PT.

NS BLUESCOPE LYSAGHT INDONESIA

HIGH QUALITY
LIGHT WEIGHT STEEL TRUSS
Rangka Atap Baja Ringan Mutu Tinggi Lapis Zincalume®

PU CIPTA KARYA - GRESIK 2016

22 APRIL 2016
 The only steel company in the world with business covering
Raw Material extraction from Iron Ore, Steel Making, Coil Coating,
Rollforming to solutions & application to end-user
157-Years of history.
 BlueScope Indonesia Footprint

CORPORATE
BRAND
BlueScope Steel Corporate Indonesia

BUSINESS DIVISION

Lightweight
Steel Steel Building
Building
Building
EXPERTISE Components Solutions
Material System

KLIP-LOK®
SPANDEK®
PRODUCT BRANDS TRIMDEK®
SMARTRUSS®
SMARTDEK®
 Value Chain BlueScope Indonesia

Cold-rolled Coil Coated Steel/ Rollformed Steel Steel Solutions

(CRC) Baja Lapis Product
Industrial & commercial
PT. KRAKATAU STEEL ZINCALUME® Roofing/cladding Solution
COLORBOND® Structural decking Residential Solution
PELANGI® Truss Profile Multistorey Solution
ABADI® Purlins & Girts Retail operations
TRUECORE® Accesories RANBUILD
TANGGUH® Other products

5
 Baja Lapis Alumunium Seng
adalah Baja dalam bentuk lembaran atau juga gulungan yang dilapisi
dengan cara proses celup panas dengan menggunakan paduan logam
Alumunium-Seng (SNI 4096:2007)

6
 LYSAGHT Facilities

LYSAGHT Manufacturing and Offices (7)

Medan, Pekanbaru, Palembang, Jakarta (Cibitung),
Semarang, Surabaya, Makassar

LYSAGHT Office (1)

Balikpapan

9
 Footprints
2004
40 YEARS
BUILD
INDONESIA

BHP BUILDING PRODUCT 1994

1989

BRC LYSAGHT 1973

10
 In March 2013
BlueScope Steel joints venture with
Nippon Steel & Sumitomo Metal Corporation Group
 PRODUCT RANGE

ROOFING/WALLING TRUSS DECKING PURLIN ACCESSORY

SMARTFRAME™

RESIDENTIAL MULTISTOREY INDUSTRIAL & COMMERCIAL

BUILDING BUILDING BUILDING

12
 PERBANDINGAN
RANGKA KAYU VS BAJA KONVENSIONAL VS SMARTRUSS®
RANGKA KAYU BAJA KONVENSIONAL SMARTRUSS®

KONSISTENSI MATERIAL X  
TAHAN API X  
TAHAN RAYAP X  
UMUR PANJANG X  
KESALAHAN PASANG KECIL X  
RINGAN & MUDAH DITANGANI X X 
TANPA LAS  X 
TANPA CAT X X 
TAHAN KARAT  X 
TANPA SISA BAHAN X X 
KECEPATAN PASANG (M2/HARI) ±8 ±5 ± 14 - 25
BERAT (KG/M2) ± 18 ± 27 ±7
BORNEO SUPER/KAMPER L PLATE/UNP/CNP/WF

14
TELITI MEMILIH
RANGKA ATAP BAJA RINGAN
RANGKA ATAP BAJA RINGAN

terbukti sebagai PILIHAN TERBAIK dibandingkan dengan

STRUKTUR KAYU ataupun STRUKTUR BAJA KONVENSIONAL

RANGKA ATAP BAJA RINGAN

seperti apa yang harus dipilih??

RANGKA ATAP BAJA RINGAN

Apakah semua itu sama??
BAJA RINGAN BUKAN SEKEDAR ANTI RAYAP DAN HARGA SAJA

MENGAPA???

