ae4GfD26VJB3yKRp PDF

2012 Volvo C30 T-5
ACCESSORIES AND BODY, CAB Other Electrical Equipment - Removal, replacement and installation
Fig. 144: View Of Wiper Blade Position

Courtesy of VOLVO CARS CORPORATION
WIPER MECHANISM, WINDSHIELD
REMOVAL
NOTE: Removal steps in this procedure may contain installation details.
CAUTION: Make sure that the motor is in the park position.
Fig. 145: Remove Key From Ignition

Remove the plenum cover, see PLENUM CHAMBER

2012 Volvo C30 T-5
Fig. 146: Identifying Wiper Mechanism Bolts

Torque: M6
10 Nm
INSTALLATION
To install, reverse the removal procedure.
WIPER MOTOR FRONT
REMOVAL

2012 Volvo C30 T-5
Fig. 147: Remove Key From Ignition

Remove the wiper mechanism, windscreen, see WIPER MECHANISM, WINDSHIELD
Fig. 148: Identifying Wiper Motor Front Components

2012 Volvo C30 T-5
Fig. 149: Identifying Wiper Motor Front Position

NOTE: Note the position of the component before removal.
Fig. 150: Identifying Wiper Motor Front Screws

Torque: M6
10 Nm
INSTALLATION
NOTE: Make sure that this component is installed to the noted removal position.
2012 Volvo C30 T-5
General Information DTC Index
General Information
DTC Index
ACCESSORY ELECTRONIC MODULE (AEM) DTCS

ACCESSORY ELECTRONIC MODULE (AEM) - DTC INDEX
Volvo Code Description
AEM-1D01 Control module. Internal fault
AEM-1D02 Control module, software. Internal fault
AEM-1D03 Control module not fully programmed. Internal fault
AEM-1D0A Control module. Internal fault
AEM-5F10 Relay, engine block heater. Signal too low
AEM-5F11 Relay, engine block heater. Signal too high/Signal missing
AEM-6C50 Alarm output P0. Signal too low or signal missing
AEM-6C51 Alarm output P0. Signal too high
AEM-6C52 Alarm output P1. Signal too low or signal missing
AEM-6C53 Alarm output P1. Signal too high
AEM-6C54 Alarm output S0. Signal too low or signal missing
AEM-6C55 Alarm output S0. Signal too high
AEM-6C56 Alarm output S1. Signal too low
AEM-6C57 Alarm output S1. Signal too high/Signal missing
AEM-E001 Control module communication. Faulty communication
AEM-E003 Control module communication Faulty communication
AEM-E010 Power supply. Signal too low
AEM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version
AUDIO MODULE (AUD) DTCS

AUDIO MODULE (AUD) - DTC INDEX
AUD-0001 Control module. Internal fault
AUD-0002 Loudspeaker left front. Signal missing
AUD-0003 Loudspeaker right front. Signal missing
AUD-0004 Loudspeaker left rear. Signal missing
AUD-0005 Loudspeaker right rear. Signal missing
AUD-0006 Loudspeaker left front. Short-circuit to ground
AUD-0007 Center loudspeaker. Short-circuit to ground
2012 Volvo C30 T-5
AUD-0009 Loudspeaker left rear. Short-circuit to ground

AUD-000A Loudspeaker right rear. Short-circuit to ground
AUD-000D Control module. Over heated
AUD-000E Microphone terminal. Signal missing
AUD-000F Microphone terminal. Signal too high
AUD-0010 Microphone terminal. Signal too low
AUD-001B Configuration fault. Software fault
AUD-001C Center loudspeaker. Signal missing
AUD-001D Control module. Internal fault
AUD-001E Control module. Internal fault
AUD-001F Control module. Internal fault
AUD-0023 Loudspeaker front. Shorted
AUD-0024 Loudspeaker rear. Shorted
AUD-0025 Loudspeaker left front. Faulty signal
AUD-0026 Loudspeaker right front. Faulty signal
AUD-0027 Loudspeaker left rear. Faulty signal
AUD-0028 Loudspeaker right rear. Faulty signal
AUD-0029 Loudspeaker left front. Signal too high
AUD-002A Loudspeaker right front. Signal too low
AUD-002B Loudspeaker left rear. Signal too low
AUD-002C Loudspeaker right rear. Signal too low
AUD-002D Loudspeaker left front. Signal too high
AUD-002E Loudspeaker right front. Signal too high
AUD-002F Loudspeaker left rear. Signal too high
AUD-0030 Loudspeaker right rear. Signal too high
ACCESSORY USB UNIT (AUU) DTCS

ACCESSORY USB UNIT (AUU) - DTC INDEX
AUU-0001 Battery Voltage. Algorithm Based Failures
AUU-0002 Control Module. System Programming Failures
BRAKE CONTROL MODULE (BCM) DTCS

BRAKE CONTROL MODULE (BCM) - DTC INDEX
2012 Volvo C30 T-5
BCM-0010 Wheel sensor left front. Faulty signal (B5254T7)

BCM-0011 Wheel sensor left front. Faulty signal (B5254T7)
BCM-0012 Wheel sensor left front. Mechanical fault (B5254T7)
BCM-0030 Wheel sensor left rear. Faulty signal (B5254T7)
BCM-0050 Control module. Faulty signal (B5254T7)
BCM-0052 Control module. Internal fault (B5254T7)
BCM-0057 Power supply. Voltage too low (B5254T7)
BCM-0058 Power supply. Voltage too high (B5254T7)
BCM-0061 Brake discs. Temperature too high (B5254T7)
BCM-0068 Sensor power supply. Faulty signal (B5254T7)
BCM-0070 Power supply for the pump motor. Faulty signal (B5254T7)
BCM-0071 Pump motor. Signal missing (B5254T7)
BCM-0072 Pump motor. Mechanical fault (B5254T7)
BCM-0074 Hydraulic valves. Faulty signal (B5254T7)
BCM-0076 Control module. Faulty configuration (B5254T7)
BCM-0080 Lateral accelerometer. Incorrect offset value (B5254T7)
BCM-0090 Lateral accelerometer. Faulty signal (B5254T7)
BCM-0091 Accelerometer. Faulty signal (B5254T7)
BCM-0094 Communication between control modules. Communication problems
with the differential electronic module (DEM) (B5254T7)
with the differential electronic module (DEM) (B5254T7)
BCM-0096 Sensor cluster. Faulty signal (B5254T7)
with the central electronic module (CEM) (B5254T7)
with the engine control module (ECM) (B5254T7)
with the engine control module (ECM) (B5254T7)
BCM-0103 Pedal position sensor. Faulty signal (B5254T7)
BCM-0105 Steering wheel, wheel alignment. Signal outside its permitted range
(B5254T7)
BCM-0106 Steering wheel, wheel alignment. Incorrect steering wheel or wheel
alignment (B5254T7)
with the steering wheel module (SWM), control module not initiated
(B5254T7)
BCM-0109 Communication between control modules. Steering wheel module
(SWM), internal fault (B5254T7)
BCM-0111 Communication between control modules. AYC stability control active
for too long (B5254T7)
BCM-0112 Body sensor cluster stability sensor (BSC). Sensor not calibrated
2012 Volvo C30 T-5
(B5254T7)
BCM-0113 Back-up (reversing) signal. Signal missing (B5254T7)
BCM-0114 Communication with the body sensor cluster stability sensor (BSC).
Signal missing (B5254T7)
BCM-0115 Communication between control modules. Communication with the
steering wheel module (SWM), signal missing (B5254T7)
Communication problems (B5254T7)
Incorrect body sensor cluster stability sensor (BSC) installed (B5254T7)
BCM-0118 Power supply for the body sensor cluster stability sensor (BSC). Voltage
too high (B5254T7)
BCM-0119 Power supply for the body sensor cluster stability sensor (BSC). Voltage
too low (B5254T7)
BCM-0121 Yaw rate sensor. Signal outside its permitted range (B5254T7)
BCM-0123 Body sensor cluster stability sensor (BSC). Internal fault (B5254T7)
BCM-0130 Brake pressure sensor. Signal missing (B5254T7)
BCM-0134 Brake pressure sensor. Incorrect offset value (B5254T7)
BCM-0135 Brake pressure sensor. Signal outside its permitted range (B5254T7)
BCM-0138 Power supply for the body sensor cluster stability sensor (BSC). Faulty
voltage (B5254T7)
BCM-0145 Stability control. Stability control has been active for too long (B5254T7)
BCM-0146 Factory test, dynamic stability and traction control (DSTC). Test cycle
not approved (B5254T7)
BCM-0147 Pedal position sensor. Signal outside its permitted range (B5254T7)
BCM-0148 Communication between control modules. Faulty configuration ID
(B5254T7)
BCM-0150 Stop lamp switch. Signal outside its permitted range
BCM-0150 Stop lamp switch. Signal outside its permitted range (B5254T7)
BCM-0151 Control module. Internal memory fault (B5254T7)
BCM-A030 Communication between control modules. The initialization check has
not been run (B5254T7)
BCM-A031 Communication between control modules. The tolerance check has not
been run (B5254T7)
BCM-A032 Communication between control modules. Stability control has been
active for too long (B5254T7)
BCM-E000 Control module communication. Faulty communication (B5254T7)
BCM-E003 Control module. Faulty configuration (B5254T7)
BCM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version (B5254T7)
BLUETOOTH PHONE MODULE (BPM) DTCS

2012 Volvo C30 T-5
BLUETOOTH PHONE MODULE (BPM) - DTC INDEX

BPM-1101 Control module Configuration fault
BPM-1102 Control module Internal fault
BPM-1105 Control module Configuration fault
BPM-1106 Control module Overheated
BPM-1301 Microphone input. Signal too low
BPM-B100 Control module Configuration fault
BPM-B101 Control module Configuration fault
BPM-E010 Battery voltage Faulty signal
CLIMATE CONTROL MODULE (CCM) DTCS

CLIMATE CONTROL MODULE (CCM) - DTC INDEX
CCM-0001 Configuration fault. Non-approved value
CCM-0002 Evaporator temperature sensor. Signal too high or signal missing
CCM-0003 Evaporator temperature sensor. Signal too low
CCM-0004 Passenger compartment temperature sensor. Signal too high or signal
missing
CCM-0005 Passenger compartment temperature sensor. Signal too low
CCM-0006 Blower fan motor passenger compartment temperature sensor. Signal too
high or signal missing
CCM-0008 Blower fan motor passenger compartment temperature sensor. Signal too
low
CCM-0009 Blower fan motor passenger compartment temperature sensor. Blocked
CCM-0011 Control module. Internal fault
CCM-0012 Climate control module. Internal fault
CCM-0020 Function button. Activated too long
CCM-0021 Tunnel Control Switch Activated too long
CCM-0030 Left heater pad. Faulty signal
CCM-0031 Sensor left-hand seat heater. Faulty signal
CCM-0032 Left-hand seat heater. Internal fault
CCM-0033 Left-hand seat heater. Internal fault
CCM-0034 Right heater pad. Faulty signal
CCM-0035 Sensor right-hand seat heater. Faulty signal
CCM-0036 Right-hand seat heater. Internal fault
CCM-0037 Right-hand seat heater. Internal fault
CCM-0040 Air quality sensor. Internal fault
2012 Volvo C30 T-5
CCM-0060 Damper motor defroster. Faulty signal

CCM-0061 Recirculation damper motor. Faulty signal
CCM-0062 Left temperature damper motor. Faulty signal
CCM-0063 Right temperature damper motor. Faulty signal
CCM-0064 Air distribution damper motor. Faulty signal (L.H.D)
CCM-006A Tunnel Control Switch 1 Internal Fault
CCM-006B Tunnel Control Switch 2 Internal Fault
CCM-0070 Configuration fault. Faulty identification (L.H.D)
CCM-0071 Damper motor. Faulty position
CCM-0071 Damper motor. Faulty position (L.H.D)
CCM-0072 Damper motor. Initiation fault
CCM-0073 Configuration fault. Calibration not done
CCM-0074 Damper motor, defroster. Internal fault
CCM-0075 Damper motor. Internal fault
CCM-0076 Damper motor, temperature left. Internal fault
CCM-0077 Damper motor, temperature right. Internal fault
CCM-0078 Damper motor distribution. Internal fault
CCM-0090 Lower switch. Faulty ID
CCM-0091 Lower switch. ID missing
CCM-DD00 LIN bus 1. Incorrect data
CCM-DD01 LIN bus 1. Signal too high/Signal too low
CCM-DD02 LIN bus 1. Incorrect check sum (L.H.D)
CCM-DD12 Left seat heater. No communication
CCM-DD15 Left temperature damper motor. No communication
CCM-DD16 Damper motor air distribution. No communication (L.H.D)
CCM-DD18 Tunnel Control Switch 1 No Communication
CCM-DD19 Tunnel Control Switch 2 No Communication
CCM-DD20 LIN bus 2. Incorrect data
CCM-DD21 LIN bus 2. Signal too high/Signal too low
CCM-DD22 LIN bus 2. Incorrect check sum (L.H.D)
CCM-DD30 Right-hand seat heater. No communication
CCM-DD31 Recirculation damper motor. No communication (L.H.D)
CCM-DD32 Right temperature damper motor. No communication
CCM-DD33 Damper motor defroster. No communication
CCM-DD34 Air quality sensor (AQS). No communication (L.H.D)
CCM-E001 Control module communication. Internal fault
CCM-E003 Configuration fault. Software fault
CCM-E010 Power supply. Faulty signal
CCM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version
2012 Volvo C30 T-5
CENTRAL ELECTRONIC MODULE (CEM) DTCS

CENTRAL ELECTRONIC MODULE (CEM) - DTC INDEX
CEM-1011 Control module, memory fault. Internal fault
CEM-1012 Control module, memory fault. Internal fault
CEM-101A Control module, memory fault. Internal fault
CEM-101B Control module, memory fault. Internal fault
CEM-1201 Control module. Configuration fault
CEM-1A21 Engine control module (ECM). Signal too low
CEM-1A22 Engine control module (ECM). Signal too high
CEM-1A40 50-power supply. Activated too long
CEM-1A41 Ignition switch. Faulty signal
CEM-1A42 Real time clock. Faulty signal
CEM-1B01 Main Battery Diode, General electrical failure
CEM-1B02 Main Battery Relay, General electrical failure
CEM-1B03 Main Battery Diode Or Relay, General electrical failure
CEM-1C04 30-power supply. Signal too high
CEM-1C10 Control module. Configuration fault
CEM-1D08 Control module. Internal fault
CEM-1D09 Control module. Internal fault
CEM-2E01 Relay, horn Signal too low
CEM-2E02 Relay, horn Signal too high
CEM-2E03 Comfort Relay, Signal too low
CEM-2E04 Comfort Relay, Signal too high
CEM-2F60 Twilight sensor. Signal too high
CEM-2F61 Twilight sensor. Signal too low
CEM-3A00 ECM software. Faulty signal
CEM-3A04 Fuel pump (FP). Signal too high
CEM-3A05 Fuel pump (FP). Signal too low
CEM-3A07 Fuel pump (FP). Faulty signal
CEM-3A08 Fuel pump (FP). Signal too high
CEM-3F01 Clutch pedal sensor. Signal too low
CEM-3F02 Clutch pedal sensor. Faulty signal
CEM-3F03 Clutch pedal sensor. Signal too high (B5254T7, M66)
CEM-3F0A Reverse gear inhibit. Faulty signal (M66)
CEM-3F0B Reverse gear inhibit. Signal too low (M66)
CEM-3F41 Supply pedal sensor. Signal too low
CEM-3F42 Supply pedal sensor. Signal too high
CEM-3F92 Accelerator pedal (AP) position sensor. Signal too high
CEM-3F93 Accelerator pedal (AP) position sensor. Signal too low
2012 Volvo C30 T-5
CEM-4A33 Fuel level sensor. Faulty signal (B5254T7)

CEM-4A34 Fuel level sensor. Signal too low (B5254T7)
CEM-4C01 Outside temperature sensor. Signal too high
CEM-4C02 Outside temperature sensor. Signal too low
CEM-4E24 Malfunction indicator lamp (MIL). Faulty signal
CEM-4E25 Malfunction indicator lamp (MIL). Signal too high
CEM-4F30 Battery temperature. Signal too high
CEM-4F31 Battery temperature. Signal too low
CEM-4F32 Battery temperature. Faulty signal
CEM-4F33 Battery Temperature Faulty Signal
CEM-4F40 Seat belt buckle, right rear seat. Signal too low
CEM-4F41 Seat belt buckle, right rear seat. Signal too high
CEM-4F42 Seat belt buckle, rear right-hand. Faulty signal
CEM-4F44 Seat belt buckle, rear center. Signal too low
CEM-4F45 Seat belt buckle, rear center. Signal too high
CEM-4F46 Seat belt buckle, rear center. Faulty signal
CEM-4F48 Seat belt buckle, rear left-hand. Signal too low
CEM-4F49 Seat belt buckle, rear left-hand. Signal too high
CEM-4F4A Seat belt buckle, rear left-hand. Faulty signal
CEM-4F81 Lamp, seat belt reminder. Signal too low
CEM-4F82 Lamp, seat belt reminder. Faulty signal
CEM-5A10 Blower fan motor. Blocked
CEM-5A10 Blower fan motor. Blocked (B5254T7, L.H.D)
CEM-5A12 Blower fan motor. Over heated
CEM-5A12 Blower fan motor. Over heated (B5254T7, L.H.D)
CEM-5A13 Blower fan motor. Voltage too high
CEM-5A13 Blower fan motor. Voltage too high (B5254T7, L.H.D)
CEM-5A15 Blower fan motor. Current too high
CEM-5A15 Blower fan motor. Current too high (B5254T7, L.H.D)
CEM-5A17 Blower fan motor Signal too high/Signal missing
CEM-5E01 Sun sensor. Faulty signal
CEM-5E02 Sun sensor. Signal too low
CEM-5E03 Sun sensor Signal too high
CEM-5E04 Sun sensor Signal too low
CEM-6C05 Central locking driver's door. No locking
CEM-6C06 Central locking passenger door. No locking
CEM-6C13 Deadlock, driver's door. No locking
CEM-6C14 Deadlock, passenger door. No locking
CEM-6C28 Alarm LED. Faulty signal
CEM-6C29 Alarm LED. Signal too low
CEM-6C31 Siren. Internal fault
2012 Volvo C30 T-5
Movement sensor. Signal missing

CEM-6C33 Movement sensor. Signal missing
CEM-6C34 Switch reduced alarm. Activated too long
CEM-6C3A Glass break wire. Signal too high
CEM-6C3B Glass break wire manipulation protection
CEM-6C41 Start control module (SCU). Incorrect key ID
CEM-6C42 Start control module (SCU). Signal missing
CEM-6C43 Start control module (SCU). Faulty signal
CEM-6C54 Engine control module (ECM) communication. Incorrect value
CEM-6C55 KVM communication. Faulty value
CEM-6C57 Phone module (PHM) not valid. Faulty signal
CEM-6F10 Sun roof. Signal too high
CEM-6F11 Sun roof. Faulty signal
CEM-6F12 Sun roof. Faulty signal
CEM-6F13 Sun roof. Signal too high
CEM-6F51 Tailgate handle. Faulty signal
CEM-6F52 Tailgate handle. Signal too low
CEM-6F53 Tailgate handle. Activated too long
CEM-6F83 Dimmer Faulty signal
CEM-6F84 Fuel Flap Driver Faulty Signal
CEM-6F85 Dimmer. Signal too low
CEM-6F86 Fuel tank filler cap. Signal too low
CEM-6F87 Fuel tank filler cap. Activated too long
CEM-8A02 Relay, high beam. Internal fault
CEM-8A03 Relay, high beam. Internal fault
CEM-8A04 LED Light Switch, Automatic Bending Light Signal too High
CEM-8A05 LED Light Switch, Automatic Bending Light Faulty Signal
CEM-8A08 Low beam right. Signal too low
CEM-8A09 Low beam right. Faulty signal
CEM-8A11 Low beam left. Signal too low
CEM-8A12 Low beam left. Faulty signal
CEM-8B02 Left parking lamps. Signal too low
CEM-8B03 Left parking lamps. Faulty signal
CEM-8B05 Right parking lamps. Faulty signal
CEM-8B06 Right parking lamps. Signal too low
CEM-8B08 Light switch module (LSM). Signal too low
CEM-8B09 Light switch module (LSM). Faulty signal
CEM-8C10 Relay, front fog lamps. Signal too high
CEM-8C11 Relay, front fog lamps. Faulty signal
CEM-8C20 Rear fog lamp. Faulty signal
CEM-8C21 Rear fog lamp. Signal too low
2012 Volvo C30 T-5
Stop lamp switch. Comparison fault

CEM-8D03 High level stop lamp. Signal too high
CEM-8D04 High level stop lamp. Signal too low
CEM-8D05 Right-hand stop lamp. Signal too low
CEM-8D06 Right-hand stop lamp. Faulty signal
CEM-8D07 Left-hand stop lamp. Signal too low
CEM-8D08 Left-hand stop lamp. Faulty signal
CEM-8D09 Brake lamp left. Faulty signal
CEM-8D0A Brake lamp left. Faulty signal
CEM-8D10 Brake light switch Compare error
CEM-8F01 Switch, hazard warning signal flashers. Faulty signal
CEM-8F02 Switch, hazard warning signal flashers. Signal too low
CEM-8F21 Wiper motor module (WMM). Internal fault
CEM-8F22 Wiper motor module (WMM). Voltage too low
CEM-8F23 Wiper motor module (WMM). Voltage too high
CEM-8F24 Wiper motor module (WMM). Jammed
CEM-8F26 Relay, front windshield washer motor. Internal fault
CEM-8F27 Relay, front windshield washer motor. Internal fault
CEM-8F28 Tailgate washer motor relay. Internal fault
CEM-8F29 Tailgate washer motor relay. Internal fault
CEM-8F30 Relay, headlamp wash/wipe. Faulty signal
CEM-8F31 Relay, headlamp wash/wipe. Signal too high
CEM-8F33 Right-hand turn signal lamp. Faulty signal
CEM-8F34 Right-hand turn signal lamp. Signal too low
CEM-8F37 Left-hand turn signal lamp. Faulty signal
CEM-8F38 Left-hand turn signal lamp. Signal too low
CEM-8F61 Relay, heated rear windshield. Faulty signal
CEM-8F62 Relay, heated rear windshield. Signal too high
CEM-8FA2 Relay, horn. Activated too long
CEM-8FB1 Rain sensor module (RSM). Internal fault
CEM-8FB2 Rain sensor module (RSM). Faulty function
CEM-9A01 Interior lighting. Signal too high
CEM-9A02 Interior lighting. Signal too low
CEM-9D01 Communication with RRX control module. Comminicational problems
CEM-9F31 Dimmer. Signal too high
CEM-9F32 Dimmer. Faulty signal
CEM-9F33 Brake fluid level too low
CEM-AFE0 TPMS Default Values in Local Configuration
CEM-AFE1 TPMS Incorrect Configuration
CEM-AFF1 Localization failed
CEM-AFF2 Tire pressurement sensor. Faulty signal
2012 Volvo C30 T-5
Tire pressurement sensor. Signal missing

CEM-AFFE Missing tire pressure sensor Signal missing
CEM-CFF0 MMS Communication Faulty Signal
CEM-DD00 LIN-bus 2. Communication fault
CEM-DD01 LIN-bus 2. Communication missing
CEM-DD01 LIN-bus 3. Communication missing
CEM-DD03 LIN-bus 14 Communication fault
CEM-DD04 LIN-bus 14 Communication missing
CEM-DD05 LIN-bus 14 Communication fault
CEM-DD06 Communication with Battery Monitoring Sensor (BMS) Signal missing
CEM-DD07 Battery Monitoring Sensor (BMS) faulty hardware
CEM-DD0A LIN-bus 3. Communication fault
CEM-DD0B LIN-bus 3. Communication missing
CEM-DD0C LIN-bus 3. Communication fault
CEM-DD11 Communication with SCU control module. Signal missing
CEM-DD12 Communication with the left-hand gas discharge lamp module (GDL).
Signal missing
CEM-DD13 Communication with the right-hand gas discharge lamp module (GDL).
Signal missing
CEM-DD1A Communication with RRX control module. Signal missing
CEM-DD1B Communication with SCM control module. Signal missing
CEM-DD1C Communication with SCM control module Faulty signal
CEM-DD21 LIN bus 9. No communication
CEM-DD22 LIN bus 9. Communication fault
CEM-DD30 Communication with the wiper motor module (WMM). Signal missing
CEM-DD31 Communication with the rain sensor module (RSM). Signal missing
CEM-DD32 Communication with Humidity Sensor (HUS) Signal Missing
CEM-DD40 Humidity Sensor (HUS) Internal Fault
CEM-DE01 Communication with the brake control module (BCM). Signal missing
CEM-DE11 Communication with ECM control module. Signal missing
CEM-DE11 Communication with ECM control module. Signal missing (B5254T7)
CEM-DE18 Communication with the combustion preheater module (CPM). Signal
missing
CEM-DE1A Communication with DEM control module. Signal missing
CEM-DE23 Communication with the trailer module (TRM). Signal missing
CEM-DE29 Communication with the climate control module (CCM). Signal missing
CEM-DE2D Communication with KVM control module. Signal missing
CEM-DE2E Communication with the power seat module (PSM). Signal missing
2012 Volvo C30 T-5
CEM-DE30 Communication with the electric power steering module (EPS). Signal
missing
CEM-DE43 Communication with the driver door module (DDM). Signal missing
CEM-DE45 Communication with the passenger door module (PDM). Signal missing
CEM-DE49 Communication with the steering wheel module (SWM). Signal missing
CEM-DE51 Communication with the driver information module (DIM). Signal
missing
CEM-DE52 Communication with the Accessory Electronic Module (AEM). Signal
missing
CEM-DE54 Communication with the infotainment control module (ICM). Signal
missing
CEM-DE58 Communication with the supplemental restraint system module (SRS).
Signal missing
CEM-DE63 communication with the parking assistance module (PAM). Signal
missing
CEM-DE64 Communication with the phone module (PHM). Signal missing
CEM-DE6E Communication with the transmission control module (TCM). Signal
missing
CEM-DE70 Communication with Headlamp Control Module (HCM) Signal Missing
CEM-DF01 CAN-H, low speed network. Signal missing
CEM-DF03 CAN-H, low speed network. Signal too high
CEM-DF04 CAN-L, low speed network. Signal too low
CEM-DF05 CAN-H, low speed network. Signal too low
CEM-DF06 CAN-L, low speed network. Signal too high
CEM-DF07 CAN-L, low speed network. Faulty signal
CEM-DF11 CAN-H, high speed network. Signal missing
CEM-DF13 CAN-H, high speed network. Signal too high
CEM-DF14 CAN-L, high speed network. Signal too low
CEM-DF15 CAN-H, high speed network. Signal too low
CEM-DF16 CAN-L, high speed network. Signal too high
CEM-DF17 CAN-L, high speed network. Faulty signal
CEM-E000 Communication with control module. Faulty communication
CEM-E001 Communication with control module. Faulty communication
CEM-E00A Communication with control module. Faulty communication
CEM-XXXX (A) Unknown diagnostic trouble code (DTC) for the current control
module version
CEM-XXXX (B) Unknown diagnostic trouble code (DTC) for the current control
module version
COMBUSTION PREHEATER MODULE (CPM) DTCS

COMBUSTION PREHEATER MODULE (CPM) - DTC INDEX
2012 Volvo C30 T-5

CPM-0018 Glow plugs. Signal too high
CPM-0102 Glow plugs. Signal too low
CPM-0204 Glow plugs. Signal missing
CPM-0318 Fuel pump. Signal too high
CPM-0402 Fuel pump. Signal too low
CPM-0504 Fuel pump. Signal missing
CPM-1001 Combustion fan. Signal too high
CPM-1128 Combustion fan. Signal too low
CPM-1204 Combustion fan. Signal missing
CPM-1308 Combustion fan. Faulty function
CPM-1418 Water pump. Signal too high
CPM-1502 Water pump. Signal too low
CPM-1604 Water pump. Signal missing
CPM-2308 Control module. Internal fault
CPM-3002 Engine coolant temperature (ECT) sensor. Signal too low
CPM-3141 Engine coolant temperature (ECT) sensor. Signal too high/Signal missing
CPM-3202 Overheat protection thermostat. Signal too low
CPM-3341 Overheat protection thermostat. Signal too high/Signal missing
CPM-3402 Flame sensor. Signal too low
CPM-3541 Flame sensor. Signal too high/Signal missing
CPM-3601 Control module. Supply voltage too high
CPM-3702 Control module. Supply voltage too low
CPM-4001 Engine coolant heater. Activated too long
CPM-4101 Engine coolant heater. Too many unsuccessful attempts
CPM-4208 Engine coolant heater. Extinguished flame
CPM-4308 Engine coolant heater. Extinguished flame
CPM-4501 Combustion fan. Activated too long
CPM-5001 Control module. Over heated
CPM-5701 Control module. Collision signal received
2012 Volvo C30 T-5
Control module. Internal fault

CPM-E001 Control module communication. Faulty communication
CPM-E003 Configuration fault. Faulty configuration
CPM-E010 Control module. Supply voltage too low
CPM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version
DRIVER DOOR MODULE (DDM) DTCS

DRIVER DOOR MODULE (DDM) - DTC INDEX
DDM-0012 Control, driver's window. Stuck in the active position
DDM-0013 Control, passenger window. Stuck in the active position
DDM-0020 Control, door mirror. Stuck in the active position
DDM-0022 Control, door mirror selector. Stuck in the active position
DDM-0024 Central locking switch. Faulty signal
DDM-0025 LED, camera module Signal too low
DDM-0026 LED, camera module Signal too high
DDM-0027 LED, camera module Open circuit
DDM-002B Camera module Internal failure
DDM-002F Camera module voltage supply Signal too low
DDM-003A Camera module voltage supply Signal too high
DDM-6E01 Mirror motor. Shorted to supply
DDM-6E02 Mirror motor. Ground (GND) short
DDM-6E03 Mirror motor. Open circuit
DDM-8002 Mirror heater. Ground (GND) short
DDM-8003 Mirror heater. Shorted to supply
DDM-8021 Side turn indicator. Ground (GND) short
DDM-8022 Side turn indicator. Open circuit
DDM-DD11 Communication with switch pack Internal Fault
DDM-DD20 LIN communication camera module Internal fault
DDM-DD21 LIN communication camera module Shorted
DDM-DD22 LIN communication camera module Internal fault
DDM-DD30 Communication with camera module Internal Fault
2012 Volvo C30 T-5
DDM-E001 Control module communication. Faulty communication

DDM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version
DRIVER DOOR MODULE/PASSENGER DOOR MODULE (DDM/PDM) DTCS

DRIVER DOOR MODULE/PASSENGER DOOR MODULE (DDM/PDM) DTCS - DIAGNOSTIC
TROUBLE CODE (DTC) INDEX
DDM/PDM-0002 Central Locking Button. Stuck In The Active Position
DDM/PDM-0003 Central Locking Button, Unlocking. Stuck In The Active
Position
DDM/PDM-0010 Control Panel. Open-Circuit
DDM/PDM-1000 Control Module. Internal Fault
DDM/PDM-6C02 Central Locking Motor M1. Stuck In The Active Position
DDM/PDM-6C03 Central Locking Motor M1. Stuck In The Inactive Position
DDM/PDM-6D01 Power Window Mechanism. Internal Fault
DDM/PDM-6D02 Power Window Up Relay. Stuck In The Active Position
DDM/PDM-6D03 Power Window Up Relay. Stuck In The Inactive Position
DDM/PDM-6D04 Power Window Down Relay. Stuck In The Active Position
DDM/PDM-6D05 Power Window Down Relay. Stuck In The Inactive Position
DDM/PDM-6D0C Control Module. Internal Fault
DDM/PDM-6D0D Control Module. Internal Fault
DDM/PDM-6E0A Mirror Motor. Short-Circuit To Supply Voltage
DDM/PDM-6E0B Mirror Motor. Short-Circuit To Ground
DDM/PDM-6E0C Mirror Motor. Open-Circuit
DDM/PDM-6E41 Position Sensor, Mirror. Short-Circuit To Supply Voltage/Open-
Circuit
DDM/PDM-6E42 Position Sensor, Mirror. Short-Circuit To Ground
DDM/PDM-6E43 Position Sensor, Mirror. Short-Circuit To Supply Voltage/Open-
Circuit
DDM/PDM-6E44 Position Sensor, Mirror. Short-Circuit To Ground
DDM/PDM-6E45 Power Supply. Open-Circuit
DDM/PDM-8010 Mirror Lamp. Short-Circuit To Supply Voltage
DDM/PDM-8011 Mirror Lamp. Short-Circuit To Ground
DDM/PDM-8012 Mirror Lamp. Open-Circuit
DDM/PDM-E003 Configuration Fault. Faulty Communication
2012 Volvo C30 T-5
DDM/PDM-E010 Control Module. Internal Fault
DRIVER INFORMATION MODULE (DIM) DTCS

DRIVER INFORMATION MODULE (DIM) - DTC INDEX
DIM-0001 Mileage. Manipulated
DIM-0002 ABS warning lamp. Faulty circuit
DIM-0003 SRS warning lamp. Faulty circuit
DIM-0005 Red warning lamp. Faulty circuit
DIM-0006 Information lamp. Faulty circuit
DIM-0008 Fuel level sensor. Jammed
DIM-0009 Fuel ejector. Internal fault
DIM-000C Control module. Internal fault
DIM-E001 Control module communication. Faulty communication
DIM-E003 Software fault. Faulty communication
DIM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version
ENGINE CONTROL MODULE (ECM) DTCS - B5254T7

ENGINE CONTROL MODULE (ECM) - DTC INDEX
DTC Volvo Code Description
P2229 ECM-112C Atmospheric pressure sensor. Signal too high
P2228 ECM-112D Atmospheric pressure sensor. Signal too low
P2227 ECM-1130 Atmospheric pressure sensor. Faulty signal
P2227 ECM-113B Atmospheric pressure sensor. Signal missing
P2227 ECM-113C Atmospheric pressure sensor. Signal too high
P2227 ECM-113D Atmospheric pressure sensor. Signal too low
P0103 ECM-122C Mass air flow (MAF) sensor. Flow too high
P0102 ECM-122D Mass air flow (MAF) sensor. Flow too low
P0101 ECM-1230 Air mass. Signal too low
P0101 ECM-123B Air mass. Signal too high
P0101 ECM-123C Air mass. Signal too high
P0101 ECM-123D Air mass. Signal too low
P0238 ECM-125C Boost pressure sensor. Signal too high
P0237 ECM-125D Boost pressure sensor. Signal too low
P0236 ECM-1260 Boost pressure sensor. Signal too high
P0236 ECM-126B Boost pressure sensor. Signal too low
P0236 ECM-126C Boost pressure sensor. Signal too high
P0236 ECM-126D Boost pressure sensor. Signal too low
2012 Volvo C30 T-5
P0113 ECM-131C Intake air temperature (IAT) sensor. Signal too high
P0112 ECM-131D Intake air temperature (IAT) sensor. Signal too low
P0110 ECM-1320 Intake Air Temperature (IAT) Sensor. Faulty signal
- ECM-132C Intake air temperature (IAT) sensor. Signal too high
P0111 ECM-133C Intake air temperature (IAT) sensor inlet. Signal too
high
P0111 ECM-133D Intake air temperature (IAT) sensor inlet. Signal too
low
- ECM-1410 Outside temperature sensor. Signal missing
- ECM-141B Outside temperature sensor. Signal missing
- ECM-142B Outside temperature sensor. Signal missing
- ECM-142C Outside temperature sensor. Signal too high
- ECM-142D Outside temperature sensor. Signal too low
- ECM-143C Outside temperature sensor. Signal too high
- ECM-143D Outside temperature sensor. Signal too low
P0201 ECM-200B Injector cyl 1. Signal missing
- ECM-200C Injector cyl 1. Signal too high
- ECM-200D Injector cyl 1. Signal too low
P2177 ECM-21AC Long-term fuel trim load, bank1. Upper limit
P2178 ECM-21AD Long-term fuel trim load, bank1. Lower limit
P2187 ECM-21CC Long-term fuel trim, idling, bank 1. Upper limit
P2188 ECM-21CD Long-term fuel trim, idling, bank 1. Lower limit
P0141 ECM-2200 Rear heated oxygen sensor (HO2S), bank 1, heating.
Faulty signal
P0140 ECM-221B Rear heated oxygen sensor (HO2S) ageing, bank 1.
Signal missing
P0140 ECM-221C Rear heated oxygen sensor (HO2S) ageing, bank 1.
Signal too high
P0140 ECM-221D Rear heated oxygen sensor (HO2S) ageing, bank 1.
Signal too low
P2232 ECM-2220 Rear heated oxygen sensor (HO2S), bank 1. Faulty
signal
P0136 ECM-222B Rear heated oxygen sensor (HO2S), bank 1. Signal
missing
P0138 ECM-222C Rear heated oxygen sensor (HO2S), bank 1. Signal
too high
P0137 ECM-222D Rear heated oxygen sensor (HO2S), bank 1. Signal
too low
P0036 ECM-223B Rear heated oxygen sensor (HO2S), bank 1. Signal
missing
P0038 ECM-223C Rear heated oxygen sensor (HO2S), bank 1. Signal
too high
2012 Volvo C30 T-5
P0037 ECM-223D Rear heated oxygen sensor (HO2S), bank 1. Signal

too low
P0136 ECM-2250 Rear heated oxygen sensor (HO2S), bank 1
- ECM-2400 Front heated oxygen sensor (HO2S), bank 1, heating.
Faulty signal
P0053 ECM-240B Front heated oxygen sensor (HO2S), bank 1, heating.
Signal missing
P0053 ECM-240C Front heated oxygen sensor (HO2S), bank 1, heating.
Signal too high
P0133 ECM-242D Front heated oxygen sensor (HO2S), bank 1. Slow
regulation
- ECM-243B Front heated oxygen sensor (HO2S), bank 1. Signal
missing
P0135 ECM-243C Front heated oxygen sensor (HO2S). Signal too high
P0030 ECM-244B Front heated oxygen sensor (HO2S), bank 1, heating.
Signal missing
P0032 ECM-244C Front heated oxygen sensor (HO2S), bank 1, heating.
Signal too high
P0031 ECM-244D Front heated oxygen sensor (HO2S), bank 1, heating.
Signal too low
P1646 ECM-2450 Front heated oxygen sensor (HO2S), bank 1. Faulty
signal
P1646 ECM-245B Front heated oxygen sensor (HO2S), bank 1. Signal
missing
P1646 ECM-245C Front heated oxygen sensor (HO2S), bank 1. Signal
too high
P1646 ECM-245D Front heated oxygen sensor (HO2S), bank 1. Signal
too low
missing
P2238 ECM-2470 Front heated oxygen sensor (HO2S), bank 1. Faulty
signal
missing
too high
too high
P0133 ECM-248D Front heated oxygen sensor (HO2S), bank 1. Signal
too low
missing
P2251 ECM-24AB Front heated oxygen sensor (HO2S), bank 1. Signal
missing
2012 Volvo C30 T-5
P2195 ECM-24C0 Front heated oxygen sensor (HO2S), bank 1. Faulty

signal
P2196 ECM-24CB Front heated oxygen sensor (HO2S), bank 1. Signal
missing
P2195 ECM-24CC Front heated oxygen sensor (HO2S), bank 1. Signal
too high
P2097 ECM-24CD Front heated oxygen sensor (HO2S), bank 1. Signal
too low
P2414 ECM-24D0 Front heated oxygen sensor (HO2S), bank 1. Faulty
signal
P013E ECM-24EB Rear heated oxygen sensor (HO2S). Slow regulation
P013A ECM-24EC Rear heated oxygen sensor (HO2S). Slow regulation
P0118 ECM-273C Engine coolant temperature (ECT) sensor. Signal too
high
P0117 ECM-273D Engine coolant temperature (ECT) sensor. Signal too
low
P0116 ECM-2740 Engine coolant temperature (ECT) sensor. Faulty
signal
high
low
high
low
P0191 ECM-2800 Fuel pressure sensor. Faulty signal
P0190 ECM-280B Fuel pressure sensor. Signal missing
P0193 ECM-280C Fuel pressure sensor. Signal too high
P0192 ECM-280D Fuel pressure sensor. Signal too low
P0230 ECM-281C Text message. Pressure too high
P0089 ECM-2900 Fuel pressure. Faulty signal
P0090 ECM-290B Fuel pressure. Signal missing
P0088 ECM-290C Fuel pressure. Signal too high
P0087 ECM-290D Fuel pressure. Signal too low
P0627 ECM-291B Fuel pump control module. Signal missing
P0629 ECM-291C Fuel pump control module. Signal too high
P0628 ECM-291D Fuel pump control module. Signal too low
- ECM-2A00 Fuel temperature sensor. Faulty signal
- ECM-2A0B Fuel temperature sensor. Signal missing
P0183 ECM-2A0C Fuel temperature sensor. Signal too high
P0182 ECM-2A0D Fuel temperature sensor. Signal too low
2012 Volvo C30 T-5
P0181 ECM-2A10 Fuel temperature sensor. Signal too high

- ECM-2A1B Fuel temperature sensor. Signal too low
P0181 ECM-2A1C Fuel temperature sensor. Signal too high
P0181 ECM-2A1D Fuel temperature sensor. Signal too low
P0128 ECM-2B00 Thermostat. Faulty signal
P0328 ECM-303C Front knock sensor (KS). Signal too high
P0327 ECM-303D Front knock sensor (KS). Signal too low
P0333 ECM-304C Rear knock sensor (KS). Signal too high
P0332 ECM-304D Rear knock sensor (KS). Signal too low
P0324 ECM-3050 Knock control. Internal fault
P0324 ECM-3060 Knock control. Internal fault
- ECM-3100 Misfire, at least one cylinder. Start up
P0300 ECM-310C Misfire, at least one cylinder. Catalytic converter
damage
P0300 ECM-310D Misfire, at least one cylinder. Affects emissions
P0301 ECM-3110 Misfire cylinder 1. Start up
P0301 ECM-311C Misfire cylinder 1. Catalytic converter damage
P0301 ECM-311D Misfire cylinder 1. Emissions impact
P0728 ECM-3300 Engine speed (RPM) sensor. Signal missing
P0727 ECM-330B Engine speed (RPM) sensor. Signal missing
P0344 ECM-3400 Camshaft position (CMP) sensor, intake. Faulty
signal
P0340 ECM-340B Camshaft position (CMP) sensor, intake. Signal
missing
P0343 ECM-340C Camshaft position sensor, intake. Signal too high
P0342 ECM-340D Camshaft position sensor, intake. Signal too low
P0369 ECM-3410 Camshaft position (CMP) sensor, exhaust. Faulty
signal
P0365 ECM-341B Camshaft position (CMP) sensor, exhaust. Signal
missing
P0368 ECM-341C Camshaft position sensor, exhaust. Signal too high
P0367 ECM-341D Camshaft position sensor, exhaust. Signal too low
P2614 ECM-342B Camshaft position (CMP) sensor. Signal missing
P0351 ECM-360B Ignition coil cylinder 1. Signal missing
P2301 ECM-360C Ignition coil cylinder 1. Signal too high
P2300 ECM-360D Ignition coil cylinder 1. Signal too low
P050B ECM-365C Ignition timing control during cold start
P0420 ECM-400D Three-way catalytic converter (TWC) efficiency,
bank 1. Signal too low
P0496 ECM-420C Evaporative emission system (EVAP) valve. Open
P0497 ECM-420D Evaporative emission system (EVAP). Closed
2012 Volvo C30 T-5
P0443 ECM-421B Canister purge (CP) valve. Signal missing

