User's Manual: Insulation Resistance Tester
User's Manual: Insulation Resistance Tester
User's Manual: Insulation Resistance Tester
IB028911
Nov. 2016
User’s Manual
1. Preface 11
Insulation Resistance Tester
2. Preparation 14
TOS7200 3. Safety Precautions
during Testing 19
4. Basic Operation 23
6. Maintenance 49
7. Specifications 51
DANGER
This Tester generates high voltage!
Ɣ Any incorrect handling may cause death.
Ɣ Read Chapter 3 "Safety Precautions during Testing"
in this manual to prevent accident.
Ɣ Keep this manual near the tester for easy access
of the operator.
About the TOS7200 Manuals Notations Used in the Manual
• Quick Reference
WARNING
Quick Reference explains Panel description and operation
briefly. Indicates a potentially hazardous situation which, if ig-nored,
could result in death or serious injury.
• Safety Information
Safety information contains general safety precautions for this
CAUTION
product. Keep them in mind and make sure to observe them.
Indicates a potentially hazardous situation which, if ignored,
• User’s Manual (this manual)
may result in damage to the product or other property.
This manual is intended for first-time users of this product. It
provides an overview of the product and notes on usage. It also
explains how to configure the product, operate the product,
perform maintenance on the product, and so on. Indicates information that you should know.
TOS7200 Manuals are intended for users of the Insulation Resis- Upon receiving the product, confirm that the necessary accesso-
tance Tester and their instructors. Explanations are given under ries are included and have not been damaged in transit.
the presumption that the reader has knowledge about the Should any damage or shortage be found, please contact Kikusui
electrical aspects of electrical safety testing. distributor/agent.
Retain the packing material for future transport.
Firmware version of the product to which this
manual applies Accessory
This manual applies to TOS7200 with firmware version 1.0x.
When making an inquiry about the product, please provide us The power cord that is provided varies depending on
with the following information. the destination for the product at the factory-shipment.
Model (indicated at the top section on the front panel)
Firmware version (p.15)
Serial number (indicated at the bottom section on the rear or or
panel)
Plug: NEMA5-15 Plug: CEE7/7 Plug: GB1002
Copyrights Rating: 125 Vac/10 A Rating: 250 Vac/10 A Rating: 250 Vac/10 A
Reproduction and reprinting of this manual, whole or partially, [85-AA-0003] [85-AA-0005] [85-10-0790]
without our permission is prohibited. Power cord (1 pc., Aprox. 2.5 m)
Both unit specifications and manual contents are subject to
change without notice.
Copyright © 2016 Kikusui Electronics Corporation.
2 TOS7200
To supervisor in charge of operation
• If the operator does not read the language used in this manual, translate the manual into appro-
priate language.
• Help the operator in understanding this manual before operation.
• Keep this manual near the Tester for easy access of the operator.
While the Tester is delivering its test voltage, never touch the following areas, or else, you will be
electrified, and run the risk of death by electric shock.
• the output terminal
• the test leadwires connected to the output terminal
• the Device Under Test (DUT)
• any part of the Tester, which is electrically connected to the output terminal, and
• the same part as above immediately after the output has been cut off.
TOS7200 3
Safety Precautions
Precautions Concerning
Installation Location
When installing this product, be sure to observe the “Precautions
Concerning Installation Location” in the Safety information man-
ual.
Items specific to this product are given below.
• When you install the product, be sure to observe the tempera-
ture and humidity ranges indicated below.
Operating temperature range: 0 °C to 40 °C (32 °F to 104 °F)
Operating humidity range: 20 %rh to 80 %rh (no condensa-
tion)
• When you store the product, be sure to observe the tempera-
ture and humidity ranges indicated below.
Storage temperature range: -20 °C to 70 °C (-4 °F to 158 °F)
Storage humidity range: 90 %rh or less (no condensation)
• Use the product in an industrial environment.
Use the product in an industrial environment.
This product may cause interference if used in residential areas.
Such use must be avoided unless the user takes special mea-
sures to reduce electromagnetic emissions to prevent interfer-
ence to the reception of radio and television broadcasts
• Use of the legs
These legs are used to raise the front part of the tester so that
the screen on the front panel is easier to see and the keys are
easier to operate.
To use the legs, pull them toward the front until you hear a click.
4 TOS7200
Contents
About the TOS7200 Manuals ................2
4 Basic Operation . . . . . . . . 23
Setting the Test Voltage. . . . . . . . . . . . 23
Setting Limits . . . . . . . . . . . . . . . . . . . . 24
Notations Used in the Manual ................2 Setting a lower resistance (LOWER) . . . 24
Unpacking ..............................................2 Setting the upper resistance (UPPER) . . 25
To supervisor in charge of operation .....3 Turning the Judgment Function On and Off
For your own safety (to avoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
electrification) ......................................3 Turning the lower judgment function on and
off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Safety Precautions .................................4
Turning the upper judgment function on and
Precautions Concerning Installation off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Location ...............................................4 Window comparator function . . . . . . . 27
Moving the Product ................................4
Setting the Timer Function. . . . . . . . . . 28
Contents .................................................5
Turning the timer function on and off . . . 28
Front Panel .............................................7
Display ....................................................8 Setting the test time (TEST TIME) . . . . . 28
Rear Panel............................................10 Setting the wait time (WAIT TIME) . . . . . 29
Starting and Ending a Test . . . . . . . . . 30
1 Preface . . . . . . . . . . . . . . . 11
Outline of the TOS7200 . . . . . . . . . . . . . 11
Features . . . . . . . . . . . . . . . . . . . . . . . . . 11
Starting the test. . . . . . . . . . . . . . . . . . . . 30
Ending the test . . . . . . . . . . . . . . . . . . . 31
PASS judgment . . . . . . . . . . . . . . . . . 31
FAIL judgment . . . . . . . . . . . . . . . . . . 32
Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RC01-TOS/RC02-TOS remote-control System Setting. . . . . . . . . . . . . . . . . . . 33
boxes . . . . . . . . . . . . . . . . . . . . . . . . 12 Controlling the system settings . . . . . . . . 33
2
To exit system setting. . . . . . . . . . . . . 33
Preparation . . . . . . . . . . . . 14 Description of each item . . . . . . . . . . . . . 34
Connecting the Power Cord. . . . . . . . . 14 Panel Memory . . . . . . . . . . . . . . . . . . . 36
