EZ Dock Aluminum Gangway: Owner's Manual and Installation Instructions

EZ Dock® Aluminum Gangway
Owner’s Manual and Installation Instructions
Models: G110208, G110212, G110216, G100308, G100312, G100316, G100320, G100324,G100408, G100412,
G100416, G100420, G100424, G100508, G100512, G100516, G100520, G100524, G111208, G111212, G111216,
G101308, G101312, G101316, G101320, G101324,G101408, G101412, G101416, G101420, G101424, G101508,
G101512, G101516, G101520, G101524, G200350 G200360,G200450, G200460, G200465, G200550, G200560,
300300, and 300400
For questions about features, operation/performance, parts,

accessories or installation, call your local EZ Dock dealer.
Additional information regarding EZ Dock products can be

found on the internet at www.ez-dock.com.
The first dock of its kind...The last dock you will ever need®.
Table of Contents
Assembly, Installation, Maintenance and Safety..................................................................................................................................3
Aluminum Gangway Accessories Specifications.................................................................................................................................3
Aluminum Gangway Specifications......................................................................................................................................................4
Aluminum Gangway Product Line........................................................................................................................................................5
Assembly of an EZ Dock Aluminum Gangway.....................................................................................................................................9
Selecting Your Installation/Attachment Methods................................................................................................................................11
Site Conditions and Usage.................................................................................................................................................................11
1. Hinge to Float Kit Installation.........................................................................................................................................................12
2. Shoreline Abutment Kit Installation................................................................................................................................................18
3. 4’ Transition Plate Kit Installation...................................................................................................................................................20
4. Roller Kit Installation......................................................................................................................................................................26
Sample Configurations.......................................................................................................................................................................27
Warranty/Customer Service...............................................................................................................................................................28
Maintaining your EZ Dock Aluminum Gangway.................................................................................................................................29
Dear EZ Dock Customer,
The EZ Dock Team thanks you for your purchase. We know that you had other choices of gangways, and we appreciate your
decision to purchase an EZ Dock Aluminum Gangway.
You will find it easy to maintain your EZ Dock Aluminum Gangway and to add accessories and other components to your
gangway in the future. We hope that you, your family, and your friends will enjoy this gangway and the EZ Dock product line for
many years to come.
Before you install your new EZ Dock Aluminum Gangway, please take a moment and fill out the registration card. To save
time, you can also register online at www.ez-dock.com. By registering your product, you will activate your product warranty
and thereby protect your purchase against covered product defects. Please feel free to give your EZ Dock customer service
department a call with any issues that you may have regarding your EZ Dock Aluminum Gangway. You can reach our customer
service department by dialing:
USA/Canada: 1-888-654-8168 Int’l: 1-417-235-2223 Europe: +46 (0) 380 47 300
2 For more information call 1-800-654-8168 or go to www.ez-dock.com.

IMPORTANT! Assembly, Installation, Maintenance and Safety:
You should read these instructions thoroughly before assembling and installing your EZ Dock Aluminum Gangway. Please
adhere to all recommendations and cautionary suggestions appearing in this manual and always follow the instructions
precisely. Please save these instructions and refer to them as needed for future reference.
DANGER
Drowning Hazard
Swimming under and/or attempting to breathe in cavities under EZ Dock docks and ports while
performing in-water installation of docks, ports and couplers can result in accidental drowning
and death.
Do not attempt in-water installation without EZ Dock in-water coupler installation tools.
Tools and Requirements:

As with any assembly and installation, some tools are required to assemble and install your EZ Dock Aluminum Gangway. You
may not need every tool listed below for your particular installation, but the following tools are generally helpful in the installation
process (for professional installation, call your local EZ Dock dealer):
• Ratchet and socket set that includes 1/2”, 9/16”, 5/8”, 11/16”,15/16” sq. HD. or 24mm - 12pt
• Open-end, boxed-end wrench set (above mentioned sizes)
• Screwdrivers (Phillips and standard)
• Pliers
• Adjustable wrenches
• Hammer (rubber mallet)
• Pry-bar (small and large)
• Masonry bit
• Power drill and bits (hammer drill for concrete)
• Traditional hand or electric saw
• Tape measure
EZ Dock Aluminum Gangway Accessories Specifications

