Catalogue Water Cooled Scroll Uwl b5 1

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Catalogue/Engineering Data ED-UWLB5-1503

UWL-B5 Series Water Source


Modular Chiller (Heat Pump)
Models: UWL030-040B5
Refrigerant: R410A
Cooling Capacity: 118-150kW
Heating Capacity: 130-170kW

R410A
ODP=0

R410A
ODP=0

DAIKIN INDUSTRIES., LTD


Literature NO.: ED-UWLB5-1503
Supersedes: N/A

Contents
Model Series............................................................................................................................. 2
Nomenclature............................................................................................................................ 2
Features.................................................................................................................................... 3
Specifications............................................................................................................................ 5
Dimensions................................................................................................................................ 8
Performance Data..................................................................................................................... 8
Water pressure drop curve........................................................................................................ 13
Sound Data............................................................................................................................... 13
Wiring Diagram.......................................................................................................................... 14
Installation................................................................................................................................. 16
Water system installation........................................................................................................... 21
Commissioning and Operation.................................................................................................. 28
Maintenance.............................................................................................................................. 29
Control System Instruction........................................................................................................ 32
Wired controller instruction........................................................................................................ 35
Error code.................................................................................................................................. 39

Note: Installation and maintenance are to be performed only by qualified personnel who are
familiar with local codes and regulations, and experienced with this type of equipment.

Caution: Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them.

Warning: Moving machinery and electrical power hazard may cause severe personal injury or
death Disconnect and lock off power before servicing equipment.

1
Model Series

Model Cooling Capacity Heating Capacity Max Combination Qty


UWL030B5 118 kW 130kW 16
UWL040B5 150 kW 170kW 16

Nomenclature
UWL  030  B  5  SR - F AA E 

Export sales code

Detailed description

Power supply
F:380V/3N/50Hz

Heat recovery function

Refigerant code
5:R401A

Design series

Cooling capatcity code


30HP

Product Code

Product code —— UWL: Water source modular chiller (heat pump), DAIKIN brand
Cooling capacity code —— 020, 030, 040 ……
Design series —— A, B, C ……
Refrigerant code —— 3: R134a, 4:R407C, 5: R410A, R22: default
Product type —— standard: default, LC: Low cooling, LH: Low heating, SR: Heat recovery
Power supply —— F: 380V/3N/50Hz, A: 220V/50Hz
Detailed description —— AA, AB, AC …… ZZ

2
Features

Water system energy-saving control


Control system of UWL-B5 series units can intelligently output the control signals of air conditioning chilled
water pump, cooling water pump and cooling tower, and can control start and stop of the cooling tower based
on the temperature of the cooling water. After compressors of all units deloading, the unit will automatically
shut down the cooling water pump, and can effectively decrease energy consumption of the system during
transitions season or running at low load. The unit has two-way valve interlocking function, when all fan coils
are shut down, the unit will shut down the pumps and cooling tower and then enter standby status.

Low carbon and environment friendly


Cooling and heating function can be realized through different system design schemes with reusable energy
as the heat exchange system, the unit can be more efficient and energy-saving. R410A environmental
friendly refrigerant is adopted without limit on use term, which does not destroy the ozone layer.

Double backup operation makes double improvement of reliability


There are 3 or 4 sets of compressors in every single unit; failure of a single compressor does not affect
operation of theunit; failure of unit module does not affect operation of the combination system. During use
through combination it doesn't need another one master unit for standby, so that the air conditioning system
is safer and more economic in investment. Double backup operation can make double increase in reliability
of the air conditioning system; the air conditioning system may continue to run before maintenance personnel
arrive, which can make maintenance and repair easy in remote areas.

High efficiency shell and tube heat exchanger for condenser and evaporator
Shell and tube heat exchanger with large pipe diameter is adopted for evaporator and condenser, which has
high tolerance on water quality, while the unit has strong ability to resist filth blockage. Internal thread finned
copper tubes are adopted inside the shell and tube heat exchanger, which can increase the effective heat
transfer surface; turbulent flow type water flow process design can delay internal scale and increase thermal
efficiency. Using multiple sets of electronic expansion valve for precision throttling can make precise dynamic
throttling when water temperature condition changes,and it can stably control target superheat of the unit, so
as to keep safe and efficient operation of the unit.

Double balance operation extends service life of the overall unit


Compressors in single unit have balance operation time function; and the operation time among modules can
be balanced during multiple module combination; double balance operation design can reduce the rate of
failure, which can extend the service life of the overall unit.

Self-protection and self-diagnosis function


The unit has water over-temperature protection, low water flow protection, protection for compressor frequent
start-stop, refrigerant high/low pressure protection, etc.; when the water temperature is too low in winter, the
unit enter anti-freezing operation protection automatic by starting up water pump. When failure occurs, self-
diagnosis function can rapidly and accurately show the cause of the problem; acousto-optic code display can
assist rapid troubleshooting.

Compact and flexible air conditioning solution


The compact modular body can be moved via good elevator without large hoisting equipment, so that it can
be easily moved into the existing water cooling machine room, and can enter the basement for replacement
of old machine without dismantling the existing construction during reform of some old projects.

3
Rain proof body avoids investment in machine rooms
The rain proof shell can meet the requirement of outdoor installation, which can make investment in machine
rooms unnecessary. The closed body can effectively reduce the operation noise of the unit, and the minimum
noise is only 56dB(A) without noise hazard.

Easily realize partitioned management


Cooling capacity is under flexible collocation, units in different areas and different floors can be control start/
stop seperately, people can use air conditioning in rental office when they work overtime.

Multiple cold and heat sources


Heat pump application can be realized through switch of external water lines; the system has higher
efficiency with utilization of waste heat and renewable energy, which realize energy saving and low carbon
operation. The entering water temperature has wide range, which can adopt different cold and heat sources.

Large capacity unit reduces installation


DAIKIN new modular water cooled chiller (heat pump) unit increases 40RT large capacity single module; the
number of unit can be reduced with large refrigeration capacity requirment; there is little installation, which
can greatly save the occupation area; it can realize the amount of 16 modular combination in the industry,
and there will be no waste for cooling capacity selection.

Convenient for capacity increase of the system


With increase of vistors flow rate and climate warming, the cold capacity of the existing central air-conditioning
of the building is not enough, UWL can be moved easily and the capacity increase of the cold capacity is
flexible, which has outstanding performance for the small scale capacity increase in the existing system.

Trinity function (optional)


UWL030B5 unit can choose heat recovery function with hot water generator built in; the unit has the trinity
function, which can realize heating and hot water simultaneously.

Primary pump variable flow design


After all compressors of the single modular of combination system are unloaded, the unit can output control
signal, and the water flow of the corresponding unit will be shut down; the requirement of the total water flow of
the system is reduced; automatic adjustment is made through the frequency conversion pump, so as to easily
realize primary pump variable flow, which can make the air conditioning system with 15% energy saving.

Higher efficiency of combining operation


In the area where it is hot in summer while cold in water, the cooling is long in summer while requirement for
heating is few in winter. UWL can be combined with air cooled heat pump; UWL water cooled modular heat
pump has high efficiency for cooling in summer, and the air cooled heat pump is mainly for heating. This air
conditioning system has high efficiency with economic investment.

Living hot water is made throughout the year


The highest hot water temprature of the condensor of UWL standard unit can reach 55 ºC, which can be used
to make domestic hot water throughout the year. Cooperated with the centralized machine, heat recovery or
cool recovery of the water system can be realized; domestic hot water can be made in transistion season;
the system is more stable and more efficient.

4
Specifications
General Data

Condition Underground water source Ring water source

Items UWL030B5 UWL040B5 UWL030B5 UWL040B5

Nominal cooling capacity kW 118 150 110 145

Rated cooling power input kW 20.0 25.3 22.1 29.1

EER 5.90 5.93 4.98 4.98


Rated running current A 38.7 50.4 43.5 56.0
Cooling
Evaporator water flow m3/h 20.3 25.8 18.9 24.9
Condenser water flow m3/h 12.2 15.5 23.7 31.2
Evaporator water pressure drop kPa 49 49 41 45
Condenser water pressure drop kPa 20 12 55 45
Nominal heating capacity kW 130 170 150 200
Rated heating power input kW 28.8 38.0 30.0 40.0
COP 4.48 4.47 5.00 5.00
Rated running current A 52.3 67.1 53.0 67.0
Heating 3
Evaporator water flow m /h 12.2 15.5 23.7 31.2
Condenser water flow m3/h 20.3 25.8 18.9 24.9
Evaporator water pressure drop kPa 18 19 55 60
Condenser water pressure drop kPa 52 32 44 31
Type Hemetic scroll compressor Hemetic scroll compressor
Compressor
Qty 3 4 3 4
Hihg efficiency shell and tube heat Hihg efficiency shell and tube heat
Evaporator
exchanger exchanger
Components data Heat exchanger type
Hihg efficiency shell and tube heat Hihg efficiency shell and tube heat
Condenser
exchanger exchanger
Refrigerant type R410A R410A
Refrigerant control EXV EXV
Noise (ST) dB(A) 62 65 62 65
Power suppply 380V/3N/50Hz 380V/3N/50Hz
Dimensions W*D*H(mm) 1800*650*1600 1800*650*1600
Condenser R2-1/2 R2-1/2 R2-1/2 R2-1/2
Other parameters Pipes connecting
Evaporator R2-1/2 R2-1/2 R2-1/2 R2-1/2
Net weight (kg) 655 804 655 804
Weight Transport weight (kg) 670 820 670 820
Operating weight (kg) 720 885 720 885

Notes:
1. Underground water working condition:
Nominal cooling test condition is: leaving water temperature of evaporator is 7ºC, and the water flow amount is 0.172m3/*h. kW); entering water
temerature of the condenser is 18ºC, and the water flow is 0.103m3(h.kW);
Nominal heating test condition is: leaving water temperature of evaporator is is 45ºC, and the entering water temperature of condenser is 15ºC;
the water flow is the same with the cooling conditions.
2. Ring water condition:
Nominal cooling test condition is: leaving water temperature of evaporator is 7ºC, and the water flow amount is 0.172m3/*h. kW); entering water
temperature of the condenser is 30ºC, and the water flow is 0.215m3(h.kW);
Nominal heating test condition is: leaving water temperature of evaporator is is 45ºC, and the entering water temperature of condenser is 20ºC;
the water flow is adopted based on the refrigeration determined;
3. Modular units can be combined based on the same or different modular units as per the requirements during actual application; the number of
units combined is 1-16, and the above table shows the parameters for the single units;
4. The value of the underground water condition is for nameplate of the unit, and the value of ring water condition is the referernce value for design.
5. The switch between cooling and heating mode is realized by valves transition which connect with hydraulic system, factory doesn't provide the valves.
6. All specifications are subjected to change by the manufacturer without prior notice.