Storing in panel memory . . . . . . . . . . 36
Turning ON the Power . . . . . . . . . . . . . 15 Recalling a panel memory . . . . . . . . . 36
Turning the POWER switch off. . . . . . 15
Key Lock . . . . . . . . . . . . . . . . . . . . . . . 37
Connecting the Test leadwires . . . . . . 16
Connecting to the OUTPUT terminals . . 16 Invalid Settings. . . . . . . . . . . . . . . . . . . 37
Connecting to the DUT . . . . . . . . . . . . . 17 Initialize . . . . . . . . . . . . . . . . . . . . . . . . 38
Connecting to a grounded DUT . . . . . 17 Settings for test conditions . . . . . . . . . 38
Connecting to an ungrounded DUT . . 18 System setting . . . . . . . . . . . . . . . . . . 38
Disconnecting Test Leads from the
DUT . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Using Terminals and
Connectors . . . . . . . . . . . . 39
3 Safety Precautions during
Testing . . . . . . . . . . . . . . . 19 REMOTE Terminal. . . . . . . . . . . . . . . . 40
Performing remote control . . . . . . . . . 41
Daily Checking. . . . . . . . . . . . . . . . . . . 19 SIGNAL I/O Connector . . . . . . . . . . . . 42
Precautions on Testing . . . . . . . . . . . . 20 Wire and tool that are necessary to make
the connection . . . . . . . . . . . . . . . . . 42
Precautions for pausing tests. . . . . . . 20
Items charged up to dangerous high Specifications for the SIGNAL I/O connector
voltages . . . . . . . . . . . . . . . . . . . . . . 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Matters to be sure of after turning-off Example of use . . . . . . . . . . . . . . . . . . . . 44
power . . . . . . . . . . . . . . . . . . . . . . . . 20 Starting a test . . . . . . . . . . . . . . . . . . . . 46
Warnings for remote control. . . . . . . . 20 Controlling signals . . . . . . . . . . . . . . . 46
Warning for Residual High Voltages . . 21 Recalling the panel memory. . . . . . . . 47
Discharge time . . . . . . . . . . . . . . . . . . 21 ANALOG OUT Terminals. . . . . . . . . . . 48
Action When in Emergency . . . . . . . . . 21
Prohibited Operations . . . . . . . . . . . . . 22
Dangerous States of Failed Tester . . . 22
6 Maintenance . . . . . . . . . . . 49
Inspection . . . . . . . . . . . . . . . . . . . . . . . . 49
Maintenance . . . . . . . . . . . . . . . . . . . . . . 49
Calibration. . . . . . . . . . . . . . . . . . . . . . . . 49
TOS7200 5
Troubleshooting . . . . . . . . . . . . . . . . . . . 50
7 Specifications . . . . . . . . . . 51
Basic performance . . . . . . . . . . . . . . . . .
Interface and other functions . . . . . . . . .
51
53
General specifications . . . . . . . . . . . . . . 55
Dimensions. . . . . . . . . . . . . . . . . . . . . . . 56
Index..................................57
6 TOS7200
Front Panel
10 Display 1
OUTPUT
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
11 9 8 7 6 5 4 3 2
TOS7200 7
Display
1 2 3 4 5 6
10 9 8 7
8 TOS7200
No. Name Description See
8 System setting display Indicates the selected function when system settings are being con-
p. 33
figured.
DOUBLE ACTION Indicates the setting for the DOUBLE ACTION function.
p. 34
1: ON, 0: OFF
MOMENTARY Indicates the setting for the MOMENTARY function.
p. 34
1: ON, 0: OFF
FAIL MODE Indicates the setting for the FAIL MODE function.
p. 34
1: ON, 0: OFF
PASS HOLD Indicates the setting for the PASS HOLD function.
p. 34
1: ON, 0: OFF
AVG Shows the number of averaging times. p. 34
AUTO RANGE Shows the measurement range mode.
p. 35
1: auto-range, 0:fixed range
LOWER ON Indicates the lower judgment function
p. 35
1: ON, 0: OFF
SPEED Shows the communication rate for RS232C communications.
p. 35
0: 9600 bps, 1: 19200 bps, 2: 38400 bps
BUZZER Indicates the buzzer volume level (10 levels from 0 to 9) p. 35
9 KEYLOCK LED Lights up when the tester is in KEYLOCK state. p. 37
10 REMOTE LED*1 Lights up when the tester is remotely controlled through the RS232C
—
interface.
*1. When lit, all inputs except the STOP switch are not accepted. To return to local mode, press LOCAL (SHIFT).
TOS7200 9
Rear Panel
1 6
2 3 4 5
10 TOS7200
1 Preface
The TOS7200 is an insulation resistance tester that is available in a wide range of electric and
electronic components and equipment, and allows any test voltage to be set. Because it fea-
tures the window comparator and timer function, the tester is capable of efficiently conduct-
ing insulation resistance tests based on various safety standards. Moreover, with the panel
memory, which can be recalled externally and the RS232C interface provided as standard
equipment, the tester can flexibly handle automated systems.
Features
TOS7200 11
Preface
Analog output
The rear panel is provided with an analog output section for measured resistance values.
Option
Functions
• OPERATE switch
The TEST switch can be operated only when this switch is set to ON. When it is turned OFF,
a test in progress will be stopped forcibly.
• START switch
When the OPERATE switch is ON and the tester is in ready status, pressing this switch starts
testing.
• STOP switch
This switch is used to shut off the output voltage or cancel a FAIL judgment. It serves the
same function as the STOP switch on the front panel of the tester.
12 TOS7200
Preface
Connection of a remote-control box to the tester requires the use of a DIN-Mini DIN adapter.
For DD-5P/6P DIN-Mini DIN adapter [84250], contact your Kikusui distributor/agent.
TOS7200 13
2 Preparation
This chapter describes the procedures from installation to operation checking.
WARNING • This product is a piece of equipment that conforms to IEC Safety Class I (equipment
that has a protective conductor terminal). Be sure to earth ground the product to pre-
vent electric shock.
• The product is grounded through the power cord ground wire. Connect the protective
conductor terminal to earth ground.
This product is a piece of equipment that conforms to IEC Overvoltage Category II (energy-
consuming equipment that is supplied from a fixed installation).
2 Check whether the AC power line is compatible with the input rating of
the product.
The product can receive a nominal power supply voltage in the range of 100 Vac
to 240 Vac (85 Vac to 250 Vac) that has a frequency in the range of 47 Hz to
63 Hz.
3 Connect the power cord to the rear-panel AC inlet, and then connect the
power plug to an outlet that has a ground terminal.
14 TOS7200
Turning ON the Power
WARNING • Before turning ON the power, always confirm that the AC power is within the allow-
able line-voltage range indicated on the rear panel of the tester. For more informa-
tion, see “Connecting the Power Cord” (p.14).
• To prevent electric shock, be sure to turn OFF the POWER switch before disconnecting
the cable for the SIGNAL I/O or RS232C connector.
1 Confirm that the AC power is within the allowable line voltage range indi-
cated on the rear panel of the tester.
2 Confirm that the AC power cord is properly connected to the AC LINE con-
nector on the rear panel of the tester.
When the power is turned on, the tester lights up all LEDs on the front panel to perform self-
testing. To ensure safety, be sure to confirm that all LEDs is lit before operating the tester. It is
especially dangerous to use the tester if its DANGER lamp is broken.