Gangway
Model Part Number Length Width Height Weight
Used With
37 3/4” 8 3/4” 15 3/16” 26 lbs.
40” Hinge to Float Kit (G200360) 2’ & 3’
(95.9 cm) (22.2 cm) (38.6 cm) (11.8 kg)
36 3/4” 28 7/8” 2 11/16” 34 lbs.
3’ Transition Plate Kit (G200350) 3’
(93.3 cm) (73.3 cm) (6.8 cm) (15.4 kg)
57 1/4” 8 3/4” 15 3/16” 39 lbs.
60” Hinge to Float Kit (G200460) 2’, 3’, 4’, & 5’
(145.4 cm) (22.2 cm) (38.6 cm) (17.7 kg)
60” Shoreline 57 1/4” 8 3/4” 5 1/4” 31 lbs.
(G200465) 2’, 3’, 4’, & 5’
Abutment Kit (145.4 cm) (22.2 cm) (13.3 cm) (14.1 kg)
48 3/4” 28 7/8” 2 11/16” 45 lbs.
(123.8 cm) (73.3 cm) (6.8 cm) (20.4 kg)
76 3/4” 8 3/4” 15 3/16” 47 lbs.
80” Hinge to Float Kit (G200560) 2’, 3’, 4’, & 5’
(194.9 cm) (22.2 cm) (38.6 cm) (21.3 kg)
60 3/4” 41 1/4” 2 11/16” 66 lbs.
(154.3 cm) (104.8 cm) (6.8 cm) (29.9 kg)
Note: These specifications are overall dimensions and weights may vary within tolerances specified by EZ Dock.
For more information call 1-800-654-8168 or go to www.ez-dock.com. 3

EZ Dock Aluminum Gangway Specifications
Load
Model Part Number Length Width Height Weight
Capacity
2’ x 8’ Aluminum
99” 24 1/2” 2 3/4” 60 lbs. 50 lbs./sq. ft.
Gangway with No (G110208)
(251.5 cm) (62.2 cm) (7.0 cm) (27.2 kg) (244.1 kg/sq. m)
Handrails
146 1/4” 24 1/2” 2 3/4” 85 lbs. 50 lbs./sq. ft.
(371.5 cm) (62.2 cm) (7.0 cm) (38.6 kg) (244.1 kg/sq. m)
Handrails
195 1/8” 24 1/2” 2 3/4” 105 lbs. 35 lbs./sq. ft.
(495.6 cm) (62.2 cm) (7.0 cm) (47.6 kg) (170.9 kg/sq. m)
Handrails
3’ x 8’ Aluminum 99” 39 1/2” 41 3/16” 145 lbs. 50 lbs./sq. ft.
(G100308)
Gangway (251.5 cm) (100.3 cm) (104.6 cm) (65.8 kg) (244.1 kg/sq. m)
3’ x 12’ Aluminum 146 1/4” 39 1/2” 41 3/16” 215 lbs. 50 lbs./sq. ft.
(G100312)
(G100316)
(G100320)
(G100324)
Gangway (739.8cm) (100.3 cm) (104.6 cm) (181.4 kg) (244.1 kg/sq. m)
(G100408)
(G100412)
(G100416)
(G100420)
(G100424)
Gangway (739.8cm) (130.8 cm) (104.6 cm) (210.9kg) (244.1 kg/sq. m)
(G100508)
(G100512)
(G100516)
(G100520)
(G100524)
Gangway (739.8cm) (161.3 cm) (104.6 cm) (254.0 kg) (244.1 kg/sq. m)
Note: These specifications are overall dimensions and weights may vary within tolerances specified by EZ Dock.

8’ Long EZ Dock Aluminum Gangway Options
2’ x 8’ Gangway - G110208 3’ x 8’ Gangway - G100308

3’ x 20’ Gangway - G100320
5’ x 20’ Gangway - G100520
4’ x 20’ Gangway - G100420

3’ x 24’ Gangway - G100324
5’ x 24’ Gangway - G100524
4’ x 24’ Gangway - G100424
Float to Hinge Kit Options
40” Float to Hinge Kit - G200360

Shoreline Abutment Kit Options
60” Shoreline Abutment Kit - G200465
Transition Plate Kit Options
3’ Transition Plate Kit - G200350

Assembly of an EZ Dock Aluminum Gangway
Although there is a variety of sizes of EZ Dock Aluminum Gangways, the assembly for each consists of the same steps. Before
starting the assembly make sure all of the instructions have been read and understood. Also, due to the size and weight of the
gangway, make sure you have enough help to safely lift and move the gangway and its components.
Note: 2’ EZ Dock Aluminum Gangways come without hardrails so one can start at step 3. Also, be aware that decking panels
are rotated 90 degrees for 2’ gangways.
• Step 1: Attached the two (2) handrail sections (Item 1) to the gangway base (Item 2) using the hex nuts (Item 4), carriage
bolts (Item 3), and flat washers (Item 5) provided, (Figure 1). Make sure the bolts are tight but not over tightened.
Tools required:
• Phillips Screwdriver
• Ratchet and socket set or open-end, boxed-end wrench set
• Open-end, boxed-end wrench set
• Traditional hand or electric saw
• Tape measure 1
3
Figure 1.
BILL OF MATERIAL
ITEM QTY. PART NO. DESCRIPTION
1 2 R40408 Aluminum Handrail Section - 8’
2 1 B40408 Aluminum Gangway Base - 4’ x 8’
3 16 80540SS Bolt 5/16”-18 x 3 1/2” Carriage HD 18-8SS
4 16 110021 Nut 5/16”-18 Hex 18-8 SS
5 16 117005 Washer 3/8” x 1” OD Flat 18-8 SS
6 2 H40015 32ea. - Screw 1-1/4” SS Self Sq. Drive Pan
7 2 H40444 Decking Panel ThruFlow™ Beige 4’ x 4’

