MT050B SERIES DryLine®

DEHYDRATOR

USER MANUAL
Bulletin AE01B-A0554-001 Rev: N
© 2009 - 2012 CommScope, Inc. All rights reserved. (12/12)
 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

Table of Contents

Section 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 1 - Terminal Strip Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 2 - Terminal Strip Discrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 3 - Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Specifications MT050B Dehydrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Section 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Controls and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.1 Event Log Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Installing the Dehydrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.1 19” Rack Mounting/wall mounting or set on optional shelf . . . . . . . . . . . . . . . . . 7
2.4 Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4.1 AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.2 DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.3 Test the Dehydrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.4 Connect to Dry Air Cable System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Connecting the Alarm Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 Connecting Dehydrator to the Transmission Line . . . . . . . . . . . . . . . . . . . . . 8
2.7 Purging the Transmission Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.8 Adjusting Output Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.0 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Regular Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Dehydrator Filter Element Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Annual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4.1 Check the electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4.2 Check the ground wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4.3 Check the hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 Parts Replacement and Dehydrator Overhaul . . . . . . . . . . . . . . . . . . . . . . . 11
3.5.1 In Case Of Difficulty: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5.2 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5.3 Overhaul Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5.4 Unit Shutdown and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5.5 Remove the compressor for overhaul. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

Table of Contents continued

3.6 Service Restoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Section 4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 4 - Wire Schematic with Summary Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 5 - Wire Schematic with Discrete Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 6 - Pneumatic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section 5 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Overhaul Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
MT050B-KIT-OVRHL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Filter Element Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
MT050B-KIT-ELMNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Filter Bowl Assemble Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
MT050B-KIT-FLTRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Filter Bowl Assemble and Dryer Tube Replacement Kit . . . . . . . . . . . . . . . . . . . . . 17
MT050B-KIT-DRYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Solenoid Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Kit MT050B-KIT-SOLND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Section 6 Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1 In Case of Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2 Initial Steps by COMMSCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.3 Repair Center Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.4 RoHS Inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Section 7 DC Inverter Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.2 Installing the 24 Vdc to AC inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.3 Installing the 48 Vdc to AC inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

Section 1 The MT050B maintains transmission line

pressures at 21 kPa (3.0 psig). It is intended
General Information for standard microwave antenna applications
1.1 Introduction and any other transmission line pressurization
requirement that supports a medium pressure
This manual contains the information you need limit. The output pressure is adjustable from 2.0
to install, operate and maintain your MT050B psig to 6.0 psig.
Series DryLine® dehydrator. Please take the time
to read this manual before attempting to operate 1.3 Operation
or service the unit.
MT050B Theory of operation.
This appliance is not intended for access by
the general public. The MT050B series of DryLine® dehydrators,
while similar in moisture removal technology,
This appliance is not intended for use by operates differently than some of the DryLine®
persons (including children) with reduced series of dehydrators. In order to provide a
physical, sensory or mental capabilities, constant supply of dry air to small air volume
or lack of experience and knowledge, systems, and to maintain an acceptable dryness
unless they have been given supervision or level in the product air stream, a high-pressure
instruction concerning use of the appliance reservoir tank is utilized. This reservoir tank is
by a person responsible for their safety. connected to a pressure regulator and orifice
SLPM stands for standard liters per minute, while SCFM stands for to yield a fixed output pressure of 21 kPa (3.0
standard cubic-feet-per-minute. psig) and a nominal flow rate of 3.4 SLPM (0.12
SCFM). In addition to supplying the output
air, the reservoir tank also provides the dry
air for the feedback loop. The feedback loop
is necessary to maintain the dryness of the
membrane cartridge.

