ACP en 01 2014

Centrifugal Pump, ACP series
Erection Work, Operating and Maintenance Instructions

Machine: Centrifugal Pump, ACP series
Issued: Revision:
Checked: Checked:
Rev.0, Printed: 2010.08

The operating manual is protected by copyright. All usual rights reserved. It must not be wholly or
partly reproduced without authorization by Andritz AG. Contraventions shall entail damage claims and
may have penal consequences. All rights shall also be reserved for any patents granted, registration
of trade marks and technical modifications without prior notification.
© 2010 Andritz
Rev.0, Printed: 2010.08

TABLE OF CONTENTS
1 INTRODUCTION....................................................................................................... 6
1.1 Use .....................................................................................................................................................6
1.2 Standards and guidelines ...................................................................................................................6
1.3 How to use the manual ......................................................................................................................7
1.4 Warranty and guarantee ....................................................................................................................8
1.5 Manufacturer’s name and address ....................................................................................................9
1.6 Copyright ............................................................................................................................................9
2 SAFETY .................................................................................................................. 10
2.1 General safety regulations ...............................................................................................................10
2.2 Danger and warning signs ...............................................................................................................10
2.3 Designated use ................................................................................................................................ 11
2.4 General remarks on machine/plant safety ....................................................................................... 11
2.5 User’s obligations .............................................................................................................................12
2.6 General obligations of personnel .....................................................................................................14
2.7 Safety devices ..................................................................................................................................15
2.8 Personal protective apparel .............................................................................................................17
2.9 Safety at the machine installation site .............................................................................................18
2.10 Temperature .....................................................................................................................................18
2.11 Noise ................................................................................................................................................18
2.11.1 Noise levels (dB(A)) ............................................................................................................................... 19
2.12 Electrical equipment .........................................................................................................................20
2.13 Fluids (liquids, gases, vapor or smoke) ...........................................................................................20
2.14 Oils and greases and cleaning agents .............................................................................................21
2.15 Chemicals ........................................................................................................................................21
3 TECHNICAL DESCRIPTION .................................................................................. 23

3.1 General description ..........................................................................................................................23
3.1.1 Field of application ................................................................................................................................. 23
3.1.2 Design ..................................................................................................................................................... 24
3.2 Main components of the centrifugal pump .......................................................................................25
3.2.1 Centrifugal pump with base frame ......................................................................................................... 25
3.2.2 Centrifugal pump .................................................................................................................................... 26
3.2.3 Bearing support ...................................................................................................................................... 27
3.3 Type of seal ......................................................................................................................................29
3.3.1 Andritz cartridge mechanical seal - single .............................................................................................. 31
3.3.2 Andritz cartridge mechanical seal - double ............................................................................................ 32
3.3.3 Standard cartridge mechanical seal - single ............................................................................................ 34
3.3.4 Standard cartridge mechanical seal - double .......................................................................................... 36
3.3.5 Single standard mechanical seal ............................................................................................................. 38
3.3.6 Tandem standard mechanical seal........................................................... Error! Bookmark not defined.
3.3.7 Stuffing box packing............................................................................................................................... 40
3.4 Type specification ............................................................................................................................42
3.4.1 Applicable standards............................................................................................................................... 42
3.4.2 Model designation .................................................................................................................................. 42
3.5 Application limiting values ................................................................................................................43
3.6 Performance limits for bearing supports for different shaft material ................................................48
3.7 Technological description .................................................................................................................49
4 ERECTION AND TRANSPORT .............................................................................. 50

4.1 General ............................................................................................................................................50
4.2 Safety regulations ............................................................................................................................50
4.3 Haulage ............................................................................................................................................51
Rev.0, Printed: 2010.08 Page 3 of 117

4.4 Storage ............................................................................................................................................ 55

4.5 Installation ....................................................................................................................................... 56
4.5.1 Erection of the centrifugal pump ............................................................................................................ 57
4.5.2 Pipework................................................................................................................................................. 60
4.5.3 Aligning the coupling ............................................................................................................................. 61
4.6 Instruments ...................................................................................................................................... 62
4.7 Electrical equipment ........................................................................................................................ 63
4.8 Cold test .......................................................................................................................................... 64
5 START-UP .............................................................................................................. 66
5.1 General ............................................................................................................................................ 66
5.2 Safety regulations ............................................................................................................................ 66
5.3 Prerequisites for start-up ................................................................................................................. 67
5.4 Start-up ............................................................................................................................................ 69
5.5 Certificates....................................................................................................................................... 70
6 OPERATION ........................................................................................................... 71
6.1 General ............................................................................................................................................ 71
6.3 Control via DCS ............................................................................................................................... 72
6.4 Starting ............................................................................................................................................ 72
6.5 Checks after initial start-up .............................................................................................................. 73
6.6 Normal operation ............................................................................................................................. 74
6.7 Centrifugal pump requirements (delivery head and flow rate) ........................................................ 75
6.8 Shutdown ......................................................................................................................................... 76
6.9 Operating malfunctions and troubleshooting ................................................................................... 77
7 MAINTENANCE ..................................................................................................... 81
7.1 General ............................................................................................................................................ 81
7.3 Regular maintenance ...................................................................................................................... 82
7.4 Maintenance schedule .................................................................................................................... 84
7.5 Fasteners......................................................................................................................................... 85
7.6 Lubrication ....................................................................................................................................... 87
7.6.1 Oil lubrication......................................................................................................................................... 87
7.6.2 Grease lubrication................................................................................................................................... 90
7.7 Aligning the coupling ....................................................................................................................... 92
7.8 Installing and removing the pull-out unit .......................................................................................... 93
7.8.1 Removing the pull-out unit ..................................................................................................................... 94
7.8.2 Mounting the pull-out unit...................................................................................................................... 95
7.9 Changing the impeller and the front lining ....................................................................................... 96
7.10 Trimming the impeller ...................................................................................................................... 99
7.11 Changing the shaft seals ............................................................................................................... 100
7.11.1 Changing the Andritz cartridge mechanical seal-single and double ..................................................... 100
7.11.2 Changing the standard cartridge mechanical seal-single and double ................................................... 102
7.11.3 Changing the single standard mechanical seal ..................................................................................... 104
7.11.4 Changing the tandem standard mechanical seal ................................................................................... 106
7.11.5 Changing the stuffing box packing and the shaft protection sleeve ..................................................... 108
7.12 Changing the anti-friction bearings ............................................................................................... 112
7.13 Disassembly and disposal ............................................................................................................. 114
8 TECHNICAL DATA ............................................................................................... 116

8.1 Data sheet ..................................................................................................................................... 116
8.2 Characteristic curve ....................................................................................................................... 116
8.3 Dimensional drawing ..................................................................................................................... 116
8.4 Coupling ........................................................................................................................................ 117
8.5 Shaft seal ....................................................................................................................................... 117


1 INTRODUCTION
This manual is part of the ANDRITZ AG technical documentation for the
pump. It is intended to provide the operator with the basic knowledge
required for proper, safe and economical use of the equipment delivered
by ANDRITZ AG. Observing these instructions helps avoid hazards and
reduce repair and downtime costs, as well as increasing the reliability
and useful life of the machines.
1.1 Use
Target group This operating manual is intended for users with a knowledge of
mechanical engineering and is for the exclusive use of the operator of
the mill and his personnel.
Personnel entrusted with work on the machine must have read and
understood these operating instructions and comply with them. This
refers in particular to the following tasks:
 Handling, starting and stopping
 Troubleshooting
 Maintenance and upkeep
 Haulage
 Maintenance and disposal of process materials, cleaning of machine
and area around the machine.
The following sections are especially important:
 The Chapter on SAFETY,
 The safety instructions contained in various other chapters
Supplementary The mill operator shall complete this manual by adding national
instructions regulations on safety at work, health protection and environmental
protection.
Instructions on any special operational conditions concerning work
organization, sequence of work/operations and the personnel assigned
to the job shall also be added. This also includes instructions on
supervising and reporting obligations.
Safekeeping Keep the entire operating manual near the place where the machine is
installed and within easy reach.
1.2 Standards and guidelines

The pump is delivered together with a CE declaration of conformity
according to Machinery Directive 2006/42/EC Annex II, 1.A. It is
confirmed that European standards (harmonized) EN 809 and EN ISO
12100, Parts1 and 2, have been observed. Auxiliary electrical equipment supplied,
such as motors, measuring instruments, ... carry a CE marking
(if they fall within the scope of a guideline, for example the low-voltage or
EMV guideline).

1.3 How to use the manual

Presentation  Chapter and paragraph headings are printed in capitals in the
continuous test
SAFETY
 Designations of indicating and handling elements are written in inverted
commas in the continuous text.
Operate switch “xxx”
 Lists without numbering do not require operations to be carried out in a
certain order.
Pictograms The following pictograms are used in the manual:
Warning signs.
Warning signs are shown with an explanation of the type
of the hazard.
The meaning of the different graduations of hazards is
described in the Chapter on SAFETY.
Marks an instruction on handling of the machine of

system.
Marks a useful piece of information
 Marks a cross-reference to another Chapter with absolute

path indication.
e.g.  /ACP-Pump/SAFETY
Work steps Work steps are presented in tables. Work steps are numbered and must be
(operations) carried out in the order specified.

Item numbers 411.2 The item numbers shown in this format refer to the assembly
drawing and the parts list.
Numbering of Pages consecutive numbering of Chapters 2-1
pages, tables and Tables Tab. + Continuous numbering of Chapters Tab.2-1
figures
Figures Fig. + Consecutive numbering of Chapters Fig.2-1
Abbreviations Tab. Table

Fig. Figure
1.4 Warranty and guarantee

Andritz AG’s general terms of delivery and sale shall apply.
Guarantee and liability claims on Andritz AG shall become void if personal
injury or material damage is caused by one or several of the following:
 Use of the machine/system for any purpose other than its designated
use.
 Non-conformity of erection work, start-up and handling of the
machine/system.
 Non-observance of the safety instructions in the manual.
 Non-authorized structural changes to the machine/system.
 Non-observance of the maintenance and upkeep instructions.
In the event of a claim for repair under guarantee, ANDRITZ AG reserves the
right to assess the damage to the machine/system.

1.5 Manufacturer’s name and address
Andritz AG
Stattegger Strasse 18
A-8045 Graz
Our service department will be pleased to help you and can be contacted at:
Andritz AG
Stattegger Strasse 18
A-8045 Graz
Service department for pumps
Tel.: +43/316-6902-2706
Fax: +43/316-6902-413
Email: Johann.Strasser@andritz.com
In case of emergency outside working hours
Tel.: +43 316 6902-0
1.6 Copyright
The operating manual is protected by copyright. All usual rights reserved. It
must not be wholly or partly reproduced without authorization by Andritz. All
rights shall also be reserved for any patents granted, registration of trade
marks and technical modifications without prior notification.
2010 Andritz AG

2 SAFETY
2.1 General safety regulations
The chapter on safety contains general safety regulations which must be
observed when working on the machine/plant.
In addition, the chapters in the operating manual contain further safety
regulations. These are marked by DANGER SIGNS.
Safety instructions on components not supplied by Andritz AG are contained in
the descriptions of the components ( /ACP-PUMP/SUPPLIER
DOCUMENTATION). The safety instructions supplement ANDRITZ AG’s
operating instructions.
All safety instructions must be observed. Disregarding the safety instructions
may cause a risk to life and limb, environmental pollution hazards and damage
to property.
2.2 Danger and warning signs

The entire SAFETY chapter is of extreme importance and relevant to safety. The
information in this chapter, therefore, is not marked with special danger
symbols.
The Chapters on ERECTION WORK, START-UP, OPERATION and
MAINTENANCE in this Manual are marked by a pictogram. The following
warning signs are used:
This symbol indicates there may be a risk to life and limb.

Non-compliance with the warning signs may lead to serious health
problems or even fatal injuries, and can cause extensive damage to
DANGER property.
This symbol points to an imminent health risk, as well as a risk of

environmental pollution and of damage to property.
Non-compliance with the warning sign may cause moderate health
WARNING problems and/or extensive environmental pollution and damage to
property.
This symbol points to a dangerous situation.

Non-observance of these signs may cause environmental pollution and
damage to property.
CAUTION
Further symbols and pictograms used are described under INTRODUCTION.

2.3 Designated use
The centrifugal pump should only be used according to the specifications

forming part of the purchase order.
Any change in the application must be checked by the operator and, if
necessary, approved by Andritz AG.
Non-observance of the application can lead to environmental or property
damage, or to personal injury.
Any modifications to the scope of supply made without the agreement of Andritz
AG are considered contrary to the designated use.
The term designated use shall also include adherence to the operating
instructions, observance of the operating, inspection and maintenance
conditions and of the regulations on cleaning and upkeep.
Please also observe the type specification ( /TECHNICAL

DESCRIPTION/TYPE SPECIFICATION Chapter 3.5), and the operating
limits ( /TECHNICAL DESCRIPTION/OPERATING LIMITS Chapter
3.6)
2.4 General remarks on machine/plant safety

The centrifugal pump has been built in accordance with state-of-the-art
standards and the recognized safety rules. Nevertheless, its use may constitute
a risk to life and limb of the user of third parties, of cause damage to the
machine/plant and to other material property.
The centrifugal pump may only be operated when in perfect condition and with
due consideration to safety and the risks involved. All protective devices and the
emergency cut-out devices must be in place and fully functional.
Malfunctions and unforeseen changes in the centrifugal pump must be
remedied immediately.