Assembly of an EZ Dock Aluminum Gangway (Continued)
• Step 2: Once handrails are attached, remove the interlocking tabs on only one end of the first and last panel of ThruFlow™
Decking (Item 7), (Figure 2). All other interlocking tabs not located on the end of the gangway are to be left alone. This can
be done with either a traditional or electric saw.
Figure 2.
• Step 3: Next, lay out all decking panels on the gangway. Make sure that the two pieces that were cut on Step 2 are
placed on each end with the side without interlocking tabs facing out. The decking panels should be centered on the
aluminum gangway base, approximately 1/4” from the outside edge (length) of the base. Once located correctly, fasten the
ThruFlow™ Decking panel with the decking screws provided (Item 6), (Figure 3).
6
2
BILL OF MATERIAL
1 2 R40408 Aluminum Handrail Section - 8’
2 1 B40408 Aluminum Gangway Base - 4’ x 8’ No Tabs
3 16 80540SS Bolt 5/16”-18 x 3 1/2” Carriage HD 18-8SS Figure 3.
4 16 110021 Nut 5/16”-18 Hex 18-8 SS
5 16 117005 Washer 3/8” x 1” OD Flat 18-8 SS
6 2 H40015 32ea. - Screw 1-1/4” SS Self Sq. Drive Pan
Selecting your Installation/Attachment Method
The EZ Dock Aluminum Gangway must be able to freely move on one end due to changing water levels. To accomplish this,
one end must be fixed using an EZ Dock hinge bracket such as the Shoreline Abutment Kit (G200465) or the Hinge to Float Kit
(G200360, G200460 and G200560) that allow that gangway to rotate. The other end of the gangway is left unattached, allowing
it to move with any fluctuation in water level. To reduce wear and allow a safe experience on the EZ Dock Aluminum Gangway,
a Roller Kit (300300 and 300400) and Transition Plate (G200350, G200450 and G200550) are highly recommended.
Site Conditions to be Considered

Every EZ Dock Aluminum Gangway installation will be site specific and must be configured specifically for the end user’s
intended application. Some factors that must be taken into consideration when determining the components necessary for
a proper installation are: intended usage, water conditions, soil/bed conditions, shoreline conditions, available attachment
locations, dock configuration and climate conditions. There are a few simple rules to follow when determining layout
configuration.
Be certain that your installation configuration is designed to accommodate the daily intended use of your EZ Dock Aluminum
Gangway. Please take into account the following:
• Commercial application needs

• Public access requirements
• Private docking needs
• Scale of operation and use (size of mooring watercrafts, number of people, amount of walking traffic, etc.)
• Other special considerations affecting your daily use
Be aware of the unique characteristics of the specific body of water and consider how such conditions will affect the installation.
Take into account:
• Overall area of the body of water

• Water depth (at the shore and at the furthest point from shore)
• Normal and greatest wave action
• Water level fluctuation
• Shoreline conditions (fixed pier, gravel, mud, abutment, sand, etc.)
• Fresh, brackish, or salt-water
• Normal ice thickness and movement
• Lakebed and soil conditions (sand, rock, mud, etc.)
Usage
Understand and consider installation/performance requirements then evaluate your ability to fulfill them.
• Determine whether your installation will be attended and inspected on a regular basis
• Become acquainted with the normal movement associated with floating structures
• Determine whether you are capable of performing your own installation, or whether it is best to hire a professional
Once you have considered and worked out the issues above, the next step is to select the installation mounting method that
is best for you. Since no two installations are ever exactly the same, each and every EZ Dock Aluminum Gangway installation
must be designed and configured for the specific and intended application.
• Attaching Gangway to an EZ Dock: When installing the EZ Dock Aluminum Gangway on an EZ Dock system, simply
use the Hinge to Float Kit (G200360, G200460 and G200560) (refer to the installation Section 1).
• Attaching Gangway to an Abutment: When anchoring the EZ Dock Aluminum Gangway to an existing shoreline
abutment, simply use the Shoreline Abutment Kit (G200465). This existing abutment could be a stationary/fixed pier,
wooden fascia, seawall, etc. (refer to installation Section 2).
• Attachment Accessories for the EZ Dock Aluminum Gangway: To provide a safer and more durable gangway system,
EZ Dock offers the Roller Kit (300300 and 300400) which allows the gangway to smoothly roll with changing water levels
and the Transition Plate (G200350, G200450 and G200550), which provides a safe, smooth walking surface to and from
the gangway (refer to installation Section 3 and 4).

1. Hinge to Float Kit Installation
The EZ Dock Aluminum Gangway attaches to new or existing EZ Dock installations using the Hinge to Float Kit (G200360,
G200460 and G200560). The Hinge to Float Kit installs in two main parts with each part containing a number of steps. The
first part involves attaching the bracket to the dock (Figure 4, 6, and 8), while the last part involves attaching the gangway to the
Hinge to Float bracket (Figure 5, 7 and 9).
1A. 40” Hinge to Float Kit Installation - G200360
Part 1: Attach Hinge to Float bracket to the EZ Dock (Figure 4).

