Approximate Cost.: Mahanadi Coalfields Limited
Approximate Cost.: Mahanadi Coalfields Limited
Approximate Cost.: Mahanadi Coalfields Limited
Dear Sir,
On date 6/8/05. a piece of rail was fed into the hopper by the pay loader breaking the stopper rail
grouted on the dumping point. Due to this at about 9.00 P.M Machine No. 37, BOCM CHP was broke down
damaging the following spares. The cost along with the parts is as follows.
Description of machine part Approximate cost.
1. Picks 08 Nos. @ Rs.450/- Rs. 3400.00
2. Pick holder 5 nos. @ Rs.800/- Rs. 4000.00
3.Crusher roll bearing 1 nos. @51000/- Rs.51000.00
4. Flight bar 2 nos. @3500/- Rs. 7000.00
5. Extended pin link 4 nos. @ 600/- Rs. 2400.00
Total Rs. 67800.00
In addition to this the wall plate of the said machine was dislocated which took two days to be
rectified departmentally. It is worthwhile to mention here that same type of damage has occurred on 28.6.05
and due to this the machine has to be stopped. It took 14 days (from 28.6.05 to 10.7.05) to repair the
machine and made O.K. for functioning.
Yours faithfully,
Moreover, on the same day in the 3rd shift at about 2.50 AM a piece of iron plate
measuring about 4.5’ X 10” size was dumped into the feeder crusher No-31 along with coal.
The piece of iron plate jammed at the delivery point of the machine. As a result the conveyer
belt of ‘A’ circuit was torn (0.25 m X 250 m) out of the full length of 350 m long belt. The
cost of the damaged caused is approximately Rs.3,00,000.00. Besides, the replacement of
the damaged portion of the belt with a new one was completed at 12.30 PM on dates 22.5.06,
causing a loss of 106 working hours.
This is for your kind information and necessary action.
Thanking you.
Yours faithfully,
CC to; The General Manager, LKP Area Ex. Engineer (E&M) CHP
CC to; The SO (E&M), LKP Area Belpahar OCM
CC to; The Manager, Belpahar OCM
CC to; The Colliery Engineer (E&M), Belpahar OCM
Under Jurisdiction of Sambalpur Court Only
MAHANADI COALFIELDS LIMITED
(A GOVT. OF INDIA UNDERTAKING)
Office of the HEAD OFFICE
PROJECT OFFICER MCL COMPLEX
Belpahar Opencast Mine Jaguriti Vihar, PO: U.C.E., Burla
PO:BANDHBAHAL SAMBALPUR-768018(ORISSA)
Dist: Jharsuguda(Orissa) Gram: SAMBCOAL
PIN:768211 Telex:0634-219,Fax:0663-2542770, 2542880
Phone No.:06645- Off-233403,Res-233201 Phone:PBX:2542461 to 2542470
Ref.No.MCL/BOCM/SAM/E&M/ Date:
To,
M/S Utkal innovative,
Industrial Estate,
Bombay Chawk,
Jharsuguda.
Dear Sir,
Vide order No MCL/CGM/LKPA/SO(E&M)/07-08/WO/16 dt 18.05.07 two
Nos of crusher rolls were given to you for repair and fixing of new picks and holder. Also
vide Supply order No MCL/GM/LKPA/PUR/B-09/REV/2007-08/010 & 009 dated 15.5.07
you have supplied two Nos of Plummer block assembly. The same was fitted on the crusher
roll (of feeder breaker No 19) that you had repaired. The crusher roll was fitted for operation
on 17.12.07. The Inner racer of the bearings inside the Plummer block assembly cracked on
8.2.08. We had to replace both the bearings with new bearings. Even the shaft got worn out
at bearing seating.
You are requested to kindly replace the bearing and get the Shaft repaired at the
earliest.
Thanking You,
Yours faithfully,
Colliery Engineer(E&M)
Belpahar OCM
CC to The SE(E&M) CHP
Under Jurisdiction of Sambalpur Court Only
MAHANADI COALFIELDS LIMITED
(A GOVT. OF INDIA UNDERTAKING)
Office of the HEAD OFFICE
PROJECT OFFICER MCL COMPLEX
Belpahar Opencast Mine Jaguriti Vihar, PO: U.C.E., Burla
PO:BANDHBAHAL SAMBALPUR-768018(ORISSA)
Dist: Jharsuguda(Orissa) Gram: SAMBCOAL
PIN:768211 Telex:0634-219,Fax:0663-2542770, 2542880
Phone No.:06645- Off-233403,Res-233201 Phone:PBX:2542461 to 2542470
Ref.No.MCL/BOCM/SAM/E&M/07-08/ Date: 15.03.2008
To,
M/S Utkal innovative,
Industrial Estate,
Bombay Chawk,
Jharsuguda.
