Comparison of Drying Behaviour Quality A
Comparison of Drying Behaviour Quality A
Comparison of Drying Behaviour Quality A
Original article
Comparison of drying behaviour, quality and yield of copra
processed in either a solar hybrid dryer on in an improved copra kiln
Summary Drying copra in a solar hybrid dryer reduces the moisture content from around 50% to 7% after 71 h of
continuous drying. The copra was graded as 73% white copra, 21% Milling Ordinary Grade II (M.O.GII)
and the remaining 6% M.O.GIII (dusty copra). Thermal efficiency was about 10%. In the Coconut Research
Institute copra kiln, the moisture content of copra was reduced from around 52% to 8% in 62 h of
intermittent dying. The copra was graded as about 82% M.O.GI and the remaining 18% M.O.GIII (burnt
copra). Thermal efficiency was about 15.5%. High quality white copra could be processed in solar hybrid
drying. However, no white copra could be processed in kiln drying.
Keywords Drying chamber, heat exchanger, milling ordinary, moisture content, solar collector, thermal efficiency.
doi:10.1111/j.1365-2621.2006.01087.x
2006 Institute of Food Science and Technology Trust Fund
126 Comparative study on copra drying techniques T. Thanaraj et al.
International Journal of Food Science and Technology 2007, 42, 125–132 2006 Institute of Food Science and Technology Trust Fund
Comparative study on copra drying techniques T. Thanaraj et al. 127
immediately after splitting the nuts (initial moisture (%, wet basis), u is the quantity of the final dried
content) and continued every 6 h up to the end of the product at Mf moisture content (kg), k is the latent heat
drying process. Solar insolation, air velocity, the ambi- of vaporization of water (kJ kg)1), W is the quantity of
ent dry and wet bulb temperatures, and drying chamber fuel used (kg), and C is the calorific value of the fuel
temperatures were recorded by sensors connected to a used (kJ kg)1).
CR10 data logger (Cambell Scientific Ltd). Wet bulb
and dry bulb temperatures were recorded using sensors
Testing and evaluation of the CRI-improved copra kiln
and relative humidity (RH) calculated using the data.
Air velocity was measured continuously using a vane Three trials were carried out by using the CRI copra
anemometer. All sensors were connected to the data kiln to compare the drying behaviour, quality and yield
logger and the data logger was programmed to collect of copra with that produced by the solar hybrid dryer.
data every 5 s and this was then averaged over 5 min. The same procedure to that which had been used
Once the coconut cups were loaded into the drying previously at CRI, Sri Lanka, was followed for the
chamber, the furnace operation was started. Fire was set processing of copra in the kiln, except that the capacity
at the lower bottom end of the steps and paddy husk of the dying platform was scaled down to 700 nuts per
was fed into the hopper at a feeding rate of 10 kg h)1. batch, all the nuts being split into two halves in the
The temperature in the drying chamber was maintained early morning and dried under direct sun to remove
at around 60 C throughout the drying period. Ash was free moisture. At the end of sun dying, all the cups
removed periodically. As solar radiation was available were collected and spread on the drying platform in a
during the daytime, a flexible roof was removed and the 30-cm thick bed. The bottom layer of cups faced up
solar collector was exposed to the solar radiation. This and all other layers were arranged facing down to
solar energy alone was not enough to maintain the utilize the heat effectively. Samples were taken imme-
drying temperature and so furnace heat was also diately after splitting the coconuts to determine the
incorporated at a fuel (paddy husk) feeding rate of initial moisture content. The moisture content was then
3 kg h)1. At the end of the second night of continuous determined before and at the end of each firing.
drying, all the cups were down loaded and the shells Coconut shells were used as fuel in this trial, the fire
removed manually from the copra, which was then filled being set on the shells from the rear end of the kiln.
again into the drying chamber for a further 24 h of Shells were arranged in two double rows along the
drying. Dried cups were then graded according to the length of the fire pit. The mass of coconut shells used for
SLS 612:1983 standards (Table 1). firing was weighed. Five temperature sensors were fixed
along the diagonal of the drying bed (Fig. 3) for effective
Estimation of drying efficiency temperature recording and connected to the CR 10 data
The drying efficiency of the solar hybrid dryer was logger. The first fire lasted for 6 h. A 4-h rest period was
estimated using eqn 1, as derived by Patil (1982): given without fire after each fire in order to migrate the
ukðM0 Mf Þ internal moisture to the surface. Two double rows of
Thermal efficiency ðgt Þ ¼ 100; ð1Þ coconut shells were arranged for the second firing also
WCð100 M0 Þ and the fire lasted for 5.5 h. At the end of the rest period
where M0 is the initial moisture content of coconut (%, cups were mixed thoroughly in order to get uniform
wet basis), Mf is the final moisture content of coconut drying.
