Metrology Unit 3 PPT 3

Measurement of Pressure
Absolute Pressure :
It is the pressure measured from the absolute vacuum
Gauge Pressure:
The pressure measured with measuring instruments and
it is above atmospheric pressure
Vacuum pressure :
It is the negative pressure measured below atmospheric
pressure
Types of Pressure Measuring Devices
Mechanical Instruments:
• These devices may be of two types
• The first type includes those devices in which the

pressure measurement is made by balancing an
unknown pressure with a known force
• The second types include those employing
quantitative deformation of an elastic member for
pressure measurements
Electro-mechanical Instruments
• This instrument employs a mechanical means for

detecting the pressure and electrical means for
indicating or recording the detected pressure
Electronic Instruments
• These instrument depends on some physical change

which can be detected and indicated or recorded
electronically
Pressure- Measuring Transducer
Gravitational types
• Liquid columns
• Pistons or loose diaphragms, and weights
Direct-acting elastic types
• Unsymmetrical loaded tubes
• Symmetrically loaded tubes
• Elastic diaphragms
• Bellows
Indirect-acting elastic type

• Piston with elastic restraining member
Use of Elastic Members in Pressure
Measurement
• Application of pressure to certain materials causes

elastic deformations
• The magnitude of this elastic deformation can be

related either analytically or experimentally to the
applied pressure
• Bourdon tube,
• Diaphragms and
• Bellows
• A diaphragm can be deflected in accordance with the pressure
differential, which is normally sensed by an appropriate
displacement transducer. The output is a function of the local
strain (diaphragm deflection) and pressure differential
• A diaphragm usually is designed so that the

deflection-versus-pressure characteristics are as linear as
possible over a specified pressure range
The Bridgman Gage
• Bourdon Tube or strain gauge can be used for high

pressures. Very high pressures (say above 1000bars)
may be measured by means of electrical resistance
gauges which are known as Bridgeman gauge
• By way of principle of operation, they make use of

resistance change brought about by direct application
of pressure to the conductor itself
The Bridgman Gage
• The resistance of wires changes with pressure according to the

following linear relationship
• The sensing element is the thin wire of Magnanin (84
Cu + 12 Mn + 4 Ni) or an alloy of Gold and
Chromium (2.1%) which is loosely wound and
enclosed in a pressure container
• When pressure is applied, bulk compression effects

produce a change in resistance which may be
calibrated against pressure
Ranges of different manometers
There are two methods of measuring low pressure

Direct Method:
• In this, direct measurement resulting in displacement
caused by the action of pressure
• Devices used in this method are Bourdon tubes, flat
and corrugated-diaphragms, capsules and various
forms of manometers
Indirect:
• In this pressure is determined through the

measurement of certain other pressure-controlled
properties, such as volume, thermal conductivity etc
The McLeod Gage
• The McLeod gage is a modified mercury manometer

where the pressure is calculated by a reading of the
capillary
• The operation of McLeod gage is based on Boyle’s

law
• By compressing a known volume of low pressure gas
to a higher pressure and measuring the resulting
volume and pressure we can calculate the initial
pressure
• Conventional McLeod gauge is made of glass

consists of the capillary “C”, bulb “B” and the
mercury sump which is connected to the lower end of
the glass tube such that it can be moved up and down
• The movable reservoir is lowered until the mercury
column drops below the opening O
• The Bulb B and capillary tube C are then at the same

pressure as that of the vacuum pressure P
• The reservoir is subsequently raised until the mercury

fills the bulb and rises in the capillary tube
• Until a point where the level in the reference capillary