2.5 User’s obligations

Designated use The user of the centrifugal pump is responsible for its designated use.
Work instructions In addition to the operating instructions, applicable legal stipulations and
other rules governing the safety at work, health and environmental
protection must be observed and personnel instructed in them.
Qualification The centrifugal pump may only be operated, maintained and serviced by
of assigned authorized, skilled personnel with hands-on training.
personnel Personnel must not be below the legal minimum age.
Any person undergoing training, serving an apprenticeship or being
instructed must not work on the centrifugal pump except under the
supervision of an experienced person.
Instructions The user’s operating and maintenance personnel will be instructed by

manufacturer personnel or his contractual distributor upon completion of
installation work.
The user undertakes to have new, additional operating and maintenance
personnel instructed in machine and maintenance of the centrifugal
pump to the same extent and applying the same care, and with due
consideration to the safety instructions.
Workers entrusted with the transportation, erection work and start-up of
the centrifugal pump must have read and understood the operating
instructions, especially the chapter on SAFETY, the safety instructions
concerning a certain activity, as well as the safety instructions issued by
sub-suppliers.
Definition of areas of The user shall be responsible for:

responsibility  definition of the machine operator’s responsibility and his right to give
instructions
 Definition of the contents and responsibility for keeping the records
on functioning and any failure of the monitoring equipment (log book)
 Personnel areas of responsibility in terms of operating, Tooling,
maintenance and upkeep.

Inspections The operator undertakes

 To check at regular interval whether the safety instructions and
regulations governing work on the centrifugal pump are observed.
 To carry out regular training to confirm the level of knowledge of the
operating and maintenance personnel.
Attaching safety The user shall ensure that the following equipment, regulations, symbols
devices and instructions are mounted in the production area;
 Safety devices and regulations (see Chapter 2.7)
 Fire prevention regulations
 Markings on the floor for driveways, protective fencing and danger
areas (yellow)
 Fencings and covers
 Railings (foot, center and chest height)
 Emergency lighting
 Emergency-off switch
 Repair switch for drive motors
 Signs on fire-fighting equipment
 Signs for emergency calls
 Direction arrows to exits
 Direction arrows to escape routes
 Signs to first-aid post
High-voltage The operator shall provide suitable earthing and high-voltage protection
protection equipment.

2.6 General obligations of personnel

To avoid personal and material damage anybody working on the machine shall
 Observe the safety instructions in the operating regulations and on the
centrifugal pump itself.
 Stop and secure the centrifugal pump in case of a safety-relevant functional
disorder. Report disorders and have them repaired immediately.
 Do not perform any work in a manner disregarding safety considerations.
 Use only the machine accesses, paths and passages foreseen for this
purpose.
 Do not touch moving and rotating parts and/or reach out beyond them.
 Keep the machine and the work place clean. Do not place tools or other
objects on the centrifugal pump.
 Do not wear any garments/pieces of jewelry which might get stuck on
rotating/moving pump parts; this includes ties, scarves, rings and
necklaces.
 Not wear long hair down.
 Familiarize yourself with the function and any failure of machine monitoring
equipment (log book) before starting work.
 Refrain from smoking in the vicinity of the centrifugal pump.
 Personal protective apparel must be worn when working on the centrifugal
pump. (see Section 2.8)
 Due to the high temperatures, high pressure and humidity, people wearing
glasses may find that their glasses steam up, thus exposing the wearer to a
risk of injury.
 The operating personnel must be acquainted with the safety data sheets in
order to be able to recognize how dangerous the chemicals can be.
 In order to identify the risks of high pressure (up to 25 bar), the personnel
must know the technical data of the centrifugal pump, as well as its place of
installation.

2.7 Safety devices

The centrifugal pump must not be operated without effective safety equipment.
Safety equipment must not be circumvented, dismantled or made unserviceable
during operations. The safety equipment is there to protect operating personnel.
Safety equipment and access thereto must be kept free.
Safety covers The centrifugal pump must not be operated without safety covers mounted.
Check in particular that the coupling guard does not have any
deformations!
Fig. 2-1 shows the protective covers for the centrifugal pump.
Safe guard for

sealing
chamber
Coupling guard
Fig. 2-1 Safety covers at the ACP pump

Earthing
Indicative, warning Indicative, warning and prohibiting signs must be observed. They must be
and prohibiting Checked regularly for legibility and completeness and they must not be
signs removed or obstructed.
The following indicative, warning and prohibiting signs are attached to the
machine.
Hot surface
Chemicals:
If the pump is used in the chemicals sector, the operator must mount
appropriate safety instructions on the plant.
Examples of signs required where chemicals are used:
Warning against Caustic

substances
toxic substances
Emergency-off The pump is usually part of a plant or system.

switch, safety
shutdown The operator is responsible for installation of EMERGENCY OFF/STOP
devices so that the plant can be brought to a halt in an emergency.

2.8 Personal protective apparel

General protective Operating personnel must use and carry personal protective equipment along
apparel with them in accordance with the national regulations or as specified by the
plant operator.
It should be compulsory to wear hard-toed boots throughout the entire mill
premises.
In addition to the regulations applying, we recommend using the following
safety equipment for certain work:
Activity Safety equipment

Time spent in the immediate
vicinity of the machine while it is
running
Taking pulp samples

Field installation and
maintenance work for which parts
of the machine have to be
removed
Tab. 2-1 recommended safety equipment for certain work
Key to symbols
Protective clothing to prevent the Safety shoes as protection

pulp from coming into contact against foot injuries
with the skin
Gloves to prevent hand injuries Ear protection to prevent damage

to hearing
Goggles to prevent eye injuries Standard hard hat as protection

against head injuries
Tab. 2-2 Purpose of the safety equipment

2.9 Safety at the machine installation site

Adequate lighting must be provided (industrial lighting).
The foundations must be sized to withstand the loads caused by the centrifugal
pump. The customer will be provided with a load plan.
The pump must be easily accessible. The operator must provide safe means of
access (e.g. ladders, platforms…)
Area around machine and marked escapes to be kept clear. Area around
machine must be marked as danger zone.
Make sure machine and surrounding area are kept clean. In particular, oil and
grease on the floor and on machine elements may cause slipping. Thus, they
present a considerable risk of injuries, particularly in combination with tools.
The floor around the centrifugal pump must be provided with a non-slip finish.
In order to prevent any falls from or damage to the machine, it is forbidden to
climb onto machine elements or on the machine (except for the treading areas
provided). Use ladders or similar equipment in accordance with recognized
standards.
Ramps, platforms and lifts must be used to avoid injury or excessive physical
effort.
2.10 Temperature
As the temperature of the medium can exceed 73°C, the housing and covers
prevent from direct contact with the medium. Danger symbols mounted on the
machine warn against the hot surface. It is compulsory to wear personal safety
equipment in the immediate vicinity of the pump.
The operator is responsible for informing new personnel on the danger of burns
and for implementing further safety mwasures, e.g. insulation or access
restrictions.
No maintenance work should be carried out until the hot surface has cooled
down.
The centrifugal pump can be designed for a media temperature of up to180°C. If

media with temperatures higher than 65°C are to be pumped, the operator must
take the necessary safety measures (e.g. safety devices, protective gloves,
training of operating staff, etc.).
2.11 Noise
The total noise emissions from all machines in the production room can restrict
spoken communication and impair hearing.
The machine is designed such that no operator is required in the immediate
vicinity of the machine. Appropriate hearing protection should be worn
throughout maintenance and adjusting work while the machine is running.

2.11.1 Noise levels (dB(A))
990 u/min 1180 u/min 1450 u/min 1780 u/min 3000 u/min 3560 u/min
ACP 65-315 70 70 72 75 80 83
ACP 100-500 70 70 72 76
ACP 65-250 70 70 71 73 79 83
ACP 100-315 70 70 71 75 82 84
ACP 125-400 70 70 73 76
ACP 150-500 70 72 76 77
ACP 100-250 70 70 72 76 81 84
ACP 125-315 70 71 73 77
ACP 150-400 70 72 75 78
ACP 200-500 70 73 77 79
ACP 300-700 70 76
ACP 125-250 70 71 75 79 82 85
ACP 150-315 70 70 71 75
ACP 200-400 70 73 76 79
ACP 400-700 70 75
ACP 250-315 70 71 73 77
ACP 300-400 70 72 75 78
ACP 450-550 70 73
ACP 600-700 70 74

2.12 Electrical equipment

All work on the electrical equipment, without exception, must be carried out by
skilled electricians.
Any form of contact with electrical equipment may cause fatal injuries. Before
beginning any maintenance or repair work, the operator must disconnect the
energy supply to all drives securely. This can be achieved with a maintenance
switch, lockable racks in the MCC, or with other suitable measures that comply
with the safety regulations.
Employees performing work on live parts should be accompanied by an

assistant who can operate the emergency switch if necessary.
Users of medical electronic equipment, such as pacemakers, must not enter the
electric danger zone.
Earthing Machine must be earthed to avoid electrostatic loading. Machine, gears and
motors must be connected to the earthing system.
Machine must be earthed to avoid electrostatic loading.
Proper earthing must be restored after conducting maintenance work (e.g.
check and set the earthing resistance)
2.13 Fluids (liquids, gases, vapor or smoke)

Unintentional chemical reactions may take place in the medium during a
prolonged standstill and hazardous fumes may be produced.
The machine must be thoroughly cleaned after prolonged stoppages. The area
must be adequately ventilated.
Before beginning work on the machine, ensure that no liquids, gases, vapors or
smoke can enter the working area from feed pipes, discharge pipes or shafts.
If it is not possible to reliably exclude the risk of liquids, gases, vapours or
smoke flowing in, all persons working in the danger zone must be quipped with
a safety harness and a safety rope. Each worker must be monitored by a
second person outside the danger zone. It must always be possible to evacuate
a worker from the danger zone without delay.
Any leakage (e.g. at the shaft seal) of hazardous media (e.g. explosive, toxic,
hot) must be drained off in such a way that there is no risk to individuals, nor to
the environment. Any legal regulations must be observed.

2.14 Oils and greases and cleaning agents

The safety instructions for the products concerned must be observed when
handling oil, grease and other chemical substances.
Suitable skin protection is required when handling aggressive media. See
manufacturers’ information for the type of skin protection required.
Also observe relevant requirements for disposal
2.15 Chemicals
The centrifugal pump can be used in the chemical sector (except in chlorine
bleaching and in the chlorine dioxide area) of the pulp and paper industry.
The following chemicals can be pumped:
 Hydrogen peroxide H2O2
 Caustic soda (sodium hydroxide) (NaOH)
 Silicate
 DTPA
Hydrogen peroxide (H2O2) and caustic soda (NaOH) can irritate or even burn
the skin and mucous membrane, particularly the eyes, and can also lead to
inflammations of the respiratory system.
In addition, please note that hydrogen peroxide (H2O2) is not combustible, but
enhances the combustibility of other substances.
Reactions In reactions with other substances, hydrogen peroxide (H2O2) and caustic soda
(NaOH) can lead to highly exothermic reactions, heat generation, and danger of
ignition or generating of inflammable gases or vapours, even to a risk of
explosion.
Safety data sheets If chemicals are used, the measures prescribed in the safety data sheets for the
individual chemicals must be observed.
The user shall be responsible for the following, among other things:
 Staff wearing personal safety attire, particularly adequate eye protection

 Installing water connections and emergency showers in order to rinse the
eyes or skin under running water in the event of an emergency and have a
source of drinking water if any chemicals are inadvertently swallowed.
 Providing medical treatment in emergencies
 Preventing any chemical reactions that can lead to a risk of fire or
explosion
 Regular training on the properties and handling regulations for the
chemicals used.
 Mounting of safety signs on the plant (e.g. warning against toxic or
corrosive substances)
 Mounting devices for flushing the pump (e.g. the inlet flange) in order to

clean the pump from aggressive media.

 Interlocking the chemical feed so that no more chemicals can flow into the
pump when pump is shut down.
 Emptying the vent line safely to prevent from possible contact with
chemicals.

3 Technical Description
3.1 General description
3.1.1 Field of application

The centrifugal pump is used in continuous operation to pump specified liquids
and various pulps in the paper industry.
(See chapter headed Technical Data)
Fig. 3-1 Centrifugal pump

3.1.2 Design
This spiral casing centrifugal pump is carried out in process design. The impeller,
the wear lining, the casing cover and the stuffing box body with the shaft seals
and the bearing support can be assembled and disassembled without detaching
the suction and delivery pipes.
Impeller(230)) Function: Accelerating the medium by charging it with energy.