15
TELITI MEMILIH
RANGKA ATAP BAJA RINGAN

“Hanya karena kontraktor memilih harga termurah maka

yang terjadi adalah fatal untuk bangunan”

16
TELITI MEMILIH
GEMPA ATAP
RANGKA BENGKULU
BAJA RINGAN

Rumah tinggal bentang 8 meter, SURABAYA

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TELITI MEMILIH
RANGKA ATAP BAJA RINGAN

Rumah tinggal bentang 8 meter, SURABAYA

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TELITI MEMILIH
RANGKA ATAP BAJA RINGAN

Gedung XXX, SIDOARJO

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TELITI MEMILIH
RANGKA ATAP BAJA RINGAN
Baja Ringan adalah Produk Struktural

“Pengurangan harga harus

optimal, artinya harus
efisiensi tanpa mengurangi
kualitas konstruksi”

“Penting untuk mengetahui kualitas

tukang pasang, jaminan kualitas barang
di lapangan, gambar kerja, dan garansi
dari perusahaan yang besar dan jelas”

20
 Lysaght SMARTRUSS®

Kuda kuda Baja Ringan

INTERNATIONAL REPUTATION
QUALITY CONTROL

R&D
PROJECT REFERENCE

21
 SMARTRUSS®
Zacs™ & TrueCore™ steel
GRADE
BAJA HIGH TENSILE (Hi-Ten) G 550,
Ultimate Tensile Strength = 450 - 550 MPa
(4500 - 5500 kg/cm²)
Modulus Elastisitas = 2.1x 105 Mpa
Modulus Geser = 8x 104 Mpa

THICKNESS
BMT = Base Metal Thickness
TCT = Total Coated Thickness
COATED
ZINC & ALUMINIUM = 55% Al, 43.5% Zn, 1.5% Si
Zacs = AZ-100, coating with 100 gr/m2 of zincalume on both side
TrueCore = AZ-150, coating with 150 gr/m2 of zincalume on both side

22
MATERIAL
KINERJA KETAHANAN KOROSI
ZACS® & TRUECORE®
Only by BlueScope Steel

ZINC MELINDUNGI SECARA SACRIFICIAL PADA DAERAH

TEPI POTONGAN ATAU GORESAN
DAN
ALUMUNIUM MENGHENTIKAN DAN MENJAGA AGAR KOROSI TIDAK MENYEBAR

23
MATERIAL
UJI KETAHANAN KOROSI

SEVERE MARINE CONDITION Tepi Pantai Ekstrim selama 6 tahun

Baja lapis Zinc Aluminium Baja lapis Galvanis

Atau Seng

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MATERIAL
UJI KETAHANAN KOROSI
KOROSI PADA GORESAN

0.75mm
0.25mm

0. 5mm

2mm
1mm
GI
9 months
Industrial
Marine ZAL
(CRM)

AL1 GI-ZAL-AL1

25
MATERIAL
UJI KETAHANAN KOROSI

UJI SEMPROT GARAM

GI Z200 Lapis Zincalume Lapis Zincalume

setelah 240 jam setelah 240 jam setelah 2000 jam

26
DESIGN
PROFIL MATERIAL Truss = Tebal 0.75 & 1.00 mm BMT
38 Reng = Tebal 0.45 mm BMT
KETEBALAN
0.45 MM
KETEBALAN
0.75 & 1.00 MM

ITW BUILDEX 12 - 14 x 20
10 - 16 x 16

screw diameter thread per inch screw length

29
DESIGN
PERBANDINGAN KUALITAS MATERIAL

PADA BEBERAPA PRODUK LAIN,

MUDAH TERJADI SOBEK
AKIBAT PEMASANGAN SCREW DI RENG

Reng TOPSPAN 40
SMARTRUSS®

30
DESIGN
PROGRAM SUPRACADD™

• SUPRACADD™ hanya dimiliki oleh BlueScope Lysaght

• Memenuhi standar baja ringan dan pembebanan internasional
 AS 3623-1993: Domestic Metal Framing (Australia)
 AS1170-2-1989 : SAA Loading Code – Dead and Live Loads (Australia)
 AS / NZS 4600-1996: Limit State Design Code (Australia) Cold
formed structure
 Code of Practice for Wind Loads (Standar Indonesia)

• Memenuhi HASIL RISET BlueScope Lysaght tentang baja ringan

• Menyajikan output berupa gambar disertai hasil perhitungan yang
LENGKAP dan JELAS