During normal operation, the bleed air in the

feedback loop will cause the pressure to slowly
drop in the internal reservoir tank, and the
MT050B compressor will cycle automatically.
1.2 Description These cycles will take place regardless of the
system volume or condition of the transmission
MT050B Series DryLine® dehydrators provide line the dehydrator is connected to. The rate of
dry air for pressurizing small (up to or 1700 these cycles, however, will vary.
liters, 60 cubic feet in volume) antenna and
transmission line systems. The dehydrators When connected to a very tight system, or
produce -45ºC (-50ºF) dew point dry air at an the output is capped, the dehydrator will
output rate of 3.4 SLPM (0.12 SCFM). cycle approximately every 60 minutes and
maintain 21 kPa (3.0 psig) system pressure
Each dehydrator consists of an electrically- when open to atmosphere, the dehydrator will
driven air compressor, a membrane dryer cycle approximately every 3 minutes while
assembly, an automatic transmission line providing close to 3.4 SLPM (0.12 SCFM) of
pressure sensing system and alarm outputs dry air. A system that leaks will have a cycle
housed in a rigid metal chassis. It is designed to time somewhere in between, depending on the
mount in a standard 19” equipment rack or on severity of the leaks.
a shelf or on the floor. The front panel features
a control interface with display for alarms The display will also reflect a pressure between
and pressure. For easy serviceability, power 0 and 21 kPa (3.0 psig) while the output flow is
connections, alarm output connections and all between 0 and 3.4 SLPM (0.12 SCFM). The
filter elements are accessible from the rear or pressure sensor tracks the pressure beyond
front of the unit. the flow control orifice and will show the actual
La libra de fuerza por pulgada cuadrada es una unidad de presión perteneciente al sistema anglosajón de unidades.​
Para expresar respectivamente: presión relativa al ambiente, se usaba psig; la pseudounidad psia se usaba para pressure in the transmission lines (or to the
expresar la presión absoluta.
distribution manifold).
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 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

DISCRETE Alarm
During the initial pressurization of the WIRE WIRE ALARM
transmission line, the dehydrator will cycle TERMINAL COLOR FUNCTION
every 2 to 4 minutes with the system at 0 psig 1 WHITE EXCESS RUN NO
pressure. As the dehydrator pressurizes the 2 TAN EXCESS RUN COM
system, the cycle times will increase and the 3 BLUE EXCESS RUN NC
pressure will rise until the dehydrator output is 4 BROWN HIGH HUMIDITY NO
balanced with the system leak, at which point 5 PINK HIGH HUMIDITY COM
6 GREEN HIGH HUMIDITY NC
the cycle times will stabilize.
7 BLACK POWER FAIL NO
8 VIOLET POWER FAIL COM
1.4 Alarms 9 RED POWER FAIL NC
10 ORANGE LOW PRESSURE NO
The MT050B offers Low Pressure and Excess 11 YELLOW LOW PRESSURE COM
Run alarms as a standard feature; a summary 12 GRAY LOW PRESSURE NC
alarm connection is provided on all units. Alarm Alarm Definitions:
conditions are indicated on the display. The
alarms are Form C dry contacts and have Summary: Activates when the Excess Run, and/
connection options for normally open (NO) or or Low Pressure alarms are triggered.
normally closed (NC) configurations. It will also report High Humidity if unit
is equipped with full alarms. The
Additionally, a discrete alarm option is available summary alarm does not report Power
with discrete connection for Low Pressure, Fail.
Excess Run, High Humidity and Power Fail
alarms. The discrete alarm version also Power Fail: Activates when power is removed from
includes a summary alarm contact. the dehydrator. This includes turning
the power off at the switch.
The external alarm monitoring system (supplied
by others) is connected to the terminal High Humidity: Activates when system or dehydrator
strip located on top of the cabinet. A small output humidity rise above 7.5%
slotted screwdriver is necessary to make the relative humidity. At initial installation,
connections. this alarm will continue to alarm until
the system has been properly purged.
The connections to the alarm strip are as
follows; refer to Figure 1 for correct locations Excess Run: Factory strapped run time set in
and colors of the wires on the terminal strip accordance with the normal run
time for the dehydrator application.
Pin 3 Pin 1 Selectable times are 1, 10, 30, 120
and 240 minutes, with the 10 minute
selection used on the MT050B as the
default setting.