When the power is turned on, the DANGER lamp lights, but no voltage is generated.
TOS7200 15
Connecting the Test leadwires
Insecure connection of a test leadwire may cause the entire DUT to be charged to high
WARNING
voltage, posing a danger. Take care to connect the test leadwires securely.
4 Connect the low voltage side test leadwire to the LOW terminal.
3 Connect the high voltage side test leadwire to the HIGH terminal.
4 Short-circuit the low voltage side and high voltage side test leadwires to
confirm that no high voltage is output.
16 TOS7200
Connecting the Test leadwires
Connect the test leadwires to the DUT after connecting the low volt- age side and high volt-
age side test leadwires to the tester.
3 Short-circuit the high voltage side test leadwire using the low voltage side
test leadwire to confirm that no high voltage is applied.
Risk of electric shock. Never touch a test leadwire, the DUT, the HIGH terminal, or the
WARNING
LOW terminal during a test (or while the DANGER lamp is lit).
The polarity of the output terminal of the tester is negative. The HIGH terminal has negative (-)
polarity, while the LOW terminal has positive (+) polarity.
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
TOS7200
L AC LINE
N
Grounded DUT
Insulation resistance test across
the AC LINE and chassis of the DUT
Risk of electric shock. Never touch a test leadwire, the DUT, the HIGH terminal, or the
WARNING
LOW terminal during a test (or while the DANGER lamp is lit).
TOS7200 17
Disconnecting Test Leads from the DUT .
DESCRIPTION ● Reason that the LOW terminal of the tester is connected to the grounding terminal of
the DUT that has been grounded:
It is appropriate to connect the line terminal (LINE) to the negative (-) side of the power
source and the grounding terminal (EARTH) to the positive (+) side. When testing the insula-
tion of insulation wires or cables with respect to ground for direct current, connecting the
negative polarity of the power source to the core and the positive polarity to ground will gen-
erally provide smaller measured values than when the reverse polarities are connected. Thus,
the above-noted connection is considered appropriate for the detection of insulation fail-
ures.
For the above reason, the tester connects the negative polarity of the power source to the
HIGH terminal and the positive polarity of the power source to the LOW terminal. Thus, for
insulation resistance testing involving a DUT with one grounded terminal, it is appropriate to
connect the LOW terminal of the tester to the grounding terminal of the DUT, and the HIGH
terminal of the tester to the LIVE terminal of the DUT.
OUTPUT
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
TOS7200
Ungrounded DUT
2 Remove the high voltage side test leadwire from the TOS7200 HIGH termi-
nal.
3 Remove the high voltage side test leadwire from the DUT.
18 TOS7200
3 Safety Precautions during Testing
This chapter describes the precautions to be followed in the handling of this tester. When
using the tester, take utmost care to ensure safety.
The tester derivers a 1000 Vdc test voltage which can cause human injury or death.
WARNING
When operating the tester, be extremely careful and observe the cautions, warnings,
and other instructions given in this chapter.
Daily Checking
TOS7200 19
Precautions on Testing
OUTPUT
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
STOP
switch
POWER
switch
WARNING • Possible electric shock. Never touch a test leadwire, the DUT, the HIGH terminal, or the
LOW terminal during a test.
• The vinyl sheaths of the alligator clips of the test leadwires which are supplied accom-
panying the Tester have no sufficient insulation for the high test voltages. Never
touch them when in test.
Alligator clip
Never touch this part.
20 TOS7200
Warning for Residual High Voltages
WARNING • In Testing, the test leadwire, and DUT are charged to a high voltage. The tester is
equipped with a discharge circuit, but some time is nonetheless required to discharge
them after the output is cut off. There is a danger of electric shock during discharge.
To avoid electric shock, take the utmost care to ensure that the DUT, test leadwire, and
highly charged parts around the output terminal are not touched. If it is necessary to
touch them, be sure to confirm the following:
The DANGER lamp has gone out.
• As soon as the output is cut off, the tester’s discharge circuit starts forced discharging
(discharge function). Do not disconnect the DUT during a test or prior to completion
of discharging.
The discharger function operates until the DUT voltage (or output terminal voltage) becomes
approximately 30 V.
Discharge time
The length of the discharge time varies according to the properties of the DUT and the test
voltage.
Discharge is conducted at a resistance of approximately 25 kΩ in testing.
When no DUT is connected, the tester itself requires this following lengths of time to reduce
the internal capacitor voltage to 30 V.
Test voltage 1000 V: Approximately 0.5 ms
Assuming that a 0.05 μF capacitor is tested, the following lengths of time are required to
reduce the charge to 30 V.
Test voltage 1000 V: Approximately 5 ms
If the DUT is disconnected during a test or before the completion of discharging, assuming
that the DUT has a capacity of 0.01 μF and a parallel resistance of 100 MΩ, approximately 3.5
seconds at 1000 V is required for the DUT to discharge to 30 V.
When the approximate time constant of the DUT is known, the time required for discharging
to 30 V after the output is cut off is calculated as the time constant times the value given
above.
In case of an emergency (such as electric shock hazard or burning of DUT), take the following
actions. You may do either (a) or (b) first. But be sure to do both.
(a) Turn OFF the power switch of the Tester.
(b) Disconnect the AC power cord of the Tester from the AC line receptacle.
TOS7200 21
Prohibited Operations
Typical possible dangerous states of the Tester are as shown below and in which cases the
most dangerous situation that “the high test voltage remains delivered and won't be turned off!”
may occur. When this situation has occurred, immediately turn OFF the power switch and dis-
connect the AC power cable from the AC line receptacle.
The DANGER lamp does not go out despite you have pressed the STOP switch.
Also when the Tester is in other malfunctioning states than the above, there is a possibility
that the output voltage is delivered irrespective of your proper operating procedure. Never
use the Tester when it has failed.
WARNING • Keep the Tester away of other people until you call our service engineer for help.
• Immediately call your Kikusui distributor/agent. It is hazardous for an unqualified
person to attempt to troubleshoot any Tester problem.
22 TOS7200
4 Basic Operation
This chapter describes basic panel operations such as how to set test conditions and system
settings.
The tester enables setting of the test voltage to be applied to the DUT in the range of -10 Vdc
to -1020 Vdc (resolution: 1 V). (Note that the minus sign “-” is not indicated.)
Voltmeter
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
2 Press the
be set.
or key to move the cursor to the digit at which a value is to
3 With the SHIFT key held down, press the or key to change the value.
If necessary, change the value at another digit to reach the desired test-voltage
value. When the blinking of the changed value stops, the setting takes effect.
When the lower judgment is activated, making settings such that the value obtained by
dividing the test voltage by the lower resistance exceeds 1.1 mA causes the LOWER LED to
blink, notifying the operator that a test cannot be conducted. In such cases, lower the test
voltage or raise the lower resistance. (p.24)
TOS7200 23
Setting Limits
Set the limits for making pass/fail judgments on the DUT. There is a lower limit (LOWER) and an
upper limit (UPPER).