31
DESIGN
PROGRAM SUPRACADD™

32
DESIGN
OUTPUT DRAWING SUPRACADD™

33
DESIGN
ENGINEERING SHEET SUPRACADD™

DEFLEKSI

ANGKA PEMBEBANAN
KEKUATAN SCREW
BENDING MOMEN PROSENTASE KELOLOSAN
DARI ANGKA AMAN
GAYA AKSIAL
KOMBINASI PEMBEBANAN
NOMOR BATANG

34
DESIGN
REKOMENDASI HAKI

Rekomendasi dari
HAKI hanya untuk
SUPRACADD™

35
INSTALLATION
FABRIKASI DAN ERECTION

36
INSTALLATION
PELATIHAN TUKANG OLEH BLUESCOPE

PT.BlueScope Lysaght Indonesia

mempunyai jadwal reguler
PELATIHAN TUKANG

37
INSTALLATION
PELATIHAN TUKANG OLEH BLUESCOPE

38
INSTALLATION
PELATIHAN TUKANG OLEH BLUESCOPE

• Weekly site visit plan

• Site supervision
Our solution installation are met with NS BLI
specification
• Reporting
• Evaluating
To evaluate the quality of each
individual worker at site to
improve the quality of work

39
INSTALLATION
PELATIHAN TUKANG OLEH BLUESCOPE

Installer/Tukang SMARTRUSS® dibekali SIMS

SURAT IJIN MEMASANG SMARTRUSS®

40
INSTALLATION
DUKUNGAN MATERIAL YANG KONSISTEN

Kualitas Produksi yang Bermutu & Konsisten

41
INSTALLATION
FLOW CHART KONTROL MUTU SMARTRUSS®

Data dari customer

Fabricator yang ditunjuk

Hasil Desain & Penawaran

Approved & Ready to install BlueScope LYSAGHT

Supply & Install oleh fabricator

Final Checked
LYSAGHT customer
SMARTRUSS finished
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 SMARTRUSS®
FAST , EFFICIENT & WELL ENGINEERED SOLUTION

Material + Production
+
Design
( SupraCadd)
+
Pemasangan
Instalasi Lapangan
=

43
 PROJECT
REFERENSI PROYEK

Foto: Pabrik BlueScope LYSAGHT - Cibitung

44
 LYSAGHT SMARTRUSS®
Project References

housing education
government

45
 LYSAGHT SMARTRUSS®
Project References

commercial hospital hotel

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 PROJECT FASILITAS PENDIDIKAN
REFERENSI PROYEK SMU KETAPANG, CIBUBUR

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 PROJECT KANTOR
REFERENSI PROYEK WALIKOTA PAGAR ALAM, SUMSEL

48
 PROJECT GRAHA
REFERENSI PROYEK WISMILAK RAYA DARMO SURABAYA

49
 PROJECT AKADEMI
REFERENSI PROYEK PERAWAT MAKASAR

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 PROJECT HOTEL
REFERENSI PROYEK LARAS ASRI, SALATIGA

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 PROJECT PERUMAHAN
REFERENSI PROYEK CALTEX, PEKANBARU

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 PROJECT PERUMAHAN
REFERENSI PROYEK PARKVIEW, KELAPA GADING

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 PROJECT PERUMAHAN
REFERENSI PROYEK MUTIARA MEDITERANIA TOWNHOUSE, PLUIT

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 PROJECT PERUMAHAN
REFERENSI PROYEK PAKUWON INDAH, SURABAYA

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 PROJECT PERTOKOAN
REFERENSI PROYEK SUNSET ROAD DENPASAR

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 PROJECT PERTOKOAN
REFERENSI PROYEK MATARAM CRAFT CENTRE

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 PROJECT PASAR
REFERENSI PROYEK GUNUNG SARI MATARAM

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 PROJECT RENOVASI
REFERENSI PROYEK