Figure 1 - Terminal Strip Summary Low Pressure: If system pressure falls below the
low–pressure trigger point (6.9 kPa
Summary Alarm (1.0 psig) on the MT050B), the low-
WIRE WIRE ALARM pressure alarm sensor will activate
TERMINAL COLOR FUNCTION an alarm contact. This alarm is an
1 RED SUMMARY NO indication of a significant system leak
2 WHITE SUMMARY COM or a dehydrator failure.
3 BLACK SUMMARY NC Note: All of the alarms clear and reset automatically,
but can be manually reset in the display menus.
Pin 1 Pin 12 However, if the alarm condition still exists, the alarm
will return immediately after being reset.

Figure 2 - Terminal Strip Discrete 5

 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

USB NOT IN HIGH PRESSURE

P1 USE SENSOR
U2

Vdc INPUT HUMIDITY

P2 SENSOR
(MR050B P3
ONLY)

115 Vac
COMP
OUTPUT
P4
(MT/PMT SERIES) LOW
PRESSURE
SENSOR
U4
SOLENOID
(FILTER DRAIN
MT/PMT SERIES)
[
P6
AC MAIN
[

NOT IN USE SUM ALARM KEYPAD DISCRETE ALARMS

P7 P8 J4
(NO/NC) P9

Figure 3 - Control Board

1.5 Specifications MT050B Dehydrator

Output Pressure Constant, kPa (psig) 21 (3.0) Dimensions Height, cm (in) 48.26 (19)
Width, cm (in) 17.8 (7)
Output capacity 3.4 SLPH (1.2 SCFH) Depth, cm (in) 41.91 (16.5)
5.6 SLPM (0.2 SCFM)
(total, approx.) Net weight, kg (lb.) 16.1 (35 1/2)

Output Dew Point, –45° C (-50° F) Alarms

or better
Power Fail Alarm loss of input power
Operating Temperature Range -10° to +50° C
(+14° to +122° F) High Humidity Alarm Set Point 7.5% RH,
factory set
Electrical Input 115 ±10% Vac, 60 Hz
240 ±10% Vac, 50 Hz Excess Run Alarm 10 minutes, factory set
24 or 48 Vdc with Inverter
Low Pressure Alarm, kPa (psig) 6.9 (1.0)
Output Connector 3/8” poly tube, compression

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 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

Section 2 Keypad Controls:

Installation Advances display (scrolls ahead) to the
2.1 Unpacking and Inspection next display or program mode with out
changing the values in the microprocessor
Open carton. memory.

Enters into the microprocessor memory

the values displayed in the window and
advances display (scrolls ahead) to the
next program or display mode.

Numerically increase displayed settings in

display window. When depressed longer
than 1/2 second scrolling will occur at a
faster rate.

Remove the top piece of foam packaging. Numerically decrease displayed settings
Carefully remove the installation accessories in display window. When depressed
and manual and dehydrator. Check the longer than 1/2 second scrolling will occur
dehydrator for shipping damage such as dents at a faster rate.
or loose parts.
Used to allow the user quick access to the
2.2 Controls and Displays system event log.
Default password is 1111

Familiarize yourself with the controls and

displays prior to installing or testing the 2.2.1 Event Log Codes
dehydrator.
EV= 0 Event = Power Up

EV= 1 Event = High Humidity Alarm

EV= 2 Event = Excessive Run Time Alarm

EV= 3 Event = Low Pressure Alarm

EV= 4 Event = High Pressure Alarm

EV= 5 Event = Compressor Fault

EV= 6 Event = Log Cleared

EV= 7 Event = Powering Down

EV= 8 Event = Compressor Lifetime Eeprom

Fail
2.3 Installing the Dehydrator

2.3.1 19” Rack Mounting/wall mounting or set on

optional shelf

2.4 Power Connections

Confirm your dehydrator electrical input matches

7 the available power.
 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

Ensure an electrical safety ground is installed on 2.4.2 DC Power

the ground stud located adjacent to the power
input connector. (It is intended to be customer The MT050B-81X15 (115 Vac) can operate on
installed in the field to your halo grounding 24 Vdc or 48 Vdc with the addition of an optional
system.) inverter.