Design: Semi-open impeller with vanes on the back.
Spiral casing (102) Function: Guiding the medium with a favorable flow pattern, converting speed
energy into pressure energy.
Design:
 Pressure-sealed pump casing with delivery and suction channels.
 Suction and delivery flange.
 Holds the bearing housing with bearing assembly, shaft and impeller.
Standard design . . . . . . . . . . . . . . . . . . . . . . . . . . single spiral casing
Special design . . . . . . . . . . . . . . . . . . . . . . . . . . . Double spiral casing
Pump shaft (211) Function: Holding the impeller, shaft seal, bearing assembly and coupling.
Transmitting the drive energy to the impeller and thus, to the medium.
Design: Sturdily dimensioned drive shaft
Bearings Function: Interface between stationary and rotating parts. Absorption of axial
and radial forces.
Design:
Impeller side: . . . Two angular contact ball bearings (321.1) with steel
cage.
Drive side. . . . . One deep groove ball bearings (321.2) with steel cage.
Shaft seal Depending on operating requirements, there is a choice of eight different

shaft seals:
 Andritz cartridge mechanical seal - single

 Andritz cartridge mechanical seal - double
 Standard cartridge mechanical seal - single
 Standard cartridge mechanical seal – double
 Single standard mechanical seal
 Tandem mechanical seal
 Stuffing box packing
 Dynamic shaft seal

3.2 Main components of the centrifugal pump

3.2.1 Centrifugal pump with base frame
A C B F
D
E
Fig. 3-2 Main components of the centrifugal pump
Item Component Item Component

A Centrifugal pump, complete F Motor (800)
B Coupling (840)
C Coupling guard (681)
D Base frame (891)
E Sliding rail (593)
Tab. 4-1 Main components of the centrifugal pump

3.2.2 Centrifugal pump
102
135.1 230 161 430 330
183
680
554.1, 920.1, 902.1
Fig. 4-3 Main section - centrifugal pump

102 Volute casing 330 Bearing support
135.1 Front lining 680 Safety guard for sealing chamber
230 Impeller 183 Supporting leg
430 Shaft seal 161 Casing Cover
Tab. 4-2 Principal section ACP pump

3.2.3 Bearing support
350 636.1 321.1 321.2 636.1
211
550.2
421.2
550.1 507.2
421.1
507.1
904.2
672
904.1
Fig. 4-4 Grease lubrication 903.2

350 Bearing housing 421 Rotary shaft seals (421.1, 421.2)
211 Shaft 672 Vent screw
321.1 Angular contact ball bearing 642 Oil level indicator
321.2 Deep groove ball bearing 636.1 Grease lubricating nipple
550 Splash ring washer (550.1,550.2) 904 Set screw
507 Splash ring (507.1,501.2)
Tab. 3-3 Main components for the bearing support

350
903.3 321.1 321.2 903.4
211
423.2
914.10
411.10
423.1
672
914.11
411.11
633
Fig. 3-5 Oil lubrication 642

350 Bearing housing 903 Plug
211 Shaft 672 Vent screw
321.1 Angular contact ball bearing 914 Socket head cap screw
321.2 Deep groove ball bearing 411 Sealing washer
423 Bearing isolator (423.1,423.2) 633 Constant level oiler (option)
642 Oil level indicator (option)
Tab. 3-4 Main components for the bearing support

3.3 Type of seal
Fig. 3-6 Andritz cartridge mechanical seal - single Fig. 3-7 Andritz cartridge mechanical seal - double
Fig. 3-8 Standard cartridge mechanical seal - single Fig. 3-9 Standard cartridge mechanical seal - Double
Type: A1
Type: A3
Type: A2
Fig. 3-10 Single mechanical seal Fig. 3-11 Single mechanical seal

Not available yet
Fig. 3-14 Stuffing box packing Fig. 3-15 Dynamic shaft seal

3.3.1 Andritz cartridge mechanical seal - single

Function: Seal between medium and the atmosphere. The mechanical seal
is lubricated by the medium to be pumped.
433.1
Atmosphere
Medium
914.1
Fig. 3-16 Andritz cartridge mechanical seal - single

433.1 Mechanical seal 914.1 Screw
Tab. 3-5 Andritz cartridge mechanical seal - single
Application limits:
T max: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100°C
p max: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 bar
n max:. . . . . . . . . . . . . . . . . . . . . . . 3000 r.p.m. (3600 r.p.m. at 60 Hz)
Bearing suppport size 42 48 60 75 100

Shaft diameter D[mm] 42 48 60 75 100
Seal diameter D1[mm] 53 60 70 85 115
Tab. 3-6 Sizes - Andritz cartridge mechanical seal – single

3.3.2 Andritz cartridge mechanical seal - double

Function: Seal between medium and the atmosphere by sealing water
between the medium-side and the atmosphere-side seal in order to
guarantee functioning of the mechanical seal within special application
limits.
433.1
Atmosphere
Medium
914.1
Fig. 3-17 Andritz cartridge mechanical seal - double

Application limits:
T max: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100°C
p max:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 bar
n max:. . . . . . . . . . . . . . . . . . . . . . . 3000 r.p.m. (3600 r.p.m. at 60 Hz)

Sealing water pressure [bar] 0.5-12 0.5-12 0.5-12 0.5-12 0.5-12
Sealing water quantity [1/min] 2 3 3 4 4

Sealing water data:
Pressure 0.5 bar min. - 12 bar max.

Quality Pure water
Mechanical contamination: 80 microns max.

Temperature 10°C min. - 30°C max.
Solids content 2 mg/l max.
Tab. 3-8 Sealing water data for Andritz cartridge mechanical seal
Monitoring In order to guarantee proper operation the sealing water must be

monitored with suitable monitoring units according to the diagrams (Fig.
4-18, Fig. 4-19).
Sealing water connection and monitoring for the tandem mechanical

seal:
Fig. 3-18 Unpressurised Fig. 3-19 Pressurised

3.3.3 Standard cartridge mechanical seal - single

412.5
902.4, 920.4, 554.4
433
504 .1
551.2
Atmosphere
Medium
914.1
145
Fig. 3-20 Andritz cartridge mechanical seal - single

145 Adapter 412.5 O-ring
504 Spacer 902.4 Bolt
Tab. 3-9 Standard cartridge mechanical seal - single
Application limits:
T max: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100°C
p max:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 bar
n max:. . . . . . . . . . . . . . . . . . . . . . . 3000 r.p.m. (3600 r.p.m. at 60 Hz)


Tab. 3-10 Sizes - Standard cartridge mechanical seal – single

Sealing water data:

Quality Pure water

Tab. 3-11 Sealing water data for standard mechanical seal
Monitoring In order to guarantee proper operation the sealing water must be monitored
with suitable monitoring units according to the diagrams (Fig.4-21, Fig. 4-22).

seal:
Fig. 3-21 Unpressurised Fig. 3-22 Pressurized

3.3.4 Standard cartridge mechanical seal - double

Function: Seal between medium and the atmosphere by sealing water
between the medium-side and the atmosphere-side seal in order to
guarantee functioning of the mechanical seal within special application
limits.
902.4,920.4,
554.4
433.1
504
551.2
Atmosphere
Medium
914.1
412.5
145
Fig. 3-23 Andritz cartridge mechanical seal - double

504 Spacer 902.4 Bolt
Application limits:
T max: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100°C
p max: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 bar
n max: . . . . . . . . . . . . . . . . . . . . . 3000 r.p.m. (3600 r.p.m. at 60 Hz)


Sealing water data:

Quality Pure water

Tab. 3-14 Sealing water data for tandem mechanical seal

monitored with suitable monitoring units according to the diagrams (Fig.
3-24, Fig. 3-25).

seal:
Fig. 3-24 Unpressurised Fig. 3-25 Pressurized

3.3.5 Single standard mechanical seal

145
Type: A1 504
551.2
433.1
Atmosphere
Medium
Type: A2 914.1
412.5
509
145
433.1
Type: A3
Medium
Atmosphere
914.1
914.12
412.5
Fig. 3-26 Single mechanical seal


433.1 Mechanical seal (MG12) 914.1 Screw
504 Spacer
Tab. 3-15 Single standard mechanical seal – type A1-MG12S14

Tab. 3-16 Single standard mechanical seal – type A2- 578

509 Fastening ring 914.12 Screw
Tab. 3-17 Single standard mechanical seal – type A3 – SR6
Application limits:
T max:. . . . . . . . . . . . . . . . . . . . .. . . . . . .. . . . . . . . . . . . . . . . . . 100°C
p max:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 bar
n max:. . . . . . . . . . . . . . . . . . . . . . . 3000 r.p.m. (3600 r.p.m. at 60 Hz)
Bearing support size 42 48 60 75 100

Tab. 3-18 Sizes – Single standard mechanical seal

3.3.6 Stuffing box packing

Function: Seal between medium to be conveyed and the atmosphere
formed by packing rings and sealing water.
451
902.4
920.4
554.4
458
412.8
524
461
914.1 452
Fig. 3-30 Stuffing box packing 412.5

451 Stuffing box casing 461 Stuffing box packing
452 Stuffing box gland 524 Shaft protection sleeve
458 Sealing water ring 412.5/8 O-ring
902.4 Bolt 914.1 Screw
Tab. 3-24 Stuffing box packing

Packing diameter D2[mm] 65 70 80 100 130
Packing [mm] 10x10 10 x10 10x10 12x12 12x12
Number 1+3 1+3 2+3 2+3 2+3
Sealing water pressure [bar] 3-5 3-5 3-5 3-5 3-5
Sealing water quantity [l/min] 2 3 3 3 4
Tab. 3-25 Sizes - Stuffing box packing

Sealing water data:
Sealing water 3 - 5 bar +inlet pressure

pressure
Quality Pure water

Tab. 3-26 Sealing water data for stuffing box packing

monitored with suitable monitoring units according to the diagram (Fig.
3-22).
Sealing water connection and monitoring for the stuffing box:
Fig. 3-31 Unpressurised

3.4 Type specification

3.4.1 Applicable standards
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ISO 2858
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ISO 5199
Inspection (Q, H, NPSH) . . . . . . . . . . . . . . . . . . . . . ISO 9906 Class 

Product safety . . . . . . . . . . . . . . . .EN 809, EN 12100-1, ISO 12100-2

Flanged drilling . . . . . . . . . . ISO 2084, PN 10 (DIN 2501, SFS 2123)
. . . . . . . . . . . . . . . . . . . . . . . ISO 2084, PN 16 (DIN 2501, SFS 2123)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ISO 2084, PN 25
Special flange bore . . . . . . . . . . . . . . . . . . . . . . . . . . . JIS B2210 10K
Special flange bore . . . . . . . . . . . . . . . . . . . . . . . . . . . JIS B2210 16K
Special flange bore . . . . . . . . . . . . . . . . . . . . . ANSI B 16.1 Class 125
Special flange bore . . . . . . . . . . . . . . . . . . . . . ANSI B 16.5 Class 150
3.4.2 Model designation

ACP 400 - 700
Impeller diameter in Q and H optimum
Nominal width of delivery branch (mm)
Centrifugal pump Series ACP
Fig. 4-33 Type code
Type plate Each centrifugal pump has a type plate mounted on the spiral casing
showing the main pump data.
Q Flow rate ( m3/h)

H Head (m)
P Motor output (kW)
n Motor speed (rpm)
C Consistency (%)
 Spec. gravity (kg/m3)
pmax Max. permitted pump pressure at 20°C
tmax Max. permitted medium temperature at pmax 20°C
Fig. 3-34 Type plate

3.5 Application limiting values
The limit values shown in the present Chapter should not be

exceeded under any circumstances!
CAUTION
The limit values shown for the centrifugal pump Series “ACP” stated in
the present Chapter should not be exceeded under any circumstances.
Pressure limit The maximum permitted pressure for each pump as stated on the rating
value plate should not be exceeded.
Temperature limit The maximum permitted operating temperature for each pump as stated
value on the rating plate should not be exceeded.
Spiral casing made of steel casing Spiral casing made of steel casing
Material 1.4460 Material 1.4460
Material 1.4408 Material 1.4408
Temperature [0C]
Temperature [0C]
Fig. 3-35 Application limiting values

Shaft seal The application limit for the appropriate shaft seal (Andritz cartridge
mechanical seal – single / double, Standard cartridge mechanical seal –
single / double, Single standard mechanical seal, Tandem standard
mechanical seal, Stuffing box packing, Dynamic shaft seal) can be
obtained in writing from the pump manufacturer and is also shown in the
data sheet (see Chapter on “Technical Date”)
Material to be The centrifugal pump ACP is used to pump non-combustible liquids and
conveyed/medium pulps.
Before planning the use of combustible liquids (solvent, petrol, alcohol

etc.), it is essential to consult ANDRITZ AG beforehand!
Lower flashpoints of combustible liquids can lead to hazards due to fire or

explosion.
Zone allocation The ACP centrifugal pump is not intended for use in a potentially explosive
environment / atmosphere. The ACP centrifugal pump is intended for use
outside a zone, according to guideline 1999/92/EG (gases/vapors and
dust).
A change of zone e.g. to zone 2 or zone 22 must be documented in writing
and can entail additional costs as well as delays in delivery.

