Calculation of Design Mix: Fine Aggerates Coarse Aggregates

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Republic of the Philippines

Department of Public Works and Highways


PASIG-MARIKINA RIVER CHANNEL IMPROVEMENT PROJECT ( PHASE II )
Contract Package 1-B -- Upper Pasig River (Lambingan Bridge to Immediate Vicinity of NHCS)

CALCULATION OF DESIGN MIX


BASED ON ACI 211 MIX DESIGN METHOD

Class of Concete : Class F Date Prepared : August 7, 2009


Proposed used : Levelling Concrete
Design Mix No. : TM-AE-PR-H-12-01 Specification 12 Mpa @ 28 days

Material Properties

a.) Aggregates
Fine Aggerates Coarse Aggregates
F.A. Source Porac, Pampanga C.A. Source BAAC BAAC BAAC
Fineness Modulus 2.91 Size 3/4 3/8 G-1
Specific Gravity (dry) 2.52 Specific Gravity (dry) 2.76 2.75 2.76
Specific Gravity (ssd) 2.60 Specific Gravity (ssd) 2.77 2.79 2.83
Absorption , % 2.29 Absorption, % 1.34 1.52 0.94
Unit Weight (loose), Kg/cu.m. 1477 Unit Weight (loose), Kg/cu.m. 1410 1435 1440
Unit Weight (Rodded), Kg/cu.m. 1648 Unit Weight (Rodded), Kg/cu.m. 1610 1680 1630
b.) Cement
Cement Source Republic Cement Specific Gravity of Cement 3.15
Type Brand of Cement Type I
c.) Admixture
Dosage of Amixture 1% of cement
Specific Gravity of Admixture 1.18
d.) Water
Water Source Deep Well Specific Gravity of Water 1.0

Design Specification Requirements :


Reqd. For Plain concrete Adj. w/ admix
Concrete Strength Requird,Mpa,fc' 12 Mpa (40 mm) Water Cement Ratio 0.7 0.52
Target Concete Strengh@ 28 days,fcr 12 Slump ,(in.) * 4-8 * 4-8
Minimum Cement Content , kg / m 3 320 Cement Factor ( bags / cu.m.) 8 8

Batch weight calculation per cubic meter of concrete

A Estimated amount of mixing water (lb./cu.yd x .592719 = Kg/kg / m 3 165


B W/C Ratio based on ACI Table 6.3.4 (a) 0.7
C Cement weight in kgs 320
D W/C Ratio Adjusted = (A)/ (C) 0.52
E Water net mixing = ( c ) x ( D ) reduction Factor (if water - reducing admix is used) 165
F Volume of CA per unit volume of concrete, ACI table 5.3.6 0.699
G Coarse Aggs. (Dry rodded) weight in kgs. = F x Unit wt, of CA 1139
H Entrapped Air, % (ACI table 5.3.3) 5.0
I Weight of Admix = C x dosage (recommended range .8 -1.2% by wt. of cement) 2.72
J Weight of ingredients (cement ,water. CA and admix ) C+E+G+I 1,626
K Weight of 1 cu.m. of air- entrained concrete , ACI table A1.5.3.7.1 2350
L Weight of Sand (Fine Aggregates ) =K-J 724
Absolute Volume Basis
M Volume of water = E / 1000 0.165
N Solid Volume of Cement = C / Sp. Gr. Of Cement x 1000 Blending 0.1016
O Solid Volume of C.A. = ( G) / Sp. Gr. of Aggs. X 1000 30% 3/4 0.124 0.041 0.248
P Volume of entrapped Air (H) x 1/100 10% 3/8 0.05
Q Volume of Admixture = 1 / Sp. Gr. Of Admix x 1000 60% G-1 0.000847
R Total Vol. of Ingredients except Sand (FA) = M+N+O+P+Q 100% 0.7301
S Total Volume of Sand (FA) required = 1 cu,m - R 0.2699
T Required Weight of Sand (FA) = S x Sp.Gr. Of Sand x 1000 680

Final Batch Weights per cubic meter of concrete


Based on estimated Based on Absolute
Material Components Conc Wt. in kg Vol of Ing. Kg. (SSD)
U Water (net Mixing) 165 165
V Cement 320 320
W Coarse Aggregates (dry) 3/4 342 346
3/8 114 116
G-1 683 690
X Fine Aggregates 680 696
Y Admixture 2.72 2.72
Z Total 2306 2335

Remarks
15-30 mL of Air Entraining Solution per bag of cement shall be added to the mix to meet the 5% air content requirement of the specifications

Prepared By : Checked by : Noted by :

TOYO LABORATORY - WS 11 - Rev. A 7/1/09


Clarence S. Malicdem Mickel F. Mirasol Danilo Fabellon
QC - CONTRACTOR QC - CONSULTANT QC - PMO/DPWH

TOYO LABORATORY - WS 11 - Rev. A 7/1/09


Republic of the Philippines
Department of Public Works and Highways
PASIG-MARIKINA RIVER CHANNEL IMPROVEMENT PROJECT ( PHASE II )
Contract Package 1-B -- Upper Pasig River (Lambingan Bridge to Immediate Vicinity of NHCS)