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 PROJECT APLIKASI
REFERENSI PROYEK PENGGANTI USUK & RENG

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 PROJECT FASILITAS PENDIDIKAN
REFERENSI PROYEK SMK-SMA NGANJUK

61
 PROJECT
REFERENSI PROYEK SD KINCIR NGANJUK

62
 PROJECT
REFERENSI PROYEK SD BUNGUR III NGANJUK

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 PROJECT
REFERENSI PROYEK

64
 PROJECT RS DIAN HUSADA
REFERENSI PROYEK MOJOKERTO

65
 Data Support Design

1. Gbr. Denah Rumah/Ring Balk

2. Gbr. Denah Atap
3. Sudut Kemiringan
4. Jenis Penutup Atap
( Beban + Jarak Reng)
5. Lokasi Proyek
6. Beban Tambahan
(Solarhart, Lampu Gantung Kristal)

66
 Pre-engineered solution for Emergency Building

Total Unit : 550 school

Roof Truss SMARTRUSS®
Wall Framing SMARTFRAME™
Roof Sheet AUSDEK® Zincalume® WORLD VISION SCHOOL
Wall Cladding TRIMDEK® Gemilang®
Owner : World Vision Lhok – Nga, Nias & Meulaboh
Contractor : World Vision

67 67
 HOUSING COMPLEX “CINTA KASIH TZU CHI 3”
Desa Panteriek – Banda Aceh

Total Unit : 3700 houses

Roof Truss SMARTRUSS®
Wall Framing SMARTFRAME™
Roof Sheet TRIMDEK® Gemilang®
Louvre Gemilang®
68
68 Owner : Budha Tzu Chi
 HOUSING by CRS
Bantul, Sleman & Klaten, Jogja

Total Unit : 300 houses

Roof Truss SMARTRUSS®
Wall Framing SMARTFRAME™
Roof Sheet CUSTOM ORB® Abadi®
69 Owner : Catholic Relief Service
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 ROOFING & WALLING

70
 SHEET PROFILE

•CONCEALED SYSTEM

•BOLTED SYSTEM

71
 SHEET PROFILE - CONCEALED

KLIPLOK® - 0.50 MM TCT

KLIPLOK OPTIMA®
- 0.45 ~ 0.50 MM TCT

72
 SHEET PROFILE - BOLTED

SPANDEK® - 0.45 & 0.40 MM TCT

TRIMDEK® - 0.45 & 0.40 MM TCT TRIMDEK OPTIMA®

73
 SHEET PROFILE - BOLTED

CUSTOM-ORB® - 0.45 & 0.40 MM TCT

VCRIMP® - 0.5,0.45 & 0.40 MM TCT

74
 SHEET PROFILE - BOLTED

AUSDEK® 0.45 & 0.40 MM TCT SPANDEK II® 0.45 & 0.40 MM TCT
MEDAN MEDAN

TRATAS™ 0.20 ~ 0.45 MM BMT

SEMARANG

75
 LYSAGHT ROOFING & WALLING
PROJECT REFERENCES
Project References

TVS Motor Factory

Kerawang

KLIP-LOK®

Pondok Indah Mall 2, Jakarta

SPANDEK® INCO housing, Soroako

La Piazza – Kelapa Gading, Jakarta

76 76
 LYSAGHT ROOFING & WALLING
PROJECT REFERENCES
Project References

TRIMDEK®

JIExpo Hall D, Kemayoran, Jakarta

CUSTOM-ORB®

Housing, Melbourne Australia

77 77
 LYSAGHT ROOFING & WALLING
Accomplish both Contemporary and Traditional with ease

Available in Jakarta Available in Surabaya

CONCEALED FIX ROOF PROFILE CONCEALED FIX ROOF PROFILE

KLIPLOK® - 0.50 MM TCT OPTIMA® - 0.45 ~ 0.50 MM TCT KLIPLOK® - 0.50 MM TCT

FLEX-LOK™0.60 & 0.85 MM TCT FLEX-LOK™0.60 & 0.85 MM TCT

SHEET PROFILE BOLTED SHEET PROFILE BOLTED

SPANDEK® - 0.45 & 0.40 MM TCT TRIMDEK OPTIMA ® - 0.45 & 0.40
SPANDEK® - 0.45 & 0.40 MM TCT
MM TCT

CUSTOM-ORB® - 0.45 & 0.40 MM TCT VCRIMP® - 0.5,0.45 & 0.40 MM TCT
TRIMDEK OPTIMA® - 0.45 & 0.40
MM TCT
78
 LYSAGHT ROOFING & WALLING
Accomplish both Contemporary and Traditional with ease