• Step 1: Place two (2) female hardware connectors (Item 1) in the two EZ Dock dock pockets you wants the gangway to
be located. Next, insert the carriage bolts (Item 12) in the square holes on the aluminum hinge to gangway angle slide
facing out and then hand tighten 1/2” hex nut (Item 11).
• Step 2: First, slide in a small hinge insert (Item 4) in the middle of the aluminum hinge to gangway angle slide (Item 3).
Next, position the aluminum hinge to gangway angle slide over the female hardware connectors so the holes match up.
Screw in two (2) 5/8” hex bolts (Item 2) through the largrest hole on the angle slide into the female hardware connector
and hand tighten.
• Step 3: Remove the 1/2” hex nuts off the carriage bolts. Place j-hook (Item 9) into lower dock pocket and rotate toward
the angle slide allowing the carriage bolt through the slotted j-hook hole. Secure with 1/2” ID washer (Item 10) and 1/2”
hex nut (Item 11).
• Step 4: Tighten all remaining bolts. Slide a small hinge insert (Item 4) on each end of the angle slide spaced
approximately 9” from the center hinge insert. Finally, screw in the self-tap aluminum screws (Item 8) into the smallest
two holes on the face of the angle slide.
Tools required:
• Ratchet and socket set

• Electric drill
• 15/16” or 24mm socket
• Hammer
3
2
13
12
11
4
8
10 9
Figure 4.

1A. 40” Hinge to Float Kit Installation - G200360 (Continued)
Part 2: Attach Gangway to Hinge to Float bracket (Figure 5).

• Step 1: Insert two (2) large hinge insert (Item 5) in the EZ Dock Aluminum Gangway spaced approximately 5-1/2 inches
apart (2-3/4” off center). Once complete, screw in the self-tap aluminum screws (Item 8) into the smallest two holes on
the face of the gangway.
• Step 2: Insert two (2) universal plugs (Item 7) into the hinge pin (Item 6). Move gangway to float to hinge bracket,
aligning the hinge inserts (as seen on page 7) and insert hinge pin.
• Step 3: Screw in the remaining two (2) self-tap aluminum screws into the small holes on the hinge pin.
14
13
7
8
6
Figure 5.
BILL OF MATERIAL
1 2 S21141SS Female Hardware Connector
2 2 80581SS Bolt 5/8”-11 x 2” Hex Cap 18-8 SS
3 1 H40348 Hinge to Gangway Angle Slide AL
4 3 H40404 Hinge Insert 5.3125” (Small)
5 2 H40409 Hinge Insert 8.875” (Large)
6 1 H40361 Hinge Pin 36”
7 2 S90000 1-1/2” Universal Plug
8 6 S40014 Self-Tap Aluminum Screw
9 2 H40449 Hanger J-Hook
10 2 82001 1/2” ID Washer SS
11 2 110061 1/2” Hex Nut SS
12 2 80385 Carriage Bolt 1/2”-13 x 1”
13 1 204010 40” x 10’ Dock Section
14 1 G100308 3’ x 8’ Aluminum Gangway

1B. 60” Hinge to Float Kit Installation - G200460

• Step 1: Place three (3) female hardware connectors (Item 1) in the three EZ Dock dock pockets you wants the gangway
to be located. Next, insert the carriage bolts (Item 12) in the square holes on the aluminum hinge to gangway angle slide
• Step 2: Position aluminum hinge to gangway angle slide (Item 3) over female hardware connectors so the holes match
up. Screw in only the middle 5/8” hex bolt (Item 2) through the largrest hole on the angle slide into the female hardware
connector and hand tighten. Next, slide in a large hinge insert (Item 5) on each side of the of the 5/8” hex cap and positon
centered approximately 9 inches apart (4 1/2” off center).
• Step 3: Screw in the remaining 5/8” hex bolts into the two outside holes on the angle slide until hand tight.
• Step 4: Remove 1/2” hex nut off carriage bolt. Place j-hook (Item 9) into lower dock pocket and rotate toward the angle
slide allowing the carriage bolt through the slotted j-hook hole. Secure with 1/2” ID washer (Item 10) and 1/2” hex nut
(Item 11).
• Step 5: Tighten all remaining bolts. Slide a small hinge insert (Item 4) on each end of the angle slide. Finally, screw in
the self-tap aluminum screws (Item 8) into the smallest two holes on the face of the angle slide.
Tools required:

• Electric drill
• Hammer
8
5
12
9
2
13
10 11
Figure 6.