P0444 ECM-421C Evaporative emission system (EVAP) valve. Signal
too high
P0445 ECM-421D Evaporative emission system (EVAP) valve. Signal
too low
P0457 ECM-430C Fuel tank system, leakage. Fuel tank filler cap
missing
P240A ECM-431B Leak diagnostic unit, preheating. Signal missing
P240C ECM-431C Leak diagnostic unit, preheating. Signal too high
P240B ECM-431D Leak diagnostic unit, preheating. Signal too low
- ECM-432B Leak diagnostic unit, valve. Signal missing
P2420 ECM-432C Leak diagnostic unit, preheating. Signal too high
P2419 ECM-432D Leak diagnostic unit, preheating. Signal too low
P2400 ECM-433B Leak diagnostic unit, pump. Signal missing
P2402 ECM-433C Leak diagnostic unit, pump. Signal too high
P2401 ECM-433D Leak diagnostic unit, pump. Signal too low
P0456 ECM-434C Fuel tank system, leakage. Minor leak
P2404 ECM-4360 Leak diagnostic unit. Faulty signal
P2407 ECM-436B Leak diagnostic unit. Signal missing
P2406 ECM-436C Leak diagnostic unit. Signal too high
P2405 ECM-436D Leak diagnostic unit. Signal too low
P0457 ECM-4380 Fuel tank filler cap missing. Faulty signal
P0442 ECM-439C Fuel tank system, leakage. Major leak
- ECM-442B Fuel level sensor. Signal missing
- ECM-442C Fuel level sensor. Signal too high
- ECM-442D Fuel level sensor. Signal too low
- ECM-4430 Fuel level sensor. Faulty signal
P0336 ECM-5000 Engine speed (RPM) sensor signal. Faulty signal
P0335 ECM-500B Engine speed (RPM) sensor signal. Signal missing
P0338 ECM-500C Engine speed (RPM) sensor signal. Signal too high
P0700 ECM-5100 Malfunction indicator lamp (MIL), transmission
control module (TCM). Faulty signal
P0863 ECM-512B Malfunction indicator lamp (MIL) communication.
Signal missing
P0531 ECM-5200 Air conditioning (A/C) pressure sensor. Faulty signal
P0530 ECM-520B Air conditioning (A/C) pressure sensor. Signal
missing
P0533 ECM-520C Air conditioning (A/C) pressure sensor. Signal too
high
P0532 ECM-520D Air conditioning (A/C) pressure sensor. Signal too
low
P0501 ECM-5320 Vehicle speed signal (VSS). Faulty signal
2012 Volvo C30 T-5
P250A ECM-540B Oil quality, level and temp sensor. Signal missing
P250D ECM-540C Oil quality, level and temp sensor. Signal too high
P250C ECM-540D Oil quality, level and temp sensor. Signal too low
P250B ECM-5500 Oil level sensor. Faulty
P0197 ECM-552C Oil temperature sensor. Signal too high
P0198 ECM-552D Oil temperature sensor. Signal too low
P0243 ECM-600B Turbocharger (TC) control valve. Signal missing
P0246 ECM-600C Turbocharger (TC) control valve. Signal too high
P0245 ECM-600D Turbocharger (TC) control valve. Signal too low
P0234 ECM-603C Turbocharger (TC) control system. Signal too high
P0299 ECM-603D Turbocharger (TC) control system. Signal too low
P000A ECM-6110 Camshaft position control, intake. Slow
P000A ECM-611B Camshaft control, intake. Faulty
P0075 ECM-612B Camshaft reset valve, intake. Signal missing
P0077 ECM-612C Camshaft reset valve, intake. Signal too high
P0076 ECM-612D Camshaft reset valve, intake. Signal too low
P000B ECM-6140 Camshaft control, exhaust. Slow
P000B ECM-614B Camshaft control, exhaust. Faulty
P0078 ECM-616B Exhaust camshaft reset valve. Signal missing
P0080 ECM-616C Camshaft reset valve, intake. Signal too high
P0079 ECM-616D Camshaft reset valve, intake. Signal too low
P054A ECM-618C Exhaust camshaft control during cold start
P052A ECM-619C Inlet camshaft control during cold start
P0485 ECM-620B Engine cooling fan control module. Signal missing
P0484 ECM-620C Engine cooling fan (FC) control module. Signal too
high
P0480 ECM-621B Engine cooling fan (FC). Signal missing
P0692 ECM-621C Engine cooling fan (FC). Signal too high
P0691 ECM-621D Engine cooling fan (FC). Signal too low
P0494 ECM-6220 Engine cooling fan (FC). Faulty signal
P0645 ECM-630B A/C relay. Signal missing
P0647 ECM-630C A/C relay. Signal too high
P0646 ECM-630D A/C relay. Signal too low
P2281 ECM-640C Turbocharger (TC) control system. Signal too high
P2281 ECM-640D Turbocharger (TC) control system. Signal too low
P0017 ECM-673C Camshaft position, exhaust. High
P0017 ECM-673D Camshaft position, exhaust. Low
P0016 ECM-674C Camshaft position, intake. High
P0016 ECM-674D Camshaft position, intake. Low
P0669 ECM-700C Engine control module (ECM), internal fault. Signal
too high
2012 Volvo C30 T-5
P0668 ECM-700D Engine control module (ECM), internal fault. Signal

too low
P0634 ECM-7010 Engine control module (ECM), temperature. Faulty
signal
P0634 ECM-7020 Engine control module (ECM), temperature. Faulty
signal
P0634 ECM-7100 Immobilizer communication. Faulty signal
U0167 ECM-710B Immobilizer communication. Signal missing
P0633 ECM-710C Immobilizer Communication. Signal too high
U0326 ECM-710D Immobilizer Communication. Signal too low
U0415 ECM-7110 Immobilizer. Faulty signal
U0129 ECM-711B Immobilizer. Signal missing
U0415 ECM-711C Immobilizer. Signal too high
P0607 ECM-7300 Gear position sensor. Faulty signal
P0850 ECM-730B Gear position sensor. Signal missing
P0850 ECM-740B Communication, central electronic module (CEM).
Signal missing
U0301 ECM-740C Communication, central electronic module (CEM).
Signal too high
- ECM-800C System relay. Signal too high
- ECM-800D System relay. Signal too low
- ECM-801B System relay. Signal missing
- ECM-801C System relay. Signal too high
- ECM-801D System relay. Signal too low
P0563 ECM-820C Battery voltage. Signal too high
P0562 ECM-820D Battery voltage. Signal too low
P2510 ECM-8210 System relay. Faulty signal
P0620 ECM-8300 Alternator control module (ACM). Faulty
P2502 ECM-830B Alternator control module (ACM). Faulty
communication
P2504 ECM-830C Alternator control module (ACM). Faulty signal
P2503 ECM-830D Alternator control module (ACM). Signal too high
P0512 ECM-8410 Autostarting, engine speed. Signal too low
P0512 ECM-841B Autostarting, power supply. Signal too low
P0617 ECM-842C Starter motor relay. Signal too high
P0617 ECM-842D Starter motor relay. Signal too low
P0616 ECM-843B Starter motor relay. Open
P0616 ECM-843C Starter motor relay. Signal too high
P0616 ECM-843D Starter motor relay. Signal too low
P0641 ECM-8500 5 volt power supply. Faulty signal
P0641 ECM-851D 5 volt power supply. Signal too low
2012 Volvo C30 T-5
P0571 ECM-9000 Brake pedal sensor. Faulty signal

P0573 ECM-900C Brake pedal sensor. Signal too high
- ECM-900D Brake pedal sensor. Signal too low
P0571 ECM-9011 Brake pedal sensor, signal via CAN. Faulty signal
P0571 ECM-901B Brake pedal sensor, signal via CAN. Signal missing
P0571 ECM-901D Brake pedal sensor, signal via CAN. Signal too low
P0573 ECM-9100 Clutch pedal switch. Faulty signal
P0808 ECM-910C Clutch pedal switch. Signal too high
P0807 ECM-910D Clutch pedal switch. Signal too low
P0805 ECM-9110 Clutch pedal position sensor. Faulty signal
P0805 ECM-911B Clutch pedal sensor. Signal missing
P0805 ECM-911C Clutch pedal sensor. Signal too high
P0805 ECM-911D Clutch pedal sensor. Signal too low
P2135 ECM-9200 Throttle position (TP) sensor. Faulty signal
P0121 ECM-9210 Electronic throttle unit, potentiometer 1. Faulty
signal
P0123 ECM-921C Electronic throttle unit, potentiometer 1. Signal too
high
P0122 ECM-921D Electronic throttle unit, potentiometer 1. Signal too
low
P0122 ECM-9220 Electronic throttle unit, potentiometer 2. Faulty
signal
P0223 ECM-922C Electronic throttle unit, potentiometer 2. Signal too
high
P0223 ECM-922D Electronic throttle unit, potentiometer 2. Signal too
low
P2101 ECM-9240 Engine control module (ECM). Faulty signal
P2111 P2112 ECM-925C Electronic throttle unit. Signal too high
P2111 ECM-925D Electronic throttle unit. Signal too low
P2112 ECM-926C Electronic throttle unit. Signal too high
P2112 ECM-926D Electronic throttle unit. Signal too low
P0638 ECM-9270 Throttle unit. Faulty signal
P2119 ECM-9280 Throttle unit. Faulty signal
P2108 ECM-929C Engine control module (ECM). Signal too high
P2108 ECM-929D Engine control module (ECM). Signal too low
P1124 ECM-92B0 Electronic throttle unit. Faulty signal
P1167 ECM-92CC Electronic throttle unit. Signal too high
P1167 ECM-92CD Electronic throttle unit. Signal too low
P1124 ECM-92D0 Electronic throttle unit. Faulty signal
P2109 ECM-92E0 Engine control module (ECM). Internal fault
P0579 ECM-9300 Control module communication problems. Faulty
signal
2012 Volvo C30 T-5
P0564 ECM-930B Control module communication problems. Signal

missing
P0581 ECM-930C Control module, communication problems. Signal
too high
P0580 ECM-930D Control module communication problems. Signal too
low
P2138 ECM-9400 Accelerator pedal (AP) position sensor, digital
signal. Faulty signal
P2123 ECM-940C Accelerator pedal (AP) position sensor, digital
signal. Signal too high
P2122 ECM-940D Accelerator pedal (AP) position sensor, digital
signal. Signal too low
P2128 ECM-941C Accelerator pedal (AP) position sensor, analog
P2127 ECM-941D Accelerator pedal (AP) position sensor, analog
P2125 ECM-9430 Accelerator pedal (AP) position sensor, analog
P2125 ECM-943B Accelerator pedal (AP) position sensor, analog
signal. Signal missing
P2125 ECM-943C Accelerator pedal (AP) position sensor, analog
P2125 ECM-943D Accelerator pedal (AP) position sensor, analog
P0507 ECM-950C Engine control module (ECM), idle speed control.
Signal too high
P0506 ECM-950D Engine control module (ECM), idle speed control.
Signal too low
P2122 ECM-951C Engine control module (ECM), idle speed control.
Signal too high
P0506 P0507 ECM-951D Engine control module (ECM), idle speed control.
Signal too low
P2121 ECM-9700 Accelerator pedal (AP) position sensor, digital
P2121 ECM-970B Accelerator pedal (AP) position sensor, digital
signal. Signal missing
P2121 ECM-970C Accelerator pedal (AP) position sensor, digital
P2121 ECM-970D Accelerator pedal (AP) position sensor, digital
P0607 ECM-9800 Engine control module (ECM), torque signal.
Internal fault
P0607 ECM-9810 Engine control module (ECM), engine speed (RPM).
Internal fault
2012 Volvo C30 T-5
P0607 ECM-9820 Engine control module (ECM), load signal. Internal

fault
P0607 ECM-9830 Engine control module (ECM). Internal fault
P0607 ECM-983C Engine control module (ECM). Internal fault
P0607 ECM-983D Engine control module (ECM). Internal fault
P0607 ECM-985C Engine control module (ECM), fuel shut-off system.
Internal fault
P0604 ECM-9970 Memory fault in RAM. Faulty signal
P0605 ECM-9980 Memory fault in ROM. Faulty signal
P0605 ECM-9990 engine control module (ECM). Faulty signal
P0606 ECM-999B Engine control module (ECM). Signal missing
P0606 ECM-999D Engine control module (ECM). Signal too low
P0607 ECM-9A0B Engine control module (ECM). Internal fault
U0401 ECM-A020 Configuration fault. Signal missing
P0503 ECM-A12B Speed signal. Signal missing
P0503 ECM-A12C Speed signal. Signal too high
P0503 ECM-A130 Control module communication. Faulty signal
P2610 ECM-A20B Engine control module (ECM). Signal missing
P2610 ECM-A20C Engine control module (ECM). Signal too high
U0001 ECM-E000 Control module communication. Faulty signal
U0300 ECM-E003 Configuration fault. Software fault
- ECM-XXXX Unknown diagnostic trouble code (DTC) for the
current control module version
ELECTRONIC POWER STEERING (EPS) DTCS

ELECTRONIC POWER STEERING (EPS) - DTC INDEX
EPS-0020 Pump motor. Signal too high (B5254T7)
EPS-0021 Pump motor. Faulty signal (B5254T7)
EPS-0022 Control module, internal fault (B5254T7)
EPS-0030 Temperature sensor. Signal missing (B5254T7)
EPS-0040 High temperature. Signal too high (B5254T7)
EPS-0041 High temperature. Signal too high (B5254T7)
EPS-0050 Memory fault in ROM. Internal fault (B5254T7)
EPS-0060 Control module. Internal fault (B5254T7)
EPS-0070 Power supply. Signal too high (B5254T7)
2012 Volvo C30 T-5
EPS-0071 Power supply. Signal too low (B5254T7)

EPS-0080 Steering wheel angle sensor. Faulty signal (B5254T7)
EPS-0081 Speed. Faulty signal (B5254T7)
EPS-0082 Engine status. Faulty signal (B5254T7)
EPS-0084 Engine status. Faulty signal (B5254T7)
EPS-E000 CAN communication. Faulty communication (B5254T7)
EPS-E003 Configuration fault. Faulty configuration (B5254T7)
EPS-XXXX Unknown diagnostic trouble code (DTC) for the present control module
version (B5254T7)
HEADLAMP CONTROL MODULE (HCM) DTCS

HEADLAMP CONTROL MODULE (HCM) - DTC INDEX
HCM-0142 Control module. Internal fault (B5254T7)
HCM-2281 Control module. Communication fault (B5254T7)
HCM-2285 Control module. Incorrect software (B5254T7)
HCM-2291 Control module Faulty signal (B5254T7)
HCM-6401 Left headlamp Faulty Signal (B5254T7)
HCM-6501 Right headlamp Faulty signal (B5254T7)
HCM-8F20 Position sensor rear Signal too high (B5254T7)
HCM-8F21 Position sensor rear Signal too low (B5254T7)
HCM-8F22 Position sensor, calibration Not completed (B5254T7)
HCM-8F30 Position sensor front Signal too high (B5254T7)
HCM-8F31 Position sensor front Signal too low (B5254T7)
HCM-8F40 Power supply sensor Faulty signal (B5254T7)
HCM-8F41 Power supply sensor Faulty signal (B5254T7)
HCM-DD00 LIN Communication fault (B5254T7)
2012 Volvo C30 T-5

HCM-E000 Control module Communication fault (B5254T7)
HCM-E003 Configuration fault Faulty configuration (B5254T7)
HCM-E010 Control module Voltage too low (B5254T7)
INTEGRATED AUDIO MODULE (IAM) DTCS

INTEGRATED AUDIO MODULE (IAM) - DTC INDEX
IAM-1001 AM/FM antenna. No signal
IAM-1002 AM/FM antenna. Faulty signal
IAM-2001 Control module. Internal fault
IAM-3001 Front left speaker. Signal too low
IAM-3002 Front left speaker. Signal too high
IAM-3003 Front left speaker. Faulty signal
IAM-3004 Front left speaker. No signal
IAM-3005 Front left speaker. Faulty signal
IAM-3011 Front right speaker. Signal too low
IAM-3012 Front right speaker. Signal too high
IAM-3013 Front right speaker. Faulty signal
IAM-3014 Front right speaker. No signal
IAM-3015 Front right speaker. Faulty signal
IAM-3021 Rear left speaker. Signal too low
IAM-3022 Rear left speaker. Signal too high
IAM-3023 Rear left speaker. Faulty signal
IAM-3024 Rear left speaker. No signal
IAM-3025 Rear left speaker. Faulty signal
IAM-3031 Rear right speaker. Signal too low
IAM-3032 Rear right speaker. Signal too high
IAM-3033 Rear right speaker. Faulty signal
IAM-3034 Rear right speaker. No signal
IAM-3035 Rear right speaker. Faulty signal
IAM-4001 Microphone input. Signal missing
IAM-4002 Microphone input. Signal too low
IAM-4003 Microphone input. Signal too high
2012 Volvo C30 T-5
IAM-5001 USB port. Signal too low

IAM-5002 USB port. Signal too high
IAM-9001 Control module. Configuration fault
IAM-9002 Control module. Overheated
INFOTAINMENT CONTROL MODULE (ICM) DTCS

INFOTAINMENT CONTROL MODULE (ICM) - DTC INDEX
ICM-1A02 Control module. Faulty voltage
ICM-1A05 Display. Faulty voltage
ICM-1A06 Relay, infotainment not deactivated
ICM-1A51 Communication with the audio module (AUD). Signal missing
ICM-1A53 Communication with the multimedia module (MMM). Signal missing
ICM-1A57 Communication with the phone module (PHM). Signal missing
ICM-1A58 Communication with the global positioning system module (GPS). Signal
missing
ICM-1A59 Communication with the traffic message channel module (TMC). Signal
missing
ICM-1A5A Communication with integrated audio module (IAM). Signal missing
ICM-1A5B Communication with Remote Digital Audio Receiver (RDAR) Signal
missing
ICM-1A5C Communication with bluetooth phone module (BPM) Signal missing
ICM-1A5D Communication With Accessory USB Unit (AUU) Signal missing
ICM-1D03 Control module, not fully programmed. Internal fault
ICM-1D07 Control module. Internal fault
ICM-1F36 Heating, display. Signal missing
ICM-1F37 Display. Signal missing
ICM-1F38 Temperature sensor. Faulty signal
ICM-1F40 Receiver remote control. Short-circuit to ground
ICM-6C71 Audio module (AUD) not approved. Faulty signal
ICM-6C72 Multimedia module (MMM) not approved. Faulty signal
ICM-6C76 Phone module (PHM) not approved. Faulty signal
ICM-6C77 Global positioning system module (GPS) not approved. Faulty signal
ICM-6C78 Traffic message channel module (TMC) not approved. Faulty signal
ICM-6C79 Infotainment control module (ICM) not approved. Faulty signal
ICM-6C7A Integrated audio module (IAM) not valid. Faulty signal
ICM-6C7B Remote Digital Audio Receiver (RDAR) not valid Faulty signal
ICM-6C7C Bluetooth phone module (BPM) not valid Faulty signal
ICM-6C7D Accessory USB Unit (AUU) not valid Faulty signal
ICM-DC00 Control module communication. Internal fault
2012 Volvo C30 T-5
ICM-DC01 Communication module. Faulty signal

ICM-DC02 Control module communication. No communication
ICM-E001 Control module communication. Faulty communication
ICM-E003 Configuration fault. Faulty configuration
ICM-E010 Power supply. Signal too low
ICM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version
KEYLESS VEHICLE MODULE (KVM) DTCS

KEYLESS VEHICLE MODULE (KVM) - DTC INDEX
KVM-0001 Receiver. No communication
KVM-0004 Remote control receiver. No communication
KVM-0010 Inner antenna. Signal too low
KVM-0011 Inner antenna. Signal too high
KVM-0012 Inner antenna. Signal missing
KVM-001C Outer antenna rear. Signal too high
KVM-001D Outer antenna rear. Signal missing
KVM-001E Outer antenna rear. Faulty signal
KVM-0020 Switch unlocking left front. Signal missing
KVM-0021 Switch unlocking right front. Signal missing
KVM-0030 Outer lock button left front. Activated too long
KVM-0031 Outer lock button right front. Activated too long
KVM-0040 Switch unlocking left front. Activated too long
KVM-0041 Switch unlocking right front. Activated too long
KVM-0050 Switch quick lock left front. Activated too long
KVM-0051 Switch quick lock right front. Activated too long
KVM-0060 Switch unlocking tailgate. Activated too long
KVM-0080 Control module. Internal memory fault
KVM-0081 Control module. Internal memory fault
KVM-0100 Interior antennas. Signal too low
KVM-0103 Exterior left antennas. Signal too low
KVM-0104 Exterior right antennas. Signal too low
KVM-0105 Exterior trunk antenna. Signal too low
KVM-0110 Remote control invalid key code
KVM-0115 RFR Part&Serial Number conversion error
KVM-E001 Control module communication. Faulty communication
KVM-E003 Incorrect configuration. Faulty configuration
KVM-E010 Power supply. Signal too low
KVM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
2012 Volvo C30 T-5
version
MULTIMEDIA MODULE (MMM) DTCS

MULTI MEDIA MODULE (MMM) - DTC INDEX
MMM-1000 Control module. Internal fault
MMM-3100 GPS-antenna. Open circuit
MMM-3110 GPS-antenna. Ground (GND) short
MMM-6000 Control module Faulty configuration
PARKING ASSIST MODULE (PAM) DTCS

PARKING ASSIST MODULE (PAM) - DTC INDEX
PAM-0001 Control module. Internal fault
PAM-0002 Parking sensor 1. Signal too high
PAM-0003 Parking sensor 1. Signal too low/Signal missing
PAM-0010 Parking sensor 5. Signal too high (L.H.D)
PAM-0011 Parking sensor 5. Signal too low/Signal missing (L.H.D)
2012 Volvo C30 T-5

PAM-0018 Configuration fault
PAM-E001 Control module communication. Faulty communication
PAM-E003 Configuration fault. Faulty configuration
PAM-E010 Power supply. Voltage difference too great
PAM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version
PASSENGER DOOR MODULE (PDM) DTCS

PASSENGER DOOR MODULE (PDM) - DTC INDEX
PDM-0012 Control, passenger window. Stuck in the active position
PDM-0024 Central locking switch. Faulty signal
PDM-0025 LED, camera module Signal too low
PDM-0026 LED, camera module Signal too high
PDM-0027 LED, camera module Open circuit
PDM-002B Camera module Internal failure
PDM-002F Camera module voltage supply Signal too low
PDM-003A Camera module voltage supply Signal too high
PDM-DD20 LIN communication camera module Internal fault
PDM-DD21 LIN communication camera module Shorted
PDM-DD22 LIN communication camera module Internal fault
PDM-DD30 Communication with camera module Internal Fault
PDM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version
PHONE MODULE (PHM) DTCS

PHONE MODULE (PHM) - DTC INDEX
PHM-0008 Emergency microphone Signal too high
PHM-000A Emergency microphone Signal too low/Signal missing
PHM-0013 Control module Internal fault
PHM-0030 Reserv battery Voltage too low
PHM-0040 SIM-card Internal fault
PHM-0063 Illumination buttons Signal too high/Signal missing
PHM-0064 Illumination buttons Signal too low
PHM-0065 Volvo On Call buttons Signal too low
2012 Volvo C30 T-5
PHM-0066 Volvo On Call buttons Signal too high/Signal missing

PHM-0067 Reserv battery Not connected
PHM-0068 SIM card holder Signal missing
PHM-006B Memory fault control module Internal fault
PHM-0080 Volvo On Call buttons Wrong switches mounted
PHM-0082 Volvo On Call buttons Activated too long
PHM-0100 Control module Configuration fault
PHM-0211 Internal Backup speaker Signal too low
PHM-0215 Emergency microphone Signal too high/Signal missing
PHM-1A51 Control module Incorrect software
PHM-1A54 Control module Incorrect software
PHM-4E96 Control module Internal fault
PHM-5529 Internal backup antenna Invalid signal
PHM-5611 Telephone antenna Signal too low
PHM-5615 Telephone antenna Signal too high/Signal missing
PHM-6911 Handset hook Signal too low
PHM-6915 Handset hook Signal too high/Signal missing
PHM-6A11 Handset microphone Signal too low
PHM-6A15 Handset microphone Signal too high/Signal missing
PHM-6B11 Handset speaker Signal too low
PHM-6B15 Handset speaker Signal too high/Signal missing
PHM-7B11 Handset supply Signal too low
PHM-7B12 Handset supply Signal too high
PHM-9F11 GPS-antenna Signal too low
PHM-9F13 GPS-antenna Signal missing
PHM-A211 Crash signal Signal too low
PHM-A215 Crash signal Signal too high/Signal missing
PHM-A238 Crash signal Faulty signal
PHM-C000 Control module Software fault
PHM-E001 Control module communication Software error
PHM-E003 Configuration fault Software fault
PHM-E010 Power supply Faulty signal
POWER SEATS (PSL) DTCS

POWER SEATS (PSL) - DTC INDEX
PSL-0001 Hall sensor 1. Faulty signal
2012 Volvo C30 T-5
PSL-0007 M1, M2, M3, M4 or MC. Shorted to supply

PSL-0008 M1, M2, M3, M4 or MC. Ground (GND) short
PSL-0019 Memory function 1. Internal fault
PSL-001A Memory function 2. Internal fault
PSL-001B Memory function 3. Internal fault
PSL-0020 Front-rear adjustment control, M1+. Activated too long
PSL-0021 Front-rear adjustment control, M1-. Activated too long
PSL-0022 Backrest adjustment control, M2+. Activated too long
PSL-0023 Backrest adjustment control, M2-. Activated too long
PSL-0024 Rear edge adjustment control, M3+. Activated too long
PSL-0025 Rear edge adjustment control, M3-.. Activated too long
PSL-0026 Front edge adjustment control, M4+. Activated too long
PSL-0027 Front edge adjustment control, M4-. Activated too long
PSL-0028 Operating button, memory 1. Activated too long
PSL-0029 Operating button, memory 2. Activated too long
PSL-002A Operating button, memory 3. Activated too long
PSL-002B Operating button. Activated too long
PSL-002C Front-rear adjustment, M1+ and M1-. Faulty signal
PSL-002D Backrest, M2+ and M2-.. Faulty signal
PSL-002E Seat rear edge, M3+ and M3-. Faulty signal
PSL-002F Seat front edge, M4+ and M4-. Faulty signal
PSL-0030 Front-rear adjustment, Motor 1 (M1+). Signal missing
PSL-0032 Backrest, Motor 2 (M2+). Signal missing
PSL-0034 Seat rear edge, Motor 3 (M3+). Signal missing
PSL-0036 Seat front edge, Motor 4 (M4+). Signal missing
PSL-0038 Control module. Software error
PSL-0040 Easy-entry switch forward. Activated too long
PSL-0041 Easy-entry switch backward. Activated too long
PSL-0042 Easy-Entry switch. Invalid combination
PSL-0044 Control module. Initialisation of power seat lost or not done
PSL-0045 Control module. Initialisation of power seat lost or not done
PSL-0047 Hall sensor ground backrest. Short to supply
PSL-0048 Hall sensor signal backrest. Short to supply
PSL-0049 Hall sensor signal backrest. Short to ground
PSL-004A Hall sensor backrest. Open circuit
PSL-004B Hall sensor backrest. Abnormal current
PSL-0050 Control module. Incorrect software
PSL-E001 Control module communication. Faulty communication
PSL-E003 Configuration fault. Faulty configuration
PSL-E010 Power supply. Signal too low
2012 Volvo C30 T-5
POWER SEATS (PSR) DTCS

POWER SEATS (PSR) - DTC INDEX
PSR-0001 Hall sensor 1. Faulty signal
PSR-0007 M1, M2, M3, M4 or MC. Shorted to supply
PSR-0008 M1, M2, M3, M4 or MC. Ground (GND) short
PSR-0019 Memory function 1. Internal fault
PSR-001A Memory function 2. Internal fault
PSR-001B Memory function 3. Internal fault
PSR-0020 Front-rear adjustment control, M1+. Activated too long
PSR-0021 Front-rear adjustment control, M1-. Activated too long
PSR-0022 Backrest adjustment control, M2+. Activated too long
PSR-0023 Backrest adjustment control, M2-. Activated too long
PSR-0024 Rear edge adjustment control, M3+. Activated too long
PSR-0025 Rear edge adjustment control, M3-.. Activated too long
PSR-0026 Front edge adjustment control, M4+. Activated too long
PSR-0027 Front edge adjustment control, M4-. Activated too long
PSR-0028 Operating button, memory 1. Activated too long
PSR-0029 Operating button, memory 2. Activated too long
PSR-002A Operating button, memory 3. Activated too long
PSR-002B Operating button. Activated too long
PSR-002C Front-rear adjustment, M1+ and M1-. Faulty signal
PSR-002D Backrest, M2+ and M2-.. Faulty signal
PSR-002E Seat rear edge, M3+ and M3-. Faulty signal
PSR-002F Seat front edge, M4+ and M4-. Faulty signal
PSR-0030 Front-rear adjustment, Motor 1 (M1+). Signal missing
PSR-0032 Backrest, Motor 2 (M2+). Signal missing
PSR-0034 Seat rear edge, Motor 3 (M3+). Signal missing
PSR-0036 Seat front edge, Motor 4 (M4+). Signal missing
PSR-0038 Control module. Software error
PSR-0040 Easy-entry switch forward. Activated too long
PSR-0041 Easy-entry switch backward. Activated too long
PSR-0042 Easy-Entry switch. Invalid combination
PSR-0044 Control module. Initialisation of power seat lost or not done
PSR-0045 Control module. Initialisation of power seat lost or not done
PSR-0047 Hall sensor ground backrest. Short to supply
PSR-0048 Hall sensor signal backrest. Short to supply
2012 Volvo C30 T-5
PSR-0049 Hall sensor signal backrest. Short to ground

PSR-004A Hall sensor backrest. Open circuit
PSR-004B Hall sensor backrest. Abnormal current
PSR-0050 Control module. Incorrect software
PSR-E001 Control module communication. Faulty communication
PSR-E003 Configuration fault. Faulty configuration
PSR-E010 Power supply. Signal too low
REAR ELECTRONIC MODULE (REM) DTCS

REAR ELECTRONIC MODULE (REM) - DTC INDEX
REM-8E01 Relay, back-up (reversing) lamp. Internal fault
REM-8E02 Relay, back-up (reversing) lamp. Internal fault
SRS DTC CODES

DTC INDEX
SRS-0001 SRS indicator lamp. Faulty function
SRS-0002 SRS indicator lamp. Signal missing
SRS-0003 PAD/PAE lamp Faulty function
SRS-0004 PAD lamp. Signal missing
SRS-0005 Power supply from the battery. Voltage too low
SRS-0006 Power supply from the battery. Voltage too high
SRS-0010 Driver airbag stage 1. Signal too low
SRS-0011 Driver airbag stage 1. Signal too high
SRS-0012 Driver airbag stage 1. Resistance too low
SRS-0013 Driver airbag stage 1. Resistance too high
SRS-0014 Driver airbag stage 1. Short-circuit to adjacent SRS ignition cable
SRS-0015 Driver's airbag stage 1. Configuration fault
SRS-0016 Driver airbag stage 2. Signal too low
SRS-0017 Driver airbag stage 2. Signal too high
SRS-0018 Driver airbag stage 2. Resistance too low
SRS-0019 Driver airbag stage 2. Resistance too high
SRS-001A Driver airbag stage 2. Short-circuit to adjacent SRS ignition cable
SRS-001B Driver's airbag stage 2. Configuration fault
SRS-001C Driver's seat belt tensioner. Signal too low
SRS-001D Driver's seat belt tensioner. Signal too high
SRS-001E Driver's seat belt tensioner. Resistance too low
SRS-001F Driver's seat belt tensioner. Resistance too high
2012 Volvo C30 T-5
SRS-0020 Driver's seat belt tensioner. Short-circuit to adjacent SRS ignition cable
SRS-0021 Driver's seat belt tensioner. Configuration fault
SRS-0022 Driver's lap belt tensioner. Signal too low
SRS-0023 Driver's lap belt tensioner. Signal too high
SRS-0024 Driver's lap belt tensioner. Resistance too low
SRS-0025 Driver's lap belt tensioner. Resistance too high
SRS-0026 Driver's lap belt tensioner. Short-circuit to adjacent SRS ignition cable
SRS-0027 Driver's lap belt tensioner. Configuration fault
SRS-0028 Driver's seat belt force limiter. Signal too low
SRS-0029 Driver's seat belt force limiter. Signal too high
SRS-002A Driver's seat belt force limiter. Resistance too low
SRS-002B Driver's seat belt force limiter. Resistance too high
SRS-002C Driver's seat belt force limiter. Short-circuit to adjacent SRS ignition cable
SRS-002D Driver's seat belt force limiter. Configuration fault
SRS-002E Adaptive steering column. Signal too low
SRS-002F Adaptive steering column. Signal too high
SRS-0030 Adaptive steering column. Resistance too low
SRS-0031 Adaptive steering column. Resistance too high
SRS-0032 Adaptive steering column. Short-circuit to adjacent SRS ignition cable
SRS-0033 Adaptive steering column. Configuration fault
SRS-0034 Passenger airbag stage 1. Signal too low
SRS-0035 Passenger airbag stage 1. Signal too high
SRS-0036 Passenger airbag stage 1. Resistance too low
SRS-0037 Passenger airbag stage 1. Resistance too high
SRS-0038 Passenger airbag stage 1. Short-circuit to adjacent SRS ignition cable
SRS-0039 Passenger airbag stage 1. Configuration fault
SRS-003A Passenger airbag stage 2. Signal too low
SRS-003B Passenger airbag stage 2. Signal too high
SRS-003C Passenger airbag stage 2. Resistance too low
SRS-003D Passenger airbag stage 2. Resistance too high
SRS-003E Passenger airbag stage 2. Short-circuit to adjacent SRS ignition cable
SRS-003F Passenger airbag stage 2. Configuration fault
SRS-0040 Passenger seat belt tensioner. Signal too low
SRS-0041 Passenger seat belt tensioner. Signal too high
SRS-0042 Passenger seat belt tensioner. Resistance too low
SRS-0043 Passenger seat belt tensioner. Resistance too high
SRS-0044 Passenger seat belt tensioner. Short-circuit to adjacent SRS ignition cable
SRS-0045 Passenger seat belt tensioner. Configuration fault
SRS-004A Passenger lap belt tensioner. Short-circuit to adjacent SRS ignition cable
SRS-004B Passenger lap belt tensioner. Configuration fault
SRS-004C Passenger seat belt force limiter. Signal too low
2012 Volvo C30 T-5
Passenger seat belt force limiter. Signal too high

SRS-004E Passenger seat belt force limiter. Resistance too low
SRS-004F Passenger seat belt force limiter. Resistance too high
SRS-0050 Passenger seat belt force limiter. Short-circuit to adjacent SRS ignition
cable
SRS-0051 Passenger seat belt force limiter. Configuration fault
SRS-0052 Front left side impact protection (SIPS) bag. Signal too low
SRS-0053 Front left side impact protection (SIPS) bag. Signal too high
SRS-0054 Front left side impact protection (SIPS) bag. Resistance too low
SRS-0055 Front left side impact protection (SIPS) bag. Resistance too high
SRS-0056 Front left side impact protection (SIPS) bag. Short-circuit to adjacent SRS
ignition cable
SRS-0057 Front left side impact protection (SIPS) bag. Configuration fault
SRS-0058 Front right side impact protection (SIPS) bag. Signal too low
SRS-0059 Front right-hand side impact protection (SIPS) bag. Signal too high
SRS-005A Front right-hand side impact protection (SIPS) bag. Resistance too low
SRS-005B Front right-hand side impact protection (SIPS) bag. Resistance too high
SRS-005C Front right-hand side impact protection (SIPS) bag. Short-circuit to
adjacent SRS ignition cable
SRS-005D Front right-hand side impact protection (SIPS) bag. Configuration fault
SRS-005E Left-hand inflatable curtain. Signal too low
SRS-005F Left-hand inflatable curtain. Signal too high
SRS-0060 Left-hand inflatable curtain. Resistance too low
SRS-0061 Left-hand inflatable curtain. Resistance too high
SRS-0062 Left-hand inflatable curtain. Short-circuit to adjacent SRS ignition cable
SRS-0063 Left-hand inflatable curtain. Configuration fault
SRS-0064 Right-hand inflatable curtain. Signal too low
SRS-0065 Right-hand inflatable curtain. Signal too high
SRS-0066 Right-hand inflatable curtain. Resistance too low
SRS-0067 Right-hand inflatable curtain. Resistance too high
SRS-0068 Right-hand inflatable curtain. Short-circuit to adjacent SRS ignition cable
SRS-0069 Right-hand inflatable curtain. Configuration fault
SRS-006A Rear left-hand seat belt tensioner. Signal too low
SRS-006B Rear left-hand seat belt tensioner. Signal too high
SRS-006C Rear left-hand seat belt tensioner. Resistance too low
SRS-006D Rear left-hand seat belt tensioner. Resistance too high
SRS-006E Rear left-hand seat belt tensioner. Short-circuit to adjacent SRS ignition
cable
SRS-006F Rear left-hand seat belt tensioner. Configuration fault
SRS-0076 Rear right-hand seat belt tensioner. Signal too low
SRS-0077 Rear right-hand seat belt tensioner. Signal too high
2012 Volvo C30 T-5
SRS-0078 Rear right-hand seat belt tensioner. Resistance too low

SRS-0079 Rear right-hand seat belt tensioner. Resistance too high
SRS-007A Rear right-hand seat belt tensioner. Short-circuit to adjacent SRS ignition
cable
SRS-007B Rear right-hand seat belt tensioner. Configuration fault
SRS-0090 Driver's seat belt buckle. Signal too high
SRS-0091 Driver's seat belt buckle. Current outside the permitted range
SRS-0092 Driver's seat belt buckle. Signal too low
SRS-0093 Driver's seat belt buckle. Configuration fault
SRS-0094 Passenger seat belt buckle. Signal too high
SRS-0095 Passenger seat belt buckle. Current outside the permitted range
SRS-0096 Passenger seat belt buckle. Signal too low
SRS-0097 Passenger seat belt buckle. Configuration fault
SRS-0098 Seat belt buckle, front. Shorted
SRS-009A Rear seat belt buckle. Signal missing
SRS-009C Driver's seat position sensor. Signal too high
SRS-009D Driver's seat position sensor. Current outside the permitted range
SRS-009E Driver's seat position sensor. Signal too low
SRS-009F Driver's seat position sensor. Configuration fault
SRS-00A0 Passenger seat position sensor. Signal too high
SRS-00A1 Passenger seat position sensor. Current outside the permitted range
SRS-00A2 Passenger seat position sensor. Signal too low
SRS-00A3 Passenger seat position sensor. Configuration fault
SRS-00A4 Switch for airbag in the On position. Signal too high
SRS-00A5 Switch for airbag in the On position. Current outside the permitted range
SRS-00A6 Switch for airbag in the On position. Signal too low
SRS-00A7 Switch for airbag in the On/Off position. Configuration fault
SRS-00A8 Switch for airbag in the Off position. Signal too high
SRS-00A9 Switch for airbag in the Off position. Current outside the permitted range
SRS-00AA Switch for airbag in the Off position. Signal too low
SRS-00AB Switch for passenger airbag. Faulty function
SRS-00B0 Front left side impact sensor. Communication fault
SRS-00B1 Front left side impact sensor. Signal too low
SRS-00B2 Front left side impact sensor. Signal too high
SRS-00B3 Front left side impact sensor. Internal fault
SRS-00B4 Front left side impact sensor. Incorrect measurement range
SRS-00B5 Front left side impact sensor. Configuration fault
SRS-00B9 Rear left side impact sensor. Communication fault
SRS-00BA Rear left side impact sensor. Signal too low
SRS-00BB Rear left side impact sensor. Signal too high
SRS-00BC Rear left side impact sensor. Internal fault
2012 Volvo C30 T-5
SRS-00BD Rear left side impact sensor. Incorrect measurement range

SRS-00BE Rear left side impact sensor. Configuration fault
SRS-00C2 Front right side impact sensor. Communication fault
SRS-00C3 Front right side impact sensor. Signal too low
SRS-00C4 Front right side impact sensor. Signal too high
SRS-00C5 Front right side impact sensor. Internal fault
SRS-00C6 Front right side impact sensor. Incorrect measurement range
SRS-00C7 Front right side impact sensor. Configuration fault
SRS-00CB Rear right side impact sensor. Communication fault
SRS-00CC Rear right side impact sensor. Signal too low
SRS-00CD Rear right side impact sensor. Signal too high
SRS-00CE Rear right side impact sensor. Internal fault
SRS-00CF Rear right side impact sensor. Incorrect measurement range
SRS-00D0 Rear right side impact sensor. Configuration fault
SRS-00D4 Front left front impact sensor. Communication fault
SRS-00D5 Front left front impact sensor. Signal too low
SRS-00D6 Front left front impact sensor. Signal too high
SRS-00D7 Front left front impact sensor. Internal fault
SRS-00D8 Front left front impact sensor. Incorrect measurement range
SRS-00D9 Front left front impact sensor. Configuration fault
SRS-00DD Front right front impact sensor. Communication fault
SRS-00DE Front right front impact sensor. Signal too low
SRS-00DF Front right front impact sensor. Signal too high
SRS-00E0 Front right front impact sensor. Internal fault
SRS-00E1 Front right front impact sensor. Incorrect measurement range
SRS-00E2 Front right front impact sensor. Configuration fault
SRS-00E6 Driver's seat belt (inertia) reel sensor. Signal too low
SRS-00E7 Driver's seat belt (inertia) reel sensor. Signal too high
SRS-00E8 Driver's seat belt (inertia) reel sensor. Configuration fault
SRS-00E9 Driver's seat belt (inertia) reel sensor. Communication fault
SRS-00EA Driver's seat belt (inertia) reel sensor. Internal fault
SRS-00EB Driver's seat belt (inertia) reel sensor. Internal fault
SRS-00EC Driver's seat belt (inertia) reel sensor. Internal fault
SRS-00ED Driver's seat belt (inertia) reel sensor. Internal fault
SRS-00EF Passenger seat belt (inertia) reel sensor. Signal too low
SRS-00F0 Passenger seat belt (inertia) reel sensor. Signal too high
SRS-00F1 Passenger seat belt (inertia) reel sensor. Configuration fault
SRS-00F2 Passenger seat belt (inertia) reel sensor. Communication fault
SRS-00F3 Passenger seat belt (inertia) reel sensor. Internal fault
2012 Volvo C30 T-5
Passenger seat belt (inertia) reel sensor. Internal fault

SRS-0120 Local CAN network, SRS. Communication fault
SRS-0128 CAN signal. Signal missing
SRS-0129 CAN signal. Signal missing
SRS-012A CAN signal. Signal missing
SRS-012B CAN signal. Configuration fault
SRS-012C CAN signal. Configuration fault
SRS-012D CAN signal. Signal missing
SRS-0131 Control module. Internal fault
SRS-0132 Control module. Internal fault
SRS-013A Collision signal. Communication fault
SRS-013B Control module. Collision memory full
SRS-014A Weight sensor/Passenger airbag switch. Invalid combination
SRS-014B Force limiter/lap tensioner. Invalid combination
SRS-CFFF Control module. Internal fault
SRS-E001 Control module communication. Faulty communication
SRS-E003 Configuration fault. Faulty configuration
SRS-E010 Power supply. Voltage difference too great
SRS-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version
STEERING WHEEL MODULE (SWM) DTCS

STEERING WHEEL MODULE (SWM) - DTC INDEX
SWM-0001 Reset button. Activated too long (B5254T7)
SWM-0002 Read button. Activated too long (B5254T7)
SWM-0003 Headlamp flash. Activated too long (B5254T7)
SWM-0004 Turn signal lamp stalk. Invalid combination (B5254T7)
SWM-0005 Windshield wiper lever. Invalid combination (B5254T7)
SWM-0006 Rain sensor button. Activated too long (B5254T7)
SWM-000C Windshield wiper lever. Invalid combination (B5254T7)
SWM-000D Windshield wiper lever. Invalid combination (B5254T7)
SWM-000E Windshield wiper lever. Invalid combination (B5254T7)
SWM-000F Windshield wiper lever. Invalid combination (B5254T7)
SWM-0014 RTI multi-button. Invalid combination (B5254T7)
SWM-0016 Cruise control ON/OFF button. Activated too long (B5254T7)
SWM-0017 Cruise control Resume button. Activated too long (B5254T7)
SWM-0018 Cruise control Cancel button. Activated too long (B5254T7)
SWM-0019 Cruise control Set+ button. Activated too long (B5254T7)
SWM-001A Cruise control Set- button. Activated too long (B5254T7)
2012 Volvo C30 T-5
SWM-001B Carphone YES-button. Activated too long (B5254T7)