Reminder No. 1
SUB:- Failure of Crusher Roll repaired by You
Our Letter No MCL/LKPA/BOCM/SAM/E&M/739
Date 07.03.2008.
Dear Sir,
Refer to our above letter and order No MCL/CGM/ LKPA/SO(E&M)/07-
08/WO/16 dt 18.0507 two Nos of crusher rolls were given to you for repair and fixing of
new picks and holder. Also vide Supply order No MCL/GM/LKPA/PUR/B-09/REV/2007-
08/010 & 009 dated 15.5.07 you have supplied two Nos of Plummer block assembly. The
same was fitted on the crusher roll (of feeder breaker No 19) that you had repaired. The
crusher roll was fitted for operation on 17.12.07. The Inner racer of the bearings inside the
Plummer block assembly cracked on 8.2.08. We had to replace both the bearings with new
bearings. Even the shaft got worn out at bearing seating.
This is to remind you that we are urgent need of the above bearings. You are
requested to kindly replace the bearing and get the Shaft repaired at the earliest.
Thanking You,
Yours faithfully,
Dear Sir,
Refer to our above letter and order No MCL/CGM/ LKPA/SO(E&M)/07-
08/WO/16 dt 18.0507 two Nos of crusher rolls were given to you for repair and fixing of
new picks and holder. Also vide Supply order No MCL/GM/LKPA/PUR/B-09/REV/2007-
08/010 & 009 dated 15.5.07 you have supplied two Nos of Plummer block assembly. The
same was fitted on the crusher roll (of feeder breaker No 19) that you had repaired. The
crusher roll was fitted for operation on 17.12.07. The Inner racer of the bearings inside the
Plummer block assembly cracked on 8.2.08. We had to replace both the bearings with new
bearings. Even the shaft got worn out at bearing seating.
This is to remind you that we are in urgent need of the above bearings. You are
requested to kindly replace the bearing and get the Shaft repaired at the earliest.
Thanking You,
Yours faithfully,
Sl. Name of NEW spares used Used on No. of Replaced after Replaced Price of
No dated assembl nos. of working after nos. of spares in
. y hours tonne crushed Rs.
1 Drive shaft assembly 25.09.2009 01 2039 656261.00 366012.00
2 Tail shaft assembly 30.05.2009 01 1807 585658.00 218408.00
Tail shaft only 28.02.2010 01 1059 326949.00
3 Crusher Roll bearings 18.03.2011 02 2166 517735.00 44913.00
29.03.2012 01 Till in operation 132895.00
4 Conveyor chain assembly 29.05.2009 01 3027 941991.00 850000.00
27.01.2011 01 Till in operation 643422.00
5 Crusher Roll assembly NIL NIL NIL NIL NIL
CrusherRoll only(repaired) 22.03.2011 01 Till in operation 566476.00 750000.00
6 Motor with specification NIL NIL NIL NIL NIL
7 Gear Box with NIL NIL NIL NIL NIL
specification
Sl. Name of NEW spares used Used on No. Replaced after Replaced Price of
No. dated of nos. of working after nos. spares
asse hours of tonne
mbly crushed
1 Drive shaft assembly 21.04.2009 01 1609 563314.50
Drive shaft only 24.11.2009 01 1489 521166.40
2 Tail shaft assembly NIL NIL NIL NIL
Tail shaft only 24.03.2009 01 647 223850.00
Tail shaft only 16.07.2009 01 1839 630707.60
3 Crusher Roll bearings 24.03.2009 01 253 86395.00
13.04.2009 01 621 210645.00
17.05.2009 01 2062 612432.00
03.09.2009 01 2799 809122.00
29.05.2011 02 520 144735.00
14.10.2011 02 743 179830.00
23.03.2012 01 Till in operation 94040.00
4 Conveyor chain assembly 28.02.2010 01 2702 764818.00
15.02.2012 01 Till in operation 207618.00
5 Crusher Roll assembly NIL NIL NIL NIL
Crusher Roll only(repaired) 09.04.2009 01 3595 1118124.0
Crusher Roll only(repaired) 22.05.2011 01 Till in operation 403966.00
6 Motor with specification NIL NIL NIL NIL
7 Gear Box with specification NIL NIL NIL NIL
Machine S. No: 31
Year Shift Hrs. Maint. Hrs. B/D. Hrs. Working Hrs Idle Hrs. Avail Hrs.
