Model: Macro-Tech 5000VZ
Model: Macro-Tech 5000VZ
Model: Macro-Tech 5000VZ
©2003 by Crown Audio, Inc., P.O. Box 1000, Elkhart, IN 46515-1000 U.S.A. Telephone: 574-294-8000.
Fax: 574-294-8329. Trademark Notice: PIP, SmartAmp and Grounded Bridge are trademarks and
Amcron, Crown, Macro-Tech, IOC, ODEP, IQ System and P.I.P. are registered trademarks of Crown
International, Inc. Other trademarks are the property of their respective owners.
Approved for
THX Theatre
Systems
103169-2A
3/03
3
YEAR
THREE YEAR
FULL WARRANTY 3YEAR
DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES
YOU ARE NOT ENTITLED TO RECOVER FROM US ANY INCIDENTAL YOU ARE NOT ENTITLED TO RECOVER FROM US ANY INCIDENTAL
DAMAGES RESULTING FROM ANY DEFECT IN THE NEW CROWN DAMAGES RESULTING FROM ANY DEFECT IN THE NEW CROWN
PRODUCT. THIS INCLUDES ANY DAMAGE TO ANOTHER PRODUCT PRODUCT. THIS INCLUDES ANY DAMAGE TO ANOTHER PRODUCT OR
OR PRODUCTS RESULTING FROM SUCH A DEFECT. PRODUCTS RESULTING FROM SUCH A DEFECT. SOME STATES DO
NOT ALLOW THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR
WARRANTY ALTERATIONS CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
No person has the authority to enlarge, amend, or modify this Crown EXCLUSION MAY NOT APPLY TO YOU.
Warranty. This Crown Warranty is not extended by the length of time
which you are deprived of the use of the new Crown product. Repairs and WARRANTY ALTERATIONS
No person has the authority to enlarge, amend, or modify this Crown Warranty.
replacement parts provided under the terms of this Crown Warranty shall
This Crown Warranty is not extended by the length of time which you are
carry only the unexpired portion of this Crown Warranty.
deprived of the use of the new Crown product. Repairs and replacement parts
DESIGN CHANGES provided under the terms of this Crown Warranty shall carry only the unexpired
We reserve the right to change the design of any product from time to time portion of this Crown Warranty.
without notice and with no obligation to make corresponding changes in DESIGN CHANGES
products previously manufactured. We reserve the right to change the design of any product from time to time
LEGAL REMEDIES OF PURCHASER without notice and with no obligation to make corresponding changes in
No action to enforce this Crown Warranty shall be commenced later than products previously manufactured.
ninety (90) days after expiration of the warranty period. LEGAL REMEDIES OF PURCHASER
THIS CROWN WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, YOU
THIS STATEMENT OF WARRANTY SUPERSEDES ANY OTHERS MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
CONTAINED IN THIS MANUAL FOR CROWN PRODUCTS.
No action to enforce this Crown Warranty shall be commenced later than
9/90 ninety (90) days after expiration of the warranty period.
THIS STATEMENT OF WARRANTY SUPERSEDES ANY OTHERS
CONTAINED IN THIS MANUAL FOR CROWN PRODUCTS.
Telephone: 219-294-8200. Facsimile: 219-294-8301 Telephone: 219-294-8200. Facsimile: 219-294-8301 9/90
Macro-Tech 5000VZ Power Amplifier
CAUTION AVIS
RISK OF ELECTRIC SHOCK RISQUE DE CHOC ÉLECTRIQUE
DO NOT OPEN N’OUVREZ PAS
Magnetic Field
CAUTION! Do not locate sensitive high-gain equip-
ment such as preamplifiers or tape decks directly
above or below the unit. Because this amplifier has
a high power density, it has a strong magnetic field
CONTENTS
1 Welcome ................................................................................. 8
1.1 Why So Much Power? ....................................................... 8
1.2 Unpacking ........................................................................ 8
1.3 Features ........................................................................... 9
2 Facilities ................................................................................ 10
3 Installation ............................................................................ 13
3.1 Mounting ........................................................................ 13
3.2 Cooling ........................................................................... 13
3.3 Wiring ............................................................................ 14
3.3.1 Stereo (Two-Channel) Operation .......................... 14
3.3.2 Bridge-Mono Operation ....................................... 15
3.3.3 Parallel-Mono Operation ...................................... 16
3.3.4 Input Connection ................................................. 17
3.3.5 Output Connection .............................................. 18
3.3.6 Additional Load Protection ................................... 20
3.4 AC Mains Power Requirements ...................................... 21
4 Operation .............................................................................. 22
4.1 Precautions ..................................................................... 22
4.2 Indicators ....................................................................... 22
4.3 Protection Systems ......................................................... 24
4.3.1 ODEP .................................................................. 24
4.3.2 Standby ............................................................... 24
4.3.3 Transformer Thermal Protection ........................... 25
4.3.4 Power Supply Fuses ............................................ 25
4.4 Controls .......................................................................... 26
4.5 Filter Cleaning ................................................................ 27
5 Technical Information ........................................................... 28
5.1 Overview ........................................................................ 28
5.2 VZ Power ........................................................................ 28
5.2.1 Background ......................................................... 28
5.2.2 The VZ Supply ..................................................... 29
5.3 Circuit Theory ................................................................. 29
5.3.1 Stereo Operation ................................................. 29
5.3.2 Bridge-Mono Operation ....................................... 32
5.3.3 Parallel-Mono Operation ...................................... 32
5.3.4 Terminator Module ............................................... 32
5.3.5. Display Module .................................................... 32
6 Specifications ....................................................................... 33
7 AC Power Draw and Thermal Dissipation ............................ 39
8 Accessories .......................................................................... 40
8.1 PIP Modules ................................................................... 40
8.2 Level Control Security Kit ................................................ 42
Contents continued...
9 Service .................................................................................. 43
9.1 Worldwide Service .......................................................... 43
9.2 North American Service .................................................. 43
9.2.1 Service at a North American Service Center ........ 43
9.2.2 Factory Service .................................................... 43
ILLUSTRATIONS
1.1 Macro-Tech 5000VZ Amplifier ................................................... 8
2.1 Front Facilities ......................................................................... 10
2.2 Front Facilities behind the Filter Grille ...................................... 11
2.3 Rear Facilities .......................................................................... 12
2.4 International Output Binding Posts .......................................... 12
2.5 Output Cover .......................................................................... 12
3.1 Mounting Dimensions .............................................................. 13
3.2 Top View of a Rack-Mounted Unit ........................................... 13
3.3 Proper Air Flow in a Rack Cabinet ........................................... 13
3.4 Stereo Wiring ........................................................................... 14
3.5 Bridge-Mono Wiring ................................................................ 15
3.6 Parallel-Mono Wiring ............................................................... 16
3.7 Unbalanced Input Wiring ........................................................ 17
3.8 Balanced Input Wiring ............................................................. 17
3.9 Balanced and Unbalanced Phone Plug Wiring ....................... 17
3.10 Loudspeaker Offset Integration Switch ................................... 18
3.11 Input Ground Lift Switch .......................................................... 18
3.12 Wire Size Nomograph ............................................................. 19
3.13 Loudspeaker Fuse Nomograph .............................................. 20
4.1 Indicators ................................................................................ 22
4.2 Macro-Tech 5000VZ Indicator States ...................................... 23
4.3 Input Sensitivity, LOI and Compressor Switches ..................... 26
4.4 Channel 1 VZ Mode Switch (Behind Filter) .............................. 27
5.1 A Typical Power Supply ........................................................... 29
5.2 Music Waveforms .................................................................... 29
5.3 VZ High-Current Mode ............................................................ 29
5.4 VZ High-Voltage Mode ............................................................ 29
5.5 Circuit Block Diagram ............................................................. 30
6.1 Minimum Power Matrix ............................................................ 35
6.2 Maximum Power Matrix ........................................................... 36
6.3 Typical Frequency Response .................................................. 37
6.4 Typical Damping Factor .......................................................... 37
6.5 Typical Output Impedance ...................................................... 37
6.6 Typical Phase Response ......................................................... 38
6.7 Typical Crosstalk ..................................................................... 38
7.1 Power Draw, Current Draw and Thermal Dissipation ............... 39
8.1 Installing a PIP Module ............................................................ 40
8.2 Installing MA-LOCK Level Control Shaft Locks ........................ 42
Printed on
recycled paper.
