SB 10059670 2273

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GROUP NUMBER

(/f5!) HYU nDR 11 nEW THlnKJnG.


AUTOMATIC
nEW POSSIBILITIES. TRANSMISSION
14-AT-012

DATE MODEL
Technical Service Bulletin Accent (RB), Azera (TG/HG),
Elantra (UD/MD/GD/JK),
JULY 2014 Santa Fe (CM/AN/NC), Sonata
(YF/YF-HEV/LF), Tucson (LM),
Veloster Turbo (FS)

AUTO MA TIC TRANSAXLE SOLENOID OTC P07 41, P07 43, P07 48,
SUBJECT:
P0753, P0758, P0763, P0768, P0773, Pl778 & P2709
This TSB supersedes bulletin 14-AT-003 to add the 2015 Sonata (LF).

Description: Do not replace the transmission for solenoid OTC listed above . Instead , follow the
repair procedure and replace the related part.

Applicable Vehicles:
• 2010- Tucson (LM) & Santa Fe (CM)
• 2011- Sonata (YF/YF-HEV) , Elantra (UD/MD) & Azera (TG)
• 2012- Accent (RB) , Azera (HG)
• 2013- Veloster Turbo (FS), Elantra Coupe (JK), Elantra GT (GD) & Santa Fe (AN/NC)
• 2015- Sonata (LF)

Parts Information:
Refer to the PNC in the parts catalog to order the correct solenoid part number.
Model Part PNC Part Number
46202A 46313-38***
Torque converter solenoid (T/C)
46313C 46313-38***
Engine clutch solenoid (HEV) 46313C 46313-38***
2012- Accent (RB)
2011- Azera (TG/HG) Shift solenoid C (35R) 463138 46313-38***
2011- Elantra Sedan (UD/MD)
2013- Elantra GT (GD) Shift solenoid B (26-B) 46313C 46313-38***
2013- Elantra Coupe (JK) Shift solenoid A (UD) 463138 46313-38***
2010- Santa Fe (CM)
2013- Santa Fe (AN/NC) Shift solenoid D (OD) 463138 46313-3 8***
2011- Sonata (YF)
Shift solenoid F (SS-B) 463130 46313-38***
2011- Sonata (YF HEV)
2015- Sonata (LF) Shift solenoid E (SS-A) 463130 46313-38***
2010- Tucson (LM)
2013- Veloster Turbo (FS) Pressure control solenoid (P/C) 46313A 46313-38***
Valve body internal harness 46307 46307-38***
45282-2****
Plastic oil pan gasket 45282E
45283-3****

Circulate To: Service Manager, Warranty Manager, Service Advisors , Technicians , Fleet Repair
SUBJECT: AUTOMATIC TRANSAXLE SOLENOID DTC
DTC P0741, P0743, P0748 P0753, P0758, P0763, P0768, P0773, Pl778&P2709

Warranty Information:
OP Causal OP Nature Cause
Model OP Code Operation
Time Part Qty Code Code
2012-Accent (RB) 1.9
201 1 Azera (TG) 2.6
2012- Azera (HG) 1.6
2011- Elantra (MD/UD) 1.6
201 3- Elantra Coupe (JK) 1.6
2013- Elantra GT (GD) Replace 1.6
solenoid and See Parts
2010- Santa Fe (CM) 45775ROO 2.6 Catalog for
valve body 1 N69 C15
2013- Santa Fe (AN/NC) harness 1.6 463313-
3B***
2010- Tucson (LM) 1.6
2013- Veloster Turbo (FS) 1.6
2011- Sonata (YF) 1.6
2015- Sonata (LF) 1.2
1.6
2011- Sonata HEV (H EV)
45775RH1 Additional 1.4
GOS
All 45775RQO 0.3
Operation

TSB # : 14-AT-012 Page 2 of 10


SUBJECT: AUTOMATIC TRANSAXLE SOLENOID OTC
P0741,P0743,P0748,P0753,P0758,P0763,P0768,P0773,P1778ANDP2709

Service Procedure:
1. Using a GOS , check for OTC in the "Automatic Transaxle" menu. Record the OTC and
description. Delete the OTC .
2. From the GOS , select the following parameters.
• Vehicle and A/T menu .
• "Actuation Test"
Press the "Start" button and look for a "Success" indication .

