Vehicle Type: Two-Wheeled and Cycle-Type Vehicles
Vehicle Type: Two-Wheeled and Cycle-Type Vehicles
Vehicle Type: Two-Wheeled and Cycle-Type Vehicles
technology. Together with the electronic driver assistant systems, hybrid technology is of the greatest
importance and both cannot be ignored by today’s car drivers. This technical reference book provides the
reader with a firsthand comprehensive description of significant components of automotive technology. All
texts are complemented by numerous detailed illustrations.’
Vehicle type[edit]
In a parallel hybrid bicycle human and motor torques are mechanically coupled at the pedal or
one of the wheels, e.g. using a hub motor, a roller pressing onto a tire, or a connection to a
wheel using a transmission element. Most motorized bicycles, mopeds are of this type.[1]
In a series hybrid bicycle (SHB) (a kind of chainless bicycle) the user pedals a generator,
charging a battery or feeding the motor, which delivers all of the torque required. They are
commercially available, being simple in theory and manufacturing.[2]
The first published prototype of an SHB is by Augustus Kinzel (US Patent 3'884'317) in 1975. In
1994 Bernie Macdonalds conceived the Electrilite[3] SHB with power electronics
allowing regenerative braking and pedaling while stationary. In 1995 Thomas Muller designed and
built a "Fahrrad mit elektromagnetischem Antrieb" for his 1995 diploma thesis. In 1996 Jürg Blatter
and Andreas Fuchs of Berne University of Applied Sciences built an SHB and in 1998 modified
a Leitra tricycle (European patent EP 1165188). Until 2005 they built several prototype
SH tricycles and quadricycles.[4] In 1999 Harald Kutzke described an "active bicycle": the aim is to
approach the ideal bicycle weighing nothing and having no drag by electronic compensation.
Heavy vehicle[edit]
Bus Rapid Transit of Metz, a diesel-electric hybrid driving system by Van Hool[6]
Hybrid power trains use diesel-electric or turbo-electric to power railway locomotives, buses, heavy
goods vehicles, mobile hydraulic machinery, and ships. A diesel/turbine engine drives an electric
generator or hydraulic pump, which powers electric/hydraulic motor(s) - strictly an electric/hydraulic
transmission (not a hybrid), unless it can accept power from outside. With large vehicles conversion
losses decrease, and the advantages in distributing power through wires or pipes rather than
mechanical elements become more prominent, especially when powering multiple drives — e.g.
driven wheels or propellers. Until recently most heavy vehicles had little secondary energy storage,
e.g. batteries/hydraulic accumulators — excepting non-nuclear submarines, one of the oldest
production hybrids, running on diesels while surfaced and batteries when submerged. Both series
and parallel setups were used in WW2 submarines.
Rail transport[edit]
Main article: Hybrid train
Europe
The new Autorail à grande capacité (AGC or high-capacity railcar) built by the Canadian
company Bombardier for service in France is diesel/electric motors, using 1500 or 25000 V on
different rail systems.[7] It was tested in Rotterdam, the Netherlands with Railfeeding, a Genesse and
Wyoming company.
China
The First Hybrid Evaluating locomotive was designed by rail research center MATRAI in 1999 and
built in 2000. It was a G12 locomotive upgraded with batteries, a 200 kW diesel generator and 4 AC
motors.
Japan
Japan's first hybrid train with significant energy storage is the KiHa E200, with roof-mounted lithium
ion batteries.[8]
India
Indian railway launched one of its kind CNG-Diesel hybrid trains in January 2015. The train has a
1400 hp engine which uses fumigation technology.The first of these train is set to run on the 81 km
long Rewari-Rohtak route.[9] CNG is less-polluting alternative for diesel and petrol and is popular as
an alternative fuel in India. Already many transport vehicles such as auto-rickshaws and buses run
on CNG fuel.