SWM-001C Carphone NO button. Activated too long (B5254T7)
SWM-001D Volume+ button. Activated too long (B5254T7)
SWM-001E Volume- button. Activated too long (B5254T7)
SWM-0020 Scan+ button. Activated too long (B5254T7)
SWM-0021 Scan- button. Activated too long (B5254T7)
SWM-0022 RTI Enter button. Activated too long (B5254T7)
SWM-0023 RTI Reset button. Activated too long (B5254T7)
SWM-0024 RTI Up button. Activated too long (B5254T7)
SWM-0025 RTI Down button. Activated too long (B5254T7)
SWM-0026 RTI Left button. Activated too long (B5254T7)
SWM-0027 RTI Right button. Activated too long (B5254T7)
SWM-0031 Cruise control. Communication problems (B5254T7)
SWM-0032 Cruise control. Initiation fault (B5254T7)
SWM-0033 Windshield wiper lever. Faulty signal (B5254T7)
SWM-0200 Steering wheel angle sensor. Faulty signal (B5254T7)
SWM-0204 Steering wheel angle sensor. Current too low (B5254T7)
SWM-0206 Steering wheel module (SWM). Internal fault (B5254T7)
SWM-020A Steering wheel module (SWM). Calibration fault (B5254T7)
SWM-0A01 Steering wheel module (SWM). Internal fault (B5254T7)
SWM-0A03 Rear windshield wiper. No function (B5254T7)
SWM-0A04 Rear windshield wiper. No function (B5254T7)
SWM-0A06 Cruise control. No function (B5254T7)
SWM-0A07 Reset button. No function (B5254T7)
SWM-0A08 Reset button. No function (B5254T7)
SWM-0A09 Rain sensor button. No function (B5254T7)
SWM-0A0A Rain sensor. No function (B5254T7)
SWM-0A0B Steering wheel switch right (SWSR). No function (B5254T7)
SWM-0A0C Steering wheel switches. Invalid combination (B5254T7)
SWM-0A0D Steering wheel switches. Incorrect keypad installed (B5254T7)
SWM-0A0E Steering wheel module (SWM). Wrong version mounted (B5254T7)
SWM-0A10 Communication with control modules. Signal missing (B5254T7)
SWM-0A11 Communication with control modules. Signal missing (B5254T7)
SWM-0A12 Communication with control modules. Faulty signal (B5254T7)
SWM-DD00 Communication with control modules. Communication problems
2012 Volvo C30 T-5
(B5254T7)
(B5254T7)
(B5254T7)
(B5254T7)
(B5254T7)
SWM-E001 Communication with control module. Faulty communication (B5254T7)
SWM-E003 Configuration fault. Faulty configuration (B5254T7)
SWM-E010 Steering wheel module (SWM). Voltage too low (B5254T7)
SWM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version (B5254T7)
TRANSMISSION CONTROL MODULE (TCM) DTCS

TRANSMISSION CONTROL MODULE (TCM) - DTC INDEX
TCM-0002 Shift solenoid S1. Signal missing (AW55-50/51SN)
TCM-0003 Shift solenoid S1. Signal too low (AW55-50/51SN)
TCM-001E Transmission output speed sensor. Signal missing (AW55-50/51SN)
TCM-001F Vehicle speed sensor (VSS). Signal missing (AW55-50/51SN)
TCM-0020 Transmission output speed sensor. Faulty signal (AW55-50/51SN)
TCM-0022 Transmission speed sensor. Signal missing (AW55-50/51SN)
TCM-0023 Transmission input speed sensor. Signal missing (AW55-50/51SN)
TCM-0024 Transmission speed sensor. Faulty signal (AW55-50/51SN)
TCM-0027 Back-up gear. Incorrect gear ratio (AW55-50/51SN)
TCM-0028 1st gear. Incorrect gear ratio (AW55-50/51SN)
TCM-002E Lock-up function. Jerks or does not engage (AW55-50/51SN)
TCM-002F Lock-up function. Slips or does not engage (AW55-50/51SN)
TCM-0039 Gear-shift position sensor. Faulty signal (AW55-50/51SN)
TCM-0042 Counter, oil quality. The counter exceeds the limit value (AW55-
50/51SN)
TCM-0043 Oil temperature sensor. Temperature too high (AW55-50/51SN)
TCM-0044 Oil temperature sensor. Temperature too low (AW55-50/51SN)
TCM-0045 Oil temperature sensor. Faulty signal (AW55-50/51SN)
TCM-0046 Oil temperature sensor. Temperature too high (AW55-50/51SN)
TCM-0048 Transmission control module (TCM). Faulty software (AW55-50/51SN)
TCM-0049 Transmission control module (TCM). Internal fault (AW55-50/51SN)
2012 Volvo C30 T-5
TCM-0070 Function, immobilizer. Signal missing (AW55-50/51SN)

TCM-0071 Function, immobilizer. Faulty signal (AW55-50/51SN)
TCM-0075 Function, Shift-lock. Signal missing (AW55-50/51SN)
TCM-0076 Function, Shift-lock. Faulty signal (AW55-50/51SN)
TCM-0081 Transmission output speed sensor. Signal missing (AW55-50/51SN)
TCM-0082 Transmission output speed sensor. Signal missing (AW55-50/51SN)
TCM-0090 Shift lock solenoid. Signal too high (AW55-50/51SN)
TCM-0091 Shift-lock solenoid. Signal missing (AW55-50/51SN)
TCM-0092 Shift-lock solenoid. Signal too low (AW55-50/51SN)
TCM-0096 Gear selector module (GSM). Signal missing (AW55-50/51SN)
TCM-0099 Transmission control module (TCM). Internal fault (AW55-50/51SN)
TCM-009A Power supply. Faulty voltage (AW55-50/51SN)
TCM-009B Power supply. Signal too high (AW55-50/51SN)
TCM-0100 Transmission. Poor gear shifting quality (AW55-50/51SN)
TCM-010B Shift solenoid S5. Signal missing (AW55-50/51SN)
TCM-010C Shift solenoid S5. Signal too low (AW55-50/51SN)
TCM-010F Lock-up solenoid SLU. Signal missing (AW55-50/51SN)
TCM-0113 Linear pressure solenoid SLS. Signal missing (AW55-50/51SN)
TCM-0117 Linear pressure solenoid SLT. Signal missing (AW55-50/51SN)
TCM-0122 Linear pressure solenoid SLS. Faulty signal (AW55-50/51SN)
TCM-0123 Lock-up solenoid SLU. Faulty signal (AW55-50/51SN)
TCM-0124 Linear pressure solenoid SLT. Faulty signal (AW55-50/51SN)
TCM-0190 Gear selector module (GSM). Internal fault (AW55-50/51SN)
TCM-0191 Gear selector module (GSM). Internal fault (AW55-50/51SN)
TCM-0192 Gear selector module (GSM). Faulty signal (AW55-50/51SN)
TCM-0194 Gear selector module (GSM). Faulty signal (AW55-50/51SN)
TCM-019B Gear selector module (GSM). Signal too low (AW55-50/51SN)
TCM-019C Gear selector module (GSM). Signal missing (AW55-50/51SN)
TCM-0212 Shift solenoid S3. Hydraulic fault (AW55-50/51SN)
TCM-0286 Hall sensor in gear selector. Internal fault (AW55-50/51SN)
TCM-0287 Hall sensor in the gear selector. Internal fault (AW55-50/51SN)
TCM-029A Transmission control module (TCM). Internal fault (AW55-50/51SN)
TCM-0A01 Communication control module. Signal missing (AW55-50/51SN)
2012 Volvo C30 T-5
Gear position sensor. Calibration fault (AW55-50/51SN)

TCM-0A12 Gear-shift position sensor. Calibration fault (AW55-50/51SN)
TCM-0A30 Control module communication. Signal missing from Engine Control
Module (ECM) (AW55-50/51SN)
TCM-0A31 Control module communication. Signal missing from Engine Control
Module (ECM) (AW55-50/51SN)
TCM-DD00 Control module communication. Communication fault (AW55-50/51SN)
TCM-E000 Control module communication. Faulty communication (AW55-
50/51SN)
TCM-E003 Control module communication. Faulty configuration (AW55-50/51SN)
TCM-E010 Power supply. Faulty voltage (AW55-50/51SN)
TCM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version (AW55-50/51SN)
TRAILER MODULE (TRM) DTCS

TRAILER MODULE (TRM) - DTC INDEX
TRM-1A03 Control module. Internal fault
TRM-1A04 Control module. Internal fault
TRM-8D05 Stop lamps. Faulty signal
TRM-E001 Control module communication. Faulty communication
TRM-E003 Configuration fault. Faulty configuration
TRM-E010 Power supply. Voltage difference too great
TRM-XXXX Unknown diagnostic trouble code (DTC) for the current control module
version
2012 Volvo C30 T-5
ACCESSORIES AND EQUIPMENT Other Electrical Equipment - Installation Instructions, Accessories
ACCESSORIES AND EQUIPMENT
Other Electrical Equipment - Installation Instructions, Accessories
ALARM, BASIC KIT
NOTE: This accessory is connected to the car's electrical system. It requires software
unique to the car.
 Turn the ignition key to position 0.
Fig. 1: Identifying Windshield Wipers

 Remove the windshield wipers.
Fig. 2: Identifying Clips

2012 Volvo C30 T-5
 Remove the four clips (1) in the panel over the wiper motor.
 Rotate the two clips (2) 90° towards each other.
 Detach the panel over the wiper motor on the right side and pull it up from the right wiper shaft.
 Pull the panel up from the left-hand wiper shaft.
NOTE: The panel has little space on the left-hand side. Pull carefully so that the
clips on the underneath/rear edge do not break.
 Remove the panel carefully. Pull it up at the front edge and then pull it forwards.
Fig. 3: Identifying Alarm Siren Nuts (Newer Model)

Fig. 4: Identifying Alarm Siren Nuts (Older Model)

2012 Volvo C30 T-5
 Take two nuts from the kit and install the alarm siren at the windshield's leading edge. The alarm siren
should be installed on the right side for left-hand drive cars.
 Slide the alarm siren as far as possible in the bracket's groove.
 Torque-tighten the nuts with 10 Nm (7 lbf. ft.) .
 Plug in the pre-wired connector to the alarm siren.
 Reinstall the panel above the wiper motor.

 Reinstall the windscreen wipers and set them in the correct position.
Fig. 5: Identifying Clips And Screws

 Remove the five clips (1) by pressing in their center and pull.
 Remove the two screws (2).
Fig. 6: Identifying Front Bumper Cover Screws

2012 Volvo C30 T-5
 Remove the five screws securing the bumper casing and air baffle at the wheel housing's leading edge, on
right and left sides.
Fig. 7: Identifying Cover For Nozzles For Headlamp Washers

 Carefully remove the cover for the nozzle for the headlights' high-pressure washer, and pull it out until its
lock catch is accessible, on right and left side.
Fig. 8: Identifying Catch Pressed Up

 Press up the catches and remove the covers. Do not damage the painted surfaces or the high-pressure
washer nozzles.
2012 Volvo C30 T-5
Fig. 9: Identifying Bumper Cover And Air Baffle

 Detach the ends of the bumper casing on the left and right sides, by grabbing the end of the bumper
casing inside the wing liner. Pull carefully so that the two catches on the inside release.
 Remove the bumper casing with air baffle, by pulling them forward until the remaining catch under the
lights release.
 Disconnect the connectors for the fog lamps if applicable.
Fig. 10: Identifying Intake Manifold Screws

 Remove the two screws in the intake manifold.

 Remove the intake manifold.
2012 Volvo C30 T-5
Fig. 11: Identifying Removal Of Bonnet Catch Cover

 Remove the two screws for the panel over the bonnet catch.
 Remove the panel. Lift it up at the rear edge and then pull it backwards.
Fig. 12: Identifying Removal Of Wire Sleeve From Hood Lock

 Pull loose the wire sleeve and the wire from the mounting in the hood lock.
2012 Volvo C30 T-5
Fig. 13: Locating Bonnet Catch Screws

 Remove the bonnet catch screws

 Remove the bonnet catch.
Fig. 14: Identifying Pre-Routed Connector

 Unplug the pre-routed connector from the parking module in the bonnet catch by pressing in the catch
and pulling.
 Place the bonnet catch to one side, it shall not be used again.
2012 Volvo C30 T-5
Fig. 15: Identifying Connectors

 Take the new bonnet catch from the kit and secure it with the existing screws.
 Torque tighten the screws to 24 Nm (18 lbf. ft.) .
 Plug the bonnet catch's connector (1) into the pre-routed connector (2).
 Secure the wire and the sleeve in the new bonnet catch.
 Reinstall the panel above the bonnet catch.
 Reinstall the intake manifold.
 Reinstall the bumper cover using the five clips and the two screws in the upper edge.
 Reconnect the connectors for the fog lamps if applicable.
 Make sure that the air baffle ends up correctly in its mounting.
 Press the end faces for the bumper cover into the body and reinstall the five screws at the front edge of
the wheel housing (on the right and left-hand sides).
 Program the software in accordance with the service information in VIDA (Volvo Scan Tool).
ALARM, MOVEMENT SENSOR
NOTE: This accessory is connected to the car's electrical system. It requires software
unique to the car.
 Turn the ignition switch to position 0.
NOTE: Wait at least five minutes before disconnecting the connectors or

removing other electrical equipment.
2012 Volvo C30 T-5
Fig. 16: Identifying Headlining Cover Panel

 Carefully pry off the cover panel (1) from the headlining with a weatherstrip tool.
The pre-routed connector is attached to the inside of the cover panel.
Fig. 17: Identifying Installation Of Movement Sensor

 Take the sensor with the green connection from the kit.
 Loosen the connector from its position on the inside of the cover panel.
 Press the movement sensor onto the cover panel and ensure that all the fasteners take hold.
 Plug in the connector to the movement sensor.
 Replace the cover panel with the movement sensor in the headlining.
 Program the function with VCT 2000 in VIDA (Volvo Scan Tool).
2012 Volvo C30 T-5
Fig. 18: Identifying Tailgate Sill Trim Panel Clips

Removing the sill trim panel from the tailgate:
 Pry off the four external clips at the front edge/bottom edge of the sill trim panel on the tailgate.
 Pry up one of the corners of the sill trim panel so that the two clips at that end release. Use a weatherstrip
tool.
 Pull up the sill trim panel so the remaining six clips release. Remove the panel.
 Detach the rubber strip where it covers the right-hand side panel in the boot opening.
Fig. 19: Identifying Removal Of Rear Roof Panel

Removing the rear roof panel:
 Grip the edges of the rear roof panel and pull downwards, so that the nine clips release. Pry using a
2012 Volvo C30 T-5
NOTE: Do not damage the panels.
 Disconnect the connector from the lighting and move the roof panel to one side.
Fig. 20: Identifying Folded Seat Cushion And Backrest

 Fold the seat cushion and backrest on the right-hand side of the rear seat forward.
Fig. 21: Identifying Removal Of Side Cushion

Removing the side cushion:
 Grip the upper edge of the right-hand side cushion (A). Pull the side cushion backwards so that the clip on
the reverse releases.
 Slide the side cushion upwards.
2012 Volvo C30 T-5
Removing the panel at the front/top of the side panel:
 Remove the screw (B) at the rear edge of the panel at the front/top of the right-hand side panel.
 Pull the panel upwards so that the four clips on the inside release.
Fig. 22: Identifying Rubber Strip

 Pull off the rubber strip (A) at the rear of the opening for the right-hand rear door.
Removing the lower panel on the C-post:
 Carefully pry off the lower panel on the C-post (B) on the right-hand side. Carefully pry at the top edge.
Use a plastic weatherstrip tool.
 Pull the panel on the C-post so that the two upper clips release. Then continue pulling downwards until
the last two clips release.
Removing the upper panel on the C-post:
 Repeat for the panel on the lower C-post (C), but now three clips should release.
2012 Volvo C30 T-5
Fig. 23: Identifying Anchorage Eyelet Screws

Removing the side panel:
 Fold out the load securing eyelets on the right-hand side panel.
 Insert a scriber with an angled tip into the holes in the top of the covers (1). Turn the scriber so that the tip
engages the reverse of the cover. Pull the covers off.
 Remove the screws in the load securing eyelets.
 Remove the screw (2) at the front/top edge of the side panel.
 Pull off the side panel at the top so that the two clips at the rear/bottom of the side window and the clip at
the bottom of the D-post release.
 Lift out the side panel.
Fig. 24: Identifying Removal Of Panel On D-Post

2012 Volvo C30 T-5
Removing the panel on the D-post:
 Carefully pry off the right-hand panel on the D-post at the lower edge. Use a plastic weatherstrip tool.
 Pull the panel on the D-post forwards so that the two clips on the lower edge release. Continue to pull
forwards, until the two clips further up release.
 Unhook the panel on the D-post backwards from the roof panel.
NOTE: Do not damage the panels.
Fig. 25: Identifying Removal Of Screw

 Pry up the cover on the attachment over the cargo compartment's right-hand side window and remove the
screw beneath.
Fig. 26: Identifying Removal Of Rear Door's Courtesy Handle

2012 Volvo C30 T-5
Removing the rear door courtesy handle:
 Hold down the courtesy handle over the right-hand rear door. Pry loose the screw cover using a small
screwdriver and remove the screws.
 Carefully pull off the handle (some force is required to remove it).
NOTE: Do not damage the roof panel.
Lowering the roof panel:
 Turn the clip in the center of the roof panel 90° and pull off.
 Loosen the rubber strip on the top edge of the right-hand rear door.
 Carefully lower the roof panel.
NOTE: Exercise care so that the roof panel does not break further forward in its
fasteners.
 Hang up the roof panel by the rear edge if necessary.
Fig. 27: Identifying Installation Of Sensor

Installing the sensor
NOTE: Do not damage the roof panel or the rear window washer hose.
 Take the sensor with the blue connection from the kit.
 Loosen the ready routed, taped connector from the roof panel.
 Plug in the connector to the sensor.
 Remove the protective paper from the tape on the sensor.
2012 Volvo C30 T-5
 Place the sensor in the four recesses in the roof panel, where the blue connector was located. Ensure the
senor is straight.
NOTE: In order for the sensor to work correctly, it must be located within the
corner markings and must not be misaligned by more than 5 degrees.
 Hold the underside of the roof panel and push on the sensor.
Reinstall:
 clip in the center of the roof panel.

 the screws in the attachment above the rear side window. Tighten with 50 Nm (37 lbf. ft.) and push on
the cover.
 courtesy handle over the rear door. Tighten the screws with 8 ± 2 Nm (6 ± 1.5 lbf. ft.) and push on the
cover.
 side panel and tighten. Tighten the screws on the load securing eyelets with 24 Nm (18 lbf. ft.) and push
on the cover.
 panels on the C and D-posts and connect the connector if necessary.
 the rubber strip at the rear edge of the opening for the rear door.
 the panel at the front/top of the side panel.
 side cushion.
 Fold back the backrest and seat cushion on the rear seat.
 Connect the connector for the lighting in the rear roof panel.
Reinstall:
 the rear headlining

 the sill trim panel for the tailgate.
 the rubber strip in the cargo compartment opening.
 Download the software for the accessory's function following the service information in VIDA (Volvo
Scan Tool).
ACCESSORY ELECTRONIC MODULE (AEM), INSTALLATION KIT

2012 Volvo C30 T-5
Fig. 28: Identifying Ignition Switch Turned To Position 0

NOTE: Wait at least three minutes before unplugging the connectors or removing other
electrical equipment.
Fig. 29: Identifying Trunk Cover

2012 Volvo C30 T-5
Fig. 30: Identifying Trunk Floor Cover

Fig. 31: Identifying Tailgate's Sill Panel

 Remove the tailgate sill panel by pulling it up until the four clips on the upper side and the eight catches
at the lower edge release.
2012 Volvo C30 T-5
Fig. 32: Identifying Spare Tire

Fig. 33: Identifying Rear Seat Cushion

 Pull off the rear seat's seat cushion by first pulling it at the rear edge where it is positioned with a holder,
then at the front edge where it is positioned with two holders.
 Remove the seat cushion.
2012 Volvo C30 T-5
Fig. 34: Identifying Central Arm Rest

 Fold the central arm rest forward.

 Remove the central arm rest by grasping each end and pulling upwards until it releases at the rear edge
from the backrest's lugs (1).
 Then pull forwards until the holders (2) on the sides of the backrest have slid out of the corresponding
cut-out (3) in the central arm rest.
Fig. 35: Identifying Backrest Cover

 Fold the backrest forward.

 Remove the cover for the backrest's right-hand mounting.
2012 Volvo C30 T-5
Fig. 36: Identifying Locking Sleeve And Screw

 Remove the screws and the locking sleeve. Tightening torque 15 Nm (11.0 lbf. ft.) .
Fig. 37: View Of Backrest Stowed

 Fold the backrest away from the right-hand mounting.

 Pull the backrest out from the mounting at the arm rest and remove it.
NOTE: The backrest may be securely attached.

2012 Volvo C30 T-5
Fig. 38: Identifying Rubber Door Molding RH

 Pull off the rubber molding at the rear edge of the right-hand door opening.
Fig. 39: Identifying B Pillar Panel

 Detach the B pillar panel at the rear edge by prying the sides using a weatherstrip tool until the two clips
release.
2012 Volvo C30 T-5
Fig. 40: View Of Safety Clip Strap

 Unhook the safety clip from the panel.

 Angle out the panel at the lower edge, and unhook it at the upper edge so that the upper clip releases.
Fig. 41: Identifying Rear Seat RH Panel

 Remove the screw from the right-hand panel in the rear seat.
 Carefully pull the panel from the body side and unhook it from the sill panel at the front edge. It is
secured by eleven clips on the inside.
2012 Volvo C30 T-5
Fig. 42: Identifying Right-Hand Rear Side Panel

 Remove the clips at the rear edge on the right-hand rear side panel.
 Carefully pull the side panel off, starting at the front edge of the upper edge and then straight back until
all clips at the top edge have released.
 Fold the panel inwards. Release it from the anchorage eyelets and lift it out of the spare wheel well.
Fig. 43: Identifying Square Sound Insulation

 Remove the square sound insulation.

2012 Volvo C30 T-5
Fig. 44: Identifying Sound Insulation

 Remove the sound insulation.
APPLIES TO CARS WITHOUT A TRAILER MODULE (TRM) AND PARKING ASSISTANCE (PAS)
Fig. 45: Identifying Grey 2-Pin And Green 5-Pin Connector

 Locate the grey 2-pin and green 5-pin connector under the corner of the spare wheel well.
 Then pull up the spare wheel well as far as possible for better access.
2012 Volvo C30 T-5
Fig. 46: Identifying Adapter Wiring And Routed Cables

 Connect the adapter wiring to the car's routed cables.
APPLIES TO CARS WITH A TRAILER MODULE (TRM)
Fig. 47: Identifying Green 5-Pin And Grey 2-Pin Connectors

 Disconnect the green 5-pin and grey 2-pin connectors from the control module and connect these to the
adapter wiring.
2012 Volvo C30 T-5
Fig. 48: Connecting Adapter Wiring

 Connect the adapter wiring to the TRM.
APPLIES TO CARS WITH PARKING ASSISTANCE (PAS) WITHOUT TRAILER MODULE (TRM)
Fig. 49: Locating 5-Pin Green Connector Taped Onto Parking Assistance Cable Harness
 Locate the 5-pin green connector that is taped onto the parking assistance cable harness. Connect this to
the adapter wiring (B).
NOTE: It is important that parking assistance (PAS) is connected the same way as the
first unit.
2012 Volvo C30 T-5
Fig. 50: Identifying Grey 2-Pin Connector

 Locate the grey 2-pin connector under the corner on the spare wheel well.
 Then pull up the spare wheel well as far as possible for better access.
Fig. 51: Connecting Adapter Wiring To Car's Routed Grey 2-Pin Connector
 Connect the adapter wiring to the car's routed grey 2-pin connector.
APPLIES TO ALL MODELS

2012 Volvo C30 T-5
Fig. 52: Applying Foam Tape To Adapter Wiring's Connectors

 Apply foam tape to the adapter wiring connectors.

 Cut off any foam tape excess.
Fig. 53: Identifying Screw For Ground Terminal Under Rear Light
 Remove the screw for the ground terminal under the rear light.
2012 Volvo C30 T-5
Fig. 54: Connecting Ground Terminal From Adapter Wiring To Ground Terminal And Tightening
Screw
 Connect the ground terminal from the adapter wiring to the ground terminal.
 Tighten the screw. Tightening torque 10 Nm (7.3 lbf. ft.) .
Fig. 55: Cleaning Marked Surface On Body Panel

 Clean the marked surface on the body panel using isopropanol and wipe dry.
2012 Volvo C30 T-5
Fig. 56: Cleaning Marked Surface On Control Module

 Clean the marked surface on the control module using isopropanol and wipe dry.
Fig. 57: Identifying Velcro Pieces

 Take the Velcro pieces from the kit and attach them edge to edge with each other.
2012 Volvo C30 T-5
Fig. 58: Cutting Tape

Fig. 59: Identifying Protective Backing Tape

 Remove the protective backing tape from one side of the Velcro pieces.
2012 Volvo C30 T-5
Fig. 60: Identifying Velcro

 Secure the Velcro onto the control module properly.
Fig. 61: Identifying Protective Film

 Remove the protective film.

2012 Volvo C30 T-5
Fig. 62: Identifying Control Module

 Position the control module along the rear edge of the rectangular storage compartment in the spare wheel
well (dotted line 1).
 Position the control module vertically with the lower panel edge on the wheel housing (dotted line 2).
 Press the control module into place properly.
Fig. 63: Positioning Control Module Along Spare Wheel Well And Wheel Housing
2012 Volvo C30 T-5
Fig. 64: Identifying 4-Pin Black Connector

 Plug the 4-pin black connector from adapter wiring (B) into the control module.
Fig. 65: Identifying 50-Pin Black Connector

 Install the 50-pin black connector in the control module.
APPLIES TO CARS WITH CHASSIS NUMBERS FROM 39000->

2012 Volvo C30 T-5
Fig. 66: Identifying Fuse Box In The Engine Compartment

 Pull up the catch on the cover on the fuse box in the engine compartment. Pull up the cover and remove
it.
Fig. 67: Identifying Terminal 14

 Take a 40A fuse from the kit and install it in position 14 in the fuse holder.
 Reinstall the cover.
2012 Volvo C30 T-5
Fig. 68: Identifying VIDA (Service Information) To Program Software

 Reinstall the removed components in reverse order.

Scan Tool).
PARKING ASSISTANCE, FRONT, SWITCH

PARKING ASSISTANCE, FRONT, SWITCH
PREPARATIONS
Fig. 69: Identifying Ignition Key In 0 Position

 Set the ignition key to position 0.

2012 Volvo C30 T-5
NOTE: Wait at least one minute before unplugging the connectors or removing other
electrical equipment
Fig. 70: Identifying Rear Center CONSOLE Panel

 Remove the panel inside the center console. It is secured by four hidden clips.
Fig. 71: Identifying Display And Media Player Surround

 Remove the surround from around the display and media player. Use a small screwdriver and press in the
catch in one of the surround's upper corners. Carefully bend loose the surround on the same side with a
plastic weatherstrip tool.
NOTE: Do not damage the panel and dashboard.

2012 Volvo C30 T-5
HINT: If the panel is difficult to remove, press the panel on both sides again and repeat the
procedure starting at the other side.
 Fold the surround backwards. Remove by pulling upwards.
Fig. 72: Identifying Display Module

 Remove the infotainment control module (ICM). It is secured by two hidden clips. Disconnect the
connectors.
HINT: Grip the control module with both hands. Pull the control module straight out of the center
console.
Fig. 73: Identifying Hand Brake Panel

 Detach the panel by pulling it carefully sideways.

2012 Volvo C30 T-5
Fig. 74: Identifying Rear Edge Screw Cover

 Fold up the tunnel console's armrest and remove the cover.
Fig. 75: Identifying Center Console Rear Edge Screws

 Remove the screws.

2012 Volvo C30 T-5
Fig. 76: View Of Storage Compartment Prying

 Remove the front storage compartment by prying it off at the front edge using a weatherstrip tool and
lifting it out.
Fig. 77: Identifying Front Edge Tunnel Console Screws

 Remove the two screws along the front edge of the tunnel console.
2012 Volvo C30 T-5
Fig. 78: Identifying Tunnel Console Lock Catch

 Carefully lift the catches at the front edge of the tunnel console.
HINT: Use special tool: P/N 9995919.
Fig. 79: Identifying Console Pulled Backwards

 At the same time pull the console backwards approximately 20 mm.

2012 Volvo C30 T-5
Fig. 80: Identifying Center Console Screws

Fig. 81: Identifying Gear Selector Lever Boot

Applies to cars with manual gearbox
 Remove the gear selector lever boot from the center console. First pry it off at the front edge using a
weatherstrip tool and then unhook it at the rear edge.
2012 Volvo C30 T-5

Remove:
 the two screws.

 the connector to the center console at the rear.
 the center console.
Fig. 83: Identifying Big Gray Connector At Front

 Lift up the tunnel console and pull it back slightly.

 Unplug the big gray connector at the front.
2012 Volvo C30 T-5
Fig. 84: Identifying Direction To Lift Out Tunnel Console

 Lift out the tunnel console and turn it upside down.
NOTE: Protect hand brake and gear lever when removing and installing the tunnel
console.
Fig. 85: Identifying Installing Switch

 Take the switch housing, switch and blind cover plug from the kit. Install the switch (1) and the blind
cover plug (2) in the switch housing.
2012 Volvo C30 T-5
Fig. 86: Identifying Installing Switch Housing

 Install the switch housing on the tunnel console by first hooking it at the rear edge.
Fig. 87: Identifying Green Connector Attached To Switch Housing

 Take the cable harness from the kit and connect the green connector to the switch housing.
2012 Volvo C30 T-5
Fig. 88: Identifying Secured Cable Harness

 Secure the cable harness using four cable ties at the existing cable harness.
Fig. 89: Identifying Attachment Of Connectors

 Connect the connector (1) from the tunnel console's cable harness to the connector (2) on the prerouted
cable harness.
 Take a piece of foam tape from the kit and wrap it around the connected connectors.
INSTALLING THE SWITCH
APPLIES TO VEHICLES WITH BLIS OR DRIVE (NOT BOTH)

2012 Volvo C30 T-5
Fig. 90: Identifying Switch Housing Catches

 Release the catches holding the switch housing and lift out.
Fig. 91: Identifying Blind Cover Plug

 Remove the blind cover plug by pulling it straight out.

2012 Volvo C30 T-5
Fig. 92: Identifying Installation Of Switch

 Install the switch from the kit.

 Reinstall the switch housing on the tunnel console.
APPLIES TO VEHICLES WITH BOTH BLIS AND DRIVE, AS WELL AS VEHICLES WITHOUT BLIS OR DRIVE
Fig. 93: Identifying Removal Of Storage Compartment

 Remove the storage compartment from the tunnel console by releasing the catches.
FINISHING WORK
2012 Volvo C30 T-5

Reinstall:
 the tunnel console and the large connector.

 the center console with its screws, two up and two down.
 gear lever gaiter, starting at the trailing edge.
 and slide the tunnel console forward so that the lugs secure it. At the same time align the floor carpet on
the right and left-hand sides.
 the two screws at the front edge of the tunnel console.
 the cover at the parking brake.
 the panel at the parking brake.
 the two screws and the cover under the armrest.
 the ignition control module (ICM) with the connectors, screws and panel.
 front storage compartment inside of the center console.
 the panel inside the center console.
Applies to vehicles with both BLIS and DRIVe, as well as vehicles without BLIS or DRIVe
 Run the identification and configuration procedure for the accessory's function according to the service
information in VIDA (Volvo Scan Tool).
Applies to vehicles with BLIS or DRIVe (not both)
 Run the configuration procedure for the accessory's function according to the service information in
VIDA (Volvo Scan Tool).
ALCOGUARD (2008-09)
2012 Volvo C30 T-5
ALCOGUARD
NOTE: The work is carried out the same way on left-hand drive cars. Left-hand drive
car shown.
Fig. 95: Identifying Application Of Alcohol Lock

 Activate (and calibrate) the alcohol lock

 After installing the software on the PC according to TJ, connect the alcohol lock to the PC using the
communication cable.


2012 Volvo C30 T-5
Fig. 97: Locating Cradle

 Place the cradle centrally between the two vertical lines at the front edge of the tunnel console and
parallel with the panel at the upper edge.
 Mark out for drilling holes.
Fig. 98: Identifying Rear Center Console Panel

 Open the glovebox.

 Carefully pry off the panel inside the center console. Use a plastic weatherstrip tool. The panel is secured
by two clips on each of the short sides.
2012 Volvo C30 T-5
Fig. 99: Identifying Screws

Fig. 100: Identifying Folded Back Front Edge Of Tunnel Console

 Carefully fold back the front edge on the tunnel console and ensure that no cable harnesses or anything
else is in the way when drilling.
2012 Volvo C30 T-5
Fig. 101: Identifying Tools And Location Of Holes

 Drill out the holes.

 Remove any shavings.
Fig. 102: Identifying Panel

 Remove the panel on the right end of the dashboard. Carefully pry it loose all around with a weatherstrip
tool, until the three legs release.
NOTE: Do not damage the dashboard.

2012 Volvo C30 T-5
Fig. 103: Identifying Vent Clip

 Detach the clip holding the vent from the glove compartment.
Fig. 104: Locating Glovebox Screws

 Remove the glove compartment's rubber mat.

 Remove the five screws in the opening to the glovebox.
 Pull the glove compartment straight back to loosen the two hidden clips in the upper edge.
 Remove the outer section of the glovebox.
2012 Volvo C30 T-5

 Unplug the connectors on the top.
Fig. 106: Identifying Cut Out For Cable In Panel

 Make a cut out for the cable in the panel. Do not cut out more than necessary so that the cable can be
secured slightly.
2012 Volvo C30 T-5
Fig. 107: Identifying Hole Dimensions

 Drill a 10 mm (25/64") hole on the left side of the glove compartment's outer part.
Fig. 108: Identifying Plugged In Connector

 Get the adapter wire from the kit and plug in one connector to the connection for the glove compartment
lighting.
 Route the wires at the lower edge to the other side.
2012 Volvo C30 T-5
Fig. 109: Identifying Wires And Connector Fastened With Butyl Tape
 Fasten the wires and the little green connector with pieces of butyl tape.
Fig. 110: Identifying Insertion Of Small Connector And Cable

 Insert the small connector and the whole cable in the glove compartment's outer part.
2012 Volvo C30 T-5
Fig. 111: Identifying Wire Fastened With Butyl Tape

 Fasten the wire at the hole with a piece of butyl tape.
Fig. 112: Identifying Attachment Of Connector To Courtesy Lighting

 Get the outer glove compartment and plug in the connector from the glove compartment lighting to the
corresponding in the new adapter wire.
 Connect the remaining connector to the courtesy lighting.
2012 Volvo C30 T-5
Fig. 113: Identifying Cable Secured With Ties

 Take the cradle with cable and connect the green connector to the corresponding one that was secured in
the glove compartment.
 Secure the cable at the existing cable harness using cable ties. The cable must run along the right-hand
mounting of the tunnel console.
 Secure the grey connector in the glove compartment.

 Reinstall and tighten down the glove compartment's outer part.

 Roll up the wire in the glove compartment and fasten it with the Velcro strap.
2012 Volvo C30 T-5
Fig. 115: Identifying Excess Cable Storage Behind Tunnel Console

 Pull in the cable to the cradle and place it on the right-hand side of the tunnel console inside the carpet. If
it is a tight fit, carefully cut off a piece from the glove compartment's left-hand corner.
 Tighten the tunnel console at the front edge.
Fig. 116: Identifying Re-Attachment Of Panel

 Place the cable in the cut out in the panel and secure.
 Fold back the carpet.
 Tighten the cradle. Ensure that the cable is correctly routed in the cut out.
2012 Volvo C30 T-5
Fig. 117: Locating And Orienting Cradle


2012 Volvo C30 T-5
Fig. 119: Identifying Dashboard Side Panel


Scan Tool).
ALCOGUARD, KIT NUMBER 30756979 (2009-12)

ALCOGUARD, KIT NUMBER 30756979
2012 Volvo C30 T-5
Fig. 121: Identifying Application Of Alcohol Lock

 Activate (and calibrate) the alcohol lock.
The necessary software can also be found there.
 After installing the software on a PC according to the TJ, connect the alcohol lock to the PC using the
supplied communication cable. A question asking whether to activate appears automatically (if the lock is
not activated), otherwise nothing special happens.

2012 Volvo C30 T-5
Fig. 123: Identifying Rear Center CONSOLE Panel

 Open the glovebox.

 Carefully pry off the panel inside the center console. Use a plastic weatherstrip tool. The panel is secured
by two clips on each of the short sides.
 Pull the panel off downwards.

 Remove the panel on the right end of the dashboard. Carefully pry it loose all around with a weatherstrip
tool, until the three legs release.
NOTE: Do not damage the dashboard.

2012 Volvo C30 T-5

 Detach the clip holding the nozzle from the glove compartment.

 Remove the glove compartment's rubber mat.

 Remove the five screws in the opening to the glovebox.
 Pull the glove compartment straight back to loosen the two hidden clips in the upper edge.
 Remove the outer section of the glovebox.
2012 Volvo C30 T-5

 Unplug the connectors on the top.

 Remove the two remaining screws at the rear of the center console.
 Put away the screws and get new ones from the kit.
2012 Volvo C30 T-5
Fig. 129: Identifying Wire Hooked And Routed To Slot

 Take the holder from the kit and insert the green connector in the lower hole and pull through the whole
wire.
 Hook on the wire around the lip in the upper hole and place it in the slot at the top.
Fig. 130: Identifying Secured Wire

2012 Volvo C30 T-5
Fig. 131: Identifying Installation Of Holder With Screws

NOTE: Be careful when tightening the bolts, as it is easy to tighten them in too far.
 Take the two longer screws from the kit.

 Install the holder with the two screws in the upper edge and tighten.
 Tighten the bolts so that the head just has contact against the holder.
 Then tighten the bolts slightly more.
 Check that the holder is fastened at the top.
Fig. 132: Identifying Adjustment Of Holder

NOTE: The lower holes are angled 45° .

2012 Volvo C30 T-5
middle of the hole in the holder with a scribe to get the self-tapping screw to center better.
 Repeat the operation on the other side.
Fig. 133: Identifying Installment Of Screws

 Take the self-tapping screws from the kit and tighten them.
Fig. 134: Identifying Filed Slot

 File a slot in the panel for the holder's wire as shown.

2012 Volvo C30 T-5
Fig. 135: Identifying Wire Secured With Tie

 Pull up the wire from the holder to the green connector for the display.
 Clamp the wire to the connector's cable harness so that the wire reaches down to the holder and so that it
fits in the slot in the panel.
Fig. 136: Identifying Wire Secured With Tie

 Get the wire coming from the holder and attach it on the right side of the center console. The wire shall be
attached to the existing cable harness with a cable tie from the kit.
2012 Volvo C30 T-5
Fig. 137: Identifying Hole Dimensions

 Drill a 10 mm (25/64") hole on the left side of the glove compartment's outer part.
Fig. 138: Identifying Plugged In Connector

 Get the adapter wire from the kit and plug in one connector to the connection for the glove compartment
lighting.
 Route the wires at the lower edge to the other side.
2012 Volvo C30 T-5
Fig. 139: Identifying Wires And Connector Fastened With Butyl Tape
 Fasten the wires and the little green connector with pieces of butyl tape.
Fig. 140: Identifying Insertion Of Small Connector And Cable

 Insert the little green connector and the whole wire in the glove compartment's outer part.
2012 Volvo C30 T-5
Fig. 141: Identifying Wire Fastened With Butyl Tape

 Fasten the wire at the hole with a piece of butyl tape.
Fig. 142: Identifying Attachment Of Connector To Courtesy Lighting

 Get the outer glove compartment and plug in the connector from the glove compartment lighting to the
corresponding in the new adapter wire.
 Plug in remaining connector in the adapter wire for the glove compartment lighting.
2012 Volvo C30 T-5
Fig. 143: Identifying Attachment Of Green Connector

 Plug in the green connector from the holder to corresponding on the adapter wire for the glove
compartment lighting.
 Fasten the grey connector on the glove compartment's outer part.

 Install and tighten down the glove compartment's outer part.

 Roll up the wire in the glove compartment and fasten it with the Velcro strap.
2012 Volvo C30 T-5
Fig. 145: Identifying Rear Center Panel

 Fit the wire from the holder in the slot on the panel and press to fasten.
Fig. 146: Identifying Routed Cable

2012 Volvo C30 T-5

Fig. 148: Identifying Dashboard Side Panel

2012 Volvo C30 T-5

Scan Tool).
ALCOLOCK, INSTALLATION KIT

ALCOLOCK, INSTALLATION KIT
PREPARATIONS
Fig. 150: Disconnect Battery Negative Lead


 Disconnect the battery negative lead.
2012 Volvo C30 T-5
NOTE: Wait at least five minutes before disconnecting the connectors or removing
other electrical equipment.
Fig. 151: Locating Screws In Soundproofing Panel

 Remove the three screws in the soundproofing panel on the left-hand side.
 Push the carpet on the left-hand side of the center console to one side.
 Carefully pry off the soundproofing panel from the top edge of the dashboard. Use a weatherstrip tool.
The panel is secured by two clips at the top edge.
Fig. 152: Identifying Lighting Connectors

 Disconnect the connector for lighting (1) and remove the soundproofing panel.
2012 Volvo C30 T-5
Fig. 153: Identifying Carpet

 Fold the carpet to one side on the left-hand side.
INSTALLATION
Fig. 154: Identifying Cable Harness Connectors

 Place the fuse holder and connector for the alcolock on the member and secure them with tie straps.
 Place the ground connection for the cable harness at the front ground terminal in the A post.
2012 Volvo C30 T-5
Fig. 155: Identifying Installation Of Ground Lead

 Install the ground lead, use new screws from the kit.
Tighten the M6 screw to 10 Nm .
 Fold back the carpet.
Fig. 156: Identifying Ignition Switch Cable And Connector

 Disconnect the existing connector from the ignition switch.

 Connect the connectors from the new cable harness to the corresponding connector in the ignition switch
and the existing disconnected cable.
2012 Volvo C30 T-5
Fig. 157: Identifying Lighting Connectors

 Connect the connectors from the new cable harness to the corresponding connector for lighting (1), which
was previously disconnected.
 Reinstall the soundproofing panel.
Fig. 158: Connecting Negative Battery Lead

2012 Volvo C30 T-5
Fig. 159: Identifying Alcolock Connector Terminals

Connector for alcolock
1. 30+ feed (battery supply)

2. 15+ feed (ignition supply)
3. Start-in (kl50)
4. Start-out (kl50)
5. Preheat, act-low
6. Ground-, (31)
7. 30+ feed, controlled
NOTE: 30+ battery supply (1) must only be used in exceptional cases when log
function for disconnection of the alcolock is required. In all other cases, 30+
battery supply (7) should be used, to prevent shortening the service life of the
battery.
2012 Volvo C30 T-5
ENGINE Engine Mechanical
ENGINE
Engine Mechanical
ENGINE MECHANICAL
RELAY ELECTRICAL ENGINE BLOCK HEATER, REPLACING
NOTE: As the illustrations in this service information are used for different model years
and / or models, some variation may occur. However, the essential information
in the illustrations is always correct.
REMOVAL
PREPARATORY WORK
Fig. 1: Pulling Locking Plate Straight Up

Remove the locking plate for the headlamp as shown in the illustration.
Disconnect the connector.

2012 Volvo C30 T-5
Remove the headlamp.
REMOVING THE RELAY FOR THE ELECTRIC ENGINE BLOCK HEATER
Fig. 2: Removing Relay For Electric Engine Block Heater

Remove:
 the tie straps

 2 screws. Pull out the engine block heater relay
 the locking sleeves for the cable splices. Disconnect the wiring
 the engine block heater relay.
INSTALLATION
INSTALLING THE RELAY FOR THE ELECTRIC ENGINE BLOCK HEATER

2012 Volvo C30 T-5
Fig. 3: Installing Relay For Electric Engine Block Heater (1 Of 2)

Connect the wiring:
 front engine block heater socket (1)

 engine block heater (2)
 passenger compartment socket (3) if applicable.
2012 Volvo C30 T-5
Fig. 4: Installing Relay For Electric Engine Block Heater (2 Of 2)

Connect the ground lead (4).
Install locking sleeves for the cable splices.
Position the engine block heater relay under the plate (1).
Install the screws (2). Clamp the cables (3, 4).
FINISHING WORK
Connect the connector for the headlamp.
Install the headlamp.
Install the locking plate for the headlamp.
Test the function.