5
Components Data

Conditions Underground water source Ring water source

Items UWL030B5 UWL040B5 UWL030B5 UWL040B5

Hihg efficiency shell and tube heat Hihg efficiency shell and tube heat
Type
exchanger exchanger

Cooling 20.3 25.8 18.9 24.9


Water flow m3/h
Heating 12.2 15.5 23.7 31.2
Evaporator
Water volume L 50.0 71.6 50.0 71.6

Piping connecting Inch R2-1/2 R2-1/2 R2-1/2 R2-1/2

Water pressure Cooling 49 49 41 45


kPa
drop Heating 18 19 55 60

Hihg efficiency shell and tube heat Hihg efficiency shell and tube heat
Type
exchanger exchanger

Cooling 12.2 15.5 23.7 31.2


Water flow m3/h
Heating 20.3 25.8 18.9 24.9
Condenser
Water volume L 50.0 71.6 50.0 71.6

Piping connecting Inch R2-1/2 R2-1/2 R2-1/2 R2-1/2

Water pressure Cooling 20 12 55 45


kPa
drop Heating 52 32 44 31

Type Scroll compressor Scroll compressor Scroll compressor Scroll compressor


Compressor
Qty 3 4 3 4

Type R410A R410A R410A R410A


Refrigerant
Charge kg 3.4×3 3.5×4 3.4×3 3.5×4

Flow control EXV EXV EXV EXV

Numbers of circuits 3 4 3 4

Model FVC68D FVC68D FVC68D FVC68D


Oil
Charge L 3 3 3 3

RAL 7032 Pebble RAL 7032 Pebble RAL 7032 Pebble RAL 7032 Pebble
Colour
Grey Grey Grey Grey
Casing
Electro-galvanized Electro-galvanized Electro-galvanized Electro-galvanized
Material
Mild Steel Mild Steel Mild Steel Mild Steel

H/L pressure H/L pressure H/L pressure H/L pressure


switch /Thermal switch /Thermal switch /Thermal switch /Thermal
Protection devices
and current and current and current and current
overload prtector overload prtector overload prtector overload prtector

Note: All specifications are subjected to change by the manufacturer without prior notice.

6
Electrical Data

Model UWL030B5 UWL040B5


Rated running
Compressor A 18.3X3 18.3X4
current
IP/ Insulation grade IPX4/E IPX4/E
Unit operating current A 38.7 50.4
Unit max running current A 74 95
Unit max power input kW 40.5 51.8

Notes:
1. All specifictions are subjected to change by the manufacturer without prior notice.
2. Max running current is tested under below condition: EWT of using side is 30ºC,
EWT of heat source side is 50ºC.

Safety Devices

Model UWL030B5 UWL040B5


Type PSW,H20PS B PSW,H20PS B
High pressure
Open MPa 4.15 ± 0.1 4.15 ± 0.1
switch
Close MPa 3.11 ± 0.1 3.11 ± 0.1
Type N/A N/A
Safety device Low pressure Open MPa N/A N/A
switch
Close MPa N/A N/A
Phase sequencer YES YES
Discharge temperature
°C/°F 130/266 130/266
setting

Notes:
1. All specifictions are subjected to change by the manufacturer without prior notice.

7
Dimensions

Water source modular chiller (heat pump)

UWL030B5 / UWL040B5

Electrical
cabinet
Evaporator water outlet R2-1/2
Evaporator water inlet R2-1/2

460
1600

Condenser water inlet R2-1/2

460
Condenser water outlet R2-1/2

662
508
Cable port

614(Installation hole) 1400(Installation hole) 205 154


650 1800 87 650
Unit:mm
Unit mm

Performance Data

Operating range

UWL030B5/UWL040B5

Notes:
Notes:
1. During unit operating in area 1, the water
1. During unit operating in area 1, the water flow
f low range should be 70%-130% of unit rated
range should be 70%-130% of unit rated water
55 water f low;
flow;
2. When EWT of evaporator lower than
50 Area 1 2. When EWT
10℃(area 2), of
unitevaporator
may display lower than
anti-f reezing
45 10ºC (area 2), unit may display
protection note (def ault 5℃). If need to anti-freezing
EWT of condenser ℃

protection
operate innote (default 5ºC). If need
f low toof operate
EWT of condenser ºC

40 this area, the water the


Area 2 in this area, the water flow
evaporator shall meet the f ollowing of the evaporator
35 shall meet the following conditions:
conditions:
3
30 UWL030B5≥30.5
UWL030B5≥30.5m m /h3/h
Area 3 UWL040B5≥33.5
UWL040B5≥33.5m m
3
/h3/h
25
3.
3. When
When EWT EWTofofcondensor
condensor higher
higher than
than45ºC
45℃
20 (area 3 ), the water flow of the condenser shall
(area 3 ), the water f low of the condenser
15 meet the following
shall meet conditions:
the f ollowing conditions:
3
10 UWL030B5≥23.5
UWL030B5≥23.5m m /h3/h
3
UWL040B5≥31.5
UWL040B5≥31.5m m /h3/h
5 4.
4. Make
Make sure surewater
waterflow f lowininusing
usingrange.
range.If water
If
0 flow
water is ftoo
lowlow,
is tooit will
low,reduce
it will unit
reduceperformance
unit
0 5 10 15 20 25 30 perf ormance
which caused which by water causedscale,by or water scale,
anti-freezing
or anti-f reezing
protection tripped, protection
or refrigerant tripped,
leakage or which
EWT of
EWT of evaporator ℃
ºC ref rigerant
casued leakage
by rusting andwhich casued
corrosion. by rusting
If water flow is
andlarge,
too corrosion. If water
it will cause f lowcorrosion.
shock is too large, it will

8
Cooling and heating capacity performance table

UWL030B5
Cooling capacity and cooling power input performance table

Using side LWT(ºC)

UWL030B5 5 7 9 12 15 18 20 23 25

Cpapacity (kW)

12 116.5 122.5 127.9 135.3 141.5 146.7 149.5 152.9 154.6

15 114.4 120.5 126.1 133.7 140.2 145.6 148.6 152.3 154.1

18 111.7 118 123.8 131.6 138.4 144 147.2 151.1 153.1

20 109.7 116.1 122 130 136.9 142.7 146 150 152.1

22 107.4 113.9 119.9 128.1 135.1 141.1 144.5 148.7 150.9


Heat
source 25 103.6 110.2 116.4 124.8 132.1 138.3 141.9 146.3 148.7
EWT(ºC)
28 99.2 106 112.4 121 128.6 135 138.8 143.4 146

30 96 102.9 109.4 118.2 125.9 132.5 136.4 141.2 143.9

33 90.8 97.9 104.5 113.5 121.5 128.4 132.4 137.5 140.3

36 85.1 92.3 99.1 108.4 116.6 123.7 127.9 133.2 136.2

40 76.6 84.1 91.1 100.7 109.2 116.7 121.1 126.8 129.9

Using side LWT(ºC)

UWL030B5 5 7 9 12 15 18 20 23 25

Power (kW)

12 17.5 17.7 17.9 18.4 19 19.8 20.3 21.3 22

15 18.7 18.8 19.1 19.6 20.2 20.9 21.4 22.4 23.1

18 19.9 20 20.3 20.7 21.3 22 22.6 23.5 24.1

20 20.7 20.8 21.1 21.5 22.1 22.8 23.3 24.2 24.9

22 21.5 21.7 21.9 22.3 22.9 23.6 24.1 25 25.6


Heat
source 25 22.8 22.9 23.1 23.6 24.1 24.8 25.3 26.1 26.8
EWT(ºC)
28 24.1 24.2 24.4 24.8 25.3 26 26.5 27.3 28

30 24.9 25.1 25.3 25.7 26.2 26.8 27.3 28.1 28.8

33 26.3 26.4 26.6 27 27.5 28.1 28.6 29.4 30

36 27.6 27.8 27.9 28.3 28.8 29.4 29.8 30.6 31.2

40 29.5 29.6 29.8 30.1 30.5 31.1 31.6 32.4 33

Note: The parameters are tested base on unit rated water flow.

9
Heating capacity and heating power input performance table

Using side LWT(ºC)

UWL030B5 25 28 30 33 36 40 45 48 50

Cpapacity (kW)

10 117.5 118.4 118.9 119.2 119.2 118.5 116.8 115.3 114.1

13 127 127.7 128 128.1 127.9 127 124.9 123.2 121.9

15 133.1 133.7 133.8 133.8 133.4 132.3 130.1 128.2 126.8

17 138.9 139.4 139.4 139.3 138.7 137.5 134.9 132.9 131.4


Heat 18 141.7 142.1 142.2 141.9 141.3 139.9 137.3 135.2 133.7
source
EWT(ºC) 20 147.2 147.5 147.4 147 146.3 144.7 141.9 139.7 138

23 155.1 155.1 154.9 154.3 153.4 151.5 148.3 145.9 144

25 160 159.9 159.6 158.9 157.8 155.7 152.3 149.7 147.8

27 164.7 164.5 164.1 163.2 162 159.8 156.1 153.3 151.3

30 171.4 170.9 170.4 169.3 167.9 165.4 161.3 158.4 156.2

Using side LWT(ºC)

UWL030B5 25 28 30 33 36 40 45 48 50

Power (kW)

10 16.3 18.2 19.4 21.3 23.2 25.8 28.9 30.8 32.1

13 16.6 18.4 19.7 21.5 23.4 25.9 28.9 30.8 32

15 16.8 18.6 19.9 21.7 23.5 25.9 29 30.8 32

17 17.1 18.9 20.1 21.8 23.6 26 29 30.8 32


Heat 18 17.2 19 20.2 21.9 23.7 26.1 29.1 30.8 32
source
EWT(ºC) 20 17.5 19.2 20.4 22.1 23.9 26.2 29.1 30.9 32

23 17.9 19.6 20.7 22.4 24.1 26.4 29.2 30.9 32.1

25 18.2 19.8 20.9 22.6 24.3 26.5 29.3 31 32.1

27 18.5 20.1 21.2 22.8 24.5 26.7 29.4 31.1 32.2

30 18.9 20.5 21.6 23.2 24.8 26.9 29.6 31.2 32.3

Note: The parameters are tested base on unit rated water flow.

10
UWL040B5

Cooling capacity and cooling power input performance table

Using side LWT(ºC)

UWL040B5 5 7 9 12 15 18 20 23 25

Capacity (kW)

12 148.9 156.5 163.5 172.8 180.8 187.4 191.1 195.4 197.5

15 146.2 154 161.2 170.8 179.1 186 189.9 194.5 196.9

18 142.8 150.8 158.2 168.2 176.8 184 188.1 193 195.6

20 140.1 148.3 155.9 166.1 174.9 182.3 186.5 191.7 194.3

22 137.2 145.5 153.2 163.6 172.7 180.3 184.6 190 192.8


Heat
source 25 132.3 140.8 148.7 159.4 168.8 176.7 181.3 187 190
EWT(ºC)
28 126.8 135.5 143.6 154.6 164.3 172.5 177.3 183.3 186.5

30 122.7 131.5 139.8 151 160.9 169.4 174.3 180.5 183.8

33 116 125.1 133.5 145.1 155.3 164.1 169.2 175.7 179.3

36 108.7 118 126.6 138.5 149 158.1 163.4 170.2 174

40 97.9 107.4 116.4 128.7 139.6 149.1 154.7 162 166

Using side LWT(ºC)

UWL040B5 5 7 9 12 15 18 20 23 25

Power (kW)

12 22 22.3 22.6 23.2 24 24.9 25.6 26.8 27.7

15 23.5 23.8 24.1 24.7 25.4 26.3 27 28.2 29

18 25.1 25.3 25.6 26.2 26.9 27.8 28.4 29.6 30.4

20 26.1 26.3 26.6 27.2 27.9 28.7 29.4 30.5 31.4

22 27.1 27.3 27.6 28.2 28.9 29.7 30.4 31.5 32.3


Heat
source 25 28.7 28.9 29.2 29.7 30.4 31.2 31.9 33 33.8
EWT(ºC)
28 30.3 30.5 30.8 31.3 31.9 32.8 33.4 34.5 35.3

30 31.4 31.6 31.9 32.4 33 33.8 34.4 35.5 36.3

33 33.1 33.3 33.5 34 34.6 35.4 36 37 37.8

36 34.8 35 35.2 35.6 36.2 37 37.6 38.6 39.4

40 37.1 37.3 37.5 37.9 38.5 39.2 39.8 40.8 41.5

Note: The parameters are tested base on unit rated water flow.