North America
In the US, General Electric made a locomotive with sodium - nickel chloride (Na-NiCl2) battery
storage. They expect ≥10% fuel economy.[10]
Variant diesel electric locomotive include the Green Goat (GG) and Green Kid (GK) switching/yard
engines built by Canada's Railpower Technologies, with lead acid (Pba) batteries and 1000 to
2000 hp electric motors, and a new clean burning ~160 hp diesel generator. No fuel is wasted for
idling — ~60–85% of the time for these type locomotives. It is unclear if regenerative braking is used;
but in principle it is easily utilized.
Since these engines typically need extra weight for traction purposes anyway the battery pack's
weight is a negligible penalty.[citation needed] The diesel generator and batteries are normally built on an
existing "retired" "yard" locomotive's frame. The existing motors and running gear are all rebuilt and
reused. Fuel savings of 40–60% and up to 80% pollution reductions are claimed over a "typical"
older switching/yard engine. The advantages hybrid cars have for frequent starts and stops and idle
periods apply to typical switching yard use.[11] "Green Goat" locomotives have been purchased
by Canadian Pacific Railway, BNSF Railway, Kansas City Southern Railway, and Union Pacific
Railroad among others.
Cranes[edit]
Railpower Technologies engineers working with TSI Terminal Systems are testing a hybrid diesel
electric power unit with battery storage for use in Rubber Tyred Gantry (RTG) cranes. RTG cranes
are typically used for loading and unloading shipping containers onto trains or trucks in ports and
container storage yards. The energy used to lift the containers can be partially regained when they
are lowered. Diesel fuel and emission reductions of 50–70% are predicted by Railpower
engineers.[12] First systems are expected to be operational in 2007.[13]
Road transport, commercial vehicles[edit]
GMC Yukon hybrid version
Hybrid systems are coming into use for trucks, buses and other heavy highway vehicles. Small fleet
sizes and installation costs are compensated by fuel savings,.[14][needs update] With advances such as
higher capacity, lowered battery cost etc. Toyota, Ford, GM and others are introducing hybrid
pickups and SUVs. Kenworth Truck Company recently introduced the Kenworth T270 Class 6 that
for city usage seems to be competitive.[15][16] FedEx and others are investing in hybrid delivery
vehicles — particularly for city use where hybrid technology may pay off first.[17] As of December
2013 FedEx is trialling two delivery trucks with Wrightspeed electric motors and diesel generators;
the retrofit kits are claimed to pay for themselves in a few years. The diesel engines run at a
constant RPM for peak efficiency.[18]
In 1978 students at Minneapolis, Minnesota's Hennepin Vocational Technical Center, converted
a Volkswagen Beetle to a petro-hydraulic hybrid with off-the shelf components. A car rated at
32 mpg was returning 75 mpg with the 60 hp engine replaced by a 16 hp engine, and reached
70 mph.[19] In the 1990s, engineers at EPA’s National Vehicle and Fuel Emissions Laboratory
developed a petro-hydraulic powertrain for a typical American sedan car. The test car achieved over
80 mpg on combined EPA city/highway driving cycles. Acceleration was 0-60 mph in 8 seconds,
using a 1.9 liter diesel engine. No lightweight materials were used. The EPA estimated that
produced in high volumes the hydraulic components would add only $700 to the cost.[20] Under EPA
testing, a hydraulic hybrid Ford Expeditionreturned 32 mpg (7.4 L/100 km) City, and 22 mpg
(11 L/100 km) highway.[20][21] UPS currently has two trucks in service using this technology.[22]
Military off-road vehicles[edit]
Since 1985, the US military has been testing serial hybrid Humvees[23][24] and have found them to
deliver faster acceleration, a stealth mode with low thermal signature, near silent operation, and
greater fuel economy.
Ships[edit]
Ships with both mast-mounted sails and steam engines were an early form of hybrid vehicle.
Another example is the diesel-electric submarine. This runs on batteries when submerged and the
batteries can be re-charged by the diesel engine when the craft is on the surface.
Newer hybrid ship-propulsion schemes include large towing kites manufactured by companies such
as SkySails. Towing kites can fly at heights several times higher than the tallest ship masts,
capturing stronger and steadier winds.