2012 Volvo C30 T-5
ENGINE Cooling System (Mechanical)
ENGINE
Cooling System (Mechanical)
COOLING SYSTEM
ENGINE COOLING FAN (FC)
NOTE: The illustrations in this service information are used for different model years
and/or models. Some variation may occur. However, the essential information in
the illustrations is always correct.
PREPARATORY WORK
Remove the expansion tank cap.
Block the 2 coolant hoses using lock grip pliers.
Install a hose on the nipple at the radiator.
Feed the hose down to a container.
Open the nipple and drain off the coolant.
REMOVAL
REMOVING THE OIL COOLER FOR AUTOMATIC TRANSMISSIONS
NOTE: Applies only to cars with automatic transmissions
Remove the oil cooler. See: OIL COOLER, ENGINE .
REMOVING THE RADIATOR HOSES
Remove the 2 radiator hoses.
REMOVING THE ENGINE COOLING FAN (FC)

2012 Volvo C30 T-5
Fig. 1: Removing Engine Cooling Fan

Remove the 2 connectors for the engine cooling fan.
Press in the two retaining clips. Lift the engine cooling fan from the catches.
Remove the fan downwards.
INSTALLATION
NOTE: For tightening torques, see: TIGHTENING TORQUE .
INSTALLING THE ENGINE COOLANT FAN (FC)

2012 Volvo C30 T-5
Fig. 2: Installing Engine Cooling Fan

Press the fan shroud into the mounting points.
NOTE: Ensure that the 2 retaining clips secure the fan shroud.
Install the 2 radiator hoses on both sides. Remove the lock grip pliers from the radiator hoses.
INSTALLING THE OIL COOLER FOR AUTOMATIC TRANSMISSIONS
NOTE: Applies only to cars with automatic transmissions.
Install the oil cooler for the automatic transmission. See: OIL COOLER, ENGINE .
FINISHING
Fill with coolant and run the engine until the thermostat opens. Top up as necessary.
NOTE: Automatic cars only. Check the oil level in the transmission. Top up if required.
2012 Volvo C30 T-5
ENGINE PERFORMANCE General - Specifications, Mechanical
ENGINE PERFORMANCE
General - Specifications, Mechanical
LUBRICANTS, ENGINE
USA AND CDN
C30
Engine Service interval Volume Grade Viscosity Part number
(km/miles) (liters)
Petrol 12.000/7.500 Approx. 5.8 ILSAC GF-4 API SAE 5W-30 1161754, -755, -
SL/ACEA A1/B1 756
SPECIFICATIONS, MECHANICAL (B5244S4; 2007-10)

GENERAL DATA
- B5244S4 B5244S5 B5244S7
Engine code 38 66 39
Power (kw/rpm) 125/6000 103/6000 123/6000
Max torque (Nm/rpm) 230/1500-4800 220/4000 230/4000
Max rpm 6500/6800 6500/6800 6500/6800
Idling (rpm) 720 720 720
Cylinder bore (mm) 83 83 83
Stroke (mm) 90 90 90
Swept volume (liters) 2, 435 2, 435 2, 435
Firing sequence 1-2-4-5-3 1-2-4-5-3 1-2-4-5-3
Engine control system Denso Denso Denso
Weight, complete,
150 150 150
including oil (kg)
ENGINE MANUFACTURE NUMBER, ENGINE SERIAL NUMBER AND TYPE

2012 Volvo C30 T-5
Fig. 1: Engine Manufacture Number, Engine Serial Number & Type

The engine serial number and type are stamped on the left side of the cylinder block at the top of the mounting
for the water pump.
There is also a decal on the timing casing with the engine type, manufacturing number, and serial number.
CLASSIFICATION OF MAIN BEARINGS
The marking is stamped in the engine block and crankshaft. The classification marking is in the engine block
above the oil cooler and crankshaft. The classification shall be read from the digit 1 to 7.
The first letter after the digit 1 is the classification of main bearing 1. The bearing positions are numbered
starting at the engine's leading edge.
MAIN BEARING
- Class A - Class B - Class C -
block block block
small average large
diameter diameter diameter
- block intermediate block intermediate block intermediate
section section section
2012 Volvo C30 T-5
Class A yellow yellow yellow blue blue blue

crankshaft medium medium medium thick thick thick
small
Class B red yellow yellow yellow yellow blue
crankshaft thin medium medium medium medium thick
medium
Class C red red red yellow yellow yellow
crankshaft thin thin thin medium medium medium
large
CYLINDER BLOCK
Fig. 2: Cylinder Block

CYLINDER BORE (D)

Standard -
C-marked........ mm 83.000-83.010
D-marked........ mm 83.010-83.020
E-marked........ mm 83.020-83.030
CYLINDRICALLY
2012 Volvo C30 T-5
Maximum deviation -
Cylinder bore........ mm 0.013
PISTONS
Fig. 3: Identifying Piston

PISTONS
Standard The diameter is measured 12 mm from the bottom
of the piston
C-marked1 ........ mm 82.950-82.960
D-marked1 ........ mm 82.960-82.970
E-marked1 ........ mm 82.970-82.980
1 Classification is marked on the top of the piston.
PISTON RUNNING CLEARANCE

Tolerance piston/cylinder - top........ mm 0.010 - 0.030
PISTON RINGS
Top ring........ mm 1.2 -0.01/-0.03
1st ring........ mm 1.5 -0.01/-0.03
Oil ring........ mm 2 -0.01/-0.136
PISTON PIN
Diameter........ mm 21.000 0.000/-0.004
Length........ mm 57.0 0.0/+0.2
VALVES
2012 Volvo C30 T-5
Fig. 4: Identifying Valve

VALVES
Intake
Length (A)........ mm 102.00 ± 0.07
Diameter on crown (B)........ mm 31 ± 0.15
Diameter on shaft (C)........ mm 5.94 ± 0.07
Valve angle (D)........° 45.5 ± 0.17
Clearance in guide........µm 50 - 70
Valve clearance........ mm 0.20 ± 0.03
Exhaust
Length (A)........ mm 101.05 ± 0.07
Valve angle (D)........° 45.5 ± 0.17
VALVE SEATS
Seat angle........° 45.5 ± 0.17
TAPPETS
Diameter........ mm 32 -0.025/-0.040
Length........ mm 2.950 - 3.685 ± 0.01
CAMSHAFTS
Max. lift height inlet........ mm 8.68
Max. lift height exhaust........ mm 9.05
2012 Volvo C30 T-5
CYLINDER HEAD
CYLINDER HEAD
Max. distortion........ mm 0.5
Max. distortion, transverse........ mm 0.2
Height........ mm 149.4 ± 0.15
CRANKSHAFT
Radial run-out main bearing journal........ mm max. 0.040
Axial play (Measured in the engine with the 0.08-0.19
intermediate section tightened)........ mm
Main bearing journal, radial runout........ mm 0.020-0.043
BIG END JOURNALS

Diameter, standard1 ........ mm 50.000 0.000/-0.016
Bearing recess width........ mm 26.0 ± 0.1
Maximum out-of-round........ mm 0.004
Maximum taper........ mm 0.004
1 The variation in diameter for each bearing journal must not exceed 0.008 mm.
MAIN BEARING JOURNALS

Diameter, standard 1 ........ mm 65.000 +0.003/-0.016
Axial bearing width........ mm 26.00 0.00/-0.04
CONNECTING RODS
Diameter, bearing recesses
Big end........ mm 53.000 0.000/+0.013
Small-end........ mm 21.000 +0.005/+0.011
Maximum ovality in the bearing recesses........ mm 0.006
Length
Big end - Small end........ mm 147
OIL PRESSURE
Oil pressure (min.)
13.3 r/s (800 rpm)........ Mpa 1 0.10
14.2 r/s (850 rpm)........ Mpa 1 0.10
66.7 r/s (4000 rpm)........ Mpa 1 0.35
2012 Volvo C30 T-5
Maximum oil pressure (the relief valve opens)........ 0.48

Mpa 1
1 The oil pressure given is for an oil temperature of 100°C, which is reached after 10-15 minutes driving.
FUEL LINE PRESSURE

Desired value
relative pressure 380 kPa
absolute pressure 480 kPa
THERMOSTAT
Begins to open at 90°C
Fully open at 105°C
TIGHTENING TORQUE (B5244S4; 2007-10, B5254T7; 2008-12)

GENERAL TIGHTENING TORQUES
NOTE: Screws coated with a locking fluid or self locking nuts must be replaced with
new when reinstalled.
See the table below to find the tightening torques for components not included in the summary.
Nuts and bolts which are not self-locking can be reused provided that they are in good condition.
Applies to bolted joints with tensile strength class 8.8.

Thread Tightening Torque (Nm)
M5 5
M6 10
M7 17
M8 24
M10 50
M12 80
M14 130
SUMMARY OF TIGHTENING TORQUES FOR SPECIFIC COMPONENTS
NOTE: Screws coated with locking fluid or sealant must be replaced with new ones
when reinstalled.
Always use new bolts and nuts when angle tightening. Any exceptions to this rule will be indicated in the
method.
2012 Volvo C30 T-5
Angle tightening in tight spaces, see SCREWED JOINT, TORQUE/ANGLE TIGHTENING .
Exhaust system (turbocharger/manifold) 24 Nm

Center nut/Vibration damper (crankshaft's front 180 Nm
end)
Cylinder head Step 1........20 Nm
Step 2........60 Nm
NOTE: Step 3 angle tightening 130°
Tighten the screws in sequence from the center
and outwards.
Fuel pump, plastic nut 70 Nm
Fuel filter (D5244Tx) 35 Nm
Manifold (against cylinder head) 24 Nm
Stay (Manifold/Engine block) M8x16........20 Nm
M10x16........40 Nm
Subframe front, front screw 120 Nm
Subframe front, rear screw Step 1 140 Nm
Step 2 angle tightening 120°
Hollow screw M14x1.5 (coolant pipe/turbo) 38 Nm
Hollow screw M12x1.5 (water-heated crankcase 26 Nm
ventilation)
Hollow screw M12x1.5 (oil pressure pipe/turbo) 26 Nm
Hollow screw M14x1.5 (oil pressure pipe/engine 38 Nm
block)
Intake manifold (lower section, against cylinder 19 Nm
head) 10 Nm
(upper section)
Camshaft bearing housing/valve cover 14 Nm
Knock sensor Turned to the 8 o'clock position.
Tighten to 20 Nm
Piston cooling valve (piston cooling oil channel, in 32 Nm
block)
Piston ring nozzle 17 Nm
Timing belt gear (camshafts without variable valve 20 Nm
timing)
Timing belt gear (camshafts with variable valve 10 Nm
timing)
Heated oxygen sensor (HO2S) 45 Nm
Temperature and/or pressure sensor for intake air 2 Nm
Carrier plate Step 1 45 Nm
Intermediate section M10 Step 1........20 Nm
M10 Step 2........45 Nm
2012 Volvo C30 T-5
NOTE: M8 Step 3........24 Nm

Tighten the screws in sequence from the center M7 Step 4........17 Nm
and outwards. M10 Step 5 angle tightening 90°
Oscillating bracket, engine mounting (M10 for Step 1........35 Nm
cylinder head) Step 2 angle tightening 75°
Engine pad for the oscillating bracket right hand Step 1........70 Nm
side (M12) Step 2 angle tightening 90 °
Engine pad to cylinder block (M12) Step 1........70 Nm
Step 2 angle tightening 50 °
Engine pad to frame member, right-hand, (M12). Step 1........90 Nm
Applies to D5244Tx.
Engine pad, right side (2 screws in frame member 90 Nm
M12)
Engine pad, right-hand side (2 nuts to the mounting 65 Nm 90°
in the engine M12)
Engine pad, left side (screw M12) 80 Nm
Engine pad, right-hand side (2 nuts to the mounting 133 Nm
in the engine M14)
Engine pad, left side (screw M14) Step 1........60 Nm
Step 2........50°
Engine pad, left side (4 nuts M10) 35 Nm 60°
Torque rod, lower (screw M12) Step 1........30 Nm
Step 2........80 Nm
Torque rod, lower (screw M12) 80 Nm
Torque rod, lower (screw M10) 60 Nm
Torque rod, upper to frame member (screw M12) 130 Nm
Oil filter (environmental filter) 35 Nm
Oil trap 16 Nm
Oil plug 38 Nm
Oil pump (countersunk Allen, M6x20, holds the 6 Nm
pump housing together)
Oil return line (turbocharger) 12 Nm
Stud (at exhaust port, manifold, turbocharger) 20 Nm
Plug (gauge hole/crankshaft adjustment) 38 Nm
Plug (Oil pressure line, engine block) 38 Nm
Belt tensioner (mechanical) 20 Nm
Belt tensioner accessory drive belt 42 Nm
Throttle body Tighten the screws crosswise. Tighten to 8 Nm
Flywheel Step 1........45 Nm
Vibration damper (flange bolt M8x25) Step 1........25
2012 Volvo C30 T-5
Timing gear casing (rear) 2 X M7x20........12 Nm

M8x30........25 Nm
Timing gear casing (upper) 10 Nm
Timing gear casing (front) 8 Nm
Spark plugs 28 Nm
Connecting rod cap Step 1........15 Nm
Step 2........25 Nm
VVT-module (center screw) 120 Nm
VVT-module (center plug) 35 Nm
SPECIFICATIONS, MECHANICAL (B5254T3; 2007-08, B5254T7; 2008-12)

GENERAL DATA
- B5254T3
Engine code 68
Power (kw/rpm) 162/5000
Max torque (Nm/rpm) 320/1500-4800
Max rpm 6500/6800
Idling (rpm) 720
Cylinder bore (mm) 83
Stroke (mm) 93, 2
Swept volume (liters) 2, 521
Firing sequence 1-2-4-5-3
Engine control system Bosch ME 9
Weight, complete, including oil (kg) 170
ENGINE MANUFACTURE NUMBER, ENGINE SERIAL NUMBER AND TYPE

2012 Volvo C30 T-5
Fig. 5: Engine Manufacture Number, Engine Serial Number & Type

The engine serial number and type are stamped on the left side of the cylinder block at the top of the mounting
for the water pump.
There is also a decal on the timing casing with the engine type, manufacturing number, and serial number.
CLASSIFICATION OF MAIN BEARINGS
The marking is stamped in the engine block and crankshaft. The classification marking is in the engine block
above the oil cooler and crankshaft. The classification shall be read from the digit 1 to 7.
The first letter after the digit 1 is the classification of main bearing 1. The bearing positions are numbered
starting at the engine's leading edge.
MAIN BEARING
- Class A - Class B - Class C -
block block block
small average large
diameter diameter diameter
- block intermediate block intermediate block intermediate
section section section
2012 Volvo C30 T-5
Class A yellow yellow yellow blue blue blue

crankshaft medium medium medium thick thick thick
small
Class B red yellow yellow yellow yellow blue
crankshaft thin medium medium medium medium thick
medium
Class C red red red yellow yellow yellow
crankshaft thin thin thin medium medium medium
large
CYLINDER BLOCK
Fig. 6: Cylinder Block

CYLINDER BORE (D)

Standard -
C-marked........ mm 83.000-83.010
D-marked........ mm 83.010-83.020
E-marked........ mm 83.020-83.030
CYLINDRICALLY
2012 Volvo C30 T-5
Maximum deviation -
Cylinder bore........ mm 0.013
PISTONS
Fig. 7: Identifying Piston

PISTONS
Standard The diameter is measured 12 mm from the bottom
of the piston
C-marked 1 ........ mm 82.950-82.960
D-marked 1 ........ mm 82.960-82.970
E-marked 1 ........ mm 82.970-82.980
1 Classification is marked on the top of the piston.
PISTON RUNNING CLEARANCE

Tolerance piston/cylinder - top........ mm 0.010 - 0.030
PISTON RINGS
Top ring........ mm 1.2 -0.01/-0.03
1st ring........ mm 1.5 -0.01/-0.03
Oil ring........ mm 2 -0.01/-0.136
PISTON PIN
Diameter........ mm 21.000 0.000/-0.004
Length........ mm 57.0 0.0/+0.2
VALVES
2012 Volvo C30 T-5
Fig. 8: Identifying Valve

VALVES
Intake
Length (A)........ mm 102.00 ± 0.07
Valve angle (D)........° 45.5 ± 0.17
Exhaust
Length (A)........ mm 101.05 ± 0.07
Valve angle (D)........° 45.5 ± 0.17
VALVE SEATS
Seat angle........° 45.5 ± 0.17
TAPPETS
Diameter........ mm 32 -0.025/-0.040
Length........ mm 2.950 - 3.685 ±0.010
CAMSHAFTS
Max. lift height inlet........ mm 8.68
Max. lift height exhaust........ mm 9.05
2012 Volvo C30 T-5
CYLINDER HEAD
CYLINDER HEAD
Max. distortion........ mm 0.5
Max. distortion, transverse........ mm 0.2
Height........ mm 149.4 ± 0.15
CRANKSHAFT
Radial run-out main bearing journal........ mm max. 0.040
Axial play (Measured in the engine with the intermediate 0.08-0.19
section tightened)........ mm
Main bearing journal, radial runout........ mm 0.020-0.043
BIG END JOURNALS

Diameter, standard1 ........ mm 50.000 0.000/-0.016
Bearing recess width........ mm 26.0 ± 0.1
MAIN BEARING JOURNALS

Diameter, standard1 ........ mm 65.000 +0.003/-0.016
Axial bearing width........ mm 26.00 0.00/-0.04
CONNECTING RODS
Diameter, Bearing Recesses
Big end........ mm 53.000 0.000/+0.013
Small-end........ mm 21.000 +0.005/+0.011
Maximum ovality in the bearing recesses........ mm 0.006
Length
Big end - Small end........ mm 147
OIL PRESSURE
Oil pressure (min.)
13.3 r/s (800 rpm)........ Mpa1 0.10
14.2 r/s (850 rpm)........ Mpa1 0.10
66.7 r/s (4000 rpm)........ Mpa1 0.35
2012 Volvo C30 T-5
Maximum oil pressure (the relief valve opens)........ 0.48

Mpa1
1 The oil pressure given is for an oil temperature of 100°C, which is reached after 10-15 minutes driving.
FUEL LINE PRESSURE

Desired Value
relative pressure 300 kPa
absolute pressure 400 kPa
THERMOSTAT
Begins to open at 90°C
Fully open at 105°C
2012 Volvo C30 T-5
ENGINE Engine - Overhaul Instructions
ENGINE
Engine - Overhaul Instructions
ENGINE
CAULKING
Operation Number(s):
Fig. 1: Bearing Housing, Cylinder Block And Intermediate Section

On engines manufactured of aluminum the camshaft bearing housing (1) cylinder block (2) and the intermediate
section (3) may be caulked.
NOTE: The cylinder heads that are chill-cast may not be caulked.
Each individual case is assessed as to whether caulking can be carried out or not depending on the location of
the oil leakage.
2012 Volvo C30 T-5
Fig. 2: Identifying Center Punch And Rounded Tips

Caulking involves in the event of leakage knocking the material together using a special caulking tool.
Two caulking tools are required. Use center punches (1). Grind down the tips so they become round. One is to
be ground so the rounded tip (A) is 2 mm. The other is ground so the rounded tip (B) is 4 mm.
NOTE: Use the protective goggles supplied with the leak tracing kit.
Use: Isopropanol, 1161721
Use an UV light to localize the pore. Carefully wash round the pore with Isopropanol. Check with a UV light
that all the oil has been removed.
Fig. 3: Identifying Tool Angle And Pores

WARNING: Use protective goggles.

2012 Volvo C30 T-5
If the pore is small, it is sufficient to place the tool (2 mm) directly on the pore and hit it with a copper or plastic
hammer. If the pore is larger, angle the tool (2 mm) and drive the material in a circle toward the pore (2). If
there is a lip around the pore, caulking (tool 4 mm) should be carried out in a spiral form toward the pore (3).
Fig. 4: Driving Material Toward Pore Using 2 mm Tool

Drive the material toward the pore (1) using the 2 mm tool. Seal using the 4 mm tool (2).
Use: Isopropanol, 1161721
Wash with Isopropanol. Check with a UV lamp that there is no oil around the leakage point.
Test drive for 45 minutes as set out below to reach an oil temperature of about 80°C.
1. Allow the engine to idle for 20 minutes.

2. Test drive the car for 15 minutes.
3. Allow the engine to idle for a further 10 minutes.
Check using a UV light that the sealed area no long leaks. If leakage remains, repeat the caulking.
ENGINE BLOCK, INSTALLING COMPONENTS (B5244S4, 2007-10)
NOTE: As the graphics in this service information are used for different model years
in the graphics is always correct.
INSTALLATION
INFORMATION
2012 Volvo C30 T-5
Fig. 5: Identifying Ignition Coil Harness Routing

The ignition coils' direction and the routing of the cables are shown.
INSTALLING PARTS ON ENGINE BLOCK
Fig. 6: Identifying Engine Components

Install:
 the alternator, alternator bracket and auxiliary unit bracket

 the thermostat housing with coolant hose
 the oil filter housing
 the knock sensors
 the ignition coils
2012 Volvo C30 T-5
 the camshaft sensor

 the oil filler cap and the VVT-unit's control valve
 the crankcase ventilation hose
 cable harness engine, complete
 the upper and lower intake pipe
 the dipstick tube
INSTALLING PARTS ON ENGINE BLOCK, CONTINUED
Fig. 7: Identifying Engine Block Components

Install:
 the oil cooler and the rubber seals

 the coolant pipe (inlet water pump), including hoses, parted at the hoses to the oil cooler
 the bearing carrier for the right drive shaft
 the heat shield plate and exhaust manifold
 the upper and front timing gear casing
Fill oil.
INSTALLING THE FLYWHEEL AND CARRIER PLATE
Install:
 the flywheel according to FLYWHEEL

 the carrier plate according to CARRIER PLATE
ENGINE BLOCK, INSTALLING COMPONENTS (B5254T7, 2008-12)

2012 Volvo C30 T-5
and/or models, some variation may occur. However, the essential information in
the graphics is always correct.
NOTE: For tightening torques, see Tightening torques
INSTALLATION
INSTALLING PARTS ON ENGINE BLOCK
Fig. 8: Identifying Ignition Coil Harness Routing

The ignition coils' direction and the routing of the cables are shown in the sketch.
Fig. 9: Locating Components

2012 Volvo C30 T-5
Install:
 alternator, alternator bracket and auxiliary unit bracket

 thermostat housing with coolant hose
 oil filler cap and the VVT-unit's control valves
 complete cable harness engine
 the intake pipe
 oil dipstick tube

Install:
 the oil cooler and the rubber seals.

 the coolant pipe (inlet to water pump) including hoses
 the bearing carrier for the right drive shaft.
 exhaust manifold including turbo with control hoses and valve
 Oil delivery pipe and coolant pipe (outlet to turbo)
 oil delivery pipe and coolant pipe (inlet to turbo)
2012 Volvo C30 T-5
 the lifting eyes

 upper and front timing gear casing
Fill oil.
INSTALLING THE FLYWHEEL/CARRIER PLATE
Install, see FLYWHEEL
Install, see CARRIER PLATE
ENGINE BODY, EXPOSING (B5244S4, 2007-10)
Special tools:
see 9989721
see 9992520
see 9995112
see 9995297
NOTE: The graphics in this service information are used for different model years
REMOVAL
REMOVING THE GEARBOX
HINT: Suitably, loosen the lower hard-to-reach screws in the transmission/engine before the
engine/transmission unit is placed on a suitable surface.
Relieve the transmission.
Loose the remaining screws and carefully remove the transmission.
Remove the clutch, according to CLUTCH DISC AND PRESSURE PLATE
REMOVING THE FLYWHEEL AND CARRIER PLATE

2012 Volvo C30 T-5
Fig. 11: Identifying Flywheel

Remove the impulse sensor.
Install: see 9995112 .
Remove all screws, except the top screw which holds the flywheel to the crankshaft. Loose the top screw and
leave it in place, screwed in a few revolutions.
It is suitable to use two screwdrivers. Fit these between the engine block and the flywheel/carrier plate.
Hold the flywheel/carrier plate, and screw out the last screw.
Install the engine in a stand. Use: see 9992520 , see 9995297 and see 9989721 .
Drain the engine oil.
EXPOSING THE ENGINE

2012 Volvo C30 T-5
Fig. 12: Identifying Engine Block Components

Remove:
 the heat shield plate and exhaust manifold

 the coolant pipe (inlet water pump), including hoses, parted at the hoses to the oil cooler
 the bearing carrier for the right drive shaft
 the upper and front timing gear casing.
Fig. 13: Identifying Engine Components

Remove:
2012 Volvo C30 T-5

 the upper and lower intake pipe
 the thermostat housing with coolant hose
 cable harness engine, complete
 the oil filler cap and the VVT-unit's control valve.
ENGINE BODY, EXPOSING (B5254T3, 2007-08; B5254T7, 2008-12)
Special tools:
see 9989721
see 9992520
see 9995112
see 9995297
REMOVAL
REMOVING THE GEARBOX
HINT: Suitably, loosen the lower hard-to-reach screws in the transmission/engine before the
engine/transmission unit is placed on a suitable surface.
HINT: Relieve the transmission. Loose the remaining screws and carefully remove the transmission.
HINT: Remove the clutch according to CLUTCH DISC AND PRESSURE PLATE .
REMOVING FLYWHEEL AND CARRIER PLATE

2012 Volvo C30 T-5
Fig. 14: Identifying Flywheel

Remove the impulse sensor.
Install: see 9995112
Remove all screws except the top screw which holds the flywheel to the crankshaft. Loose the top screw and
leave it in place, screwed in a few revolutions.
Carefully wiggle loose the flywheel and the carrier plate. It is suitable to use 2 screwdrivers. Fit these between
the engine block and the flywheel/carrier plate.
Hold the flywheel and carrier plate, and screw out the last screw.
TRANSFERRING ENGINE
INSTALLING ENGINE IN STAND
Use: see 9992520 , see 9995297 and see 9989721
Drain the engine oil.
REMOVAL
EXPOSING THE ENGINE

2012 Volvo C30 T-5

Remove:
 the oil delivery pipe and the coolant pipe (at the outlet to the turbo)
 the oil delivery pipe and coolant pipe (at the inlet to the turbo)
 the exhaust manifold including turbo with control hoses and valves
 the coolant pipe (at the inlet to the water pump) including hoses. The hoses are parted at the oil cooler
 upper and front timing gear casing as well as the cover over the ignition coils.
EXPOSING THE ENGINE, CONTINUED

2012 Volvo C30 T-5
Remove:

 the intake pipe
 the thermostat housing with the coolant hose
 complete engine cable harness
 the oil filler cap and the VVT-unit's control valves.
CYLINDER HEAD
CYLINDER HEAD, DISASSEMBLY/ASSEMBLY
Special tools:
see 9986052
see 9995219
see 9995748
see 9997012
NOTE: The graphics in this service information are used for different model years and /
or models. Therefore there may be some variation. However, the essential
information in the graphics is always correct.
REMOVING TAPPETS
2012 Volvo C30 T-5
Fig. 17: Arranging/Tagging Removed Valve Lifters For Re-Installation

NOTE: Magnets must not be used when lifting out the tappets.
Lift out the tappets. Mark up the tappets so that the original positions can be established.
Use a suction cup to remove the tappets.
Check for wear on the tappets.
REMOVING VALVES
Fig. 18: 998 6052-0 - Valve Spring B21 D16 D24

Use valve spring compressor see 9986052 with attachment claw see 9995748 .
Remove:
2012 Volvo C30 T-5
 the valve locks

 the upper valve collars
 the valve springs
 the valves.
NOTE: Keep careful track of the position of the moving parts.
REMOVING VALVE STEM SEALS
Fig. 19: Identifying Valve Stem Seal Special Tool 999 5219
Use tool see 9995219 .
Remove the valve stem seals and the lower valve collars.
Clean the cylinder head:
 the gasket faces

 the combustion chambers
 the inlet and exhaust ports
 the valve seats.
CHECKING THE CYLINDER HEAD

2012 Volvo C30 T-5
Fig. 20: Identifying Combustion Chamber

Clean the spark plug threads (tap M14 x 1.25).
Clean the valves, valve springs and collars.
Visually check for damage.
If you are unsure, replace the cylinder head.
CHECKING FOR WEAR IN THE VALVE GUIDES
Fig. 21: Identifying Measurement Of Wear In Valve Guides Using A Dial Indicator And Magnetic Holder
Measure the wear in the valve guides. Use a dial indicator and magnetic holder. Lift the valve approximately 2-
3 mm from the seat when carrying out the check.
Clearance between the valve and valve guide:

2012 Volvo C30 T-5
Clearance between new components: Inlet/Exhaust: 0.03 -0.06 mm .
Maximum play for used components: Inlet/Exhaust: 0.15 mm .
INSTALLING VALVE STEM SEALS
Fig. 22: Identifying Valve Stem Seal

Lubricate:
 the upper end of the valve guides

 the valve stem seal.
Install:
 the lower valve spring collars

 the valve stem seal.
Press down the seal. Use tool see 9997012 . Press with hand force until the tool stops against the lower valve
spring washer. Remove the tool.
Repeat the procedure with the remaining valve stem seals.
INSTALLING THE VALVE/VALVE SPRINGS

2012 Volvo C30 T-5
Fig. 23: Compressing Valve Spring Using Valve Spring Compressor (9986052) and Adapter (9995748)
Lubricate the valve stem.
Install:
 the valve
 the valve spring
 the upper valve spring washer.
CAUTION: Do not compress more than is absolutely necessary, the valve stem seal
may be damaged.
Compress the valve spring so that the three valve lock tracks are visible.
Use valve spring compressor see 9986052 and press foot see 9995748 . Install the valve collets. Check that
valve collets are in the correct position when the spring is not loaded.
Repeat the procedure with the remaining valves.
REMOVING THE CYLINDER HEAD (B5244S4, 2007-10)
REMOVAL
Remove the cylinder head. See CYLINDER HEAD
INSTALLING THE CYLINDER HEAD (B5244S4, 2007-10)
INSTALLATION
Install cylinder head. See CYLINDER HEAD

2012 Volvo C30 T-5
REMOVING THE CYLINDER HEAD (B5254T3, 2007-08; B5254T7, 2008-12)
REMOVAL
Remove the cylinder head. See CYLINDER HEAD
INSTALLING THE CYLINDER HEAD (B5254T3, 2007-08; B5254T7, 2008-12)
INSTALLATION
Install cylinder head. See CYLINDER HEAD
CYLINDER BLOCK
CYLINDER BLOCK, MEASUREMENT (B5244S4, 2007-10)
RECONDITIONING
CAUTION: Make sure that the area around the component is clean and free of foreign
material.
NOTE: If the specified value is exceeded, a new component must be installed.
For information about specifications. See ENGINE
Fig. 24: Identifying Cylinder Measurement

2012 Volvo C30 T-5
Fig. 25: Identifying Cooling Duct

CYLINDER BLOCK, MEASUREMENT (B5254T3, 2007-08; B5254T7, 2008-12)
RECONDITIONING
material.
For information about specifications. See ENGINE
Fig. 26: Identifying Cylinder Measurement

2012 Volvo C30 T-5
Fig. 27: Identifying Cooling Duct

TRANSMISSION
TIMING BELT, DISMANTLING (B5244S4, 2007-10)
REMOVAL
Remove timing belt. See TIMING BELT
TIMING BELT, ASSEMBLING (B5244S4, 2007-10)
INSTALLATION
Install timing belt. See TIMING BELT
TIMING BELT, DISMANTLING (B5254T3, 2007-08; B5254T7, 2008-12)
REMOVAL
Remove timing belt. See TIMING BELT
TIMING BELT, ASSEMBLING (B5254T3, 2007-08; B5254T7, 2008-12)
INSTALLATION
Install timing belt. See TIMING BELT
CRANK MECHANISM
CRANK MECHANISM, DISMANTLING (B5244S4, 2007-10)
2012 Volvo C30 T-5
Special Tools
999 5746 Holder remove. piston/connecting rod) B 200-B
6304
Tool number: 999 5746
Tool description: Holder remove. piston/connecting rod) B
200-B 6304
Tool boards: 21
REMOVAL
Fig. 28: Identifying 9995651

CAUTION: Take extra care not to damage the mating faces.

2012 Volvo C30 T-5
Fig. 29: Axle Support Installed

Fig. 30: Identifying Oil Cooler Bolts

Fig. 31: Identifying Oil Pan Bolts

2012 Volvo C30 T-5
Fig. 32: Identifying Pick-Up Tube Bolts

Fig. 33: Installing Connecting Rod Cap And Bolts

CAUTION: Note the position of the components before removal.

2012 Volvo C30 T-5
Fig. 34: Identifying Connecting Rod Special Tool (9995746)

CAUTION: Take extra care when handling the components.
see 9995746
Fig. 35: Locating Intermediate Section Bolts

2012 Volvo C30 T-5
Fig. 36: 1st Step Loosening Bolts in Sequence

Fig. 37: 2nd Step-Loosening Bolts in Sequence

2012 Volvo C30 T-5
Fig. 38: Gently Removing Intermediate Section

NOTE: Only use moderate force.
Fig. 39: Identifying Lower Bearing Halves

Fig. 40: Handling the Crankshaft

2012 Volvo C30 T-5
Fig. 41: Identifying Upper Bearing Halves

Fig. 42: Locating Nozzle Bolt

2012 Volvo C30 T-5
Fig. 43: Locating Sprayer Bolts

CRANK MECHANISM, ASSEMBLING (B5244S4, 2007-10)
Special Tools
951 2767 Roller (Applying liquid gasket) B234, 5234, 6304

Tool description: Roller (Applying liquid gasket) B234,
5234, 6304
Tool boards: 08

6304
200-B 6304
Tool boards: 21
999 7273 Guide pin

Tool description: Guide pin
Tool boards: 21
2012 Volvo C30 T-5
999 7174 Drift

Tool description: Drift
Tool boards: 23
Materials
Designation Part Number
Cleaning agent 1161721
Chemical gasket 1161059
INSTALLATION

2012 Volvo C30 T-5
material.
Torque: M7
17 Nm

material.
Torque: Piston cooling nozzle
32 Nm
Fig. 46: Identifying Main Bearing Classification

2012 Volvo C30 T-5
NOTE: Make sure that the classification of the components correspond with each
other.
For information about engine. See ENGINE
Fig. 47: Identifying Main Bearing Classification On Crankshaft

other.
Fig. 48: Identifying Upper Main Bearing Halves

material.
2012 Volvo C30 T-5
Fig. 49: Identifying Crankshaft

CAUTION: Make sure that the crankshaft is not rotated.
Fig. 50: Identifying Lower Main Bearing Halves

material.
2012 Volvo C30 T-5
Fig. 51: Cleaning Agent, 1161721

NOTE: Make sure that the component is clean, free of foreign material and lubricant.
Use: Cleaning agent, 1161721
see 9512767
Use: Chemical gasket, 1161059
Fig. 52: Identifying Torque Sequence

Torque: Intermediate section for engine block step 1
20 Nm
2012 Volvo C30 T-5

40 Nm
Fig. 54: Identifying Torque Sequence, 3rd Step

24 Nm
2012 Volvo C30 T-5
Fig. 55: Identifying Torque Sequence, 4th Step

17 Nm

90°
2012 Volvo C30 T-5
Fig. 57: Identifying Cylinder Bore Classification

other.
Fig. 58: Installing Pin And Snap Ring

2012 Volvo C30 T-5
Fig. 59: Identifying Piston Ring Arrangement

Fig. 60: Locating Direction of Arrow

2012 Volvo C30 T-5
Fig. 61: Identifying Connecting Rod Bearing Halves Installed

other.
Fig. 62: Identifying Ring Compressor Tool

2012 Volvo C30 T-5

see 9995746

other.
Torque: Cap connecting rod
• Stage 1: 30 Nm
• Stage 2: 90°
2012 Volvo C30 T-5

Torque: M7
17 Nm
Fig. 66: Guide Pins (9997273)

see 9997273
2012 Volvo C30 T-5
Fig. 67: Identifying Gasket Locations

CAUTION: Make sure that the gaskets are correctly located.
Fig. 68: Cleaning Agent, 1161721 And (Applying Liquid Gasket)

see 9512767

2012 Volvo C30 T-5

Torque: M7
17 Nm

Torque: M7
17 Nm
2012 Volvo C30 T-5

Torque: M10
50 Nm
Fig. 72: Identifying Rear Main Seal Tool 9997174

see 9997174
CRANK MECHANISM, DISMANTLING (B5254T3, 2007-08; B5254T7, 2008-12)
Special Tools
999 5651 Extractor (crankshaft rear seal) D5252T
Tool description: Extractor (crankshaft rear seal) D5252T
Tool boards: 21
2012 Volvo C30 T-5

6304
200-B 6304
Tool boards: 21
REMOVAL

2012 Volvo C30 T-5
see 9995651


2012 Volvo C30 T-5



2012 Volvo C30 T-5

see 9995746
Fig. 80: Locating Intermediate Section Bolts

2012 Volvo C30 T-5
Fig. 81: 1st Step Loosening Bolts in Sequence

Fig. 82: 2nd Step-Loosening Bolts in Sequence

2012 Volvo C30 T-5
Fig. 83: Gently Removing Intermediate Section

NOTE: Only use moderate force.
Fig. 84: Identifying Lower Bearing Halves

Fig. 85: Handling the Crankshaft

2012 Volvo C30 T-5
Fig. 86: Identifying Upper Bearing Halves


2012 Volvo C30 T-5

CRANK MECHANISM, ASSEMBLING (B5254T7, 2008-12)
Special Tools
951 2767 Roller (Applying liquid gasket) B234, 5234,
6304
Tool description: Roller (Applying liquid gasket) B234,
5234, 6304
Tool boards: 08

6304
200-B 6304
Tool boards: 21
999 7273 Guide pin

Tool boards: 21
2012 Volvo C30 T-5
999 7174 Drift

Tool boards: 23
Materials
INSTALLATION

2012 Volvo C30 T-5
material.
Torque: M7
17 Nm

material.
Torque: M7
17 Nm
Fig. 91: Identifying Main Bearing Classification

2012 Volvo C30 T-5
other.
Fig. 92: Identifying Main Bearing Classification On Crankshaft

other.
Fig. 93: Identifying Upper Main Bearing Halves

material.
2012 Volvo C30 T-5
Fig. 94: Identifying Crankshaft

CAUTION: Make sure that the crankshaft is not rotated.
Fig. 95: Identifying Lower Main Bearing Halves

material.
2012 Volvo C30 T-5
Fig. 96: Cleaning agent, 1161721

see 9512767

20 Nm
2012 Volvo C30 T-5

40 Nm
Fig. 99: Identifying Torque Sequence, 3rd Step

24 Nm
2012 Volvo C30 T-5
Fig. 100: Identifying Torque Sequence, 4th Step

17 Nm

90°
2012 Volvo C30 T-5
Fig. 102: Identifying Cylinder Bore Classification

other.
Fig. 103: Installing Pin And Snap Ring

2012 Volvo C30 T-5
Fig. 104: Arrangement of Piston Ring Assembly

Fig. 105: Locating Direction of Arrow

2012 Volvo C30 T-5
Fig. 106: Identifying Connecting Rod Bearing Halves Installed

other.
Fig. 107: Identifying Ring Compressor Tool

2012 Volvo C30 T-5

see 9995746

other.
Torque: Cap connecting rod
• Stage 1: 30 Nm
• Stage 2: 90°
2012 Volvo C30 T-5

Torque: M7
17 Nm

see 9997273
2012 Volvo C30 T-5

Fig. 113: Cleaning Agent, 1161721 And (Applying liquid gasket)

see 9512767

2012 Volvo C30 T-5

Torque: M7
17 Nm

Torque: M7
17 Nm
2012 Volvo C30 T-5

Torque: M10
50 Nm

see 9997174
MEASURING CRANKSHAFT ASSEMBLY (B5244S4, 2007-10; B5254T7, 2008-12)
and/or models. Therefore there may be some variation. However, the essential
information in the graphics is always correct.
MEASURING THE CRANKSHAFT

2012 Volvo C30 T-5
Fig. 118: Identifying Measurement Of Bearing Journal

Use a micrometer.
Measure the out-of-round and taper of the bearing journal. Measure at a number of points laterally and
longitudinally.
Fig. 119: Checking Taper and Out-of-Round

2012 Volvo C30 T-5
For the correct values for the connecting rod bearing journals and main bearing journals, see ENGINE
(B5254T3; 2007-08, B5254T7; 2008-12) or ENGINE (B5244S4; 2007-10) .
CHECK THE OUT-OF-TRUE OF THE CRANKSHAFT
Fig. 120: Identifying Measurement Of Radial Runout Using A Dial Indicator And Magnetic Holder
Use a dial indicator and magnetic holder.
Position the crankshaft with the two outer main bearings in the V block.
Turn the crankshaft and measure the radial runout on the other main bearing journals.
For the correct values, see ENGINE (B5254T3; 2007-08, B5254T7; 2008-12) or ENGINE (B5244S4; 2007-
10) .
REMOVING THE PISTON RINGS
Fig. 121: Identifying Piston Rings And Piston Ring Pliers

2012 Volvo C30 T-5
Use piston ring pliers.
Remove coke deposits. Scrape the piston ring grooves clean with a groove cleaner or a broken and filed piston
ring.
Check for damage, wear and cracks.
CHECKING PISTON RING AXIAL CLEARANCE
Fig. 122: Checking Piston Ring Axial Clearance

Use new piston rings.
10) .
CHECKING THE PISTON DIAMETER

2012 Volvo C30 T-5
Fig. 123: Checking Piston Diameter

Use a micrometer and vernier calliper.
10) .
CALCULATING THE RUNNING CLEARANCE OF THE PISTON

2012 Volvo C30 T-5
Fig. 124: Calculating Running Clearance Of Piston

10) .
DISASSEMBLING CONNECTING RODS AND PISTONS
Fig. 125: Identifying Lock-Ring And Groove-Cut Chisel

2012 Volvo C30 T-5
Check first that the piston and connecting rod are marked.
Piston marking: Scrape the piston pin clean. If the marking is unclear, mark the piston with the cylinder
number and an arrow pointing to the front of the engine. Use a marker pen.
Connecting rod marking: See ENGINE (B5254T3; 2007-08, B5254T7; 2008-12) or ENGINE (B5244S4;
2007-10) .
Carefully push out the lock-ring using a groove-cut chisel.
WARNING: The lock ring can easily fly off. Wear protective goggles
Press out the piston pin with your thumb.
Clean and check the connecting rods, caps and screws for damage, signs of wear or cracks.
CHECKING THE ALIGNMENT OF THE PISTON PINS IN THE PISTONS
Fig. 126: Checking Alignment Of Piston Pin With Piston

The piston pin must not be loose. It should be possible to push it through the hole using thumb pressure.
Replace the piston if the play is too great.
CHECKING THE ALIGNMENT OF THE PISTON PINS IN THE CONNECTING RODS

2012 Volvo C30 T-5
Fig. 127: Checking Alignment Of Piston Pin With Connecting Rod

The piston pin should slide through the hole with light thumb pressure.
If the play is too great measure the piston pin.
Use a micrometer.
See ENGINE (B5244S4; 2007-10) or ENGINE (B5254T3; 2007-08, B5254T7; 2008-12) for the correct
diameter of the gudgeon pin.
NEW CONNECTING ROD
Fig. 128: Connecting Rod

A new connecting rod has been introduced on certain engines.
The mating surface between the cap and the connecting rod is not machined. It is aligned through a dedicated
2012 Volvo C30 T-5
fracture surface.
CAUTION: If the cap is turned the wrong way and tightened, the structure of the
fracture surface will be damaged and the connecting rod must be
discarded.
NOTE: Blow clean the fracture surfaces with compressed air before reinstalling caps.
CHECKING THE BEARING RECESS IN THE CONNECTING ROD BIG END
Fig. 129: Bearing Shells

Visually check the bearing shells.