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
The lower resistance can be set in the range of 0.01 MΩ to 5000 MΩ (provided that the current
is within the maximum rated current).
When the wait time elapses following the start of a test, if an insulation resistance value below
the lower resistance is detected, the tester makes a FAIL judgment and ends the test.
3 Press the or key to move the cursor to the digit at which a value is to be set.
4 With the SHIFT key held down, press the or key to change the value.
If necessary, change the value at another digit to achieve the desired lower resistance.
• When both the upper and lower judgments are activated, setting the lower resistance to a
value higher than the upper resistance causes the UPPER LED to blink, notifying the opera-
tor that a test cannot be conducted. (The lower resistance is set to 1.00 MΩ at factory ship-
ment.) In such cases, lower the lower resistance or raise the upper resistance.
• When the lower judgment is activated, making settings such that the value obtained by
dividing the test voltage by the lower resistance exceeds 1.1 mA causes the LOWER LED to
blink, notifying the operator that a test cannot be conducted. In such a case, lower the test
voltage or raise the lower resistance.
24 TOS7200
Setting Limits
The upper resistance can be set in the range of 0.01 MΩ to 5000 MΩ (provided that the current
is within the maximum rated current).
3 Press the
be set.
or key to move the cursor to the digit at which a value is to
4 With the SHIFT key held down, press the or key to change the value.
If necessary, change the value at another digit to reach the desired upper resis-
tance.
When both the upper and lower judgments are activated, setting the upper resistance to a
value below the lower resistance causes the UPPER LED to blink, notifying the operator that
the test cannot be conducted. (The upper resistance is set to 100 MΩ at factory shipment.)
In such cases, raise the upper resistance, lower the lower resistance, or set the lower judg-
ment to OFF.
TOS7200 25
Turning the Judgment Function On and Off
The lower limit (LOWER) and upper limit (UPPER) are used to make pass/fail judgment on the
DUT. You can set the lower and upper judgment functions separately. If both judgment func-
tions are ON, they function as a window comparator.
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
If the upper or lower judgment function is OFF, no FAIL judgment is made. However, if the timer
is on, a PASS judgment will be made after the test time elapses, so you need to be careful.
When the lower judgment is set to ON, if the resistance value falls below the lower resistance”,
the tester makes a FAIL judgment and ends the test.
Setting the lower judgment to OFF causes the tester not to return a FAIL judgment, even if the
insulation resistance falls below the lower resistance.
You can turn on or off the lower judgment function with judgment mode (LOWER ON) (p.35) in
the system settings.
1 With the SHIFT key held down, press the VOLT key to enter the system setting.
This causes the leftmost digit of the voltmeter (digit indicated as DOUBLE
ACTION) to blink, indicating that the cursor is positioned at this digit.
3 With the SHIFT key held down, press the or key to change the setting.
The display shows 0 when the lower judgment function is off and 1 when it is on.
• To measure the resistance value despite the fact that it causes a drop in the test voltage, use
a tester with the lower judgment set to OFF. In such a case, if the output voltage exceeds the
range of ±(2 % of setting + 2 V), the measured voltage value displayed on the voltmeter
blinks, notifying the operator of a drop in the test voltage.
• A lower judgment cannot be made until the wait time has elapsed since the start of a test.
26 TOS7200
Turning the Judgment Function On and Off
If the upper judgment is set to ON, when the resistance reaches or exceeds the upper limit, a
FAIL judgment is made, and the test is ended.
To turn on the upper judgment function, hold down SHIFT and press UPPER/LOWER (UPPER
ON). The function toggles between ON and OFF each time you press the key. When set to ON,
the UPPER ON LED lights.
If you turn on the upper judgment function when a fixed range is selected, the UPPER ON LED
blinks to indicate that you cannot start the test. Set the range to auto, or turn off the upper
judgment function.
TOS7200 27
Setting the Timer Function
When the timer function is set to ON, the duration of testing can be controlled. When the set
test time elapses with the resistance value within the upper and lower resistances during test-
ing, the tester makes a PASS judgment and ends the test.
Timer
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
ON and OFF of the timer function can be alternately selected by pressing the TEST/WAIT
(TIMER ON) key with the SHIFT key held down. When the timer function has been activated,
the TIMER ON LED lights up.
If the upper or lower judgment function is OFF, no FAIL judgment is made. However, if the timer
is on, a PASS judgment will be made after the test time elapses, so you need to be careful.
The test duration during which the set test voltage is applied to the DUT can be set in the
range of 0.5 s to 999 s.
Test Time Resolution
0.5 s to 99.9 s 0.1 s
100 s to 999 s 1s
3 Press the
be set.
or key to move the cursor to the digit at which a value is to
28 TOS7200
Setting the Timer Function
4 With the SHIFT key held down, press the or key to change the value.
If necessary, change the value at another digit to reach the desired test time.
Setting the test time shorter than the wait time with the timer function set to ON causes the
TIMER ON LED to blink, notifying the operator that the test cannot be conducted.
In insulation resistance testing, application of the test voltage to the DUT, including a capaci-
tive DUT, results in a lower insulation resistance measurement than expected until completion
of charge, due to the charge current. To eliminate the effects of the charge current during
lower judgment, the tester provides a wait time extending from the application of the test
voltage to the start of lower judgment.
The wait time can be set in the range of 0.3 s to 10 s (resolution of 0.1 s).
3 Press the
be set.
or key to move the cursor to the digit at which a value is to
4 With the SHIFT key held down, press the or key to change the value.
If necessary, change the value of another digit to set the desired wait time.
Setting the test time shorter than the wait time with the timer function set to ON causes the
TIMER ON LED to blink, notifying the operator that the test cannot be conducted.
TOS7200 29
Starting and Ending a Test
30 TOS7200
Starting and Ending a Test
PASS judgment
Measured resistance value
• To eliminate the effects of the charge current of a capacitive DUT, a lower judgment will not
be made until the wait time (p.29) elapses from the start of a test.
• During the wait time, the WAIT LED blinks.
START
HV ON
TEST
Test Time
Output voltage
PASS
READY
TOS7200 31
Starting and Ending a Test
FAIL judgment
Measured resistance value
• When the upper judgment is activated, detection of a resistance value greater than the
upper resistance during a test causes the tester to make a FAIL judgment, shut off the
output, and end the test.
• When the lower judgment is activated, detection of a resistance value below the lower
resistance during a test causes the tester to make a FAIL judgment, shut off the output,
and end the test.
• The tester lights up the LOWER LED for lower judgment or the UPPER LED for upper judg-
ment, lights up the FAIL lamp, and sounds the buzzer.
• To stop a FAIL judgment, press the STOP switch. (The tester continues to output a FAIL
judgment indication until the STOP switch is pressed.)