The permitted forces and torques according to Table (Tab.3-27) should

Permitted forces not be exceeded.
and torques
As a general principle, the suction and delivery pipes must be connected
up stress-free. We recommend checking this item before initial start-up.
The values stated apply to the spiral casing made of steel casing
with base frame grouted in.
For other designs, the following figures apply:
Spiral casing made of grey cast iron

with frame grouted in…………………35% of the figures stated
Spiral casing made of steel casting

Frame not grouted in…………………70% of the figures stated
Force N Torque N.m

Diameter
DN Fy Fz Fx ΣFb My Mz Mx ΣMb
25 700 850 750 1 300 600 700 900 1 300
32 850 1 050 900 1 650 750 850 1 100 1 600
40 1 000 1 250 1 100 1 950 900 1 050 1 300 1 900
50 1350 1 650 1 500 2 600 1 000 1 150 1 400 2 050
65 1 700 2 100 1 850 3 300 1 100 1 200 1 500 2 200
essure Flange
80 2 050 2 500 2 250 3 950 1 150 1 300 1 600 2 350

100 2 700 3 350 3 000 5 250 1 250 1 450 1 750 2 600
125 3 200 3 950 3 550 6 200 1 500 1 900 2 100 3 050
150 4 050 5 000 4 500 7 850 1 750 2 050 2 500 3 650
200 5 400 6 700 6 000 10 450 2 300 2 650 3 250 4 800
250 6 750 8 350 7 450 13 050 3 150 3 650 4 450 6 550
300 8 050 10 000 8 950 15 650 4 300 4 950 6 050 8 900
350 9 400 11 650 10 450 18 250 5 500 6 350 7 750 11 400
400 10 750 13 300 11 950 20 850 6 900 7 950 9 700 14 300
450 12 100 14 950 13 450 23 450 8 500 9 800 11 950 17 600
500 13 450 16 600 14 950 26 050 10 250 11 800 14 450 21 300
550 14 800 18 250 16 450 28 650 12 200 14 050 17 100 25 300
600 16 150 19 900 17 950 31 250 14 400 16 600 20 200 29 900

Force N Torque N.m

Diameter
DN Fy Fz Fx ΣFb My Mz Mx ΣMb
25 750 700 850 1 300 600 700 900 1 300
32 900 850 1 050 1 650 750 850 1 100 1 600
40 1 100 1 000 1 250 1 950 900 1 050 1 300 1 900
50 1 500 1 350 1 650 2 600 1 000 1 150 1 400 2 050
65 1 850 1 700 2 100 3 300 1 100 1 200 1 500 2 200
80 2 250 2 050 2 500 3 950 1 150 1 300 1 600 2 350
100 3 000 2 700 3 350 5 250 1 250 1 450 1 750 2 600
Suction Flange
125 3 550 3 200 3 950 6 200 1 500 1 900 2 100 3 050

150 4 500 4 050 5 000 7 850 1 750 2 050 2 500 3 650
200 6 000 5 400 6 700 10 450 2 300 2 650 3 250 4 800
250 7 450 6 750 8 350 13 050 3 150 3 650 4 450 6 550
300 8 950 8 050 10 000 15 650 4 300 4 950 6 050 8 900
350 10 450 9 400 11 650 18 250 5 500 6 350 7 750 11 400
400 11 950 10 750 13 300 20 850 6 900 7 950 9 700 14 300
450 13 450 12 100 14 950 23 450 8 500 9 800 11 950 17 600
500 14 950 13 450 16 600 26 050 10 250 11 800 14 450 21 300
550 16 450 14 800 18 250 28 650 12 200 14 050 17 100 25 300
600 17 950 16 150 19 900 31 250 14 400 16 600 20 200 29 900
Tab. 3-27 Permitted forces and torques at the pump flange

Z
Y
X *)  F ...Vector sum of forces from:
FX, FY and 0.47 * Fz at the delivery flange

Z and FX, FY and 1.0 * Fz at the suction
Y flange
X
**)  M ...Vector sum of torques:
MX, MY and Mz
Fig. 3-36 Coordinates systems for forces and

torques at delivery and suction flange
Diam.
Suction Diam.
Side Pressure
Flange Side Flange
Pump Type [mm] [mm]
ACP 65-315 100 65

ACP 100-500 150 100
ACP 65-250 80 65
ACP 100-315 125 100
ACP 125-400 150 125
ACP 150-500 200 150
ACP 100-250 125 100

ACP 125-315 150 125
ACP 150-400 200 150
ACP 200-500 250 200
ACP 300-700 350 300
ACP 125-250 150 125

ACP 150-315 200 150
ACP 200-400 200 200
ACP 400-700 450 400
ACP 250-315 250 250

ACP 300-400 300 300
ACP 450-550 450 450
ACP 600-700 600 600

Fig. 3-37 Diameters of suction and pressure side flanges

3.6 Performance limits for bearing supports for different shaft

material
The performance limit shown in the table for different shaft materials
must be observed!
Shaft performance limits (kW)

Bearing 42 48 60 75 100
support
n = 1000 rpm 70 85 230 720
Material:1.4404
n = 1200 rpm 80 105 270 870

Tmax=1000C
n = 1500 rpm 100 135 330 1180

n = 1800 rpm 125 165 420 1300
n = 3000 rpm 200 - - -
n = 3600 rpm 240 - - -
n = 1000 rpm 135 175 445 1550
Material:1.4462
n = 1200 rpm 155 205 520 1880

n = 1500 rpm 205 270 650 2300
Tmax=600C
n = 1800 rpm 245 340 780 -

n = 3000 rpm 400 540 - -
n = 3600 rpm 470 - - -
n = 1000 rpm 115 151 380 1320
Material:1.4404
n = 1200 rpm 130 180 450 1580

Tmax=1300C
n = 1500 rpm 170 235 570 1950

n = 1800 rpm 195 280 660 -
n = 3000 rpm 345 450 - -
n = 3600 rpm 400 - - -
n = 1000 rpm 108 140 350 1250
Material:1.4462
n = 1200 rpm 125 165 420 1480

Tmax=1800C
n = 1500 rpm 160 215 530 1850

n = 1800 rpm 210 260 660 -
n = 3000 rpm 325 425 - -
n = 3600 rpm 380 - - -
Tab. 3-28 Performance limits for different shaft material
The shaft material used for each bearing support is shown in the
Technical Data Sheet for the individual pump.
In case the bearing support is to be used under conditions beyond the values
shown in the table (Tab. 4-30), the manufacturer must be contacted first of all
and a written response requested.

3.7 Technological description
Definition The centrifugal pump is to be used for an application according to the

purchase order specification to convey specified media observing the
manufacturer’s instructions. If any changes are made and the pump is to
be used for an application not specified, the manufacturer must be
contacted beforehand. (e.g. ATEX sector)
Fig. 3-38 Centrifugal pump
Supply of medium The medium reaches the impeller through a suction pipe that connects up
to the horizontal axial flange.
Pressure increase The medium is drawn in by the single-flow impeller in axial direction.
In the impeller, the medium undergoes radial acceleration–thus obtaining
speed energy-due to the rotational energy and the shape of the blades
(changing from axial to radial).In the spiral casing the speed energy is
converted into pressure energy. The medium then enters the delivery
pipe, which is converted into pressure energy. The medium then enters
the delivery pipe, which is connected to the vertical outlet flange.

4 ERECTION and TRANSPORT

4.1 General
This chapter describes certain steps for transport, storage and installation of
the centrifugal pump which may be the responsibility of the user.
Activities which are carried out by ANDRITZ AG, including works assembly,
are not the subject of this description.
4.2 Safety regulations
Disregarding the safety regulations may cause a risk to life and limb
and damage to the machine or its components.
All safety instructions in this Chapter must be strictly observed.
DANGER
General safety All applicable accident prevention rules must be observed.

Instructions Do not exceed permissible crane loads and weights on lifting gear and
ropes/shackles. Secure loads against falling down.
Do not step or walk below suspended loads. Standing below suspended
loads is dangerous and thus forbidden.
Jerking must be avoided. This refers especially to the handling of
pre-assembled machines.
Qualification of Transport and unloading to be carried out by personnel especially skilled

assigned personnel with such work.
Workers entrusted with lifting and conveying equipment must have the
required national qualification.
Start-up may only be carried out by trained, skilled workers.
Personal Protective The following protective equipment must be worn when carrying out
apparel start-up and transport work:
 Hard hat
 Protective gloves
 Protective shoes
 Goggles
Tools Only use tools of a reputable brand and in good condition for any work
performed on the centrifugal pump.

4.3 Haulage
During transport of the centrifugal pump or loading/unloading
(pump may fall).
The loading equipment must bear the name of the manufacturer, the
DANGER type of material and the permitted load!
Do not lift machine and transport crates except at the points
marked for lifting by crane or forklift.
Do not step or walk below suspended loads.
Supply The centrifugal pump is supplied pre-assembled. Machine components
and auxiliary material are packed in crates.
Transport sizes and weights are stated in the shipping documents.
Largest supply weights:
/CENTRIFUGAL PUMP/TECHNICAL DATA
Acceptance  Check whether supply is complete (against shipping documents and

packing list) and in perfect condition.
 In the event of transport damage or short supply, do not accept
goods but notify forwarder and ANDRITZ AG’s shipping department.
 If there is a hidden defect, notify forwarder and ANDRITZ AG’s
shipping department within two weeks.

Lifting the entire The complete centrifugal pump should only be raised as follows after
centrifugal pump unpacking:
The complete centrifugal pump should only be raised if the lifting devices
have been attached under the suction and delivery flanges. The lifting
devices must be short enough to prevent the centrifugal pump from tilting
(Fig. 4-1).
Take care to maintain the balance
CAUTION
Never lift the complete centrifugal pump at the bearing support
window only. This could cause a risk to life and limb and damage to
the pump.
DANGER
Fig. 4-1 Lifting the entire centrifugal pump

Lifting the The centrifugal pump with free shaft should only be raised as follows:
centrifugal pump  The pump should only be lifted if the lifting devices have been mounted
with free shaft under the suction branch and at the shaft end.
 The lifting devices must be short enough to prevent the pump from
tilting.
CAUTION
Fig. 4-2 Lifting the centrifugal pump

Lifting the pull-out Attach lifting slings at the points marked in Fig.5-3
unit  Through the bearing support windows
 Between the coupling half and the bearing cover
 Secure sling to lifting hook and tension slightly.
CAUTION
Fig. 4-3 Lifting the pull – out unit

4.4 Storage
Short-term storage If the pump is to be stored for less than three months before erection work
begins, please observe the following storage instructions.
 Store the centrifugal pump in a dry place, with suitable protection
against dirt and corrosion.
 Packing should not be removed until erection work begins.
 If there is no oil or grease in the bearing housing, it must be filled with
oil or grease to protect the bearing assembly against corrosion.
 Rotate the pump shaft manually every 2 weeks to prevent damage to
the shaft bearing assembly.
Long-term storage If the pump is to be stored for more than three months before erection work
begins, please observe the following storage instructions.
 Store the centrifugal pump in a dry place, with suitable protection
against dirt and corrosion.
 Incidentals should be protected against damage and unauthorized
withdrawal by storing in a lockable room.
 Drain any liquid from the centrifugal pump.
 Rotate the pump shaft manually every 4 weeks to prevent damage to
the shaft bearing assembly.
 If the centrifugal pump has a casing of grey cast iron and a stuffing box
packing, remove the packing cord and coat the stuffing box body with
an anti-rust agent.
 If there is no oil or grease in the bearing housing, it must be filled with
oil or grease to protect the bearing assembly against corrosion.
The grease or oil in the bearing housing must be renewed before

start-up. Anti-rust agents must be removed entirely.
CAUTION

4.5 Installation
General Installation takes place in accordance with the sequence plan defined by
ANDRITZ AG.
Disregarding the sequence plan and the installation instructions may

result in hazardous situations causing a danger to life and limb and in
machine damage.
WARNING The sequence of erection work is important and must be strictly
observed.
Implementation of the various steps must be documented in the certificate

of completion of erection work.
The sequence of erection work is shown in step-by-step tables. Individual

activities are numbered in their order of precedence.
Preservation Those machine components which are not corrosion-resistant should be

protected against corrosion with preserving grease.
The preservative grease need not be removed.
Required The following supplementary documentation must be available at the

documentation at beginning of erection work.
installation site  Foundation and arrangement drawing
 Assembly drawings
 Documentation on electrical, measuring and control equipment
 Parts lists
 Packing lists for each individual delivery
Space requirement for erection work, operation and maintenance will be
defined
Together with the ANDRITZ AG representative in charge before the
beginning of erection work.
Ambient temperature during erection work should not be less than 10-15˚
C.