11
Heating capacity and heating power input performance table

Using side LWT(ºC)

UWL040B5 25 28 30 33 36 40 45 48 50

Capacity (kW)

10 153.6 154.8 155.3 155.8 155.7 154.9 152.7 150.7 149.2

13 166 166.9 167.3 167.5 167.1 165.9 163.3 161 159.3

15 173.9 174.7 174.9 174.9 174.4 172.9 170 167.5 165.6

17 181.5 182.1 182.2 182 181.3 179.6 176.3 173.7 171.7


Heat 18 185.2 185.7 185.8 185.5 184.7 182.9 179.4 176.7 174.7
source
EWT(ºC) 20 192.4 192.7 192.7 192.2 191.2 189.1 185.4 182.5 180.3

23 202.7 202.7 202.4 201.7 200.4 198 193.8 190.6 188.2

25 209.1 209 208.6 207.6 206.2 203.5 199 195.7 193.2

27 215.3 214.9 214.4 213.3 211.7 208.8 203.9 200.4 197.8

30 224 223.4 222.7 221.3 219.4 216.1 210.8 207 204.2

Using side LWT(ºC)

UWL040B5 25 28 30 33 36 40 45 48 50

Power (kW)

10 21.3 23.8 25.5 27.9 30.4 33.7 37.9 40.4 42

13 21.7 24.2 25.8 28.2 30.6 33.9 37.9 40.3 42

15 22 24.4 26 28.4 30.8 34 38 40.4 42

17 22.4 24.7 26.3 28.6 31 34.1 38 40.4 41.9


Heat 18 22.5 24.8 26.4 28.7 31.1 34.2 38.1 40.4 42
source
EWT(ºC) 20 22.9 25.1 26.7 29 31.3 34.3 38.1 40.4 42

23 23.4 25.6 27.1 29.3 31.6 34.6 38.3 40.5 42

25 23.8 26 27.4 29.6 31.8 34.8 38.4 40.6 42.1

27 24.2 26.3 27.8 29.9 32.1 35 38.6 40.7 42.2

30 24.8 26.9 28.3 30.4 32.5 35.3 38.8 40.9 42.3

Note: The parameters are tested base on unit rated water flow.

12
Water pressure drop curve

Curve for water pressure drop of evaporator/condenser

UWL040B5 evaporator
Water pressure drop (kPa)

UWL030B5 evaporator

UWL040B5 condenser
UWL030B5 condenser

Water flow (m3/h)

Note: The water pressure drop curve is measured base on clean water, the water pressure drop measured at
site may be different because of different water quality.

Sound Data
Acoustic Noise
Octave Band Level (dB,ref20μPa) dB(A)
Model
63Hz 125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz Overall

UWL030B5 37.5 43.2 50.7 65.4 56.0 59.1 59.7 52.7 62.0

UWL040B5 46.3 53.6 60.6 66.4 65.7 62.9 58.6 51.6 65.0

Test condition: Octave band level noise is tested in noise chamber whose background noise level is
11.5dB(A), during actual use, due to environmental noise or other reasons, the real noise
may be different.

13
14
UWL030B5
Wiring Diagram

1 21 23 43 54 65 76 87 8

1 21 23 43 54 56 76 78 8
UWL040B5

1 2 13 24 35 46 57 68 7 8

1 2 13 24 35 46 57 68 7 8

15
Installation
Working Condition

Item Description
Power supply voltage Rated voltage ±10%
Power supply frequency Rated frequency ±1%
Variations between phases Rated voltage ±2%
Air quality Must not contain solute that can corrode copper, aluminum or iron.
Flow rate of chilled water 0.5 - 2.0m/s
Pressure of chilled water < 1.0Mpa
"Must not contain solute that can corrode copper, iron, or welding material.
Quality of chilled water For details on the water quality requirements, see Water Quality
Management. "
Installation site Take anti-snow and ventilation measures as required.
Ambient temp. Refer to the Performae Data.
Relative humidity <90%

Note:
1. The unit is strictly tested before delivery and can work safely in the rated working conditions.
2. For the performance of the unit in different working conditions, please refer to performenc data.
3. This is the normal operating temperature range for the unit. Beyond this temperature range, the unit
can only operate for a short moment before a failure alarm is triggered.

16
Installation Dimensions and Environment Limits

Machine Installation Space

INSTALLATION


POSITION POSITION
POSITION mm
Units must be installed by DAIKIN service staff or by specially trained personnel.
UNIT M12X200
INSTALLATION

UNIT INSTALLATION

Units must installed by following relevant national and local electric, building and environment protection
FOUNDATION BOLT

standards as well as the installation manual.


Assembling Unit Modules

INSTALLATION

POSITION
UNIT





≧ ≧
≧ ≧


≧≧

INSTALLATION


≧ ≧ ≧

POSITION

≧ ≧ ≧ ≧

UNIT




≧ ≧ ≧
≧ ≧ ≧ ≧ ≧

UNIT



≧ ≧

≧ ≧ ≧


BOLT


FOUNDATIONFOUNDATION

M12X200
BOLT
≧ ≧
FOUNDATION BOLT



UNIT INSTALLATION
M12X200
UNIT:mm POSITION

M12X200

FOUNDATION BOLT FOUNDATION BOLT FOUNDATION BOLT
UNIT INSTALLATION
UNIT INSTALLATION UNIT
M12X200 M12X200 M12X200
NIT:mm UNIT:mm UNIT:mm POSITION POSITION

FOUNDATION BOLT
≧ ≧

Note: ≧

M12X200
1. The groundwork must be a concrete floor or a V-iron structure that is strong enough to bear the
operation pressure of the unit. FOUNDATION BOLT
2. The groundwork must have draining facilities to discharge condensate water and defrosting water.
3. Installation on roof, strength of building must be checked and drainage measures must be adopted.
M12X200

4. Each unit must be fixed by 4 M12x220 bolts;


UNIT:mm

5. 4 rubber cushions of 20mm thick must be installed between the unit and the groundwork.
6. N represents the number of modules installed.
UNIT:mm
UNIT:mm

UNIT:mm

17
Unit Barycenter And Bearing

UNIT OPERATION BARYCENTER AND POINT BEARING (TOP VIEW)


1800

A B

BARYCENTER
650

Y
C D
X
INSTALLATION
FRONT OF UNIT POSITION

Model X(mm) Y(mm) A(kg) B(kg) C(kg) D(kg)


WGZ030B5 910 300 163 168 192 197
WGZ040B5 920 300 197 209 233 246

Space Allocated for A Single Chilled Water Unit

≧16
00
0
20

0
40

≧60
0
UNIT:mm

18
Space Allotted for An Array of Chilled Water Units

≧60
0
≧16
00 0
0 20

20 ≧
≧16 0
00
40
≧ 0

40
≧60
40
0 ≧060
≧ 0
UNIT:mm
UNIT:mm

Installing chiller
Reserve sufficient maintenance space if possible.
If the unit is installed in a place where it snows in winter,
proper measures better be taken to protect the unit against
snow and ensure that the unit works properly.
Avoid installing the unit at below place as dirty, oil dirty,
high salt and high sulfide gas, installation at place with
flammable gas is forbidden.
The groundwork should be made of concrete or supporting
structures. While designing the groundwork, you must fully
consider the strength of the floor, water discharge (the unit
discharges water while working), pipeline and wiring. If the
floor is not strong enough, the unit might fall off and breakdown,
Rubber cushions
even incur bodily injuries.
Qty 4
Screw down the chilled water unit using anchor bolts so that it will
not fall off in case of strong wind or earthquakes. To avoid damages Size 280X180X20
caused by strong wind or earthquakes, The unit must be securely
installed at a proper place to avoid direct hit of strong winds.
Depending on mounting conditions, operation vibration might pass
through the groundwork and generate noises in the floor and walls.
Therefore, proper vibration dampening mechanisms (such as
bumper cushion, bumper frame etc.) should be in place.
Corners and edges should be properly installed. Otherwise, the unit
might get unbalanced and cause the grounding pins to bend. The
unit might fall off and cause bodily injuries if it is not properly installed.

19
Hoisting chiller
Please hoist the unit according to the following illustrations. Tie the cables to the four corners of the unit while
moving it. If you tie the cables to only three corners of the unit, the unit might get unbalanced and fall off.

PROTECTIVE CUSHION

HOISTING CABLE (TWO)

Note:
■ Chilled water units must be moved with great care.
■ Accessory strips cannot be used to hoist or move the unit as they might break and cause unexpected
accidents.
■ Dispose all plastic bags properly and keep them away from children.

20
Water system installation
Water quality requirements

Water in the water system must be softened to prevent scale in the heat exchanger and affecting the heat exchanger
performance. Water not softened can also cause scale in the water pipes and cause the water resistance to increase.
This affects the water flow and the performance of the water pump. Softened water must meet the following
requirements.

Tendencies
Item Benchmark value
Corrosion Scaling
pH (25°C) 7.5 - 9.0 ○ ○
Conductivity (25°C) μS/cm < 800 ○ ○
-
Cl mg (Cl-)/L < 200 ○
Benchmark items SO42- mg (SO42-)/L < 200 ○
Acid consumption mg (CaCO3)/L < 100 ○
(pH = 4.8)
Total hardness mg (CaCO3)/L < 200 ○
Fe mg (Fe)/L < 1.0 ○ ○
2- 2-
S mg (S )/L 0 ○
Reference items + +
NH mg (NH )/L < 1.0 ○
SiO2 mg (SiO2)/L < 50 ○

Note: ○ represents factors that may cause corrosion or scaling.

Water System Installation Schematic Diagram

Connecting Water Pipes


■ No water pump is provided as an accessory. A proper water pump must be installed to overcome resistance of the
water pipes.
■ Water pressure gauges and thermometers must be installed at the water inlets and outlets to facilitate the reading of
unit operation status.
■ The heat exchanger at the water side is made of stainless steel. Water scale may accumulate depending on the water
quality and must be cleared using chemicals from time to time. Therefore, a chemical cleaning pipe connector needs
to be installed at the water pipes (see the following figure).
■ The water flow must be in the rated range. If the water flow is too small, scale may accumulate and degrade the
performance of the unit, cause the antifreeze device to activate, or cause rust points and refrigerant leakage. If the
water flow is too large, the unit may be corroded due to water impact.
■ A adiabatic water tank with a proper volume is suggested to installed. If the capacity is too small, the unit might
frequently restart, which causes wear and tear on the compressor.
■ An expansion water tank must be installed at the return water side of the water system to adapt to water pressure
variations in the water supply system caused by ambient temperature changes.
■ An auto relief valve must be installed at the highest point in the water system. A suitable water discharge valve must
be installed at the lowest point in the water system.
■ The water pipes must be adiabatic to avoid heat loss and condensate water.
■ Please follow the "Illustration for water system installation" and drawings from the design institute while installing the
water system.
■ Install the Y-shaped water filter inside the water inlet pipe and rinse the filter screen after commissioning.
■ Before injecting water, make sure that no sand, rubble, rust, soldering tin residue or other impurities exist in the pipe,
as these things might damage the heat exchanger.
■ While rinsing the water system, please bypass the unit and the terminal heat exchanger using by-pass valves.