1 Welcome
Congratulations on your purchase of a Macro-Tech® bridged into a single 4-ohm load.* That’s a lot of power
5000VZ.® You have selected one of the most reliable, for a unit that is only 5¼ inches (13.3 cm) tall and
powerful and cost-effective professional amplifiers ever weighs less than 80 pounds (36.3 kg).
made. From now on, you can enjoy the advantages of
There are many reasons to use amplifiers with an ex-
having the highest level of innovation available in any
tremely high power density. As more loudspeakers are
amplifier at any price.
driven with fewer amplifiers, audio systems become
The Macro-Tech 5000VZ is the most advanced ampli- more compact and efficient. If the system is used for
fier to offer Crown’s patented Variable Impedance (VZ) touring, this can reduce shipping costs and setup time.
power supply technology. New semiconductor technol- But concentrating so much power in one amplifier cre-
ogy is combined with superior VZ power supplies to ates potential hazards that can permanently ruin your
enable the Macro-Tech 5000VZ to pack unprec- day. Your amplifier is capable of delivering enough
edented power levels into 5¼ inches (13.3 cm) of verti- electrical power at the output terminals to produce a
cal rack space. And because it is a Macro-Tech, you lethal shock. If used improperly, it can also drive loud-
have the benefit of ODEP ® protection to keep the show speakers to levels that will cause permanent hearing
going long after other amplifiers have failed—even un- damage. For these reasons, we have included appro-
der the most severe conditions. In addition, your ampli- priate warnings and cautions in this manual.
fier provides enhanced PIP2 compatibility, which
makes it easy to customize with a variety of popular
input modules (see Section 8.1 for a list of available
PIPTM and PIP2 modules). 1.2 Unpacking
This manual will help you successfully install and use Please unpack and inspect your new amplifier for any
your new amplifier. Please read all instructions, warn- damage that may have occurred during transit. If dam-
ings and cautions. Be sure to read Sections 3.3.2 and age is found, notify the transportation company imme-
3.3.3 if you plan to use one of the amplifier’s two mono diately. Only you, the consignee, may initiate a claim
modes. Also for your protection, please send in your for shipping damage. Crown will be happy to cooper-
warranty registration card today and save your bill of ate fully as needed. Save the shipping carton as evi-
sale because it is your official proof of purchase. dence of damage for the shipper’s inspection.
Even if the unit arrived in perfect condition, as most
1.1 Why So Much Power? do, save all packing materials so you will have them
The Macro-Tech 5000VZ can deliver up to 2,500 watts if you ever need to transport the unit. NEVER SHIP
per channel into 2-ohm stereo loads or 5,000 watts THE UNIT WITHOUT THE FACTORY PACK.
*Minimum guaranteed standard 1 kHz power with 120 volt, 60 Hz AC mains. See Section 6 for other AC mains voltages and frequencies.
Macro-Tech 5000VZ Power Amplifier
1.3 Features
The Macro-Tech 5000VZ uses the very latest technology Each channel has an independent, error-driven com-
and miniaturized design to provide the highest power and pressor that can be set for fast or slow attack and release
value for its size, weight and price. Its patented Grounded times.
Bridge™ circuitry offers many advantages over conven- Two custom toroidal power transformers (one per chan-
tional designs. In Stereo mode, the amplifier’s separate nel) provide maximum power transfer with minimum
high-voltage supplies and ultra-low crosstalk make it pos- electromagnetic fields.
sible to treat each channel as an independent amplifier.
Here are some more of its impressive features: The soft-start feature slowly brings the power supplies up
to full voltage to avoid tripping the breaker that protects
Patented Variable Impedance (VZ) power supplies for your AC wiring.
each channel provide the best power matching to your
Universal power supplies can be easily reconfigured for
load. Three special modes are provided to control how
different AC mains voltages, making the amplifier conve-
and when the supplies shift impedance modes.
nient for use around the world.
Crown’s Grounded Bridge design delivers extreme volt-
Low harmonic and intermodulation distortion give the
age swings without using easily stressed output transistor
best dynamic transfer function in the industry.
configurations like conventional amplifiers. The results
are lower distortion and superior reliability. Superior damping factor delivers maximum loudspeaker
motion control.
Patented ODEP (Output Device Emulation Protection)
circuitry detects and compensates for overheating and Balanced inputs for each channel have independent
overload to keep the amplifier working when others three-way input sensitivity switches.
would fail. In addition, ODEP can be used to control the
The factory-installed PIP2-FXQ includes a ground lift
VZ power supplies by shifting them into high-current
switch that can be used to isolate the AC (chassis)
mode based on the requirements of the immediate con-
ground from the XLR and phone jack input grounds.
ditions.
Internal test ports provide rapid manufacturing and ser-
IOC ® (Input/Output Comparator) circuitry immediately
vice diagnostics.
alerts you of any distortion that exceeds 0.05%, providing
dynamic proof of distortion-free performance. Internal diagnostics LEDs make it easy to identify internal
operating conditions in the field.
Enhanced PIP2 (Programmable Input Processor) design
accepts accessory modules that tailor the amplifier to suit Modular design makes service and maintenance much
individual applications, including wide-band load current more convenient.
monitoring.
The super-efficient cooling system features front-to-back
Convenient front panel indicators include an Enable indi- air flow with cutting edge heat sinks and proportional on-
cator for the low-voltage power supply, and an ODEP, demand forced-air cooling to prevent overheating and
Signal Presence/IOC and ILoad /ILimit indicator for each prolong component life.
channel.
New touring chassis is extremely rugged and has been
Full protection against overvoltage, shorted outputs, mis- torture-tested with over 100,000 miles of simulated road
matched loads, general overheating, DC and abuse—even passing mil. spec. shock and vibration
high-frequency/RF overloads. Full internal fault protec- testing.
tion.
Extruded aluminum front panel provides extra strength to
“Standby” mode protects loudspeakers from low- resist physical damage.
frequency/DC output, turn-on/turn-off transients and other
Rack mountable in a standard 19-inch (48.3-cm) equip-
transients that can occur during an AC brownout.
ment rack (the back of the amplifier should be supported)
Standby mode also provides overvoltage protection from
or units can be stacked directly on top of each other.
AC mains of more than 11% over the rated voltage.
Three year “No-Fault” full warranty completely protects your
Innovative Loudspeaker Offset Integration (LOI) circuitry
investment and guarantees its specifications.
prevents asymmetrical audio waveforms from causing
off-center woofer cone movement.
mode for each power supply. The switches are located amplifier should be off for at least 10 seconds be-
behind the top dust filter about 1.75 inches (4.5 cm) fore changing this switch (see Section 3.3).
behind the front panel. Always turn off the power be-
fore changing either switch. To access the VZ mode J. Compressor Switches
switches, remove the top dust filter and reach upward A three-position back panel switch is provided to con-
through the grille opening with a long narrow noncon- trol each channel’s “error-driven” input compressor. At-
ductive object like a plastic pen. The switches are easy tack and release times can be set to either “fast” or
to locate with the aid of a flashlight. The switch for “slow,” or compression can be turned off for output clip-
Channel 1 is located to the left side of the amplifier, ping errors. The “fast” setting yields a 4-millisecond at-
while the switch for Channel 2 is located to the right. tack time and 300-millisecond release time. The “slow”
setting yields a 12-millisecond attack and 600-millisec-
From left to right, the four switch settings are VZ-ODEP,
ond release (see Section 4.4).