4.5.1 Erection of the centrifugal pump

Foundation The foundation should be made according to ANDRITZ AG’s foundation
plan.
The following preparations have to be made prior to placing the centrifugal
pump on the foundation:
 Mark axes and levels on the foundation.
 Check the finish of the foundation before beginning erection work.
Mounting and The foundations are to be laid according to the following table.
foundation work Step Activity
1 Lift centrifugal pump onto the foundation and place on the
support rails.
Height of support rails: 50-100mm
Raise the pump according to Chapter 4.3,Fig.4-1
Align axes and height of the pump according to the plant
requirements.
2 Transfer the fastening points from the base frame to the
foundation. Drill block holes and insert dowels.
3 Insert the threaded rod (Item 5) from above and screw on 2
washers and 2 hexagon nuts (Items 4, 6) between the
foundation and the base frame. Screw threaded rod (Item 5)
into the dowel and tighten with the fastening nut (Item 6).
4 Raise pump unit with the setting nuts (Item 4) and remove the
support rails.
5 Set the pump unit with setting nuts and tighten on the base
frame with the fastening nuts (Item 3).
6 Cut off and debar the threaded rod with 5 mm allowance. (see
Fig. 4-4)
7 Grout base frame in firmly up to the top edge of the special
section tube with non-shrinking cast concrete and leave to set
(Approx. 2 days).
At least concrete strength category according to EN206-1.
C16/20
Tab. 4-1 Foundations

Step Activity
8
Mounting the motor:
Draw the drilling coupling half flush onto the motor stub and
secure on the feather key with a set screw.
Mount motor on motor base frame (893).
If there are no fastening threads in the motor base frame,
transfer the bore holes from the motor and drill the threads
accordingly.
The axle height of the motor is established by the spacers
(898.1). If the centrifugal pump is ordered specifying the motor,
the correct spacers will be mounted.
Due to the centrifugal pump or components of the centrifugal pump

falling during transport on installation site.
Raise centrifugal pump according to the transport instructions in
DANGER Chapter 4.3.
Do not step or walk below suspended loads.
Due to parts of the body being jammed or crushed during installation

work.
Wear your personal protective apparel.
DANGER
Transport devices that are forgotten may result in risks to life and
limb and in damage to the machine.
Remove all transport devices.
WARNING

Fig. 4-4 Lifting the pull – out unit

1 Cast concrete according to 5 Threaded rod
EN206-1, C16/20
2 Foundation 6 Fastening nuts
3 Fastening nuts 7 Flush anchor
4 Adjusting nut

4.5.2 Pipework
If pipework is not mounted professionally.

This can result in risks to life and limb and in damage to the machine.
Under no circumstances should the centrifugal pump be used to
DANGER support a pipe!
If there is risk of dangerous backflow after the pump is shut down, a

reflux check device must be installed in the delivery pipe!
WARNING
Support When planning the pipework, a supplement must be included for heat
expansion.
Pipes should always be mounted stress-free. During erection work ensure
that the pipes are supported in such a way that no forces, vibrations or
weight can be transferred to the pump.
Maximum permitted forces and torques that the pump can absorb can be
found in the Chapter headed "Technical Description" under "Permitted
load on supports".
The suction and delivery pipes should be supported in such a way that the
weight of the pipe is not transferred to the centrifugal pump.

4.5.3 Aligning the coupling

Data on the coupling used (tolerances, application limits, aligning information,
etc.) can be found in the manufacturer's operating instructions.
/CENTRIFUGAL PUMP ACPxxxx/ SUPPLIER
DOCUMENTATION/COUPLING)
5 4 3 2 5
1
Fig. 4-5 Electronic aligning Fig. 4-6 Conventional aligning

1 Hub - pump side 4 Flexible part
2 Hub - motor side 5 Coupling aligning device
3 Spacer sleeve
The coupling must be aligned with a suitable device.

The tolerances observed when aligning the coupling are to be recorded in
the erection work report on the coupling.
After the coupling has been set, it must be fitted with a coupling guard
according to the regulations issued by the authorities.

Suction pipe The following must be observed at the suction pipe:

 The suction pipe should be kept as short as possible to maintain pipe
friction losses at a minimum.
 Run a pressure test to check the pipe for leaks.
 The suction pipe should rise or fall slightly towards the centrifugal
pump,
 If a reducing piece is installed directly upstream of the centrifugal
pump, the narrowing section thereof should always be at the bottom
(Fig. 4-7).
 Inlet points in the suction pipe should be located at a distance from the
centrifugal pump suction flange that is equivalent to a minimum of 5
times the diameter of the suction pipe.
 For safety reasons the pump must be prevented from starting up while
it is opened. (lockable maintenance switch or main switch)
Cleaning opening with

cover
Suction branch
(Special accessories)
Fig. 4-7 suction pipe

After connecting up the suction and delivery pipes stress-free, check
alignment of the unit and rotate the impeller by hand.
4.6 Instruments
 According to the manufacturers' instructions, the sealing water

monitoring unit is to be connected to the sealing water system and to
the connections provided at the centrifugal pump.
 Special accessories (temperature monitoring, vibration measurements,
etc.) are to be connected up to the centrifugal pump according to the
manufacturer's instructions. Please contact Andritz AG if you have
special requirements.

4.7 Electrical equipment

Motor and instruments are to be connected up according to the operating
instructions provided by the appropriate supplier.
/CENTRIFUGAL PUMP ACPxxxx/ SUPPLIER DOCUMENTATION/...
The electrical equipment must be installed such that there is no risk of
injury to personnel, nor of damage to machines. All regulations in this
respect must be observed.
Earthing In addition to protective earthing, the following measures must be

observed to protect machine components:
 Shielded power cables (3-core) with separate protective earth cable for
frequency converter drives. The shield for high frequency is to be
applied to the motor and to the frequency converter.
 All machine parts and frequency-inverter fed motors are to be
connected with earthing straps.
 The non-drive side of the motor must have insulated bearings.
 Frequency converter outlets are fitted with du/dt filters.
 The regulations issued by the manufacturer of the frequency converter
must be observed.
Specified cable:
NYCWY for all frequency inverter drives.
NYCWY is used as power and control cable in all plants, buildings,
outdoors, underground, and in water. The use of NYCWY cables is
described in VDE 0298 Part 1, the current carrying capacity in HD 603 S1
and VDE 0276 Part 1000.
Design: Single or multi-wire conductors, with concentric, ceander-shaped,
non insulated copper wire, counter-coil made of copper strip under the
outer covering. PVC-core insulation, different core colors according to
VDE 0293, common core shielding, outer covering of PVC, standard color
black, flame retardant. Cable configuration according to
VDE 0295/IEC 60228.
Technical data:
Minimum bending radius . . . . . . . . . . . . . . . . . . . .12 x cable diameter
Temperature range
on installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -5°C to +50°C
after installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40°C to +70°C
Nominal voltage (U0/U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6/1.0 kV Test
voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 kV
Identification code of core . . . . . . . . . . . . . . . . . . . . . . . . . . VDE 0293

4.8 Cold test

Prerequisites The following utilities must be available:
 Electric power
 Water
Lubrication
 First filling of lubricant and recording of all further lubrication
procedures according to the section headed “Lubrication” in the
MAINTENANCE chapter.
Machine may be damaged if inappropriate oil or grease grades are

used as first filling.
Only use oils or greases with the properties listed in the lubrication
CAUTION schedules.
Cold test Cold test is to be carried out together with the customer’s authorized
representative.
The work steps listed in the cold test certificate shall be carried out for the
cold test, and documented.
/ATTACHMENT/CERTIFICATES AND BLOCK DIAGRAMS
The cold test should be performed according to the following table.
Step Activity
1 To avoid damage to the impeller and the shaft seal, check the
pump for any debris.
Check by rotating the pump manually through one complete
revolution before start-up.
2 Visual check on the pump, particularly the coupling guard, for

any deformations.
3 Check whether the bearings have been filled with lubricant.
Re-lubricate as described in the Chapter on "Maintenance".
4 Turn on the sealing water supply (tandem mechanical seal,
packing).

Step Activity
5 Check direction of rotation without medium:

 Remove the intermediate sleeve of the coupling (see section
4.5.3).
 Switch the motor and off briefly in order to check the direction
of rotation.
 The motor must rotate in the direction of the arrow provided on
the pump casing.
 Lock out motor
 Remove the intermediate sleeve of the coupling according to
section 4.5.3.
 Mount coupling guard
 Switch the motor on and off briefly in order to check the

direction of rotation.
6 • Thedirection
Check of rotation
motor must with
rotate in themedium:
direction of the arrow provided
on the pump casing.

• Fill
Lockchest, open suction and delivery valves
out motor
 Open sealing water pipe
• Remove the intermediate sleeve of the coupling according to
 Switch the5.5.3.
section motor on and off briefly in order to check the
direction of rotation.
 • The motor must rotate Mount coupling
in the guard
direction of the arrow provided on
the pump casing.
Caution: Rotating parts, e.g. the coupling!
7 • Mount coupling guard

Fill chest, open suction and delivery valves so that the pump is
filled with the medium.
8 Switch motor on and observe for a brief period to see whether
everything is running properly.
Final inspection The customer and the erection work supervisor shall conduct a final
inspection of the installation on completion of the cold tests.
Certificates The following certificates are issued after completion of the ISO cold test
 Cold test certificate
 Certificate of completion of erection work.

5 START-UP
5.1 General
Initial start-up of the centrifugal pump shall be prepared and carried out by
the Contractor or by ANDRITZ AG personnel. Start-up takes place in
accordance with the start-up sequence plan and ANDRITZ AG’s start-up
routines.
Practical training at the machine should also be provided during start-up.

Participants must receive instruction on the theory beforehand.
DANGER
General safety Start-up shall be carried out under the control of ANDRITZ AG’s start-up
instructions supervisor or by the Buyer.
All applicable accident prevention rules must be observed.
Qualification of Start-up may only be carried out by trained, skilled workers.

assigned personnel
Personal protective The following protective equipment must be worn when carrying out
apparel start-up and erection work:
 Hard hat
 Goggles
 Gloves must be worn when handling aggressive media such as oil,
cleaning agent, chemicals, lubricants, white water, etc.

5.3 Prerequisites for start-up

The following must be checked before start-up:
Motor may be started up unintentionally.

Risk to life and limb and risk of damaging the machine or its DANGER
components.
DANGER Take care that the motor cannot be started up!
Check for leaks The pump and pipework must be leak proof before start-up.
Leaks, particularly in the suction pipe, can reduce performance of the
pump substantially and interfere with filling of the pump before start-up.
Parts of the pump which are under pressure are not considered pressure
vessels in terms of the official regulations on pressure vessels.
Sense of rotation of Before start-up check that the motor is rotating in the right direction.
motor
Before checking the sense of rotation of the motor, it is essential to

remove the coupling spacer.
The motor must rotate in the direction of the arrow provided on the
CAUTION motor casing.
Free rotation The pump must be able to rotate freely. Here the two coupling halves
should be separated from one another.
By rotating the pump end coupling half the operator can check whether the
shaft can be rotated freely.

Aligning the A further check should be performed to ensure that the coupling is properly
coupling aligned. Coupling alignment should then be verified in writing.
For assembly and disassembly of the coupling, as well as the tolerances to
be observed here, please see:
/CENTRIFUGAL PUMP/SUPPLIER DOCUMENTATION/COUPLING
Pump lubrication Before start-up, check the lubricant (oil or grease) to be used for the pump
and the drive bearing.
Due to the pump not being lubricated correctly!

The pump should never be operated without a suitable lubricant!
DANGER
If the pump is kept in storage for a longer period before being put into
operation, dirt and water may enter the pump kin the meantime. If there are
substantial fluctuations in temperature, there may be some condensation.
Shaft seal and Some parameters must be checked in order to ensure that the box
sealing water mechanical seal is functioning well.
 Only clean water from an external source should be used.
 The maximum particle size of 80 microns must not be exceeded.
 The maximum solids content of 2 mg/l (ppm) must not be exceeded.
 The stuffing box mechanical seal must have an adequate supply of
sealing water. Throughput 3-5 l/min

5.4 Start-up
Machine may be damaged by inappropriate starting.

All electric interlocks must be functional and checked.
CAUTION
Starting up the If all preliminary requirements (see Chapter 5.3) have been fulfilled, the
centrifugal pump pump can then be started up according to the following table:
Prerequisites
1 Suction pipe and pump casing must be filled with the medium.
2 The pump casing must be vented with the vent screw (903.5)
3 The shaft seal must have an adequate supply of sealing water.
4 There must be sufficient sealing water escaping from the stuffing
box (30-80 drops/min).
5 The mechanical seal must have a supply of sealing water. The
flow of sealing water should only be throttled at the outlet.
6 The valve in the suction pipe is fully open.
7 The valve in the delivery pipe is completely closed.
8 Start up pump and open the delivery side valve far enough to
obtain the desired flow rate.
9 Check stuffing box to see whether enough liquid is coming out. If
not, the stuffing box gland must be slackened right away. If the
packing material still becomes too hot after the gland has been
slackened, the operator must shut down the pump and look for
the cause of the problem.
When the stuffing box has been running for approx. 10 minutes
without any problems, it can then be tightened again moderately.
To set the stuffing box, see Chapter on “Maintenance”.
Tab. 5-1 Starting up the centrifugal pump
If the pump runs dry!

The pump should never be allowed to run dry under any
DANGER circumstances, not even briefly.