21
22
DRAINAGE

COOLING TOWER
UWL

REFILL
CHEMICAL CLEANING INLET CHEMICAL CLEANING INLET

- - -
FLEXIBLE CONNECTOR FLEXIBLE CONNECTOR

1
3

2
4
GATE VALVE GATE VALVE

1
5
6

5
6

2
UWL FAN COIL P P
FLITER FLITER

P
P

P
P

UWL PRESSURE GAUGE PRESSURE GAUGE

T
T

WATER FLOW WATER FLOW

T
T

S
THERMOMETER THERMOMETER
UWL FAN COIL SWITCH SWITCH

UWL DRAIN
HEATER

FAN COIL PUMP PUMP

- - -
AUTO AIR DIS- AUTO AIR DIS-
REFILL

CHARGE VALVE CHARGE VALVE


REFILL

FAN COIL

UWL

- - -
WATER TANK

UWL
DRAIN
DRAIN

FAN COIL
EXPANSION WATER TANK

- - -
Installation illustration for the water system of a single unit:

FAN COIL
FAN COIL

Installation illustration for water system of multi-unit combination:


FAN COIL
AIR DISCHARGE

FULL
COOLING TOWER

DRAIN

DN20

DN20
REFILL
REFILL

DRAINAGE
Installation illustration for water system of multi-unit combination (separate pumps
for each unit):

AIR DISCHARGE

REFILL
DN20

FAN COIL

FAN COIL

FAN COIL

FAN COIL

FAN COIL

FAN COIL
- - -
FULL

DRAINAGE
DN20
COOLING TOWER

REFILL
DRAINAGE

3 4
UWL

UWL

UWL

UWL

UWL

UWL
- - -

1 2

LENGENDS:
GATE VALVE PRESSURE GAUGE Y-SHAPE FILTER

CHECK VALVE THERMOMETER PUMP


DIFFERENTIAL OPEN COOLING
PRESSURE EXPANSION TOWER
FLEXIBLE CONNECTOR ELECTRIC 2-WAY VALVE BALL VALVE BYPASS VALVE WATER TANK

Note:
1. When cleaning the water system, close all the gate valves as shown in position 1 2 or 3 4 . Open
the 5 or 6 valve to bypass the units to avoid foreign matters in water system entering the plate of
units, which may influence the efficiency of heat exchange and life expectancy of the plate.
2. Adopt the reversed return system in hydraulic system when two more units are combined. If the
direct return system is used, it may cause the unbalanced distribution of water flow which influences
the operation of units.

23
The switchover between water-cooled chilled water and water-source hot water modes can be achieved easily by the
opening and closing of valves in the water system to meet the annual demand for cooling or heating. The cold and
heat source can be waste heat, geothermal source, water source and others. The operation is more efficient and more
ecofriendly.

COOLING/HEATING MODE

USING SIDE USING SIDE


WATER RETURN WATER SUPPLY

UWL
V1 V2 V2 V1

EVAPORATOR

CONDENSER

V2 V1 V1 V2

HEAT SOURCE SIDE HEAT SOURCE SIDE


WATER SUPPLY WATER RETURN

Mode V1 V2
Cooling Open Close
Heating Close Open

Hydraulic calculation and pipe system

Pipe design for the air-conditioning system


■ The pipes of an air conditioning system must have sufficient transportation capacities. For example, the water system
must ensure that the water flowing through the air conditioning unit or fan coil reaches the rated flow rate to ensure
that the unit works properly.
■ Deploy pipes properly. Use pipes with reverse return if possible. Although the initial investment is increased a little, the
water flow in the system is more stable. If pipes have no reverse return design, pressure between branch pipes must
be balanced in the design process.
■ When determining the diameters of pipes, ensure that the transportation capacity is sufficient, the resistance and
noise is minimal, and that the unit works economically. A larger pipe diameter requires more investment, but the flow
resistance is smaller, the circulation pump consumes less energy, and the operation cost is smaller. Therefore, a
balance needs to be achieved between the operation cost and investment by designing the pipe diameter properly.
Avoid a large water flow with small temperature variation to ensure that the pipe system is economical.
■ In the design process, calculate water resistance accurately to ensure that water pressures between circuits are well
balanced and that the air conditioning system works with the best water and thermal conditions.
■ The pipe system of an air conditioning system must meet the adjustment requirements for partial workload.
■ The pipe system of an air conditioning system should use energy saving technologies whenever possible.
■ Pipes and accessories of the pipe system must meet the related requirements.
■ The design of the pipe system must facilitate maintenance, operation, and adjustment.

24
* Determining the diameter of pipes in the air conditioning system

The pipe diameter is determined based on the following:

4 mw
d =
3.14v

mw = water flow m3/s


v = water speed m/s
The water speed should be determined by the recommendations in the first table and design the water pipe diameters
accordingly, or you can determine the water pipe diameter based on water flow in the second table.

Table 1: Recommended water speed (m/s)

Diameter (mm) 12 20 25 32 40 50 65 80

Closed water system 0.4 - 0.5 0.5 - 0.6 0.6 - 0.7 0.7 - 0.9 0.8 - 1.0 0.9 - 1.2 1.1 - 1.4 1.2 - 1.6

Open water system 0.3 - 0.4 0.4 - 0.5 0.5 - 0.6 0.6 - 0.8 0.7 - 0.9 0.9 - 1.0 0.9 - 1.2 1.1 - 1.4

Diameter (mm) 100 125 150 200 250 300 350 400

Closed water system 1.3 - 1.8 1.5 - 2.0 1.6 - 2.2 1.8 - 2.5 1.8 - 2.6 1.9 - 2.9 1.6 - 2.5 1.8 - 2.6

Open water system 1.2 - 1.6 1.4 - 1.8 1.5 - 2.0 1.6 - 2.3 1.7 - 2.4 1.7 - 2.4 1.6 - 2.1 1.8 - 2.3

Table 2: Pipe diameter and resistance loss in unit length

Diameter of the steel Closed water system Open water system


tube (mm) Water flow (m3/h) kPa/100m Water flow (m3/h) kPa/100m

15 0 - 0.5 0 - 60 -- --

20 0.5 - 1.0 10 - 60 -- --

25 1.0 - 2.0 10 - 60 0 - 1.3 0 - 43

32 2.0 - 4.0 10 - 60 1.3 - 2.0 11 - 40

40 4.0 - 6.0 10 - 60 2.0 - 4.0 10 - 40

50 6.0 -11.0 10 - 60 4.0 - 8.0 --

65 11.0 -18.0 10 - 60 8.0 -14.0 --

80 18 - 32 10 - 60 14 - 22 --

100 32 - 65 10 - 60 22 - 45 --

125 65 - 115 10 - 60 45 - 82 10 - 40

Note: Parameters in the preceding table may vary based on the design manual. For details, see the <HVAC Design Manual>.

25
Water Storage Tank Volume Calculating

Vmin is referred to the below table:

Model UWL030B5 UWL040B5


Setting EWT (ºC) Vmin. (L)
20 127 117
19 137 126
18 149 137
17 164 150
16 181 165
15 203 184
14 231 208
13 267 239
12 317 280
11 390 339
10 507 430

Note:
1. The total water volume of the entire hydraulic system includes the water in main pipe, water tank
and terminal equipments, in which the 2-way valve is open.
2. If the water volume (V) while the unit is running is less than Vmin, it's recommended to install a
water tank of (Vmin-V)L, or it will cause the unit frequent ON/OFF.
3. The Vmin in the table is calculated based on nominal cooling water flow and 5ºC anti-freeze. If the
water flow and anti-freeze temperature change, related Vmin will change.
4. The table is applied for the water volume selection of normal chiller, not for the chiller under low
leaving water temperature with glycol.

Calculating volume of expansion water tank

An expansion water tank with a proper volume must be installed to adapt to water volume changes as the
temperature changes and avoid freezing burst and pressure instability at the water pump inlet.
The expansion water tank can also be used to supplement water and discharge air.
Calculating volume of expansion water tank.

V P = α × ∆t × Vs
Vp: effective volume of the expansion water tank (volume of water between the signal pipe and the
overflow pipe). m3
α: volume expansion coefficient of water (α =0.0006/°C)
t: max. water temperature variation °C.
Vs: water volume in the system (total water volume in the system and pipes) m3

26
Model Selection Principles for the Water
Circulation Pump

Water flow in the water circulation pump ≥ rated water flow × 1.1
Closed water circulation system: Water circulation pump lift ≥ (Pipe resistance of the water system + Partial
resistance of the water system + Water pressure drop of the unit) × 1.1
Open water circulation system: Water circulation pump lift ≥(Static resistance of the water system + Pipe
resistance of the water system + Partial resistance of the water system + Water pressure drop of the unit) × 1.1
In the case that multiple units share the same pump, the pump lift is calculated according to the circuit that
has the maximum resistance (usually the unit that is farthest away from the pump).

Note: The water flow of the unit should calculate according the water flow range.

Water flow range

Underground water source Ring water source


UWL030B5 UWL040B5 UWL030B5 UWL040B5
Model
Heat Heat Heat Heat
Using Using Using Using
source source source source
side side side side
side side side side
Max. value
26.39 15.86 33.54 20.15 24.57 30.81 32.37 40.56
(m3/h)
Flow Rated value
20.3 12.2 25.8 15.5 18.9 23.7 24.9 31.2
range (m3/h)
Min. value
14.21 8.54 18.06 10.85 13.23 16.59 17.43 21.84
(m3/h)

Example for water system volume calculation:

The water system is equipped with one UWL030B5 module unit, the set water return temperature is 12°C,
the main water pipe size is DN80, the total length of main water inlet/outlet pipes is 50 m, 10 end fan coils are
normally open, and the internal volumes are all 1.5 L.
Calculation: Volume of main inlet/outlet water pipe =3.14*[(80/2)/1000] 2*50*103=251 L.
Volume of terminal fan coils =10*1.5=15 L.
According to the table above, Vmin.=317 L.
To avoid frequent unit startup/shutdown and alarms, the volume of the water tank should be no less than
Vmin.-V=317-251-15=51 L.

27
Commissioning and Operation
Items to be Confirmed Before Turning on Unit

Note: Before the pilot run, check that the


following conditions are met and read the
"Safety Precautions" again.

■ Ensure that the water pump and the unit are connected.
Use the PCB controller to Control the on and off the water pump using the water pump output on the PCB
controller; otherwise the BPHE may burst due to freezing.
The water pump connection point must have no voltage. If a voltage circuit is connected, basic components
may be damaged.
■ Power on the unit to preheat the crankcase for at least 12 hours before starting up the unit for the
first time or after a long-term stoppage. This ensures that the compressor works properly.
■ Before turning on the unit, check that the water pump is filled with water.
Before turning on the water pump, open the water supply valve, fill the pump with water, and
discharge free air in the system.
■ Wiring of the unit: Check that the diameter of the wires meets requirements; the wires are correctly
connected; the grounding line is securely connected;
■ Before turning on the unit, clean the water system and ensure that pipes are clean without
contaminants.
■ Make sure that the working conditions do not exceed the rated working range.