Lock Low, VZ and VZ (the third and fourth switch posi-
tions are identical). The first switch position sets the
power supply to the VZ-ODEP switching mode, which
K. Loudspeaker Offset Integration Switches
is the default setting from the factory. The VZ-ODEP Each channel has a two-position back panel on/off
mode automatically shifts between high-current and switch used to control the Loudspeaker Offset Integra-
high-voltage modes as needed, except when ODEP tion (LOI) circuitry. LOI compensates for asymmetrical
actively limits output drive, in which case the power audio waveforms that cause off-center woofer cone
supply is locked in its high-current mode. The second movement (see Sections 3.3.4, 3.3.5 and 4.4).
switch position is called “Lock Low.” It locks the power
supply in high-current mode so the amplifier will always L. Input Sensitivity Switches
be ready to deliver maximum current to low-impedance These three-position back panel switches are used to
loads. The third and fourth switch positions set the select the input sensitivity for each channel. Available
power supply to standard VZ mode. Standard VZ mode settings include 0.775 volts or 1.4 volts for standard
automatically switches between high-current and high- 1 kHz output power, or a 26 dB voltage gain (see Sec-
voltage modes as needed, but is not affected by ODEP tion 4.4).
(see Section 4.4).
M. Power Cord
I. Stereo/Mono Switch Units configured for 100 to 120 VAC have a 10-AWG,
This switch is used to select one of three output modes. 30-amp line cord, while units set up for 200 to 240 VAC
Stereo mode is used for normal two-channel operation, have a 12-AWG, 20-amp line cord. North American
Bridge-Mono mode is used to drive a single channel units configured for 120 VAC, 60 Hz power are shipped
with a load impedance of at least 4 ohms, and Parallel- with a grounded 125-volt, 30-amp NEMA TT30P plug;
Mono mode is used to drive a single channel with a units shipped outside North America are provided with-
load impedance less than 4 ohms. WARNING: The out a plug. See Sections 3.4 and 7 for AC requirements.
3 Installation per unit. Additional air flow may be required when driv-
ing low-impedance loads at consistently high output
3.1 Mounting levels. Refer to Section 7 for detailed information on
The Macro-Tech 5000VZ is designed for standard thermal dissipation.
19 inch (48.3 cm) rack mounting and “stack” mounting
without a cabinet. For optimum cooling and rack sup- When mounting the amplifier in a rack cabinet, the back
port, multiple units should be stacked directly on top of wall of the rack should be at least 3 inches (7.6 cm)
each other. away from the back of the amplifier chassis as shown
in Figure 3.2.
Important: Always support the back of the unit. Pro-
vide extra support if the unit will be transported. Tip: An easy way to verify adequate cooling is to ob-
serve the ODEP indicators while the amplifier is operat-
ing under worst-case conditions. If the indicators dim,
additional cooling is recommended.
If your rack has a door that could block air flow to the
amplifier’s air intakes, you must provide adequate air
flow by installing a grille in the door or by pressurizing
the air behind the door. Wire grilles are recommended
over perforated panels because they tend to cause
less air restriction. A good choice for pressurizing the
air behind the rack cabinet door is to mount a “squirrel
cage” blower inside the rack (Option 1 below). At the
bottom of the rack, mount the blower so it blows out-
side air into the space between the door and front of
the amplifiers, pressurizing the “chimney” behind the
door. This blower should not blow air into or take air out
Fig. 3.1 Mounting Dimensions of the space behind the amplifiers. For racks without a
door, you can evacuate the rack by mounting the
3.2 Cooling blower at the top of the rack so that air inside the cabi-
NEVER block the air vents in the front or back of the
net is drawn out the back (Option 2 below).
amplifier. Macro-Tech amplifiers do not need to be
mounted with space between them. If you must leave FRONT
WARM BLOWER OF
open spaces in a rack for any reason, close them with EXHAUST (OPTION 2) RACK
EQUIPMENT
RACK
(SIDE VIEW)
3.3 Wiring reo/mono switch. Turn off the amplifier and wait at
The following instructions describe the most common least 10 seconds before changing this switch or in-
ways to install your amplifier in a sound system. The ternal damage to the circuitry may result. There are
input and output terminals are located on the back VERY IMPORTANT wiring differences among the three
panel. Please use care when making connections, se- operating modes that will be discussed next.
lecting signal sources and controlling the output level.
The load you save may be your own! Crown assumes 3.3.1 Stereo (Two-Channel) Operation
no liability for personal injury or damaged loads from In Stereo mode, installation is intuitive: input Channel 1
careless amplifier use or deliberate overpowering. All feeds output Channel 1, and input Channel 2 feeds out-
units include an output cover to prevent accidental put Channel 2. To activate Stereo mode, first turn off
electrical shock and short circuits. We strongly recom- the amplifier and wait 10 seconds for the power supply
mend that you use this safety feature. to discharge. Then, slide the stereo/mono switch to the
center position, and connect the output wiring as
DANGER: The outputs can produce lethal energy shown in Figure 3.4.
levels. Do not change the output wiring unless the
amplifier has been off for at least 10 seconds. Turn- CAUTION: In Stereo mode, never parallel the two
ing off the amplifier also reduces the chance of blasts outputs by directly tying them together, and never
that can damage your hearing or loudspeakers. parallel them with the output of another amplifier.
Such a connection does not result in increased power
Your amplifier can be operated in Stereo, Bridge-Mono, output, but may result in overheating and premature
or Parallel-Mono mode by switching the back panel ste- activation of the protection circuitry.
Note: A method for paralleling multiple amplifiers for Note: The Channel 2 input jack and level control are
fail-safe redundancy is available from Crown’s Techni- disconnected in Bridge-Mono mode. A signal feeding
cal Support Group. Channel 2 will have no effect on the output.
Connect the load across the Channel 1 and 2 positive
3.3.2 Bridge-Mono Operation
(+) terminals attaching the positive lead from the load
Bridge-Mono mode is intended for driving loads with a
to Channel 1 and the negative lead from the load to
total impedance of 4 ohms or more (see Section 3.3.3 if
Channel 2 as shown in Figure 3.5. The negative (–) ter-
the load is less than 4 ohms). Installing the amplifier in
minals are not used and should not be shorted. In ad-
Bridge-Mono mode is different from the other modes
dition, the connected load must be balanced (neither
and requires special attention.
side connected to ground).
To activate Bridge-Mono mode, turn the amplifier off,
CAUTION: Be certain that every device connected
wait at least 10 seconds, and then slide the stereo/
to the Bridge-Mono output is balanced (not ground
mono switch to the BRIDGE MONO position. Both out-
referenced). If the input signal ground is not fully
puts receive the signal from the Channel 1 input, with
isolated, connecting an output lead to ground may
output Channel 2 inverted so it can be bridged with the
cause oscillations.
Channel 1 output.
3.3.3 Parallel-Mono Operation 2 input. Both outputs will now receive the signal from
Parallel-Mono mode is intended for driving loads with a the Channel 1 input.
total impedance of less than 4 ohms (see Section 3.3.2
Note: The Channel 2 input jack and level control are
if the load is 4 ohms or greater). Installing the amplifier
disconnected in Parallel-Mono mode. A signal feeding
in Parallel-Mono mode is different from the other modes
Channel 2 will have no effect on the output.
and requires special attention.