MT050B-81015 and MT050B-81315 For details see section 7.

115 +10% Vac, 60 Hz
2.4.3 Test the Dehydrator
24 or 48 Vdc with inverter
Turn the dehydrator ON and check the output for
MT050B-81026 and MT050B-81326
air flow.
240 +10% Vac, 50 Hz
2.4.4 Connect to Dry Air Cable System
2.4.1 AC Power

AC units should be connected into a standard 15 Caution:

A power receptacle of the proper voltage. Make Check the system pressure rating before
sure the power circuit is properly grounded. connecting the dehydrator to the transmission line
system.
Two power cords are supplied, one 115 Vac To insure that all internal dehydrator components
American and one 240 Vac International cord are properly dried, operate the DryLine® unit for
with stripped leads. at least 45 minutes prior to connecting the output
air line to the transmission line system.
Electrical connections require separate
circuits for dehydrator installation. 2.5 Connecting the Alarm Outputs

CAUTION: To connect the alarms, locate the terminal block

Proper electrical connection is required. It is (TB-1) on top of the unit.
suggested a licensed electrician be contracted to
Pin 1 Pin 12
connect the AC wiring to the unit, if it is connected
directly to the mains. Failure to properly connect
the power wires could result in a dangerous
electrical shock hazard.

Place alarm connection wires in proper terminals

CAUTION:
and tighten the screw on the terminal block.
This unit is designed for connection to a single
phase power source. Connection to a 3 phase
(See section 1.4 for alarm location)
power source will cause significant damage to
internal components.
The relay contacts are rated at 2 A (non-
inductive), 30 Vdc.
2.6 Connecting Dehydrator to the Transmission
Line

CAUTION:
Check the antenna and transmission line system
pressure rating before connecting the dehydrator
to the system.

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 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

Note: 2.8 Adjusting Output Pressure

I f the transmission lines have not been Output pressure can be adjusted between 2.0
purged, continue with section 2.7. Otherwise psig and 6.0 psig - adjustment outside this range
proceed to section 3. will have a negative impact on the performance
of the dehydrator.
2.7 Purging the Transmission Line

Air in the transmission line system must be

replaced with dry air to ensure satisfactory
operation of the transmitted signal.

1. Determine the total system volume.

2. Divide the system volume by the flow rate
of the dehydrator 3.4 SLPM (0.12 SCFM) to
determine the number of hours needed for
the purge cycle.
3. Open the far end of the transmission line.
4. Operate the dehydrator for a minimum three
purge cycles. If possible, operate for 12
purge cycles to completely dry the line.
If it is not possible to open the far end of the
transmission line, follow these steps:

1. Connect the dehydrator to the transmission 1. Locate regulator

line and pressurize the system. The system
pressure should reach 21 kPa (3.0 psig). 2. Loosen lock nut

2. Wait 15 minutes while the air absorbs 3. With unit running turn stem CW to increase.
moisture in the system, then disconnect the CCW to decrease output pressure.
dehydrator from the transmission line and 4. Place finger on output to verify pressure
allow the air to vent. setting on the front display.
3. Repeat steps 1 and 2 twelve times to purge 5. Repeat step 3 and 4 until desired pressure is
the system. set.
6. Tighten lock nut and return unit to service.