Items to be Checked during the Pilot Run

Check the following items after the unit has worked properly for a period of time:

S/N Item Checking Method Reference Standard


1 Power supply voltage Voltage Rated voltage±10%
2 Working current of a single compressor Current 13 - 25A
3 Difference between EWT and LWT of evaporator Temperature 2 - 7ºC
4 Difference between EWT and LWT of condenser Temperature 2 - 10ºC
5 Discharge temperature of the compressor Temperature 40 -115ºC
6 Low pressure during operating Pressure 6.9 - 10.0bar
7 High pressure during operating Pressure 13.0 - 29.0bar

Note: The reference standards are used to check whether a unit works properly onsite. Reference standards
are determined based on the maximum and minimum working conditions. If reference standards are exceeds
after the unit has properly worked for a period of time, contact the local dealer or DAIKIN for help.

28
Maintenance
Repair

Note: Before delivery, strict factory test


Note: Before checking and maintaining the is conducted to ensure the unit works at
unit, confirm the safety precautions again. optimal performance. The unit must be
maintained from time to time.

The unit can only be repaired and serviced by specially-trained technicians. After a unit is serviced, safety
controls must be checked and analyzed before the unit is turned on.

Items to be Checked Periodically

■ Clean the shell and tube heat exchanger periodically.


To optimize heat exchange efficiency of the shell and tube heat exchanger,please clean the shell and tube
heat exchanger periodically.
■ Check the status of the chilled water from time to time.
Discharge water by loosening the air or water discharge plug.
If the water quality degrades, replace water in the system timely.
Contaminated water can degrade the cooling capacity and corrode the heat exchanger and water pipes.
■ Check whether free air exists in the water pipe system.
Free air may get into the system even during the air discharging process. Discharge air from time to time.
■ Clean the Y-shaped water filter in the water system periodically.
■ Replenishing refrigerant and lubricant.
Each unit is filled with enough refrigerant and lubricant before delivery.
If the system operates smoothly, customers neither need nor are allowed to replenish or change the
refrigerant or lubricant.
If replenishment is necessary due to leakage, please refill the quantity specified in the nameplate of the
unit.

29
Maintenance

The unit must be checked on a routine basis to ensure performance. Routine check is the best way to reduce
downtime and waste. The following needs to be checked on a routine basis:

Once half Once


Items Monthly Quarterly If necessary
a year a year
1.Compressor
Performance appraisal; whether there

is abnormal sound
Whether wires are securely connected ●
Whether the working current is

abnormal (fluctuation: 10%)
Discharge air temperature of the

compressor
Check the oil level ▲
Check the color of the lubricant ▲
2.Controller
Check parameter settings ▲
Check protective device ▲
Delay protector ▲
Phase order protector ▲
High/low pressure switch ▲
Differential water pressure switch/water

flow switch
Overload protector ▲
Protector against extreme temperature

of discharged air
3.Plate heat exchanger
Check the water quality ●
Clean the plate heat exchanger ▲
Seasonal protection measures ▲
(anti-freeze in winter)
4.Fin heat exchanger
Clean the fin heat exchanger ▲
5.Others
Whether the Y-shaped filter needs to be

cleaned or replaced
Whether bolts have loosened ●

Note:
1. The preceding maintenance plan is for reference only. The maintenance plan may vary based on
region.
2. ● indicates items to be checked by customers; ▲ indicates items to be checked by professional
technicians.

30
Water Processing Method
To ensure effective operation and durability, cleaning, washing and chemical processing are very important for
water systems. Different types of water circuits need to be cleaned in different ways.
■ Close Re-Circulation System.
Water systems of this type generally require no adjustment to subdue scale, and require no chemical to suppress
mud and alga. This type of water system is recommended. Closed recycle systems may need anti-corrosion
measures, including the following (for reference only):
NaNO2, borate and inhibitors for organic materials.
a. NaNO2, borate and silicate.
b. High density chromate solution and pH control.
c. pH and sulfite control.
d. Polyphosphate salt and silicate.
e. Alkali, phosphate and sulfite control.
Because it is hard to control water quality, for closed recycle systems, we recommend that the total density of
copper pipe inhibitors such as NaNO2, borax, silicate and benzothiazole should be no less than 1400 ppm. The
inhibitor NaNO2 is soluble in glycol, and can be used in northern areas or in the subsystem of solar power systems.
■ Open Re-circulation System.
This type of water system is generally not recommended. They are exposed to the atmosphere, and are susceptible to
scale, corrosion, mud and alga. Therefore, they might degrade the performance and reduce the service life of the unit.
■ Once-through System.
Generally, once-through systems are only used for cooling only air conditioners. Water systems of this type use
water from taps, lakes, rivers, and wells. Although the once-through system exchanges heat with the closed
water circuit, it is not considered as an integral part of the water source heat pump system. Once-through
systems may be troubled by either scale or corrosion. This type of water system requires large amount of
adjustment water. Therefore, you need to consider the scale coefficient, the equipment used for cleaning work,
and necessary anti-corrosion materials.

Caution: Using
Caution: water
Using form
water lakelake
form or river willwill
or river cause
cause
water water problem
problem of hydrulicsystem!
of hydrulic system!

Comparison among closed recycle systems, open recycle systems and once-through systems

Once-through System Open Recycle System Closed Recycle System


1. Surface activator such as 1. Discharge
polyphosphate salt 2. Surface activator such as polyphosphate salt
2. Increased acidity 3. Increased acidity
Scale
3. pH adjustment 4. pH adjustment No control is necessary
control
4. Other considerations include: 5. Softening (other considerations include:
surface temperature, water surface temperature, water temperature and
temperature and system cleaning system cleaning).
1. Low density corrosion inhibitor 1. High density (200 - 500 ppm) corrosion inhibitor
1. High density
Corrosion 2. Anti-CaCO2 plate 2. Low density (20 - 30 ppm) corrosion inhibitor
corrosion inhibitor
control 3. pH control 3. pH control
2. Proper material
4. Proper material 4. Proper material
1. Chloridized hydroxybenzene 1. Chloridized hydroxybenzene
Mud
2. Other chemicals 2. Other chemicals
and alga No control is necessary
3. Chlorine formed by hypochlorite 3. Chlorine formed by hypochlorite and liquid
control
and liquid chlorine chlorine

■ Cleaning of the shell and tub heat exchanger.


1. Clean the shell and tub heat exchaner base on the condition of using site. When clean it, remove the cover of
water pipes opposite side, and then use a brush to clean the tubes.
2. For open recycle system, please clean the cooling tower periodically.
3. Over limit of operating high presssure maybe casued by below items besides heat exchanger dirty and scale:
Charging too much refrigerant.
Air in the system.
Water regulation valve setting problem or breakdown.
EWT of shell and tube heat exchanger too high.

31
Control System Instruction
Power Cable Connection Diagram

380V/3N~/50Hz
380V/3N~/50Hz

L1
L1
L2
L2
L3
L3
NN
PE
PE

Breaker
Breaker Breaker
Breaker Breaker
Breaker

RR SS TT NN RR SS TT NN RR SS TT NN

Master
Master 0#
0#Slave
Slave 14#
14#Slave
Slave
■ The dimension of power cable connection refer to electical parameters.
■ All wires must be securely connected.
■ Wires must not contact the refrigerating pipes or moving parts of the compressor.

PCB instruction

■ Connection illustration for pumps and other parts.

KM5~KM8 are contactors for fan motro of wter cooling tower, heat source side pump, using side pump and
auxiliary heater.

Note:
------- Parts within the dashed box are to be connected onsite. The output voltage of the module
interface is 220-240V.
—— Parts within the real-line box are connected before delivery.
For more detials of onsite wiring instruciton please refer to wiring digrams.

32
■ Setting up Address Using DIP Switch.
The controller can be used to set the unit's capacity, address and slave unit number. The capacity DIP has
been set at delivery time and cannot be changed. The address DIP and slave number DIP need to be set as
needed after the unit is installed. Customers need to take down the address number and location of the unit
and keep the record in good condition for maintenance reference.

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Digit
Digit upward represents11
upward represents
Digit
Digit downward represents00
downward represents

1 2 3 4 5 6 7 8

The first digit of SW1 indicates the DIP of master/slave unit. It is set to ON for the master unit, and set to OFF
for the slave unit.
The second and third digit of SW1 indicates the DIP of unit function, 00: Cooling only, 01: Heat pump,
10: Cooling & Heat recovery, 11: Heat pump & Heat recovery.
The fourth digit of SW1 indicates automatic startup after power restoration. It is set to ON when this function
is used.
The fifth digit of SW1 indicates end 2-way valve interlock function. It is set to ON when this function is used.
The sixth digit of SW1 indicates the Air conditioning water flow system. ON: Air conditioning system for
variable water flow system; OFF: Air conditioning system for constant water flow system.
The seventh digit of SW1 indicates the refrigerant type. ON: reserved; OFF: R410A.
The eighth digit of SW1 indicates control mode. ON: LWT control (non-standard), OFF: EWT control (standard).

■ The master machine must set the number of slave machines connected. The slave machine doesn't
have to be set (bits 1~4 of SW2):

Slave Slave
1 2 3 4 1 2 3 4
unit qty unit qty
0 0 0 0 0 8 1 0 0 0
1 0 0 0 1 9 1 0 0 1
2 0 0 1 0 10 1 0 1 0
3 0 0 1 1 11 1 0 1 1
4 0 1 0 0 12 1 1 0 0
5 0 1 0 1 13 1 1 0 1
6 0 1 1 0 14 1 1 1 0
7 0 1 1 1 15 1 1 1 1

33
■ Address setting (SW3 and SW4: When SW1.1 is set as the master unit, the modbus equipment
address corresponding to the master unit shall add 1; when SW1.1 is set as the slave unit, it has
the address of the slave unit. The range is 0~ 14).

Address Address Address Address


of of of of
SW3 SW4 SW3 SW4 SW3 SW4 SW3 SW4
outdoor outdoor outdoor outdoor
unit unit unit unit
0# 0 0 8# 0 8 16# 1 6 24# 2 4
1# 0 1 9# 0 9 17# 1 7 25# 2 5
2# 0 2 10# 1 0 18# 1 8 26# 2 6
3# 0 3 11# 1 1 19# 1 9 27# 2 7
4# 0 4 12# 1 2 20# 2 0 28# 2 8
5# 0 5 13# 1 3 21# 2 1 29# 2 9
6# 0 6 14# 1 4 22# 2 2 30# 3 0
7# 0 7 15# 1 5 23# 2 3 31# 3 1

Note:
Address numbers must be unique in the same system.
The unit can only be powered on and commissioned after the address numbers are configured.
The inner side of the control box cover of the unit is attached with an electrical wiring diagram of the
unit, which provides detailed description for DIP settings. Please keep it properly.

■ Control (Communication) Wire Connection.

A) conductor
conductor(WTC(WTCpair
pairwith
with cross
cross section
section area
area of at
Master 0# Slave 13# Slave least
of at 0.5mm2 or 20AWG);
least 0.5mm 2
B) insulator;
or 20AWG); C) Screen
B) insulator;
14# Slave
layer
C) (twisted
Screen WTC
layer with a screening
(twisted WTC withfactor no less
a screening
Bin Bin Bin Bin than 95%) ; D) than
Outer95%);
jacketD)(PVC);
Ain Ain Ain Ain factor no less Outer jacket (PVC);

Bpc Bpc Bpc Bpc


Apc Apc Apc Apc

Power
AC:220V~50Hz adapter

lllustration of shielded twisted pair

Wired controller
Note:
Note:
Better
Better choose
choose network
network cables
cables with
with a atenser
tenser
shieldinglayer
shielding layerand
andsmaller
smallertwisting
twisting distance.
distance.
Please
Please referrefer to the
to the UL2547
UL2547 or or UL2791
UL2791 wire
wire
specification.
specification.
The control wire must not be longer than 1000
The control wire must not be longer than
meters.
1000
Themeters.
control wire must be at least 20cm away
The control
from majorwire must
current be at least 20cm away
wire.
from major current wire.