Install a jumper wire between the positive (+) outputs
CAUTION: Do NOT operate the amplifier in Stereo of Channel 1 and 2 that is at least 14 gauge in size.
or Bridge-Mono mode until the Parallel-Mono Then, connect the load to the output of Channel 1 as
jumper is removed. Failure to do so will result in shown in Figure 3.6. The positive (+) lead from the load
high distortion and excessive heating. connects to the positive (+) Channel 1 terminal, and
To activate Parallel-Mono mode, turn off the amplifier, the negative (–) lead from the load connects to the
wait at least 10 seconds, and slide the stereo/mono negative (–) Channel 1 terminal.
switch to the PARALLEL MONO position. Connect the CAUTION: Remove the jumper wire before chang-
input signal to Channel 1, and do not use the Channel ing to Stereo or Bridge-Mono mode.
SOLVING INPUT PROBLEMS recorders. The LOI circuitry will also help to avoid this
Sometimes large infrasonic (subaudible) frequencies potential problem. It includes a second-order Bessel
are present in the input signal. This can cause output low-pass filter with a –3 dB frequency of 50 kHz.
clipping and off-center woofer cone movement. As a
A third problem to avoid is hum. The two most com-
result, the loudspeakers may handle less power and
mon sources of hum in an audio system are inductive
could be damaged by overload or excess heat. To re-
coupling and ground loops.
duce the risk of such problems, turn on the Loud-
speaker Offset Integration (LOI) for each channel. The Inductive coupling can occur when input cables are
LOI switches are located on the back panel of the am- subjected to a magnetic field from a power cord or
plifier. This circuitry includes a third-order high-pass power transformer. One way to prevent inductive cou-
Butterworth filter with a –3 dB frequency of 35 Hz. pling is to lace the input cables together along their
length and route them as far away as possible from
power transformers and power cords. The use of
shielded pair cable is another effective way to reduce
or eliminate hum resulting from inductive coupling.
Ground loops often result when two or more devices
are improperly grounded. This causes undesirable
stray currents that may produce hum in the output. The
Fig. 3.10 Loudspeaker Offset Integration Switch
best way to avoid ground loops is to ensure that all
Another problem to avoid is the presence of large lev- system devices are plugged into the same power strip.
els of radio frequencies (RF) in the input signal. Al- In addition, make sure that all cable shields are
though high RF levels may not pose a threat to the grounded at one end only.
amplifier, they can burn out tweeters or other loads that Input and output grounds are sometimes tied together
are sensitive to high frequencies. Extremely high RF for testing or metering. This can cause feedback os-
levels can also cause the amplifier to prematurely acti- cillation from load current in the test loop. In some sys-
vate its protection circuitry, resulting in inefficient op- tems, even the AC power line may provide this
eration. RF can be introduced into the signal by local feedback path. To avoid this problem, use proper
radio stations and from the bias signal of many tape grounding, isolate the inputs and other common AC
devices. If needed, the input signal ground can be iso-
Input Wiring Tips lated from the AC mains ground with the ground lift
switch located on the PIP2–FXQ (see Figure 3.11 and
1. Use only shielded cable. Cables with
higher density shields are better. Spiral Section 4.4).
wrapped shield is not recommended.
.0002 RS
.0002 Source
Resistance
(Ohms)
.0006
Factor
tally tie two channels together when making
20,000 .004
or breaking connections (for example, a stan-
.006
dard three-wire stereo phone plug). 10,000
.01
Example Shown:
Use the nomograph in Figure 3.12 and the procedure Load Resistance = 8 ohms
7. If the size of the cable exceeds what you want to use, 3.3.6 Additional Load Protection
(1) find a way to use shorter cables, like using an IQ Your amplifier can generate high power levels. If your
System, (2) settle for a lower damping factor, or (3) use loudspeakers do not have built-in protection from ex-
more than one cable for each line. Options 1 and 2 will
cessive power, it’s a good idea to protect them. Loud-
require the substitution of new values for cable length
or damping factor in the nomograph. For option 3, esti- speakers are subject to thermal damage from
mate the effective wire gauge by subtracting 3 from the sustained overpowering and mechanical damage from
apparent wire gauge every time the number of con- large transient voltages. Special fuses can be used to
ductors of equal gauge is doubled. So, if #10 wire is protect your loudspeakers in both cases.
too large, two #13 wires or four #16 wires can be used
for the same effect. Different types of fuses are required for thermal protec-
tion and voltage protection. Slow-blow fuses are usu-
SOLVING OUTPUT PROBLEMS ally selected to protect loudspeakers from thermal
damage because they are similar to loudspeakers in
Sometimes high-frequency oscillations occur which
the way they respond to thermal conditions over time.
can cause your amplifier to prematurely activate its pro-
In contrast, high-speed instrument fuses like the
tection circuitry and result in inefficient operation. The
Littlefuse 361000 series are used to protect loudspeak-
effects of this problem are similar to the effects of the
ers from large transient voltages. The nomograph in
RF problem described in Section 3.3.4. To prevent
Figure 3.13 can be used to select the properly rated
high-frequency oscillations:
fuse for either type of loudspeaker protection.
1. Turn on Loudspeaker Offset Integration for each
There are basically two approaches that can be taken
channel. It includes a low-pass filter to prevent
when installing fuses for loudspeaker protection. A
RF problems (see Section 3.3.4).
common approach is to put a single fuse in series with
2. Lace together the loudspeaker conductors for
each channel (do not lace together the conduc-
tors from different channels). This minimizes the 1.0
2
3. Avoid using shielded loudspeaker cable. 3000
15
2.5 2000
4. Avoid long cable runs where the loudspeaker 10
1500
cables from different amplifiers share a common
6 200
Impedance = 8 ohms.
6. Keep loudspeaker cables well separated from Peak Power = 200 W 2 150
input cables. 7
100
80
1.5
7. Install the input wiring according to the instruc- 8 Answer:
60
Fuse = 2 A 1
tions in Section 3.3.4. 9
.8
40
10 30
Another problem to avoid is the presence of large in- 12 .6
20
frasonic currents when primarily inductive loads are
SPEAKER POWER RATING
.5
14 15
SPEAKER IMPEDANCE
.4
used. Such loads include 70 volt step-up transformers 16 10
8
.3
and electrostatic loudspeakers. 6
(watts)
(ohms)
(amps)
FUSE
20
.2 4
Inductive loads may appear as a short circuit at low 25 3
frequencies. This can cause the amplifier to produce .15
2
30
large low-frequency currents and activate its protec- .1 1.5
the output of each channel. This makes installation con- than 11% above the amplifier’s rated line voltage will
venient because there is only one fuse protecting the activate the overvoltage protection circuitry (refer to
loads on each output. The main disadvantage of this Section 4.3.2). For example, do not exceed a line volt-
approach becomes apparent if the fuse blows, be- age of 133 VAC for units configured for 120 VAC opera-
cause none of the loads will receive any power. tion.