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 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

Section 3 3.4 Annual Inspection

Maintenance Warning:
3.0 Maintenance Electrical Hazard! Unplug power cord before
servicing unit.
The MT050B Dehydrator requires relatively
little maintenance to ensure satisfactory Inspection includes checking for loose
operation over long periods of time. This section or damage hoses, fittings and electrical
outlines the recommended annual preventive connections. Remove the front door and verify
maintenance for the unit and the suggested that there is no water build-up in the two filter
overhaul for every 6000 hours of compressor bowls located inside the front cover of the
operation. dehydrator. There may be some droplets of
water in the filter bowls (the lower portion of
3.1 Regular Maintenance each bowl), but there should be only a small
amount of liquid in either bowl
The MT050B Dehydrator will perform at an
optimum if it is routinely checked for correct
performance. This checking generally consists
of an annual inspection of the condition of the
air intake filter and an overhaul after every 6000
hours of compressor operation. Performance of
these measures is sufficient to ensure continued
reliable operation.

3.2 Preventive Maintenance

The annual maintenance of a MT050B consists

of a preventative maintenance inspection of the
dehydrator and cleaning (or replacement) of the
foam air intake filter.

These tasks can easily be performed in the

field with the unit connected to the transmission
line system and with only the front access door
opened for maintenance.
If there is excessive water, refer to the
3.3 Dehydrator Filter Element Replacement troubleshooting section 4. Replacement of the
filter elements in the water filter and coalescing
Replace the air intake filter filter are covered in the overhaul section of their
respective replacement kits.
The air intake filter protects the compressor from
contamination and dust. Periodic replacement
extends the life of the compressor. To gain
access to the element, push in on the cover and
rotate the house approximately 1/4 turn CCW.
The filter is made of a fibrous material. It should
be replaced once a year (or more frequently, if
the operating environment is very dusty.)
CAUTION:

Do not apply oil or other chemicals to the filter

element.

Make sure the element is seated completely in

the housing and then replace the cover. If a new
element is used, discard the old element.
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 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

3.4.1 Check the electrical connections.

3.5.2 Tools
Check the screw at the power input connector
to ensure that the ac power cord is securely The following tools are used in the maintenance
terminated. Check the screw-in alarm terminals and overhaul procedures.
to ensure that all wire connections are tight.
• Adjustable open—end wrench
A loose or damaged connection may result in
• Allen wrench 5/32
erratic operation and unnecessary downtime.
Refer to the troubleshooting section if an • #2 Phillips screwdriver
electrical problem is encountered. • Small flat-blade screw-driver

3.4.2 Check the ground wire.

3.5.3 Overhaul Procedure
Check that an electrical safety ground is
installed on the stud on the rear of the When the MT050B compressor run time reaches
dehydrator. This connection point is adjacent to 6000 hours (or a multiple of 6000 hours) it is
the power input connector. (It is intended to be time to replace certain items in the compressor
customer installed in the field to the customer and the air path of the dehydrator. These
halo system.) include the piston cups, piston seals and head
gaskets of the compressor, the filter elements
3.4.3 Check the hour meter in the water and coalescing filters, and the tube
section connecting the compressor output to the
Check the hour meter in the display to help to coalescing filter input.
determine the duty cycle of the dehydrator.
3.5.4 Unit Shutdown and Removal
If the dehydrator has been running for more
than 20% of its installed time, check the systems In order to perform an overhaul on the MT050B,
for leaks. Also check the time on the meter to the unit must be turned off and removed from
determine if it is time to perform the 6000–hour service. As this is being done, the low pressure
overhaul. alarm may active through a reporting alarm
system. Personnel monitoring such an alarm
should be notified in advance so that they are
3.5 Parts Replacement and Dehydrator Overhaul aware of the fact that service is being performed.
It is also necessary to disconnect the dehydrator
COMMSCOPE MT050B Dehydrators are dry air output from the waveguide system during
designed to give many years of trouble-free the overhaul.
service and require very minimal maintenance.
The dehydrator contains, as a standard
feature, an electronic hour meter that records
compressor run hours. To ensure continuous
and reliable operation, the dehydrator must be
overhauled every 6000 hours of compressor
operation. The overhaul kit, listed below,
contains all of the necessary parts to perform
this overhaul. The dehydrator overhaul kit
includes parts to overhaul the compressor and
critical components in the dehydrator that often
become worn over time.