34
Wired controller instruction
Wired controller instruction

Dimensions
Dimensions

120mm 18mm

POWER RUN

120mm
ON OFF

LNIT NO. MODE

ENTER

PASSWORD TIMER

Controller Installation
Controller Installation

Connected to power supply 200V~/50Hz


220V~/50Hz

Power
DC adapter AC

Connected to the control panel

35
Functions

MC305 is a wall-mounted LCD controller which directly controls air conditioners through keys on its panel.
1) Features
Two operation modes: heating/cooling (Note: operation modes can only be switched when the unit is off)
For air cooling chiller, temperature setting range for inlet water: cooling 10ºC~25ºC, heating 25ºC~50ºC; For
water cooled chiller, temperature setting range for inlet water: cooling 9ºC~25ºC (-10ºC~10ºC for low water
temperature unit), heating 25ºC~50ºC.
■ Temperature setting range for anti-freeze: 2ºC~5ºC.
■ A LED is used to indicate the status of the unit (ON/OFF).
■ Timed ON/OFF: a timing schedule can be set for a maximum of 7 days with up to 4 timed actions each day.
■ Real-time clock.
■ Error code display speeds up diagnosis.
■ Blue back light will shine 8 second if any key is pressed, it makes sure that we can browse or modify
parameters even in dark.

2) Use specification

ON/OFF display
Display compressor status
This area displays whether the current
This area displays the current unit is ON or OFF.
compressor status.
When 1 is displayed, compressor 1# Unit No. display
is operating. If nothing is displayed, This area displays the current unit No.
(the corresponding unit code is
no compressor is operating. displayed according to the DIP
numbering principle).
Multi-function display area ON
Compressor ON/OFF
This area can display the unit error
code, inlet water temperature and Press the “ON/OFF” key to turn on
(the RUN indicator is on) or turn off
outlet water temperature. (the RUN indicator is off) a unit.
Cooling
Mode display Cooling Unit No. “Week and Time setting” key
This area displays the operating mode Inlet Water You can use a needle tool to push the
at the moment. small button. The time and password
Temperature area will display the corresponding
week and time options. Then, press
Time and password display the "▲” and “▼" keys to set the week
and time.
In normal case, this area displays the
current clock. When you press the
“Password” key, it will display “Mode setting” key
adjusted password. When you press You can press the “Mode” key to
the “Week and Time setting” key, it switch between the cooling mode
will display adjusted time. and heating mode. Note that the
mode can be switched only when the
“Resetting” key unit is turned off.
You can use a needle tool to push the
small button to power on and reset Unit Mode “Unit” key
the controller Press the “Unit” key to switch the next
unit. Select different units and view
“▲
▲” and “▼ ▼” keys their status respectively.
1. Change the displaying content of Enter
multi-functional LCD. Display
according to the sequence in the item “Timer” key
list. You can set different time for turning
2. Press the key to change the set on/off different units.
temperature. Password Timer
“Password” key
“Enter” key
Press the “ Password ” key to
It is used to set the clock, timing,
display "Enter password" and "----“ in
temperature, password, unit number,
the lower left box of the LCD, and
and other parameters.
press the “▲” or “▼” key to
change the value. After selection,
press the “ Enter ” key. Time is
displayed in the display box.

36
The control system has the following functions:

S/N Function S/N Function


Controlling the 2-way valve of the water
1 system (relevant accessories need to be 10 Protection for Compressors in Operation
purchase separately);
2 Anti-freeze protection 11 Averaging Workload among Compressors
3 2-way Valve Interlock Control 12 Failure alarm, viewing and output
Memorizing parameters in the case of a
4 Week Setting 13
power failure
Setting and resetting the operating
5 Status display 14
parameters of the unit
6 Auto-startup at power on 15 Electric heater
7 Status display 16 Setting the clock of the system
Memorizing the clock settings in the case of a Displaying the indoor and inlet water
8 17
power failure temperatures
9 Timing 18

Controller settings

1. Power on/off
Press the ON/OFF key to turn on or turn off a unit.

2. Parameter Viewing
The controller can be used to view the operation status and parameters of any unit connected to it.
■ Parameters can be view include operation status of the compressor, inlet/outlet water temperature,
timer setting, cooling antifreeze temperature setting, antifreeze temperature setting in winter, defrosting
temperature, and so on.
■ If slave units are connected, you can press the “Unit” key to view the set parameters and operating status
of the next unit. When the last slave unit is selected, you can press the “Unit” key to automatically switch
back to the master unit. Unit “FF” indicates the master unit, unit “00” indicates the first slave unit, unit “01”
indicates the second slave unit, and so on.

3. Setting parameters (parameters can be set only when the unit is turned off)
1 Press the “Password” key to display “Enter password” and “----” in the lower left box of the LCD, press
the “▲” or “▼” key to select the highest digit of the password, press the “Enter” key to confirm this digit
and move the password leftward; press the “▲” or “▼” key to select the next digit, till all the four digits
are entered; press the “Enter” key to exit the password entry interface, and the display box displays time.
When the correct user password “0055” is selected (the user password can be used to change the inlet/
outlet water setting temperature of cooling and inlet/outlet water setting temperature of heating), you can
perform the following settings. The password entry status exits if there is no operation within 5s after the
password is entered.
2  You can choose the parameter to be set by pressing the “▲” or “▼” key and then press “Enter”. The
parameter name blinks. You can press the “▲” or “▼” key to set the parameter value, and then press “Enter”
to save the setting result.
3 You can repeat step 2 to set other parameters (note: password access will exit if no key is pressed within
60s; to set parameters again, you need to enter the password).
Note: Parameters can be set only when the unit is off.

37
4. Setting Parameters (parameters can be set only when the unit is turned off)
1 To set week and time, stick the small hole above the "Mode" key using a needle-like tool (the LCD displays
"Weekday Setting"), indicating access to the weekday adjustment phase.
2  Press the “▲” or “▼” key to set the weekday of the current time.
3 Press the small button to set the weekday successfully. Meanwhile, the “Time Setting” text is displayed
and blinks on the LCD, indicating access to the time adjustment phase.
4 Press the “▲” key to change hour, and the “▼” key to change minute.
5 Press the small button again to save the set time.
Note: If the “Unit”, “Password”, “Timer” or “Enter” key is pressed or no key is pressed within 5s in the time
setting process, time setting will exit without saving the set time.

5. Timer Setting
1 After the “Timer” key is pressed, “Weekday Setting” and “Timer Setting” are displayed at the same time on
the LCD, indicating access to the weekday adjustment phase.
2  Press the “▲” key or “▼” key to select the weekday of the timer time to be set.
3 After selection, press the “Enter” key. “Timer Setting” is displayed on the LCD, indicating that timing
weekday has been selected and setting of timing times is accessed.
4 After setting of timing times is accessed, press the “▲” key or “▼” key to set the specific timing point of the
current day (four timing times can be set each day, and the timing No. is displayed on the left of the on/off
status).
5 Press the “Enter” key to select a timing point and access selection of timed ON or OFF.
6 Press the “▲” key or “▼” key to select “Timed ON” or “Timed OFF”.
7 Press the “Enter” key to select timed ON or OFF and access selecting of the timing time. Now the LCD
displays “Timer Setting” and “Time Setting” and the time blinks.
8 Press the “▲” key to change hour, and press the “▼” key to change minute. After setting time, press the
“Enter” key to complete all settings of this timing and go to step 3 . The timing times increase in order (if
the previous timing times are 4, the system automatically goes to the first time of timing next day). Timing
of one week can be set cyclically till timing setting exits.
9 To cancel a timing, set the time of this timing to 00:00.
10 To cancel all timed actions, press and hold “Mode” + “Unit” until you hear a long beep sound.
11 After the timing mode exits, the time display area displays the next timing action time every 2s (it is not
displayed if the unit has been powered on/off manually).
Note: Timed ON/OFF actions are triggered when the time of the wire controller reaches the set time.
Therefore, if the time of the wire controller is inaccurate, the actual ON/OFF time is also inaccurate. If you
press the “Unit”, “Mode” or “Password” key or press nothing within 5s in the timer setting process, the
controller will exit timer setting automatically without saving settings. The previous settings are not affected.
No timing action is set by default before delivery.

6. Reset
You can use a needle tool to press the small button above “▲” to reset the controller.

7. Locking the wire controller


You can lock up the wire controller by holding “Enter” for 5s. The lockup icon is displayed on the upper right
corner. When the controller is locked up, you can only turn on or turn off the controller and cannot perform
other actions. You can unlock the controller by holding “Enter” for 5s again. The lockup icon is also cleared.

38
Error code

S/N Code Symptoms S/N Code Symptoms


Entering water temperature sensor malfunction
1 0 0#-slave communication failure 32 45
of evaporator
Leaving water temperature sensor malfunction
2 01...14 1# ~14# slave communication failure 33 46
of evaporator
Heat source side pump/ cooling Entering water temperature sensor malfunction
3 16 34 47
tower fan overload of condenser
4 17 Overload of compressor in #2 35 48 Suction temperature sensor malfunction of #1
5 18 Using side pump overload 36 49 Suction temperature sensor malfunction of #2
6 19 Lack of water flow of evaporator 37 50 Suction temperature sensor malfunction of #3
7 20 High pressure of #1 38 51 Suction temperature sensor malfunction of #4
8 21 Low pressure of #1 39 52 Low pressure sensor malfunction of #2
9 22 Lack of water flow of condenser 40 53 Low pressure sensor malfunction of #1
10 23 Reserved 41 54 Memory failure
11 24 High pressure of #2 42 55 Over-low of water temperature of condenser
Over-low of water temperature of
12 25 43 56 Overload of compressor in #1
evaporator
13 26 Reserved 44 57 Overload of compressor in #3
EWT,LWT temperature abnormal of
14 27 45 58 Overload of compressor in #4
evaporator
15 28 High pressure of #3 46 59 High pressure of #4
16 29 Superheat of #1 is too low 47 60 Low pressure of #3
17 30 Reserved 48 61 Low pressure of #4
Communication failure with master
18 31 49 62 Superheat of #3 is too low
unit
19 32 Suction temperature #1 is too high 50 63 Superheat of #4 is too low
20 33 Discharge temperature #1 is too high 51 64 Reserved
21 34 Suction temperature #2 is too high 52 65 Suction temperature #3 is too high
22 35 Discharge temperature #2 is too high 53 66 Suction temperature #4 is too high
23 36 Low pressure of #2 54 67 Discharge temperature #3 is too high
24 37 Superheat of #2 is too low 55 68 Discharge temperature #4 is too high
25 38 Refrigerant leakage in #1 56 69 Refrigerant leakage in #3
26 39 Refrigerant leakage in #2 57 70 Refrigerant leakage in #4
Discharge temperature sensor
27 40 58 71 Low pressure sensor malfunction of #3
malfunction of #1
Discharge temperature sensor
28 41 59 72 Low pressure sensor malfunction of #4
malfunction of #2
Discharge temperature sensor
29 42 60 78 Communication failure of all the slave units
malfunction of #3
Discharge temperature sensor
30 43 61 ERRO Dialing setting error
malfunction of #4
Main pipe leaving water temperature
31 44
sensor malfunction

39
Error Code and Running Status

■ Characters displayed by the LED indicator are explained in the following table.
Character Content Character Content Character Content Character Content Character Content Character Content

0/O 2 4 6 8 A

1 3 5 7 9 B

Character Content Character Content Character Content Character Content Character Content Character Content

C E H N R U

D F L P T Y

■ Codes representing normal operation statuses are explained in the following table.