Fist trial run Functioning of the pump must be monitored carefully during the first few
Hours in operation.
Particular attention must be paid to the following:
 Temperature of the shaft seal
 Required amount of sealing water to the shaft seal
 Bearing temperature and vibration
 Pressure and flow rate in the pump
If there are any unusual noises, it is essential to look for the cause
without delay and then eliminate the problem!
CAUTION
After start-up, the centrifugal pump is handed over to the mill operator in a
complete, reliable condition and ready for operation.
5.5 Certificates
The following certificates must be completed and signed after start-up:
 Start-up certificate:
 Provisional acceptance certificate:

6 OPERATION
6.1 General
This chapter describes the activities required for starting, operating and
stopping the centrifugal pump. Possible malfunctions and troubleshooting
methods are also presented.
DANGER

instructions Operating the centrifugal pump is not permitted without all the required
safety devices
Qualification of The equipment may only be operated by qualified personnel.
assigned personnel Operating personnel must know where the emergency-off switches and the
escape routes are located.
Operating personnel must have been instructed in the function and possible
failure of machine monitoring equipment, and in carrying out maintenance
and inspection work (shift log book, maintenance inspection records).
Personal Protective The following personal protective equipment/apparel shall be used when
apparel performing work on the machine (e.g. troubleshooting):
 Hard hat
 Goggles

6.3 Control via DCS

The centrifugal pump can be started up and operated entirely from the DCS.
There is no permanent workspace provided at the pump.
6.4 Starting
Prerequisites All preliminary requirements for start-up must be fulfilled before switching
on the pump.
See: “Start-up” chapter
Before starting the centrifugal pump, the following parameters must
be fulfilled:
 The valve in the suction pipe must be fully open..
 Suction pipe and pump casing must be filled with the medium to be
pumped.
If the pump runs dry!

The pump should never be allowed to run dry under any
DANGER circumstances, not even briefly.
 The shaft seal must have an adequate supply of sealing water. Sealing
water quantities: see chapter headed “Description”.
 With stuffing box seals, there must be sufficient sealing water escaping
from the stuffing box. (30-80 drops/min)
Immediately after starting up the pump, open the valve in the delivery
pipe far enough to obtain the desired flow rate.
The required flow rate must always be set using the valve on the
delivery side!
CAUTION If the operating pressure (see instruments) is not obtained within a
short time, the pump must be stopped again and the cause of the
problem found!

Automatic starting When using the group start, all of the steps required are implemented
automatically by the DCS.
Manual start Carry out the following steps for manual start.
Step Activity
1 Open suction-side valve
2 Switch on motor
3 Open delivery-side valve
Tab. 6-1 Manual start
6.5 Checks after initial start-up
The following items must be checked after initial start-up:

 Temperature of the shaft seal
 Required amount of sealing water and required sealing water
pressure to the shaft seal
 Bearing temperature and vibration
 Pressure and flow rate in the pump
If there are any unusual noises, it is essential to look for the cause
CAUTION without delay and then eliminate the problem!

6.6 Normal operation
Do not operate without all safety devices ON.

DANGER
While the pump is in operation the operating personnel should record the
relevant data (shift record and data sheets).
Activities during normal operations
Once per shift The following work has to be performed per shift in normal operation.
Component Activity
Centrifugal pump, complete Visual check (sealing water, etc.)
Tab. 6-2 Activities to be performed in every shift

6.7 Centrifugal pump requirements (delivery head and flow

rate)
Sizing The pump sizing (delivery head/flow rate0 refers to the values shown on
the pump’s type plate.
The values obtainable for head and flow rate can be read off the impeller
diameter and the defined operating speed is shown in the performance
diagram.
If the impeller diameter or speed of the pump is changed, the duty point
moves to a different performance curve for head and flow rate.
Performance The power consumption point on the curve can be changed by opening or
change during closing the valve in the delivery pipe further or by altering the pump speed.
operation
Do not operate the pump with the valves closed as this may cause
damage to the pump!
Too low NPSH plant value can cause damage to the impeller!
CAUTION
Changing the If the operating parameters for which the pump has been sized are
Operating changed, the following considerations should also be taken into account:
parameters  All parameters for the pump (pressure, impeller diameter…) were sized
for the original duty point. These factors should be fully checked for the
new operating conditions.
 The centrifugal pump can be operated for a short time with the delivery
valve closed. For continuous operation, however, a minimum flow rate
is required. The curve shown in the performance diagram for the
required suction pressure (set NPSH pump begins at the point of the
permitted continuous minimum flow rate.
 The inlet characteristics of the system (actual NPSH plant), as well as the
drive motor and shaft outputs, must always be checked under changed
operating conditions.
 The efficiency of the pump is the deciding factor in its overall service
life, thus the power requirement of the pump must be checked.
 The performance diagram is based on values with clean water. If other
liquids are pumped, the data on delivery head and flow rate, as well as
power requirement, may change. These factors were taken into account
when the pump was originally selected and should also be considered
in the light of any new operating conditions.

6.8 Shutdown
Automatic When using the group stop, all necessary steps are carried out
shutdown automatically with the DCS.
Brief manual Carry out the following steps to shut the centrifugal pump down manually
shutdown for a brief period:
 Stop the pump motor
 Close the valve in the delivery pipe if necessary
Do not switch on the motor during reverse motion by the pump!
CAUTION
Manual shutdown, Carry out the following steps to shut the centrifugal pump down manually
e.g. for service for a longer period:
purposes  Stop the pump motor
 Close the valve in the delivery pipe
 Close the valve in the suction pipe
 Relieve the pressure in the pump and drain it
 Flush the pump out if aggressive media are pumped
 Close sealing water feed
If there is a danger of the pump liquid freezing, the pump and pipe
should be emptied!
CAUTION

6.9 Operating malfunctions and troubleshooting
Malfunction Possible cause Remedy

Pump is not pumping Insufficient pre-filling of pump Repeat pre-filling of the pump
medium Steam bubbles forming in and suction pipe
suction pipe (NPSH plant)
Pressure difference between Check the suction pipe
inlet pressure and steam
pressure is too low
Air entering the suction pipe, Check the suction pipe and the
suction port or shaft seal shaft seal
Suction pipe, suction valve or Check the suction pipe and the
impeller are clogged entire pump for clogging
Speed too low Check the speed requirements
Flow resistance in the pipe is Check the resistance in the
greater than the delivery head pipe
generated at the pump
Insufficient delivery head Unexpected air/gas content in Contact Andritz AG for further
pumping medium instructions
Unexpectedly high viscosity in Contact Andritz AG for further
the medium instructions
Wrong direction of rotation Change sense of rotation of the
motor
Flow resistance in the pipe is Check and minimize the pipe
greater than the delivery head resistance
Pump parts coming into Check the pump and change
contact with pressure are worn, any worn or damaged parts if
damaged or clogged necessary
Delivery-side valve partly open Open valve
or closed
Tab. 6-3 Operating malfunctions and troubleshooting


Inadequate or Steam bubbles forming in the Repeat pre-filling of the pump and
irregular flow rate suction pipe suction pipe
Wrong direction of rotation Change sense of rotation of the motor
Net positive suction height (NPSH Check whether the suction valve is fully
plant ) is too low open and the suction pipe clear
Pressure difference between NPSH Check the suction pipe
plant and NPSH pump is too low
Air inlet in the suction pipe, suction Check the suction pipe and the shaft
port or shaft seal seal
Unexpected air/gas content in Contact Andritz AG for further
Unexpectedly high viscosity in the Contact Andritz AG for further
medium instructions
Suction pipe, suction valve or Check the suction pipe and the entire
impeller are clogged pump for clogging
Flow resistance in the pipe is Check the resistance in the pipe
greater than the delivery head
Pump parts coming into contact Check the pump and change any worn
with pressure are worn, damaged or damaged parts if necessary
or clogged
Bearing damaged Disassemble the pump and change the
bearings
High power loss Speed too high Check the motor speed
Wrong direction of rotation Check the sense of rotation of the
motor
Unexpected specific gravitation in Contact Andritz AG for further
Unexpectedly high viscosity in the Contact Andritz AG for further
medium instructions
Pump shaft bent or running off Replace the pump shaft and bearing
center
Rotating objects or pump parts Disassemble and check the inside of
causing friction in the pump the pump
Pump parts coming into contact Check the pump and change any worn
with pressure are worn, damaged or damaged parts if necessary
or clogged


Excessive noise and/or Pressure difference between Check the suction pipe
vibration NPSH plant and NPSH pump is
too low
Unexpected air/gas content in Contact Andritz AG for further
Air inlet in the suction pipe, Check the suction pipe and the
suction port or shaft seal shaft seal
The pump flow rate is below Check the requirements of the
the permitted minimum level pump system
(cavitation)
The foundation is too weak Reinforce the foundation
Pump is subjected to Check pipe support
additional load if the pipe is
not adequately supported
Pump and motor are not in Check pump/motor alignment or
true alignment re-align
Broken or eccentric pump Replace the pump shaft and
shaft bearing
Rotating objects or pump Disassemble and check the
parts causing friction in the inside of the pump
pump
Pump parts coming into Check the pump and change any
contact with pressure are worn or damaged parts if
worn damaged or clogged necessary
Bearing worn or loose Disassemble the pump and
replace the bearings if necessary
Insufficient or excessive Check that pump has appropriate
lubrication lubrication
Impeller damaged or Disassemble the pump and
unbalanced replace the impeller if necessary


Excessive wear on Pump and motor are not in true Check pump/motor alignment or
bearing alignment re-align
Broken or eccentric pump shaft Replace the pump shaft and bearing
Impeller damaged or Disassemble the pump and replace
unbalanced the impeller if necessary
Insufficient or excessive Check that pump has appropriate
lubrication lubrication
Bearing not installed properly or Replace bearing assembly if
dirty necessary and check the lubricating
system for contamination
Wrong bearing or not the Mount new original bearing
original bearing mounted in the
pump
Pump Delivery-side valve closed Open valve
overheating/jamming Insufficient pre-filling of pump Repeat pre-filling of the pump and
suction pipe
Pressure difference between Check the suction pipe
NPSH plant and NPSH pump is too
low
The pump flow rate is below the Check the requirements of the pump
permitted minimum level system
(cavitation)
Pump and motor are not in true Check pump/motor alignment or
alignment re-align
Bearing worn or loose Disassemble the pump and replace
the bearings if necessary
Broken or eccentric pump shaft Replace the pump shaft and bearing
Impeller damaged or Disassemble the pump and replace
unbalanced the impeller if necessary
Flow resistance in the pipe is Check and minimize the pipe

greater than the delivery head resistance

7 MAINTENANCE
7.1 General
This chapter describes the maintenance and upkeep of the centrifugal pump,
which is the responsibility of the machine/mill operator.
All activities mentioned in this chapter must be performed at the correct time.
The ANDRITZ AG service department is at your disposal for troubleshooting,
as well as for extensive maintenance and repair work. (/CENTRIFUGAL
PUMP/INTRODUCTION)
Workers trained and authorized by Andritz AG may also carry out repairs on
site after obtaining consent from AAG.

DANGER

Instructions Sufficient spaced for maintenance work must be included right away in the
arrangement drawing.
Maintenance and upkeep must not be performed when the machine is in
operation, all feed pipes must be closed beforehand.
Do not exceed permissible crane loads and weights on lifting gear and
ropes/shackles. Secure loads against falling down.
Do not step or walk below suspended loads. Standing below suspended
loads is dangerous and thus forbidden.
If chemicals are used it is crucial to flush out the pump before starting
maintenance work in order to avoid chemical burns.
Use only genuine spare parts.
It is forbidden to repair leaks and defects by plugging, hammering, painting
or impregnating!
Energy supply Before beginning any maintenance or repair work the operator must
disconnect the energy supply to all drives securely. This can be achieved
with a maintenance switch, lockable racks in the MCC, or with other
suitable measures that comply with the safety regulations.
Qualification of Maintenance and upkeep must be carried out by trained and skilled
assigned personnel personnel.
Work on the electrical equipment must be carried out without exception by

skilled electricians.

Personal protective The following protective equipment must be worn when carrying out
apparel cleaning and maintenance:
 Hard hat
 Goggles
Lighting The operator shall ensure that adequate lighting is provided (with extra-low
voltage bulbs) during service and repair work.
7.3 Regular maintenance

Regular monitoring of operations and performance of the centrifugal
pump will allow the operator to detect any need for maintenance and
repairs in good time. This guarantees a high level of efficiency, a
CAUTION trouble-free operating sequence, and minimizes the maintenance
costs!
The discharge pressure, flow rate and power consumption should be
monitored continuously.
For machines operating continuously (24 hours/day, 7 days/week), a
prescheduled maintenance period every two weeks is recommended.
During these periods the machine should be shut down, thoroughly
cleaned and checked for wear.
Machines operating less than 24 hours per day should be subjected to
these routine checks and cleaned at each stoppage.
General machine The following checks should be made when the machine is at a standstill:
Checks Component Checks
Shaft seal Leaks and wear
Bearing Lubricant quantity (oil level)
Static seals Leaks
Coupling Wear on the coupling pads
Complete pump Visual check
Tab. 7-1 General machine checks

In the course of general machine checks all additional units should also be
checked to guarantee that the entire plant functions satisfactorily. For these
checks, the attached manufacturer’s maintenance and upkeep instructions
must be observed.
/FANPUMP/SUPPLIER DOCUMENTATION
Malfunctions and unforeseen modifications found during these checks must
be eliminated immediately
Cleaning Clean the impeller by hosing down or brushing when at standstill.