• The measurement results will be displayed until the STOP switch is pressed.
START
HV ON
TEST
Output voltage
FAIL
STOP
READY
32 TOS7200
System Setting
In addition to test conditions such as the test voltage, this product has settings related to the
system.
In system setting, the following items can be set:
• Double action
• Momentary
• Fail mode
• Pass hold
• Average count (AVG)
• Auto-range
• Lower judgment (LOWER ON)
• Communication rate (SPEED)
• Buzzer volume (BUZZER)
3 With the SHIFT key held down, press the SYSTEM key.
The TOS7200 enters system setting mode.
4 Press the
be set.
or key to move the cursor to the digit at which a value is to
The 7-segment LED corresponding to the system setting function display turns
on to indicate that a system setting item has been selected.
5 With the SHIFT key held down, press the or key to change the value.
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
TOS7200 33
System Setting
Momentary (MOMENTARY)
When MOMENTARY is set to ON, the tester performs a test only for as long as the START
switch remains pressed.
Since this operation keeps the operator’s hands confined to the front panel of the tester or
the optional remote control box during a test, it increases the safety of operations. Use of
this function together with the optional RC02-TOS (a remote control box operated using
both hands) further increases safety.
When controlling the tester via the RS232C interface, set this feature to OFF.
7-segment LED Setting
0 MOMENTARY is OFF ← At initialization
1 MOMENTARY is ON
34 TOS7200
System Setting
When the fixed range is selected with the upper judgment set to ON, the UPPER ON LED
blinks, notifying the operator that a test cannot be performed. In such cases, select auto-
range or set the upper judgment to OFF.
TOS7200 35
Panel Memory
This tester allows a maximum of 10 types of panel settings to be stored in internal memory
and recalled if necessary.
1 With the SHIFT key held down, press the STORE key to enter the store
mode.
The STORE LED lights up and the memory number’s 7-segment LED blinks.
2 With the SHIFT key held down, press the or key to select the memory
number at which the panel settings are to be stored.
3 With the SHIFT key held down, press the STOP switch.
The STORE LED goes off and the tester exits store mode.
If only the STOP switch is pressed, the STORE LED goes off and the tester exits
store mode, but panel settings are not stored.
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
1 Press the RECALL key to move the cursor to the memory number’s 7-seg-
ment LED.
The memory number LED blinks, indicating that the cursor is positioned at that
LED.
The panel settings stored in that memory location will then appear.
36 TOS7200
Key Lock
KEYLOCK
LED
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
Press simultaneously
Invalid Settings
If any of the invalid settings specified below are made, the tester causes the associated LED to
blink, notifying the operator that an invalid setting has been made. While that LED is blinking,
a test cannot be conducted.
OVER 1.1 mA
If the value obtained by dividing the test voltage by the lower resistance exceeds 1.1 mA,
the LOWER LED blinks.
UPPER ≤ LOWER
When both the upper and lower judgments are set to ON, setting the upper resistance to a
value equal to or less than the lower resistance causes the UPPER LED to blink.
TEST ≤ WAIT
When the timer function is activated, setting the test duration to a value equal to or less
than the wait time causes the TIMER ON LED to blink.
FIX ∩ UPPER ON
If the fixed range is selected with upper judgment is activated, the UPPER ON LED blinks.
TOS7200 37
Initialize
Initializing clears the contents of the panel settings stored in memory. Before initializing,
make sure no data still required is contained in memory.
To initialize, turn ON the POWER switch with the SHIFT key held down. This clears the contents
of memory and restores tester settings to the factory default settings. (Press the SHIFT key
until the timer’s 7-segment LED starts to blink.)
The panel settings restored following initialization are given in Table below. For settings for test
conditions aside from the test-voltage set value, the same value is stored in panel memories 0 to 9.
System setting
Item Set value
Double action (DOUBLE ACTION) OFF
Momentary (MOMENTARY) OFF
Fail mode (FAIL MODE) OFF
Pass hold (PASS HOLD) OFF
Average count (AVG) 1 (fixed)
Auto-range (AUTO RANGE) ON
Lower judgment function (LOWER ON) ON
Communications rate (SPEED) 19200 bps
Buzzer volume (BUZZER) 5
38 TOS7200
5 Using Terminals and Connectors
This chapter describes use of the terminals and connectors on the front and rear panels of the
tester.
The remote control uses an external signal to turn ON/OFF the high voltage, which may
WARNING
involve great danger. Therefore, thorough safety measures must be taken to ensure
that a high voltage is not accidentally generated and that no one touches the DUT,
high-voltage test leadwire, output terminals, or other parts while high voltage is being
generated. If such measures cannot be taken, do not perform remote control.
When a START signal at the SIGNAL I/O connector is enabled, the START signal has priority
over a START signal at the REMOTE terminal.
A STOP signal through the SIGNAL I/O connector and that through the REMOTE terminal are
accepted equally.
TOS7200 39
REMOTE Terminal
The REMOTE terminal is a 6-pin mini-DIN connector on the front panel designed to allow con-
nection of an optional remote control box RC01-TOS or RC02-TOS.
Connecting a remote control box disables the START switch on the front panel.
OUTPUT
MEMORY
MEMORY VOLTAGE
VOLTAGE RESISTANCE
RESISTANCE TIMER
TIMER
REMOTE terminal
(6-pin mini-DIN connector)
CAUTION • To prevent damage to the tester, do not connect any component other than the dedicated
remote control boxes to the REMOTE terminal.
• Install signal wires more than 50 cm from the high voltage test leadwire or DUT. Avoid short-
circuiting the test voltage to a signal wire. If the test voltage is short-circuited to a signal
wire, the entire internal circuit may be destroyed.
Connection of a remote-control box to the tester requires the use of a DIN-Mini DIN adapter.
For DD-5P/6P DIN-Mini DIN adapters [84250], contact your Kikusui distributor/agent.
40 TOS7200
REMOTE Terminal
2 Connect the REMOTE terminal and the remote-control box using the dedi-
cated connection cable (5-pin DIN cable) via the DIN-mini DIN adaptor.
4 To restore control from the front panel, turn OFF the POWER switch.
5 Remove the dedicated connection cable (6-pin DIN cable) from the
REMOTE terminal on the front panel.
• When a START signal at the SIGNAL I/O connector is enabled, the START signal has priority
over a START signal at the REMOTE terminal. A STOP signal through the SIGNAL I/O connec-
tor and that through the REMOTE terminal are accepted equally.
• Connecting or disconnecting a remote control box to or from the REMOTE terminal with the
POWER switch turned ON interrupts high-voltage output.
• When FAIL MODE in the system setting (p.33) has been activated, a FAIL judgment cannot
be canceled by the input of a stop signal via the REMOTE terminal. In such cases, use the
STOP switch on the front panel to cancel the judgment.