Available in Medan Available in Semarang, Pekanbaru, Palembang

dan Makasar

SHEET PROFILE BOLTED SHEET PROFILE BOLTED

AUSDEK® 0.45 & 0.40 MM TCT

TRATAS™ 0.20 ~ 0.45 MM BMT

SPANDEK II® 0.45 & 0.40 MM TCT

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 Lysaght® Indonesia Floordeck

1973 1998 2007

81
 SPECIFICATION

51

Leff = 960 MM

Base Metal Thickness (BMT) Base Metal Thickness (BMT)

Units Symbol
0.70 mm 1.00 mm 1.20 mm TYPE 0.70 1.00
1.20 mm
mm mm
AREA mm2/m A 889.69 1143.75 1523.96
G550
MOMENT G550 G400
mm4/m Ix’ 409687.50 526562.50 701979.17 SMARTDEK® Z275
INERTIA Z275 Z275
SD K18
SECTION
Mm3/m ZX’ 15156.25 19479.17 25958.33 Notes:
MODULUS
G = Yield Strength (MPa)
MASS kg/.m2 w 7.38 9.35 12.33
Z = Zinc coated (gr/m2)
SD = SuperDyma®

82
 Steel decking has been used to add more value on your
construction project
Conventional Composite
Less usage of
concrete, timber
& reinforcement,
would reduce 12 –
20 % of the cost

Top Lysaght SMARTDEK™

Rebar
Less temporary Top Rebar Bottom Rebar ( Tensile & Fire)
2380
support for 2380
mm
mm
wider work area

Unpropped
Condition

You can have faster application and cleaner work site area…

83
WHY USING LYSAGHT ?
 1. Value Global Residential Workshop
October 11-13 2006, Sydney

• International Standard Quality in Material (100%

Bluescope), Profile and Installation
• Technical Support Engineering and Service
• After service support
• World Class Manufacturing in Indonesia Site

85
 LYSAGHT World Class Factory
> PROVIDE PRECISION AND HIGH QUALITY STANDARD

AKURASI PRODUK

IN

Penanganan Coil Akurasi pembentukan profil

Klip-Lok Spandek Trimdek

Quality Check
OUT

Branding Packaging
86
 PRODUCT QUALITY

High Quality Material

Use coating zincalume (AZ150-200 ) which is 4X anti
corrosion compare with coating zinc/galvanized
G- 550 =Ultimate Tensile Strength/ Yield Point of 550 MPa

Precision Profile
Production Process smooth corrugated to reduce
broken in profil which can cause water leak
Profil Precision to avoid leaking in overlap and
side lap

PEMERIKSAAN ‘OVER LAPPING’

TAMPAK SAMPING

‘CHECK GAUGE’ UNTUK MEMERIKSA

LEBAR “MALE RIB”

87
 PROFESSIONAL TECHNICAL SUPPORT-
PROTECT YOUR INVESTMENT

Supervision Installation
Technical Design

Roll on Site
 Mobile Elevated
Rollforming
Site Inspection
88
 Lysaght Advantages – Tested Performance

• LYSAGHT® products are

developed and tested at our
BlueScope Lysaght Technology
Centre* in Chester Hill, Australia.
• Recognized and accredited
laboratory by NATA (National
Association of Testing Authorities) &
CSIRO (Commonwealth Scientific
and Industrial Research Organization)
• NATA registered lab also
recognized by the DSM
(Department of Standards Malaysia)

89
 Lysaght Advantages – Warranty and Assurance
Lysaght provide:
• Material Warranty (a) against corrosion up to 25 years*
• Mill Test Certificate (b)
• Manufacture Certificate (c)

(b)

(a) (c)

90
 FOR FURTHER AND MORE DETAIL INFORMATION
ON OUR PRODUCT AND SERVICES,
PLEASE CONTACT US AT :
PT BLUESCOPE LYSAGHT INDONESIA
JL. RAYA TROSOBO KM 24 TAMAN
SIDOARJO - JAWA TIMUR
TEL 031 897 1279
FAX 031 897 1278

THANK YOU
91
 “ONE AND ONLY”

As our new marketing campaign

92