CALCULATION OF DESIGN MIX


BASED ON ACI 211 MIX DESIGN METHOD

Class of Concete : Class F Date Prepared : August 7, 2009


Proposed used : Levelling Concrete
Design Mix No. : TM-AE-PR-N-12-01 Specification 12 Mpa @ 28 days

Material Properties

a.) Aggregates
Fine Aggerates Coarse Aggregates
F.A. Source Porac, Pampanga C.A. Source BAAC BAAC BAAC
Fineness Modulus 2.91 Size 3/4 3/8 G-1
Specific Gravity (dry) 2.52 Specific Gravity (dry) 2.76 2.75 2.76
Specific Gravity (ssd) 2.60 Specific Gravity (ssd) 2.77 2.79 2.83
Absorption , % 2.29 Absorption, % 1.34 1.52 0.94
Unit Weight (loose), Kg/cu.m. 1477 Unit Weight (loose), Kg/cu.m. 1410 1435 1440
Unit Weight (Rodded), Kg/cu.m. 1648 Unit Weight (Rodded), Kg/cu.m. 1610 1680 1630
b.) Cement
Cement Source Republic Cement Specific Gravity of Cement 3.15
Type Brand of Cement Type I
c.) Admixture
Dosage of Amixture 1% of cement Type / Brand of Admixture Type G / ACS Prokrete PSP-R
Specific Gravity of Admixture 1.18
d.) Water
Water Source Deep Well Specific Gravity of Water 1.0

Design Specification Requirements :


Reqd. For Plain concrete Adj. w/ admix
Concrete Strength Requird,Mpa,fc' 12 Mpa (40 mm) Water Cement Ratio 0.7 0.53
Target Concete Strengh@ 28 days,fcr 12 Slump ,(in.) * 4-8 * 4-8
Minimum Cement Content , kg / m 3 300 Cement Factor ( bags / cu.m.) 7.5 7.5

Batch weight calculation per cubic meter of concrete

A Estimated amount of mixing water (lb./cu.yd x .592719 = Kg/kg / m 3 160


B W/C Ratio based on ACI TableA1.5.3.4 (a) 0.7
C Cement weight in kgs 300
D W/C Ratio Adjusted = (A)/ (C) 0.53
E Water net mixing = ( c ) x ( D ) reduction Factor (if water - reducing admix is used) 160
F Volume of CA per unit volume of concrete, ACI table A1.5.3.6 0.699
G Coarse Aggs. (Dry rodded) weight in kgs. = F x Unit wt, of CA 1139
H Entrapped Air, % (ACI table A1.5.3.3) 5.0
I Weight of Admix = C x dosage (recommended range .8 -1.2% by wt. of cement) 2.55
J Weight of ingredients (cement ,water. CA and admix ) C+E+G+I 1,601
K Weight of 1 cu.m. of air- entrained concrete , ACI table A1.5.3.7.1 2350
L Weight of Sand (Fine Aggregates ) =K-J 749
Absolute Volume Basis
M Volume of water = E / 1000 0.16
N Solid Volume of Cement = C / Sp. Gr. Of Cement x 1000 Blending 0.0952
O Solid Volume of C.A. = ( G) / Sp. Gr. of Aggs. X 1000 30% 3/4 0.124 0.041 0.248
P Volume of entrapped Air (H) x 1/100 10% 3/8 0.05
Q Volume of Admixture = 1 / Sp. Gr. Of Admix x 1000 60% G-1 0.000847
R Total Vol. of Ingredients except Sand (FA) = M+N+O+P+Q 100% 0.7188
S Total Volume of Sand (FA) required = 1 cu,m - R 0.2812
T Required Weight of Sand (FA) = S x Sp.Gr. Of Sand x 1000 709

Final Batch Weights per cubic meter of concrete


Based on estimated Based on Absolute
Material Components Conc Wt. in kg Vol of Ing. Kg. (SSD)
U Water (net Mixing) 160 160
V Cement 300 300
W Coarse Aggregates (dry) 3/4 342 346
3/8 114 116
G-1 683 690
X Fine Aggregates 709 725
Y Admixture 2.55 2.55
Z Total 2310 2339

Remarks
20 mL of Air Entraining Solution per bag of cement shall be added to the mix to meet the 5% air content requirement of the specifications

Prepared By : Checked by : Noted by :

TOYO LABORATORY - WS 11 - Rev. A 7/1/09


Clarence S. Malicdem Mickel F. Mirasol Danilo Fabellon
QC - CONTRACTOR QC - CONSULTANT QC - PMO/DPWH

TOYO LABORATORY - WS 11 - Rev. A 7/1/09


SUMMARY

Class : #REF!
Design Mix : #REF!

Materials
Water -
Cement -
Coarse Aggregates
3/4 -
3/8 -
G-1 -
Fine Aggregates -
Admixture -
Total

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