A better approach is to fuse each driver independently. All specifications in this manual were measured using
This allows you to apply the most appropriate protec- 120 VAC, 60 Hz power mains unless otherwise noted.
tion for the type of driver being used. In general, low- Specifications are derived using a mains voltage that
frequency drivers (woofers) are most susceptible to is accurate to within 0.5% and with THD less than 1.0%
thermal damage and high-frequency drivers (tweeters) under all testing conditions. Performance variations
are usually damaged by large transient voltages. This can occur at other AC mains voltages and line frequen-
means that your loudspeakers will tend to have better cies. In addition, line regulation problems will directly
protection when the woofers are protected by slow- affect the output power available from the amplifier.
blow fuses and high-frequency drivers are protected
by high-speed instrument fuses. A qualified technician can reconfigure your amplifier
for different AC voltages and frequencies by changing
the power supply connections on the control board in-
3.4 AC Mains Power Requirements side the amplifier. The proper procedures are outlined
Each Macro-Tech 5000VZ is supplied from the factory inside the top cover of the amplifier. Contact Crown’s
with an appropriate AC cord. Units configured for 100 Technical Support Group for more information.
to 120 VAC operation are shipped with 10 AWG,
30 amp line cords. Units configured for 200 to 240 VAC WARNING: Risk of severe electric shock. Only a
operation are shipped with 12 AWG, 20 amp line cords. qualified technician should attempt to alter the line
North American units configured for 120 VAC, 60 Hz voltage configuration.
operation are provided with a 125 volt, 30 amp NEMA Although this amplifier is rated for operation at 100 and
TT30P plug. Units destined for other parts of the world 120 VAC, it is more efficient at 200, 208, 230 or
are provided without a plug. Whenever possible, con- 240 VAC. At these higher voltages, less power is con-
nect the power cord to an isolated power circuit with verted to thermal energy in the AC cord and slightly
adequate current (see Section 7 for detailed informa- more power is available at low frequencies.
tion on current draw). Excessive line voltages of more
with a 0.1 second hold delay to show that an input sig- 4.3 Protection Systems
nal is too large and must be compressed at the input. The Macro-Tech 5000VZ provides extensive protection
The indicators will also stay on brightly for a channel and diagnostics capabilities. Protection systems in-
that is put in standby mode (see Section 4.3.2). Under clude ODEP, “standby” mode, power supply fuses and
abnormal operating conditions, a high-voltage power special thermal protection for the unit’s transformers.
supply may be put in standby mode to prevent ampli-
fier damage. If this happens, the channel’s Signal/IOC 4.3.1 ODEP
indicator will stay on with full brightness. Crown invented ODEP to prevent amplifier shutdown
during demanding operation and to increase the effi-
The two-color ILoad / ILimit indicators show current ciency of the output circuitry. To do this, Crown estab-
flow to the loudspeakers (“load current”) and the maxi- lished a rigorous program to measure the safe
mum current available from the amplifier (“limit cur- operating area (SOA) of each output transistor before
rent”). As load current indicators, they glow green to installing it in an amplifier. Next, Crown designed intel-
show that current is flowing to the loads connected to ligent circuitry to simulate the instantaneous operating
the amplifier outputs. As current limit indicators, they conditions of those output transistors. Its name de-
turn red to show that the amplifier is delivering its maxi- scribes what it does: Output Device Emulation Protec-
mum output current. The indicators turn off when there tion or ODEP. In addition to simulating the operating
is no significant load current flowing. This can happen conditions of the output transistors, it also compares
when a channel has no input signal, the input signal is their operation to their known SOA. If it sees that more
at a very low level, there is no load connected to the power is about to be asked of them than they are ca-
output, or the output cable is damaged. pable of delivering under the present conditions, ODEP
immediately limits the drive level until it falls within the
The amount of current an amplifier can produce deter-
SOA. Limiting is proportional and kept to an absolute
mines the lowest impedance it can drive. Parallel-Mono
minimum—only what is required to prevent output tran-
mode can deliver the most current, so it can drive the
sistor damage.
most loudspeakers wired in parallel with the lowest to-
tal impedance. For maximum performance, loads This level of protection enables Crown to increase out-
should be matched to the amplifier. If load impedance put efficiency to never-before-achieved levels while
is too low, the amplifier’s protection systems will limit greatly increasing amplifier reliability.
output. If load impedance is too high, some of the
amplifier’s output power capability will go unused. The on-board intelligence is monitored in two ways.
First, the front panel ODEP indicators show whether the
The ILimit feature is designed to help you get the maxi- amplifier is functioning correctly or if ODEP is limiting
mum power out of your amplifier. In the real world, loud- the drive level. Second, ODEP data is fed to the PIP
speaker impedance varies with frequency, and connector so advanced PIP modules like the IQ-PIP-
loudspeaker impedance ratings are only approxima- USP2 can monitor and control the amplifier.
tions. Without ILimit, you have to do some lengthy cal-
culations to approximate the maximum number of With ODEP, the show keeps going because you get the
loudspeakers you can drive with the amplifier—and this maximum power with the maximum protection.
does not allow for a 4 ohm loudspeaker whose imped-
ance drops below 2 ohms at 80 Hz. 4.3.2 Standby
At the heart of the protection systems is standby mode
This is why your amplifier has ILimit. The ILimit function which temporarily removes power from the high-volt-
turns a channel’s ILoad / ILimit indicator red when it age supplies to protect the amplifier and connected
reaches maximum current output. This makes it pos- loads. Several conditions can put a channel into
sible to connect real loudspeakers and conduct realis- standby mode. Use the indicator table in Figure 4.2 to
tic tests to find the maximum number of loudspeakers identify an amplifier channel in standby mode.
that should be connected. To do a test like this, you
can operate under worst-case conditions and continue The overvoltage protection circuitry puts both chan-
to connect additional loudspeakers in parallel with nels in standby if the AC line voltage increases to more
each output until the ILoad / ILimit indicator turns red. than 11% of the amplifier’s rated AC configuration. This
The optimum load is achieved before the ILoad / ILimit circuitry prevents power supply damage that can re-
indicator turns red, so disconnecting the last added sult from excessive AC line voltage, voltage spikes, and
loudspeaker gives you an optimized load. other unusual conditions.
The undervoltage protection circuitry can also acti- The unit resumes normal operation as soon as the am-
vate the standby mode. If the AC line voltage drops to plifier no longer detects dangerous low frequency or
about 20% or more below the unit’s rated voltage, both DC output. Although it is extremely unlikely that you will
channels will go into standby to prevent loudspeaker ever activate the amplifier’s DC/low-frequency protec-
damage that can result from brownouts and blackouts. tion system, improper source materials like subsonic
square waves can activate this system.
If dangerous subsonic frequencies or direct current
(DC) is detected in the amplifier’s output, the DC/low- The amplifier’s fault protection system will put a chan-
frequency protection circuitry will put the channel in nel in standby mode in rare situations where heavy
standby to protect the loads and prevent oscillations. common-mode current is detected in the channel’s
output. The amplifier should never output common-
mode current unless its circuitry is damaged in some
Internal Standby Indicators way, and putting a channel in standby mode helps to
(For Qualified Technicians Only) prevent further damage.
Although it is very unlikely that you will ever see an The amplifier’s transformer thermal protection cir-
amplifier channel unintentionally put in standby,
eight internal indicators (four per channel) are pro-
cuitry is activated if the unit’s transformer temperature
vided to help troubleshoot such a situation. They rises to unsafe levels. Under these abnormal condi-
are located inside the top cover of the amplifier. tions, the amplifier will put the affected channel’s trans-
DANGER: Electrical shock from this amplifier former in standby mode. The amplifier will return to
can be lethal. The top cover should only be re- normal operation after the transformer cools to a safe
moved by a qualified technician.
temperature. (For more information, refer to Section
Four indicators are provided per channel, with six 4.3.3.)
on the main board and two on the control board.
Main board indicators include the following:
(1) DC/low-frequency protection, labeled “DC/LF,”
4.3.3 Transformer Thermal Protection
(2) fault, labeled “OUTPUT MOD FAULT,” and (3) All Macro-Tech amplifiers have transformer thermal
standby, labeled “STBY.” The control board indi- protection. It protects the power supplies from damage
cators help identify overvoltage conditions or under conditions where transformer temperatures rise
transformer thermal protection. These indicators too high. A thermal switch embedded in each trans-
are labeled “OVER-VOLT/THERM.”
former removes power to the channel if there is exces-
If the DC/LF indicator is lit, see what the indicator sive heat. The switch automatically resets when the
does when you remove the input signal. If it turns transformer cools to a safe temperature.
off, the problem is DC or subsonic material in the
input signal and you should refer to Section 3.3.4; As long as it is operated within rated conditions (see
if it stays on, refer the amplifier to a qualified tech- Section 6), it is extremely unlikely that your amplifier will
nician for service.
ever activate transformer thermal protection. One rea-
If the OUTPUT MOD FAULT indicator is lit, turn the son is that ODEP keeps the amplifier working under
amplifier off, wait ten seconds and then turn it very severe conditions. Even so, higher than rated out-
back on. If the indicator stays off, try using the put levels and loads with excessively low impedances
amplifier for normal operation; if the indicator turns
on again, refer the amplifier to a qualified techni-
can generate more heat in the transformer than in the
cian for service. output devices. These conditions can overheat the
transformers and activate the protection system.
