ENGINEERING 1 of 6

DIRECT ACTING
PRESSURE RELIEF VALVE Ref. No. D04896
A Polyhydron Group Company Model : DPR Release 05 / 2014

Description
Direct acting valve.
Guided poppet design.
Cushion arrangement for greater stability and noise control.
Three sizes. - 06, 10 and 20.
Three mounting styles - Threaded cartridge.
Threaded port body.
Subplate Type (Factory Std. & ISO Std.)
Six pressure ranges - Upto 25, 50, 100, 200, 315 & 400.
- 700 bar. ( in size 06 only )
Two options for - With set screw and Lock nut.
pressure adjustment With hand knob.

Section
P
Hydraulic Symbol

P
T P

Unit dimensions
Threaded cartridge and cavity details Dimensions in mm.

A/F3 0.05 A
ØD1
90 °
A

A/F1 20 ° 6H
0.03

M
1.6

L2 max. L3 H9
A/F2 A/F2 ØD2
0.8

L7 L8
L6
L5 0.4R
L1 T
A max. L9
T L4 0.8

P P
ØD4

P ØD4
P
ØD3
Cartridge with hand knob for Cartridge with set screw for
pr. adjustment. pr. adjustment. Cartridge cavity machining details.

Table 1.
Mass 6H Tightning
Size A /F1 A /F2 A /F3 M ØD1 ØD2 6H ØD3 ØD4 L1 L2 L3 L4
±0.5
L5
±0.2
L6
±0.2
L7
±0.2 L8 L9
Kg. torque Nm.
6 0.45 19 30 4 M28 x 1.5 43 25 15 6 64 64 65 65 45 35 19 15 55 120
10 0.9 19 36 5 M35 x 1.5 48 32 19 10 77 82 80 80 52 41 23 18 69 140
20 1.6 19 46 5 M45 x 1.5 60 40 24 20 103 85 79 110 70 54 27 21 92 170

Phone : +91-(0)831-2411001
Polyhydron Pvt. Ltd. Fax : +91-(0)831-2411002
78-80, Machhe Industrial Estate, E-mail : polyhydron@gmail.com
Machhe, Belgaum - 590 014. INDIA. Website : www.polyhydron.com

D04896
 ENGINEERING 2 of 6
DIRECT ACTING
PRESSURE RELIEF VALVE Ref. No. D04896
A Polyhydron Group Company Model : DPR
Threaded port body
ØD1 A/F3
Valve with
hand knob for A/F2
pr. adjustment.
L2
L1
max. A/F1
A/F1

L3

ØD4
T L6 T
T Valve with
L4

(typical)
Set screw for

ØD3
P pr. adjustment.
P P
P

B1

H1 H2 M Tap
T1 deep

B1

B2
Table 2.

Mass
Size B1 B2 D1 D2 D4 M A/F1 A/F2 A/F3 L1 L2 L3 L4 L6 H1 H2 T1
Kg
06 1.2 45 60 43 22 G1/4 M6 30 19 4 65 64 35 80 55 40 25 11
10 2.8 60 80 48 30 G1/2 M8 36 19 5 80 82 42 100 69 60 40 15
20 6.2 70 100 60 44 G1 M8 46 19 5 78.5 85 54 135 85 70 50 15

Subplate type Subplate type

(Factory Standard) ØD1
(ISO Standard) NG06
A/F 3

A/F 2

L2
L1
max. A/F 1 A/F 1

Ø5.5
L3
25.9

0
5.1

T
31

L4 L5
ØD2 P T 0
Ø7.5 max.
62 P T
P 21.5
33
40.5
Ø4 Drill,
L6
-0.75
31.75

B1 H2 46 5 deep.

B2 H1 I.S.O Body (Sub-plate) ISO Interface

Table 3.
Size Mass Kg. B1 B2 ØD1 ØD2 A /F1 A /F2 A /F3 L1 L2 L3 L4 L5 L6 H1 H2
6 1.1 45 60 43 6.6 30 19 4 65 64 15 80 55 4 40 21
10 2.4 60 80 48 9 36 19 5 80 82 20 100 70 5 55 28
20 8 70 100 60 9 46 19 5 78.5 85 20 135 100 5 70 70

D04896
 ENGINEERING 3 of 6
DIRECT ACTING
PRESSURE RELIEF VALVE Ref. No. D04896
A Polyhydron Group Company Model : DPR
Subplate
B2 H1
B1 T3

