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LARSEN & TOUBRO LIMITED - ECC DIVISION

Name of Project Samakhiali Gandhidham Road Project

Job Procedure for Methodology For Kerb Laying

Job Procedure No Sl. No. – 018

CONTENTS

S. No. PAGE NO.

1 Scope

2 Reference

3 Method

4 Tolerance

5 Documentation

(5a) Inspection & Test Plan (ITP)

(5b) Formats

00 12/10/2011

Rev Date Prepared By Reviewed By Approved by

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LARSEN & TOUBRO LIMITED
ENGINEERING, CONSTRUCTION AND CONTRACTS
PROJECT QUALITY PLAN
SITE: SAMAKHIALI GANDHIDHAM ROAD PROJET
FROM 306.800 TO 362.420
QUALITY MANAGEMENT

METHODOLOGY FOR KERB LAYING

Sl. No. Description


1 Scope Kerb Laying
2 Reference MORTH Revision- 4, Section- 400, Clause 408
3 Method Mechanized In-Situ Concreting
4 Tolerance As per relevant specification
5 Documentation
Inspection & Test
(5a)
Plan (ITP)

(5b) Formats

MANPOWER REQUIRED:

1. Site Engineer
2. Supervisor/ Surveyor
3. Operators
4. Workmen

EQUIPMENT REQUIRED:

1. Kerb casting machine/equipment with extruder unit.


2. Transit mixer
3. Joint cutter
4. Water tanker
5. Auto level

WORK PROCEDURE:
1. The surface level of WMM on which the road kerb is to be laid is to be made
up with the leveling course in order to lay the kerb. The level will be
maintained and checked in reference to the finishing level of the roadwork
with auto Level through sensor system of machine.

2. Kerb alignment shall be established and verified by the Engineer.

3. Kerb shall be laid on firm foundation of upto 150 mm thickness of cement


concrete M10 grade cast in-situ or on extended width of pavement. The
foundation shall have a projection of 50 mm beyond the kerb stone. Before
laying the foundation of lean concrete, the base shall be levelled and slightly
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watered to make it damp. Foundation layers where kerb will be resting shall
be got approved by the Engineer.

4. In the median portions or in straight reaches, the kerb shall be cast in


continuous lengths. In the portions where footpath is provided and / or the
slope of the carriageway is towards the median (as in the case of super-
elevated portions), there shall be sufficient recess left in the kerb to facilitate
drainage openings.

5. String / guide wires for level control shall be fixed prior to kerb laying.

6. Kerb machine shall be put in place and M-20 Grade concrete shall be fed
into hopper by the transit mixer. The machine shall be operated in
accordance with control mechanisms and the kerb shall be laid in
accordance with the required cross sections, lines and levels as given in the
drawings and / or as approved by the Engineer such that a well-compacted
mass of concrete kerb which is free of voids and honeycombs shall be
produced.

7. After laying the kerb and just prior to hardening of the concrete, full depth
groove on kerb shall be sawn at 5 m intervals or as directed by the Engineer
as soon as possible without damaging the concrete.

8. Curing shall be done by application of curing compound over the laid


surface.

TOLERANCE LIMITS:

Vertical Tolerances in respect of true surface levels : +6mm / -6mm


Horizontal tolerance with respect to true lines (alignment) : +6mm / -6mm

SAFETY PROCEDURE:

1. All trucks and tankers etc. Shall be provided with reverse horns.
2. All exit points of the trucks/ tippers shall be marked with safety cones and
caution boards.
3. Flagman shall be provided at all exit of trucks/tippers.
4. The speed of vehicles in the work shall be restricted to 30 Kmph. Maximum.
5. Proper PPEs viz, shoes, safety Jackets etc. Shall be used.
6. Where it is necessary to close the traffic on the existing highway for
construction and divert the traffic on to an alternative route. The diversion
road shall have fluent geometry and maintained in traffic worthy condition
such that traffic can safely negotiate.
7. Safety as per IRC-SP-55-2001 may be taken up in location warranting need.

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