KELAPA GADING STATION PROJECT

METHODE STATEMENT WORKS

UNLOADING / LIFTING AND MOVING GENERATOR SET 500 KVA

Diajukan Oleh Diperiksa Oleh

PT. PURA MAYUNGAN PT. WIKA GEDUNG

PT Wijaya Karya (Persero), Tbk.

JAKARTA LRT PROJECT – CORRIDOR 1 (PHASE 1):

KELAPA GADING–VELODROME – PACKAGE P102
 BUILDING WORKS

METHOD STATEMENT FOR

LOADING & INSTALATION OF GENERATOR
500 KVA AT KELAPA GADING STATION

WIKA-P102-ALL-030-MTS-0109

2018
 Method Statement for Steel Door Work at Depo and Station
WIKA-P102-ALL-030-MTS-0109

VALIDATION SHEET
METHOD STATEMENT
FOR LOADING AND INSTALATION OF GENERATOR
AT KELAPA GADING STATION
Doc. No. …………………………..

PROJECT NAME : CONSTRUCTION OF LRT CORRIDOR 1 (PHASE1):

KELAPA GADING – VELODROME
PACKAGE NO.102: MAIN WORKS (P102)
DATE : MAY 208
CONTRACTOR : PT WIJAYA KARYA (PERSERO),Tbk.
This document is issued to those who commissioned and for a specific purpose related to the
above projects alone. This document should not be relied upon by any other party or used for other
purposes.
We are not responsible for the consequences of this document serve as a reference by the other
party, or used for other purposes, or contain errors or omissions caused by errors or omissions in the data
provided to us by other parties.
This document contains confidential information and intellectual property. This document may not be
disclosed to other parties without consent from us and from the party which commissioned it.

PT WIJAYA KARYA (PERSERO), TBK. WIKA GEDUNG

Acknowledge Checked Approved Review by: Review by: Review Review by: Prepared
by: &Verified by: by: by: by:

Name Name Name Name Name Name Name Name

Position Position Position Position Position Position Position Position

Project QAQC SHE Manager Design Project Chief

Director Manager Manager Manager Engineer

Date: Date: Date: Date: Date: Date: Date: Date:

Revision history
Approved
Rev Date Reason of Issue Author Checked
WIKA CECI
0

i
Jakarta LRT Project – Corridor 1 (Phase 1): KelapaGading – Velodrome
Package P102 – Main Works
 TABLE OF
CONTENT

Validation Sheet ...................................................................................................... i

Table of Content ...................................................................................................... ii
1. General .............................................................................................................. 4
1.1. Background ................................................................................................... 4
1.2. Scope of Work ............................................................................................... 4
2. Location ............................................................................................................ 4
3. Work Flow .......................................................................................................... 5
4. Resources ......................................................................................................... 6
4.1. Equipment ..................................................................................................... 6
4.2. Personnel ...................................................................................................... 7
4.3. Materials............................................................................................................ 7
5. Work Schedule ................................................................................................... 7
6. Inspection and Test Plan .................................................................................. 7

Appendix 1 Drawing of Floor

Appendix 2 Work Schedule
Appendix 3 Hirarc (Safety Risk Assessment)
Appendix 4 Sketch
1. GENERAL
1.1. Background
This document describes the general method statement for loading and
installation of generator set in the building works at Pacuan Kuda Station in
Jakarta Light Rail Transit (LRT) Project - Corridor 1 (Phase 1): Kelapa Gading –
Velodrome.

1.2. Scope of Work

The scopes of work are stated for loading and installation generator set work.

2. LOCATION
The locations at Pacuan Kuda Station Level Acces (BOH, (Generator Room) LRT
Corridor 1 (Phase 1), Jl.Boulevevard Raya Klp.Gading East Jakarta Province.

LAYOUT OF Level Acces (BOH)

Figure 1. Location of Kelapa

Gading Station
3. METHODOLOGY/CONSTRUCTION SEQUENCE
3.1. WORK FLOW
3.1.1. Loading Generator 500 KVA From Truck to Generator Room
The working method of are as follows :

Start

D1 C1

D2 C2
`

D3 C3

D4 C4

D5 C5

D6

D7

D8

D9

Figure 2. Work Flow for Loading & Installation Genset at Kelapa Gading Station

SEQUENCE WORK :
A. MATERIAL :
1. Genset 500 KVA silent type (with open truck deck)
2. Exhaust Genset 500 KVA
3. Tools Kit and Accessories
4. Iron pipe Ø 150 mm
5. Iron pipe Ø 25 mm
6. Iron Canal 100x50x5 mm

B. EQUIPMENT :
1. ForkLift Car 10 ton
2. Cain block 8 ton
3. Loading Floor Genset on 1st Floor

C. PREPARATION :
1. Set up the ForkLift Car 7 ton in a position that has been specified
2. Genset 500 kVA on truck in a position
3. Set up of The Genset nearest the side of Truck loading deck, it is for the forklift easily
pick up The genset
4. Clearance of area for loading genset
5. Make sure that any obstacle such as concrete perimeter between the main road & the
building has cleared, so The ForkLift car could be close as possible with the Opening.