2012 Volvo C30 T-5
If in doubt measure out-of-round. Use a bore gauge.
For the correct diameter of the bearing recess, see ENGINE (B5244S4; 2007-10) or ENGINE (B5254T3;
2007-08, B5254T7; 2008-12) .
CHECKING THE CONNECTING ROD IN A CONNECTING ROD ALIGNER
Check for out-of-true and twisting.
CAUTION: Check that the aligner fork is unburred and round at the handle. Loosen
and apply the expander at the big-end between each alignment operation.
2012 Volvo C30 T-5
ENGINE Engine - Removal, replacement and installation
ENGINE
Engine - Removal, replacement and installation
ACCESSORY DRIVE BELT AND VARIABLE VALVE TIMING (VVT)

ACCESSORY DRIVE BELT
REMOVAL
Remove right front wheel, see WHEELS
Fig. 1: Removing Fender Liner

Fig. 2: Identifying Splash Panel Screws

2012 Volvo C30 T-5
Fig. 3: Loosening Belt Tension

Fig. 4: Removing Belt

2012 Volvo C30 T-5
Fig. 5: Loosening Belt Tension

Fig. 6: Removing Belt

INSTALLATION
ACCESSORY DRIVE BELT TENSIONER
REMOVAL
Remove the auxiliaries belt, see ACCESSORY DRIVE BELT
Fig. 7: Removing/Installing Tensioner Bolt

2012 Volvo C30 T-5
Fig. 8: Removing Tensioner Bolt

INSTALLATION
Fig. 9: Removing Tensioner Bolt

Torque: Belt tensioner accessory drive belt
42 Nm
2012 Volvo C30 T-5
Fig. 10: Removing/Installing Tensioner Bolt

NOTE: Only tighten the bolt finger tight at this stage.
Fig. 11: Installing Tensioner Bolt

 Torque: Accessory drive belt tensioner
42 Nm
2012 Volvo C30 T-5
Fig. 12: Identifying Gap at Tensioner

Install the auxiliaries belt, see ACCESSORY DRIVE BELT
CAMSHAFT SEAL (TURBO)
Special tools
999 5651 Extractor (crankshaft rear seal)
D5252T
Tool description: Extractor (crankshaft rear
seal) D5252T
Tool boards: 21
999 5718 Drift (installing/sealing camshaft

with VVT)
2012 Volvo C30 T-5
Tool description: Drift (installing/sealing

camshaft with VVT)
Tool boards: 21
REMOVAL
Remove the variable valve timing unit, see VVT UNIT (TURBO)
Fig. 13: Removing Cam Seal with Special Tool (9995651)

see 9995651
INSTALLATION
2012 Volvo C30 T-5
Fig. 14: Installing Cam Seal with VVT-Special Tool (9995718)

see 9995718

CAMSHAFT SEAL (NON-TURBO)
Special tools
D5252T
seal) D5252T
Tool boards: 21
2012 Volvo C30 T-5
999 7364 Drift

Tool boards: 21
999 5718 Drift (installing/sealing camshaft

with VVT)
Tool description: Drift (installing/sealing
2012 Volvo C30 T-5
camshaft with VVT)

Tool boards: 21
REMOVAL
Remove the variable valve timing unit, see VVT UNIT (NON-TURBO).
Fig. 16: Removing Cam Seal with Special Tool (9995651)

see 9995651
INSTALLATION
2012 Volvo C30 T-5
Fig. 17: Installing Cam Seal without VVT using Special Tool (9997364)
see 9997364

see 9995718
CAMSHAFTS
Special tools
999 7107 Support
Tool description: Support
Tool boards: 21
2012 Volvo C30 T-5
999 5454 PRESS TOOL (2) (CYLINDER

HEAD) B6304/B5254
Tool description: PRESS TOOL (2)
(CYLINDER HEAD) B6304/B5254
Tool boards: 21
999 5670 Pliers (removing valve/camshaft

cover) B4184-B6304
Tool description: Pliers (removing
2012 Volvo C30 T-5
valve/camshaft cover) B4184-B6304

Tool boards: 21
951 2767 Roller (Applying liquid gasket)

B234, 5234, 6304
Tool description: Roller (Applying liquid
gasket) B234, 5234, 6304
Tool boards: 08
Materials
Designation Part number
Engine oil
2012 Volvo C30 T-5
Gasket solution 1161847

REMOVAL
Fig. 19: Installation of Support Tool (9997107)

see 9997107
Remove the following items:
 spark plugs, see SPARK PLUGS .

 camshaft seal, see CAMSHAFT SEAL (TURBO) or CAMSHAFT SEAL (NON-TURBO).
Fig. 20: Oil Filler Tube, Bolts

2012 Volvo C30 T-5
Fig. 21: Special Tools (9995454)

see 9995454
Fig. 22: Press Tools Installed

see 9995454
2012 Volvo C30 T-5
Fig. 23: Install 46 Bolts

Fig. 24: Loosening Press Tools, Use Special Pliers (9995670) Remove Cam Cover Evenly
see 9995670
2012 Volvo C30 T-5
Fig. 25: Lifting Cam Cover, Tools Removed

Fig. 26: Gently Lift Out Camshafts

INSTALLATION
NOTE: This step is only necessary if adjustment is required
Perform valve clearance, see VALVE CLEARANCE .

2012 Volvo C30 T-5
Fig. 27: Apply Engine Oil to Camshafts

NOTE: Make sure that these components are installed to the noted removal position.
Use: Engine oil,
Fig. 28: Identifying Positions of Camshafts

2012 Volvo C30 T-5
Fig. 29: Gasket Solution, 1161847

CAUTION: Make sure that the mating faces are clean and free of foreign material.
Use: Gasket solution, 1161847
see 9512767
Fig. 30: Installing Press Tools (9995454)


2012 Volvo C30 T-5

Torque: M7
17 Nm

Torque: M6
10 Nm
Install the following items:
 camshaft seal, see CAMSHAFT SEAL (TURBO) or CAMSHAFT SEAL (NON-TURBO).

 VVT unit, see VVT UNIT (TURBO) or VVT UNIT (NON-TURBO)
 timing belt, see TIMING BELT
 spark plugs, see SPARK PLUGS
2012 Volvo C30 T-5
 ignition coil, see IGNITION COIL (TURBO) or IGNITION COIL (NON-TURBO) .
TIMING BELT
Special tools
999 5433 COUNTERHOLD (VIBRATION
DAMPENER)B6304 B5254
Tool description: COUNTERHOLD
(VIBRATION DAMPENER)B6304 B5254
Tool boards: 21
REMOVAL
 the auxiliaries belt, see ACCESSORY DRIVE BELT TENSIONER

 Engine support insulator, right, see ENGINE SUPPORT INSULATOR, RIGHT
2012 Volvo C30 T-5
Fig. 33: Hose and Bracket

Torque: M6
10 Nm
Fig. 34: Timing Belt Cover Bolt

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 35: Install Special Tool (9995433)

see 9995433
Fig. 36: Remove/Install Crank Nut Using Special Tool (9995433)

1. Torque: Center nut vibration damper (crankshaft)

2012 Volvo C30 T-5
180 Nm
2. Torque: Oscillation damper, flange screw
• Stage 1: 25 Nm
• Stage 2: 60 degree
Fig. 37: Remove Vibration Damper Pulley

Fig. 38: Identifying Position of Crank Sprocket at TDC #1

2012 Volvo C30 T-5
Fig. 39: Mark Position of Cam Sprockets at TDC #1

Fig. 40: Loosening Tensioner

2012 Volvo C30 T-5
Fig. 41: Idler Pulley Bolts

Torque: M8
24 Nm
Fig. 42: Remove/Install Timing Belt

2012 Volvo C30 T-5
NOTE: The component can be reused unless it has been subjected to abnormal
mechanical stress, damage or oil contamination.
INSTALLATION
VVT SOLENOID
REMOVAL
Fig. 43: Identifying Engine Cover And Screws

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 44: Identifying Timing Case Cover

Fig. 45: Bolts and Connectors

Torque: M6
10 Nm
INSTALLATION
VVT UNIT (TURBO)
Special tools
999 5452 CAMSHAFT ADJUSTMENT
TOOL(alignment-camshaft)B6304
2012 Volvo C30 T-5
Tool description: CAMSHAFT

ADJUSTMENT TOOL(alignment-camshaft)
B6304
Tool boards: 21
999 5451 ADJUSTMENT TOOL

(ALIGNMENT-CRANKSHAFT) B6304
B5254
Tool description: ADJUSTMENT TOOL
B5254
Tool boards: 21
REMOVAL

2012 Volvo C30 T-5
 air cleaner (ACL) housing, see AIR CLEANER HOUSING

 starter motor, see STARTER MOTOR
Fig. 46: Removing Turbocharger Inlet

2012 Volvo C30 T-5
Fig. 47: Lift Hook Bolts

Fig. 48: Cam Plugs

2012 Volvo C30 T-5
Fig. 49: Cam Alignment Tool (9995452) Installed

see 9995452
Fig. 50: Installing VVT Units

INSTALLATION
2012 Volvo C30 T-5
Fig. 51: Installing VVT Units

NOTE: Only tighten the bolts finger tight at this stage.
Fig. 52: Crankshaft Holder Tool (9995451) Installed

see 9995451
Install timing belt, see TIMING BELT

2012 Volvo C30 T-5
Fig. 53: Torque VVT Unit Bolts to Specification

Torque: VVT unit, center screw
120 Nm
2012 Volvo C30 T-5
Fig. 54: Install Lift Hook, Bolts

1. Torque: M10
50 Nm
2. Torque: M6
10 Nm

Fig. 55: Removing Turbocharger Inlet

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.
Torque: M6
10 Nm
2012 Volvo C30 T-5
Install the air filter housing, see AIR CLEANER HOUSING
VVT UNIT (NON-TURBO)
Special tools
999 5452 CAMSHAFT ADJUSTMENT
TOOL(alignment-camshaft)B6304
Tool description: CAMSHAFT
ADJUSTMENT TOOL(alignment-camshaft)
B6304
Tool boards: 21
999 5451 ADJUSTMENT TOOL

B5254
Tool description: ADJUSTMENT TOOL
B5254
Tool boards: 21
2012 Volvo C30 T-5
REMOVAL

2012 Volvo C30 T-5
Fig. 56: Intake Plenum, Rear View

Fig. 57: Intake Plenum, Front View

2012 Volvo C30 T-5
Fig. 58: Lift Hook Bolts

Fig. 59: Cam Plugs

2012 Volvo C30 T-5
Fig. 60: Cam Alignment Tool (9995452) Installed

see 9995452
Fig. 61: Remove/Install Sprocket Bolts

INSTALLATION
2012 Volvo C30 T-5
Fig. 62: Remove/Install Sprocket Bolts

NOTE: Only tighten the bolts finger tight at this stage.
Fig. 63: Crankshaft Holder Tool (9995451) Installed

see 9995451
Install timing belt, see TIMING BELT.

2012 Volvo C30 T-5
Fig. 64: Torque Bolts to Specification

1. Torque: M6
10 Nm
2. Torque: VVT unit, center screw
120 Nm
Fig. 65: Install Lift Hook, Bolts

2012 Volvo C30 T-5
1. Torque: M10
50 Nm
2. Torque: M6
10 Nm

Fig. 66: Installing Intake Plenum, Front View

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 67: Installing Intake Plenum, Rear View

Torque: M6
10 Nm
Install the air filter housing, see AIR CLEANER HOUSING
COMPLETE ENGINE (TURBO)

ENGINE, REMOVAL (TURBO)
ENGINE, REMOVAL
Special tools
981 4123 Spanner
Tool description: Spanner
Tool boards: 23
2012 Volvo C30 T-5
999 7077 Jimmy bar

Tool description: Jimmy bar
Tool boards: 43
REMOVAL
Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE

2012 Volvo C30 T-5
Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING
AND BLEEDING
 battery, see BATTERY

 Tensioner accessory drive belt, see ACCESSORY DRIVE BELT TENSIONER
 Bracket lower torque rod, see BRACKET LOWER TORQUE ROD
 Front subframe
 the catalytic converter, see CATALYTIC CONVERTER
 Drive shaft right, see DRIVE SHAFT RIGHT
 Driveshaft left, see DRIVESHAFT LEFT
 right-hand side fog lamp front, see FRONT EXTERIOR LIGHTS .
Fig. 68: Removing Battery Box and Sensor

2012 Volvo C30 T-5
Fig. 69: Removing Cover, Fuse Box

Fig. 70: Removing Battery Cable to Fuse Box

2012 Volvo C30 T-5
Fig. 71: Removing Grounding Cables

Fig. 72: Battery Lead Terminal and Harness

Fig. 73: Locating Wiring Harness Bracket Bolt

2012 Volvo C30 T-5
Fig. 74: Removing Quick Release Connector With Tool (9814123)

see 9814123
Fig. 75: Identifying Vacuum Connections

2012 Volvo C30 T-5
Fig. 76: Viewing Dipstick Tube And Radiator Hose

NOTE: Use suitable paper to absorb any escaping fluid.
Fig. 77: View Of Radiator Hose And Clamp, Lower


2012 Volvo C30 T-5

see 9997077
Fig. 79: Identifying Gear Selector Cable Clips

2012 Volvo C30 T-5
Fig. 80: Identifying Switch Connector

Fig. 81: Identifying Clutch Hydraulic Line and Clip

2012 Volvo C30 T-5
Fig. 82: Removing Line

Fig. 83: Identifying Air Tube And Attachments

Fig. 84: Heater Hose Couplings


2012 Volvo C30 T-5
Fig. 85: Pressure Sensor Connector

Fig. 86: Locating Ground Wire

2012 Volvo C30 T-5
Fig. 87: Coolant Hose at Reservoir

Fig. 88: Coolant Reservoir

Fig. 89: Identifying Bracket Bolts And Clip

2012 Volvo C30 T-5
Fig. 90: Power Steering Lines and Bracket

WARNING: Be prepared to collect escaping fluid.
Fig. 91: Identifying A/C Compressor Bolts

2012 Volvo C30 T-5
Fig. 92: Removing/Installing Engine with Adaptable Lift Unit


 Engine support insulator left, see ENGINE SUPPORT INSULATOR LEFT
Fig. 93: Removing/Installing Engine With Adaptable Lift Unit

NOTE: Make sure that no components catch.
ENGINE, INSTALLATION (TURBO)

2012 Volvo C30 T-5
INSTALLATION

CAUTION: Make sure that no components catch.


Torque: M8
2012 Volvo C30 T-5
24 Nm
Fig. 96: Identifying Power Steering Lines, Bolts and Clamps

1. Torque: M10
50 Nm
2. Torque: Pressure line to power steering pump
30 Nm

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 98: Identifying Air Tube And Attachments

Torque: M6
10 Nm
Fig. 99: Pressure Sensor Connector

2012 Volvo C30 T-5
Fig. 100: Remove/Install Coolant Reservoir

Fig. 101: Remove/Install Coolant Hose

2012 Volvo C30 T-5

Torque: M6
10 Nm
Fig. 103: Installing Heater Hoses with Quick Connects

Fig. 104: Installing Tubes With Quick Connects

CAUTION: Make sure that the quick release couplings are correctly engaged.
2012 Volvo C30 T-5
Fig. 105: Identifying Vacuum Connections

Fig. 106: Installation of Gear Selector Cable

2012 Volvo C30 T-5
Fig. 107: Cooler and Connections


Torque: M6
10 Nm

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 110: Installing Battery Lead Terminal

1. Torque: M8
24 Nm
2. Torque: M6
10 Nm
Fig. 111: View of Grounding Cables

1. Torque: M8
24 Nm
2. Torque: M6
2012 Volvo C30 T-5
10 Nm
Fig. 112: View of Battery Cable to Fuse Box

Fig. 113: Refitting Cover

2012 Volvo C30 T-5
Fig. 114: Installing Battery Box and Sensor

Torque: M6
10 Nm
Assemble the following items:
 right-hand side fog lamp front, see FRONT EXTERIOR LIGHTS

 Front subframe
Fill cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING
AND BLEEDING
Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING
Top up the engine oil, see ENGINE OIL
COMPLETE ENGINE (NON-TURBO)

ENGINE, REMOVAL (NON-TURBO)
2012 Volvo C30 T-5
Special tools
999 7077 Jimmy bar
Tool description: Jimmy bar
Tool boards: 43
981 4123 Spanner

Tool boards: 23
REMOVAL
2012 Volvo C30 T-5
Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE
AND BLEEDING

 Front subframe
Fig. 115: Removing Battery Box and Sensor

2012 Volvo C30 T-5
Fig. 116: Removing Cover, Fuse Box

Fig. 117: Removing Battery Cable to Fuse Box

2012 Volvo C30 T-5
Fig. 118: Removing Grounding Cables

Fig. 119: Battery Lead Terminal and Harness


2012 Volvo C30 T-5
Fig. 121: Identifying Vacuum Hose Connections



2012 Volvo C30 T-5
Fig. 123: View Of Radiator Hose And Clamp, Lower


see 9997077
2012 Volvo C30 T-5
Fig. 125: Identifying Gear Selector Cable Clips

Fig. 126: Identifying Switch Connector

2012 Volvo C30 T-5
Fig. 127: Identifying Clutch Hydraulic Line and Clip

Fig. 128: Removing Line

2012 Volvo C30 T-5
Fig. 129: Heater Hose Couplings

Fig. 130: Removing Quick Release Connector With Tool (9814123)

see 9814123

2012 Volvo C30 T-5
Fig. 132: Removing Coolant Hose at Reservoir

Fig. 133: Removing Reservoir

2012 Volvo C30 T-5

Fig. 135: Power Steering Lines and Bracket


2012 Volvo C30 T-5
Fig. 137: Removing/Installing Engine with Adaptable Lift Unit



CAUTION: Take extra care when handling the component.
NOTE: Make sure that no components catch.
ENGINE, INSTALLATION (NON-TURBO)

2012 Volvo C30 T-5
INSTALLATION

CAUTION: Make sure that no components catch.


Torque: M8
2012 Volvo C30 T-5
24 Nm
Fig. 141: Identifying Power Steering Lines, Bolts and Clamps

1. Torque: M10
50 Nm
2. Torque: Pressure line to power steering pump
30 Nm

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 143: Remove/Install Coolant Reservoir

Fig. 144: Remove/Install Coolant Hose

2012 Volvo C30 T-5

Torque: M6
10 Nm
Fig. 146: Installing Tubes With Quick Connects

CAUTION: Make sure that the quick release couplings are correctly engaged.
Fig. 147: Installing Heater Hoses with Quick Connects

2012 Volvo C30 T-5
Fig. 148: Cooler and Connections

Fig. 149: Installation of Gear Selector Cable

2012 Volvo C30 T-5

Torque: M6
10 Nm
Fig. 151: Identifying Vacuum Hose Connections


Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 153: Installing Battery Lead Terminal

1. Torque: M8
24 Nm
2. Torque: M6
10 Nm
Fig. 154: View of Grounding Cables

1. Torque: M8
24 Nm
2. Torque: M6
2012 Volvo C30 T-5
10 Nm
Fig. 155: View of Battery Cable to Fuse Box

Fig. 156: Refitting Cover

2012 Volvo C30 T-5
Fig. 157: Installing Battery Box and Sensor

Torque: M6
10 Nm

 Front subframe
AND BLEEDING
Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING
Top up the engine oil, see ENGINE OIL
CRANK MECHANISM
CARRIER PLATE
REPLACEMENT
2012 Volvo C30 T-5
Special tools:
see 9995112
see 9995678
is always correct.
PREPARATORY WORK
REMOVING THE TRANSMISSION
Remove the transmission according to: TRANSMISSION, REMOVING .
REMOVAL
REMOVING THE CARRIER PLATE
Remove the engine speed (RPM) sensor together with the bracket. Place the engine speed (RPM) sensor to one
side.
Fig. 158: Blocking Carrier Plate Using Gear Sector 999 5112
Block the carrier plate using gear sector see 9995112 .
Remove:
 all screws
 the carrier plate
 gear sector see 9995112 .
2012 Volvo C30 T-5
Fig. 159: Check Crankshaft Seal For Leakage

Check the crankshaft seal for leakage.
To replace the crankshaft seal, refer to CRANKSHAFT SEAL, REAR.
INSTALLATION
INSTALLING THE CARRIER PLATE
Fig. 160: Carrier Plate, Studs And Gear Sector

NOTE: Check that the contact surfaces on the crankshaft and drive flange plate are
completely clean.
Use: see 9995678 , which consists of 3 x clevis pins with nuts.

2012 Volvo C30 T-5
Install:
 the 3 x clevis pins belonging to: see 9995678 distributed as shown in the illustration.
 the carrier plate.
NOTE: Check that the guide pin on the crankshaft is positioned directly opposite the
hole in the drive flange plate.
Locate the gear sector see 9995112 against the flexplate.
Pull the flexplate against the crankshaft using the 3 x nuts belonging to: see 9995678 .
CAUTION: The drive flange plate must have contact against the crankshaft flange
before the screws are installed. There is a risk that excess locking fluid on
the screws will end up between the contact surfaces.
Install 7 x new screws. Tighten. See: TIGHTENING TORQUE
Remove the 3 nuts and the studs.
Install:
 the remaining 3 x new screws. Tighten. See: TIGHTENING TORQUE

 the engine speed (RPM) sensor and bracket. Tighten.
FINISHING
INSTALLING THE TRANSMISSION
Install the gearbox. See: TRANSMISSION, INSTALLING .
CRANKSHAFT FRONT SEAL
Special tools
999 5304 SEPARATOR (DRIVE
FLANGE) M45-M47 II.
Tool description: SEPARATOR (DRIVE
FLANGE) M45-M47 II.
Tool boards: 43
2012 Volvo C30 T-5
999 5919 PULLER (SEAL-PINION, CAM-

CRANKSHAFT)B200-6304
Tool description: PULLER (SEAL-PINION,
CAM-CRANKSHAFT)B200-6304
Tool boards: 46
999 5747 Socket (remov./inst. oil

pump/crankshaft) B 4164-
Tool description: Socket (remov./inst. oil
2012 Volvo C30 T-5
pump/crankshaft) B 4164-
Tool boards: 21
REMOVAL
Remove timing belt, see TIMING BELT.
Fig. 161: Identifying Special Tool (9995304)

see 9995304
2012 Volvo C30 T-5
Fig. 162: Removing Crankshaft Seal with Special Tool (9995919)

see 9995919
INSTALLATION
Fig. 163: Identifying Special Tool (9995747)

CAUTION: Take extra care not to damage the seal.
see 9995747
2012 Volvo C30 T-5
Fig. 164: Identifying Crankshaft Sprocket

NOTE: The component can only be installed in 1 position.
Install timing belt, see TIMING BELT.
CRANKSHAFT SEAL, REAR
Special tools
D5252T
seal) D5252T
Tool boards: 21
999 7174 Drift

2012 Volvo C30 T-5

Tool boards: 23
REMOVAL
Remove flywheel, see FLYWHEEL.

2012 Volvo C30 T-5
see 9995651
INSTALLATION

see 9997174
Install flywheel, see FLYWHEEL.
FLYWHEEL
Special tools
999 5678 Special screw (flywheel) B4184-
B6304
Tool description: Special screw (flywheel)
B4184-B6304
Tool boards: 21
2012 Volvo C30 T-5
REMOVAL
Remove clutch plate and pressure plate, see CLUTCH DISC AND PRESSURE PLATE
Fig. 167: Remove Crankshaft Position Sensor

Torque: M7
2012 Volvo C30 T-5
17 Nm
Fig. 168: Flywheel Bolts (10)

INSTALLATION
Fig. 169: Installing Locating Pins (9995678)

CAUTION: Make sure that the flywheel is in full contact with the crankshaft flange
before installing the flywheel bolts.
NOTE: Make sure that the locating pin on the crankshaft is aligned with the guide hole
in the flywheel or flexplate.
see 9995678
2012 Volvo C30 T-5
Fig. 170: Flywheel Bolt Torque Sequence

Torque: Flywheel
• Stage 1: 45 Nm
Fig. 171: Guide Pins Removed, Torque Remaining Bolts

Torque: Flywheel
• Stage 1: 45 Nm

2012 Volvo C30 T-5
CYLINDER HEAD
CYLINDER HEAD (TURBO)
Special tools
999 7107 Support
Tool boards: 21

HEAD) B6304/B5254
Tool boards: 21
2012 Volvo C30 T-5

cover) B4184-B6304
Tool boards: 21
951 2050 BEVEL PROTRACTOR

Tool description: BEVEL PROTRACTOR
Tool boards: 08
2012 Volvo C30 T-5

B234, 5234, 6304
gasket) B234, 5234, 6304
Tool boards: 08
Materials
2012 Volvo C30 T-5
Engine oil
REMOVAL
AND BLEEDING

see 9997107

 VVT unit, see VVT UNIT (TURBO)
 fuel injector, see FUEL INJECTOR
 exhaust manifold, see EXHAUST MANIFOLD
 the intake manifold, see INDUCTION PIPE
 VVT solenoid, see VVT SOLENOID
2012 Volvo C30 T-5
Fig. 173: Quick Release Connector

Fig. 174: Timing Belt Rear Cover Bolt

Fig. 175: Engine Mount Bracket and Lift Hook

2012 Volvo C30 T-5


see 9995454
2012 Volvo C30 T-5

see 9995454

see 9995670
2012 Volvo C30 T-5


NOTE: Note the position of each component before removal.

2012 Volvo C30 T-5
Fig. 183: Identifying Camshaft Lifters

Fig. 184: Head Bolt Removal Sequence

INSTALLATION
2012 Volvo C30 T-5

CAUTION: Make sure that no fluids are present in the cylinder head bolt threaded
bores.
Fig. 186: Head Bolt Torque Sequence

see 9512050
2012 Volvo C30 T-5
Torque: Cylinder head
• Stage 1: 20 Nm
• Stage 2: 60 Nm
Fig. 187: Apply Engine Oil to Cam Followers, Install at Original Location
CAUTION: Only use the specified lubricant.
Use: Engine oil,
Perform valve clearance, see VALVE CLEARANCE

2012 Volvo C30 T-5

Use: Engine oil,

2012 Volvo C30 T-5

NOTE: Make sure that the mating faces are clean and free of foreign material.
see 9512767


2012 Volvo C30 T-5

Torque: M7
17 Nm

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 194: Remove Pipe

Fig. 195: Engine Mounting Bracket and Lift Hooks

1. Torque: M10
50 Nm
2. Torque: M8
24 Nm
2012 Volvo C30 T-5

Torque: M6
10 Nm

 VVT unit, see VVT UNIT (TURBO)

2012 Volvo C30 T-5
Fig. 198: Support Tool (9997107) Installed

Torque: M10
50 Nm
AND BLEEDING
CYLINDER HEAD (NON-TURBO)
Special tools
999 7107 Support
Tool boards: 21
2012 Volvo C30 T-5

HEAD) B6304/B5254
Tool boards: 21

cover) B4184-B6304
2012 Volvo C30 T-5

Tool boards: 21
951 2050 BEVEL PROTRACTOR

Tool description: BEVEL PROTRACTOR
Tool boards: 08

B234, 5234, 6304
2012 Volvo C30 T-5
gasket) B234, 5234, 6304

Tool boards: 08
Materials
Engine oil
REMOVAL
Perform cooling system draining, charging and bleeding, see COOLING SYSTEM - DRAINING,
CHARGING AND BLEEDING
2012 Volvo C30 T-5

see 9997107

 VVT unit, see VVT UNIT (NON-TURBO)


2012 Volvo C30 T-5
Fig. 202: Engine Mount Bracket and Lift Hook


2012 Volvo C30 T-5


see 9995454

see 9995454
2012 Volvo C30 T-5

see 9995670
2012 Volvo C30 T-5



2012 Volvo C30 T-5
Fig. 211: Identifying Camshaft Lifters

NOTE: Note the position of the component before removal.
Fig. 212: Head Bolt Removal Sequence

INSTALLATION
2012 Volvo C30 T-5

CAUTION: Make sure that no fluids are present in the cylinder head bolt threaded
bores.
Fig. 214: Head Bolt Torque Sequence

Torque: Cylinder head

2012 Volvo C30 T-5
• Stage 1: 20 Nm
• Stage 2: 60 Nm
see 9512050
Fig. 215: Apply Engine Oil to Cam Followers, Install at Original Location
Use: Engine oil,
Perform valve clearance, see VALVE CLEARANCE

2012 Volvo C30 T-5

Use: Engine oil,

2012 Volvo C30 T-5

see 9512767


2012 Volvo C30 T-5

Torque: M7
17 Nm

Torque: M6
10 Nm
2012 Volvo C30 T-5

Fig. 223: Engine Mounting Bracket and Lift Hooks

1. Torque: M10
50 Nm
2. Torque: M8
24 Nm
2012 Volvo C30 T-5

Torque: M6
10 Nm

 VVT unit, see VVT UNIT (NON-TURBO)

2012 Volvo C30 T-5
Fig. 226: Support Tool (9997107) Installed

Torque: M10
50 Nm
Perform cooling system draining, charging and bleeding, see COOLING SYSTEM - DRAINING,
CHARGING AND BLEEDING .
ENGINE OIL PAN

OIL PAN (TURBO)
Special tools
999 7273 Guide pin
Tool boards: 21
2012 Volvo C30 T-5

B234, 5234, 6304
gasket) B234, 5234, 6304
Tool boards: 08
Materials
2012 Volvo C30 T-5
REMOVAL
Remove the auxiliaries belt, see ACCESSORY DRIVE BELT.
Fig. 227: A/C Compressor Bolts

Fig. 228: Air Tube, Turbocharger

2012 Volvo C30 T-5
Fig. 229: Remove/Install Bolt


Fig. 231: Dipstick Tube Bolt

2012 Volvo C30 T-5
Fig. 232: Oil Cooler Bolts

Fig. 233: 29 Oil Pan Bolts

INSTALLATION
2012 Volvo C30 T-5

see 9997273



2012 Volvo C30 T-5
see 9512767

Torque: M7
17 Nm
OIL PAN (NON-TURBO)
Special tools
999 7273 Guide pin
Tool boards: 21
2012 Volvo C30 T-5

B234, 5234, 6304
gasket) B234, 5234, 6304
Tool boards: 08
Materials
2012 Volvo C30 T-5
REMOVAL
Remove the auxiliaries belt, see ACCESSORY DRIVE BELT.
Fig. 238: Remove/Install A/C Compressor Bolts

Torque: M8
24 Nm

Torque: M10
2012 Volvo C30 T-5
50 Nm

Torque: M10
50 Nm
Fig. 241: Dipstick Tube Bolt

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 242: Oil Cooler Bolts

Torque: M7
17 Nm
Fig. 243: 29 Oil Pan Bolts

INSTALLATION
2012 Volvo C30 T-5

see 9997273


2012 Volvo C30 T-5

see 9512767

Torque: M7
17 Nm
2012 Volvo C30 T-5
ENGINE MOUNTING
ENGINE SUPPORT INSULATOR, RIGHT
REMOVAL
Fig. 248: Installing Engine Support Beam and Hook (9995185, 997103)
Fig. 249: Removing Coolant Reservoir


2012 Volvo C30 T-5
Fig. 250: Remove/Install Engine Pad, Right

Torque: Engine pad to frame member
90 Nm
Fig. 251: Engine Pad Bolts to Engine

Torque: Engine pad to engine, screw
133 Nm
INSTALLATION
ENGINE SUPPORT INSULATOR LEFT

2012 Volvo C30 T-5
REPLACEMENT
Special tools
999 7103 Lifting beam
Tool description: Lifting beam
Tool boards: 21
999 5185 HOOK (LIFTING OUT

ENGINE-TO 2810)
Tool description: HOOK (LIFTING OUT
ENGINE-TO 2810)
Tool boards: 21
999 7102 Lifting yoke

2012 Volvo C30 T-5

Tool description: Lifting yoke
Tool boards: 21
REMOVAL
Remove the air filter housing, see AIR CLEANER HOUSING
Remove battery, see BATTERY
Fig. 252: Installing Engine Support Beam and Hook (9995185, 997103)
2012 Volvo C30 T-5
see 9997103 see 9995185
Fig. 253: Lifting Yoke (9997102) Installed

see 9997102
Fig. 254: Removing/Installing Engine Pad, Left

1. Torque: Engine pad, left side (4 nuts M10)
• Stage 1: 34 Nm
2. Torque: M8
2012 Volvo C30 T-5
24 Nm
3. Torque: M6
10 Nm


Torque: Engine pad, left side (screw M12)
80 Nm
INSTALLATION

2012 Volvo C30 T-5
FRONT BUSHING, SUBFRAME FRONT
Special tools:
see 9997054
see 9997034
see 9997132
see 9997131
see 9997130
see 9997134
see 9997133
see 9997138
see 9997137
PREPARATORY WORK
Remove the wheel.
Remove the sub-frame.
REMOVAL
REMOVING FRONT SUB-FRAME BUSHING

2012 Volvo C30 T-5
Fig. 257: Identifying Tools 9997054, 9997034, 9997132, 9997131 And 9997130
Press the control arm into place.
Install the hydraulic cylinder.
Use: see 9997054 with: see 9997034 , nut M12: see 9997132 , socket: see 9997131 and drift: see 9997130 .
Pull the bushing out.
REMOVING REAR SUB-FRAME BUSHING

2012 Volvo C30 T-5
Fig. 258: Identifying Hydraulic Cylinder

Press the control arm into place.
Use: see 9997054 with: see 9997034 , nut M12: see 9997132 , socket: see 9997136 and drift: see 9997135 .
Pull the bushing out.
INSTALLATION
INSTALLING THE FRONT SUB-FRAME BUSHING

2012 Volvo C30 T-5
Fig. 259: Identifying Hydraulic Cylinder

Use: see 9997054 with: see 9997034 , nut: see 9997132 , socket: see 9997134 , lock ring: see 9997134 and ring:
see 9997133 .
Pull in the bushing until it is centered in the link arm. Pull the bushing in approximately half-way and then
remove: see 9997134 .
Then pull the bushing in so that it bottoms out against the flange
INSTALLING REAR SUB-FRAME BUSHING

2012 Volvo C30 T-5
Fig. 260: Identifying Control Arm

Install the control arm.
Use: see 9997054 with: see 9997034 , nut: see 9997132 , socket: see 9997138 , drift: see 9997135 lock ring: see
9997138 and ring: see 9997137 .
NOTE: The bushings shall be installed with the markings in line across the length of
the car.
Pull the bushing in approximately half-way and then remove: see 9997138 .
Then pull the bushing in so that it bottoms out against the flange.
FINISHING
INSTALLING THE SUB-FRAME
Install the sub-frame.
Install the wheel according to: WHEELS .

2012 Volvo C30 T-5
LOWER TORQUE ROD
REMOVAL

Fig. 262: Removing/Installing Torque Rod

1. Torque: M12
80 Nm
2. Torque: M12
2012 Volvo C30 T-5
80 Nm
INSTALLATION
LOWER TORQUE ROD BRACKET
REMOVAL

Fig. 264: Bracket Bolts


2012 Volvo C30 T-5
1. Torque: M12
80 Nm
2. Torque: Bottom torque rod (screw M10)
60 Nm
INSTALLATION

2012 Volvo C30 T-5
ACCESSORIES AND BODY, CAB Exterior Trim, Glass, Weatherstrips - Installation Instructions, Accessories
ACCESSORIES AND BODY, CAB
Exterior Trim, Glass, Weatherstrips - Installation Instructions, Accessories
MIRROR, COVER
MIRROR, COVER (STYLE 1)
REMOVE
Fig. 1: Identifying Removal Of Mirror Cover

 Pry/twist off the mirror cover using a weatherstrip tool (1). Fold it forward (2) and unhook it at the front
edge.
Fig. 2: Pressing The Cover Down

2012 Volvo C30 T-5
Fig. 3: Aligning The Cover

 Take a new cover from the kit, push it down towards the mirror housing and align the covers three lugs in
the corresponding recesses in the housing.
 Align the covers inner end in the housing.
Fig. 4: Identifying Alignment Of Mirror Cover

 Check that the cover is parallel to the housing.
INSTALL
2012 Volvo C30 T-5
Fig. 5: Installation Of Mirror Cover

 First press the cover on the inside and then on the outside.
 Check that the cover is secured correctly.
 Repeat the steps for the other mirror.
MIRROR, COVER (STYLE 2)
REMOVE
Fig. 6: Identifying Pry Tool To Remove Mirror Glass

 Carefully pry off the mirror glass.

2012 Volvo C30 T-5
Fig. 7: Identifying Removal Of Mirror Cover

 Press out the mirror's cover using a small screwdriver.

 Remove the cover. New cover is included in the kit.
INSTALLING
Fig. 8: Identifying Mirror Glass

 Make sure that the damper blades end up in their grooves.

 Carefully press the mirror glass into place.
2012 Volvo C30 T-5
Fig. 9: Pressing In Cover

 Press the new cover on the mirror. Press all the way around so that all catches engage.
 Repeat on the car's other side.
Fig. 10: Identifying Catches

2012 Volvo C30 T-5
Fig. 11: Installation Of Mirror Cover

SILL MOULDING, DECOR PROTECTION (2010-2011)

SILL MOULDING, DECOR PROTECTION
NOTE: Do not carry out the work at temperatures below 20 °C (68°F).
Do not use the car within two hours after carrying out the work.
Do not wash the car within 48 hours.
PREPARATION
Fig. 12: Clean The Dirt From Sill

2012 Volvo C30 T-5
 Clean the sill from dirt and wipe dry.
Fig. 13: Clean The Sill Using Isopropanol

 Clean the sill using isopropanol and wipe dry.
INSTALLATION
Fig. 14: Identifying Decor Tape

 Carefully attach the decor tape's long straight side approximately in the center (1) of the radius for the
longer part of the sill, at the same time as the cutout in the decor tape is opposite the joint on the sill
panel.
 Attach tape at the sides and in the center of the decor strip.
2012 Volvo C30 T-5
Fig. 15: Attach Tape At Sides And In Center Of Decor Strip

Fig. 16: Remove Protective Tape From Center Of Decor Tape

 Remove the protective tape from the center of the decor tape.
2012 Volvo C30 T-5
Fig. 17: Check For Air Bubbles

 Apply the decor tape starting from the middle, first the flat part of the sill, then inwards towards the
embossing in the sill and then along the sill.
 Check for air bubbles. If there are any, carefully prick them using a pin and rub along the decor tape using
the plastic scraper.
Fig. 18: Remove Protective Tape

 Remove the protective tape from the outer part of the decor tape.
2012 Volvo C30 T-5

 Apply the decor tape to the outer part starting from the middle and working outwards, and then along.
Fig. 20: Remove Protective Tape From Inner Part

 Remove the protective tape from the inner part of the decor tape.
2012 Volvo C30 T-5

 Apply the decor tape to the inner part, working inwards towards the flat part of the sill, then the vertical
part of the sill and then along the sill.
 Repeat the above steps for the other side.
2012 Volvo C30 T-5
ACCESSORIES AND BODY, CAB Exterior Trim, Glass, Weatherstrips - Removal, replacement and installation
Exterior Trim, Glass, Weatherstrips - Removal, replacement and installation
OUTSIDE TRIM PARTS, EMBLEM, REFLECTOR

EMBLEM FRONT FENDER (2009-2012)
REMOVAL
Fig. 1: Identifying Front Fender Emblem And Removal/Installation Tools

INSTALLATION
Follow the instructions regarding components with double-sided adhesive tape, see COMPONENTS WITH
DOUBLE-SIDED TAPE
2012 Volvo C30 T-5
Fig. 2: Identifying Front Fender Emblem Area (Left Fender)

Fig. 3: Identifying Front Fender Emblem Area (Right Fender)

2012 Volvo C30 T-5
EMBLEM RADIATOR MASKING (2009-2012)
REMOVAL
Remove the bumper. See COVER BUMPER FRONT (2007-2011 EARLY) or COVER BUMPER FRONT
(2011 LATE -2012) .
Fig. 4: Identifying Removal Of Radiator Grill Emblem (1 Of 2)

Fig. 5: Identifying Removal Of Radiator Grill Emblem (2 Of 2)

2012 Volvo C30 T-5
INSTALLATION
FRONT FENDER WIDENER
Fig. 6: Wheel Arch Lining Retainers

Fig. 7: Identifying Fender Panel Retainers

LOWER TRIM STRIP, FRONT DOOR
REMOVAL
2012 Volvo C30 T-5
Fig. 8: Identifying Lower Trim Strip, Front Door

Remove the 2 screws (1).
Remove the 2 hidden clips (4).
HINT: Use a weatherstrip tool to disconnect the trim and the clips.
INSTALLATION
INSTALLING THE LOWER FRONT DOOR TRIM

2012 Volvo C30 T-5
Fig. 9: Identifying Installation Of Lower Front Door Trim

Guide the door trim into place using the locating pin in the center and the 4 clips. Press into place.
Install the 2 screws (1). Tighten.
LOWER TRIM STRIP, REAR DOOR
REMOVAL
REMOVING THE LOWER REAR DOOR TRIM

2012 Volvo C30 T-5
Fig. 10: Identifying Removal Of Lower Rear Door Trim

Remove the 2 screws (1).
Remove the 2 hidden clips (2).
HINT: Use a weatherstrip tool to disconnect the trim and the clips.
INSTALLATION
INSTALLING THE LOWER REAR DOOR TRIM

2012 Volvo C30 T-5
Fig. 11: Identifying Installation Of Lower Front Door Trim

Guide the door trim into place using the locating pin in the center and the 2 clips. Press into place.
Install the 2 screws (1). Tighten.
LUGGAGE COMPARTMENT LID BADGES (2007-08)
Materials:
Cleaning agent 9192678-2
REMOVAL

2012 Volvo C30 T-5
Fig. 12: Removing Emblem With Heat Gun

CAUTION: Do not damage the vehicle paintwork.
INSTALLATION
CAUTION: Make sure that the mating faces are at a minimum temperature of +20 °C.
Use: Cleaning agent, 9192678-2
CAUTION: Make sure that the mating surfaces are dry.
CAUTION: Apply even pressure along the entire component.

2012 Volvo C30 T-5
Fig. 13: Aligning Rear Emblem (1 Of 4)



2012 Volvo C30 T-5

CAUTION: Make sure that the tape has not detached from the edges of the
component.
CAUTION: Make sure that the customer is advised not to wash the vehicle within the
next 72 hours.
LUGGAGE COMPARTMENT LID BADGES (2009-2011 EARLY)
REMOVAL
2012 Volvo C30 T-5

INSTALLATION
DOUBLE-SIDED TAPE


2012 Volvo C30 T-5


LUGGAGE COMPARTMENT LID BADGES (2011 LATE -2012)
REMOVAL
2012 Volvo C30 T-5

INSTALLATION
DOUBLE-SIDED TAPE

2012 Volvo C30 T-5


2012 Volvo C30 T-5

REAR FENDER WIDENER
Fig. 27: Identifying Fender Fastener

2012 Volvo C30 T-5
Fig. 28: Locating Fender Widener Fasteners (5)

SILL PANEL
Fig. 29: Sill Panel Removal And Installation Procedure (1 Of 6)

2012 Volvo C30 T-5



2012 Volvo C30 T-5


GLASS AND SEALING MOLDING FOR WINDSHIELD

WINDSHIELD
Special tools
951 2925 Rollout 2000 (For window removal)
Tool description: Rollout 2000 (For window
removal)
Tool boards: 80
951 2335 Window lifter 2 pieces (replaces

9986030)
2012 Volvo C30 T-5
Tool description: Window lifter 2 pieces (replaces

9986030)
Tool boards:
981 4022 Oven 220V SHUKO

Tool description: Oven 220V SHUKO
Tool boards: US99
981 4023 Oven 220V UK

Tool description: Oven 220V UK
Tool boards: US99
981 4024 Oven 110V US

Tool description: Oven 110V US
Tool boards: US99
981 4019 Glue gun 220V SHUKO

Tool description: Glue gun 220V SHUKO
Tool boards: US99
981 4020 Glue gun 220V UK

Tool description: Glue gun 220V UK
Tool boards: US99
981 4021 Glue gun 110V US

Tool description: Glue gun 110V US
Tool boards: US99
Materials
H Cleaner 1161436-9
Adhesive kit 31299177
2012 Volvo C30 T-5
REMOVAL
NOTE: Make sure that the vehicle is standing on a level surface.
See information about bonded windows, general information, see BONDED WINDOW GENERAL,
INFORMATION
 Plenum chamber, see PLENUM CHAMBER

 Rain sensor, see RAIN SENSOR
 inner rear view mirror, see INNER REAR VIEW MIRROR
WARNING: Wear safety goggles.
Fig. 35: Cutting Cable

see 9512925
2012 Volvo C30 T-5
Fig. 36: Inserting Cable with Special Tool

Fig. 37: Identifying Cable Pulled Through Gap Under Windshield

Fig. 38: Identifying Cable Taped On Surface Of Windshield

2012 Volvo C30 T-5
Fig. 39: Identifying Excess Cable Pulled Through Gap Under Windshield
Fig. 40: Identifying Placement Of Cable Under Windshield

Fig. 41: Identifying Cable Placed Under Windshield

2012 Volvo C30 T-5
Fig. 42: Identifying Application Of #1 Suction Cup Glass Lifter / Roll Out Tool 9512925
Fig. 43: Ensuring Components Are Protected

CAUTION: Make sure that the components are protected.

