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    Installation Instructions For Spring Han - Witzenmann

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    Dam Vo
    1. Spring hangers and spring supports are used to transfer forces from pipes to supporting structures and allow for movement within a specified range. 2. They must be properly installed using mounting points welded or bolted to the supporting structure and connected to the load (pipe) using turnbuckle nuts or other threaded connections. 3. After installation, the connections are adjusted so the devices are under their preset "cold load" which is indicated on the device itself. This unlocks them for movement during operation.

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    © All Rights Reserved
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    Installation Instructions For Spring Han - Witzenmann

    Uploaded by

    Dam Vo
    137 views4 pages
    1. Spring hangers and spring supports are used to transfer forces from pipes to supporting structures and allow for movement within a specified range. 2. They must be properly installed using mounting points welded or bolted to the supporting structure and connected to the load (pipe) using turnbuckle nuts or other threaded connections. 3. After installation, the connections are adjusted so the devices are under their preset "cold load" which is indicated on the device itself. This unlocks them for movement during operation.

    Original Description:

    Installation Instructions for Spring Han

    Original Title

    Installation Instructions for Spring Han - Witzenmann

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    1. Spring hangers and spring supports are used to transfer forces from pipes to supporting structures and allow for movement within a specified range. 2. They must be properly installed using mounting points welded or bolted to the supporting structure and connected to the load (pipe) using turnbuckle nuts or other threaded connections. 3. After installation, the connections are adjusted so the devices are under their preset "cold load" which is indicated on the device itself. This unlocks them for movement during operation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    137 views4 pages

    Installation Instructions For Spring Han - Witzenmann

    Uploaded by

    Dam Vo
    1. Spring hangers and spring supports are used to transfer forces from pipes to supporting structures and allow for movement within a specified range. 2. They must be properly installed using mounting points welded or bolted to the supporting structure and connected to the load (pipe) using turnbuckle nuts or other threaded connections. 3. After installation, the connections are adjusted so the devices are under their preset "cold load" which is indicated on the device itself. This unlocks them for movement during operation.

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    © All Rights Reserved
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    1

    Installation instructions for spring hangers and spring supports


    WITZENMANN

    Installation instructions for HYDRA spring hangers


    Spring hangers: FHD FHG FHS FDT

    Spring supports: FSS FSP FSG

    General information

     Spring hangers and spring supports are delivered on pallets.


     They must be transported carefully on the construction site.
     Along with the corrosion protection, the threaded parts, nameplates and tags which indicate movement
    and load must be specifically protected during transport.
     Temporary storage should be done in a closed space. If storage has to be done in open-air, the equipment
    must be suitably covered in order to protect it against moisture and pollution.

    Mounting points

    The necessary mounting points must be prepared for attaching the spring hangers and spring supports to the
    supporting structure:
     welding plates and/or clamping lugs for suspended types (FHD, FHG and FDT)
     support beams (drilled) or mounting plates for upright types (FHS, FSS and FSP) and trestles for sway
    supports (type FSG)

    Function

    Spring hangers and spring supports transfer forces from the pipe to the supporting structure over a specific motion
    range. In the factory spring hangers and spring supports are preset for the appropriate installed load and locked.
    Installation of spring hangers or spring supports in the unlocked state is not recommended.

    P 1/4 dd 24-7-2012
    2

    Installation instructions for spring hangers and spring supports


    Installation

    Fit spring hangers using suitable connections:


     Fit mounting bolts with cotter pins and thus with safety devices
     Fit nuts and locknuts on threaded junctions

    Load connection and load adjustment

    Spring hanger with turnbuckle nuts


    First thread the bottom load anchor into the turnbuckle nut of
    Adjusting nut
    the spring hanger and connect it to the load to be supported
    (observe installation dimension E).
    Thoroughly grease both threaded ends of the turnbuckle nut Travel stop section
    and fit the locknuts before assembly.
    Cut the bottom threaded rod to the appropriate installation
    length if necessary.
    Turn the turnbuckle until the preset cold load point is
    reached.
    (The cold load point or the installed load can be read from the
    indicator screen, or is marked by a blue arrow.)
    This point is reached when both ends of the travel stop stack
    FHS
    are free and the travel stops can be removed by hand (Note
    that the transport lock must be removed first!). Turnbuckle nut
    With relatively large threaded junctions (approximately M42
    or greater) it is practically impossible to adjust the turnbuckle
    nuts under load. In such case suitable aids should be used to
    Locknut
    relieve the load on the turnbuckle nuts (hoisting gear,
    hydraulic jack, etc.).

    FDT dual hanger with cross bar (connection profile)

    Proceed as described above.