If the STBY indicator is lit, the installed PIP module
has put the channel in standby. For example, PIPs Macro-Tech amplifiers are designed to keep working
controlled by the IQ System can be used to put when other amplifiers would fail. But even when the lim-
each channel in standby to conserve energy.
its of a Macro-Tech amplifier are exceeded, it will still
If the OVER-VOLT/THERM indicator is lit for one protect itself—and your investment—from damage.
channel, transformer thermal protection has been
activated. An overvoltage condition always
4.3.4 Power Supply Fuses
causes both indicators to light. If both indicators
are lit, test your AC mains voltage. If it is within An internal fuse protects the Macro-Tech 5000VZ’s low-
tolerance, you have somehow managed to acti- voltage power supply. The low-voltage power supply
vate thermal protection for both transformers (a fuse will not blow unless something is wrong with the
feat that is virtually impossible). amplifier. If the low-voltage power supply fuse blows,
refer the unit to a qualified technician for service.
The high-voltage power supplies are also protected by The three-position input sensitivity switches are lo-
internal fuses. With rated loads and output levels, a fuse cated on the back panel and are factory set to
should only shut down its channel in the rare instance 0.775 volts for standard 1 kHz power. They may be set
of a catastrophic amplifier failure. Other protection sys- to 1.4 volts for standard 1 kHz power, or a voltage gain
tems like ODEP keep the amplifier operational under of 26 dB. When set to 26 dB gain, the input sensitivity is
most other severe conditions. A fuse can also shut 5.1 volts for full output.
down its channel if an extremely low-impedance load
and high output level result in current draw that ex- The Loudspeaker Offset Integration (LOI) switches
ceeds the fuse rating. Again, this should only be pos- are located on the back panel of the amplifier and are
sible when operating outside rated conditions, like factory set to the “on” position. The LOI circuits use
when the amplifier is used to drive a 1 ohm load in Ste- double integrating filters in the amplifier’s feedback cir-
reo mode, or when the amplifier is driven with subsonic cuitry to protect loudspeakers in several different ways.
square waves. If a high-voltage power supply fuse First, they center asymmetrical audio waveforms that
blows, please refer the unit to a qualified technician. cause off-center woofer cone movement. Off-center
cone movement increases loudspeaker heating and
distortion while reducing the loudspeaker’s power han-
4.4 Controls dling ability. Second, LOI filters unwanted DC and sub-
The Enable switch is located on the front panel so you sonic frequencies using a third-order Butterworth filter
can easily turn the amplifier on and off. If you ever need with a 35 Hz corner frequency. Third, LOI filters un-
to make any wiring or installation changes, don’t forget wanted ultrasonic frequencies (RF) that can cause
to disconnect the power cord first. Please follow these tweeter burnout using a second-order Bessel filter with
steps when first turning on your amplifier: a 50 kHz corner frequency.
1. Turn down the level of your audio source. For ex- IMPORTANT: The Loudspeaker Offset Integration
ample, set your mixer’s master volume to – ∞. circuitry does NOT protect loudspeakers from large
2. Turn down the Level controls of the amplifier (if transient voltages or excessive power levels for pro-
they are not already down). longed periods of time. Crown cannot be held liable
3. Turn on the Enable switch. The Enable indicator for damage or personal injury that results from over-
beside the switch should glow. During the four driving loudspeakers or other system components. See
second turn-on delay which immediately fol- Section 3.3.6 for information on using fuses to protect
lows, the Signal/IOC indicators will light brightly, loudspeakers.
the ODEP indicators will stay off, and the ILoad / The compressor switches are located on the back
ILimit indicators usually stay off but may flash panel of the amplifier and are factory set to the “fast”
immediately after the switch is turned on. After setting. If desired, they can be switched to “slow” or
the turn-on delay, all lights should indicate nor- “off.” Because the compressors are ahead of all other
mal operation. input circuitry, they compress the input signals before
4. After the turn-on delay, turn up the level of your clipping or other types of distortion can be generated.
audio source to the maximum desired level.
Each compressor is driven by the channel’s input over-
5. Turn up the level controls of the amplifier until load and IOC error signals. If the IOC circuit senses
the maximum desired sound level is achieved. that distortion in the output of the amplifier is equal to or
DANGER: This amplifier produces enough greater than 0.05%, it generates an “error signal” that
power to drive loudspeakers to levels that causes the IOC indicator on the front panel to flash
can cause permanent hearing damage. Be brightly, and the compressor to compress the input sig-
careful when setting the maximum level.
6. Turn down the level of your audio source to its
normal range.
Each of the front panel Level controls has 31 detents
for accurately repeatable settings. To prevent tamper-
ing, the Level Control Security Kit is available (see Sec-
tion 8.2). In Bridge-Mono and Parallel-Mono modes, the
Channel 2 level control is bypassed. Fig. 4.3 Input Sensitivity, LOI and Compressor Switches
nal (if it is turned on). If an input signal has too much light. The switch for Channel 1 is located on the left
voltage, the input overload circuitry will light the IOC side, and the switch for Channel 2 is on the right.
indicator brightly, and the compressor will compress
the input signal regardless of the COMPRESSOR The VZ (Variable Impedance) mode causes the power
switch position. The OFF setting bypasses all drive supplies to automatically shift between high-current
sources for the compressors except for input overload. and low-current modes of operation as operating con-
ditions change. Normally, the power supplies operate
When the COMPRESSOR switch is set to FAST, the in the high-current (low-impedance) mode for maxi-
compressors have an attack time of 4 milliseconds and mum thermal efficiency. When voltage demand
a release time of 300 milliseconds. When set to SLOW, reaches highs levels, the supplies quickly shift into
they have an attack time of 12 milliseconds and a re- high-voltage (high-impedance) mode. Because volt-
lease time of 600 milliseconds. When set to OFF, an age and current requirements vary with the output level
input overload will still drive the compressor which uses and frequency content of the source signals, the power
the “fast” attack and release times to protect the input supplies are designed to be able to continually switch
circuitry. between the two modes as needed with no degrada-
tion to the audio signal.
The back panel input ground lift switch is located on
the PIP2-FXQ (see Figure 3.11). It reduces the chance The VZ-ODEP mode is very similar to VZ mode. The
of ground loops by isolating the input signal grounds only difference is that the power supplies are forced
from the AC ground (see Section 3.3.4). Slide the switch into high-current mode when ODEP is close to activat-
to the right to isolate or “lift” the grounds. ing its limiting circuitry. This reduces excessive stress
on the output transistors, and effectively increases the
The VZ mode switches are located inside the amplifier thermal performance of the amplifier.
behind the top dust filter on the front panel. To access
these switches, remove the top filter element (see Fig- Note: When ODEP limiting begins, the IOC circuitry will
ures 2.2 and 4.4). Always turn the power off before see that the input waveform does not match the output
changing one of these switches. Each switch has waveform, and an error signal is generated. If the com-
four settings (from left to right): VZ-ODEP, Lock Low, VZ pressors are on, they will see the error signal and com-
and VZ. Note: The third and fourth positions are identi- press the input signal to correct the problem. When this
cal. The amplifier is shipped from the factory with the happens, there is no audible signal degradation. Com-
switches set to “VZ-ODEP.” Once the top filter element pression is subtle, and not noticeable unless the sys-
is removed, the switch position label should become tem is driven to extremely high levels.
visible on the grille below each switch. To access the
switches, reach through the grille opening with a long The Lock Low mode locks the power supplies into the
narrow nonconductive object like a plastic pen. The high-current mode for low-impedance loads. This may
switches are about 1.75 inches (4.5 cm) behind the be desirable when driving high-frequency transducers
grille. They are easy to locate with the aid of a flash- that must be protected from too much voltage, or when
driving loads with very low impedances.