Contact with the pulp may cause skin damage and burning.
Persons handling the pulp should not suffer from an allergic condition
to such substances.
WARNING Personal protective apparel must be worn.
Do not use caustic agents fro cleaning.
Make sure no water, steam or other cleaning medium enters electrical
plant components.
CAUTION

7.4 Maintenance schedule
In addition to the work outlined below, maintenance and word required for
normal operations (/CENTRIFUGAL PUMP/OPERATION/NORMAL
OPEATION) must also be carried out.
Monthly The following maintenance work is to be carried out at monthly intervals.

Component Activity
Bearings  Check temperature
 Measure vibrations
 Oil level Grease level is to be checked
 Check for strange noises
Volute casing (upper part –  Check for corrosion and wear
lower part)
Shaft with bearing  Check for smooth running
Coupling  Check alignment
 Check pads for wear
Stuffing box seal  Check for leaks
Mechanical seal  Check for wear
Pipework  Check for leaks
Complete pump  Check for leaks
 Cleaning
Tab. 7-2 Monthly maintenance work
6-monthly The following maintenance work is to be carried out at 6-monthly intervals

Component Activity
Complete pump  Check mounting of pump on the
foundation
Motor  Check mounting of motor on the
foundation
Tab. 7-3 -monthly maintenance work
Annually The following maintenance work is to be carried out at annual intervals.
Component Activity
Complete pump  Complete service according to
instructions form Andritz AG
(Oil change Grease change, impeller
check, etc.)
Tab. 7-4 Annual maintenance work

7.5 Fasteners
Screw material Bolts and screws are manufactured in several classes of material. The
heads of these screws and bolts are marked to identify the strength class
of the screw or bolt. Damaged or lost fasters should only be replaced with
fasteners of the same material.
Check Unless they are suitably tightened, screws can work loose or fail under
operating conditions. In the course of maintenance work, all fastening
screws must be checked.
 During the first six months: every 2 to 21/2 months
 After the first six months: semi-annually
Tighten During checks and maintenance work it is imperative to tighten all

fastening screws to the torque specified for each screw in the drawings or
in the table below.
Pre-stressing forces and tightening torques in the table apply to normal
screw connections. Please contact Andritz AG in the event of special
requirements.
The thread and screw head should be lubricated with an appropriate
lubricant (for example Molyslide Plus from Loctite).
Tab. 7-5 Tightening Torques and Pre-stressing Forces for Rigid Screws(Normal thread)

Wrong torque tightening may cause machine damage and hazards

leading to personal injury.
The above pre-stressing forces and tightening torques must be
CAUTION observed.

7.6 Lubrication
7.6.1 Oil lubrication
During works assembly the bearings and the oil chamber are filled
with a preserving oil providing protection for approximately 6
months.
CAUTION Before start-up, oil must be filled up to the middle of the oil inspection
glass according to the table (Tab.7-6)
There is no need to remove the preserving oil.
Lubricating oil brands
Lubricating oils
Viscosity: 64 cST at 40°C (ISO VG68)

Manufacturer Type
BP BP Energol HLP 68
Esso Teresso 68
Mobil D.T.E. Heavy Medium
Shell Shell Tellus Oil S 68
Castrol Hyspin AWS 68
Tab.7-6 Lubricating oil brands
If the surface temperature of the bearing housing rises above 800C,

Andritz AG should be consulted.
warning
Bearing damage may be caused by using the wrong oil!

Use only grades according to Tab.8-6.
CAUTION Do not mix different brands or grades of oil.

Oil change The first oil change should be carried out after approximately 200 operating
hours. After this oil changes should be performed according to Tab. 8-7.
Pump speed (n) Oil change interval
1000-1800 rpm Annually
3000-3600 rpm 6-monthly
Tab. 7-7 Oil change intervals
The oil should be changed at operating temperature.

The oil change should be performed according to the following table.
Step Activity
1 Open hexagon head screw plug (903.1).and drain the used oil
off into a container (suitable size for the oil quantity).
2 Screw in hexagon head plug screws (903.1) again with a new
seal (411.1).
3 Dispose of used oil according to the appropriate regulations.
4 Fill in the fresh oil at the vent screw (672).up to the middle of
the oil level glass (642).
Tab. 7-8 Change oil
672
642
411.1,
903.1
Fig. 7-1 Bearing housing – oil lubrication

Oil quantities The following oil quantities are required, depending on the pump size:
Bearing size Pump type Oil quantity (litres)
BS42 ACP 100-250
ACP 125-250
ACP 65-315
1
ACP 100-315
ACP 125-315
ACP 150-315
BS48 ACP 125-400
1.7
ACP 150-400
BS60 ACP 100-500
ACP 200-400 2.5
ACP 300-400
BS75 ACP 150-500
ACP 200-500 6.6
ACP 450-550
BS100 ACP 300-700
ACP 400-700 8
ACP 600-700
Tab. 7-8 Oil quantities
The oil level may drop during operation. If an oil level controller is installed,
this too must be filled with oil.

7.6.2 Grease lubrication
The bearings are filled with grease during works assembly.

The bearings should be topped up with approx. 2 to 10 g of grease
before being put into operation.
WARNING
Grease types The following lubricating greases should be used for operating conditions at
which the surface temperature of the bearing housing is less than +80˚C.
Manufacturer Type
Exxon EXXON Beacon 2
Mobil Mobilux EP2
Shell SHELL Alvania R3
Shell SHELL Alvania G3
SKF SKF LGMT2
FAG FAG Arcand L71V
Tab.7-9 Grease type
If the surface temperature of the bearing housing rises above +80˚C

Andritz AG should be consulted.
WARNING
Lubrication The bearings should be re-greased according to the following table.
Bearing First lubrication (g) Re-lubrication (g) Re-lubrication interval1)(hour)

Bearing housing temperature<600C
Impeller Coupling Impeller Coupling 740 980 1480 2950
side side side side rpm rpm rpm rpm
BS42 85 55 25 15 14000 1000 6500 2500
BS48 135 85 30 20 12000 8000 6000 2000
BS60 230 150 40 25 10000 7500 5000
BS75 300 180 50 30 10000 7500 5000
BS100 500 300 75 55 8500 6000 4000
1)
Each 150C increase in the surface temperature reduces the lubricating interval by half
Tab. 7-10 Lubrication schedule
Bearing damage may be caused by incorrect lubrication.

Different grades of grease should not be mixed.
Use only oil grades according to Tab.7-9.
CAUTION

Grease change The old grease should be cleaned off the bearing housing after
approximately 24,000 operating hours. Then fill the bearing with fresh
grease.
The grease in the bearings is to be changed according to the `following
table.
672
636.1
636.2
903.2
411.2
903.1
411.1
Fig. 7-2 Grease lubricating at the bearing
Step Activity
1 Remove the screwed drain plug (903.1)
2 Extract the old grease by suction through the bore holes
(903.1).
Use a suction device with a flexible suction pipe to
extract the grease.
3 Insert the screwed drain plug (903.1) with. new sealing
rings(411.1).
4 Top up with fresh grease at the grease nipples (636.1/2)
.
Grease grade and quantity are should in the
Tables(Tab.7-9,Tab.7-9)
Tab. 7-10 Grease change

7.7 Aligning the coupling

The coupling alignment must be checked after each of the following
assembly steps and corrected if necessary.
 In particular:
 After mounting and before grouting in the pump
 After grouting in
 After installing the pipe work
 After the trial run with water
 When the bearing support is replaced by a new bearing support
If the alignment changes during production, the pump can also be aligned
at operating temperature.
The coupling must be aligned as described in the chapter on “Erection
work”
Aligning tolerances Permitted tolerances
/CENTRIFUGAL PUMP/SUPPLIER DOCUMENTATION/COUPLING
Check The coupling pads should be checked at least every 4000 to 6000
operating hours.

7.8 Installing and removing the pull-out unit

Preparations The following parts must be prepared before starting to disassemble the
pull-out unit:
 Tools
 Lifting gear
 Belts, ropes
 Replacement parts
The pump must be thoroughly cleaned before carrying out any
maintenance work.
Complete the following work before starting to remove the unit itself:
Step Activity
1 Shut down all drives at all poles an secure against accidental
start..
2 Remove the hoses leading to the shaft seal.
3 Remove coupling guard (681),
4 Remove the intermediate coupling piece after loosening the
screws.
Tab.7-11 Activities before removal
Limbs can be trapped or crushed during disassembly work.

Wear your personal protective apparel.
DANGER

7.8.1 Removing the pull-out unit
The pull-out unit comprises the complete bearing support (330), casing
cover (161), the shaft seal (430), and impeller (230).
Remove the pull-out unit according to the following table:
Step Activity
1 Detach bolts (920.3) connecting to the spiral casing (102).
2 Detach bolts (901.3) connecting to supporting leg (183).
3 Attach lifting slings according to Fig. 7-3:
 Through the bearing support windows
 Between the coupling half and the bearing housing (350)
 Secure sling to lifting hook and tension slightly.
Caution: Take care to maintain the balance
4 Push the pull-out unit out with the forcing screws (901.2).
5 Set the pull-out unit down in the assembly area.
Tab.7-12. Removing the pull-out unit
Fig.7-3 Lifting the pull-out unit

7.8.2 Mounting the pull-out unit
Install the pull-out unit according to the following table:
Step Activity
1 Check the impeller (230) and the front lining (135) visually
for any defects.
2 Rotate the shaft manually through a complete revolution and
check that it is running smoothly.
3 Replace O-ring (412.1) and grease lightly with silicone grease.
4 Turn forcing screws (901.2) back.
5 Attach lifting sling according to Tab. 7-12.
6 Install pull-out unit in the spiral casing (102) and secure with
the nuts (920.1).
7 Screw in support leg bolts (901.3) and tighten.
8 Rotate pump manually through a complete revolution and
check that it rotates freely and smoothly. If the pump does not
rotate smoothly, check the gap between the impeller (230)
and the front lining (135).
9 Mount the coupling reduction sleeve (840) and check the
alignment.
10 Mount coupling guard (681) and sealing guard..
Tab.7-12. Removing the pull-out unit

7.9 Changing the impeller and the front lining

Danger of injury at the impeller!
Impellers may have very sharp edges, particularly when they are
worn.
Wear protective clothing and gloves!
GEFAHR
Limbs can be trapped or crushed during disassembly work!

Wear your personal protective apparel!
GEFAHR
Proceed according to the following table when changing the impeller (230)
and the front lining (135).:
Step Procedure
1 Switch off pump (according to Chapter on "Operation").
2 Remove pull-out unit according to Section 7.8.1.
3 Open locking plate (931) and impeller nut (901.4).
4 Pull off impeller (230) by pushing it off the casing cover (161).
5 Detach bolts (920.2) at the front lining (135).
6 Push front lining out with forcing screws.
7 Set up pull-out unit vertically with the impeller side up
8 Mount new impeller (230) so that there is a gap of
0.5-1.5mm (according to impeller diameter) between the
casing cover (161) and the vanes on the back of the
impeller.
This gap is obtained by inserting spacers (551.2) of

various thicknesses (0.3 - 1.0 mm).
Mount new lock washer (931), tighten impeller nut (901.4)

and secure.
9 Screw stud bolts (902.2) into the lining and mount the
required spacers.
Turn back forcing screws and mount front lining in

spiral casing (102).
Tighten bolts with torque wrench.
The gap between impeller (230) and front lining (135) should
be 03~0.6mm.
10 Mount pull-out unit according to Section 7.8.2.
11 Start up pump according to Chapter on "Operation".
Tab. 7-13 Changing the impeller and the front lining

1
2
Fig. 7-4 Gaps according to impeller diameter

102 161
412.2
412.1
902.2
135
230
931
901.4
551.2
Fig. 7-5 Impeller and location of gaps

7.10 Trimming the impeller

The various pump service data are obtained with different impeller
diameters. The required diameter for various service data can be found in
the pump characteristic diagram or in the data sheet. Before changing an
impeller, it must be turned down to the required impeller diameter first of
all.
When trimming down the impeller vanes, proceed according to the
following table:
Step Procedure
1 Use spare impeller (always has full diameter and is
balanced).
2 Determine the required diameter from the documentation
or the new diameter from the characteristic curve.
3 Mark the new diameter on the vane, mill down to the
impeller base (leave impeller base with full diameter) and
debar.
4 Impellers for speed n=3000rpm and impellers with full
diameter greater than 400mm must be statically
rebalanced.
Tab. 7-15 Turning the impeller