Aircraft[edit]
The Boeing Fuel Cell Demonstrator Airplane has a Proton Exchange Membrane (PEM) fuel
cell/lithium-ion battery hybrid system to power an electric motor, which is coupled to a conventional
propeller. The fuel cell provides all power for the cruise phase of flight. During takeoff and climb, the
flight segment that requires the most power, the system draws on lightweight lithium-ion batteries.
The demonstrator aircraft is a Dimona motor glider, built by Diamond Aircraft Industries of Austria,
which also carried out structural modifications to the aircraft. With a wing span of 16.3 meters (53
feet), the airplane will be able to cruise at about 100 km/h (62 mph) on power from the fuel cell.[25]
Hybrid FanWings have been designed. A FanWing is created by two engines with the capability to
autorotate and landing like a helicopter.[26]
Engine type[edit]
Hybrid electric-petroleum vehicles[edit]
Hybrid New Flyer Metrobus
Ford Escape Plug-in Hybrid with a flexible fuel capability to run on E85(ethanol)
In addition to vehicles that use two or more different devices for propulsion, some also consider
vehicles that use distinct energy sources or input types ("fuels") using the same engine to be
hybrids, although to avoid confusion with hybrids as described above and to use correctly the terms,
these are perhaps more correctly described as dual mode vehicles:
Some electric trolleybuses can switch between an on-board diesel engine and overhead
electrical power depending on conditions (see dual mode bus). In principle, this could be
combined with a battery subsystem to create a true plug-in hybrid trolleybus, although as of
2006, no such design seems to have been announced.
Flexible-fuel vehicles can use a mixture of input fuels mixed in one tank —
typically gasoline and ethanol, methanol, or biobutanol.
Bi-fuel vehicle: Liquified petroleum gas and natural gas are very different from petroleum or
diesel and cannot be used in the same tanks, so it would be impossible to build an (LPG or NG)
flexible fuel system. Instead vehicles are built with two, parallel, fuel systems feeding one
engine. For example, some Chevrolet Silverado 2500 HDs can effortlessly switch between
petroleum and natural gas, offering a range of over 1000 km (650 miles).[33] While the duplicated
tanks cost space in some applications, the increased range, decreased cost of fuel, and
flexibility where LPG or CNGinfrastructure is incomplete may be a significant incentive to
purchase. While the US Natural gas infrastructure is partially incomplete, it is increasing at a fast
pace, and already has 2600 CNG stations in place.[34] With a growing fueling station
infrastructure, a large scale adoption of these bi-fuel vehicles could be seen in the near future.
Rising gas prices may also push consumers to purchase these vehicles. When gas prices trade
around $4.00, the price per MMBTU of gasoline is $28.00, compared to natural gas's $4.00 per
MMBTU.[35] On a per unit of energy comparative basis, this makes natural gas much cheaper
than gasoline. All of these factors are making CNG-Gasoline bi-fuel vehicles very attractive.
Some vehicles have been modified to use another fuel source if it is available, such as cars
modified to run on autogas (LPG) and diesels modified to run on waste vegetable oilthat has not
been processed into biodiesel.
Power-assist mechanisms for bicycles and other human-powered vehicles are also included
(see Motorized bicycle).
Fluid power hybrid[edit]
See also: Compressed air car
Chrysler minivan, petro-hydraulic hybrid
Hydraulic hybrid and pneumatic hybrid vehicles use an engine to charge a pressure accumulator to
drive the wheels via hydraulic (liquid) or pneumatic (compressed air) drive units. In most cases the
engine is detached from the drivetrain, serving solely to charge the energy accumulator. The
transmission is seamless. Regenerative braking can be used to recover some of the supplied drive
energy back into the accumulator.
Petro-air hybrid[edit]
A French company, MDI, has designed and has running models of a petro-air hybrid engine car. The
system does not use air motors to drive the vehicle, being directly driven by a hybrid engine. The
engine uses a mixture of compressed air and gasoline injected into the cylinders.[36]A key aspect of
the hybrid engine is the "active chamber", which is a compartment heating air via fuel doubling the
energy output.[37] Tata Motors of India assessed the design phase towards full production for the
Indian market and moved into "completing detailed development of the compressed air engine into
specific vehicle and stationary applications".[38][39]
Petro-hydraulic hybrid[edit]
Petro-hydraulic configurations have been common in trains and heavy vehicles for decades. The
auto industry recently focused on this hybrid configuration as it now shows promise for introduction
into smaller vehicles.