5 Technical Information
5.1 Overview
Your Macro-Tech VZ amplifier incorporates several new to ground are referred to as “low-side NPN and PNP.”
technological advancements including low-stress out- Positive current is delivered to the load by increasing
put stages, real-time simulation of output transistor con- conductance simultaneously in the high-side NPN and
ditions, advanced thermal management, a modular low-side PNP stage, while decreasing conductance of
system for signal input and processing, multispeed the high-side PNP and low-side NPN synchronously.
compressors, Loudspeaker Offset Integration, split
feedback paths, modular internal construction and ar- The two channels may be used together to double the
ticulated VZ power supplies. voltage (Bridge-Mono) or the current (Parallel-Mono)
presented to the load. This feature gives the user flex-
Custom protection circuitry limits temperature and cur- ibility in maximizing the power available to the load.
rent to safe levels while making the amplifier highly re-
liable and tolerant of faults. Unlike many lesser A wide-bandwidth multiloop design is used for state-
amplifiers, it can operate at its voltage and current lim- of-the-art compensation. This produces ideal behavior
its without self-destructing. and results in ultra-low distortion values.
Real-time computer simulation is used to create an Aluminum extrusions have been widely used for heat
analogue of the junction temperature of the output tran- sinks in power amplifiers due to their low cost and rea-
sistors (hereafter referred to as the “output devices”). sonable performance. However, measured on a watts
Current is limited only when the device temperature per pound or watts per volume basis, the extrusion
becomes excessive—and just by the minimum amount technology doesn’t perform nearly as well as the heat
necessary. This patented approach is called ODEP or sink technology developed for Macro-Tech amplifiers.
Output Device Emulation Protection. It maximizes the The heat sinks for the Macro-Tech 5000VZ are fabri-
available output power and eliminates overheating, the cated from custom milled fin stock that provides an ex-
major cause of output device failure. ceptionally high ratio of area to volume, or area to
The amplifier is protected from all common hazards that weight. All power devices are mounted directly to mas-
plague high-power amplifiers including shorted, open, sive heat spreaders that are electrically at the Vcc po-
or mismatched loads; overloaded power supplies, ex- tential. Electrifying the heat spreaders improves
cessive temperature, chain-destruction phenomena, thermal performance by eliminating the insulating in-
input-overload damage and high-frequency blowups. terface underneath the power devices. The chassis it-
The unit protects loudspeakers from DC in the input self is even used as part of the thermal circuit to
signal, output DC in the output, and turn-on/turn-off maximize utilization of the available resources.
transients. The amplifier is also protected from internal
faults. 5.2 VZ Power
VZ means Variable Impedance. It is the name of
The four-quadrant topology used in the grounded out-
Crown’s patented articulated power supply technology.
put stages is called the Grounded Bridge . The
This technology is what makes it possible to pack such
Grounded Bridge topology takes full advantage of the tremendous power into Crown’s VZ amplifiers.
power supplies delivering peak-to-peak voltages to the
load that are twice the voltage seen by the output de-
5.2.1 Background
vices and twice the voltage generated by the power
A power supply must be large enough to handle the
supplies.
maximum voltage and current necessary for the ampli-
The Grounded Bridge topology is ground-referenced. fier to drive its rated power into a specified load. In the
Because the required current exceeds the limits of process of fulfilling this requirement, conventional
presently available components, composite output de- power supply designs produce lots of heat, are heavy,
vices are constructed to function as gigantic NPN and and take up precious real estate. And it’s no secret that
PNP devices. Each output stage has two composite heat is one of a power amplifiers worst enemies. Con-
NPN devices and two composite PNP devices. sider the circuit in Figure 5.1.
The devices connected to the load are referred to as According to Ohm’s Law, the higher the power supply
“high-side NPN and PNP” and the devices connected voltage, the more heat the power transistors must dis-
VZ POWER SUPPLY
a reduction in gain of the balanced input stage at the The protection mechanisms that affect the signal path
onset of clipping in the output stage. The compressor are implemented to protect the amplifier under real-
is also activated any time the first stage is about to be world conditions. These conditions are high instanta-
overdriven. The compressor control circuit also sends neous current, excessive temperature, and operation
signals to the display module to indicate IOC or input of the output devices outside safe conditions.
overload.
The instantaneous current limiter (Q534, Q535, Q540
The variable gain stage (U100B) sets the input sensi- and Q541) has two distinct limiting points. The current
tivity. Switch S100 is used to select 26 dB gain, 1.4 volts limit is nominally set to 55 amps and will switch to 32
or 0.775 volts sensitivity for standard 1 kHz power. From amps when the VCE voltage exceeds a predetermined
there, variable resistor (R120) controls the gain. level. When the output current exceeds the set limit,
drive is removed from the LVA stage, thus limiting the
The “error” amplifier (U105) is the heart of the unit. It is output current to a safe level.
located in the main feedback loop and controls the per-
formance of the amplifier. The error amp amplifies the To further protect the output stages, a specially devel-
difference (“error”) between the output signal and the oped ODEP circuit is used (U112, U113, U114, U116
input signal, and drives the voltage translator stage to and U117). It produces an analog output proportional
compensate for these differences. to the always changing safe operating area of the out-
put transistors. This output controls the translator stage
The output of the error amplifier is then sent to the sig- and the low-side predriver stage, removing any further
nal translators (U106, U107, Q101, Q102, Q113 and drive that may exceed the safe operating area of the
Q114). This stage translates the ground-referenced output stages.
output of the error amplifier to a VCC-referenced signal
to drive the last voltage amplifiers. The translators out- Thermal sensors U500 and U501 give the ODEP cir-
put drive is controlled by the ODEP circuit via Q101, cuits vital information on the operating temperature of
Q102, Q113 and Q114. the heat sink on which the output devices are mounted.
The output of the signal translators next goes to the Should the amplifier fail in such a way that would result
Last Voltage Amplifiers or LVAs (Q501, Q502, Q503, in DC (caused by excessive current or voltage) across
Q507, Q508 and Q509) located on the output module. the output terminals, the DC/low-frequency protection
The output of the LVA stage is limited by D514 through circuit (U109C and U109D) senses this on the nega-
D517 so that there is maximum current to feed the tive feedback loop and shuts down the power supply
predriver transistors and the slew limit capacitors and all drive to the output stage until the DC is removed.
(C506 and C507) yielding a constant slew rate. If an output device fails, the fault circuit (U115, Q105,
Q106, Q108 and Q109) detects the common-mode
The output stage consists of the predrivers (Q504 and current in the output devices and removes power from
Q510), the drivers (Q511 and Q512), and the outputs the channel until it can be repaired.