Table 1 Requirements for Milling Ordinary (M.O.) copra (SLS 612, 1983)
Requirements
Serial no. Characteristics M.O. grade I M.O. grade II M.O. grade III M.O. grade IV
2006 Institute of Food Science and Technology Trust Fund International Journal of Food Science and Technology 2007, 42, 125–132
128 Comparative study on copra drying techniques T. Thanaraj et al.
Results
International Journal of Food Science and Technology 2007, 42, 125–132 2006 Institute of Food Science and Technology Trust Fund
Comparative study on copra drying techniques T. Thanaraj et al. 129
Figure 6 Variation of solar insolation and moisture content during Figure 7 Variation of temperature at the drying bed during the first fire
solar hybrid drying. D indicates daytime and N indicates night-time. of kiln drying.
2006 Institute of Food Science and Technology Trust Fund International Journal of Food Science and Technology 2007, 42, 125–132
130 Comparative study on copra drying techniques T. Thanaraj et al.
1. M.O. grade I 80 86 80 82
2. M.O. grade II (copra with 20 14 20 18
burnt patches)
Grade of copra
Figure 8 Variation of drying bed relative humidity (RH) and drying
temperature in the drying bed during kiln drying.
An average of about 82% of Milling Ordinary Grade I
(M.O.GI) and 18% of M.O.GII copra were processed in
CRI kiln drying (Table 3). The M.O.GI copra was light
variation may be because of the different rates of brown in colour and free of mould, dust and burnt
moisture removal from the cups and the higher initial patches, while the other grades of copra had a few burnt
moisture content of the coconut cups. patches. However, kiln drying did not produce any
Figure 9 shows the drying curve for CRI kiln drying. white copra because of the direct contact of smoke.
The moisture content of coconut was reduced from 52% Unfortunately, the copra was not graded in the Milling
to 8% during a total drying time of about 62 h. The Superior grades because of its higher final moisture
moisture loss was higher during first and second firing content (>6%). According to CRI reports, about 70–
and then the rate reduced in further firings. The 80% of M.O.GI copra is typically processed in kiln
moisture loss was very low or negligible during the rest drying. It is generally accepted that the frequent mixing
period of the later firings. However a significant up of drying coconut cups and the reduction of fuel rate
reduction of moisture was observed even in the rest might reduce the burnt patches.
period of the first two firings.
Discussion
Thermal efficiency of the CRI kiln
About 145 kg of copra was processed per batch of 700 A comparatively very low efficiency of about 4% was
coconuts in the CRI kiln drying, which consumed about calculated for the convective type solar collector fabri-
90 kg of shells (910 half shells). Therefore, about 65% of cated on the solar hybrid dryer. This is about 10 to 15
the shells were utilized for fuel in the drying process, times lower than that for flat plate solar collectors. It
giving a shell recovery of about 35%. According to CRI was therefore suspected that the design configuration of
reports about 67% of the shells are typically used in the the collector might be the cause of the lower efficiency.
drying process. The specific fuel consumption rate was As solar energy alone was not enough to maintain a
calculated to be 0.62 kg of shells per kg of copra drying temperature of around 60 C, furnace heat was
also incorporated throughout the drying process. The
feeding rate of fuel (paddy husk) was varied according
to the climatic conditions and diurnal changes. During
bright sunny days the furnace heat was incorporated at
a feeding rate of 3 kg h)1; however, during the night and
on cloudy days the furnace heat was incorporated at a
feeding rate of around 10 kg h)1. Therefore, the tem-
perature was totally controlled manually by altering the
feeding rate of fuel, as also found by Anon. (1981).
The furnace operation at the feeding rate of 10 kg h)1
was always preferred because at this feeding rate the
maximum efficiency of 70.2% (±3.9%) was obtained.
Once the feeding rate was reduced, the efficiency also
reduced drastically, the efficiency of the furnace being
about 48% at a feeding rate of 5 kg h)1 and about 43%
Figure 9 Drying curve of coconuts during Coconut Research Institute at a feeding rate of 3 kg h)1. A feeding rate above
kiln drying. 10 kg h)1 also reduced the efficiency of the furnace and
International Journal of Food Science and Technology 2007, 42, 125–132 2006 Institute of Food Science and Technology Trust Fund
Comparative study on copra drying techniques T. Thanaraj et al. 131
also caused some practical problems to the furnace could be further improved by regulating the air flow rate
operation. The average efficiency of the heat exchanger and reducing the losses at the furnace and heat
was at a satisfactory level (39.1 ± 1.4%). exchanger. The solar hybrid dryer consumed about
Maintaining the optimum drying temperature in the 25 MJ of fuel energy to evaporate 1 kg of water;
drying chamber is very important because high temper- however, the CRI kiln dryer consumed only about
atures may cause case hardening and burnt patches 16 MJ of fuel energy per kg of water evaporated. The
while low temperatures may cause mould growth and lower energy consumption in CRI kiln drying was
extended drying time. A drying temperature of about because of its more direct form of drying (smoke)
60 C was maintained in the solar hybrid dryer, but an compared with the solar hybrid dryer. Bischoff (1996)
average drying temperature of about 75 C was recor- mentioned that the thermal efficiencies of modified
ded in CRI kiln drying, which is a little higher than the Kukum copra dryers (indirect dryers) was about 13% at
optimum level. It was difficult to maintain the drying a specific energy consumption of <19 MJ per kg of
temperature at the optimum level in CRI kiln drying at evaporated water. Therefore, according to the reports
the feeding rate that was used. If the drying temperature on a similar system, the drying efficiency of the solar
was reduced to an optimum level the copra quality hybrid dryer is relatively low, which may be because of
might be enhanced, however the drying time might be the configuration of the furnace and heat exchanger.