:. I • :

Shift Contro l Solenoid Valve 6(2.6/B)


Shift Control Solenoid Valve C(35Rlq
Shift Control Solenoid Va lve O(ODtq
Shift Contro l Solenoid Valve E(SS-A)
Shift Control Solenoid Valve F(SS.BJ
Pressure Control Solenoid Valve(VFS) "A"'
Torque Converter Clutch Solenoid Valve

...... / \
l:~L I .\.
• Duration " Condition s

""' -~- -, [~~Z"'~~~"'oc


r- 0
TSB case AMlysls OTC Current Data DVOM Oscifloscope Sim~~~ Internet
Update
llrri..
II'"

3. If the test results show:


• "Success" - The GOS requested the TCM to activate the solenoids . Use chassis ears or
stethoscope to listen for solenoid operation . If the solenoids are audible, the harness
currently has no open/short circuit. Go to Step 5.
• "Failure" - The GOS did not request the TCM to activate the solenoids. Click on the "Retry"
button on the top right of the screen. If "Failure" is displayed again, go to Step 4 .
4. Visually check the wiring harness between the PCM and transmission for a damaged wire or
short circuit to ground. Check for a damaged pin or pin not fully inserted into the connector.
• If damage exists, repair or replace the ECM control harness and drive the vehicle to confirm
the repair.
• If not, go to Step 5.

TSB # : 14-AT-012 Page 3of10


SUBJECT: AUTOMATIC TRANSAXLE SOLENOID OTC
OTC P0741, P0743, P0748 P0753, P0758, P0763, P0768, P0773, P1778&P2709

5. Refer to the OTC recorded in Step 1 and follow the repair procedure shown below:

En ine clutch solenoid (HEV)


P0743 Torque converter (T/C)
P0763 Shift solenoid C 35R
P0758 Shift solenoid B (26-B)
r---P-07_5_3-+--S-hi_ft_s_
o-le-n-
oi_
d_A_(~U--)~-------< Go to Step 6 and replace the related solenoid and
f---P-07_6_8_ +--
S-hi_ft_s_o_le-n-
0
oi_d_D__,_O_D_,__ _ _ ___, valve body harness
P2709 Shift solenoid F SS-B)
P0773 Shift solenoid E SS-A)
P0748 Pressure control solenoid (P/C)
6. Record the radio stations .
Remove the battery and battery tray.

7. Remove the undercover below the transmission.

8. Drain the radiator and remove the lower radiator hose from the radiator , if necessary.
Drain the ATF.
9. Use a screwdriver to release the tab and
remove the solenoid connector on top of the
case.

Remove the bolt that secures the connector


and push the connector into the transmission .

Disconnect the vent hose on the top of the oil


pan .

10. Remove the oil pan bolts and remove the pan.

!
- CAUTION
Use rubber hammer to tap the oil pan
cover on a corner until the cover is
loose.

TSB # : 14-AT-012 Page 4 of 10


SUBJECT: AUTOMATIC TRANSAXLE SOLENOID OTC
P0741,P0743,P0748,P0753,P0758,P0763,P0768,P0773,P1778ANDP2709
11 . Use a small screwdriver to pry the connector
from the oil temperature sensor (except for
vehicles with integrated temperature sensor
and harness).

12. Remove three bolts to the solenoid valve


connector.

13. Pull the solenoid connector outward and move


the connector out of position.

TSB # : 14-AT-012 Page 5of10


Remove the bolt that secures the detent spring
and remove the spring .

Torque : 8-11 lb .ft (1 .2-1 .5 kgf.m/10-13 N .m)

15. Remove the valve body bolts in the order


shown and remove the valve body.
2

16. Use a screwdriver to depress the locking tab


and pull outward on the connector to the input
and output speed sensor.

TSB #: 14-AT-012 Page 6 of 1O


SUBJECT: AUTOMATIC TRANSAXLE SOLENOID OTC
P0741,P0743,P0748,P0753,P0758,P0763,P0768,P0773,P1778ANDP2709
17. Remove two bolts that secure the valve body
harness to the case .

Pull the connector downward out of the case .

Install a new harness and insert the connector


into the case . Attach the retainer and bolt on
top of the case as shown in Step 9.

Install the bolts that secure the harness .