2012 Volvo C30 T-5
Fig. 44: Identifying Cable End Pulled Under Weatherstrip And Around Windshield With Roll Out Tool
9512925
Fig. 45: Applying Roll Out Tool 9512925

2012 Volvo C30 T-5
Fig. 46: Identifying Repositioned #1 Roll Out Tool 9512925 Around Windshield
Fig. 47: Identifying Application Of Second Roll Out Tool 9512925

2012 Volvo C30 T-5
Fig. 50: Lifting Glass with Assistant

see 9512335
INSTALLATION
See information about bonded windows, general safety information, see BONDED WINDOW, GENERAL
SAFETY INFORMATION
See information about bonded windows, general information, see BONDED WINDOW GENERAL,
INFORMATION
2012 Volvo C30 T-5
Fig. 51: Applying H Cleaner, 1161436-9 (1 Of 4)

Use: H Cleaner, 1161436-9


2012 Volvo C30 T-5


2012 Volvo C30 T-5
Fig. 55: Drying Time 10 Min.

Fig. 56: Applying Adhesive (Kit, 31299177)

see 9814022 see 9814023 see 9814024 see 9814019 see 9814020 see 9814021
Use: Adhesive kit, 31299177
Fig. 57: Identifying Ten Minute Requirement To Allow Cleaner To Evaporate

2012 Volvo C30 T-5
Fig. 58: Lifting Out Windshield With Roll Out Tools 9512925
Fig. 59: Identifying Time And Temperature Requirements For Adhesive To Dry
WARNING: Wait for the specified time at the specified temperature before moving the
car.
 Plenum chamber, see PLENUM CHAMBER

 Rain sensor, see RAIN SENSOR
 inner rear view mirror, see INNER REAR VIEW MIRROR
GLASS FOR SIDE DOORS AND WINDOW

FIXED SIDE WINDOW
2012 Volvo C30 T-5
Special tools
951 2925 Rollout 2000 (For window removal)
Tool description: Rollout 2000 (For window
removal)
Tool boards: 80
951 2335 Window lifter 2 pieces (replaces
9986030)
Tool description: Window lifter 2 pieces (replaces
9986030)
Tool boards:
981 4022 Oven 220V SHUKO

Tool description: Oven 220V SHUKO
Tool boards: US99
981 4023 Oven 220V UK

Tool description: Oven 220V UK
Tool boards: US99
981 4024 Oven 110V US

Tool description: Oven 110V US
Tool boards: US99
981 4019 Glue gun 220V SHUKO

Tool description: Glue gun 220V SHUKO
Tool boards: US99
981 4020 Glue gun 220V UK

Tool description: Glue gun 220V UK
Tool boards: US99
981 4021 Glue gun 110V US

Tool description: Glue gun 110V US
Tool boards: US99
2012 Volvo C30 T-5
Materials
H Cleaner 1161436-9
Adhesive kit 31299177
REMOVAL
 B-pillar trim panel, see B-PILLAR TRIM PANEL

 C-pillar trim panel, see C-PILLAR TRIM PANEL
Fig. 60: Identifying Length Of Roll Out Cable

see 9512925
2012 Volvo C30 T-5
Fig. 61: Applying Tape and Threading Cable In Window Seal Area
Fig. 62: Cable In Window Seal Area

Fig. 63: Cable In Window Seal Area Removal Direction (1 Of 2)

2012 Volvo C30 T-5
Fig. 64: Cable In Window Seal Area Removal Direction (2 Of 2)


Fig. 66: Using Roll Out Tool On Rear Part Of Side Window
2012 Volvo C30 T-5

Fig. 68: Using Roll Out Tool On Front Part Of Side Window
Fig. 69: Lifting Glass With Assistant

2012 Volvo C30 T-5
see 9512335
INSTALLATION
Fig. 70: H Cleaner, 1161436-9

Fig. 71: H Cleaner, 1161436-9


2012 Volvo C30 T-5


2012 Volvo C30 T-5
Fig. 74: Drying Time 10 Min.

Fig. 75: Applying Adhesive (Kit, 31299177)

see 9814022 see 9814023 see 9814024 see 9814019 see 9814020 see 9814021
Use: Adhesive kit, 31299177
Fig. 76: Identifying Ten Minute Requirement To Allow Cleaner To Evaporate

2012 Volvo C30 T-5
Fig. 77: Identifying Time And Temperature Requirements For Adhesive To Dry
WARNING: Wait for the specified time at the specified temperature before moving the
car.
Assemble the following items:
 B-pillar trim panel, see B-PILLAR TRIM PANEL

 C-pillar trim panel, see C-PILLAR TRIM PANEL
RUBBER PROTECTION GLASS CLAMP
Special tools:
see 9995723
REMOVAL
REMOVING THE RUBBER LIP

2012 Volvo C30 T-5
Fig. 78: Identifying Removal Of Rubber Lip

Remove the rubber lip located in the glass clamp. Use a pair of bent pliers and pull it out through the rear hole
of the door module.
INSTALLATION
INSTALLING THE RUBBER LIP
Fig. 79: Identifying Installation Of Rubber Lip

Install the new rubber lip through the hole in the door module and hold in place using the pliers.
Use see 9995723 or a similar long flat tool to insert between the inner and outer door panel.
Then press the rubber lip into position in the glass clamp.
2012 Volvo C30 T-5
Fig. 80: Identifying Clamp Centered

NOTE: Ensure that the glass is centered in the clamp.
WINDOW, FRONT DOOR.
Operation Number(s): 84406-2
REMOVAL
Fig. 81: Roll Window Up 160 mm

Remove door panel. See PANEL FRONT DOOR

2012 Volvo C30 T-5
Fig. 82: Do Not Loosen Bolts More Than 2 Turns

NOTE: Do not loosen the bolts more than 2 turns.
Torque: Window to power window mechanism (front side door)
8 Nm
Fig. 83: Identifying Rotation Arrows

INSTALLATION
Install in reverse order.
Initiate window lift. See VIDA car communication. VIDA is Volvo-specific scan tool.
SILL TRIM PANEL

2012 Volvo C30 T-5
FRONT SILL TRIM PANEL
Fig. 84: Identifying Front Sill Trim Panel

REAR SILL TRIM PANEL
Fig. 85: Identifying Rear Sill Trim Panel

OUTSIDE MIRRORS
COVER, EXTERNAL MIRROR
REMOVAL
Remove mirror rear-view mirror external, see MIRROR, REAR VIEW MIRROR
2012 Volvo C30 T-5
Fig. 86: Identifying Rear View Mirror Cover Removal

INSTALLATION
Fig. 87: Identifying Rear View Mirror Cover Installation

2012 Volvo C30 T-5
Fig. 88: Identifying Rear View Mirror Cover Installation (1 Of 2)

Fig. 89: Identifying Rear View Mirror Cover Installation (2 Of 2)

Install external rearview mirror, see MIRROR, REAR VIEW MIRROR
MIRROR, REAR VIEW MIRROR

2012 Volvo C30 T-5
Fig. 90: Identifying Removal Of Rear View Mirror Glass (1 Of 2)

Fig. 91: Identifying Removal Of Rear View Mirror Glass (2 Of 2)

MOTOR, EXTERNAL MIRROR
REMOVAL
Remove the mirror glass. See MIRROR, REAR VIEW MIRROR.

2012 Volvo C30 T-5
Fig. 92: Identifying Rear View Mirror Motor

REAR VIEW MIRROR EXTERNAL
REMOVAL
Remove the panel. See PANEL FRONT DOOR
Fig. 93: Removing External Rear View Mirror (1 Of 2)

2012 Volvo C30 T-5
Fig. 94: Removing External Rear View Mirror (2 Of 2)

Torque: Rear view mirror to front door
8 Nm
NOTE: Use a new seal.
INSTALLATION
To install, reverse the removal procedure

2012 Volvo C30 T-5
ELECTRICAL Body Electrical
ELECTRICAL
Body Electrical
BODY ELECTRICAL
FIBER OPTIC CABLE HARNESS, REPAIRING
in the illustrations is always correct.
Fig. 1: MOST Bus (Media Oriented System Transportation) Communication Diagram

The components in the infotainment system are part of an optical network, known as the MOST bus. (Media
Oriented System Transportation). The network consists of fiber optics (POF = Polymer Optical Fibers), special
connectors for fiber optics and MOST nodes, i. e. control modules which are connected to the MOST bus.
Data is transmitted via the fiber optics, for example music, in the form of light signals. The MOST bus is a ring
which must be unbroken for it to work. None of the infotainment system will work if an optical fiber breaks or
if a connector is disconnected. The ends of the fibers must also be clean to allow the light to pass.
2012 Volvo C30 T-5
Fig. 2: Identifying Maximum Bend Radius Of Optic Cable

A fiber requires a larger bend radius than a copper cable. The bend radius must not be less than 25 mm . If the
fiber bends too much, not enough light will be let through.
NOTE: Fiber optics must not be spliced.
Damaged fiber optics can be repaired if there is sufficient length remaining to

install a new ferrule (4). If the remaining fiber is not long enough, a new fiber
optic must be routed parallel to the damaged fiber.
NOTE: Fiber optics are sensitive to bending and pinching. Be careful when routing and
securing.
DISASSEMBLING THE CONNECTOR

2012 Volvo C30 T-5
Fig. 3: Identifying Catch Pressed Out With Screwdriver

NOTE: There is one fiber for the input and one for the output signal. The system will
not work if the are interchanged.
Press out the catch (1) using a screwdriver.

2012 Volvo C30 T-5
Fig. 4: Identifying Catches Opened With Screwdriver To Pull Out Ferrule

Open the catches (3) using a screwdriver.
Pull out the ferrule (1). Make a note of its location.
DISASSEMBLING THE COMBINED CONNECTOR (OPTIC AND ELECTRICAL CONDUCTOR) (1)

2012 Volvo C30 T-5
Fig. 5: Disassembling Combined Connector

Release the lock using a screwdriver. Remove the inner section (2).
Remove the ferrule. See DISASSEMBLING THE CONNECTOR
INSTALLING THE FERRULE

2012 Volvo C30 T-5
Fig. 6: Identifying Fiber Optic Cable Stripped With Tool 9512868 (1 Of 2)

Cut the required length (+10 mm) of fiber optic.
Strip the fiber optic. Use tool see 9512868 as shown in the illustration
2012 Volvo C30 T-5
Fig. 7: Identifying Fiber Optic Cable Stripped With Tool 9512868 (2 Of 2)

Strip the fiber optic. Use tool see 9512868 as shown in the illustration.
2012 Volvo C30 T-5
Fig. 8: Aligning Ferrule Using Tool 9512869

Align the ferrule. Use tool see 9512869 as shown in the illustration.
2012 Volvo C30 T-5
Fig. 9: Ensuring Ferrule Is Edge To Edge With Fiber

Check that the ferrule is secure and is edge to edge with the fiber.
ASSEMBLING THE CONNECTOR

2012 Volvo C30 T-5
Fig. 10: Identifying Ferrule Pressed Into Place In Connector

NOTE: There is one fiber for the input and one for the output signal. If they are mixed
up the system will not work.
Press the ferrule (1) into place in the connector (2).

2012 Volvo C30 T-5
Fig. 11: Identifying Installation Of Catch

Install the catch (1).
ASSEMBLING THE COMBINED CONNECTOR (2 OPTIC AND 4 ELECTRICAL CONDUCTORS)
Install the ferrule. See ASSEMBLING THE CONNECTOR.

2012 Volvo C30 T-5
Fig. 12: Identifying Inner Section Pressed Into Place In Combined Connector
Press the inner section into place in the combined connector.
FINISHING WORK
Check the repair. See DIAGNOSTIC INSTRUCTIONS - FIBRE OPTIC CABLE .

2012 Volvo C30 T-5
ACCESSORIES & EQUIPMENT Seats
ACCESSORIES & EQUIPMENT
Seats
SEATS
SIDE PANEL FRONT SEAT
Fig. 1: Removing Front Seat Side Panel - Vehicle With Manual Seat (1 Of 2)
Vehicle with manual seat.
Fig. 2: Removing Front Seat Side Panel - Vehicle With Manual Seat (2 Of 2)
2012 Volvo C30 T-5
ACCESSORIES & EQUIPMENT Seats
Fig. 3: Removing Front Seat Side Panel - Vehicle With Electric Seat (1 Of 2)
Vehicle with electric seat.
Fig. 4: Removing Front Seat Side Panel - Vehicle With Electric Seat (2 Of 2)
Remove the control module in the front seat. See CONTROL MODULE FRONT SEAT .

2012 Volvo C30 T-5
ENGINE PERFORMANCE Ignition And Control Systems - Removal, replacement and installation
ENGINE PERFORMANCE
Ignition And Control Systems - Removal, replacement and installation
IGNITION COIL AND SPARK PLUG

IGNITION COIL (TURBO)
REMOVAL
Fig. 1: Identifying Air Intake Hose And Fasteners

Torque: M7
17 Nm

2012 Volvo C30 T-5
Torque: M6
10 Nm
Fig. 3: Identifying Timing Case Cover

Fig. 4: Identifying Ignition Coils, Connectors And Screws

Torque: M6
10 Nm
INSTALLATION
IGNITION COIL (NON-TURBO)

2012 Volvo C30 T-5
REMOVAL
Fig. 5: Identifying Air Intake Hose Clamp And Electrical Connector With Cable Clamp
Fig. 6: Identifying Intake Plenum and Bolts

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 7: Moving Plenum Out of the Way

Fig. 8: Sealing Off Openings

CAUTION: Make sure that all openings are sealed. Use new blanking caps.
2012 Volvo C30 T-5
Fig. 9: Identifying Engine Cover End Piece And Screws

Torque: M6
10 Nm
Fig. 10: Identifying Ignition Coil Connectors

2012 Volvo C30 T-5
Fig. 11: Identifying Ignition Coil Screws

Torque: M6
10 Nm
INSTALLATION
SPARK PLUGS
REPLACEMENT
REMOVAL
Remove ignition coil, see IGNITION COIL

2012 Volvo C30 T-5
Fig. 12: Identifying Spark Plug Locations

Torque: Spark plug
25 Nm
INSTALLATION
ENGINE CONTROL SYSTEM

CRANKSHAFT POSITION SENSOR (CKP)
REPLACEMENT
REMOVAL

2012 Volvo C30 T-5
Fig. 13: Identifying Pipe

Fig. 14: Identifying Crankshaft Position Sensor

Torque: M6
10 Nm
INSTALLATION
CAMSHAFT POSITION SENSOR (CMP) (TURBO)
REMOVAL

2012 Volvo C30 T-5
Fig. 15: Identifying Air Intake Hoses And Fasteners

Torque: M6
10 Nm

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 17: Identifying Camshaft Position Sensor Connector And Screw

Torque: M6
10 Nm
INSTALLATION
CAMSHAFT POSITION SENSOR (CMP) (NON-TURBO)
REMOVAL
REMOVING UPPER INTAKE MANIFOLD

2012 Volvo C30 T-5
Fig. 18: Identifying Upper Intake Manifold And Screws

CAUTION: Seal the openings in the lower part of the intake manifold. Use tape or
similar.
Remove/slacken off:
 the hose clamp for the hose between the intake manifold and the mass air flow (MAF) sensor
 the 6 screws for the upper intake manifold closest to the front cover plate. Remove/slacken off the 2
screws against the firewall. Lift up the intake manifold and place to one side. Disconnect the connector
for the pressure sensor on the intake manifold. Cut the tie strap.
REMOVING THE CAMSHAFT POSITION (CMP) SENSOR

2012 Volvo C30 T-5
Fig. 19: Identifying Camshaft Position Sensors And Screws

Disconnect the connector for the position sensor on the camshaft.
Remove:
 the screw for the position sensor

 the position sensor on the camshaft.
INSTALLATION
INSTALLING THE CAMSHAFT POSITION (CMP) SENSOR
Install:
 the position sensor on the camshaft

 the screw for the position sensor. Tighten.
Connect the connector for the position sensor on the camshaft.

2012 Volvo C30 T-5
INSTALLING UPPER INTAKE MANIFOLD
Fig. 20: Identifying Upper Intake Manifold And Screws

CAUTION: Make sure that the guides for the lower section are in the correct position.
Install:
 a new gasket for the upper section of the intake manifold

 the upper intake manifold. Tighten the screws alternately. Tighten. See: TIGHTENING TORQUE .
Tighten the hose clamp to the mass air flow (MAF) sensor. Connect the connector for the pressure sensor
on the intake manifold
 new tie strap for the cable harness.
FINISHING
CHECKING INJECTORS AND PULSATION DAMPERS
Start the engine. Check the function of the engine. Check for leakage.
2012 Volvo C30 T-5
ENGINE CONTROL MODULE (ECM)
REMOVAL
Fig. 21: Identifying Ignition In OFF Position

Fig. 22: Removing Engine Control Module Cover

2012 Volvo C30 T-5
Fig. 23: Removing Engine Control Module

NOTE: Make sure that the component terminals are not bent or damaged.
NOTE: Make sure that the seal is correctly located.
INSTALLATION
Order and download software according to: 30668285
Reset according to "Adapting throttle unit" using VIDA (Volvo scan tool).
ENGINE COOLANT TEMPERATURE SENSOR (ECT)
REPLACEMENT
REMOVAL
AND BLEEDING

2012 Volvo C30 T-5
Fig. 24: Identifying Engine Coolant Temperature Sensor Connector

Fig. 25: Removing Engine Coolant Temperature Sensor

INSTALLATION
FUEL PUMP DRIVER MODULE
REMOVAL AND INSTALLATION
Remove the seat cushion, rear seat, see SEAT CUSHION, REAR SEAT .
2012 Volvo C30 T-5
Fig. 26: Identifying Clip

Fig. 27: Identifying Fuel Pump Driver Module, Connector, And Metal Tabs
KNOCK SENSOR (KS)
REPLACEMENT
REMOVAL

2012 Volvo C30 T-5
Fig. 28: Identifying Knock Sensor Connector

Fig. 29: Identifying Body Ground Cables

Torque: Knock sensor
20 Nm
INSTALLATION
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR

2012 Volvo C30 T-5
REMOVAL
Fig. 30: Identifying Manifold Absolute Pressure Sensor Connector And Screws
INSTALLATION
PRESSURE SENSOR, FUEL RAIL (FRP)
PREPARATORY WORK
DRAINING THE FUEL SYSTEM
Remove:
 the screws for the upper timing cover

 the upper timing cover.
Drain the fuel system. See: FUEL SYSTEM PRESSURE RELEASE .
REMOVAL
REMOVING THE FUEL PRESSURE SENSOR

2012 Volvo C30 T-5
Fig. 31: Identifying Fuel Pressure Sensor Connector And Screw

CAUTION: Place paper on top of the generator.
Disconnect the connector for the sensor.
Remove:
 the screw for the fuel pressure sensor

 the sensor.
INSTALLATION
NOTE: For tightening torque, see: TIGHTENING TORQUE .
INSTALLING THE FUEL PRESSURE SENSOR

2012 Volvo C30 T-5
Fig. 32: Identifying Fuel Pressure Sensor Connector And Screw

Install:
 the sensor
 the screw for the sensor. Tighten. Connect the connector for the sensor
 the upper timing cover
 the screws for the cover. Tighten.
FINISHING
CHECKS
Start the engine. Check for leakage. Check the engine function.
TEMPERATURE AND MANIFOLD ABSOLUTE PRESSURE SENSOR (MAPT)
REMOVAL
Remove right-hand cover, see FRONT EXTERIOR LIGHTS .

2012 Volvo C30 T-5
Fig. 33: Identifying Temperature And Manifold Absolute Pressure Sensor Connector And Screw
INSTALLATION

2012 Volvo C30 T-5
ENGINE Fuel System - Removal, Replacement And Installation
ENGINE
Fuel System - Removal, Replacement And Installation
FUEL PUMP AND STRAINER

LEVEL SENSOR FUEL TANK
Special tools:
see 9997093
PREPARATORY WORK
Remove the fuel tank. See FUEL TANK.
REMOVAL
REMOVING THE LEVEL SENSOR

2012 Volvo C30 T-5
Fig. 1: Removing Threaded Ring with Tool (9997093)

Remove:
 the large plastic nut. Use tool see 9997093

 the level sensor.
CAUTION: Ensure that the lever on the level sensor is not damaged when removing
the pump.
TRANSFERRING COMPONENTS
TRANSFERRING SUCTION LINE

2012 Volvo C30 T-5
Fig. 2: Transferring Suction Line

NOTE: Applies to vehicles equipped with auxiliary heater.
Remove the plug for the suction line from the underside of the level sensor, use a 9 mm socket.
Transfer the suction line to the new fuel pump.
INSTALLATION
NOTE: For tightening torques, see TIGHTENING TORQUE .
INSTALLING THE LEVEL SENSOR

2012 Volvo C30 T-5
Fig. 3: Lining Up The Match Marks

Install the level sensor.
CAUTION: Ensure that the lever on the level sensor is not damaged when removing
the pump.
Install the large plastic nut. Use tool see 9997093 . Tighten acc. to TIGHTENING TORQUE .
NOTE: Ensure that the level sensor marking is opposite the marking on the tank.
FINISHING
Install the fuel tank. See FUEL TANK.
FUEL FILTER (B5254T7; 2008-12)
Special tools
981 4098 Spanner

2012 Volvo C30 T-5

Tool boards: 23
REMOVAL
Fig. 4: Verify Less Than 3/4 Full

WARNING: Make sure that the fuel tank is no more than 3/4 full.
2012 Volvo C30 T-5
Fig. 5: Identifying Fuel Filter Drain

NOTE: Do not loosen the bolt more than 4 turns.
Torque: Draining screw to fuel filter
2 Nm
Fig. 6: Using Special Tool (9814098)

see 9814098
Torque: Fuel filter

2012 Volvo C30 T-5
INSTALLATION
EXTRA FUEL FILTER
PREPARATORY WORK
Drain the fuel injection system. See FUEL SYSTEM PRESSURE RELEASE .
HINT: Place a tray or similar under the filter to capture any spillage.
REMOVAL
REMOVING THE FUEL FILTER
Fig. 7: Fuel Filter Retaining Bolt And Quick-Release Connector

2012 Volvo C30 T-5
CAUTION: Extreme cleanliness must be exercised when handling these components.
Remove:
 the screw for the clamp around the filter

 the quick-release connectors for the pipes
 the filter.
INSTALLATION
INSTALLING THE FUEL FILTER
Install:
 the filter
 the pipes
 the M8 screw for the clamp around the filter (M8)
 the fuel pump fuse. See FUEL SYSTEM PRESSURE RELEASE .
FUEL FILTER IN TANK
Remove fuel filter. See FUEL PUMP AND LEVEL SENSOR UNIT
FUEL PUMP (B5254T7; 2008-12)
Special tools:
see 9997111
PREPARATORY WORK
Remove:
 the fuel tank. See FUEL TANK.

 the level sensor on the left-hand side. See LEVEL SENSOR FUEL TANK .
2012 Volvo C30 T-5
REMOVAL
REMOVING THE FUEL PUMP (FP)
Fig. 8: Removing Ring with Special Tool 9997111

CAUTION: Do not damage the lever on the level sensor during removal.
CAUTION: When removing the plastic nut ensure that the level sensor is not turned
with it.
Release the 2 catches. Remove the plastic nut. Use see 9997111 .
Remove the pump.
TRANSFERRING PARTS
TRANSFERRING SUCTION LINE

2012 Volvo C30 T-5

NOTE: Applies to vehicles equipped with auxiliary heater.
INSTALLATION
INSTALLING THE FUEL PUMP (FP)

2012 Volvo C30 T-5
Fig. 10: Image of Pump Module

CAUTION: Do not damage the lever on the level sensor during installation.
CAUTION: When installing the plastic nut ensure that the level sensor is not turned
with it.
Install a new O-ring.
Insert the hose for the fuel pump (FP) from the right-hand to the left-hand side of the tank.
Install the fuel pump (FP).

2012 Volvo C30 T-5
Fig. 11: Keep Aware of Alignment Marks

Tighten the plastic nut. See TIGHTENING TORQUE . Use see 9997111
NOTE: The marking on the fuel pump (FP) must be opposite the marking on the fuel
tank.
FINISHING
Install:
 the level sensor on the left-hand side. See LEVEL SENSOR FUEL TANK
 the fuel tank, USA. See FUEL TANK
FUEL PUMP AND LEVEL SENSOR UNIT
NOTE: Some variation may occur. However, the essential information in the graphics is
always correct.
REMOVING
2012 Volvo C30 T-5
Remove the fuel tank. See FUEL TANK.
Fig. 12: Removing the Threaded Ring With Tool (9997111)

NOTE: Ensure that the lever on the level sensor is not damaged when removing the
pump.
Remove:
 the large plastic nut, 1 pc. Use 9997111

 the pump.
TRANSFER OF SUCTION LINE (FOR VEHICLES EQUIPPED WITH AUXILIARY HEATER)

2012 Volvo C30 T-5
INSTALLING
Fig. 14: Aligning The Match Marks

NOTE: Ensure that the lever on the level sensor is not damaged when installing the
pump.
Install:
 new O-ring
 the level sensor
NOTE: The marking on the level sensor must be aligned with the marking on the
fuel tank.
 the 1 large plastic nut. Use see 9997111 .
Install the fuel tank. See FUEL TANK.
FUEL TANK, FUEL LINES, EVAPORATOR SYSTEM

EVAPORATIVE EMISSION
NOTE: See EVAPORATION SYSTEM AND FUEL SYSTEM PRESSURE - INSPECTION

2012 Volvo C30 T-5
article.
CHARCOAL FILTER
Special tools:
see 9985972
see 9995972
PREPARATORY WORK
REMOVING THE SHOCK ABSORBER
Fig. 15: Identifying Lower Shock Mounting

Remove the following on both sides:

2012 Volvo C30 T-5
 1 screw
 the shock absorber from the lateral link.
REMOVAL
REMOVING THE EXHAUST
Fig. 16: Installing The Exhaust Bracket

Remove the rubber mounting from the center muffler.

2012 Volvo C30 T-5
Fig. 17: Identifying Rear Muffler And Rubber Mountings

Remove the 2 rubber mountings from the rear muffler.
LOWERING THE SUB-FRAME

2012 Volvo C30 T-5
Fig. 18: Supporting Subframe With Mobile Jack (9985972)

NOTE: Make sure that no cables/hoses are loaded or trapped when lowering the sub-
frame.
Use mobile jack: see 9985972 and see 9995972 .
Position the mobile jack against the sub-frame.
Pull the brake hose out of its bracket on both sides.
Remove the screws on both sides.

2012 Volvo C30 T-5
Fig. 19: Locating Subframe Bolts

Remove the 2 screws on both sides. Lower the sub-frame approximately 4 cm. Ensure that no cables/hoses are
loaded or trapped when lowering the sub-frame.
REMOVING THE CARBON FILTER CONTAINER

2012 Volvo C30 T-5
Fig. 20: Removing Carbon Canister

NOTE: When removing the carbon filter canister, make sure that the pipe sleeve (2) is
not loaded.
Remove:
 the 2 M5 screws securing the carbon filter container to the sub-frame

 the 2 pipes, secured using quick-release connectors (1)
 the hose (2).
Pull the carbon filter container out of the mounting. Take out the carbon filter container over the rear muffler.
Remove the container.
INSTALLATION
INSTALLING THE CARBON FILTER CONTAINER

2012 Volvo C30 T-5

NOTE: When installing the carbon filter canister, make sure that the pipe sleeve (2) is
not loaded.
Position the carbon filter container on the sub-frame. Insert the carbon filter container over the rear muffler.
Install:
 the 2 pipes, secured using quick-release connectors (1)

 the hose (2)
 the 2 M5 screws securing the carbon filter container to the sub-frame.
FINISHING

2012 Volvo C30 T-5

Lift up the sub-frame. Ensure that the locating pins engage in their holes in the bodywork.
NOTE: Make sure that no cables/hoses are loaded or trapped when installing the sub-
frame. Install the 2 screws on both sides. Tighten, see TIGHTENING TORQUE .
2012 Volvo C30 T-5

Install the screw on both sides.
Tighten, see TIGHTENING TORQUE .
Remove the lifting table.
INSTALLING THE SHOCK ABSORBER

2012 Volvo C30 T-5

Install on both sides:
 the shock absorber

 the screw. Tighten. See TIGHTENING TORQUE
 the brake hose in its bracket on both sides.
INSTALLING THE EXHAUST BRACKET

2012 Volvo C30 T-5
Fig. 25: Installing The Exhaust Bracket

Install the rubber mounting.

2012 Volvo C30 T-5
Fig. 26: Identifying Rear Muffler And Rubber Mountings

Install the 2 rubber mountings for the rear muffler.
FUEL TANK
Special tools:
see 9995972
PREPARATORY WORK
Drain the fuel system. See FUEL SYSTEM PRESSURE RELEASE .
Drain the fuel tank. See FUEL TANK DRAINING .
REMOVAL
2012 Volvo C30 T-5
REMOVING THE EXHAUST SYSTEM
Detach the exhaust system at the three-way catalytic converter (TWC) and at the rubber mountings.
Hang the exhaust system to one side.
NOTE: Support the front section of the exhaust pipe so as not to put strain on the
exhaust manifold.
REMOVING THE HEAT DEFLECTOR PLATE
Fig. 27: Removing/Installing Heat Deflector Plate

Remove:
 the 7 plastic nuts

 the heat deflector plate.
DETACHING THE HOSE CONNECTIONS

2012 Volvo C30 T-5
Fig. 28: Removing Hoses

Remove:
 the hose clamp for the evacuation pipe at the fuel tank
 the hose clamp for the hose to the fuel filler pipe.
NOTE: Carefully detach the hose from the fuel filler pipe, there may be fuel left in the
tank.
REMOVING THE CARBON FILTER CONTAINER

2012 Volvo C30 T-5

Remove:
 the hose (1)

 the 2 pipes, secured using quick-release connectors (2).
REMOVING THE FUEL TANK

2012 Volvo C30 T-5
Fig. 30: Supporting Fuel Tank With Mobile Jack

Install a mobile jack with fixture see 9995972 under the fuel tank.
Disconnect the fuel connection (1).
Remove the screws for the fuel tank straps, x 3.
Remove the tank retaining straps. Lower the tank slightly.
Disconnect the level sensor connector.
Lower the tank.
REMOVING THE FUEL PUMP (FP)
Remove:
 the fuel connection for the fuel pump (FP)

 the fuel pump (FP). See FUEL PUMP AND LEVEL SENSOR UNIT.
INSTALLATION
2012 Volvo C30 T-5
INSTALLING THE FUEL PUMP (FP)
Install:
 the fuel pump (FP). See FUEL PUMP AND LEVEL SENSOR UNIT.
 the fuel connection for the fuel pump (FP).
INSTALLING THE FUEL TANK
Place the tank on the mobile jack together with fixture: see 9995972 .
Raise the tank so that it is 30 cm from the top.
Connect the connector for the level sensor.
Lift up the fuel tank.
Install:
 the tank retaining straps. Use the 3 x M8 screws

 the fuel connection.
INSTALLING THE HOSE CONNECTORS
Install:
 the hose clamp for the evacuation pipe at the fuel tank
 the hose clamp on the hose for the fuel filler pipe.
INSTALLING THE CARBON FILTER CONTAINER

2012 Volvo C30 T-5

Install:
 the hose
 the 2 pipes, secured using quick-release connectors.
INSTALLING THE HEAT DEFLECTOR PLATE
Install:

 the heat deflector plate.
INSTALLING THE EXHAUST SYSTEM
NOTE: To ensure that there is no exhaust leakage, see FLANGED JOINT,

ASSEMBLING .
Install:
2012 Volvo C30 T-5
 the rubber mountings.
FINISHING
Top up the fuel.
Install the fuse for the fuel pump (FP).
LEAK DIAGNOSTIC PUMP (B5244S4; 2007-10, B5254T7; 2008-12)
Special tools:
see 9985972
see 9995972
in the graphics is always correct.
PREPARATORY WORK
REMOVING THE SHOCK ABSORBER

2012 Volvo C30 T-5

Remove the following on both sides:
 1 screw
LOWERING THE SUB-FRAME

2012 Volvo C30 T-5

NOTE: Ensure that no cables/hoses are loaded or trapped when lowering the sub-
frame.
Use mobile jack: see 9985972 and see 9995972 . Position the mobile jack against the sub-frame.
Pull the brake hose out of its bracket on both sides
Remove the screw on both sides

2012 Volvo C30 T-5

Remove the 2 screws on both sides.
Carefully lower the sub-frame. Ensure that no cables / hoses are loaded or trapped when lowering the sub-
frame.
REMOVAL
REMOVING THE PUMP FOR LEAK DIAGNOSTICS

2012 Volvo C30 T-5
Fig. 35: View Of Leak Detection Pump

Remove:
 the M6 screw securing the pump mounting to the sub-frame

 the connector (1) from the pump
 the hose from the carbon filter container
 the pump for leak diagnostics.
TRANSFERRING THE BRACKET

2012 Volvo C30 T-5
Fig. 36: Transferring Bracket

Remove:
 the hose
 the 3 screws
 the bracket.
INSTALLATION
INSTALLING THE PUMP FOR LEAK DIAGNOSTICS

2012 Volvo C30 T-5
Fig. 37: View Of Leak Detection Pump

Install:
 the hose to the carbon filter container

 the connector (1)
 the M6 screw.
FINISHING

2012 Volvo C30 T-5

Lift up the sub-frame. Ensure that the locating pins engage in their holes in the bodywork.
NOTE: Ensure that no cables/hoses are loaded or trapped when installing the sub-
frame.
Install the 2 screws on both sides. Tighten. See TIGHTENING TORQUE .

2012 Volvo C30 T-5

Install the screw on both sides. Tighten. See TIGHTENING TORQUE .
Remove the lifting table.
INSTALLING THE SHOCK ABSORBER

2012 Volvo C30 T-5

Install on both sides:
 the shock absorber

 the screw. Tighten. See TIGHTENING TORQUE .
 the brake hose in its bracket on both sides.
INJECTOR AND DELIVERY PIPE

FUEL INJECTOR (B5244S4; 2007-10)
REMOVAL
Drain depressurizing fuel system. See FUEL SYSTEM PRESSURE RELEASE

2012 Volvo C30 T-5
Fig. 41: Identifying Air Intake Hose Clamp And Electrical Connector With Cable Clamp
Fig. 42: Identifying Intake Plenum and Bolts

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 43: Moving Plenum Out Of Way

Fig. 44: Sealing Off Openings

CAUTION: Make sure that all openings are sealed. Use new blanking caps.
2012 Volvo C30 T-5
Fig. 45: Identifying Engine Cover End Piece And Screws

Torque: M7
17 Nm
Fig. 46: Removing/Installing Injector Connectors

2012 Volvo C30 T-5
Fig. 47: Remove/Install Injector Rail Bolts

Torque: M6
10 Nm
Fig. 48: Clear Away Dirt and Remove Injector Assembly

2012 Volvo C30 T-5
Fig. 49: Identifying Bolts and Retaining Plate

Torque: M6
10 Nm
INSTALLATION
FUEL INJECTOR (B5254T3; 2007-08, B5254T7; 2008-12)
REMOVAL
Drain depressurising fuel system. See FUEL SYSTEM PRESSURE RELEASE
Remove the air filter housing. See AIR CLEANER HOUSING

2012 Volvo C30 T-5

Torque: M6
10 Nm
Fig. 51: Removing/Installing Timing Belt Cover

Torque: M6
10 Nm
2012 Volvo C30 T-5
Fig. 52: Remove/Install Inlet Tube

Fig. 53: View Of Fuel Delivery Pipe

Fig. 54: View Of Throttle Control Harness Connector

2012 Volvo C30 T-5
Fig. 55: View of Intake Plenum, Underside

Torque: M7
17 Nm
Fig. 56: View Of Injector Harness And Fuel Rail Bolts

2012 Volvo C30 T-5
Fig. 57: Identifying Bolts And Retaining Plate

Torque: M6
10 Nm
INSTALLATION
CONTROL SYSTEM
MASS AIR FLOW (MAF) SENSOR (B5244S4; 2007-10)
Fig. 58: Viewing Mass Air Flow (MAF) Sensor and Connector
2012 Volvo C30 T-5
MASS AIR FLOW (MAF) SENSOR (B5254T3; 2007-08, B5254T7; 2008-12)
REMOVAL
Fig. 59: Identifying Air Intake Hoses And Fasteners

Torque: M6
10 Nm
Fig. 60: Remove/Install Vent Tube

2012 Volvo C30 T-5
Fig. 61: Viewing Mass Air Flow Sensor

INSTALLATION

2012 Volvo C30 T-5
ACCESSORIES AND BODY, CAB Lighting - Component Location
Lighting - Component Location
COMPONENT LOCATION, HEADLAMP CONTROL MODULE (HCM)

LOCATION OF COMPONENTS
Fig. 1: Locating Headlamp Control Module Components

Overview
1. Headlamp Control Module (HCM)

2. Left headlamp control unit (LHCU)
3. Right headlamp control unit (RHCU)
4. Front position sensor
5. Rear position sensor
COMPONENT POSITION, HEADLIGHT

COMPONENT POSITION
POSITION OF BULBS
2012 Volvo C30 T-5
Fig. 2: Locating Bulbs

1. Low beam
2. High beam
3. Parking lights
4. Direction indicators.
5. Side marker lights
LIGHTING, FRONT
COMPONENT POSITION HEADLIGHTS (2007)
2012 Volvo C30 T-5
Fig. 3: Locating Headlight Components

1. side running lights

2. direction indicator
3. Dipped beam
4. Parking lights
5. High beam.
COMPONENT POSITION HEADLIGHTS (2008-2009)
2012 Volvo C30 T-5
Fig. 4: Identifying Early Version Headlight Components

1. Dipped beam
2. High beam.
3. Parking lights
COMPONENT POSITION HEADLIGHTS (2010-2012)
VEHICLES EARLY VERSION

1. Dipped beam
2. High beam.
3. Parking lights
VEHICLES LATE VERSION

2012 Volvo C30 T-5
Fig. 6: Identifying Late Version Headlight Components


3. Dipped beam
4. High beam.
5. Parking lights
LOCATION OF COMPONENTS, HEADLIGHTS (BI-XENON) (2010-2012)
VEHICLES EARLY VERSION

2012 Volvo C30 T-5

1. Dipped beam
2. High beam.
3. Parking lights
VEHICLES LATE VERSION

2012 Volvo C30 T-5
Fig. 8: Identifying Headlights (Bi-Xenon) Components


3. Dipped beam
4. High beam.
5. Parking lights
LIGHTING, REAR
LOCATION OF COMPONENTS, TAIL LAMP.
2012 Volvo C30 T-5
Fig. 9: Identifying Tail Lamp Component Location

1. brake light
2. back-up light
3. fog lights
5. back-up light
LOCATION OF COMPONENTS, TAIL LAMP

COMPONENT POSITION
2012 Volvo C30 T-5
Fig. 10: Identifying Tail Lamp Component Location

1. Brake light
2. Tail lamps
3. Rear fog light
4. Turn signal lamps
5. Back-up (reversing) lamps
NOTE: A fog tail lamp bulb is only used in the left tail lamp.
2012 Volvo C30 T-5
ACCESSORIES AND EQUIPMENT Exterior Trim, Glass, Weatherstrips - Overhaul Instructions
Exterior Trim, Glass, Weatherstrips - Overhaul Instructions
HEATED WINDOW GRID WIRE
Materials
Window cleaner -
Conductive paint 1161441
RECONDITIONING
Fig. 1: Identifying Heated Window Grid Wire Measurements


2012 Volvo C30 T-5
Fig. 2: Cleaning Heated Window Grid Wire

Use: Window cleaner,
Fig. 3: Identifying Repair Tape

Use: Conductive paint, 1161441

2012 Volvo C30 T-5
Fig. 4: Shake Conductive Paint At Least One Minute

Fig. 5: Reconditioning Heated Window Grid Wire

Use: Conductive paint, 1161441

2012 Volvo C30 T-5
Fig. 6: Identifying Repair Tape Removal

Fig. 7: Identifying Wire Repair Precaution

2012 Volvo C30 T-5
ACCESSORIES AND BODY, CAB Roof Panel, Replacing - Removal, Replacement And Installation
Roof Panel, Replacing - Removal, Replacement And Installation
HOOD, COVER WITH ASSEMBLY PARTS

CONTROL LOCK ENGINE HOOD
REMOVAL
REMOVING THE HOOD LOCK CONTROL
Fig. 1: Identifying Hood Lock Control

Fold back the insulation panel by the hood lock control.
Remove:
2012 Volvo C30 T-5
 the 2 nuts
 the mechanical cable from the control
 control.
INSTALLATION
INSTALLING THE HOOD LOCK CONTROL
Install:
 the control
 the cable
 2 M6 nuts. Tighten.
Ensure that the insulation panel is in the correct position.
Check the function of the control.
DOOR LATCH HOOD
the illustrations is always correct
REMOVAL
REMOVING HOOD CATCH

2012 Volvo C30 T-5
Fig. 2: Identifying Air Intake Screws

Open the hood.
Remove:
 the bumper cover. See: BUMPERS AND MUDFLAPS

 the 2 screws on the air intake
 the air intake. Pull the air intake away from the upper mounting. Then bend the air intake upwards.
2012 Volvo C30 T-5
Fig. 3: Identifying Engine Compartment Panel Screws

Remove:
 the 2 screws holding the engine compartment panel

 the engine compartment panel.
2012 Volvo C30 T-5
Fig. 4: Identifying Airtight Seal Nuts

Remove the 3 nuts holding the airtight seal.
Fold the airtight seal down.

2012 Volvo C30 T-5
Fig. 5: Identifying Hood Catch Screws

Remove the 2 screws holding the hood catch.

2012 Volvo C30 T-5
Fig. 6: View Of Hood Catch And Cable

Disconnect the connector.
Unhook the cable and remove the hood catch.
INSTALLATION
INSTALLING HOOD CATCH
NOTE: For tightening torques, see TIGHTENING TORQUE
Install:
 the hood catch and the 2 M8 screws. Tighten

 the connector
 the cable on the hood catch
 the airtight seal and the 3 plastic nuts. Tighten
 the engine compartment panel together with the 2 M6 screws. Tighten
 the air intake together with the 2 M6 screws. Tighten
2012 Volvo C30 T-5
 the bumper cover. See: BUMPERS AND MUDFLAPS
HOOD HINGE
REMOVAL
REMOVING HINGES HOOD
Fig. 7: Identifying Front Fender Screws

Remove:
 the hood
 the 4 M6 screws at the top edge of the front fender.
Carefully bend in the fender to access the 2 hinge screws.

2012 Volvo C30 T-5
Remove the 2 M8 screws and remove the hinge.
INSTALLATION
NOTE: For tightening torques, see: TIGHTENING TORQUE
INSTALLING HINGES HOOD
Fig. 8: Identifying Hood Hinges

Install:
 the hinge together with the 2 M8 screws. Tighten

 the front fender using the 4 M6 screws. Tighten
 the hood.
HOOD INSULATION

2012 Volvo C30 T-5
Fig. 9: Identifying Hood Insulation

WIRE LOCK ENGINE HOOD
REMOVAL
REMOVING THE MECHANICAL CABLE

2012 Volvo C30 T-5
Fig. 10: Removing Mechanical Cable

Remove:
 the 2 screws for the cover above the hood latch

 the cover.
Unhook the mechanical cable at the hood catch.

2012 Volvo C30 T-5
Fig. 11: Identifying Mechanical Cable At The Hood Catch

Remove the soundproofing panel on the driver's side in accordance with: INSTRUMENT PANEL LOWER .
Unhook the cable from the hood catch mechanism.

2012 Volvo C30 T-5
Fig. 12: Identifying Brake Fluid Reservoir Protective Cover

Remove:
 the battery. See: BATTERY

 the 3 M6 screws for the bottom of the battery box. Remove the battery box
 the connector
 the 2 clips securing the plastic cover in front of the power brake booster. Carefully fold the plastic cover
forwards.
NOTE: Note the routing of the wire.
Remove the cable.
INSTALLATION
INSTALLING THE MECHANICAL CABLE
Insert the mechanical cable as noted previously.