1B. 60” Hinge to Float Kit Installation - G200460 (Continued)

• Step 1: Insert three (3) large hinge inserts (Item 5) in the EZ Dock Aluminum Gangway spaced approximately 9 inches
apart. Once complete, screw in the self-tap aluminum screws (Item 8) into the smallest two holes on the face of the
gangway.
13
8 5
14
Figure 7.
BILL OF MATERIAL
6 1 H40460 Hinge Pin 56.75”
10 2 82001 1/2” ID Washer SS
11 2 110061 1/2” Hex Nut SS
12 2 80385 Carriage Bolt 1/2”-13 x 1”
13 1 206010 60” x 10’ Dock Section

1C. 80” Hinge to Float Kit Installation - G200560

• Step 1: Place four (4) female hardware connectors (Item 1) in the four EZ Dock dock pockets you wants the gangway to
be located. Next, insert the carriage bolts (Item 12) in the square holes on the aluminum hinge to gangway angle slide
• Step 2: First, slide in two (2) small hinge inserts (Item 4) in the middle of the aluminum hinge to gangway angle
slide (Item 3) so they are touching. Next, slide a large hinge insert (Item 5) on each end of the angle slide spaced
approximately 5-1/2 inches from the small hinge inserts.
• Step 3: Position the aluminum hinge to gangway angle slide over the female hardware connectors so the holes match up.
Screw in four (4) 5/8” hex bolts (Item 2) through the largrest hole on the angle slide into the female hardware connector
and hand tighten.
• Step 4: Remove 1/2” hex nut off carriage bolt. Place j-hook (Item 9) into lower dock pocket and rotate toward the angle
slide allowing the carriage bolt through the slotted j-hook hole. Secure with 1/2” ID washer (Item 10) and 1/2” hex nut
(Item 11).
• Step 5: Tighten all remaining bolts. Slide a large hinge insert (Item 5) on each end of the angle slide approximately 5-1/2
inches from small hinge insert. Finally, screw in the self-tap aluminum screws (Item 8) into the smallest two holes on the
face of the angle slide.
Tools required:

• Electric drill
• Hammer
1
13
12
4
2 5
8
11
10
9
Figure 8.

1C. 80” Hinge to Float Kit Installation - G200560 (Continued)

• Step 1: Insert two (2) small hinge inserts (Item 4) in the center of the EZ Dock Aluminum Gangway spaced approximately
11 inches apart (5-1/2” off center).
• Step 2: Insert two (2) large hinge inserts (Item 5) in each end of the EZ Dock Aluminum Gangway spaced approximately
9” from the small hinge inserts. Once complete, screw in the self-tap aluminum screws (Item 8) into the smallest two
holes on the face of the gangway.
3
4
5
14
13
8
6
Figure 9.
7
BILL OF MATERIAL
6 1 H40561 Hinge Pin 60.5”
10 2 82001 1/2” ID Washer SS
11 2 110061 1/2” Hex Nut SS
12 2 80385 Carriage Bolt 1/2”-13 x 1”
13 1 208010 80” x 10’ Dock Section

2. Shoreline Abutment Kit Installation
The EZ Dock Aluminum Gangway can also attach to a fixed abutment using the Shoreline Abutment Kit (G200465). This kit
allows the gangway to move freely on top of your EZ Dock while being attached to an abutment such as a stationary/fixed pier,
wooden fascia, seawall, etc. The Shoreline Abutment Kit installs in two main parts with each part containing a number of steps.
The first part involves attaching the bracket to the abutment (Figure 10), while the last part involves attaching the gangway to
the Shoreline Abutment bracket (Figure 11).
Note: A roller kit must be used when placing a gangway on the walking surface of an EZ Dock dock section (see Section 4).
2A. 60” Shoreline Abutment Kit Installation - G200465
Part 1: Attach Shoreline Abutment bracket to abutment (Figure 10).

• Step 1: Position hinge to gangway angle slide (Item 1) at desired location on abutment (Item 9) and anchor with six (6)
lag bolts (Item 8). When attaching to concrete, concrete anchors must be used. Lag bolts sold seperately.
• Step 2: Slide in two (2) large hinge inserts (Item 3) into the hinge to gangway angle slide and positon centered
approximately 9 inches apart (4 1/2” off center).
• Step 3: Slide in two (2) small hinge inserts (Item 2) on each end of the hinge to gangway angle slide and position
approximately 1 inch from the end of the hinge to gangway angle slide.
• Step 4: Finally, screw in two (2) self-tap aluminum screws (Item 6) into the smallest two holes on the face of the hinge to
gangway angle slide.
Tools required:
2
• Electric drill (hammer drill when attaching to concrete) 3
• Socket Set
• Drill bits (masonry bits for concrete)
• Wrenches
Figure 10.
2A. 60” Shoreline Abutment Kit Installation - G200465 (Continued)
Part 2: Attach Gangway to Shoreline Abutment bracket (Figure 11).

• Step 1: Insert three (3) large hinge inserts (Item 3) in the EZ Dock Aluminum Gangway spaced approximately 9 inches
apart. Once complete, screw in two (2) self-tap aluminum screws (Item 6) into the smallest two holes on the face of the
gangway.
• Step 2: Insert two (2) universal plugs (Item 5) into the hinge pin (Item 4). Move gangway to shoreline abutment bracket,
2 5
9
1
4
6 3
Figure 11.
BILL OF MATERIAL
4 1 H40460 Hinge Pin 56.75”
8 6 N/A Lag Bolt
9 1 N/A Abutment

3. Transition Plate Kit Installation
For most applications it is recommended that a Transition Plate Kit (G200350, G200450 and G200550) is used with an EZ Dock
Aluminum Gangway. The transition plate attaches directly to an EZ Dock Aluminum Gangway on either the dock or shore end
and provides safe, smooth access to and from the gangway on a skid-resistant surface. The first step of the Transition Plate Kit
assembly involves attaching the ThruFlow™ decking panels to the transition plate base (Figure 12, 14 and 16) while the second
step attaches the transition plate to the EZ Dock Aluminum Gangway (Figure 13, 15 and 17).
3A. 3’ Transition Plate Kit Installation - G200350
Part 1: Attach ThruFlow™ decking to Transition Plate Base (Figure 12).