In petro-hydraulic hybrids, the energy recovery rate is high and therefore the system is more efficient
than electric battery charged hybrids using the current electric battery technology, demonstrating a
60% to 70% increase in energy economy in US Environmental Protection Agency (EPA)
testing.[40] The charging engine needs only to be sized for average usage with acceleration bursts
using the stored energy in the hydraulic accumulator, which is charged when in low energy
demanding vehicle operation. The charging engine runs at optimum speed and load for efficiency
and longevity. Under tests undertaken by the US Environmental Protection Agency (EPA), a
hydraulic hybrid Ford Expedition returned 32 miles per US gallon (7.4 L/100 km; 38 mpg-imp) City, and
22 miles per US gallon (11 L/100 km; 26 mpg-imp) highway.[20][21] UPS currently has two trucks in
service using this technology.[22]
Although petro-hydraulic hybrid technology has been known for decades, and used in trains and
very large construction vehicles, high costs of the equipment precluded the systems from lighter
trucks and cars. In the modern sense an experiment proved the viability of small petro-hydraulic
hybrid road vehicles in 1978. A group of students at Minneapolis, Minnesota's Hennepin Vocational
Technical Center, converted a Volkswagen Beetle car to run as a petro-hydraulic hybrid using off-the
shelf components. A car rated at 32 mpg-US (7.4 L/100 km; 38 mpg-imp) was returning
75 mpg-US (3.1 L/100 km; 90 mpg-imp) with the 60 hp engine replaced by a 16 hp engine. The
experimental car reached 70 mph (110 km/h).[19]
In the 1990s, a team of engineers working at EPA’s National Vehicle and Fuel Emissions Laboratory
succeeded in developing a revolutionary type of petro-hydraulic hybrid powertrain that would propel
a typical American sedan car. The test car achieved over 80 mpg on combined EPA city/highway
driving cycles. Acceleration was 0-60 mph in 8 seconds, using a 1.9 liter diesel engine. No
lightweight materials were used. The EPA estimated that produced in high volumes the hydraulic
components would add only $700 to the base cost of the vehicle.[20]
The petro-hydraulic hybrid system has faster and more efficient charge/discharge cycling than petro-
electric hybrids and is also cheaper to build. The accumulator vessel size dictates total energy
storage capacity and may require more space than an electric battery set. Any vehicle space
consumed by a larger size of accumulator vessel may be offset by the need for a smaller sized
charging engine, in HP and physical size.
Research is underway in large corporations and small companies. Focus has now switched to
smaller vehicles. The system components were expensive which precluded installation in smaller
trucks and cars. A drawback was that the power driving motors were not efficient enough at part
load. A British company (Artemis Intelligent Power) made a breakthrough introducing an
electronically controlled hydraulic motor/pump, the Digital Displacement® motor/pump. The pump is
highly efficient at all speed ranges and loads, giving feasibility to small applications of petro-hydraulic
hybrids.[41] The company converted a BMW car as a test bed to prove viability. The BMW 530i, gave
double the mpg in city driving compared to the standard car. This test was using the standard
3,000 cc engine, with a smaller engine the figures would have been more impressive. The design of
petro-hydraulic hybrids using well sized accumulators allows downsizing an engine to average
power usage, not peak power usage. Peak power is provided by the energy stored in the
accumulator. A smaller more efficient constant speed engine reduces weight and liberates space for
a larger accumulator.[42]
Current vehicle bodies are designed around the mechanicals of existing engine/transmission setups.