3.5.1 In Case Of Difficulty:

If the dehydrator is not operating, refer to

Section 2 on Installation and Section 4 on
Troubleshooting the unit.
11
 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

3.5.5 Remove the compressor for overhaul.

To remove the compressor, open the top panel

of the unit.

1. Disconnect compressor wiring from control

board.
2. Disconnect tubing from outlet of compressor.

3 Remove screws holding compressor pan to

chassis and remove pan/compressor assy
from chassis.
Follow the instructions included in the
compressor overhaul kit. When the overhaul is
complete, reinstall.

3.6 Service Restoration

RECOMMENDATION:

If the dehydrator overhaul process has taken

more than a few hours, it is recommended that
the unit be run for one hour into the room, to
purge the membrane dryer and tank of any
acquired moisture, before reconnecting to the
transmission line system.
12
 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

Section 4
Troubleshooting
If you experience difficulty with your dehydrator, use the troubleshooting procedures described below.

Caution: Electrical troubleshooting requires access to potentially dangerous voltages and should only be
performed by a licensed electrician.

Problem/Condition Solution
If the display light falls to light, make sure the unit is
plugged in and power outlet is operating.
If you still have no light, unplug the unit, remove the unit
cover and check for loose connections. Refer to the
Dehydrator display does not light, unit does not run.
wiring diagram for proper connections. (See figure 4 for
summary alarm units and figure 5 for discrete alarm units.)
Check to ensure that proper AC voltage is being supplied
to the input.
Turn shut-off valve to the off position and observe
pressure gauge. The pressure gauge line should read
approximately 21 kPa (3.0 psig) and the alarm should
clear. If alarm does not clear, remove cover and verify
tubing and wiring connections are secure. (See figure 4
for summary alarm units and figure 5 for discrete alarm
units and figure 6 for the pneumatic diagram.)
If the pressure does not stay constant after shutting off
Low-pressure alarm activated. the valve, apply leak detector to isolate the leak in the
dehydrator (exercise care when applying solution not to
wet wiring or electronics).
With dehydrator isolated from transmission line, observe
pressure in transmission line. If pressure drops, use a
leak detector solution to locate leaks in the transmission
line. Repair leaks if possible.
If the problem persists contact COMMSCOPE Customer
Service. (See section 6)
Check the display on the controller. Toggle the ON/OFF
switch (attached to power connection).
Compressor does not turn. Check input voltage per wiring diagram
If the problem persists contact COMMSCOPE Customer
Service (See section 6)
Ensure that the drain line tubing (exiting the bottom of
the drain solenoid) is not clogged. When the compressor
cycles off, air and moisture should flow out of the drain line
(into drain pan).
If solenoid does not vent, verify proper voltage is present
Filter bowls show excessive water.
when compressor is running and absent when compressor
is off.
If proper voltage is present and solenoid does not shift,
replace (See section 5)

13
 BLACK
WHITE
RED
240 VAC JUMPER HARNESS

FACTORY INSTALLED JUMPER

HARNESS ON -81026 AND -81326
DETAILS.

SUM
ALARM
P8

P9
ALARMS
DISCRETE
BLACK
WHITE Compressor
BLACK
WHITE

GROUND
BLACK

14
SOLENOID
GREEN WITH
YELLOW STRIP
BLACK WHITE

WHITE

WHITE
ORANGE
BLACK
WHITE

1
BLACK POWER
EMI
WHITE SWITCH
BLACK FILTER

BLUE
GREEN
BROWN
MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

GROUND

THERE IS A GROUND
STUD ON THE DOOR BLACK
A GREEN/YELLOW BLACK
LIGHTNING
STRIP WIRE FROM
ARRESTOR
THE DOOR GROUND WHITE
STUD TO THE
WHITE
CHASSIS GROUND
STUD.