extended. Supratomo et al. (1990) reported that the However, the dryer had the facility to improve the
higher the temperature the shorter the drying time for a uniform temperature distribution by rotating the drying
partially solar heated dryer used for copra production. chamber. Therefore, the final quality of copra should
At 60 C, it took 55 h to dry copra to a final moisture also be considered.
content of around 6%. If the temperature was increased Lozada (1991) reported that the heat utilization
by 10 C, the drying time reduced to 43 h. This efficiencies in two tests conducted in a direct kiln
phenomenon is because of the increase in the drying dryer were comparable at 39% and 34%. Bischoff
power of the air, which has a great influence on the (1996) reported that for a firing time of 20 h in a
drying rate, especially for higher moisture content levels. ‘Tapahan dryer’ (direct dryer) the thermal efficiency
The high moisture removal rate and the low air was 12–13% at a specific energy consumption of
velocity may be the reasons for an RH of around 80– 19 MJ per kg of water evaporated. Thus these
90% in the drying chamber at the initial stage of drying literature reports are indicating two different levels
in both the solar hybrid dyer and the CRI kiln (Figs 5 of drying thermal efficiencies for two different dryers.
and 8). A higher initial RH of about 81% was reduced The thermal efficiency of CRI kiln drying was about
to about 36% in the drying bed during CRI kiln drying, half of the values reported by Lozada (1991), while a
while the average ambient RH was about 84% (Fig. 8). little higher than the value obtained by Bischoff
Supratomo et al. (1990) reported a mean RH of 35% in (1996). However, further improvement of the efficiency
a conventional dryer for an air speed of 0.9 m s)1 and, of the CRI kiln is desirable.
in solar hybrid dryers, a lowest mean RH of 26% was Based on the grading of copra, there was no possi-
obtained for an air velocity of 0.9 m s)1. In the latter bility of processing white copra in CRI kiln drying
system, the additional air entering the dryer was hotter (Table 3) because the burnt gases and smokes were in
than the ambient air used in a conventional system. direct contact with drying coconut (direct drying). A
In the drying curves for both dying techniques (Figs 6 high percentage of white copra (73%) was processed in
and 9), the moisture removal rate from the coconut was the solar hybrid dryer (Table 2) because there was no
higher during the initial stage of the drying because of contact of smoke and burnt gases with drying coconuts.
the high moisture migration rate from the surface layers. The drying period for a batch of coconut was almost the
The moisture removal rate reduced with time because of same in both drying techniques, however the drying time
the lower moisture migration rate from the deeper was, relatively, much lower in CRI kiln drying (38 h) as
layers. A relatively smooth drying curve was obtained solar hybrid drying took about 71 h. This was because
for the continuous dying in the solar hybrid dryer of the solar hybrid drying being continuous and indirect
(Fig. 6), however a wavy drying curve was obtained in whereas CRI kiln drying is intermittent and direct. Even
CRI kiln drying because of its intermittent operation though the solar hybrid drying consumed relatively
(Fig. 9). Nathanael (1966) reported that, during hot air more energy and time and had a lower drying efficiency,
curing with intermittent cooling, a moisture gradient the compensation was that high quality white copra was
was established within the kernel, where moisture produced. Escalante et al. (1977) reported that the
gradually migrates from deeper layers to the surface, quality of copra produced from an indirect type of
resulting in a process of uniform dehydration of the dryer was superior to that produced from other types of
kernel. dryer, and the colour ranged from light to dark brown.
The thermal efficiency of the solar hybrid dryer was However, the dryer had low thermal efficiency and high
lower than that for the CRI-improved copra kiln, but it cost.
2006 Institute of Food Science and Technology Trust Fund International Journal of Food Science and Technology 2007, 42, 125–132
132 Comparative study on copra drying techniques T. Thanaraj et al.
International Journal of Food Science and Technology 2007, 42, 125–132 2006 Institute of Food Science and Technology Trust Fund