Code Status Code Status Code Status

NULL: standby CSP: shutdown during cooling HEAT: heating

REST: reset PREH: Pre-heat (for 30min) HSP: shutdown during heating

ToFS: system with changing ToUS: system with constant


COOL: cooling
water flow rate water fl ow rate

Trouble shooting
S/N Error Code Symptom Possible Cause Solution
1. A/B communication lines of the wired
controller and master unit are incorrectly
connected. Check and troubleshoot the communication lines.

2. The communication line has broken off.


3. Communication wires between the wired Rewire the unit, use shielded communication
controller and the master unit cross over lines or keep the communication lines away from
strong-current cables. strong current cables.
4. Control panel of the master unit is not
Communication powered on. Check and troubleshoot the control panel
Wired controller F6 failure between
1 5. The communication line between the master 1. Use shield lines.
alarm wired controller
unit and the wired controller is too long. 2. Short the JP7 jumper on the control panel.
and master unit
6. Can communicate with the monitoring
Remove resistance R44 on the wire controller or
software while the wired controller sends out
replace the wire controller.
the alarm F6.
7. Failure of communication ports on the
Replace
control panel of the master unit.
8. Failure of communication ports on the wired
Replace
controller.
9. Incorrect address setting for the master unit. Check and troubleshoot the communication lines.
1. Communication line of Slave Unit No. XX Check communication cables and solve the
has broken off problem.
2. The control panel of Slave Unit No. XX is
Check and troubleshoot the control panel.
not powered on.
The LED indicator 3. Incorrect DIP address setting for the slave Reset the addresses of all slave units and check
of the unit displays
Communication unit. that there is no duplicate address.
ECXX and the
2 failure of Slave 4. The number of slave unit is set incorrectly Reset the number of slave units and check that
wired controller
unit No. XX for the master unit. the number match with all the addresses.
displays XX (XX
represents 00 ~ 14) 1. Exchange positions of the two 485 on Slave
5. The PC communication port of the slave unit
Unit No. XX.
has broken down.
2. Replace the control panel.
6. The communication line of Slave Unit No. Connect the communication line of Slave Unit No.
XX is incorrectly connected. XX to Apc/Bpc port.

40
S/N Error Code Symptom Possible Cause Solution
The LED indicator Over current of the pump, the overload
Heat source
of the unit displays protector triggered. Check whether the electric current parameter of
side pump/
3 ER16 and the the overload protector is configured correctly by
cooling tower Over current of the fan, the overload protector referring to the wiring diagram.
wired controller
fan overload triggered.
displays 16
The LED indicator 1. Check whether the electric current parameter
of the unit displays Overload of of the overload protector is configured correctly by
Over current in the compressor has triggered referring to the electric circuit.
4 ER17 and the wired compressor
the overload protector.
controller in #2 2. Check whether the resistor of the malfunctioned
displays 17 compressor meets specification requirements.
The LED indicator
of the unit displays Check whether the electric current parameter of
Using side pump Over current in the pump has triggered the
5 ER18 and the the overload protector is configured correctly by
overload overload protector.
wired controller referring to the electric circuit.
displays 18
1. Pump is too small. Replace the pump.
2. Blocked of water filter. Clean water filter.
The LED indicator
of the unit displays Lack of 3. Air inside water system. Discharge air by opening the pump.
6 ER19 and the water flow of 4. water flow switch broken. Replace water flow switch.
wired controller evaporator
5. Water pressure drop to large, water system
displays 19 Optimize the water system.
is not balance.
6. Blocked of other parts in water system. Check and repair.
1. Heat exchanger dirty. Check and troubleshoot.
2. Blocked of refrigerant filter. Check and replace.
The LED indicator 3. Water temperature too high (condenser). Tune down the water temperature.
of the unit displays 4. Lack of water (condenser). Check and troubleshoot.
High pressure
7 ER20 and the
of #1 5. Blocked of water filter (condenser). Clean the water filter.
wired controller
displays 20 6. Too much refrigerant. Release a proper amount of refrigerant.
7. Failure of high-voltage modular output port. Replace the module.
8. The switch has broken down. Replace the pressure switch.
The LED indicator Malfunction of heat exchanger. Check and troubleshoot.
of the unit displays Insufficient refrigerant or leakage . Check and replenish refrigerant.
Low pressure
8 ER21 and the Failure of low-voltage modular input port . Replace the module.
of #1
wired controller
displays 21 The low pressure sensor has broken down. Replace the pressure sensor.
1. Pump is too small. Replace the pump.
2. Blocked of water filter. Clean water filter.
The LED indicator
of the unit displays Lack of 3. Air inside water system. Discharge air by opening the pump.
9 ER22 and the water flow of 4. water flow switch broken. Replace water flow switch.
wired controller condenser
5. Water pressure drop to large, water system
displays 22 Optimize the water system.
is not balance.
6. Blocked of other parts in water system. Check and repair.
1. Heat exchanger dirty. Check and troubleshoot.
2. Blocked of refrigerant filter. Check and replace.
The LED indicator 3. Water temperature too high (condenser). Tune down the water temperature.
of the unit displays 4. Lack of water (condenser). Check and troubleshoot.
High pressure
10 ER24 and the
of #2 5. Blocked of water filter (condenser). Clean the water filter.
wired controller
displays 24 6. Too much refrigerant. Release a proper amount of refrigerant.
7. Failure of high-voltage modular output port. Replace the module.
8. The switch has broken down. Replace the pressure switch.
The LED indicator The temperature of return water is set too low. Change the temperature setting for return water.
Over-low
of the unit displays
of water
11 ER25 and the The water flow is too small, resulting in a large
temperature of Check the water system.
wired controller pressure drop.
evaporator
displays 25

41
S/N Error Code Symptom Possible Cause Solution
The LED indicator Check whether TH6 and TH7 are inserted
EWT,LWT TH6 and TH7 are inserted reversely or fall off.
of the unit displays reversely/fall off.
temperature
12 ER27 and the
abnormal of Detection circuit problem of control module
wired controller Replace the control module.
evaporator temperature sensor.
displays 27
1. Heat exchanger dirty. Check and troubleshoot.
2. Blocked of refrigerant filter. Check and replace.
The LED indicator 3. Water temperature too high (condenser). Tune down the water temperature.
of the unit displays 4. Lack of water (condenser). Check and troubleshoot.
High pressure
13 ER28 and the
of #3 5. Blocked of water filter (condenser). Clean the water filter.
wired controller
displays 28 6. Too much refrigerant. Release a proper amount of refrigerant.
7. Failure of high-voltage modular output port. Replace the module.
8. The switch has broken down. Replace the pressure switch.
The LED indicator The low pressure sensor or temperature
Replace
of the unit displays sensor has broken down.
Superheat of #1
14 ER29 and the
is too low
wired controller EXV broken down. Replace EXV.
displays 29
Communication line of the slave unit has
Check and troubleshoot the communication lines.
loosen.
Reset the addresses of all slave units and check
Incorrect DIP address setting for the slave unit.
The LED indicator that there is no duplicate address.
of the unit displays Communication The number of slave unit is set incorrectly for Reset the number of slave units and check that
15 ER31 and the failure with the master unit. the number match with all the addresses.
wired controller master unit 1. Exchange positions of the two 485 on the
displays 31 The PC communication port of the slave unit
slave unit.
has broken down.
2. Replace the control panel of the unit.
Communication line of the slave unit connects Connect the communication line of the slave unit
wrong port. to the Apc/Bpc port.
TH9 temperature sensor loosen or connects Check control model, connect temperature senser
The LED indicator wrong port. properly.
of the unit displays Suction TH9 temperature sensor short circuit or open
Check resistance of TH9/ replace.
16 ER32 and the temperature #1 circuit .
wired controller is too high The temperature of discharge air is too high
displays 32 and has triggered the racing protector of the see Item 17 in the table.
compressor.
The heat exchanger needs cleaning (cooling). Check and troubleshoot the unit.
The LED indicator The electronic expansion valve is not opened Check and troubleshoot the electronic expansion
of the unit displays Discharge as expected (heating). valve.
17 ER33 and the temperature #1 Change the setting for return water temperature
The water temperature is too high.
wired controller is too high (to be performed by service personnel).
displays 33 Insufficient refrigerant or leakage. Replenish a proper amount of refrigerant.
TH1 temperature sensor is broken down. see Item 24 in the table.
TH10 temperature sensor loosen or connects Check control model, connect temperature senser
The LED indicator wrong port. properly.
of the unit displays Suction TH10 temperature sensor short circuit or open
Check resistance of TH9/ replace.
18 ER34 and the temperature #2 circuit .
wired controller is too high The temperature of discharge air is too high
displays 34 and has triggered the racing protector of the see Item 19 in the table.
compressor.
The heat exchanger needs cleaning (cooling) Check and troubleshoot the unit.
The LED indicator The electronic expansion valve is not opened Check and troubleshoot the electronic expansion
of the unit displays Discharge as expected (heating). valve.
19 ER35 and the temperature #2 Change the setting for return water temperature (to
The water temperature is too high.
wired controller is too high be performed by service personnel).
displays 35 Insufficient refrigerant or leakage. Replenish a proper amount of refrigerant.
TH2 temperature sensor is broken down. see Item 25 in the table.

42
S/N Error Code Symptom Possible Cause Solution
The LED indicator Malfunction of heat exchanger. Check and troubleshoot.
of the unit displays Insufficient refrigerant or leakage. Check and replenish refrigerant.
Low pressure
20 ER36 and the
of #2 Failure of low-voltage modular input port . Replace the module.
wired controller
displays 36 The low pressure sensor has broken down. Replace the pressure sensor.
The LED indicator The low pressure sensor or temperature
Replace
of the unit displays sensor has broken down.
Superheat of #2
21 ER37 and the
is too low
wired controller EXV broken down. Replace EXV.
displays 37
The LED indicator Low pressure sensor failure. Replace the low pressure sensor.
of the unit displays
Refrigerant
22 ER38 and the
leakage in #1 Insufficient refrigerant. Add refrigerant.
wired controller
displays 38
The LED indicator Low pressure sensor failure. Replace the low pressure sensor.
of the unit displays
Refrigerant
23 ER39 and the
leakage in #2 Insufficient refrigerant. Add refrigerant.
wired controller
displays 39
TH1 temperature sensor is not properly Check the control module and replug the
The LED indicator Discharge plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH1 sensor meets
TH1 temperature sensor is shorted/ open.
24 ER40 and the sensor specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 40 #1 of the temperature sensor in the control Replace the control module.
module.
TH2 temperature sensor is not properly Check the control module and replug the
The LED indicator Discharge plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH2 sensor meets
TH2 temperature sensor is shorted/ open.
25 ER41 and the sensor specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 41 #2 of the temperature sensor in the control Replace the control module.
module.
TH3 temperature sensor is not properly Check the control module and replug the
The LED indicator Discharge plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH3 sensor meets
TH3 temperature sensor is shorted/ open.
26 ER42 and the sensor specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 42 #3 of the temperature sensor in the control Replace the control module.
module.
TH4 temperature sensor is not properly Check the control module and replug the
The LED indicator Discharge plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH4 sensor meets
TH4 temperature sensor is shorted/ open.
27 ER43 and the sensor specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 43 #4 of the temperature sensor in the control Replace the control module.
module.
TH5 temperature sensor is not properly Check the control module and replug the
The LED indicator Main pipe plugged or has broken off. temperature sensor.
of the unit displays leaving water Test whether the resistance of TH5 sensor meets
TH5 temperature sensor is shorted/ open.
26 ER44 and the temperature specification requirements/replace if not.
wired controller sensor There is something wrong with the test circuit
displays 44 malfunction of the temperature sensor in the control Replace the control module.
module.
TH6 temperature sensor is not properly Check the control module and replug the
The LED indicator Entering water plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH6 sensor meets
TH6 temperature sensor is shorted/ open.
27 ER453 and the sensor specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 45 evaporator of the temperature sensor in the control Replace the control module.
module.

