Ppce Syllabus

SYLLABUS
PSN College of Engineering and Technology Regulation 2014
Department: Mechanical Branch Code/

Engineering Degree/Branch 10
(mention all branches for B.E - MECH
Semester: VII which the subject is
offered)
Subject Code: 210211 L T P C
Subject Title: PROCESS PLANNING AND COST ESTIMATION 3 0 0 3
OBJECTIVE:
To introduce the process planning concepts To make cost estimation for various products after
process planning.
Unit 1 ESTIMATING AND COSTING Total Hrs 9
Importance and aims of cost estimation - functions of estimation - costing - importance and aims of costing -
difference between costing and estimation - importance of realistic estimates - estimation procedure.
Unit 2 WORK STUDY AND ERGONOMICS Total Hrs 9
Method study – Definition – Objectives-Motion economy- Principles – Tools and Techniques-Applications – Work
measurements- purpose – use – procedure – tools and techniques- Standard time –Ergonomics – principles –
applications.
Unit 3 PROCESS PLANNING Total Hrs 9
Definition – Objective – Scope – approaches to process planning- Process planning activities – Finished part
requirements- operating sequences- machine selection – material selection parameters- Set of documents for process
planning- Developing manufacturing logic and knowledge- production time calculation – selection of cost optimal
processes.
Unit 4 PRODUCTION COST ESTIMATION Total Hrs 9
Estimation of material cost, labour cost and over heads, allocation of overheads – Estimation for different types of
jobs - Estimation in forging shop - losses in forging - forging cost - illustrative examples - estimation in welding shop
- gas cutting - electric welding - illustrative examples - estimation in foundry shop - estimation of pattern cost and
casting cost - illustrative examples.
Unit 5 ELEMENT OF COST Total Hrs 9
Introduction - material cost - determination of material cost labour cost - determination of direct labour cost -
expenses - cost of product (Ladder of cost) - illustrative examples - analysis of overhead expenses - factory expenses
- depreciation - causes of depreciation - methods of depreciation - administrative expenses - selling and distributing
expenses - allocation of overhead expenses.
Total Hours to be taught 45
Outcome:
 Students will be able to identify and analyze cost estimation and costing procedures.
 Able to know method study, measurements and ergonomics
 To familiarize with the process planning activities, machine selection, material selection and
production time calculation
 To analyze the cost associate with the production such as forging, welding, gas cutting etc.
 To know the materials, labour cost, overhead expenses and depreciation.
Text Book:
1. Narang, G.B.S., & Kumar, V., Production and Costing, Khanna Publishers, 1995.
2. Adithan, M., and Pabla, B.S., Estimating and Costing, Konark Publishers Pvt. Ltd., 1989.
Reference (s):
1. Chitale, A.K., and Gupta, R.C., Product Design and Manufacturing, Prentice Hall Pvt. Ltd., New Delhi,
1997.
2. Nanua Singh, System approach to Computer Integrated Design and Manufacturing, John Wiley and Sons,
Inc., 1996.
3. Joseph G Monks, Operations Management, Theory and Problems, McGraw Hill Book Company, 1982.
4. Banga, T.R., and Sharma, S.C., Estimating and Costing, Khanna Publishers, 1986.
Online Resources:
CO/PO Mapping
(S/M/W indicates strength of
1-Weak, 2-Medium, 3-Strong
correlation)
PO1 PO2 PO3 PO4 Po5 PO PO7 PO8 PO9 PO10 PO11 PO12
6
CO1 3 3
CO2 3 3 2 2 1 1
CO3 3 3 1 1
CO4 3 3
CO5 3 3 2 1
Case study
 Case Study - Improvement of a Testing Process using modern technique

 A case study on Productivity Improvement of a Manual Assembly Line
 Improvements in Material Handling: A Case Study of Cement Manufacturing Plant
 Evaluation of the Cost Estimation Models: Case Study of Task Manager Application
 A Case Study on Direct Labour Costs for a private limited company
 A case study on Reducing Labour Costs in industry using Industrial Engineering
Techniques
 A case study on labour productivity
 A case study on overhead allocation in a private limited company
 A case study on waste management in inventory
 A case study on time improvement on series operation in assembly line.
Program Outcomes
Engineering Graduates will be able to:
1. Engineering Knowledge: Apply the knowledge of mathematics, science, engineering

fundamentals, and an engineering specialization to the solution of complex engineering
problems.
2. Problem Analysis: Identify, formulate, review research literature, and analyze complex
engineering problems reaching substantiated conclusions using first principles of mathematics,
natural sciences, and engineering sciences.
3. Design/ Development of Solutions: Design solutions for complex engineering problems and
design system components or processes that meet the specified needs with appropriate
consideration for the public health and safety, and the cultural, societal, and environmental
considerations.
4. Conduct Investigations of Complex Problems: Use research-based knowledge and research

methods including design of experiments, analysis and interpretation of data, and synthesis of
the information to provide valid conclusions.
5. Modern Tool Usage: Create, select, and apply appropriate techniques, resources, and modern
engineering and IT tools including prediction and modelling to complex engineering activities
with an understanding of the limitations.
6. The Engineer and Society: Apply reasoning informed by the contextual knowledge to assess
societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to
the professional engineering practice.
7. Environment and sustainability: Understand the impact of the professional engineering

solutions in societal and environmental contexts, and demonstrate the knowledge of, and need
for sustainable development.
8. Ethics: Apply ethical principles and commit to professional ethics and responsibilities and norms
of the engineering practice.
9. Individual and teamwork: Function effectively as an individual, and as a member or leader in

diverse teams, and in multi disciplinary settings.
10. Communication: Communicate effectively on complex engineering activities with the

engineering community and with society at large, such as, being able to comprehend and write
effective reports and design documentation, make effective presentations, and give and receive
clear instructions.
11. Project management and finance: Demonstrate knowledge and understanding of the
engineering and management principles and apply these to one’s own work, as a member and
leader in a team, to manage projects and in multidisciplinary environments.
12. Lifelong learning: Recognize the need for, and have the preparation and ability to engage in
independent and life-long learning in the broadest context of technological change.

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SYLLABUS

PSN College of Engineering and Technology Regulation 2014

Department: Mechanical Branch Code/

 Case Study - Improvement of a Testing Process using modern technique

Engineering Graduates will be able to:

1. Engineering Knowledge: Apply the knowledge of mathematics, science, engineering

4. Conduct Investigations of Complex Problems: Use research-based knowledge and research

7. Environment and sustainability: Understand the impact of the professional engineering

9. Individual and teamwork: Function effectively as an individual, and as a member or leader in

10. Communication: Communicate effectively on complex engineering activities with the

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