TOS7200 41
SIGNAL I/O Connector
Possible electric shock. Ensure that all devices are off before you connect or disconnect
WARNING
cables between them.
The SIGNAL I/O connector is a D-SUB 25-pin connector on the rear panel.
This connector is used to start and stop tests, recall panel memory entries, and monitor the
status of the TOS7200.
42 TOS7200
SIGNAL I/O Connector
Input signal
Low-active control input
Active LOW control input: 11 V to 15 V
High-level input voltage: 0 V to 4 V
Low-level input voltage: -5 mA maximum
Input time width: 5 ms minimum
Output signal
Open drain output
Output withstand voltage: 30 Vdc
Output saturation voltage: Approx. 0.7 V (25 °C)
Maximum output current: 400 mA (TOTAL)
Pin assignment
No. Signal name I/O Description of signal
1 PM0 I LSB 1-digit BCD active LOW input
N.C 2 PM1 I Panel memory’s selection signal input terminal
N.C 3 PM2 I
N.C
STB 4 PM3 I MSB
N.C
N.C PM3 5 N.C
N.C PM2 6 N.C
N.C PM1 7 N.C
COM PM0
8 N.C
9 STB I Input terminal for the strobe signal of the panel mem-
13 12 11 10 9 8 7 6 5 4 3 2 1
ory
25 24 23 22 21 20 19 18 17 16 15 14
10 N.C
11 N.C
COM H.V ON
N.C TEST 12 N.C
ENABLE PASS 13 COM Circuit common (chassis potential)
STOP U FAIL 14 HV ON O ON during a test or while a voltage remains between
START L FAIL the output terminals
N.C READY
15 TEST O ON during a test
16 PASS O ON for approx. 0.2 seconds when PASS judgment is
Pin Configuration for the SIGNAL I/O Connector
made, or continuously ON while PASS HOLD is activated
17 U FAIL O Continuously ON if an insulation resistance equal to or
exceeding the upper resistance is detected, resulting in
FAIL judgment
18 L FAIL O Continuously ON if an insulation resistance equal to or
falling below the lower resistance is detected, resulting
in FAIL judgment
19 READY O ON during standby
20 N.C
21 START I Input terminal for the START signal
22 STOP I Input terminal for the STOP signal
23 ENABLE I Remote control enable signal input terminal
24 N.C
25 COM Circuit common (chassis potential)
TOS7200 43
SIGNAL I/O Connector
Internal configuration
Common of the input signal control block is connected to common of the output signal
control block.
Because the input signal circuit is pulled up to +12 V, opening the input terminal effec-
tively creates a high-level input.
Output signal 1
Output
signal
controller Output signal 2
• +15 V
•
•
Input signal 1
Input +15 V
signal
controller
Input signal 2
•
•
• COM
Example of use
Input signal
S1
Use a make contact such as a relay or
switch to set the input terminal to the Low
level.
COM
ic
Use a logic element such as a transistor in
place of a switch in the above example.
Consideration should be given to pulling
up the transistor’s collector current, ic, by
COM 5 mA or more.
44 TOS7200
SIGNAL I/O Connector
Output signal
Install signal wires more than 50 cm from the high voltage test leadwire, DUT, and the like.
CAUTION
Avoid short-circuiting the test voltage to a signal wire. If the test voltage is short-circuited to a
signal wire, the entire internal circuit may be destroyed.
• When a load is short-circuited, the open-collector output causes the burning of an out-
put element or printed circuit board. We recommend inserting a protection fuse into the
output.
• When driving an inductive load such as a relay, be sure to connect a diode in parallel with
the coil.
• The tester’s internal control circuit is designed to prevent malfunctions caused by noise
generated by the tester or peripheral equipment. However, connected equipments may
malfunction if bare (unshielded) cables are connected to SIGNAL I/O terminals, because
such cables would make a sort of “antenna” to pick up external noise. Therefore, for con-
nectors, cables, and the external circuit, use a shielded metal connector, a shielded cable,
and an external circuit provided in a shielded enclosure, respectively. Moreover, connect
each to the cabinet of the tester. This isolates the circuits related to the SIGNAL I/O con-
nector from the external environment and reduces noise-induced malfunctions.
400 mA or less
30 V or less
COM
30 V or less
Low upon
signal output
COM
TOS7200 45
SIGNAL I/O Connector
Starting a test
To start a test by using the SIGNAL I/O connector, set the ENABLE signal to a low level first.
After a lapse of 10 ms or more from the READY signal has turned to a low level, set the START
signal to a low level for 5 ms or more. The READY signal turns to a high level after the effective
START signal has been detected.
When the ENABLE signal is the low level, the START signal of the SIGNAL I/O connector is
enabled. This disables START input via the REMOTE terminal and the START switch on the front
panel. But, stopping is possible using any of the available methods: the STOP switch on the
panel, STOP input via the REMOTE terminal, or the STOP signal.
ENABLE (IN)
READY (OUT)
5 ms or more
START (IN)
10 ms
or more
START Signal
Controlling signals
1 Short-circuit from pin 23 (ENABLE) to pin 13 or pin 25 (COM) to set that sig-
nal to the low level.
This disables the START switch on the front panel and START input via the
REMOTE terminal. Note that stop operations may be performed via the STOP
switch on the front panel, the STOP input from the remote control, or the STOP
signal via the SIGNAL I/O connector.
2 Short-circuit from pin 21 (STOP) to pin 13 or pin 25 (COM) to set that signal
to the low level.
This starts a test.
4 To cancel remote control, set ENABLE of the start signal to the high level.
This enables the START switch on the front panel and disables the START signal
of the SIGNAL I/O connector.
• Changing the ENABLE level of a start signal shuts off high-voltage output.
• When FAIL MODE is activated in the system settings (p.33), a FAIL judgment cannot be can-
celed by stop input from the remote control. In such cases, use the STOP switch on the front
panel to cancel judgment.
• The input terminal is pulled up to +12 V using a resistor. Opening the input terminal effec-
tively creates a high-level input.
46 TOS7200
SIGNAL I/O Connector
READY (OUT)
PM0-PM3 (IN)
5 ms
or more
STB (IN)
10 ms 10 ms
or more 10 ms or more or more
Strobe Signal
The input terminal is pulled up to +12 V using a resistor. Opening the input terminal effec-
tively creates a high-level input.
TOS7200 47
ANALOG OUT Terminals
As shown below, the ANALOG OUT terminals output a logarithmically compressed voltage
corresponding to a measured resistance value, in the range of 0 V to 4 V.
Vo = log ( 1 + Rx )
0ȍ Rx: Resistance measurement
2 Insert the end of a flat-head screw driver into opening A to open port B.
3 Insert the signal wire into B, making sure the covering is not caught in
port B.
4 Gently pull the wire to confirm that it does not come off easily.
mB
10 m
48 TOS7200
6 Maintenance
This chapter describes the maintenance and inspection of the tester. To maintain the tester’s
original performance for as long as possible, conduct periodic inspection and maintenance.