• Step 1: Position first 3’ x 1’ ThruFlow™ decking panel (Item 2) in the aluminum base (Item 1) and slide decking panel so
interlocking tabs are under the aluminum lip on the entry end of the aluminum base.
• Step 2: Place second decking panel in aluminum base.
• Step 3: Screw in nine (9) stainless steel decking screws (Item 8) on the three rows farthest from the entry end of the
transition plate.
Note: The first row (closet to the entry end) will be held down by the interlocking tabs under the aluminum lip and should
not have screws used on it.
Tools required:

2
• Hammer (rubber mallet) 8
• Electric drill
First Row
Entry End 1
Figure 12.

3A. 3’ Transition Plate Kit Installation - G200350 (Continued)
Part 2: Attach Transition Plate to Aluminum Gangway (Figure 13).

• Step 1: Insert two (2) large hinge inserts (Item 4) in the EZ Dock Aluminum Gangway spaced approximately 5-1/2 inches
apart (2-3/4”off center). Once complete, screw in two (2) self-tap aluminum screws (Item 7) into the smallest two holes on
the face of the gangway.
• Step 2: Insert three (3) small hinge inserts (Item 3) in the 3’ Transition Plate spaced approximately 9 inches apart. Once
complete, screw in two (2) self-tap aluminum screws (Item 7) into the smallest two holes on the face of the aluminum
base.
• Step 3: Insert two (2) universal plugs (Item 6) into the hinge pin (Item 5). Move transition plate to gangway, aligning the
hinge inserts (as seen on page 8) and insert hinge pin.
Figure 13.
1
BILL OF MATERIAL
1 1 H40352-0 3’ Aluminum Transition Plate Frame
5 1 H40361 Hinge Pin 36”
8 1 H40015 Decking Screw SS (Kit of 36)

3B. 4’ Transition Plate Kit Installation - G200450

• Step 2: Place second decking panel in aluminum base.
• Step 3: Screw in twelve (12) stainless steel decking screws (Item 8) on the three rows farthest from the entry end of the
transition plate.
Tools required:

• Electric drill
First Row
Entry End
Figure 14.

3B. 4’ Transition Plate Kit Installation - G200450 (Continued)

• Step 1: Insert two (2) large hinge inserts (Item 4) and one small hinge insert (Item 3) in the EZ Dock Aluminum Gangway
spaced approximately 6 inches apart with the small hinge insert in the middle. Once complete, screw in two (2) self-tap
aluminum screws (Item 7) into the smallest two holes on the face of the gangway.
• Step 2: Insert four (4) small hinge inserts (Item 3) in the 4’ Transition Plate with the middle two spaced approximately
5-1/2 inches apart (2-3/4” off center) while the outside two approximately 9 inches from the center hinge inserts. Once
complete, screw in two (2) self-tap aluminum screws (Item 7) into the smallest two holes on the face of the aluminum
base.
1 Figure 15. 6
BILL OF MATERIAL
5 1 H40461 Hinge Pin 47.25”

3C. 5’ Transition Plate Kit Installation - G200550

• Step 2: Place remaining two (2) decking panels in aluminum base.
• Step 3: Screw in twenty five (25) stainless steel decking screws (Item 8) on the five rows farthest from the entry end of
the transition plate.
Tools required:

• Electric drill
First Row
Entry End
1
Figure 16.

3C. 5’ Transition Plate Kit Installation - G200550 (Continued)

• Step 1: Insert two (2) large hinge inserts (Item 4) and one small hinge insert (Item 3) in the EZ Dock Aluminum Gangway
spaced approximately 9 inches apart with the small hinge insert in the middle. Once complete, screw in two (2) self-tap
aluminum screws (Item 7) into the smallest two holes on the face of the gangway.
• Step 2: Insert four (4) large hinge inserts (Item 4) in the 5’ Transition Plate with the middle two spaced approximately
5-1/2 inches apart (2-3/4” off center) with the two outside hinge insert spaced 9 inches from the middle two hinge
inserts. Once complete, screw in two (2) self-tap aluminum screws (Item 7) into the smallest two holes on the face of the
aluminum base.
1 Figure 17. 6
BILL OF MATERIAL
5 1 H40561 Hinge Pin 60.5”