    Ensure that the load is evenly distributed over the two load anchors.

    Hanger without turnbuckle nut (FHS)

    Tighten the adjusting nut until the ‘cold load’ of the spring hanger works
    (first grease the threaded rod and all threaded parts).
    Otherwise proceed as described above.

    Size 01 – 11 spring support (FSS and FSP) Support plate


    dragende buis Support tube
    The support plate with collar is fitted loosely.
    Turn the support tube (first grease the threads) to tighten the Cold position
    connection (adjustment range +30 mm). Hot position
    For spring supports of size 08 or larger, use suitable aids (lifting
    gear, hydraulic jack, etc.) to relieve the load on the support plate. Spring plate

    HYDRA
    W
    WITZEN ANN

    Size 12 – 16 spring support (FSS and FSP) Spring plate


    travel indicator Travel scale

    P 2/4 dd 24-7-2012
    3

    Installation instructions for spring hangers and spring supports


    Support plate
    Adjusting nut

    The support plate with collar is fitted loosely.


    By torquing the support tube (first grease the threads) the
    tightened the connection (adjustment range +30 mm).
    For spring supports of size 12 or larger, use suitable aids
    (lifting gear, hydraulic jack, etc.) to relieve the load on the
    support plate.

    Size 01 – 11 sway-head spring support (FSG)

    As with the other types of spring supports, the support head is fitted loosely on the side of the adjustable support
    tube. By rotating the support tube (first grease the threads) the entire support is tightened (adjustment range
    +30 mm).
    With sway supports of size 08 or larger, the load must be relieved before making the adjustment.

    After unlocking or decoupling

    After unlocking the spring hanger or spring support, hang the travel stops below the nose of the support plate
    (slot) for storage and secure them with a wire.
    With size 12 and larger devices, the travel stops can be secured to bolts welded to the housing.
    After this, check the inclination of the support plate again.
    The maximum allowable inclination to be expected in operation is 4°.
    All threaded parts, with the exception of the left-hand thread of the turnbuckle nut, must be secured with locknuts.

    Cold water pressure test

    When performing the cold-water pressure test on pipes equipped with spring hangers and/or spring supports, these
    need to be locked to prevent unallowable distortion of the pipe.
    The spring hangers and spring supports are thus dimensioned to handle twice their rated load in both the locked
    and unlocked states, with a safety margin of 1.25. In an overload situation, the noses of the spring hangers /
    supports in an unlocked state will rest on the bottom stop (at the bottom of the slot).

    Checking for proper operation

    After the system is put into service Spring hangers and/or spring supports should be checked to verify their ‘hot
    position’. This position is marked by a red triangle scale which contains the indicator screen. Corrective action
    must be taken if large deviations are found.
    If larger or smaller operating loads as calculated are the cause of this deviation, they must be readjusted (for
    example by adjusting the turnbuckle nut).
    If the available travel range or load range is exceeded, the device must be replaced by a suitable device.

    Maintenance

    Spring hangers and spring supports do not require maintenance and do not have any wear parts.

    P 3/4 dd 24-7-2012
    4

    Installation instructions for spring hangers and spring supports


    Installation instructions for spring hangers
    and spring supports Set load
    Addendum regarding unlocking FFact
    vorh

    Spring hangers and spring supports are locked at installation.


    All loads, considered in the calculation, are connected and act on the
    spring hanger or spring support (medium, insulation, other loads, etc.).
    After the strap clams (transport security devices) have been removed, it
    should be possible to remove the travel stops from the grooves in the
    spring housing by hand.
    (Sizes 01 to 11 have two sets of travel stops; sizes 12 to 16 have four
    sets of travel stops)
    Travel
    blokeer-
    If this is not possible, there is a deviation between the set load and the stops
    lamellen
    actual load.

    instellast

    Set load
    By modifying the installation dimensions, the load acting on the hanger
    or support can be adjusted and the installation load adapted (turning the
    turnbuckle nut in the case of hangers; turning the support tube or the
    adjustment nut below the support plate in the case of spring supports). Fvorh
    act

    The position of the travel stop stack indicates whether the load is too Set load
    big or too small:

    Effective load too big: - increase the installation dimension for spring hangers
    - decrease the installation dimension for spring supports

    Effective load too small: - decrease the installation dimension for spring hangers
    - increase the installation dimension for spring supports
    Load too big Load too small

    Gap at
    top and bottom
    or
    above and below Travel stop

    Gap at
    top and bottom
    Travel stop
    or
    above and below
    veerplaat
    Spring plate

    Caution

    By modifying the installation dimensions the available loads on other support points in the piping system will
    change.

    P 4/4 dd 24-7-2012

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