0.8
Pannel cutout

L3
B4 B3 1

ØD4
L7

ØD5

L10
L8
R
L2

L9
ØD3
L1

L11
L5
L4

L6
R

ØD1
P

ØD2
P

M tap
T1 deep
Valve mounting face T2

Table 4.
Size Model Mass B1 B2 B3 B4 M ØD1 ØD2 ØD3 ØD4 ØD5 H1 L1 L2 L3 L4 L5
6 1NSR03G02 1.2 45 60 22.5 7.5 M6 11 7 22 G1/4 6 25 40 20 8 55 94
10 1NSR05G03 2.4 60 80 30 10 M8 11 7 25 G3/8 10 30 45 21 10 70 115
10 1NSR05G04 2.4 60 80 30 10 M8 11 7 30 G1/2 10 30 45 21 10 70 115
20 1NSR07G08 5.3 70 100 35 15 M8 17.5 11.5 44 G1 20 40 65 34 15 100 140

Size Model L6 L7 L8 L9 L10 L11 T1 T2 T3 R Valve fixing screws S.H.C.S. Tightening Torque
6 1NSR03G02 110 22 65 39 37 20 10 16 12 25 M6 x 30 L4 Nos. (10.9) 15 N m
10 1NSR05G03 135 27.5 80.5 40.5 47.5 20 12 16 12 35 M8 x 40 L4 Nos. (10.9) 35 N m
10 1NSR05G04 135 27.5 80.5 40.5 47.5 20 12 16 14 35 M8 x 40 L4 Nos. (10.9) 35 N m
20 1NSR07G08 170 20 97 42 50 40 22 27 20 40 M8 x 80 L4 Nos. (10.9) 35 N m

Technical specifications

Construction ..................................... Direct acting, Poppet type.

Mounting style .................................... Threaded Cartridge, Threaded Port body or
Subplate Type (Factory Std. & ISO Std.)
Interface ............................................ Factory standard
Note : Subplate mounting valves having interface as per
ISO 6264-03-04 and ISO 6264-06-09 are also
available on request. Please ask for details
Mounting position ............................. Optional.
Flow direction ................................... From P to T
Operating pressure for port P ........... 400 bar. (Standard model)
for port P .................. 700 bar max.(for Model DPR06*700-11 only)
for port T .................. 315 bar.
Pressure setting ranges .................... Upto 25, 50, 100, 200, 315, 400 and 700 bar max.
Hydraulic medium ............................ Mineral Oil
Viscosity range ................................ 10 Cst. to 380 Cst
Fluid temperature range ................... -20 °C to +70 °C
Fluid cleanliness requirement ......... As per ISO 16/13 or better.
Mass ................................................ Refer individual table.

D04896
 ENGINEERING 4 of 6
DIRECT ACTING
PRESSURE RELIEF VALVE Ref. No. D04896
A Polyhydron Group Company Model : DPR
Ordering Code

DPR H 06 T 25 04

Direct operated 01 thru 09, factory Std.

04 ( For Subplate Valve only )
Pressure Relief Valve
10 thru 19, factory Std.
Set screw S 11
( For Threaded Valve only )
Hand knob H
20 thru 29, ISO Std.
21
( for DPR*06S*-21 only )
Size 06, 10 and 20
Design code subject to change.
Cartridge K Installation dimensions remain same.

Threaded T
Subplate S 25, 50, 100, 200
315, 400 & 630 bar
I.S.O. mounting I

Note : Subplate to be ordered separately.

All rights reserved.

Subject to revision.

D04896
 ENGINEERING 5 of 6
DIRECT ACTING
PRESSURE RELIEF VALVE Ref. No. D04896
A Polyhydron Group Company Model : DPR
Sectional View and Part List

17
13
42 15 49 T3 T2 7 6 33 8
14
12
31
16
T1
T4
35

34
48

Model :DPR*06I
ISO Mounting
1 30 26 2 3 28 29 36to41 4 27 5 9 32 10 11 43
18 19

Hydraulic symbol
44

T P
45

46 47

Tools required Size DPR06 Size DPR10 Size DPR20

T1 Wrench key 1 4 A/F 5 A/F 5 A/F
T2 Spanner 1 19 A/F 19 A/F 19 A/F
T3 Spanner 1 30 A/F 36 A/F 46 A/F
T4 Wrench key 1 6 A/F 10 A/F 6/17 A/F

D04896
 ENGINEERING 6 of 6
DIRECT ACTING
PRESSURE RELIEF VALVE Ref. No. D04896
A Polyhydron Group Company Model : DPR