Torque : 7-9 lb.ft (1.0-1 .2 kgf.m/10-12 N.m)

18. Use a 5mm hex socket and remove 9 Allen


bolts that secure the solenoid support.
Remove the solenoid support.

19. Refer to the OTC recorded in Step 1 and


replace the related solenoid
TIC
OTC Solenoid 35R
P0741 TIC TC solenoid (TIC)
P0743 TIC TC solenoid (TIC) 268
P1778 TIC HEV clutch solenoid UD
P0763 35R Shift solenoid C (35R)
P0758 268 Shift solenoid B (26-B) OD
P0753 UD Shift solenoid A (UD) SS-8
P0768 OD Shift solenoid D (OD)
P2709 SS-B Shift solenoid F (SS-B) SS-A
P0773 SS-A Shift solenoid E(SS-A) P/C
P0748 PIC PIC solenoid

TSB # : 14-AT-012 Page 7of10


Confirm the 0-rings are installed correctly in
the case .

Reconnect the input and output speed sensor


connector to the harness.

21 . Align the manual shaft to the shift lever and


install the valve body.

22. Install the valve body bolts and torque the bolts
to specification in the order shown .

Torque : 7-9 lb.ft (1 .0-1 .2 kgf.m/10-12 N.m)

TSB # : 14-AT-012 Page 8of10


SUBJECT: AUTOMATIC TRANSAXLE SOLENOID OTC
P0741,P0743,P0748,P0753,P0758,P0763,P0768,P0773,P1778ANDP2709
23 . Reconnect the solenoid harness to the
solenoids and oil temperature sensor.

Install the bolts to the solenoid harness


connector and torque to specification.

Torque: 7-9 lb.ft (1 .0-1 .2 kgf.m/10-12 N.m)

24 . STEEL OIL PAN:


Apply Permatex Ultra Gray Sealer or Hyundai
Ultra Gray Gasket Sealer, P/N 00232-19039,
to the oil pan and reinstall the pan .
Tighten the bolts to specification.
Torque : 9-11 lb.ft (1 .3-1 .5 kgf.m/12-15 N.m)

PLASTIC OIL PAN:


Install a new gasket to the oil pan and reinstall
the pan .
Tighten the bolts to specification .
Torque: 9-10 lb.ft (1.2-1.4 kgf.m/12-14 N.m)

25. Add ethylene glycol engine coolant to the radiator and check the level according to the
appropriate shop manual , "Engine" Section .
26. Reconnect the battery.
Input the radio stations recorded in Step 6.
27. Remove the transaxle fill plug .
Filling and checking of fluid level is
done through valve body side cover
Use a funnel to add approximately 5-6 quarts of
SPH-IV ATF through the fill plug opening . Reinstall
the fill plug.

Attach the GOS to the DLC and select vehicle , A!T


menu , Current Data and "Oil Temperature Sensor".

Start the engine and shift to Park. When the ATF is


122°F-140°F (50-60°C), remove the level
checking plug . The level is correct when oil flows I Fill Plug shown I L: el Checking Plug
out of the level checking plug in a thin steady
stream . ATF TEMPERATURE = 122 - 140F (50- GOC)
SHIFT LEVER IN "P" AND ENGINE RUNNING
Collect and dispose of any excess fluid in
accordance with local regulations.

TSB #: 14-AT-012 Page 9 of 10


SUBJECT: AUTO MA TIC TRAN SAX LE SOLENOID OTC
OTC P0741, P0743, P0748 P0753, P0758, P0763, P0768, P0773, P1778&P2709
28 . Clear the codes and test drive the vehicle for two key-on/key-off driving cycles , including
1-2-3-4-5-6 upshifts and 6-5-4-3-2-1 downshifts . If the OTC returns , perform the following
repairs

OTC Repair Procedure


P0741 Replace the transmission
P0743
P1778
P0753
P0758 Replace the control wiring harness between the PCM and transmission .
P0763 • If the solenoid OTC does not return , return the vehicle to the customer .
P0768 • If the solenoid OTC returns again , replace the PCM .
P0773
P2709
P0741
P0748
29 . Clear the OTC in the Blue link system per instructions of TSB 12-BE-005-2.

30 . Drive the vehicle to confirm the transmission is operating as designed .

TSB # : 14-AT-012 Page 10of10

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