R is located at the zero point
• If the volume of the capillary tube per unit length is
‘a’, then the volume of the gas in the capillary tube is
• Where ‘y’ is the length of gas occupied in capillary

tube
• If the volume of capillary tube, bulb and the tube

down to the opening is VB
• Assuming isothermal Compression, the pressure of
the gas in the capillary tube is
(P Vb=Pc Vc)
• The pressure indicated by the capillary tube is
Pc-P= Y ----------(3)
• Where, we are expressing the pressure in terms of the

height of the mercury column
w.k.t (P Vb=Pc Vc)
Substituting (1), (3)
• Usually ay << VB
• Vacuum pressure
Thermal Conductivity Gages
• It can be realized that the thermal conductivity

of a substance would be dependent on the
chemical composition, phase, crystalline
structure, temperature, pressure, and its
homogeneity
• Thermal conductivity of the gases and liquids

increases with the increase in temperature
• Thermal conductivity of the metal decreases
with the increase in temperature
• As the pressure reduces, the thermal

conductivity also reduces and consequently the
filament temperature becomes higher for a
given electric energy input
• This is the basis for two different forms of

gages to measure low pressures
• Pirani thermal conductivity gage
• Thermocouple vacuum gage
Pirani Thermal Conductivity Gages

• It operates on the principle that if a heated wire
is placed in a chamber of gas, the thermal
conductivity of the gas depends on pressure
• Therefore the transfer of energy from the wire

to the gas is proportional to the gas pressure
• If the supply of heating energy to the filament

is kept constant and the pressure of the gas is
varied
• Now the temperature of the filament will alter
and is therefore a method of pressure
measurement
• To measure the resistance of the filament wire

a resistance bridge circuit is used
Pirani gage arrangement to compensate for ambient temperature Changes
• The heat loss from the filament is also a
function of ambient temperature and
compensation for this effect may be achieved
by connecting two gauges in series
• The measuring gage is first evacuated and both

the measuring and sealed gages are exposed to
the same environment conditions
• The bridge circuit is then adjusted to get a null

condition
• When the measuring gage is exposed to the
test vacuum pressure, the deflection of the
bridge from the null position will be
compensated for the changes in environment
temperature
Thermocouple vacuum gage
• This gage works on the same principle as that
of a Pirani gage, but differ in the means for
measuring the filament temperature
• In this gage the filament temperature is

measured directly by means of thermocouples
welded directly to them
• It consists of heater filament and thermocouple

enclosed in a glass
• The filament is heated by a constant current
and its temperature depends upon the amount
of heat lost to the surroundings by conduction
and convection
• At low pressures, the temperature of the

filament is a function of the pressure of
surrounding gas
• Thus, the thermocouple provides an output
voltage which is a function of temperature of
the filament and consequently the pressure of
the surrounding gas

Metrology Unit 3 PPT 3

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Metrology Unit 3 PPT 3

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Measurement of Pressure

• These devices may be of two types

• The first type includes those devices in which the

• This instrument employs a mechanical means for

• These instrument depends on some physical change

Pressure- Measuring Transducer

Indirect-acting elastic type

• Application of pressure to certain materials causes

• The magnitude of this elastic deformation can be

• A diaphragm usually is designed so that the

• Bourdon Tube or strain gauge can be used for high

• By way of principle of operation, they make use of

• The resistance of wires changes with pressure according to the

• When pressure is applied, bulk compression effects

There are two methods of measuring low pressure

• In this pressure is determined through the

• The McLeod gage is a modified mercury manometer

• The operation of McLeod gage is based on Boyle’s

• Conventional McLeod gauge is made of glass

• The Bulb B and capillary tube C are then at the same

• The reservoir is subsequently raised until the mercury

• Until a point where the level in the reference capillary

• Where ‘y’ is the length of gas occupied in capillary

• If the volume of capillary tube, bulb and the tube

• The pressure indicated by the capillary tube is

• Where, we are expressing the pressure in terms of the

• It can be realized that the thermal conductivity

• Thermal conductivity of the gases and liquids

• As the pressure reduces, the thermal

• This is the basis for two different forms of

Pirani Thermal Conductivity Gages

• Therefore the transfer of energy from the wire

• If the supply of heating energy to the filament

• To measure the resistance of the filament wire

• The measuring gage is first evacuated and both

• The bridge circuit is then adjusted to get a null

• In this gage the filament temperature is

• It consists of heater filament and thermocouple

• At low pressures, the temperature of the

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