4. Roller Kit Installation - 300300 and 300400
The Roller Kit (300300 and 300400) is meant to protect the EZ Dock Aluminum Gangway by allowing the gangway to roll due
to vertical movement of the dock and gangway. This roller kit is to be used on the free moving end of the gangway especially
when placed on the walking surface of an EZ Dock to protect both the dock and the gangway itself. To provide a safer gangway,
a transition plate kit is recommended with a roller kit to have a smooth transition instead of a large step.
A 300300 Roller Kit is recommended to be used for lighter gangways going onto a smoother surface ,such as a dock surface
or grass, and used with a 3 inch schedule 80 PVC pipe (sold seperately). A 300400 Roller Kit is recommended to be used for
heavy gangways going onto a rough/uneven surface, such as cement or gravel, and used with a 3-1/2 inch galvanized pipe
(sold seperately).
Note: Never use galvanized pipe roller kit (300400) directly in contact with EZ Dock dock section walking surface unless
decking wear plate is used to protect dock surface.
• Step 1: Determine the location the roller kit should be placed from the end of the gangway (Item 6). This will be dependent
on angle, size and location of the gangway.
• Step 2: Insert two (2) plastic bearings (Item 2) into each end of the PVC pipe (Item 3).
• Step 3: Align one (1) stainless steel gangway roller bracket (Item 1) on the bottom side of the gangway at the location that
was determined in Step 1. Secure the roller bracket with two (2) self-tap aluminum screws (Item 4) and two (2) washers
(Item 5).
• Step 4: Align and insert PVC pipe with plastic bearing (from Step 2) on the secured stainless steel gangway roller bracket
(from Step 3). While holding the PVC pipe in place, insert the other gangway roller bracket into opposite end bearing. Align
and secure last roller bracket with two (2) self-tap aluminum screws and two (2) washers.
Tools required:
• Screwdrivers (Phillips and standard) 6

• Pry-bar (small and large) 3
• Tape measure
• Electric drill
5 2
Figure 18.
4
BILL OF MATERIAL
1 2 30300SS Gangway Roller Bracket SS
2 2 S30301DR Plastic Bearing for 3” SCH80
3 1 N/A PVC Pipe
4 4 N/A Self-Tap Aluminum Screw
5 4 N/A Washer
Sample Configurations

Limited Warranty:
Flotation (8 years) – EZ Port MAX is warranted against defects in material and workmanship for a period of eight (8) years
from the date of purchase. Hardware and Accessories (1 Year) – Hardware and accessories are warranted against defects in
material and workmanship for a period of one (1) year from the date of purchase.
The Limited Warranties specifically cover cracks, breakage and leaks caused by defects in the manufacturing process, and
material deterioration due to ultraviolet ray exposure. The Limited Warranties specifically do not cover damages to EZ Port
MAX products caused by: improper installation; use inconsistent with EZ Port MAX instructions, and product specifications;
vandalism, sever weather and natural disaster; impact by watercraft, ice, falling trees, floating debris, and other foreign objects;
unauthorized product modification and attachment and improper repair.
EZ Dock’s exclusive obligation is to repair or replace defective ports at EZ Dock’s option. “Repair” may be limited to providing a
repair kit. Shipping and installation costs related to repaired and replaced product shall be at the buyer’s expense. Repaired or
replaced products are warranted only for the balance of the original limited warranty.
Warranty Activation and Claim Process – In order to activate the Limited Warranties, the buyer must properly register the
purchase of EZ Port MAX ports within thirty (30) days of purchase via the registration methods of mail, web or fax. Warranty
Claims for properly registered products must be submitted in writing to EZ Dock within the warranty periods set out above.
Warranty Claims must identify the subject product(s) and include the date of purchase, description of the claimed defect, and
documents evidencing the sale and purchase of the product.
It is important that you complete the product registration card and mail it in for your warranty within 30 days of
purchase. You can also register your product online at www.ez-dock.com.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE OR ANY OTHER IMPLIED WARRANTIES BY COURSE OF DEALING OR TRADE USAGE.
THE FOREGOING WARRANTIES SHALL CONSTITUTE THE SOLE REMEDIES OF THE PURCHASER AND THE
SOLE LIABILITY OF EZ DOCK FOR BREACH OF WARRANTY, AND EZ DOCK SHALL NOT BE LIABLE UNDER ANY
CIRCUMSTANCES FOR ANY CONSEQUENTIAL, SPECIAL, INCIDENTAL, OR INDIRECT DAMAGES. ORAL OR OTHER
WRITTEN STATEMENTS MADE OUTSIDE THIS DOCUMENT DO NOT CONSTITUTE WARRANTIES AND ARE NOT PART
OF THESE LIMITED WARRANTIES.
Customer Service Assistance:
When calling for service assistance, please know the purchase date, model and/or serial code of your EZ Port MAX. You also
need your serial code for product registration. This information will help us to better respond to your request. If you need
replacement parts, contact your dealer to obtain only genuine parts. These parts will fit right and work correctly because they
are made with the same precision used to build your EZ Port MAX. To locate replacement parts in your area, call 1-888-
654-8168 (US and Canada), 1-417-235-2223 (Africa, Asia or Central- or South America), or +(32) 4 240 0353 in Europe.
French speaking residents in Quebec should call 1-800-654-8168. These numbers will put you in contact with your
nearest distributor/dealer. You may also locate your nearest distributor or dealer by logging onto the web at www.ez-
dock.com.