Inspection
AC power cord
Confirm that the covering is free of breaks and cracks, that the plug is free of looseness and
cracks, and that the cord does not contain a broken wire.
Any break or crack in the covering greatly increases the risk of electric shock or fire. If
WARNING
you find any breaks or cracks, immediately discontinue use of the tester.
Maintenance
The tester generates voltages as high as 1000 Vdc. Never attempt to maintain the Tes-
WARNING
ter including overhauls for yourself, as such tasks entail great danger. For such service,
contact your Kikusui distributor/agent.
Backup battery
The tester uses a lithium battery for memory backup.
If the battery is exhausted, the memory will not retain stored test conditions or other data.
Although the service life depends on the usage environment, we generally recommend that
the battery be replaced every three years. We also recommend that regular internal inspec-
tions and cleaning be conducted at the same intervals.
Calibration
The tester generates voltages as high as 1000 Vdc. Never attempt to calibrate the Tester
WARNING
for yourself, as such tasks entail great danger. For such service, contact your Kikusui
distributor/agent.
TOS7200 49
Maintenance
Troubleshooting
The problems specified below do not necessarily indicate failures. Please perform the follow-
ing checks before requesting repairs. If the remedy does not solve the problem or if your case
does not match any of the items, contact your Kikusui distributor/agent.
50 TOS7200
7 Specifications
Basic performance
Output section
Output voltage range -25 V to -1000 V
Resolution 1V
Accuracy ±(1.5 % of setting +2 V)
Maximum rated output 1 W (1000 V/1 mA)
Maximum rated current 1 mA
Output Output type Floating
terminals Isolation voltage ±1000 Vdc
Ripple 1000 V 2 Vp-p or less
under no load
Maximum rated 10 Vp-p or less
load
Voltage regulation 1 % or less (maximum rated load → no load)
Short-circuiting current 12 mA or less
Output rise time 50 ms or less (10 % to 90 %, no load)
Discharge function Forced discharge at the end of test (discharge resistance: 25 kΩ)
Voltmeter
Measurement range 0 V to -1200 V
Resolution 1V
Accuracy ±(1 % of reading +1 V)
Resistance meter
Measurement range 0.01 MΩ to 5000 MΩ
(In the range of over 100 nA to a maximum rated current of 1 mA)
Display □ . □□ MΩ [R < 10.0 MΩ]
□□ . □ MΩ [10.0 MΩ ≤ R < 100.0 MΩ]
□□□ MΩ [100.0 MΩ ≤ R < 1000 MΩ]
□□□□ MΩ [1000 MΩ ≤ R ≤ 5000 MΩ]
(R = measured insulation resistance)
Accuracy *1 ±(10 % of reading) [100 nA < i ≤ 200 nA]
±(5 % of reading) [200 nA < i ≤ 1 μA]
±(2 % of reading) [1 μA < i ≤ 1 mA]
(i = measured output-voltage value/measured resistance value)
Range selection The current measurement range is selectable between AUTO and FIX.
AUTO Automatically changes the current measurement range according to the measured
current value.
FIX Fixes the current measurement range based on the output voltage set value and
LOWER set value (in UPPER OFF status)
Holding function Holds the resistance value obtained at the end of testing while a PASS judgment is
being output.
TOS7200 51
Specifications
Judgment function
Judgment method/action See Separate Table 1.
Setting range for the upper 0.01 MΩ to 5000 MΩ
resistance (UPPER) [In the range of the maximum rated current or less]
Setting range for the lower 0.01 MΩ to 5000 MΩ
resistance (LOWER) [In the range of the maximum rated current or less]
Judgment accuracy See Separate Table 2.
Time
Setting range for the test 0.5 s to 999 s
duration (TEST TIME) (TIMER OFF function provided)
Setting range for the wait time 0.3 s to 10 s
(WAIT TIME) (TEST TIME > WAIT TIME)
Accuracy ±(100 ppm +20 ms)
*1. In the humidity range of 20 %rh to 70 % rh (no condensation permitted), with no disturbance such as swinging of
the test leadwires
• A PASS signal is output for approx. 200 ms. However, if the PASS HOLD function is set to “HOLD,” the signal is continu-
ously output until a STOP signal is input.
• An UPPER FAIL or LOWER FAIL signal is continuously output until a STOP signal is input.
• The buzzer volume for FAIL or PASS judgment is adjustable. However, it cannot be individually adjusted for PASS and FAIL
judgments, as they use common settings.
• The humidity must be in the range of 20 % to 70 %rh (no condensation permitted), and there must be no distur-
bance such as swinging of the test leadwires.
• The lower judgment requires a test duration of 0.5 s or more after the wait time has expired. It also requires a wait
time of 1.0 s or more for a lower judgment of 200 nA or less.
52 TOS7200
Specifications
Low-level -5 mA maximum
input current
Input time width 5 ms minimum
Output Output method Open drain output (4.5 Vdc to 30 Vdc)
Output with- 30 Vdc
stand voltage
Output satura- Approx. 0.7 V (25 ℃ )
tion voltage
Maximum output 400 mA (TOTAL)
current
ANALOG OUT Outputs a logarithmically compressed voltage corresponding to the measured
resistance value
+
Vo = log ( 1 + Rx )
0ȍ Rx: Resistance measurement
Rx (1 MΩ: 0.30 V, 10 MΩ: 1.04 V, 100 MΩ: 2.00 V, 1000 MΩ: 3.00 V, 10000 MΩ or
more: 4.00 V)
Output impedance: 1 kΩ
COM Analog output-circuit common
Accuracy ± (2% of full scale)
RS232C D-SUB 9-pin connector on the rear panel (compliant with EIA-232-D)
All functions other than the POWER switch and KEYLOCK function are remotely
controllable.
Baud rate 9600/19200/38400 bps
(data: 8 bits; parity: none; stop bit: 2 bits fixed)
Display 7-segment LED, 4-digit voltage display, 4-digit insulation resistance display,
and 3-digit time display
Memory function A maximum of 10 types of test conditions can be stored in memory.
Backup battery life 3 years or more (at 25 °C)
TEST MODE MOMENTARY A test is conducted only when the START switch is pressed.
FAIL MODE Disables cancellation of FAIL judgment using a stop signal via remote control.
DOUBLE ACTION Starts a test only when the STOP switch is pressed and the START switch is pressed
within approximately a half-second.
PASS HOLD Allows the time of holding PASS judgment to be set to 0.2 s or HOLD.
KEYLOCK Places the tester in a state in which no keystroke other than the START/STOP switch
is accepted.