D. GENERAL IMPLEMENTATION :
1. Making the loading floor genset on BOH floor
(design by attachment)
2. Pick Up The Generator using The Forklift Car, make sure the Genset has tighted use
chain block on fork of forklift car
3. The Forklift move until the genset has been fit with the opening on side of Genset Room
wall’s.
4. Genset lift slowly toward the genset room elevation, there’s a different elevation
between the Jalan Kayu Putih III & Genset Room.
5. After the genset elevation are same with the genset foundation, the forklift car move
forward slowly, and turn it down slowly too, until the bottom of the genset touch the
surface of the genset foundation.
6. Genset already on foundation
7. Adjust position genset towards the foundation
8. The genset frame will be lock to foundation with dynabolt
9. Final checking.

1.2. SITE PREPARATION

3.2.1. Work Access
Condition of the project site must be prepared to ensure the work is running
well and safe. The access road also should be prepared for mobilization to
avoid road collapse and no other accidents.
3.2.2. Material, Equipment, and Labour
Material and equipment must be customized the type and volume based on
type of work. Expertise and number of manpowers must also adjusted.
4. RESOURCES
4.1. Equipment
Table 1. List of Equipment for formwork
NO RESOURCES QUANTITY UNIT(S)
1 Forklift Car 10 ton As needed
2 Chain block 10 ton As needed
3 Iron pipe Ø 150 mm As needed
4 Iron pipe Ø 25 mm As needed
5 Iron canal 100x50x5 mm As needed

4.2. Personnel
Personnel’s required for loading and installation genset as shown below:
Table 2. List of personnel’s
NO RESOURCES QUANTITY UNIT(S)
1 Supervisor 1 team
2 Quality Control (QC) 1 person
3 Safety Officer 1 person
4 Labours 6 Persons

4.3. Materials
Materials used for loading and installation genset Work as shown below:
Table 3. List of Materials
NO RESOURCES QUANTITY UNIT(S)
1 Genset 500 KVA silent type as needed
2 Exhaust genset 500 kVA as needed
3 Floor Loading as needed
4 Accessories as needed

5. WORK SCHEDULE
1. Estimated working time for making floor loading is about 2 day (16 hours).
2. Estimated working time for loading loading genset is about 1 day (8 hours).

6. INSPECTION AND TEST PLAN

Inspection and Test Plant will be described on “Instruction Testing Plant (ITP)” Doc. No.
WIKA-P102-ALL-030-ITP-053.
 HIRARC
HAZARD IDENTIFICATION RISK ANALISYS AND RISK CONTROL
" LOADING & INSTALATION GENERATOR SET 500 KVA "

No. Hazard Identification Preventive measure

I Loading genset with mobile crane

Check the eligibility of the mobile crane along with
1 Sling Crane broke up 1
the completeness,
supporters before mobile cranes are sent to the
project

Operators must be proven expert with operating

2 Accident due to mobile crane operation 1
license.
2 Meetings Coordination before doing the work.

The operator is equipped with an assistant who

3 Genset hit the building during the appointment 1
directs the crane
2 Briefing of all workers in charge of field conditions

II Floor Loading Works

The floor loading structure is not strong enough to
1 1 Coordinate meeting for floor loading design
withstand the load of the generator unit
2 Check the feasibility of load test for floor loading

Use recommended safety equipment and use

2 Accident during floor loading 1
appropriate methods

III Moving Genset Works Towards Genset Room

Accidents during transfer of generators using iron
1 1 Using the APD standard
pipe
2 Meetings Coordination before doing the work.
3 Checking on the equipment to be used

IV Laoding Genset Works

1 Damage to cain block 1 Checking on the equipment to be used

Catatan :
When the weather is raining, work is temporarily
1.
stopped
2. Every job activity must be supervised
 Plan of Movement

1. That picture above describe of parking plan Truck & Forklift position.
2. Truck should move foward slowly after the genset has been pick up by the
forklift & tight by the chain block to the fork
 3. The Section drawing describe there’s a different elevation between the
main road & Genset foundation, so, the forklift should lift the genset about
1100 mm until the elevation is match. The forklift will push-in the genset at
the opening area until the bottom of genset already on the iron pipe Ø25
mm (the iron pipe has been installed on the gensett foundation before). If
the genset has on the top of pipe that will be easily to push manually until
the genset be at a desired position.

Cover genset with tarpaulins so that the generator is protected from dust or other
construction waste.