EZ Dock distributors and dealers can provide assistance with:
• Features and specifications of EZ Dock’s full line of dock products

• Installation information
• Use and maintenance procedures
• Accessory and repair part sales
• Referrals to local dealers
Maintaining your EZ Dock Aluminum Gangway
Care and Maintenance
Cleaning: Your new EZ Dock Aluminum Gangway can be easily cleaned using a brush, mild cleaning agent, and water. For
stubborn stains, use a diluted bleach solution. A power washer can be used when convenient. Algae growth at the waterline on
the EZ Dock system is normal and will not harm the dock or gangway.
Ice: The EZ Dock dock system floats high enough so that normal ice pressure will not harm the product. However, if the
shoreline area has ice pressure pushes, wind blown ice, or other ice flows, the gangway and dock system needs to be removed
or disconnected from the moorings. In these circumstances, pipes or piles need to be removed so the will not be bent by the ice
pressure.
Removal: If the EZ Dock Aluminum Gangway is removed at anytime for storage, the gangway should not be dragged over
rough gravel or other sharp objects. The EZ Dock Aluminum Gangway may be stored outside without any special care when
stored or deconstructed.

The First Dock of Its Kind...The Last Dock You Will Ever Need®
www.ez-dock.com
©2007 EZ Dock, Inc. EZ Dock is a member of the PlayPower family of companies, which
also includes Miracle Recreation Equipment company, PlayPower LT Farmington, Inc.,
SoftPlay, L.L.C., HAGS, Aqua Recreation, RSS, Records, and SMP.

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What are the different installation methods described in the manual?

What are the different installation methods described in the manual?

What maintenance is recommended for the aluminum gangway?

What maintenance is recommended for the aluminum gangway?

EZ Dock® Aluminum Gangway

Owner’s Manual and Installation Instructions

For questions about features, operation/performance, parts,

Additional information regarding EZ Dock products can be

Assembly, Installation, Maintenance and Safety..................................................................................................................................3

Aluminum Gangway Accessories Specifications.................................................................................................................................3

Aluminum Gangway Specifications......................................................................................................................................................4

Aluminum Gangway Product Line........................................................................................................................................................5

Assembly of an EZ Dock Aluminum Gangway.....................................................................................................................................9

Selecting Your Installation/Attachment Methods................................................................................................................................11

Site Conditions and Usage.................................................................................................................................................................11

1. Hinge to Float Kit Installation.........................................................................................................................................................12

2. Shoreline Abutment Kit Installation................................................................................................................................................18

3. 4’ Transition Plate Kit Installation...................................................................................................................................................20

4. Roller Kit Installation......................................................................................................................................................................26

Maintaining your EZ Dock Aluminum Gangway.................................................................................................................................29

Dear EZ Dock Customer,

USA/Canada: 1-888-654-8168 Int’l: 1-417-235-2223 Europe: +46 (0) 380 47 300

2 For more information call 1-800-654-8168 or go to www.ez-dock.com.

Tools and Requirements:

EZ Dock Aluminum Gangway Accessories Specifications

For more information call 1-800-654-8168 or go to www.ez-dock.com. 3

4 For more information call 1-800-654-8168 or go to www.ez-dock.com.

2’ x 8’ Gangway - G110208 3’ x 8’ Gangway - G100308

4’ x 8’ Gangway - G100408 5’ x 8’ Gangway - G100508

12’ Long EZ Dock Aluminum Gangway Options

2’ x 12’ Gangway - G110212 3’ x 12’ Gangway - G100312

4’ x 12’ Gangway - G100412 5’ x 12’ Gangway - G100512

For more information call 1-800-654-8168 or go to www.ez-dock.com. 5

2’ x 16’ Gangway - G110216 3’ x 16’ Gangway - G100316

4’ x 16’ Gangway - G100416 5’ x 16’ Gangway - G100516

20’ Long EZ Dock Aluminum Gangway Options

3’ x 20’ Gangway - G100320

5’ x 20’ Gangway - G100520

4’ x 20’ Gangway - G100420

3’ x 24’ Gangway - G100324

5’ x 24’ Gangway - G100524

4’ x 24’ Gangway - G100424

Float to Hinge Kit Options

40” Float to Hinge Kit - G200360

80” Float to Hinge Kit - G200560

60” Float to Hinge Kit - G200460

60” Shoreline Abutment Kit - G200465

Transition Plate Kit Options

3’ Transition Plate Kit - G200350

5’ Transition Plate Kit - G200550

4’ Transition Plate Kit - G200450

8 For more information call 1-800-654-8168 or go to www.ez-dock.com.

For more information call 1-800-654-8168 or go to www.ez-dock.com. 9

Site Conditions to be Considered

• Commercial application needs

• Overall area of the body of water

For more information call 1-800-654-8168 or go to www.ez-dock.com. 11

1A. 40” Hinge to Float Kit Installation - G200360