2007-2008 8784 971 524 1247 4342 7289
2008-2009 8760 812 1756 2643 3549 6192
2009-2010 8760 944 132 2596 5088 7684
2010-2011 8760 589 1029 1359 5783 7142
2011-2012 8784 621 450 1750 5963 7713
Thanking you.
Yours faithfully,
Sub: Requirement of belt jointing & drum lagging at Belpahar OCM for the year 2013-14.
Sir,
Tentative requirement of conveyer belt joint & drum lagging for both circuits of Belpahar
OCM, CHP for one year. 2013-14.
Thanking you.
Yours faithfully,
Sir,
It is informed to you that one new cabin is installed on dated 03.03.2013 for CKT “A”
Bunker chute opening system. The following items are fitted. Which are very costly.
1. Computer monitor (LCD) : 01 Nos.
2. Digital camera : 04 Nos.
3. Loud speaker : 02 Nos.
4. Signaling Lamp : 04 Nos.
5. Hydraulic panel complete set : 02 Nos.
For above items to looking in all three shift, 03 nos. security guards are required for theft
point of view. So that machine could operate without any trouble.
This is for your kind information and necessary action at your end..
Thanking you.
Yours faithfully,
Total quantity of coal handed from CHP during April – 2012 to March-2013 = 756351.0 Tonne
Yours faithfully,
To,
Dear Sir,
Enclosed please find herewith the crushing charges expenditure incurred per tonne of coal for sizing-
200 mm of CHP through feeder Breaker (mechanized means) during 2012 -2013 of CHP Belpahar OCM
with reference to the letter of GM (E&M) Sambalpur regarding desired data pertaining to crushing charge.
Thanking you.
Yours faithfully,
To,
Dear Sir,
Due to non avilibility of dispatch trippers from 22.05.2013 to till date CHP crushing is not being
smoothly. The details of coal crushing of machine are given below.
Yours faithfully
Manager(E&M)
Belpahar OCM.
Copy to:
1.SO(E&M), LKPA.
2.PE(E&M), BOCM.
3. Nodel officer(M).
4. Office copy.
Under Jurisdiction of Jharsuguda Court Only
(A GOVT. OF INDIA UNDERTAKING)
Office of the ककारकार्यालर HEAD OFFICE
MCL COMPLEX
PROJECT OFFICER पररिरयोजनका अधधिककारिर
Jagriti Vihar,PO:U.C.E.,Burla
Belpahar Opencast Mine ववेलपकाहकाड खखलल खकादकान SAMBALPUR-768018(ORISSA)
PO:BANDHBAHAL पपऑ-बन्धिवकाहकाल Gram:SAMBCOAL
Telex:0634-219,Fax:0663-2542770, 2542880
Dist:Jharsuguda(Orissa )जजल्लका-झकारिसखगखडका (ऑडडशका)
Phone:PBX:2542461 to 2542470
PIN:768211, Phone No.:06645- Off-233403,Res-233201
To,
Dear Sir,
Below appended the report of feeder breakers, CHP, BOCM for the month of May & June 2013 for
your kind information & necessary action.
The above table shows that M/C no-31 & 37 are maximum time in idle condition due to no feeding of coal
regularly. This is the reason for less crushing at CHP.
Thanking you,
Your’s faithfully
Manager (E&M)
Belpahar OCM
Under Jurisdiction of Jharsuguda Court Only
(A GOVT. OF INDIA UNDERTAKING)
Office of the ककारकार्यालर HEAD OFFICE
MCL COMPLEX
PROJECT OFFICER पररिरयोजनका अधधिककारिर
Jagriti Vihar,PO:U.C.E.,Burla
Belpahar Opencast Mine ववेलपकाहकाड खखलल खकादकान SAMBALPUR-768018(ORISSA)
PO:BANDHBAHAL पपऑ-बन्धिवकाहकाल Gram:SAMBCOAL
Telex:0634-219,Fax:0663-2542770, 2542880
Dist:Jharsuguda(Orissa )जजल्लका-झकारिसखगखडका (ऑडडशका)
Phone:PBX:2542461 to 2542470
PIN:768211, Phone No.:06645- Off-233403,Res-233201
Sub:- Crushing statement of coal of Belpahar OCP, LKP Area for the period from Dt.01.01.2013 to
Dt.30.06.2013.
This is to certify that, 255589.12 Tones of coal was crushed at BOCM CHP during the period from
Dt.01.01.2013 to Dt.30.06.2013.
This certificate is being issued to clear the bills of CHP cleaning of M/S Saligram Naik.
Copy To:-
1) P.E (E&M), BOCM
2) Dy.Mgr(F),BOCM
3) AFM, LKPArea
4) Office Copy