43
S/N Error Code Symptom Possible Cause Solution
TH7 temperature sensor is not properly Check the control module and replug the
The LED indicator Leaving water plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH7 sensor meets
TH7 temperature sensor is shorted/ open.
28 ER46 and the sensor specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 46 evaporator of the temperature sensor in the control Replace the control module.
module.
TH8 temperature sensor is not properly Check the control module and replug the
The LED indicator Entering water plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH8 sensor meets
TH8 temperature sensor is shorted/ open.
29 ER47and the sensor specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 47 condenser of the temperature sensor in the control Replace the control module.
module.
TH9 temperature sensor is not properly Check the control module and replug the
The LED indicator Suction plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH9 sensor meets
TH9 temperature sensor is shorted/ open.
30 ER48 and the sensor specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 48 #1 of the temperature sensor in the control Replace the control module.
module.
TH10 temperature sensor is not properly Check the control module and replug the
The LED indicator Suction plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH10 sensor
TH10 temperature sensor is shorted/ open.
31 ER49 and the sensor meets specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 49 #2 of the temperature sensor in the control Replace the control module.
module.
TH11 temperature sensor is not properly Check the control module and replug the
The LED indicator Suction plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH11 sensor meets
TH11 temperature sensor is shorted/ open.
32 ER50 and the sensor specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 50 #3 of the temperature sensor in the control Replace the control module.
module.
TH12 temperature sensor is not properly Check the control module and replug the
The LED indicator Suction plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH12 sensor
TH12 temperature sensor is shorted/ open.
33 ER51 and the sensor meets specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 51 #4 of the temperature sensor in the control Replace the control module.
module.
Three lines of the low pressure sensor is Reconnect the connecting lines of the low
incorrectly connected. pressure sensor.
The LED indicator Repair or replace the lines of the low pressure
Low pressure The low pressure sensor is shorted/ open.
of the unit displays sensor.
sensor
34 ER52 and the
malfunction of The Low pressure sensor has broken down Replace the low pressure sensor.
wired controller
#2
displays 52 There is something wrong with the test circuit
of the low pressure sensor in the control Replace the control module.
module.
Three lines of the low pressure sensor is Reconnect the connecting lines of the low
incorrectly connected. pressure sensor.
The LED indicator Repair or replace the lines of the low pressure
Low pressure The low pressure sensor is shorted/ open.
of the unit displays sensor.
sensor
35 ER53 and the wired
malfunction of The Low pressure sensor has broken down Replace the low pressure sensor.
controller displays
#1
53 There is something wrong with the test circuit
of the low pressure sensor in the control Replace the control module.
module.
The LED indicator
of the unit displays
36 ER54 and the Memory failure Memory damage Replace the control module
wired controller
displays 54

44
S/N Error Code Symptom Possible Cause Solution
The LED indicator The temperature of return water is set too low. Change the temperature setting for return water.
Over-low
of the unit displays
of water
37 ER55 and the Test whether the resistance of TH8 sensor meets
temperature of TH8 temperature sensor is shorted/ open.
wired controller specification requirements/replace if not.
condenser
displays 55
The LED indicator 1. Check whether the electric current parameter
of the unit displays Overload of of the overload protector is configured correctly by
Over current in the compressor has triggered referring to the electric circuit.
38 ER56 and the compressor in
the overload protector.
wired controller #1 2. Check whether the resistor of the malfunctioned
displays 56 compressor meets specification requirements.
The LED indicator 1. Check whether the electric current parameter
of the unit displays Overload of of the overload protector is configured correctly by
Over current in the compressor has triggered referring to the electric circuit.
39 ER57 and the compressor in
the overload protector.
wired controller #3 2. Check whether the resistor of the malfunctioned
displays 57 compressor meets specification requirements.
The LED indicator 1. Check whether the electric current parameter
of the unit displays Overload of of the overload protector is configured correctly by
Over current in the compressor has triggered referring to the electric circuit.
40 ER58 and the compressor in
the overload protector.
wired controller #4 2. Check whether the resistor of the malfunctioned
displays 58 compressor meets specification requirements.
1. Heat exchanger dirty. Check and troubleshoot.
2. Blocked of refrigerant filter. Check and replace.
The LED indicator 3. Water temperature too high (condenser). Tune down the water temperature.
of the unit displays 4. Lack of water (condenser). Check and troubleshoot
High pressure of
41 ER59 and the
#4 5. Blocked of water filter (condenser). Clean the water filter.
wired controller
displays 59 6. Too much refrigerant. Release a proper amount of refrigerant.
7. Failure of high-voltage modular output port. Replace the module.
8. The switch has broken down. Replace the pressure switch.
The LED indicator Malfunction of heat exchanger. Check and troubleshoot.
of the unit displays Insufficient refrigerant or leakage . Check and replenish refrigerant.
Low pressure of
42 ER60 and the
#3 Failure of low-voltage modular input port . Replace the module.
wired controller
displays 60 The low pressure sensor has broken down. Replace the pressure sensor.
The LED indicator Malfunction of heat exchanger. Check and troubleshoot.
of the unit displays Insufficient refrigerant or leakage. Check and replenish refrigerant.
Low pressure of
43 ER61 and the
#4 Failure of low-voltage modular input port. Replace the module.
wired controller
displays 61 The low pressure sensor has broken down. Replace the pressure sensor.
The LED indicator The low pressure sensor or temperature
Replace
of the unit displays sensor has broken down.
Superheat of #3
44 ER62 and the
is too low
wired controller EXV broken down. Replace EXV.
displays 62
The LED indicator The low pressure sensor or temperature
Replace
of the unit displays sensor has broken down.
Superheat of #4
45 ER63 and the
is too low
wired controller EXV broken down. Replace EXV.
displays 63
TH11 temperature sensor is not properly Check the control module and replug the
The LED indicator Suction plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH11 sensor meets
TH11 temperature sensor is shorted/ open.
46 ER65 and the sensor specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 65 #3 of the temperature sensor in the control Replace the control module.
module.
TH12 temperature sensor is not properly Check the control module and replug the
The LED indicator Suction plugged or has broken off. temperature sensor.
of the unit displays temperature Test whether the resistance of TH12 sensor
TH12 temperature sensor is shorted/ open.
47 ER66 and the sensor meets specification requirements/replace if not.
wired controller malfunction of There is something wrong with the test circuit
displays 66 #4 of the temperature sensor in the control Replace the control module.
module.

45
S/N Error Code Symptom Possible Cause Solution
The heat exchanger needs cleaning (cooling). Check and troubleshoot the unit.
The LED indicator The electronic expansion valve is not opened Check and troubleshoot the electronic expansion
of the unit displays Discharge as expected (heating). valve.
48 ER67 and the temperature #3 Change the setting for return water temperature (to
The water temperature is too high.
wired controller is too high be performed by service personnel).
displays 67 Insufficient refrigerant or leakage. Replenish a proper amount of refrigerant.
TH3 temperature sensor is broken down. see Item 26 in the table.
The heat exchanger needs cleaning (cooling). Check and troubleshoot the unit.
The LED indicator The electronic expansion valve is not opened Check and troubleshoot the electronic expansion
of the unit displays Discharge as expected (heating). valve.
49 ER68 and the temperature #4 Change the setting for return water temperature
The water temperature is too high.
wired controller is too high (to be performed by service personnel).
displays 68 Insufficient refrigerant or leakage. Replenish a proper amount of refrigerant.
TH4 temperature sensor is broken down. see Item 27 in the table.
The LED indicator Low pressure sensor failure. Replace the low pressure sensor.
of the unit displays
Refrigerant
50 ER69 and the
leakage in #3 Insufficient refrigerant. Add refrigerant.
wired controller
displays 69
The LED indicator Low pressure sensor failure. Replace the low pressure sensor.
of the unit displays
Refrigerant
51 ER70 and the
leakage in #4 Insufficient refrigerant. Add refrigerant.
wired controller
displays 70
Three lines of the low pressure sensor is Reconnect the connecting lines of the low
incorrectly connected. pressure sensor.
The LED indicator Repair or replace the lines of the low pressure
Low pressure The low pressure sensor is shorted/ open.
of the unit displays sensor.
sensor
52 ER71 and the
malfunction of The Low pressure sensor has broken down. Replace the low pressure sensor.
wired controller
#3
displays 71 There is something wrong with the test circuit
of the low pressure sensor in the control Replace the control module.
module.
Three lines of the low pressure sensor is Reconnect the connecting lines of the low
incorrectly connected. pressure sensor.
The LED indicator Repair or replace the lines of the low pressure
Low pressure The low pressure sensor is shorted/ open.
of the unit displays sensor.
sensor
53 ER72 and the
malfunction of The Low pressure sensor has broken down. Replace the low pressure sensor.
wired controller
#4
displays 72 There is something wrong with the test circuit
of the low pressure sensor in the control Replace the control module.
module.
1. The Bin/Ain communication line of the Reconnect the communication line to the Bin/Ain
The LED indicator master unit has broken off. port and screw down the wire terminal.
of the unit displays Communication
2. One of the A/B communication lines is
54 ER78 and the failure for all Check the communication line.
connected incorrectly.
wired controller slave units
displays 78 3. The Bin/Ain port of the master unit has
Replace the control panel of the master unit.
broken down.
The digital pipe of
Dialing setting According to the circuit diagram, complete the
55 the unit displays Dialing setting error on the module.
error dialing setting again.
ERRO

46
Warning ● Daikin Industries, Ltd.’s products are manufactured for export to numerous countries throughout
the world. Daikin Industries, Ltd. does not have control over which products are exported to and
used in a particular country. Prior to purchase, please therefore confirm with your local authorized
importer, distributor and/or retailer whether this product conforms to the applicable standards, and
is suitable or use, in the region where the product will be used. This statement does not purport to
exclude, restrict or modify the application of any local legislation.
● Ask a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
● Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
contractor to install those parts and accessories. Use of unauthorized parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
● Read the User’s Manual carefully before using this product. The User’s Manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings. If you have any
enquiries, please contact your local importer, distributor and/or retailer.

The air conditioners manufactured The airconditioning factories of


by Daikin Industries have received Daikin Industries have received
ISO 9001 series certification for environmental management system
quality assurance. standard ISO 14001 certification.
Certificate Number. 9601019 Certificate Number. EMS80362

Cautions on product corrosion


1. The units should not be installed in areas where corrosive gases, such as acid gas or alkaline gas, are produced.
2. If the unit is to be installed close to the sea shore, direct exposure to the sea breeze should be avoided. If you need to install the
unit close to the sea shore, contact your local distributor.

Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
http://www.daikin.com/global_ac/

© All rights reserved

Literature No.: ED-UWLB5-1503


Supersedes: N/A

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