Finally, substitution of Eq. (A.5) into (A.4) gives
flash distillation process; in other words, systems modeled with
constant relative volatilities (i.e. ideal systems) can only show dxi x2
= i (1 − Ki ). (A.7)
second-order input-multiplicities. d zi
In a similar fashion, beginning with Eq. (12) we arrive at the
Acknowledgments following equations:
M. Vaca is grateful to CONACyT and the Instituto Mexicano dyi y2 1 dKi
= i 2 (1 − ) − Ki (Ki − 1)
del Petroleo for the financial support given for this project. d zi Ki d
y 2
Appendix A. Derivatives of mole fractions with respect to = i −1 , (A.8)
zi K i
the vapor fraction
NC 2
y /zm
Derivation of Eq. (11) with respect to the vapor fraction = N m=1 m 1. (A.9)
m=1 (ym /zm )(1/Km )
C 2
yields,
with equilibrium coefficients given by Eq. (7). The derivative From Eq. (17), the product Ki is given by
of equilibrium coefficients with respect to the vapor fraction is NC 2 NC 2
m=1 xm /zm x /zm
NC NC
Ki = Ki N = i N m=1 m
dKi i dxj dxj m=1 (xm /zm )Km
C 2
m=1 (xm /zm )m
C 2
= − N j = −Ki Kj . (A.2)
d [ C
j xj ]2
j =1
d
j =1
d
j =1 Derivation with respect to the vapor fraction yields
⎛
dKi NC 2
d(Ki ) i x /z
Since is always strictly positive it follows that = N ⎝− m=1 m m
d N
m=1 (xm /zm )m m=1 (xm /zm )m
d C 2 C 2
NC
⎞
NC
NC
Kj
dxj
< 0. (A.3) xm dxm xm dxm ⎠
d × 2 m + 2 .
j =1 zm d zm d
m=1 m=1
Substitution of Eq. (A.2) into (A.1) yields After simplification one may obtain
⎡ ⎛ ⎞⎤ ⎛ ⎞
NC
NC
dxi xi2 dxj d(Ki ) 2i x m dx m⎠
= ⎣1 − Ki ⎝1 − Kj ⎠⎦ . (A.4) = N ⎝ (1 − KNC m ) ,
d zi d d C
(x 2 /z ) z m d
j =1 m=1 m m m m=1
M. Vaca et al. / Chemical Engineering Science 61 (2006) 3850 – 3857 3857
⎛ ⎞
NC
d 1 2
d(Ki ) 2i ⎝ x m dx m ⎠. = −
= N (1 − Km )
zm d d Ki i NC (ym2 /z )(1/ )
d C
m=1 (x 2 /z )
m m m m=1 m=1 m m
N
C
ym dym
Using Eq. (A.7), × −1 .
Km zm d
m=1
NC
d(Ki ) 2i x3
= N (1 − Km )2 2m . With the use of Eq. (A.8) one obtains
zm
m=1 (xm /zm )m m=1
d C 2
NC
2 3
d 1 2 ym
Then, the derivative of the function fi () with respect to the =− NC − 1 .
Ki i Km zm
2
m=1 (ym /zm )(1/m ) m=1
d 2
vapor fraction is
NC
Substitution into Eq. (B.3) yields
d 2i x3
fi () = − N (1 − Km )2 2m . (B.2) NC 2 3
zm
m=1 (xm /zm )m m=1
d C 2 d 1 2 ym
gi () = − N −1
i Km zm
2
m=1 (ym /zm )(1/m ) m=1
d C 2
For the vapor phase, the definition of the function gi () is given
by Eq. (19) as (B.4)
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