Figure 4 - Wire Schematic with Summary Alarm

 BLACK
WHITE
RED
240 VAC JUMPER HARNESS

GRAY FACTORY INSTALLED JUMPER

YELLOW HARNESS ON -81026 AND -81326
DISCRETE SUM
ORANGE DETAILS.
ALARMS ALARM
RED P9 P8
VIOLET
BLACK
GREEN
PINK
BROWN
BLACK
BLUE Compressor
WHITE
TAN HUM P3 BLACK
WHITE
}
WHITE
PURPLE GROUND
YELLOW
BLACK

15
BLANK
SOLENOID

BLACK GREEN WITH WHITE

WHITE YELLOW STRIP

HUM
Senior WHITE

BLACK WHITE
BLACK POWER

WHITE
ORANGE
BLACK
EMI
SWITCH

6
FILTER

1
BLUE
MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

GROUND

GREEN
BROWN
BLACK

BLACK

THERE IS A GROUND
WHITE
STUD ON THE DOOR WHITE
A GREEN/YELLOW
STRIP WIRE FROM
LIGHTNING
THE DOOR GROUND
ARRESTOR
STUD TO THE
CHASSIS GROUND
STUD.

Figure 5 - Wire Schematic with Discrete Alarm

 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

COMPRESSOR

Figure 6 - Pneumatic Diagram

AIR TANK
SYSTEM
OUTPUT

DRYER TUBE

REGULATOR

FILTER BOWLS

HIGH
PRESSURE LOW
SENSOR PRESSURE
U2 SENSOR
U4 DRAIN
SOLENOID
16
 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

Section 5 Section 6
Replacement Parts Customer Service
Go to commscope.com eCatalog for the most current 6.0 Introduction
parts available for your dehydrator.
http://www.commscope.com/product-catalog/#market-wireless COMMSCOPE provides in-warranty and out-
of-warranty repairs as well as dehydrator and
compressor overhauls from several Repair
Centers. Coordination of these services is
provided through the nearest Sales Office or
Customer Service Center. The Center is also
prepared to help you with the following:

• Technical Assistance
Overhaul Kit • Troubleshooting
MT050B-KIT-OVRHL
• Repairs
• Loaner Units
• Spare Parts
• Installation Materials
• System Accessories

Filter Element Replacement Kit

MT050B-KIT-ELMNT 6.1 In Case of Trouble

The first step you should take if trouble

develops using a dehydrator is to read the
operators manual and follow the trouble isolating
procedures given in it.

If the steps in the manual do not identify

and remedy the problem, then contact an
Filter Bowl Assemble Replacement Kit COMMSCOPE Customer Service Center for 24–
MT050B-KIT-FLTRS hour telephone assistance. Record the Model
Number (e.g. MT050B) and Serial Number from
the product label, as you will be asked for these
when you call. Two main locations are currently
available to help:

From North America

Telephone: 1-800-255-1479
Fax (U.S.A.): 1-800-349-5444
Filter Bowl Assemble and Dryer Tube Replacement
Kit
International
MT050B-KIT-DRYER
Telephone: +1-779-435-6500
Fax Number: +1-779-435-8579

Web Access
Internet: www.commscope.com
email: #prc@commscope.com

Solenoid Replacement
Kit MT050B-KIT-SOLND
17
 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

6.2 Initial Steps by COMMSCOPE can issue a NEW RMA number to identify your
return and create the appropriate credit to your
When your call or fax communication is account. Damages to loaner will be deducted
received, the COMMSCOPE staff will work with from the P.O.
you to pinpoint the possible cause of trouble. If
the pressurization equipment is suspect, they PACKING INSTRUCTIONS: Pack your unit
will: securely for shipment to the Repair Center.
If you received a loaner unit, we suggest you
• ask for your unit Model Number and Serial use the box and packing materials to return
Number your unit. Otherwise we have factory packing
materials available for a nominal fee. Enclose a
• check the warranty status of the unit
completed copy of this form inside the box and
• advise the availability of a loaner unit clearly mark your Company Name and RMA:
• provide an estimate of the cost for inspection XXXXXXX on outside of the box. Address the
and repairs, if the unit is out–of–warranty box to the following Ship–To Address:

• fax a Return Material Authorization Sheet to COMMSCOPE PRESSURIZATION SERVICE

you. CENTER
6.3 Repair Center Process RMA# XXXXXXX
11312 S. PIPELINE RD.
A method of Payment must be provided prior EULESS, TX. 76040-6629
to issuing of RMA regardless of warranty
status. Please note, Units received with Biological/
animal contamination will be returned
IN–WARRANTY REPAIR: Most COMMSCOPE unrepaired or scraped after notification
pressurization products carry a warranty of one and you will be invoiced for inspection and
to three years, depending upon model number. freight.
Warranty details are available on our web
page. If your unit falls within its warranty period, CONTACT NUMBERS: If you have any
inspection and repairs will be performed at no questions about the repair process or status of
charge and the unit will be promptly returned your unit, please contact us directly through one
to you. If a warranty unit is deemed no problem of the following methods – Telephone (below)
found an inspection fee and freight will be
charged to the customer. TEL: 817-864-4150
817-864-4155
OUT–OF–WARRANTY REPAIR: We will inform
you with the cost of repair and obtain your FAX: 817-864-4179
approval to proceed with repairs or, if you elect
not to have the unit repaired, your instructions 6.4 RoHS Inquiries
on disposition of your unit. When repairs are
complete, we will return your unit and invoice For inquiries on RoHS please contact the
you for the inspection charge, materials used following:
for the repair and labor applied to complete the
repair. If you elected not to repair the unit, we CommScope Inc.
will invoice you for the inspection and freight Corke Abbey, Bray Co.,
charge if unit is to be returned. Dublin, Ireland
Attn: Legal Department
LOANER UNITS: Loaner units are available
from the repair center to maintain your system
while repairs are being performed. If you feel
you need a loaner, please contact us at one
of the numbers listed under contact numbers.
A P.O. for the full value of the unit must be
issued prior to shipment. Also contact us when
the loaner is ready to be returned so that we

18
 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

Section 7
DC Inverter Option
7.1 Introduction

The standard 115 Vac unit can be run on and

inverter with the input of 24 or 48Vdc inverter.
The inverters are available in either 24 or 48
Vdc. Due to the induction of a dc motor in the
compressor pulling so many amps and the cost
Turn inverter on. Only green LED’s should be
of a dc compressor we choose to power the
illuminated.
units with an inverter to keep the cost down
and reduce the induction load on your battery
Turn on Dehydrator.
systems.

7.2 Installing the 24 Vdc to AC inverter

Remove the inverter from its packaging and

install in desired location. The inverter can be
placed on a flat surface or mounted to a wall
via the flanges and slots on the bottom of the
inverter.

Verify power switch is turned off on the inverter.

Connect the power cord from the dehydrator to

the AC receptacle located on the left side of the
inverter.

Connect the DC power to the lugs located

on the right side of the inverter to the battery
system. Ensure the polarity is correct. Improper
connection can damage inverter and void
warranty. 19
 MT050B SERIES DryLine® DEHYDRATOR USER MANUAL

7.3 Installing the 48 Vdc to AC inverter

Remove the inverter from its packaging and

install in desired location. The inverter can be
placed on a flat surface or mounted to a wall
via the flanges and slots on the bottom of the
inverter.

Turn inverter on. Only green LED’s should be

illuminated.

Turn on Dehydrator.

Verify power switch is turned off on the inverter.

Connect the power cord from the dehydrator to

the AC receptacle located on the left side of the
inverter.

Connect the DC power to the lugs located

on the right side of the inverter to the battery
system. Ensure the polarity is correct. Improper
connection can damage inverter and void
warranty.

20