It is restrictive and far from ideal to install petro-hydraulic mechanicals into existing bodies not
designed for hydraulic setups. One research project's goal is to create a blank paper design new car,
to maximize the packaging of petro-hydraulic hybrid components in the vehicle. All bulky hydraulic
components are integrated into the chassis of the car. One design has claimed to return 130 mpg in
tests by using a large hydraulic accumulator which is also the structural chassis of the car. The small
hydraulic driving motors are incorporated within the wheel hubs driving the wheels and reversing to
claw-back kinetic braking energy. The hub motors eliminates the need for friction brakes, mechanical
transmissions, drive shafts and U joints, reducing costs and weight. Hydrostatic drive with no friction
brakes are used in industrial vehicles.[43] The aim is 170 mpg in average driving conditions. Energy
created by shock absorbers and kinetic braking energy that normally would be wasted assists in
charging the accumulator. A small fossil fuelled piston engine sized for average power use charges
the accumulator. The accumulator is sized at running the car for 15 minutes when fully charged. The
aim is a fully charged accumulator which will produce a 0-60 mph acceleration speed of under 5
seconds using four wheel drive.[44][45][46]
In January 2011 industry giant Chrysler announced a partnership with the US Environmental
Protection Agency (EPA) to design and develop an experimental petro-hydraulic hybrid powertrain
suitable for use in large passenger cars. In 2012 an existing production minvan was adapted to the
new hydraulic powertrain for assessment.[20][47][48][49]
PSA Peugeot Citroën exhibited an experimental "Hybrid Air" engine at the 2013 Geneva Motor
Show.[50] The vehicle uses nitrogen gas compressed by energy harvested from braking or
deceleration to power a hydraulic drive which supplements power from its conventional gasoline
engine. The hydraulic and electronic components were supplied by Robert Bosch GmbH. Mileage
was estimated to be about 118 mpg-US (2 L/100 km; 142 mpg-imp) on the Euro test cycle if installed in
a Citroën C3 type of body.[51][52] PSA Although the car was ready for production and was proven and
feasible delivering the claimed results, Peugeot Citroën were unable to attract a major manufacturer
to share the high development costs and are shelving the project until a partnership can be
arranged.[53]
Parallel hybrid[edit]
Honda Insight, Mild Parallel Hybrid
In a parallel hybrid vehicle an electric motor and an internal combustion engine are coupled such
that they can power the vehicle either individually or together. Most commonly the internal
combustion engine, the electric motor and gear box are coupled by automatically controlled clutches.
For electric driving the clutch between the internal combustion engine is open while the clutch to the
gear box is engaged. While in combustion mode the engine and motor run at the same speed.
The first mass production parallel hybrid sold outside Japan was the 1st generation Honda Insight.
Series hybrid[edit]
Chevrolet Volt, a series hybrid plug-in hybrid, also called extended range electric vehicle (EREV).
The Ford Fusion Energi is a plug-in hybrid with an all-electric range of 21 mi (34 km).
Environmental issues[edit]
Fuel consumption and emissions reductions[edit]
The hybrid vehicle typically achieves greater fuel economy and lower emissions than
conventional internal combustion engine vehicles (ICEVs), resulting in fewer emissions being
generated. These savings are primarily achieved by three elements of a typical hybrid design:
1. Relying on both the engine and the electric motors for peak power needs, resulting in a
smaller engine size more for average usage rather than peak power usage. A smaller
engine can have less internal losses and lower weight.
2. Having significant battery storage capacity to store and reuse recaptured energy, especially
in stop-and-go traffic typical of the city driving cycle.
3. Recapturing significant amounts of energy during braking that are normally wasted as heat.
This regenerative braking reduces vehicle speed by converting some of its kinetic energy
into electricity, depending upon the power rating of the motor/generator;
Other techniques that are not necessarily 'hybrid' features, but that are frequently found on hybrid
vehicles include:
1. Using Atkinson cycle engines instead of Otto cycle engines for improved fuel economy.
2. Shutting down the engine during traffic stops or while coasting or during other idle periods.
3. Improving aerodynamics; (part of the reason that SUVs get such bad fuel economy is the
drag on the car. A box shaped car or truck has to exert more force to move through the air
causing more stress on the engine making it work harder). Improving the shape and
aerodynamics of a car is a good way to help better the fuel economy and also
improve vehicle handling at the same time.