Size DPR 06 Size DPR 10 Size DPR 20

Sl.no. Description Part no. Size. Qty. Part no. Size. Qty. Part no. Size. Qty.
1 Valve seat 20101 -- 01 20201 -- 01 20301 -- 01
2 Poppet 20102 -- 01 20202 -- 01 20302 -- 01
3 Spring pad 20103 -- 01 20203 -- 01 20303 -- 01
4 Spring casing 20104 -- 01 20204 -- 01 20304 -- 01
5 Top nut 20105 -- 01 20205 -- 01 20305 -- 01
6 Adjusting screw ( Set pr.) 20106 -- 01 20206 -- 01 20306 -- 01
7 Check nut 20107 -- 01 20207 -- 01 20307 -- 01
8 Cap 20108 -- 01 20208 -- 01 20308 -- 01
9 Adjusting screw ( Hand knob ) 20109 -- 01 20209 -- 01 20309 -- 01
10 Hand knob 20110 -- 01 20210 -- 01 20310 -- 01
11 Label ( Regulation ) 20111 -- 01 20211 -- 01 20311 -- 01
12 Body ( Threaded ) 20112 -- 01 20212 -- 01 20312 -- 01
13 Label ( Threaded ) 20113 -- 01 20213 -- 01 20313 -- 01
14 Body ( Subplate ) 20114 -- 01 20214 -- 01 20314 -- 01
15 Label ( Subplate ) 20115 -- 01 20215 -- 01 20315 -- 01
16 Body ( ISO mounting ) 20116 -- 01 -- -- -- 20316 -- 01
17 Label ( Standard ) 00002 -- 01 -- -- -- 00002 -- 01
18 Valve seat ( dia 4 ) 20118 -- 01 -- -- -- 20318 -- 01
19 Poppet ( dia 4 ) 20119 -- 01 -- -- -- 20319 -- 01
20 Body ( Threaded ) - 700 bar 20120 -- 01 -- -- -- 20320 -- 01
21 Body ( Subplate ) - 700 bar 20121 -- 01 -- -- -- 20321 -- 01
22 -- -- -- -- -- -- -- -- -- --
23 -- -- -- -- -- -- -- -- -- --
24 -- -- -- -- -- -- -- -- -- --
25 -- -- -- -- -- -- -- -- -- --
* 26 O'ring ( Nitrile ) 20126 17 id x 1.8 csd 01 20226 23.5 id x 1.8 csd 01 20326 28.2 id x 2.65 csd 01
* 27 O'ring ( Nitrile ) 20127 11.3 id x 2.4 csd 01 20227 17 id x 2.5 csd 01 20327 -- 01
* 28 O'ring ( Nitrile ) 20128 22 id x 1.8 csd 01 20228 28.3 id x 1.78 csd 01 20328 34.5 id x 2.65 csd 01
* 29 Backup ring ( Teflon ) 20129 22.3 x 24.98 x 1.2 th. 02 20229 31.98 x 29.3 x 1.2 th. 02 20329 31.98 x 29.3 x 1.2 th. 02
* 30 O'ring ( Nitrile ) 20130 7 id x 1.5 csd 02 20230 12 id x 2 csd 02 20330 23 id x 2.5 csd 02
* 31 O'ring ( Nitrile ) 20131 7.5 id x 1.8 csd 02 20231 -- -- 20331 -- --
32 Grub screw 00045 M6 x 1, 8 L 02 00042 M8 x 8 L 02 00042 M8 x 8 L 02
33 Circlip ( IS 3075-1965 ) 00060 'C' type, dia 6 nominal, 01 20233 'C' type,dia 8 Nominal, 01 20333 'C' type,dia 8 Nominal, 01
( External ) ( External ) ( External )
34 Elastomeric plug 00202 G1/4 01 00204 G1/2 01 00202 G1 ( Threaded ) 01
35 Dowel pin 00036 Dia 3 x 8 L 01 -- -- -- -- -- --
# 36 Spring 25 bar 20136 Code 20136 01 20236 Code 20236 01 20336 Code 20336 01
# 37 Spring 50 bar 20137 - - " - - 20137 01 20237 - - " - - 20237 01 20337 - - " - - 20337 01
# 38 Spring 100 bar 20138 - - " - - 20138 01 20238 - - " - - 20238 01 20338 - - " - - 20338 01
# 39 Spring 200 bar 20139 - - " - - 20139 01 20239 - - " - - 20239 01 20339 - - " - - 20339 01
# 40 Spring 315 bar 20140 - - " - - 20140 01 20240 - - " - - 20240 01 20340 - - " - - 20340 01
# 41 Spring 400 bar 20141 - - " - - 20141 01 20241 - - " - - 20241 01 20341 - - " - - 20341 01
42 Rivet ( Type ' U ' ) 00001 2 x 4.5 M ( Nettlefold ) 02 00001 2 x 4.5 M ( Nettlefold ) 02 00001 2 x 4.5 M ( Nettlefold ) 02
43 Rivet ( Type ' U ' ) 00001 --"-- 01 00001 --"-- 01 00001 ---"---"--- 01
44 Spring retainer -- -- -- -- -- -- 20344 -- --
45 Circlip ( IS 3075 - 1965 ) -- -- -- -- -- -- 20345 'C' type,dia 8 Nominal, 01
( External )
# 46 O'ring -- -- -- -- -- -- 20346 14 id x 1.8 csd 01
# 47 O'ring -- -- -- -- -- -- 20347 32 id x 2.3 csd 01

Note : * Recommended seal kit. * & # Recommended spare kit.

While ordering the individual spares / spare kit / seal kit, give part no. and
complete details of model code as on the label.

D04896