7.11 Changing the shaft seals

7.11.1 Changing the Andritz cartridge mechanical seal-single and double
To avoid greater damage the mechanical seal must be replaced
immediately if there is leakage on the atmospheric side.
The pump must always be shut down under the following conditions in
order to avoid serious damage:
 Sealing water leaking on the atmospheric side
 Abnormal consumption of sealing water
 Drop in sealing water pressure
 Conveying medium in the sealing water
If hot and aggressive pumping medium leaks, this may cause a risk to
life and limb and damage to the machine or its components. The
machine should only be disassembled by qualified and authorized
DANGER personnel.
Change the mechanical seal (433.1) according to the following table:
Step Procedure
1 Shut down pump according to Chapter on “Operation”.
3 Remove impeller as Section 7.9.
4 Loosen screws (914.1)
Remove cartridge (433.1) by means of forcing screws.
CAUTION: Take care not to lose the spacer plates (551.2)
5 Inspect seal and try to find the reason for the fault (dry
running, wear, etc.). if necessary, consult specialists at the
seal supplier company.
6 Clean all parts and mount a new seal.
7 Secure cartridge in casing cover (161) with the screws (914.1)
8 Mount spacers (551.2) and impeller (230).
Check gap between impeller back vanes and the casing cover
(161). As Section 7.9.
9 Mount impeller according to Section 7.9.
11 Start up pump according to Chapter on “Operation”.
Tab. 7-16 Changing the Andritz cartridge mechanical seal – single and double

551.2 433.1
Medium Atmosphere
914.1
161
Fig. 7-6 Changing the Andritz cartridge mechanical seal - single
551.2 433.1
Medium Atmosphere
914.1
161
Fig. 7-7 Changing the Andritz cartridge mechanical seal - double

7.11.2 Changing the standard cartridge mechanical seal-single and

double
life and limb and damage to the machine or its components.
DANGER

Step Procedure
4 Loosen nuts (920.4)
Separate cartridge1) (433.1) and adapter (145).
CAUTION: Take care not to lose the spacer plates (551.2 and
504)
5 Loosen nuts (920.1), remove casing cover (161) by means of
forcing screws.
6 Take the seal (433.1) out of pump shaft, Inspect seal and try
to find the reason for the fault (dry running, wear, etc.). If
necessary, consult specialists at the seal supplier company.
6 Clean all parts and change a new seal.
7 Assemble the new seal and casing cover in reverse order.
8 Mount spacers (504 and 551.2) and impeller (230).
1)
Different cartridge seal may have different mounting and dismounting way, please see
the individual instruction.
Tab. 7-17 Changing the Standard cartridge mechanical seal – single and double

920.4
504
551.2 433.1
Medium Atmosphere
145
161
Fig. 7-8 Changing the Standard cartridge mechanical seal - single
920.4
504
551.2
433.1
Medium Atmosphere
145
161
Fig. 7-9 Changing the Standard cartridge mechanical seal - double

7.11.3 Changing the single standard mechanical seal

DANGER
Step Procedure
4 Loosen screws (914.12)1)
Remove seal (433.1)
CAUTION: Take care not to lose the spacer plates (551.2 and
504 )2)
running, wear, etc.). If necessary, consult specialists at the
6 Clean all parts and assemble a new seal in reverse order..
7 Mount spacers (551.2 and 504)2) and impeller (230).
1)
only type A3 SR6 seal has 914.14
2)
type A1 MG12 seal no need 504
Tab. 7-18 Changing the Single standard mechanical seal

504
551.2
Type: A1
433.1
Type: A2
Medium Atmosphere
551.2
433.1
Type: A3
Medium
Atmosphere
914.12
Fig. 7-10 Changing the Single standard mechanical seal

7.11.4 Changing the tandem standard mechanical seal

DANGER

Step Procedure
4 Remove mechanical seal (433.1) on medium side according
to section 8.11.3.
5 Loosen screws (914.2)，pull back the sealing casing (441)
6 Loosen nuts (920.1), remove casing cover (161) by means of
forcing screws.
7 Loosen screws (904), remove set collar (506)1),
Remove mechanical seal (433.2)
running, wear, etc.). If necessary, consult specialists at the
9 Clean all parts and assemble two new seals in reverse order..
10 Mount spacers (551.2 and 504)2) and impeller (230).
1) 2)
only type B3 seal has not 506; type B1 seal no need 504
Tab. 7-19 Changing the Tandem standard mechanical seal

504
551.2 914.2
441
Type: B1
904
433.1 433.2
Type: B2 506
904
Medium Atmosphere
914.2
441
904
Type: B3
433.1 433.2
412.6
Medium
Atmosphere
Fig. 7-11 Changing the Tandem standard mechanical seal

7.11.5 Changing the stuffing box packing and the shaft protection sleeve
The stuffing box packing is a wear part. When the stuffing box gland (452)
is approximately 5mm from the parallel surface of the stuffing box casing
(451), the packing must be changed.
Removing the
stuffing box When changing the stuffing box packing (461) and shaft protection sleeve
packing (524), proceed according to the following table:
Step Procedure
4 Loosen nuts (920.4) and pull back the stuffing box gland(452)
5 Remove old stuffing box packing (461) and pull out of the
sealing water ring (458).
6 Clean the stuffing box gland, sealing water ring and packing
area thoroughly.
7 Check shaft protection sleeve (524) and replace if worn.
Notches or grooves on the surface of the shaft protection
sleeve cause excessive wear on the stuffing box packing!
8 Remove spacers (551.2) and shaft protection sleeve (524).
9 Lubricate new original shaft protection sleeve (524) with new
o-ring (912.6) using special grease and push onto the shaft up
to the shaft collar.
Tab. 7-18 Changing the stuffing box packing

412.6
452
452
452
551.2 452 920.4
912.6 524 461
428
451
Fig. 7-12 Changing the Stuffing box packing

Installing the
stuffing box
Proceed according to the following table when installing the packing:
packing
Step Procedure
1 Mark packing (see Fig.8-17) and cut to the appropriate length.
Keep stuffing box clean, do not stretch or squash stuffing box
when measuring and cutting.
2 Wrap the packing round the shaft protection sleeve, then push
the first packing ring into the stuffing box, starting at the butt
joint.
The ends of the ring must form a butt joint with no gap.
3 Push the first packing rings right in using a suitable tool.
4 Install the remaining packing rings and the sealing water ring
(458). Mount the remaining packing rings with the butt joints
offset by 120 degrees.
5 When the stuffing box gland (452) has been installed, tighten
all screws evenly according to the following setting guidelines.
Tab. 7-19 Installing the stuffing box packing
Flush joint, no gap
Packing cord
Packing marking
Fig. 7-13 Marking packing stuffing box packing

Setting the stuffing The following settings must be observed:

box  Never tighten the stuffing box gland so far that drainage of sealing
water is brought to a complete halt.
At least a few drops should drain off per minute in order to avoid
excessive friction and wear on the shaft.
 Set the stuffing box such that the shaft protection sleeve at the stuffing
box gland is always moist.
 The stuffing box should be checked every 15 minutes during the first
few hours in operation.
 The stuffing box should leak excessively at start-up and be adjusted for
a normal slow leak after the running-in period (approx. 12 hrs)...
 Loosen the screw at the stuffing box gland if the stuffing box overheats.
 Do not tighten gland nuts more than 1/6 of a turn in 15 minutes running
time.
The stuffing box will be damaged if the stuffing box gland is screwed
too tight.
Only use the tools intended for this purpose!
CAUTION

7.12 Changing the anti-friction bearings

The anti-friction bearings are designed for continuous operation under full
load for approximately 50000 operating hours. Higher bearing temperature
and vibration at the bearing support are a sign of impending bearing
damage. If these symptoms occur, the bearing must be changed.
Change the anti-bearings according to the following table:
Step Procedure
3 Remove impeller according to Section 7.9.
4 Dismount shaft seal according to Section 7.11.
5 Remove bearing cover (360), splash ring (507.1/2)1),
splash ring washer (550.1/2)1), radial seals (421.1/2)1),
bearing isolator (423.1/2)2).
6 Dismount shaft(211), including anti-friction bearing
parts(321.1/2), locking plate (931.1) and locking nut
(923), oil splash ring (508)
7 Remove the bearing parts on the shaft.
8 Clean the parts to be re-used and prepare new parts
(anti-bearings, radial seals, splash ring, bearing isolator)
9 Install the angular contact ball bearings (321.1)onto the
shaft by heating (approx.800C), tighten the inner rings of
the angular contact ball bearings using the locking plate
(931.1) and locking nut (923),
10 Install the oil splash ring (508)
11 Install the deep groove ball bearing (321.2) onto the shaft
by hearing (approx.800C)
12 Install the bearing housing vertically with the pump side
upwards.
13 Raise shaft vertically on the pump side with ring bolt and
from above by turning into the bearing housing.
14 Mount bearing cover (360), with new O-ring (412.1), and
new splash ring (507.1/2)1), new splash ring washer
(550.1/2)1), new radial seals (421.1/2)1), new bearing
isolator (423.1/2)2).
15 Check shaft by rotating in manually.
16 Re-install the bearing support in reverse order.
1) 2)
Grease lubrication; Oil lubrication
Tab. 7-20 Changing the anti-friction bearings

321.1 508
360
636.1 412.1 931.1 321.2 636.2 550.1, 421.1, 507.1
550.1
421.1
507.1
211
904.2
904.1 923
Fig. 7-14 Bearing support-Grease lubrication
903.3, 411.3 903.4, 411.4

423.2
423.1
914.10
411.10
914.11
411.11
Fig. 7-15 Bearing support-Oil lubrication

7.13 Disassembly and disposal
The machine must be disconnected from the power source before

disassembly!
The machine should only be disassembled by qualified and
DANGER authorized personnel.
If the machine/plant is to be shut down, the following must be taken into

account for subsequent disposal:
Machine parts • The machine components must be disassembled according to the

various materials, lubricant fillings and various forms of contamination.
• The materials must be disposed of in accordance with the applicable
legislation on waste disposal.
• Proof must be brought of the properties and the disposal route of
various materials according to the applicable regulations on proof
recovery and disposal (e.g. statement and entry in register).
Plastic parts • Limitations due to the material used

• Limitations due to contact with the process water (contamination)
• Limitations due to contact with the ambient air (contamination)
Compile the necessary documents before disposal and dispose of the
materials according to the regulations, observing the documents.
Plastic parts are flammable.

Observe the local fire protection regulations. When separating the
materials, do not work with welding devices or equipment that
WARNING sparks.
Additives Oil, utilities and cleaning agents must also be disposed of according to
the local provisions and in compliance with the appropriate
manufacturer regulations.

Other metal • Surface-treated sheet steel, such as powder-coated or wet-painted

groups to be covers, etc.
separated are:
• Surface-coated construction steel, such as rotating parts, gratings,
bolts, etc.
• Copper (electrical grade copper or silver-coated electrical grade

copper), such as bush bars, connecting straps, connections pieces, etc.
• Cables
• Built-in units

8 TECHNICAL DATA
8.1 Data sheet
8.2 Characteristic curve
8.3 Dimensional drawing

SUPPLIER
DOCUMENTATION
8.4 Coupling
8.5 Shaft seal

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Centrifugal Pump, ACP series

Erection Work, Operating and Maintenance Instructions

Erection Work, Operating and Maintenance Instructions

Rev.0, Printed: 2010.08

Rev.0, Printed: 2010.08

3 TECHNICAL DESCRIPTION .................................................................................. 23

4 ERECTION AND TRANSPORT .............................................................................. 50

Rev.0, Printed: 2010.08 Page 3 of 117

4.4 Storage ............................................................................................................................................ 55

8 TECHNICAL DATA ............................................................................................... 116

Rev.0, Printed: 2010.08 Page 4 of 117

Rev.0, Printed: 2010.08 Page 5 of 117

1.2 Standards and guidelines

Rev.0, Printed: 2010.08 Page 6 of 117

1.3 How to use the manual

Pictograms The following pictograms are used in the manual:

Marks an instruction on handling of the machine of

Marks a useful piece of information

 Marks a cross-reference to another Chapter with absolute

Rev.0, Printed: 2010.08 Page 7 of 117

Abbreviations Tab. Table

1.4 Warranty and guarantee

Rev.0, Printed: 2010.08 Page 8 of 117

1.5 Manufacturer’s name and address

Rev.0, Printed: 2010.08 Page 9 of 117

2.2 Danger and warning signs

This symbol indicates there may be a risk to life and limb.

This symbol points to an imminent health risk, as well as a risk of

This symbol points to a dangerous situation.

Further symbols and pictograms used are described under INTRODUCTION.

Rev.0, Printed: 2010.08 Page 10 of 117

2.3 Designated use

The centrifugal pump should only be used according to the specifications

Please also observe the type specification ( /TECHNICAL

2.4 General remarks on machine/plant safety

Rev.0, Printed: 2010.08 Page 11 of 117

2.5 User’s obligations

Instructions The user’s operating and maintenance personnel will be instructed by

Definition of areas of The user shall be responsible for:

Rev.0, Printed: 2010.08 Page 12 of 117

Inspections The operator undertakes

Rev.0, Printed: 2010.08 Page 13 of 117

2.6 General obligations of personnel

Rev.0, Printed: 2010.08 Page 14 of 117

2.7 Safety devices

Safe guard for

Fig. 2-1 Safety covers at the ACP pump

Rev.0, Printed: 2010.08 Page 15 of 117

Warning against Caustic

Emergency-off The pump is usually part of a plant or system.

Rev.0, Printed: 2010.08 Page 16 of 117

2.8 Personal protective apparel

Activity Safety equipment

Taking pulp samples

Tab. 2-1 recommended safety equipment for certain work