2012 Volvo C30 T-5
Hook the mechanical cable into the hood catch and the hood catch control.
Install:
 the soundproofing panel on the driver's side. See: INSTRUMENT PANEL LOWER
 the 2 clips
 the bottom of the battery box
 the connector
 the 3 M6 screws. Tighten
 the battery. See: BATTERY
 the cover over the hood catch using the 2 screws.
HINT: Test the function before closing the hood.
RADIATOR GRILLE
PLENUM CHAMBER
REMOVAL
REMOVING THE PLENUM CHAMBER
Fig. 13: Identifying Cowl Clips

Remove:
2012 Volvo C30 T-5
 the windshield wipers. See WIPER ARM

 the 4 clips
Press the center pin down onto the clips.
Turn the 2 catches (1) anti-clockwise 1/4 turn.
Lift out the cowl.
REMOVING THE SPLASH GUARD
Fig. 14: Remove Old Protective Cover Under Cowl

Remove the old protective cover from under the cowl using a screwdriver or similar.
Fig. 15: Identifying Protective Cover's Plastic Welds

2012 Volvo C30 T-5
Remove the remains from the protective covers plastic welds using a small chisel.
INSTALLATION
INSTALLING BUTYL TAPE
Fig. 16: Installing Butyl Tape

Apply butyl tape to the protective cover. Press the tape out slightly before securing to the vehicle.
INSTALLING PROTECTIVE COVER
Fig. 17: Installing Protective Cover

Install the protective cover by sliding it towards and under the windshield (1).
Press the front edge of the protective cover firmly so that the butyl tape adheres to the plate (2).
2012 Volvo C30 T-5
INSTALLING THE PLENUM CHAMBER
Install the cowl in the correct position. Ensure that the rubber seals against the fenders and the windshield are
correctly located. Check that the guide clips underneath the cowl are in the correct position in relation to the
windshield.
Turn the 2 catches clockwise 1/4 turn. Check that the marking on the relevant catch is turned toward the
windshield.
Install the 4 clips.
NOTE: Start with the outer clips.
Fig. 18: Correctly Checking Cowl Position

Use a thin plastic film (transparent). Check that the cowl is correctly positioned against the windshield.
CAUTION: To prevent water leaks, the corners of the plastic film must not be between
the cowl and the windshield.
Install the windshield wipers. See WIPER ARM.
WIPER ARM
Special tools
981 4088 Puller

Tool description: Puller
Tool boards: 80
2012 Volvo C30 T-5
REMOVAL

Fig. 20: Identifying Windshield Wiper Arm Screws

2012 Volvo C30 T-5
Fig. 21: View Of Special Tool 9814088

see 9814088
Fig. 22: View Of Windshield Wiper Arm Removal

INSTALLATION
2012 Volvo C30 T-5
Fig. 23: View Of Windshield Wiper Arm Position

Torque: Windshield wiper arm
30 Nm
RADIATOR GRILLE (2007-2009)
Special tools
999 7390 Key

Tool description: Key
Tool boards: 80
REMOVAL
2012 Volvo C30 T-5
Fig. 24: Locating Radiator Grille Fasteners

Fig. 25: Identifying Location Of Radiator Grill Clip Under Grille

see 9997390
2012 Volvo C30 T-5
Fig. 26: Locating Radiator Grille Clip Area


2012 Volvo C30 T-5
Fig. 27: Removing Radiator Grill - 1 Of 8



2012 Volvo C30 T-5
Fig. 30: Removing Radiator Grille - 4 Of 8


2012 Volvo C30 T-5


2012 Volvo C30 T-5

INSTALLATION
Fig. 35: Installation Of Radiator Grille

2012 Volvo C30 T-5
RADIATOR GRILLE (2010-2011 EARLY)
Special tools
999 7390 Key

Tool description: Key
Tool boards: 80
REMOVAL
Fig. 36: Locating Radiator Grille Fasteners

2012 Volvo C30 T-5
Fig. 37: Removing Radiator Grille (1 Of 9)


2012 Volvo C30 T-5

see 9997390

2012 Volvo C30 T-5


2012 Volvo C30 T-5


2012 Volvo C30 T-5


2012 Volvo C30 T-5
Fig. 46: Removing Radiator Grille Emblem

INSTALLATION
RADIATOR GRILLE (2011 LATE-2012)
REMOVAL
Remove casing bumper front, see COVER BUMPER FRONT

2012 Volvo C30 T-5
Fig. 47: Identifying Radiator Grille Clips

Fig. 48: Identifying Direction To Remove Radiator Grille

Fig. 49: Identifying Emblem Interlocking Clips

INSTALLATION
FRONT SECTION
2012 Volvo C30 T-5
FRONT END
FRONT END
REMOVAL
REMOVING THE FRONT SECTION
Fig. 50: Identifying Front Section Screws

Remove:
 the headlights
 the bumper. See: COVER BUMPER FRONT (2011 LATE - 2012)
 the washer jets on the left and right side
 the cover plate
 the air guides
 hood catch cable
 hood catch
 radiator mounting
 power steering fluid reservoir
Disconnect:
 2 impact sensors
2012 Volvo C30 T-5
 the cable harness and radiator hoses from the front plate.
Remove:
 the front edge of the fender

 the 3 screws in the top edge of the fender
 the fender and 5 M6 screws.
Pull the front edge of the fender outward slightly so that the screws are accessible. See the illustration.
Fig. 51: View Of Front Edge Of The Fender Screws

Remove the 8 M8 screws of the front plate and remove the plate.
INSTALLATION
INSTALLING THE FRONT SECTION
Install:
 the front plate with 8 M8 screws

 the cable harness and radiator hoses
 the power steering fluid reservoir
 radiator mounting
 hood catch
 the hood catch cable
2012 Volvo C30 T-5
Check that the hood catch engages and disengages.
Install:
 2 impact sensors
 the air guides
 the cover plate
 2 washer jets.
Adjust the front fenders and screw them into place.
Install:
 the headlights
 the bumper. See COVER BUMPER FRONT (2007 - 2011 EARLY) or COVER BUMPER FRONT
(2011 LATE - 2012) .
BRACKET FRONT PIECE (2012)
REMOVAL
REMOVING FRONT SIDE PANEL

2012 Volvo C30 T-5
Fig. 52: Removing Front Side Panel

Remove components. See: FRONT SECTION, EXPOSING .
Remove the welds using a drill.
Grind clean.
Apply welding primer.
INSTALLATION
INSTALLING FRONT SIDE PANEL
Spot-weld the front side panel. Tip diameter: 4.5 mm.
When welding body components, see: WELDING, GENERAL (2007-2011) or WELDING, GENERAL
(2012) .
Rust-proof. See: RUSTPROOFING .
Install components. See: FRONT SECTION, EXPOSING .

2012 Volvo C30 T-5
FRONT MUDGUARD
FENDER (2007-2011 EARLY)
REMOVAL
Remove fender widener front, see FRONT FENDER WIDENER
Fig. 53: Identifying Wheel Arch Lining Retaining Clips

Fig. 54: Identifying M10 Bolts

2012 Volvo C30 T-5
Fig. 55: Removing Bumper And Rocker

Fig. 56: View Of Wheel Arc Screws

Fig. 57: Locating Fender Screws

2012 Volvo C30 T-5
Torque: M6
10 Nm
INSTALLATION
Follow the instructions regarding corrosion protection, see RUSTPROOFING
FENDER (2011 LATE - 2012)
REMOVAL
Remove fender widener front, see FRONT FENDER WIDENER
Fig. 58: Identifying Wheel Arch Lining Retaining Clips (1 of 2)

2012 Volvo C30 T-5
Fig. 59: Identifying Wheel Arch Lining Retaining Clips (2 of 2)

Fig. 60: Identifying Removal Of Panels (1 Of 2)

2012 Volvo C30 T-5
Fig. 61: Identifying Removal Of Panels (2 Of 2)

Fig. 62: Identifying Fender Panel Screws

Torque: M6
10 Nm
INSTALLATION
Follow the instructions regarding corrosion protection, see RUSTPROOFING
REAR MUDGUARD
FENDER
Materials:
2-component foam 3M 08463
REMOVAL
Welding body components. See WELDING, GENERAL (2007-2011) or WELDING, GENERAL (2011-
2012)

2012 Volvo C30 T-5
 side section. See SIDE SECTION, EXPOSING

 rear section. See REAR SECTION, EXPOSING (2007-2009) or REAR SECTION, EXPOSING
(2010-2012)
Determine the extent of the damage on the body side. See BODY SIDE .
Determine the extent of the damage on the rear section. See REAR SECTION .
Fig. 63: 2-Component Foam, 3M 08463

Attach the following items:
1. Use: 2-component foam, 3M 08463

2. Use: 2-component foam, 3M 08463
2012 Volvo C30 T-5
Fig. 64: Identifying Fender Cut Points

Seal fender. See BODY SEAL, SEALING DIAGRAM .
Rustproof fender. See RUSTPROOFING .
INSTALL
Install in reverse order.

2012 Volvo C30 T-5
BRAKES Hydraulic-Vacuum-Hydraulic Brakes - Removal, Replacement And Installation
BRAKES
Hydraulic-Vacuum-Hydraulic Brakes - Removal, Replacement And Installation
BRAKE PIPES AND CONNECTIONS (2007-09)

BRAKE LINES ABS UNIT/PIPE COUPLING REAR, REPLACING
PREPARATORY WORK
Fig. 1: Bleeding Brakes

Remove the wheel.
Secure the pedal in the depressed position. Use a pedal jack.
Remove the protective cap from the bleed nipple at the left front wheel.
2012 Volvo C30 T-5
Install a plastic hose on the nipple. Open the bleed nipple.
Collect the brake fluid in a container.
Shut the bleed nipple.
REMOVAL
REMOVING THE BATTERY BOX
Fig. 2: Identifying Battery Box

Ignition off.
Remove:
 the battery. See BATTERY

 the 3 screws (1)
 the battery box (2).
REMOVING SPLASH GUARDS

2012 Volvo C30 T-5
Fig. 3: Identifying Cowl Fasteners

Remove the 3 clips holding the cowl.

2012 Volvo C30 T-5

Carefully lift up the cowl. Remove the 2 clips for the protective cover.
Remove the protective cover over the brake fluid reservoir.

2012 Volvo C30 T-5
Fig. 5: Identifying Firewall Upper Protective Cover Nut

Remove:
 the plastic nut, x 1

 the protective cover for the firewall.
REMOVING THE BRAKE PIPE

2012 Volvo C30 T-5
Fig. 6: Identifying Protective Cover

NOTE: Clean the brake pipe terminals. Place paper under the hydraulic modulator to
avoid brake fluid spillage.
Remove:
 the two brake pipes from the ABS unit (1)

 the two brake pipes from the front-rear brake pipe (2)
 the brake pipe from the clips.
INSTALLATION
INSTALLING THE BRAKE PIPES

2012 Volvo C30 T-5

Install:
 the brake pipe (1). Tighten. See TIGHTENING TORQUE

 the brake pipe in the clips.
BLEEDING BRAKE SYSTEMS
Remove the pedal jack.
Bleed the brake system. See BRAKE SYSTEM BLEEDING .
Check that the brake pipe connections are sealed.
Check the brake fluid level.
INSTALLING THE PROTECTIVE COVERS

2012 Volvo C30 T-5

Install:
 the upper protective cover for the firewall

 the plastic nut, x 1.
2012 Volvo C30 T-5

Install the protective cover over the brake fluid reservoir. Carefully lift up the cowl. Install the 2 clips for the
protective cover.
2012 Volvo C30 T-5

Install the 3 clips holding the cowl.
FINISHING
INSTALLING THE BATTERY BOX

2012 Volvo C30 T-5

Install:
 the battery box (2)

 the 1 M6 screws (3)
 the battery. See BATTERY .
BRAKE LINES ABS UNIT/PIPE COUPLING RIGHT FRONT WHEEL, REPLACING
PREPARATORY WORK
2012 Volvo C30 T-5

Remove the wheel.
REMOVAL

2012 Volvo C30 T-5

Ignition off.
Remove:


2012 Volvo C30 T-5


2012 Volvo C30 T-5


2012 Volvo C30 T-5

Remove:


2012 Volvo C30 T-5
Fig. 17: Identifying Heat Deflector Plate

Remove:
 the heat deflector plate. Pull straight out

 the hoses from the clip.

2012 Volvo C30 T-5
Fig. 18: Brake Lines ABS Unit/Pipe Coupling Rear

Remove:
 the two brake pipes (1). See BRAKE LINES ABS UNIT/PIPE COUPLING REAR, REPLACING
 the 3 nuts (2)
 the lower protective cover for the firewall.
2012 Volvo C30 T-5
Fig. 19: Brake Pipe

Remove:
 the brake pipe (3) from the ABS unit. Install the plug
 the brake pipe (4)
INSTALLATION

2012 Volvo C30 T-5
Fig. 20: Brake Pipe

Install:

2012 Volvo C30 T-5

Install:
 the lower protective cover for the firewall

 the 3 nuts (2)
 the two brake pipes (1). See BRAKE LINES ABS UNIT/PIPE COUPLING REAR, REPLACING.

2012 Volvo C30 T-5

Install:
 the heat deflector plate

 the hoses
 the 1 clip.

2012 Volvo C30 T-5

Install:

 the plastic nut, x1.
2012 Volvo C30 T-5

protective cover.
2012 Volvo C30 T-5

FINISHING

2012 Volvo C30 T-5

Install:

BRAKE PIPE LEFT-HAND FRONT WHEEL, REPLACING
PREPARATORY WORK
2012 Volvo C30 T-5

Remove the wheel.
REMOVAL

2012 Volvo C30 T-5

Ignition off.
Remove:


2012 Volvo C30 T-5


2012 Volvo C30 T-5


2012 Volvo C30 T-5

Remove:
 the plastic nut


2012 Volvo C30 T-5

Remove the nut for the lower protective cover for the firewall.
Remove the brake pipe from the ABS unit. Install the plug.
2012 Volvo C30 T-5
Fig. 33: Identifying Brake Hose/Pipe And Clip

Remove:
 the brake pipe from the brake hose

INSTALLATION
Install:
 the brake pipe on the ABS unit. Tighten. See TIGHTENING TORQUE
 the brake pipe on the brake hose. Tighten. See TIGHTENING TORQUE

2012 Volvo C30 T-5

Install:
 the nut for the lower protective cover for the firewall. Tighten. See TIGHTENING TORQUE
2012 Volvo C30 T-5

protective cover.
2012 Volvo C30 T-5


2012 Volvo C30 T-5

Install:

FINISHING
Install the wheel. See WHEELS .
BRAKE PIPE MASTER CYLINDER/ABS UNIT, REPLACING
PREPARATORY WORK
2012 Volvo C30 T-5

Switch off the ignition.
Remove:

 the 3x screws (1)
REMOVAL

2012 Volvo C30 T-5


2012 Volvo C30 T-5

Carefully lift up the cowl. Remove the 2 clips for the protective cover. Remove the protective cover over the
brake fluid reservoir.
2012 Volvo C30 T-5

Remove:
 the plastic nut, x1

 the upper protective cover for the firewall.
REMOVING THE BRAKE PIPES BETWEEN THE MASTER CYLINDER AND ABS UNIT
2012 Volvo C30 T-5
Fig. 42: Brake Piping/ABS Unit

Clean the brake pipes terminals at the master cylinder and ABS unit.
Place paper under the master cylinder to avoid brake fluid spillage.
Remove the brake pipes between the master cylinder and the ABS unit.
INSTALLATION
Install the brake pipes between the master cylinder and the ABS unit. Tighten. See TIGHTENING TORQUE .

2012 Volvo C30 T-5

Install:
 the protective cover for the firewall

 the plastic nut.
2012 Volvo C30 T-5

Install the protective cover over the brake fluid reservoir.
Carefully lift up the cowl. Install the 2 clips for the protective cover.
2012 Volvo C30 T-5

Install the 3x clips holding the cowl.
FINISHING
2012 Volvo C30 T-5

Install:

BRAKE PIPE RIGHT FRONT WHEEL, REPLACING
PREPARATORY WORK
2012 Volvo C30 T-5

Remove the wheel.
REMOVAL

2012 Volvo C30 T-5

Ignition off.
Remove:


2012 Volvo C30 T-5


2012 Volvo C30 T-5


2012 Volvo C30 T-5

Remove:


2012 Volvo C30 T-5

Remove:


2012 Volvo C30 T-5

Remove:
 the two brake pipes (1). See BRAKE LINES ABS UNIT/PIPE COUPLING REAR, REPLACING
 the 3 nuts (2)
2012 Volvo C30 T-5
Fig. 54: Identifying Brake Pipe

Remove:
 the brake pipe (3) and install the plug

 the brake pipe (4) from the brake hose
INSTALLATION

2012 Volvo C30 T-5
Fig. 55: Identifying Brake Pipe

Install:

2012 Volvo C30 T-5

Install:

 the 3 nuts (2)
 the two brake pipes (1): BRAKE LINES ABS UNIT/PIPE COUPLING REAR, REPLACING.

2012 Volvo C30 T-5

Install:

 the hoses
 the 1 clip.

2012 Volvo C30 T-5

Install:

2012 Volvo C30 T-5

protective cover.
2012 Volvo C30 T-5


2012 Volvo C30 T-5

Install:

FINISHING
BRAKE PIPES LONGITUDINAL, REPLACING
PREPARATORY WORK
2012 Volvo C30 T-5

Remove the protective cap from the bleed nipple.
Install a plastic hose on the nipple.
Open the bleed nipple. Collect the brake fluid in a container (bottle). Shut the bleed nipple
REMOVAL
REMOVING THE SIPS MEMBER

2012 Volvo C30 T-5
Fig. 63: Identifying SIPS Member

Remove:
 the clips for the heated oxygen sensor (HO2S) wiring (1)
 the plastic nut (2)
 the two screws (3)
 the SIPS member.
REMOVING THE HEAT DEFLECTOR PLATE FOR THE COWL PANEL

2012 Volvo C30 T-5

Remove the heat deflector plate by pulling it out.
REMOVING THE FRONT-REAR BRAKE PIPE

2012 Volvo C30 T-5

Detach the two brake pipes (4).

2012 Volvo C30 T-5
Fig. 66: Identifying Brake Pipes And Clips

Detach the two brake pipes (5).
Remove all six clips (6).
INSTALLATION
INSTALLING THE FRONT-REAR BRAKE PIPE

2012 Volvo C30 T-5

Install the two brake pipes (4).

2012 Volvo C30 T-5
Fig. 68: Identifying Brake Pipes And Clips

Install:
 the two brake pipes (5)

 the six clips.
Bleed the brake system. See BRAKE SYSTEM BLEEDING
Check the brake fluid level
INSTALLING THE SIPS MEMBER

2012 Volvo C30 T-5
Fig. 69: Identifying SIPS Member

Install:
 the SIPS member

 the two M10 screws (3)
 the plastic nut (2)
 the clips for the heated oxygen sensor (HO2S) wiring (1).
INSTALLING THE HEAT DEFLECTOR PLATE FOR THE COWL PANEL
Install the heat deflector plate
BRAKE PIPES REAR WHEEL, REPLACING
PREPARATORY WORK
2012 Volvo C30 T-5

Remove the wheel.
REMOVAL
REMOVING THE AIR BAFFLE

2012 Volvo C30 T-5
Fig. 71: Identifying Air Baffle

Applies to the left-hand side.
Remove:
 the 2 plastic nuts (1)

 the 1 screw (2)
 the air baffle.

2012 Volvo C30 T-5

Remove:

 the heat deflector plate. Hang the heat deflector plate on the exhaust system.
REMOVING THE LEFT REAR BRAKE PIPE

2012 Volvo C30 T-5

Remove the brake pipe from the brake hose.

2012 Volvo C30 T-5
Fig. 74: Identifying Brake Pipe Coupling

Remove:
 the brake pipe from the front-rear pipe

REMOVING THE RIGHT REAR BRAKE PIPE

2012 Volvo C30 T-5
Fig. 75: Identifying Brake Pipe And Connector

Remove:

 the brake pipe from the brake hose (2).
2012 Volvo C30 T-5
Fig. 76: Identifying Brake Pipe And Clips

Remove:
 the brake pipe from the front-rear pipe

INSTALLATION
INSTALLING THE LEFT REAR BRAKE PIPE

2012 Volvo C30 T-5
Fig. 77: Identifying Brake Pipe Coupling

Install the brake pipe in the front-rear pipe. Tighten. See TIGHTENING TORQUE .
2012 Volvo C30 T-5

Install:
 the brake pipe in the brake hose. Tighten. See TIGHTENING TORQUE
INSTALLING THE RIGHT REAR BRAKE PIPE

2012 Volvo C30 T-5
Fig. 79: Identifying Brake Pipe And Clips

Install the brake pipe in the front-rear brake pipe. Tighten. See TIGHTENING TORQUE .
2012 Volvo C30 T-5
Fig. 80: Identifying Brake Pipe And Connector

Install:
 the brake pipe in the brake hose (2). Tighten. See TIGHTENING TORQUE

2012 Volvo C30 T-5

Install:

 the 5 plastic nuts.
INSTALLING THE AIR BAFFLE

2012 Volvo C30 T-5
Fig. 82: Identifying Air Baffle

Install:
 the air baffle

 the 2 plastic nuts (1)
 1 screw (2).
FINISHING
MASTER CYLINDER, BRAKE SERVO

BRAKE FLUID
2012 Volvo C30 T-5
GUIDELINES AND BACKGROUND
GUIDELINES FOR BRAKE FLUID REPLACEMENT
It is recommended that brake fluid is changed every other year. On cars that are exposed to heavy and frequent
braking, for example, mountain driving or driving in tropical climates with high humidity, the brake fluid must
be changed every year.
BACKGROUND
Fig. 83: Brake Fluid And Reservoir

The oil must be replaced because it is hygroscopic (the fluid absorbs water molecules from the air). This
absorption of water occurs through the brake hoses and brake fluid reservoir. These components are rubber and
plastic respectively and are not completely sealed against water molecules. An increased water content in the
brake fluid dramatically reduces its boiling point and causes corrosion in the brake system components. This
results in damage to the brake system. Braking performance deteriorates markedly.
NOTE: Use only Volvo Genuine Parts brake fluid designated DOT 4+. Never reuse
brake fluid. Always keep the brake fluid sealed in the original packaging.
NOTE: Continually check that there is sufficient brake fluid in the brake fluid reservoir
2012 Volvo C30 T-5
when changing brake fluid.
PREPARATORY WORK
Remove all four wheels.
REPLACEMENT
CHANGING THE BRAKE FLUID, FRONT
Fig. 84: Collecting Bottle, Hose And G-Clamp

Open the bleed nipple.

2012 Volvo C30 T-5
Press the brake caliper piston to the bottom of the caliper.
Use G-clamp as shown.
Leave the G-clamp in pushed in position.
Fig. 85: Bleeding Brake System

Alternative 1:
Connect the bleeding unit. See BRAKE SYSTEM BLEEDING .
Open the bleed nipple on the caliper. Wait until there is new oil in the plastic hose.
Close the bleed nipple
Alternative 2:
Press down the brake pedal to the limit position.
Keep it pressed down for approximately 2 seconds before releasing it.

2012 Volvo C30 T-5
Repeat until there is new brake fluid in the plastic hose.
Close the bleed nipple when the brake pedal is fully depressed.
Remove the hose. Install the protective cap.
Remove the G-clamp from the brake caliper.
Repeat the process on the other front wheel. Install the wheel. See WHEELS .
REPLACING BRAKE FLUID, REAR
Fig. 86: Identifying Special Tool 9995782

Remove the brake caliper. See BRAKE PADS REAR .
Press the piston into the brake caliper. Use: see 9995782 replace 5782-1 with: see 9997091 .
Install the plastic hose on the nipple. Open the bleed nipple.
2012 Volvo C30 T-5
Alternative 1:
Connect the bleeding unit. See BRAKE SYSTEM BLEEDING .
Open the bleed nipple on the caliper. Wait until there is new oil in the plastic hose.
Close the bleed nipple.
Alternative 2:
Press down the brake pedal to the limit position. Keep it pressed down for approximately 2 seconds before
releasing it.
Repeat until there is new brake fluid in the plastic hose.
Close the bleed nipple when the brake pedal is fully depressed.
Remove the hose and install the protective cap.
Remove the tool.
Install the brake caliper. See BRAKE PADS REAR . Repeat the process on the other rear wheel.
BRAKE BOOSTER
PREPARATORY WORK
2012 Volvo C30 T-5

Ignition off.
Remove:

 the 3 screws
 the battery box.
Remove the windshield wiper motor. See WIPER MECHANISM, WINDSHIELD
REMOVAL

2012 Volvo C30 T-5

Remove:
 the 2 clips
 the protective cover over the brake fluid reservoir.
2012 Volvo C30 T-5

Remove:
 the plastic nut

REMOVING THE PEDAL SENSOR

2012 Volvo C30 T-5
Fig. 90: Identifying Pedal Sensor Connector

Remove:
 the pressure sensor (1)

 the connector (2).
2012 Volvo C30 T-5
Fig. 91: Identifying Pedal Sensor

Remove the pedal sensor. Widen the snap ring and pull out the pedal sensor.
HINT: The opening on the snap ring points straight down. The snap ring does not need to be completely
removed, just opened.
NOTE: Ensure that the O-ring is also removed.

2012 Volvo C30 T-5

Remove:


2012 Volvo C30 T-5

Remove:
 the two brake tubes (3) between the master cylinder and the control module.
 the two brake tubes (4)
 the 3 nuts (5)
REMOVING THE MASTER CYLINDER
Remove the master cylinder. See MASTER CYLINDER, BRAKE.
REMOVING SOUNDPROOFING PANELS
Remove the soundproofing panel. See INSTRUMENT PANEL LOWER .
REMOVING THE POWER BRAKE BOOSTER

2012 Volvo C30 T-5
Fig. 94: Identifying Brake Booster Push Rod

Remove the pin for the power brake booster.
NOTE: The pin cannot be entirely removed. It must be replaced with a new pin on
installation.
2012 Volvo C30 T-5
Fig. 95: 4 Nuts Holding Power Brake Booster

Remove:
 the 4 nuts
 the power brake booster.
INSTALLATION
INSTALLING THE POWER BRAKE BOOSTER
Install:
 the new power brake booster

 the 4 M8 nuts
 the new pin for the push rod.
INSTALLING THE PEDAL SENSOR

2012 Volvo C30 T-5
Fig. 96: Identifying Pedal Sensor Connector

Press in the new pedal sensor.
NOTE: Use a new O-ring. The pedal sensor can only be installed in one position, i. e.
with the locating pin pointing straight up.
Lubricate with soap solution and install the pressure sensor (1).
Connect the electrical connector (2).
INSTALLING MASTER CYLINDER
Install the master cylinder. See MASTER CYLINDER, BRAKE

2012 Volvo C30 T-5

Install:
 the two brake tubes (3)

 the 3 nuts (5)
 the two brake tubes (4).

2012 Volvo C30 T-5

Install:

 the hoses
 the clip.
INSTALLING THE SOUNDPROOFING PANEL
Install the soundproofing panel. See INSTRUMENT PANEL LOWER .

2012 Volvo C30 T-5

install:

2012 Volvo C30 T-5

Install:
 the protective cover over the brake fluid reservoir

 the 2 clips.
FINISHING
Install:
 the windshield wiper motor. See WIPER MECHANISM, WINDSHIELD .

 the battery box
 the 3 M6 screws
 the battery as shown: BATTERY .
MASTER CYLINDER, BRAKE
2012 Volvo C30 T-5
PREPARATORY WORK

Ignition off.
Remove:

REMOVAL

2012 Volvo C30 T-5


2012 Volvo C30 T-5

2012 Volvo C30 T-5

Remove:


2012 Volvo C30 T-5
Fig. 105: Identifying Brake Master Cylinder Connections

NOTE: Clean the brake tube terminals at the master cylinder and anti-lock brake
system unit. Place paper under the master cylinder. This is to protect the
paintwork from damage if brake fluid is spilled.
Remove:
 the connector on the brake fluid reservoir

 the 2 nuts
 the 2 brake pipes from the master cylinder. Install the sealing plugs
 the feeder hose for the clutch cylinder. Install the sealing plugs
 the master cylinder.
TRANSFERRING COMPONENTS
Transfer the brake fluid reservoir to the new master cylinder. See RESERVOIR, BRAKE FLUID.
NOTE: Only use brake fluid to lubricate the O-rings in the brake system.
2012 Volvo C30 T-5
INSTALLING MASTER CYLINDER
Install:
 the 2 brake pipes. Tighten. See TIGHTENING TORQUE

 the 2 M8 nuts
 the connector on the brake fluid reservoir
 the feeder hose for the clutch cylinder.

2012 Volvo C30 T-5
Install:


protective cover.
2012 Volvo C30 T-5

FINISHING
2012 Volvo C30 T-5

Install:

RESERVOIR, BRAKE FLUID
REMOVAL

2012 Volvo C30 T-5
Fig. 110: Locating Brake Master Cylinder Reservoir

Remove master cylinder brake. See MASTER CYLINDER, BRAKE
Fig. 111: Identifying Brake Master Cylinder Reservoir Retaining Bolt

Torque: Brake fluid reservoir in master cylinder
3.5 Nm
2012 Volvo C30 T-5
Fig. 112: Identifying Mating Surfaces

INSTALLATION
BRAKE LINE WITH CONNECTIONS

FRONT BRAKE FLEXIBLE HOSE
PREPARATORY WORK
2012 Volvo C30 T-5

Remove the wheel.
Open the bleed nipple. Collect the brake fluid in a container.
REMOVAL
REMOVING THE BRAKE HOSE

2012 Volvo C30 T-5

Remove:
 the brake pipe from the brake hose (1)

 the retaining clip (2).
Pull the brake hose out of the mounting (3).
Remove the brake hose from the brake caliper (4).
INSTALLATION
INSTALLING THE BRAKE HOSE

2012 Volvo C30 T-5

Install:
 the brake hose (4) to the caliper. Tighten. See TIGHTENING TORQUE
 the brake hose (3) in the mounting
 the retaining clip (2).
 brake pipe in the hose (1). Tighten. See TIGHTENING TORQUE .
NOTE: Ensure that the brake hose is not twisted. If the brake hose is twisted, there is a
risk of circuit failure.
FINISHING
Fill and bleed the brake system. To bleed the brake system, see BRAKE SYSTEM BLEEDING .
NOTE: Use only Volvo Genuine parts brake fluid (Volvo DOT 4+).
Check:
2012 Volvo C30 T-5
 the function of the brakes after bleeding

 that there is no leakage
 brake fluid level.
Depress the brake pedal a few times. Check the level of the brake fluid reservoir. Top up if necessary.
REAR BRAKE FLEXIBLE HOSE
REMOVAL
Remove the wheel. See WHEELS
Fig. 116: Bleeding Brake Fluid

2012 Volvo C30 T-5
Fig. 117: Removing/Installing Clip

Fig. 118: Removing/Installing Pipe to Hose with Clip

Torque: Ø6 mm diameter brake line
14 Nm
2012 Volvo C30 T-5
Fig. 119: Removing/Installing Rear Brake Flexible Hose

Torque: Rear Brake Flexible Hose
23 Nm
INSTALLATION
Perform bleeding air brake system. See BRAKE SYSTEM BLEEDING
BRAKE CONTROL
BUSHING PUSH ROD
PREPARATORY WORK
Remove the soundproofing panel. See INSTRUMENT PANEL LOWER .
REMOVAL
REMOVING THE BUSHING

2012 Volvo C30 T-5
Fig. 120: Identifying Brake Booster Push Rod

Break off the bushing together with the pin from the push rod.
NOTE: The pin cannot be separated entirely. It must be replaced with a new pin on
installation.
INSTALLATION
INSTALLING THE BUSHING
Press in the bushing together with the pin into the push rod.
NOTE: The pin cannot be separated entirely. It must be replaced with a new pin on
installation.
PEDAL BOX, BRAKE
REMOVAL

2012 Volvo C30 T-5
 See STEERING COLUMN

 See ACCELERATOR PEDAL
Fig. 121: Locating Brake Pedal Pin

Fig. 122: Identifying Brake Pedal Switch Connector

2012 Volvo C30 T-5
Fig. 123: Identifying Brake Pedal Switch

Fig. 124: Identifying Brake Pedal Assembly Nuts

2012 Volvo C30 T-5
INSTALLATION
VACUUM PUMP, TANK, LINE AND VALVE

BRAKE BOOSTER VACUUM HOSE
PREPARATORY WORK

Ignition off.
Remove:

2012 Volvo C30 T-5
 the 3 screws
REMOVAL


2012 Volvo C30 T-5


2012 Volvo C30 T-5

Remove:
 the plastic nut


2012 Volvo C30 T-5
Fig. 129: Identifying Brake Master Cylinder Fasteners

Remove the 2 nuts. Pull the master cylinder out from the studs. Allow the master cylinder to hang from the
brake pipes.
NOTE: Do not damage the brake pipes when removing the master cylinder.
REMOVING THE VACUUM HOSE

2012 Volvo C30 T-5
Fig. 130: Identifying Brake Booster Vacuum Valve and Connector

Remove:

 the control valve (2).
2012 Volvo C30 T-5
Fig. 131: Identifying Brake Booster Vacuum Hose

Remove:
 the clamp (1)

 the vacuum hose from the hose for the intake manifold
 the vacuum hose from the pump (2)
 the vacuum hose.
INSTALLATION
INSTALLING THE VACUUM HOSE

2012 Volvo C30 T-5
Fig. 132: Identifying Brake Booster Vacuum Hose

Install:
 the vacuum hose

 the vacuum hose on the pump (2)
 the vacuum hose on the hose for the intake manifold
 the clamp (1).
2012 Volvo C30 T-5
Fig. 133: Identifying Brake Booster Vacuum Valve and Connector

Install:

 the control valve (2).
HINT: Lubricate the control valve using soap solution for easier installation.

2012 Volvo C30 T-5

Install:

2012 Volvo C30 T-5

protective cover.
2012 Volvo C30 T-5

FINISHING
2012 Volvo C30 T-5

Install:
 the battery box

 the 3 M6 screws
VACUUM PUMP, BRAKE BOOSTER
REMOVAL

2012 Volvo C30 T-5
Fig. 138: Locating Brake Booster Vacuum Pump (Inset Removing Vacuum Lines)
Torque: M6
10 Nm
INSTALLATION

2012 Volvo C30 T-5
ACCESSORIES AND EQUIPMENT Instrumentation - Installation Instructions, Accessories
Instrumentation - Installation Instructions, Accessories
TRIP COMPUTER
TRIP COMPUTER
 Turn the ignition key to position 0

 Move the steering wheel to its rearmost position.
Fig. 1: Identifying Upper Steering Column Cover

 Carefully pry the upper steering column cover off the lower cover. Using a plastic weatherstrip tool, pry
at the rear edge in the join between the steering column covers. The steering column covers are secured to
each other by catches (1) on the inside
 Fold the upper steering column cover towards the combined instrument panel. Secure it in the folded up
position.
2012 Volvo C30 T-5
Fig. 2: Identifying Steering Column Cover Screws

 Remove the upper screws (1) from the lower steering column cover
 Unscrew the lower screw (2) a few turns
 Fold the lower steering column cover down slightly, so that the mounting point for the left-hand control
stalk is exposed.
Fig. 3: View Of Left-Hand Control Stalk Screws

 Remove the left-hand control stalk. First remove the two screws. Then carefully pull the stalk outwards
until it releases from the connector on the inside.
 Press the new stalk into place where the old one was positioned. Tighten the stalk using the existing
screws
 Reinstall the lower steering column cover. Tighten
2012 Volvo C30 T-5
 Reinstall the upper steering column cover.
 Program the function using VIDA (Volvo scan tool).
COMBINED INSTRUMENT PANEL, R-DESIGN

COMBINED INSTRUMENT PANEL, R-DESIGN

Fig. 5: Identifying Steering Wheel In Lowest Position

2012 Volvo C30 T-5
 Adjust the steering wheel to the outermost and lowermost position.

 Remove the two screws at the upper edge of the surround for the combined instrument panel.
 Remove the surround.
Fig. 6: View Of Instrument Panel Screws

 Remove the two screws at the sides of the instrument panel.

 Raise it slightly and unhook it from the holder on the inside of the instrument panel.
 Lift the instrument panel out and disconnect the connector.
NOTE: Do not damage the instrument panel. The glass is easily scratched.
 Place the instrument panel to one side.

2012 Volvo C30 T-5
Fig. 7: Installing Instrument Panel Connector

 Take the new instrument panel and connect the connector.

 Insert it in position and hook it onto the holder on the inside.
 Tighten using the two screws.
Fig. 8: View Of Instrument Panel Surround Screws

Fig. 9: Identifying VIDA (Volvo Scan Tool) To Program Software

 Download software for the relevant vehicle type in accordance with the service information in VIDA
(Volvo scan tool).
PARKING ASSISTANCE, FRONT

2012 Volvo C30 T-5
PARKING ASSISTANCE, FRONT
Fig. 10: Identifying Front Parking Assistance Sensor

Fig. 11: Cleaning Sensors

 Clean the sensors. Use: Isopropanol

 Allow to dry.
2012 Volvo C30 T-5
Fig. 12: Matting Surface Down

 Carefully mat the surface down. Use: Glasspaper, grade P1000

 Clean the sensors again.

 Use: Isopropanol
 Allow to dry.
 Avoid contact with the cleaned surfaces.
2012 Volvo C30 T-5
Fig. 14: View Of Painting Sensors

CAUTION: Protect the connections' contact surfaces against paint.
 Paint the sensors in the same color code as the vehicle.

 Use Volvo Touch-up paint. (Only use base coat.)
 Use: Volvo 2-K Varnish. P/N: 31335447
NOTE: Also read the instructions on the spray can.
Fig. 15: Installing Rear Parking Assistance Sensor Bezel

2012 Volvo C30 T-5
CAUTION: The paint must have dried after the first application.

NOTE: Wait at least one minute before unplugging the connectors or removing
Fig. 17: Identifying Screws Holding Engine Splash Guard

 Raise the car

 Remove the screws and the engine splash guard.
2012 Volvo C30 T-5
Fig. 18: Identifying Removal Of Nozzle Covers

 Lower the car

 Carefully grasp the cover for the high pressure washing for the headlamps and pull until the catches are
accessible.
Fig. 19: Identifying Catch Pressed Up

 Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.
 Carry out on both sides
2012 Volvo C30 T-5
Fig. 20: Identifying Clips And Screws

 Push in the center of the five clips (1). Remove the clips.
 Remove the two screws (2)
Fig. 21: Removing Inner Wing Screws

 Remove the screws for the inner wing.

2012 Volvo C30 T-5
Fig. 22: Identifying Prying Points

 Take a weatherstrip tool and pry between the headlamp bumper cover (1)
 Then insert the weatherstrip tool in the cut-out (2) and pull straight out until the hooks (3) release
 Repeat the operation on the other side
Fig. 23: Pulling Bumper Cover Straight Out

HINT: Removal of the bumper is facilitated if carried out by 2 people.
 Pull the ends of the bumper cover straight out so that the release from the wing liner.
 Pull the bumper cover straight out until the hooks under the headlamps release, detach the connectors for
the fog lamps and place the bumper cover on a surface that will not damage the paint.
2012 Volvo C30 T-5
Fig. 24: Locating Markings Inside Bumper Cover

 Locate the 4 markings on the inside of the bumper cover.

 Mark the center with a scribe.
Fig. 25: Drilling Holes In Centers Of Markings

 Drill holes in the centers of the markings using a Ø 3 mm (7/64) diameter drill bit.
 Drill out the holes. Use a Ø10 mm (25/64") diameter drill bit.
2012 Volvo C30 T-5
Fig. 26: Identifying Special Tool P/N 9997234

 Enlarge the holes in the bumper cover using hole tool P/N 9997234 . Place the hole tool's support sleeve
on the inside, and the cutting component on the outside of the bumper cover.
Fig. 27: Cleaning And Applying Activator

 Clean the inside of the bumper cover using a mild soap solution.
 Clean around the holes and the markings using isopropanol.
 Allow to dry.
 Apply a thin layer of activator, part no. 8637 076 , to the cleaned surfaces and let dry for approx. 10 min.
2012 Volvo C30 T-5
Fig. 28: Identifying Holder

 Take the 4 holders from the kit.

 Clean the surfaces as shown in the illustration. Use: Isopropanol
 Allow to dry.
 Apply a thin layer and even layer of activator. art. no.. 8637076 .
Fig. 29: Identifying Markings In Member

NOTE: There are two types of member (energy absorbing).
Plastic member:
 Saw along the 2 markings, only through the outer part.

2012 Volvo C30 T-5
Foam member (EPS):
 Remove the foam member from the collision member.

 Saw along the 2 markings.
 Reinstall the foam member.

 Remove the panel.
Fig. 31: Identifying Soundproofing Panel Clips

 Remove the 2 clips and the soundproofing panel.

2012 Volvo C30 T-5
Fig. 32: Identifying Front Sill Molding

 Detach the front sill molding by first pulling it backwards at the front edge and then straight up so that the
clips release.
Fig. 33: Removing Rear Sill Molding

 Detach the rear sill molding by first pulling it up at the front edge, and then unhooking it at the rear edge.
2012 Volvo C30 T-5

 Pull off the seat cushion for the rear seat, first at the rear edge where it is secured by one holder. Then at
the front edge where it is secured by two holders.


2012 Volvo C30 T-5

NOTE: Applies to right-hand drive cars. Must not be mirrored.


 Remove the screw and the locking sleeve.

2012 Volvo C30 T-5


 Pull it out from the mounting at the arm rest and remove it.

2012 Volvo C30 T-5

 Detach the B pillar panel at the rear edge by prying the sides using a weatherstrip tool until the 2 clips
release.


 Angle out the panel at the lower edge, and then unhook it at the upper edge so that the upper clip releases.
2012 Volvo C30 T-5

 Remove the screw from the right-hand panel.

 Carefully pull off the panel from the body side. It is secured by eleven clips on the inside.

 Lift up the floor hatch at the rear edge.

 Pull it backwards so that it detaches at the front edge.
 Turn the cover and lift out.
2012 Volvo C30 T-5

 Remove the tailgate's sill panel by pulling it up until the four clips on the upper side and the catches at the
lower edge release.

 Remove the clips at the rear edge of the right-hand rear side panel.
 Carefully pull the side panel off, starting at the front edge/upper edge and then straight back until all clips
at the top edge have released.
 Fold the panel inwards. Release it from the anchorage eyelets and lift it out of the load floor support.
2012 Volvo C30 T-5
Fig. 46: View Of Spare Wheel, Jack And Other Parts From Storage Compartment
 Lift out the spare wheel, jack and other parts from the storage compartment in the cargo floor support.
Fig. 47: Identifying Spare Wheel Compartment Screws

 Remove the 4 screw clips.

2012 Volvo C30 T-5
Fig. 48: Identifying Cable Routing In Engine Bay

NOTE: Ensure that the cable harness does not lie against any moving components or
too close to heat sources.
 Take the short cable harness from the kit.

 Remove the taped connector from the cable harness.
 Pull the end with the loose terminals in under the headlamp
 Continue to pull the cable harness (1) along the right-hand side of the car, under the expansion tank down
to the cowl panel.
 Route the cable so that it is concealed and cannot be damaged or worn. Secure the cable harness using tie
straps so that it does not move.
Fig. 49: Identifying Floor Mat

2012 Volvo C30 T-5
 Unscrew the clips holding the floor carpet.

 Push the floor carpet to one side to access the cowl panel inside.
 Take care not to create folds in the carpet.
Fig. 50: Locating Hole Under Insulation Panel For Rubber Grommet
 Locate the hole for the rubber grommet under the insulation panel.
 Make a small cut in the insulation panel starting just above the hole, continue to the center of the hole and
then straight down.
Fig. 51: Pushing Carpet Tabs To One Side

 Push the carpet tabs to one side to access the rubber grommet in the cowl panel.
 Remove the rubber grommet.
2012 Volvo C30 T-5
Fig. 52: Removing Rubber Grommet

NOTE: Applies to cars with parking heaters Protect the coolant hose on the horizontal
connection of the water pump when making the markings for holes.
 Pierce holes through the heat insulation panel and out into the engine compartment, for hole-marking in
the heat insulation panel in the engine compartment.
Fig. 53: Cutting Out Hole In Heat Insulation

 Raise the car.

 Cut out a hole in the heat insulation that is approx. 20 mm (25/32".) larger than the size of the rubber
grommet.
2012 Volvo C30 T-5
Fig. 54: Cutting Top Off Smaller Rubber Nipples

 Take the rubber grommet from the kit and cut the top off the smaller rubber nipples
 Lubricate the rubber grommet. Use low temperature grease (P/N 1161417).
 Thread the rubber grommet on the cable harness.
 Route the cable harness in through the hole and press the rubber grommet into the hole so that it seals
properly.
 Pull the cable harness so that the correct length remains in the engine compartment.
 Make sure that the heating hose for the cable harness is in contact against the rubber grommet and secure
it with a tie strap.
Fig. 55: Identifying Connector

 Lower the car.

1. 1 Blue (BL)
2012 Volvo C30 T-5
2. 2 Green (GN)
3. 3 Violet (VO)
4. 4 Yellow (Y)
5. 5 White (W)
6. 6 Black (SB)
 Release the catch on the connector that was taped.
1. 1 Blue (BL)
2. 2 Green (GN)
3. 3 Violet (VO)
4. 4 Yellow (Y)
5. 5 White (W)
6. 6 Black (SB)
 Connect the pre-routed cable harness terminals in the connector as follows.
1. 1 Blue (BL)
2. 2 Green (GN)
3. 3 Violet (VO)
4. 4 Yellow (Y)
5. 5 White (W)
6. 6 Black (SB)
 Press back the connector's catch.
Fig. 56: Identifying Connection Of Long Cable

2012 Volvo C30 T-5
 Take the long cable harness from the kit. Connect it to the connector which has just been prepared.
 Route the cable harness from the lower edge of the A pillar and further back at the sill and under the
carpet.
 Fold back the carpet and screw the clip into place.
Fig. 57: View Of Routed Cable Harness

 Route the cable harness further back and under the seat support and backwards and into the cargo
compartment, along the existing cable harnesses.
 Position the cable harness so that it does not get trapped or damaged.
Fig. 58: Routing Cable To Right Rear Corner Of Cargo Floor Support
2012 Volvo C30 T-5
the right rear corner of the cargo floor support.

 Position the cable so that is does not get trapped or damaged.
Fig. 59: Locating Parking Assistance Module (PAM)

 Lift up the right-hand side cargo floor support.