4. Using low rolling resistance tires (tires were often made to give a quiet, smooth ride, high
grip, etc., but efficiency was a lower priority). Tires cause mechanical drag, once again
making the engine work harder, consuming more fuel. Hybrid cars may use special tires that
are more inflated than regular tires and stiffer or by choice of carcassstructure and rubber
compound have lower rolling resistance while retaining acceptable grip, and so improving
fuel economy whatever the power source.
5. Powering the a/c, power steering, and other auxiliary pumps electrically as and when
needed; this reduces mechanical losses when compared with driving them continuously with
traditional engine belts.
These features make a hybrid vehicle particularly efficient for city traffic where there are frequent
stops, coasting and idling periods. In addition noise emissions are reduced, particularly at idling and
low operating speeds, in comparison to conventional engine vehicles. For continuous high speed
highway use these features are much less useful in reducing emissions.
Hybrid mode" redirects here. For the electromagnetic transmission modes, see Mode
(electromagnetism).
The Toyota Prius is the world's best selling hybrid car, with cumulative global sales of almost 4 million units up
until January 2017.[1]
A hybrid electric vehicle (HEV) is a type of hybrid vehicle that combines a conventional internal
combustion engine (ICE) system with an electric propulsion system (hybrid vehicle drivetrain). The
presence of the electric powertrain is intended to achieve either better fuel economy than
a conventional vehicle or better performance. There is a variety of HEV types, and the degree to
which each functions as an electric vehicle (EV) also varies. The most common form of HEV is the
hybrid electric car, although hybrid electric trucks (pickups and tractors) and buses also exist.
Modern HEVs make use of efficiency-improving technologies such as regenerative brakes which
convert the vehicle's kinetic energy to electric energy, which is stored in a battery or supercapacitor.
Some varieties of HEV use an internal combustion engine to turn an electrical generator, which
either recharges the vehicle's batteries or directly powers its electric drive motors; this combination is
known as a motor–generator. Many HEVs reduce idle emissions by shutting down the engine at idle
and restarting it when needed; this is known as a start-stop system. A hybrid-electric produces less
tailpipe emissions than a comparably sized gasoline car, since the hybrid's gasoline engine is
usually smaller than that of a gasoline-powered vehicle. If the engine is not used to drive the car
directly, it can be geared to run at maximum efficiency, further improving fuel economy.
Ferdinand Porsche developed the Lohner-Porsche in 1901.[2] But hybrid electric vehicles did not
become widely available until the release of the Toyota Prius in Japan in 1997, followed by
the Honda Insight in 1999.[3]Initially, hybrid seemed unnecessary due to the low cost of gasoline.
Worldwide increases in the price of petroleum caused many automakers to release hybrids in the
late 2000s; they are now perceived as a core segment of the automotive market of the future.[4][5]
As of January 2017, over 12 million hybrid electric vehicles have been sold worldwide since their
inception in 1997.[1][6] Japan has the world's largest hybrid electric vehicle fleet with 7.5 million hybrids
registered as of March 2018. Japan also has the world's highest hybrid market penetration with
hybrids representing 19.0% of all passenger cars on the road as of March 2018, both figures
excluding kei cars.[7][8] As of April 2016, the U.S. ranked second with cumulative sales of over
4 million units since 1999, and Europe with about 1.5 million hybrids delivered since 2000.[6][1]
Global sales are led by the Toyota Motor Company with more than 10 million Lexus and Toyota
hybrids sold as of January 2017,[1] followed by Honda Motor Co., Ltd. with cumulative global sales of
more than 1.35 million hybrids as of June 2014;[9][10][11] As of January 2017, worldwide hybrid sales
are led by the Toyota Prius liftback, with cumulative sales of almost 4 million units.[1] The
Prius nameplate had sold more than 6 million hybrids up to January 2017.[1] Global Lexus hybrid
sales achieved the 1 million unit milestone in March 2016.[12] As of January 2017, the conventional
Prius is the all-time best-selling hybrid car in both Japan and the U.S., with sales of over 1.8 million
in Japan and 1.75 million in the U.S.[1][6]