TOS7200 53
Specifications
3 PM2 I
4 PM3 I MSB
5 N.C
6 N.C
7 N.C
8 N.C
9 STB I Input terminal for the strobe signal of the panel memory
10 N.C
11 N.C
12 N.C
13 COM Circuit common (chassis potential)
14 HV ON O ON during a test or while a voltage remains between the output terminals
15 TEST O ON during a test
16 PASS O ON for approx. 0.2 seconds when PASS judgment is made, or continuously ON
while PASS HOLD is activated
17 U FAIL O Continuously ON if an insulation resistance equal to or exceeding the upper
resistance is detected, resulting in FAIL judgment
18 L FAIL O Continuously ON if an insulation resistance equal to or falling below the lower
resistance is detected, resulting in FAIL judgment
19 READY O ON during standby
20 N.C
21 START I Input terminal for the START signal
22 STOP I Input terminal for the STOP signal
23 ENABLE I Remote control enable signal input terminal
24 N.C
25 COM Circuit common (chassis potential)
54 TOS7200
Specifications
General specifications
Environment
Installation location Indoors and at altitudes up to 2000 m
Warranty Temperature 5 °C to 35 °C (41 °F to 95 °F)
range Humidity 20 %rh to 80 %rh (no condensation)
Operating Temperature 0 °C to 40 °C (32 °F to 104 °F)
range Humidity 20 %rh to 80 %rh (no condensation)
Storage Temperature -20 °C to 70 °C (-4 °F to 158 °F)
range Humidity 90 %rh or less (no condensation)
Power requirements
Nominal voltage range 100 Vac to 240 Vac
(allowable voltage range) (85 Vac to 250 Vac)
Power At rated load 30 VA maximum
consumption
Allowable frequency range 47 Hz to 63 Hz
Insulation resistance 30 MΩ or more (500 Vdc) [between AC LINE and the chassis]
Withstand voltage 1390 V AC for 2 seconds, 10 mA or less [AC LINE to chassis]
Earth continuity 25 Aac/0.1 Ω or less
Safety *1 Conforms to the requirements of the following directive and standard.
Low Voltage Directive 2014/35/EU
EN 61010-1 (Class I*2 , Pollution degree 2*3 )
Electromagnetic compatibility Conforms to the requirements of the following directive and standard.
(EMC)*1 EMC Directive 2014/30/EU
EN 61326-1 (Class A*4 )
EN 55011 (Class A*4, Group 1*5 )
EN 61000-3-2
EN 61000-3-3
Under following conditions
1. Used HV test leadwires TL08-TOS which is supplied.
2. No discharge occurs at outside of the tester.
3. Used the shielded cable which length is less than three meters
when the SIGNAL I/O is used.
Dimensions See Dimensions.
Weight Approx. 2 kg (4.4 lb)
Accessories
AC power cord 1 pc.
TL08-TOS high-voltage 1 set
test leadwires
Setup guide 1 pc.
Quick reference English: 1pc., Japanese: 1pc.
Safety information 1 pc.
CD-ROM 1 pc.
*1. Only on models that have CE marking on the panel. Not applicable to custom order models.
*2. This instrument is a Class I equipment. Be sure to ground the protective conductor terminal of the instrument.
The safety of the instrument is not guaranteed unless the instrument is grounded properly.
*3. Pollution is addition of foreign matter (solid, liquid or gaseous) that may produce a reduction of dielectric
strength or surface resistivity. Pollution Degree 2 assumes that only non-conductive pollution will occur except
for an occasional temporary conductivity caused by condensation
*4. This is a Class A equipment. This product is intended for use in an industrial environment. This product may cause
interference if used in residential areas. Such use must be avoided unless the user takes special measures to re-
duce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts.
*5. This is a Group I equipment. This product does not generate and/or use intentionally radio-frequency energy, in
the form of electromagnetic radiation, inductive and/or capacitive coupling, for the treatment of material or in-
spection/analysis purpose.
TOS7200 55
56
Specifications
Dimensions
MAX85 (3.35)
66 (2.60)
215 (8.46)
MAX5 230 (9.06)
) (0.20) MAX260 (10.24)
0 (4.72
MAX12
Unit: mm (inch)
TOS7200
Index
A O
ANALOG OUT terminals ............................................................. 48 OUTPUT terminal ............................................................................ 7
AUTO RANGE ................................................................................. 35
AVG ................................................................................................... 34 P
panel memory ............................................................................... 36
B PASS HOLD ..................................................................................... 34
BUZZER ............................................................................................ 35 PASS judgment ............................................................................. 31
volume .............................................................................. 35 PASS lamp ......................................................................................... 8
power cord, connecting ............................................................. 14
C power, turning ON ....................................................................... 15
calibration ....................................................................................... 49 prohibited operations ................................................................. 22
checking .......................................................................................... 19
R
D RECALL key ....................................................................................... 7
DANGER lamp ...................................................................................8 remote control box ...................................................................... 12
discharge time ............................................................................... 21 REMOTE LED ..................................................................................... 9
DOUBLE ACTION ........................................................................... 34 REMOTE terminal .......................................................................... 40
RESISTANCE ...................................................................................... 8
E
S
emergency, action ....................................................................... 21
ending the test .............................................................................. 31 SIGNAL I/O connector ................................................................. 42
SPEED ............................................................................................... 35
F stand ................................................................................................... 4
START switch .................................................................................... 7
FAIL judgment ............................................................................... 32
starting the test ............................................................................. 30
FAIL lamp ...........................................................................................8
STOP switch ...................................................................................... 7
FAIL MODE ...................................................................................... 34
STORE key ......................................................................................... 7
failed Tester .................................................................................... 22
SYSTEM key ...................................................................................... 7
firmware version ........................................................................... 15
system settings ............................................................................. 33
I
T
initialize ........................................................................................... 38
test
installation location, precaution ................................................4
ending ............................................................................... 31
invalid settings .............................................................................. 37
precaution ....................................................................... 20
starting .............................................................................. 30
K
test leadwires, connecting ........................................................ 16
key lock ............................................................................................ 37 TEST TIME, setting ........................................................................ 28
KEYLOCK LED ....................................................................................9 test voltage, setting ..................................................................... 23
TEST/WAIT key ................................................................................. 7
L timer function, setting ................................................................ 28
LOWER LED ................................................................................ 8, 37 TIMER key .......................................................................................... 7
LOWER, setting .............................................................................. 24 TIMER ON LED ........................................................................... 8, 37
troubleshooting ............................................................................ 50
M
maintenance .................................................................................. 49 U
memory ........................................................................................... 36 UPPER LED ...................................................................................... 37
backup .............................................................................. 49 UPPER ON key .................................................................................. 7
MOMENTARY ................................................................................. 34 UPPER ON LED ................................................................................. 8
moving ................................................................................................4 UPPER, setting ............................................................................... 25
UPPER/LOWER key ......................................................................... 7
TOS7200 57
V
version ..............................................................................................15
VOLT key ............................................................................................ 7
W
WAIT TIME, setting .......................................................................29
warning, residual high voltages ...............................................21
58 TOS7200
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