 Locate the parking assistance module (PAM). It is secured on the right-hand side of the cargo
compartment floor, under the cargo floor support.
Fig. 60: Connecting Pre-Routed Cable To Vacant Connection (Middle) On Parking Assistance Module
(PAM)
NOTE: Ensure that the connector's catch clicks and is securely positioned.
 Connect the pre-routed cable to the vacant connection (middle) on the parking assistance module (PAM).
2012 Volvo C30 T-5
Fig. 61: Securing Double-Backed Tape On Holder

 Remove the protective film from one side of the double-backed tape.
 Secure the tape on the holder.
Fig. 62: Installing Centering Tool In Holder

 Remove the remaining protective film on the holder.

 Install the centering tool in the holder according to the illustration.
2012 Volvo C30 T-5
Fig. 63: Locating Holders On Bumper Cover

NOTE: The holders must be mounted turned against the holes as shown in the
illustration. The holders must also be horizontal and in line with the bumper
cover.
 Press in the holder on the bumper cover.

 Repeat the steps for the other holders.
Fig. 64: Connect Cable Harness Connectors To Sensors

NOTE: The large gray connector must be on the right-hand side.
 Connect the cable harness connectors to the sensors.

 Install the sensors in their holders.
2012 Volvo C30 T-5
Fig. 65: Securing End Of Cable Harness At Sensor To Bumper Cover

 Secure the end of the cable harness at the sensors to the bumper cover using butyl tape.
Fig. 66: Securing Cable Harness To Bumper Cover

NOTE: The large gray connector must be on the right-hand side.
 Secure the cable harness to the bumper cover using butyl tape in the locations shown in the illustration.
2012 Volvo C30 T-5
Fig. 67: Securing Assembled Connector On Member

 Hold the bumper up against the car and connect the connector for the sensor cable to the connector at the
car.
 Secure the assembled connector on the member (1) . Use a tie strap on each side of the connector.
 Connect the connectors to any foglamps.
 Slide the bumper cover into the correct position
Fig. 68: Guiding Lower Edge Of Bumper Cover Into Guides

 Guide the lower edge of the bumper cover into the guides.
 Reinstall the bumper cover by repeating points in reverse order.
 Reinstall the engine splash guard.
2012 Volvo C30 T-5
Fig. 69: Identifying Panel Screw

 Reinstall the side panel.

 Reinstall the clip for the cargo floor support.
 Reinstall the sill trim panel.
Fig. 70: Locating Ten Panel Clips

NOTE: There are ten clips on the reverse of the panel that must all engage in the body.
Take care when aligning so that the clips do not break. Broken clips must be
replaced with new ones.
2012 Volvo C30 T-5
Fig. 71: Identifying Panel Clips And Screws

 Reinstall the side panel, ensure that all clips engage.

 Tighten the panel using existing screws.
Fig. 72: View Of B Pillar Panel Clips

 Reinstall the panel with the safety clip and the weatherstrip.
2012 Volvo C30 T-5
Fig. 73: View Of Rear Sill Trim Panel

 Reinstall the rear sill trim panel, the 2 guides must be in the corresponding cut-outs in the side panel.
 Reinstall the front sill trim panel.
 Reinstall the backrest. Tighten the screws to 15 Nm (11 lbf. ft.) .
 Reinstall the arm rest.
 Reinstall the seat cushion.

 Download software (application) for the accessory's function using VIDA (Volvo scan tool).
PARKING ASSISTANCE, FRONT, CHASSIS NUMBER 190000- (2010-2012)

PARKING ASSISTANCE, FRONT, CHASSIS NUMBER 190000-
2012 Volvo C30 T-5


 Clean the sensors. Use: Isopropanol.

 Allow to dry.
2012 Volvo C30 T-5

 Carefully mat the surface down. Use: Glasspaper, grade P1000

 Clean the sensors again. Use: Isopropanol

 Allow to dry.
2012 Volvo C30 T-5


 Use: Volvo 2-K Varnish. P/N: 31335447

2012 Volvo C30 T-5
Fig. 81: Locating Engine Splash Guard Screws

 Raise the car.

 Remove the screws and the engine splash guard.
APPLIES TO VEHICLES WITH HEADLAMP WASHING
Fig. 82: Pulling Out Cover

 Pull out the cover so that the nozzle is visible.

2012 Volvo C30 T-5
APPLIES TO VEHICLES WITH HEADLAMP WASHING
Fig. 83: Removing Headlamp Washer Nozzle Cover

CAUTION: Do not damage painted surfaces and high pressure washer nozzles.
 Repeat on the other side.
APPLIES TO ALL VEHICLES
Fig. 84: View Of Front Bumper Cover Upper Mounting Screws

2012 Volvo C30 T-5
Fig. 85: Identifying Fender Liner Screws

 Carry out on both sides.
Fig. 86: Prying Between Headlamp Bumper Cover

 Take a weatherstrip tool and pry between the headlamp bumper cover.
 Pull straight out until the catches release.
2012 Volvo C30 T-5
Fig. 87: Removing Front Bumper Cover

HINT: Removal of the bumper is facilitated if carried out by 2 people.
APPLIES TO VEHICLES WITH FOG LAMPS
Fig. 88: Removing Fog Lamp Connector

2012 Volvo C30 T-5

Fig. 90: Marking Centers With Scribe

 Mark the center with a scribe.

2012 Volvo C30 T-5
Fig. 91: Drilling Through Center Markings

1. Ø 3 mm (7/64")
2. Ø 10 mm (25/64")
Fig. 92: Identifying Special Tool 9997234

Use special tool: 9997234
NOTE: The hole tool's support sleeve must be on the inside, and the cutting part on the
outside of the bumper casing.
2012 Volvo C30 T-5
Fig. 93: Cleaning With Isopropanol

Use: Isopropanol
 Allow to dry.
Fig. 94: Applying Activator

Use: 8637076 - Activator
 Apply a thin and even layer.
CAUTION: Allow to dry for at least 10 minutes.

2012 Volvo C30 T-5
Fig. 95: Identifying Cleaned Cradle Area

Use: Isopropanol
 Allow to dry.
Fig. 96: Applying Activator To Cradle

Use: 8637076 - Activator
 Apply a thin and even layer.
CAUTION: Allow to dry for at least 10 minutes.

2012 Volvo C30 T-5
Fig. 97: Sawing Along Markings In Member

NOTE: There are two types of member (energy absorbing).
Plastic member:
 Saw along the 2 markings, only through the outer part.
Foam member (EPS):
 Remove the foam member from the collision member.

 Saw along the 2 markings.
 Reinstall the foam member.

2012 Volvo C30 T-5
 Remove the panel.
Fig. 99: Identifying Soundproofing Panel Clips

 Remove the 2 clips and the soundproofing panel.
Fig. 100: Identifying Front Sill Molding

 Detach the front sill molding by first pulling it backwards at the front edge and then straight up so that the
clips release.
2012 Volvo C30 T-5
Fig. 101: Removing Rear Sill Molding

 Detach the rear sill molding by first pulling it up at the front edge, and then unhooking it at the rear edge.

2012 Volvo C30 T-5


from the backrest's lugs (1) .
APPLIES TO ALL VEHICLES
Fig. 104: View Of Routed Cable Harness

 Route the cable harness further back and under the seat support and backwards and into the cargo
compartment, along the existing cable harnesses.
 Position the cable harness so that it does not get trapped or damaged.
2012 Volvo C30 T-5
PARKING ASSISTANCE, REAR

PARKING ASSISTANCE, REAR


 Clean the sensors. Use: Isopropanol

 Allow to dry.
2012 Volvo C30 T-5

 Carefully mat down the surface. Use Glasspaper, grade P1000.

 Clean the sensors again. Use: Isopropanol.

 Allow to dry.
2012 Volvo C30 T-5


 use Volvo 2-K Varnish. P/N: 31335447 .

2012 Volvo C30 T-5

NOTE: Wait at least three minutes before unplugging the connectors or removing
Fig. 112: Identifying Screws On Rear Bumper Cover End

 Remove the 3 x screws on the rear bumper cover's end.

2012 Volvo C30 T-5
Fig. 113: Identifying Lower Bumper Cover Screws

 Remove the 2 x screws on the underneath of the bumper cover.
Fig. 114: Removing Tailgate Stops

 Remove the tailgate's 2 x stops by turning them a quarter turn and pulling straight up.
2012 Volvo C30 T-5
Fig. 115: Applying Piece Of Tape To Wing Edge

 Apply a piece of tape to the wing edge on the right and left-hand side to protect the edge when the corner
of the bumper cover is removed.
Fig. 116: Removing Rear Bumper Cover From Body

 Remove the bumper cover from the body by carefully prying off the ends using a weatherstrip tool.
 Pull the cover from the tail lamp and rear edge of the wing on each side. It is secured by four catches at
the tail lamp and four at the rear edge of the rear wing.
 Pull the bumper cover straight back.
2012 Volvo C30 T-5
Fig. 117: Identifying License Plate Lighting Connector

 Disconnect the connector for the license plate lighting on the left-hand side.
 Place the bumper cover on a protective surface.
 Remove the pieces of tape.
Fig. 118: Locating Markings On Inside Of Bumper Cover

 Locate the 4 x markings on the inside of the bumper cover.

 Mark center with a scribe.
2012 Volvo C30 T-5
Fig. 119: Drilling Holes In Centers Of Markings

 Drill holes in the centers of the markings using a Ø 3 mm (7/64) diameter drill bit.
 Drill out the holes. Use a Ø10 mm (25/64") diameter drill bit.

 Enlarge the holes in the bumper cover using hole tool P/N 9997234 . Place the hole tool's support sleeve
on the inside, and the cutting component on the outside of the bumper cover.
2012 Volvo C30 T-5
Fig. 121: Cleaning Inside Of Bumper Cover And Applying Activator

 Clean the inside of the bumper cover using a mild soap solution.
 Clean around the holes and the markings using isopropanol.
 Allow to dry.
 Apply a thin layer of activator, part no. 8637076 , to the cleaned surfaces and let dry for approx. 10 min.
Fig. 122: Identifying Holder

 Take the 4 holders from the kit.

 Clean the surfaces as shown in the illustration using isopropanol.
 Allow to dry.
 Apply a thin and even layer of activator part no. 8637076 , on the cleaned surfaces and let dry for at least
10 min.
2012 Volvo C30 T-5



2012 Volvo C30 T-5




2012 Volvo C30 T-5


 Pull it out from the mounting at the arm rest and remove it.

2012 Volvo C30 T-5

 Detach the B pillar panel at the rear edge by prying the sides using a weatherstrip tool until the 2 x clips
release


2012 Volvo C30 T-5

 Carefully pull off the panel from the body side. It is secured by ten clips on the inside.
 Unhook it from the sill at the front edge.


2012 Volvo C30 T-5

 Remove the tailgate's sill panel by pulling it up until the four clips on the upper side and the catches at the
lower edge release.

2012 Volvo C30 T-5

 Remove the 4 x screw clips in the cargo floor support.

2012 Volvo C30 T-5
Fig. 137: Installing Tape On Holders

 Remove the protective film from one side of the double-backed tape.
 Secure the tape on the holder.
Fig. 138: Installing Centering Tool In Holder

 Remove the remaining protective film.

 Install the centering tool in the holder as shown in the illustration.
2012 Volvo C30 T-5
Fig. 139: Mounting Holders In Bumper Cover

 Press in the cradle on the bumper cover.
NOTE: The holders must be mounted turned against the holes as shown in the
illustration. The holders must also be horizontal and in line with the bumper
cover.
 Repeat the steps for the other holders.
Fig. 140: Connect Cable Harness Connectors To Sensors

 Connect the cable harness connectors to the sensors.

 Install the sensors in their holders.
2012 Volvo C30 T-5
NOTE: The large grey connector must be on the right-hand side.
Fig. 141: Securing Cable Harness

 Press the cable harness holder onto the flanges of the bumper cover.
Fig. 142: Identifying Rubber Seal Below Right-Hand Tailgate Stop

 Remove the rubber seal that is below the right-hand tailgate stop.
2012 Volvo C30 T-5
Fig. 143: Pulling Cable Through Hole In Cargo Compartment

 Take the cable harness with the rubber grommet from the kit.
 Pull the cable harness through the hole in the cargo compartment.
 Place the rubber grommet in position.
 Press the connector on the plastic bracket.
Fig. 144: Identifying Control Module And Holder

 Take the control module and holder from the kit.

 Press the holder onto the reverse of the control module.
2012 Volvo C30 T-5
Fig. 145: Connecting Pre-Routed Cable Harness Connector To Control Module

 Connect the pre-routed cable harness connector to the control module.
NOTE: Ensure that the connector's catches click and are properly secured.
Fig. 146: Lifting Right-Hand Side Cargo Floor Support

 Raise the right-hand side cargo floor support.

2012 Volvo C30 T-5
Fig. 147: Identifying Green 5 Pin Connector

 Locate the green 5 pin connector that is taped to the ordinary cable harness on the vehicle.
 Remove the tape and connect the connector to the control module's cable harness.
Fig. 148: Pressing Control Module Onto Floor Studs With Connections Facing Forward In Vehicle
 Locate the 2 studs on the floor.

 Press the control module onto these with the connections facing forward in the vehicle.
2012 Volvo C30 T-5
Fig. 149: Securing Cable Harness Using Tie Straps

 Secure the cable harness using 3 x tie straps.
Fig. 150: Identifying Trailer Module Connector And Ground Lead

Applies to vehicles with tow bar wiring.
 Detach the towbar wiring connector from the Trailer Module (TRM).
 Disconnect the ground lead.
2012 Volvo C30 T-5
Fig. 151: Identifying Secondary Lock

 Release the terminal locking by pressing the catch down and pulling the locking straight out.
Fig. 152: View Of Cable Lug From Connector

 Disconnect all terminals from the connector.
NOTE: Note the location of the cables in the connector.
 Use special tool 9512810 or 9512632.

 Insert the tool in the connector and release the locking.
 Pull out the cable with terminal.
2012 Volvo C30 T-5
 Pull out the cable harness through the rubber grommet.

 Remove the rubber grommet, it shall not be re-used.
Fig. 153: Identifying Rubber Spout And Tow Bar Wiring

 Cut off the free rubber spout (1) on the rubber grommet of the PAS wiring.
 Thread the tow bar wiring through. Lubricate the tow hitch wiring using Volvo's low temperature grease
and thread the tow bar wiring (2) through.
 Connect the terminals to the connector.
 Secure the locking and connect to the trailer module (TRM).
Fig. 154: Identifying Connectors And Wiring

2012 Volvo C30 T-5
 The existing 5 pin green connector is connected to the trailer module (TRM) (1).
 Detach the connector to the control module and connect it to the PAS wiring (2).
 Disconnect the 5 pin green connector (3) that is taped to the wiring and connect it to the trailer module
(TRM).
Fig. 155: Connecting Parking Assistance Connector And License Plate Lighting Connector And Re-
Installing Bumper Cover
 Raise the bumper cover to the car.

 Connect the connectors for parking assistance and license plate lighting.
 Reinstall the bumper cover with its screws.
 Reinstall the stops for the tailgate.

2012 Volvo C30 T-5
Reinstall in the cargo compartment:
 side panel
 clips for the cargo floor support
 sill molding
 sill trim panel
 applicable spare wheel
 jack and other parts in the cargo floor support
 the floor hatch

NOTE: There are 10 clips on the reverse of the panel that must engage in the body.
Take care when aligning so that the clips do not break. Broken clips must be
replaced with new ones.
2012 Volvo C30 T-5

 Reinstall the side panel by first aligning it on the sill at the front edge and then pressing it against the
body side, ensure that all clips engage.

 Reinstall the panel with the safety clip.

 Reinstall the weatherstrip.
Reinstall:
 backrest - tighten the screw to 15 Nm (11 lbf. ft) .

 the armrest
2012 Volvo C30 T-5
 cushion

PARKING ASSISTANCE, REAR, CHASSIS NUMBER 190000- (2010-2012)

PARKING ASSISTANCE, REAR, CHASSIS NUMBER 190000-
Fig. 161: Identifying Rear Parking Assistance Sensor

2012 Volvo C30 T-5
Fig. 162: Parking Assistance Sensor Cleaning


 Allow to dry.
Fig. 163: Identifying Glasspaper


2012 Volvo C30 T-5
Fig. 164: Parking Assistance Sensor Cleaning


 Allow to dry.
Fig. 165: Cleaning Cradles Using Isopropanol

 Clean the cradles. Use: Isopropanol.

 Allow to dry.
2012 Volvo C30 T-5
Fig. 166: Applying Bonding Primer P/N 31335448 To Cleaned Surface

 Apply primer to the cleaned surface. Use: Bonding primer for plastic. P/N: 31335448 .
CAUTION: Allow to dry at a temperature of at least +20°C for 10 min, before

painting.
Fig. 167: Protect Electrical Connectors

CAUTION: protect the connections' contact surface against paint.

2012 Volvo C30 T-5

 use Volvo Touch-up paint. (Only use base coat.)
 Use: Volvo 2-K Varnish. P/N: 31335447 .

 Paint the holders in the same color code as the vehicle.

 Use Volvo Touch-up paint (Only use base coat.)
 Use: Volvo 2-K Varnish. P/N: 31335447 .

2012 Volvo C30 T-5
Fig. 169: Installing Sensor Bezel

Fig. 170: Installing Rear Parking Assistance Sensors


 Applies to both discs.

2012 Volvo C30 T-5
Fig. 172: Identifying Underside Screws

Fig. 173: Identifying Area For Applying Tape

 Applies to both sides.

2012 Volvo C30 T-5
Fig. 174: Prying Edge Of Rear Bumper Cover

 Applies to both sides.
Fig. 175: Removing Rear Bumper Cover

2012 Volvo C30 T-5
Fig. 176: Removing Connector



2012 Volvo C30 T-5

Fig. 179: Drilling Through Centers

1. Ø 3 mm (7/64")
2. Ø 10 mm (25/64")
2012 Volvo C30 T-5

 Use special tool: P/N 9997234
NOTE: The hole tool's support sleeve must be on the inside, and the cutting part
on the outside of the bumper casing.

 Use special tool: P/N 9997392 Hole tool
2012 Volvo C30 T-5
Fig. 182: Cleaning Surfaces Using Isopropanol (1 Of 3)

 Clean the surfaces. Allow to dry.
Use: Isopropanol

Use: Isopropanol
2012 Volvo C30 T-5

Use: Isopropanol
Fig. 185: Applying Activator P/N 8637076 (1 Of 3)

 Apply a thin and even layer of activator. Allow to dry for at least 10 minutes.
Use:P/N 8637076 Activator

2012 Volvo C30 T-5

Use:P/N 8637076 Activator

Use: P/N 8637076 Activator.

2012 Volvo C30 T-5

 Pull off the seat cushion for the rear seat, first at the front edge where it is secured by two cradles. Then at
the rear edge where it is secured by one cradle.


2012 Volvo C30 T-5




2012 Volvo C30 T-5

 Fold out the backrest from the right mounting. Pull the backrest out from the mounting at the armrest and
remove it.

2012 Volvo C30 T-5

 Detach the B pillar panel at the lower edge by prying the sides using a weatherstrip tool until the 2 x clips
release


2012 Volvo C30 T-5

 Carefully pull off the panel from the body side. It is secured by 11 clips on the inside.


2012 Volvo C30 T-5

 Remove the tailgate's sill panel by pulling it up until the 4 clips on the upper side and the catches at the
lower edge release.

2012 Volvo C30 T-5

 Remove the 4 screw clips from the cargo floor support.

2012 Volvo C30 T-5
Fig. 202: Installing Cradle

NOTE: Prepare and install one cradle at a time.
Fig. 203: Applying Tape P/N 1161347

 Use: 1161347 Tape.

2012 Volvo C30 T-5
Fig. 204: Peeling Backing From Tape

Fig. 205: Applying Adhesive

 Apply a thin layer and even layer of adhesive.
CAUTION: The adhesive must not come into contact with the tape.
Use special tool P/N 9512767 Adhesive gun
 Use P/N 116173 Mixing pipe

 Use P/N 9511027 Adhesive
2012 Volvo C30 T-5
Fig. 206: Locating Cradles

 Note the location of the cradles.
Fig. 207: Press Holder Towards Casing (1 Of 2)

2012 Volvo C30 T-5
Fig. 208: Press Holder Towards Casing (2 Of 2)

 Press the holder towards the casing, but only at the places where there is tape.
Fig. 209: Removing Centering Tool From Cradle

 Hold the cradle securely when removing the centering tool.

 Repeat the method steps on the other cradle.
2012 Volvo C30 T-5

 Use: 1161347 Tape.

2012 Volvo C30 T-5

 Use special tool P/N 9512767 Adhesive gun


2012 Volvo C30 T-5
Fig. 214: Installing Cradle (1 Of 2)


2012 Volvo C30 T-5
Fig. 216: Pressing Cable Harness Clips Into Flanges Of Bumper Cover
 Press the cable harness clips onto the flanges of the bumper cover.
Fig. 217: Identifying Sensor Connector

 Connect the two painted sensors to the two outer connections.

2012 Volvo C30 T-5
Fig. 218: Installing Sensor To Cradle


2012 Volvo C30 T-5



2012 Volvo C30 T-5



2012 Volvo C30 T-5


 Press the control module onto these with the connections facing forwards in the vehicle.
2012 Volvo C30 T-5


2012 Volvo C30 T-5

 Use special tool P/N 9512810 or P/N 9512632 .


2012 Volvo C30 T-5
 Lubricate the tow hitch wiring using Volvo's low temperature grease and thread the tow bar wiring (2)
through.

 Disconnect the connector for the control module and connect it to the cable harness of parking assistance
(2).
 Disconnect the 5 pin green connector (3) that is taped to the cable harness and connect it to the trailer
module (TRM).
2012 Volvo C30 T-5
Applies to all models


 side panel
2012 Volvo C30 T-5

 sill molding
 sill trim panel
 the floor hatch

NOTE: There are 10 clips on the reverse of the panel that must engage in the
body. Take care when aligning so that the clips do not break. Broken clips
must be replaced with new ones.

2012 Volvo C30 T-5


Reinstall:
 the panel with the safety clip and sill molding.

 backrest, tighten the screw to 15 Nm (11 lbf. ft) .
 the armrest
 cushion
2012 Volvo C30 T-5

PARKING ASSISTANCE, REAR, START/STOP (2010-2012)

PARKING ASSISTANCE, REAR, START/STOP
NOTE: There may be components in the accessories kit that are not used for this
installation.


2012 Volvo C30 T-5

 Allow to dry.



 Allow to dry.
2012 Volvo C30 T-5
Fig. 241: Cleaning Cradles Using Isopropanol

 Clean the cradles. Use: Isopropanol.

 Allow to dry.

 Apply primer to the cleaned surface. Use: Bonding primer for plastic. P/N: 31335448.
CAUTION: Allow to dry at a temperature of at least +20°C for 10 min, before

painting.
2012 Volvo C30 T-5

 Paint the sensors in color code 426 .

 Use: Volvo 2-K Varnish. P/N: 31335447.

2012 Volvo C30 T-5


 Paint the holders in the same color code as the vehicle.


2012 Volvo C30 T-5

Fig. 247: Installing Rear Parking Assistance Sensors

2012 Volvo C30 T-5

Fig. 249: Identifying Underside Screws


2012 Volvo C30 T-5
Fig. 250: Identifying Area For Applying Tape

Fig. 251: Prying Edge Of Rear Bumper Cover


2012 Volvo C30 T-5
Fig. 252: Removing Rear Bumper Cover

Fig. 253: Removing Connector

2012 Volvo C30 T-5
Fig. 254: Locating Markings On Inside Of Bumper Cover (1 Of 2)

 Locate the 2 x markings on the inside of the bumper cover.
Fig. 255: Locating Markings On Inside Of Bumper Cover (2 Of 2)


2012 Volvo C30 T-5

Fig. 257: Drilling Through Centers

1. Ø 3 mm (7/64")
2. Ø 10 mm (25/64")
2012 Volvo C30 T-5

 Use special tool: P/N 9997234

 Use special tool:P/N 9997392 Hole tool
2012 Volvo C30 T-5

Use:Isopropanol

Use: Isopropanol
2012 Volvo C30 T-5

Use:Isopropanol
Fig. 263: Applying Activator P/N 8637076

Use: P/N 8637076 Activator

2012 Volvo C30 T-5

Use: P/N 8637076 Activator

Use: P/N 8637076 Activator .

2012 Volvo C30 T-5

Use: P/N 8637076 Activator .

 Pull off the seat cushion for the rear seat, first at the front edge where it is secured by two cradles. Then at
the rear edge where it is secured by one cradle.
2012 Volvo C30 T-5




2012 Volvo C30 T-5


 Fold out the backrest from the right mounting. Pull the backrest out from the mounting at the armrest and
remove it.

2012 Volvo C30 T-5


 Detach the B pillar panel at the lower edge by prying the sides using a weatherstrip tool until the 2 x clips
release
2012 Volvo C30 T-5



 Carefully pull off the panel from the body side. It is secured by 11 clips on the inside.
2012 Volvo C30 T-5



 Remove the tailgate's sill panel by pulling it up until the 4 clips on the upper side and the catches at the
lower edge release.
2012 Volvo C30 T-5

2012 Volvo C30 T-5

 Remove the 4 screw clips from the cargo floor support.

2012 Volvo C30 T-5
Fig. 282: Installing Tape

Fig. 283: Identifying Cutting Dimensions (1 Of 2)

2012 Volvo C30 T-5
Fig. 284: Identifying Cutting Dimensions (2 Of 2)

Fig. 285: Installing Cradle

NOTE: Prepare and install one cradle at a time.

2012 Volvo C30 T-5



2012 Volvo C30 T-5


 Press the cradle against the cover.

2012 Volvo C30 T-5
Fig. 290: Removing Centering Tool From Cradle

 Hold the cradle securely when removing the centering tool.


 Use: 1161347 Tape.

2012 Volvo C30 T-5


 Use special tool P/N 9512767 Adhesive gun

2012 Volvo C30 T-5


2012 Volvo C30 T-5

Fig. 297: Pressing Cable Harness Clips Into Flanges Of Bumper Cover
 Press the cable harness clips onto the flanges of the bumper cover.
2012 Volvo C30 T-5
Fig. 298: Identifying Sensor Connector

 Connect the two silver sensors to the two center connections.
Fig. 299: Installing Sensor To Cradle

2012 Volvo C30 T-5


2012 Volvo C30 T-5



2012 Volvo C30 T-5


2012 Volvo C30 T-5

 Press the control module onto these with the connections facing forwards in the vehicle.


2012 Volvo C30 T-5


 Use special tool P/N 9512810 or P/N 9512632 .

2012 Volvo C30 T-5


 Lubricate the tow hitch wiring using Volvo's low temperature grease and thread the tow bar wiring (2)
through.

2012 Volvo C30 T-5
 Disconnect the connector for the control module and connect it to the cable harness of parking assistance
(2).
 Disconnect the 5 pin green connector (3) that is taped to the cable harness and connect it to the trailer
module (TRM).
APPLIES TO ALL MODELS


2012 Volvo C30 T-5
 side panel
 sill molding
 sill trim panel
 the floor hatch

NOTE: There are 10 clips on the reverse of the panel that must engage in the
body. Take care when aligning so that the clips do not break. Broken clips
must be replaced with new ones.

2012 Volvo C30 T-5


Reinstall:
 the panel with the safety clip and sill molding.

 backrest, tighten the screw to 15 Nm (11 lbf. ft) .
 the armrest
 cushion
2012 Volvo C30 T-5

2012 Volvo C30 T-5
ACCESSORIES AND EQUIPMENT Instrumentation - Removal, Replacement And Installation
Instrumentation - Removal, Replacement And Installation
COMBINED INSTRUMENT
COMBINED INSTRUMENT PANEL
REMOVAL
CAUTION: The control module must be removed, reinstalled and downloaded with
software before the control module is replaced.

Fig. 2: Removing/Installing Air Bag

2012 Volvo C30 T-5
Fig. 3: Identifying Instrument Panel Bezel Screws

Fig. 4: Identifying Instrument Panel Screws

2012 Volvo C30 T-5
Fig. 5: View Of Instrument Panel Connector

INSTALLATION
Order and download software according to 30668197
Set the clock.
WARNING SYSTEM
POSITION SENSOR, BRAKE PEDAL
PREPARATORY WORK
2012 Volvo C30 T-5

Remove:

 the 3 screws
REMOVAL

2012 Volvo C30 T-5


2012 Volvo C30 T-5

2012 Volvo C30 T-5

Remove

REMOVING THE PEDAL SENSOR

2012 Volvo C30 T-5
Fig. 10: Identifying Pressure Sensor

Pull out the pressure sensor (1) to eliminate any vacuum in the power brake booster. Disconnect the connector
(2).
2012 Volvo C30 T-5
Fig. 11: Identifying Pedal Sensor

Open the snap ring and pull out the pedal sensor.
HINT: The opening on the snap ring points straight down. The snap ring does not need to be completely
removed, just opened.
NOTE: Make sure that the O-ring is also removed.
INSTALLATION
INSTALLING THE PEDAL SENSOR
Press in the new pedal sensor.
NOTE: Use new O-ring. The pedal sensor can only be installed in one position, i. e. with
the guide pin pointing straight up.
2012 Volvo C30 T-5
Fig. 12: Identifying Pressure Sensor

Lubricate with soap solution and install the pressure sensor (1). Connect the connector (2).

2012 Volvo C30 T-5

Install:

2012 Volvo C30 T-5

protective cover.
2012 Volvo C30 T-5

FINISHING
Install:
 the battery box

 the 3 M6 screws
 the battery as shown. See BATTERY .
SENSOR FOR INDICATOR AND WARNING SYSTEMS (2007-12)

ACCELEROMETER AND YAW ANGLE SENSOR
PREPARATORY WORK
2012 Volvo C30 T-5
IGNITION OFF

Ignition off.
REMOVAL
REMOVING PANEL AND SEAT RAIL

2012 Volvo C30 T-5
Fig. 17: Identifying Seat Rail Screws

Remove:
 the panels over the screws for the seat rails

 the 4 M10 screws for the seat rails.
2012 Volvo C30 T-5
Fig. 18: Slide Seat Back And Fold Carpet Aside

Slide the seat back and fold the carpet to one side.
REMOVING BODY SENSOR CLUSTER (BSC)

2012 Volvo C30 T-5
Fig. 19: Identifying Body Sensor Cluster Bracket Screws

NOTE: Handle the body sensor cluster (BSC) with care as it is sensitive to mechanical
damage.
Remove:
 the 2 screws for the bracket

 the connector
 the body sensor cluster (BSC).
Replace the sensor assembly together with the bracket.
INSTALLATION
NOTE: For tightening torques, see TIGHTENING TORQUE
INSTALLING BODY SENSOR CLUSTER (BSC)
Install:
2012 Volvo C30 T-5
 body sensor cluster (BSC)

 the 2 screws for the bracket. Tighten. See TIGHTENING TORQUE
 the connector.
INSTALLING PANEL AND SEAT RAIL
Fold the carpet back into position. Slide the seat back into position.
Install:
 the 4 M10 screws for the seat rails

 the panels over the screws for the seat rails.
FINISHING
CHECKING AND ADJUSTING
Perform calibration. See VIDA, Vehicle communication, calibration.
Fig. 20: Identifying Cluster Warning Symbol

2012 Volvo C30 T-5
Turn on the ignition.
In the event of a fault in the sensor, the warning symbol is constantly lit and a fault message appears in the
display on the driver information module (DIM).
Test drive the car after repair. See TEST DRIVE FORM (DSTC (DYNAMIC STABILITY AND
TRACTION CONTROL) /BRAKE CONTROL MODULE), DESCRIPTION
HANDBRAKE SWITCH (2007)
PREPARATORY WORK
Remove center console. See FLOOR CONSOLE .
REMOVAL
REMOVING THE PARKING BRAKE SWITCH
Fig. 21: Removing Parking Brake Switch

2012 Volvo C30 T-5
Remove:
 1 screw
 the connector
 the brake switch.
INSTALLATION
INSTALLING THE PARKING BRAKE SWITCH
Install:
 the brake switch

 the 1 M6 screw
 the connector.
FINISHING
Install the center console. See FLOOR CONSOLE .
HANDBRAKE SWITCH (2008-12)
PREPARATORY WORK
Remove center console. See FLOOR CONSOLE .
REMOVAL
REMOVING THE PARKING BRAKE SWITCH

2012 Volvo C30 T-5
Fig. 22: Removing Parking Brake Switch

Remove:
 1 screw
 the connector
 the brake switch.
INSTALLATION
INSTALLING THE PARKING BRAKE SWITCH
Install:
 the brake switch

 the 1 M6 screw
 the connector.
FINISHING
Install the center console. See FLOOR CONSOLE .

2012 Volvo C30 T-5
LEVEL SENSOR BRAKE FLUID
On this car, the level sensor for the brake fluid is integrated in the brake fluid reservoir.
To replace the brake fluid reservoir, see RESERVOIR, BRAKE FLUID .
OUTSIDE TEMPERATURE SENSOR (2007-11)
REMOVAL
 Rear view mirror's electric motor. See MOTOR, EXTERNAL MIRROR

 Rear view mirror cover. See COVER, EXTERNAL MIRROR .
Fig. 23: Identifying Outside Temperature Sensor Connector

INSTALLATION
OUTSIDE TEMPERATURE SENSOR (2011 LATE -12)
REMOVAL
Remove mirror rear-view mirror external. See MIRROR, REAR VIEW MIRROR
2012 Volvo C30 T-5
Fig. 24: Identifying Outside Temperature Sensor (1 Of 3)


2012 Volvo C30 T-5

Carry out splicing of wire. See JOINING CABLES
INSTALLATION
PRESSURE SENSOR TIRE
REMOVAL
Remove the wheel.

2012 Volvo C30 T-5
Fig. 27: Removing/Installing Sensor

CAUTION: Do not use tools within the marked area.
CAUTION: Always start outside the marked area and continue in the direction from
the valve.
CAUTION: Release the tire bead from the wheel rim diagonally opposite to the valve.
Tighten the pressure sensor. See TIGHTENING TORQUE
INSTALLATION
Install the wheel. See WHEELS
After replacing sensors, the control module does not need programming. The control module contacts the sensor
itself after a few minutes driving. LF initiator can be used.
TEMPERATURE SENSOR BATTERY

2012 Volvo C30 T-5
PREPARATORY WORK
IGNITION OFF

Ignition off.
Open the hood.
Remove the battery. See BATTERY .
REMOVAL
REMOVING THE TEMPERATURE SENSOR

2012 Volvo C30 T-5
Fig. 29: Identifying Temperature Sensor

Remove:
 the connector
 the temperature sensor. Press in the locking catch on one side. Press up and press in the other locking
catch.
INSTALLATION
INSTALLING THE TEMPERATURE SENSOR
Install:
 the temperature sensor

 the connector
TRANSMISSION INPUT SPEED SENSOR, REAR WHEELS
2012 Volvo C30 T-5
PREPARATORY WORK
Ignition off.
REMOVAL
REMOVING THE SHOCK ABSORBER FOR VEHICLES EQUIPPED WITH NIVOMAT

Remove:
 the M5 screw
REMOVING THE WHEEL SENSOR

2012 Volvo C30 T-5
Fig. 31: Identifying Sensor Mounting Screw

NOTE: Blow clean around the sensor using compressed air before removing.
Remove the sensor mounting screw. Pull out the connector.

2012 Volvo C30 T-5
Fig. 32: Identifying Wheel Sensor

Remove the wheel sensor.
INSTALLATION
INSTALLING THE WHEEL SENSOR
Install:
 the wheel sensor in the connector

 the connector
 the M5 screw. Tighten. See TIGHTENING TORQUE .
FINISHING
INSTALLING THE SHOCK ABSORBER FOR VEHICLES EQUIPPED WITH NIVOMAT

2012 Volvo C30 T-5

Install:
 the shock absorber from the lateral link

 the M5 screw. Tighten. See TIGHTENING TORQUE .
FUNCTION TEST
Read off any diagnostic trouble codes (DTCs) stored in the control module.
Erase.
Interrupt the diagnostic function by turning off the ignition.
Test drive the vehicle. See TEST DRIVE FORM (ABS), DESCRIPTION .
Check that no diagnostic trouble codes (DTCs) are stored. Interrupt the diagnostic function by turning off the
ignition.
TRANSMISSION INPUT SPEED SENSOR, FRONT WHEELS

2012 Volvo C30 T-5
PREPARATORY WORK
Remove the wheel.
REMOVAL
REMOVING THE WHEEL SENSOR
Fig. 34: Identifying Wheel Sensor Connector

NOTE: Blow clean around the sensor using compressed air before removing.
Remove the connector from the wheel sensor.

2012 Volvo C30 T-5
Fig. 35: Identifying Wheel Sensor Mounting Screw

Remove:
 the M5 mounting screw for the wheel sensor

 the wheel sensor.
INSTALLATION
INSTALLING THE WHEEL SENSOR
Install:
 the wheel sensor

 the M5 screw. Tighten. See TIGHTENING TORQUE
 the connector.
2012 Volvo C30 T-5
Fig. 36: View Of Wheel Sensor Cable Routing

Thoroughly check that the wheel sensor cable is routed as shown.
FINISHING
Install the wheel according to WHEELS .
FUNCTION TEST
Read off any diagnostic trouble codes (DTCs) stored in the control module.
Erase.
Interrupt the diagnostic function by turning off the ignition.
Test drive the car. See TEST DRIVE FORM (ABS), DESCRIPTION .
Check that no diagnostic trouble codes (DTCs) are stored. Interrupt the diagnostic function by turning off the
ignition.
TRANSMISSION INPUT SPEED SENSOR, INPUT SHAFT, TRANSAXLE (TSS) (B5244S4; 2007-10,
B5254T3; 2007, B5254T7; 2008-12)
PREPARATORY WORK
DISCONNECTING THE BATTERY LEAD

2012 Volvo C30 T-5

Remove:
 the battery negative cable. See BATTERY DISCONNECTING AND CONNECTING

 the box for the battery.
REMOVAL
REMOVING THE SENSORS AND CABLE HARNESS
Fig. 38: View Of Sensors and Cable Harness

NOTE: Make a note of the routing of the cable harness.
Disconnect the cable harness connector from the transmission control module (TCM).
Clean thoroughly around the sensors. Remove the sensors and the cable harness.
2012 Volvo C30 T-5
INSTALLATION
INSTALLING THE SENSORS AND CABLE HARNESS
Fig. 39: View Of Sensors and Cable Harness

Install:
 the new sensors. Apply a little automatic transmission fluid to the O-rings for the sensors. Tighten. See
TIGHTENING TORQUE
 the cable harness connector to the transmission control module (TCM).
FINISHING
INSTALLING THE BATTERY LEAD

2012 Volvo C30 T-5
 the box for the battery

 the battery negative lead. See BATTERY DISCONNECTING AND CONNECTING .
PRESSURE SENSOR, ENGINE OIL (B5244S4; B5254T3; 2007)
REMOVAL
See information about lifting points body. See JACKING POINTS BODY
Fig. 41: Identifying Skid Plate Screws

Fig. 42: View Of Oil Pressure Switch

Torque: Oil pressure switch

2012 Volvo C30 T-5
15 Nm
INSTALLATION
SENSORS FOR CHECK AND WARNING SYSTEM

LEVEL SENSOR FUEL TANK (B5244S4; 2007-10, B5254T3; 2007, B5254T7; 2008-12)
On these models, the level sensor is integrated in the fuel pump (FP).
To replace on AWD, see FUEL PUMP (B5254T7; 2008-12) .
To replace on FWD, see FUEL PUMP AND LEVEL SENSOR UNIT (B5244S4; 2007-10, B5254T3; 2007,
B5254T7; 2008-12) .
2012 Volvo C30 T-5
ENGINE Intake And Exhaust System - Installation Instructions, Accessories
ENGINE
Intake And Exhaust System - Installation Instructions, Accessories
END PIPES, 4 CYL (2010-12)

END PIPES, 4 CYL
Fig. 1: Identifying End Pipe

APPLIES TO 4-CYL. PETROL
Fig. 2: Cutting Off Pipe

2012 Volvo C30 T-5
Fig. 3: Installing End Pipe Components - 4-Cyl. (1 Of 2)


2012 Volvo C30 T-5
Fig. 5: Identifying Lateral Distance

Fig. 6: Tightening Clamp On End Pipe

END PIPES, 5 CYL (2010-12)

END PIPES, 5 CYL
2012 Volvo C30 T-5


2012 Volvo C30 T-5


2012 Volvo C30 T-5


2012 Volvo C30 T-5


2012 Volvo C30 T-5
Fig. 15: Identifying Lateral Distance

Fig. 16: Tightening Clamp On End Pipe

END PIPES, DOUBLE (2009)

END PIPES, DOUBLE
NOTE: When installing end pipes and skid plate at the same time, it is recommended to
cut the pipes before the skid plate is installed.
2012 Volvo C30 T-5
Fig. 17: Cutting Off End Pipe

 Use a pipe cutter and cut off the end pipe where it starts to widen, as close to the line as possible.
 File down the edges.
Fig. 18: Identifying End Pipe

 Take the end pipe from the kit and insert it approx. 20 mm over the cut pipe, turned approximately as
shown.

ae4GfD26VJB3yKRp PDF

Uploaded by

Copyright:

Available Formats

ae4GfD26VJB3yKRp PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Read this document in other languages

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ae4GfD26VJB3yKRp PDF

Uploaded by

Copyright:

Available Formats

2012 Volvo C30 T-5

Fig. 144: View Of Wiper Blade Position

WIPER MECHANISM, WINDSHIELD

NOTE: Removal steps in this procedure may contain installation details.

CAUTION: Make sure that the motor is in the park position.

Fig. 145: Remove Key From Ignition

Remove the plenum cover, see PLENUM CHAMBER

Fig. 146: Identifying Wiper Mechanism Bolts

To install, reverse the removal procedure.

WIPER MOTOR FRONT

NOTE: Removal steps in this procedure may contain installation details.

CAUTION: Make sure that the motor is in the park position.

Fig. 147: Remove Key From Ignition

Remove the wiper mechanism, windscreen, see WIPER MECHANISM, WINDSHIELD

Fig. 148: Identifying Wiper Motor Front Components

Fig. 149: Identifying Wiper Motor Front Position

NOTE: Note the position of the component before removal.

Fig. 150: Identifying Wiper Motor Front Screws

To install, reverse the removal procedure.

ACCESSORY ELECTRONIC MODULE (AEM) DTCS

AUDIO MODULE (AUD) DTCS

AUD-0009 Loudspeaker left rear. Short-circuit to ground

ACCESSORY USB UNIT (AUU) DTCS

BRAKE CONTROL MODULE (BCM) DTCS

BCM-0010 Wheel sensor left front. Faulty signal (B5254T7)

BLUETOOTH PHONE MODULE (BPM) DTCS

BLUETOOTH PHONE MODULE (BPM) - DTC INDEX

CLIMATE CONTROL MODULE (CCM) DTCS

CCM-0060 Damper motor defroster. Faulty signal

CENTRAL ELECTRONIC MODULE (CEM) DTCS

CEM-4A33 Fuel level sensor. Faulty signal (B5254T7)

Movement sensor. Signal missing

Stop lamp switch. Comparison fault

Tire pressurement sensor. Signal missing

COMBUSTION PREHEATER MODULE (CPM) DTCS

Volvo Code Description

Control module. Internal fault

DRIVER DOOR MODULE (DDM) DTCS

DDM-E001 Control module communication. Faulty communication

DRIVER DOOR MODULE/PASSENGER DOOR MODULE (DDM/PDM) DTCS

DDM/PDM-E010 Control Module. Internal Fault

DRIVER INFORMATION MODULE (DIM) DTCS

ENGINE CONTROL MODULE (ECM) DTCS - B5254T7

P0037 ECM-223D Rear heated oxygen sensor (HO2S), bank 1. Signal

P2195 ECM-24C0 Front heated oxygen sensor (HO2S), bank 1. Faulty

P0181 ECM-2A10 Fuel temperature sensor. Signal too high

P0443 ECM-421B Canister purge (CP) valve. Signal missing

P0668 ECM-700D Engine control module (ECM), internal fault. Signal

P0571 ECM-9000 Brake pedal sensor. Faulty signal

P0564 ECM-930B Control module communication problems. Signal

P0607 ECM-9820 Engine control module (ECM), load signal. Internal

ELECTRONIC POWER STEERING (EPS) DTCS

EPS-0071 Power supply. Signal too low (B5254T7)

HEADLAMP CONTROL MODULE (HCM) DTCS

HCM-DD02 LIN Communication fault (B5254T7)

INTEGRATED AUDIO MODULE (IAM) DTCS

IAM-5001 USB port. Signal too low

INFOTAINMENT CONTROL MODULE (ICM) DTCS