(Q513 through Q518, Q536 and Q537). These devices
are configured as emitter-follower stages to supply cur- The Loudspeaker Offset Integration or LOI circuit
rent gain to the output of the amplifier. (U104) senses the output signal and does a double
integration, feeding the resultant “error” signal to the
The bias servos (Q533 and Q505) are thermally error amplifier to correct for any net DC in the output.
coupled to the heat sinks and set the quiescent current
point for the output stage to lower the distortion in the Additional protection is provided by the overvoltage
crossover region of the output signal. protection circuit (U707D) which monitors the incom-
ing line voltage and shuts down both power supplies in
The bridge-balance circuit (U503) receives a signal the case of excessive line voltage.
from the output of the amplifier and differences it with
the signal at the VCC supplies. The bridge-balance cir- The VZ control circuit (U110) monitors both the VCC and
cuit then develops a voltage to drive the bridge-bal- the output signal. When the output signal comes to
anced output stage. This results in the VCC supply within a ∆V of the VCC (as determined by the output
having exactly one half of the output voltage added to voltage and current demands), the control circuit tells
their quiescent voltage. Q529 and Q530 along with the supply to switch into high-voltage mode. The sup-
R556 set the quiescent current point for the bridge-bal- ply is then latched in this mode for a minimum of 50
ance output stage. microseconds by U703. U711 provides protection for
the FETs. The FETs (Q810, Q811 and Q812) and the
steering diodes (D810 and D811) provide the two 5.3.3 Parallel-Mono Operation
modes of the power supply. With the stereo/mono switch set to PARALLEL MONO,
the output of Channel 2 is paralleled with that of Chan-
The VZ mode switch (S700) has four positions which nel 1. A suitable jumper capable of handling high cur-
control how the articulated supply functions. (Two of rent must be installed to gain the benefits of this
the four switch positions are identical because there operating mode. The jumper should be connected
are only three VZ modes.) In the VZ position, the sup- across a positive output terminal from each channel.
ply will automatically change as needed depending on
the signal demands. In the Lock Low position, the sup- The signal path for Channel 1 is the same as for stereo
ply stays in high-current mode and cannot switch into operation. The signal for Channel 2 is fed from the same
high-voltage mode. In the “VZ-ODEP” position, the sup- source as for Channel 1 and is paralleled at the input to
ply operates as it would in the VZ position unless the the error amplifier (U105 and U205). A signal from the
ODEP limit is reached. If the ODEP limit is reached, the current sense circuit is also sent to the Channel 2 error
supply will be locked into high-current mode to lower amplifier giving Channel 2 an electronic ballasting re-
the thermal dissipation of the output devices until it is sistor to better match the two outputs. In Parallel-Mono
cools enough to return to normal VZ operation. mode, twice the current of one channel alone can be
obtained. Each of the channel’s protection mechanisms
The fan control circuit (U713, U707B, U712 and Q706) work independently if a fault occurs and both IOC indi-
uses the ODEP thermal information to control the speed cators are operational.
of the fan. The summation of the ODEP signal and the
heat sink temperature is used to determine its speed.
5.3.4 Terminator Module
In order to reduce the turn-on current needed by the The terminator module provides a high-frequency load
power transformers, a “soft start” circuit is provided to the amplifier in order to maintain stability. It includes
(U701B, U701A, U111, U700 and Q701) which limits a current sense circuit (U750) which is used for the
the maximum start-up current to less than 22 peak ILoad / ILimit display and in the Parallel-Mono mode.
amps per channel with 120 VAC mains. The primary
voltage is ramped up to the full voltage, then relay K700 5.3.5 Display Module
closes across triac Q701 for normal operation. On the display module there are seven indicators. The
amber Enable LED shows that the low-voltage supply
5.3.2 Bridge-Mono Operation is enabled. The green SPI/IOC LED is driven by Q502
By setting the back panel stereo/mono switch to from the output signal and flashes with the output sig-
BRIDGE MONO, the user can convert the Macro-Tech nal at normal brilliance. When the amplifier reaches
5000VZ into a bridged mono amplifier. With a signal early clipping, the LED driven by Q504 will flash
applied to the Channel 1 input and the load connected brighter indicating an IOC event. The amber ODEP LED
between the positive output terminals of Channel 1 and driven by Q500 normally lights at full brilliance and di-
Channel 2, twice the voltage output of a single channel minishes when thermal-dynamic power reserve drops.
is achieved. This LED will stay off if the channel is put in standby.
The two-color ILoad / ILimit LED flashes green when
The Channel 1 output feeds the Channel 2 error amp U500, U501 and Q505 see output current. It turns red
(U205). Because there is a net inversion, the Channel 2 when the amplifier’s maximum current output is
output is out of polarity with Channel 1. This produces achieved.
twice as much voltage across the load. Each of the
channel's protection mechanisms work independently
and both IOC indicators are operational.
6 Specifications
The following applies to units in Stereo mode with 8 ohm loads energy—they must have the required voltage and cur-
and an input sensitivity of 26 dB gain unless otherwise speci- rent to deliver the rated power you expect.
fied. All units have multitap transformers and can be config-
ured for any AC line voltage.
Controls
Standard 1 kHz Power: refers to maximum average power
Compressor: A three-position back panel switch is used
in watts at 1 kHz with 0.1% THD.
to control each channel’s input compressor. The “fast”
Full Bandwidth Power: refers to maximum average power setting provides an attack time of 4 milliseconds and a
in watts from 20 Hz to 20 kHz with 0.1% THD.
release time of 300 milliseconds; the “slow” setting pro-
vides an attack time of 12 milliseconds and a release
Performance time of 600 milliseconds; the “off” setting defeats out-
Frequency Response: ±0.1 dB from 20 Hz to 20 kHz put-driven compression.
at 1 watt (see Figure 6.3).
Enable: A front panel push button used to turn the am-
Phase Response: ±20° from 10 Hz to 20 kHz at 1 watt plifier on and off.
(see Figure 6.6).
Input Ground Lift: A two-position back panel switch
Signal-to-Noise Ratio: 20 Hz to 20 kHz: Better than 100 located on the PIP2-FXQ used to isolate the input au-
dB below full bandwidth power. A-weighted: Better than dio signal grounds from the AC (chassis) ground.
105 dB below full bandwidth power.
Level: A front panel rotary potentiometer for each chan-
Total Harmonic Distortion (THD): Less than 0.05% at nel with 31 detents used to control the output level.
full bandwidth power from 20 Hz to 1 kHz increasing
linearly to less than 0.1% at 20 kHz. Loudspeaker Offset Integration: A two-position back
panel switch for each channel used to turn the loud-
Intermodulation Distortion (IMD): (60 Hz and 7 kHz speaker protection circuitry on and off. The circuitry
4:1) Less than 0.05% from 411 milliwatts to full band- protects against DC, off-center woofer cone movement,
width power. and unwanted subsonic and ultrasonic frequencies.
Damping Factor: Greater than 1,000 from 10 Hz to Sensitivity: A three-position back panel switch for
400 Hz (see Figure 6.4). each channel used to select input sensitivity:
Crosstalk: See Figure 6.7. 0.775 volts or 1.4 volts for standard 1 kHz power, or a
26 dB voltage gain.
Slew Rate: Greater than 30 volts per microsecond.
Stereo/Mono: A three-position back panel switch used
Voltage Gain: 20:1 ±3% or 26 dB ±0.25 dB at the maxi- to select Stereo, Bridge-Mono or Parallel-Mono mode.
mum level setting. 132:1 ±12% or 42 dB ±1 dB at
0.775 volt sensitivity. 71:1 ±12% or 37 dB ±1 dB at VZ Mode: A four-position switch for each channel in-
1.4 volt sensitivity. Also see Section 4.4. side the front panel used to control the switching mode
of the VZ power supplies.
Power
Output Power: See the Minimum Guaranteed Power Indicators
table in Figure 6.1 for the output power specifications Enable: This amber front panel indicator shows the on/
under a variety of conditions. off status of the low-voltage power supply.
Load Impedance: Safe with all types of loads. Rated Signal/IOC: Each channel has a green front panel in-
for 2 to 8 ohms in Stereo, 4 to 16 ohms in Bridge-Mono dicator that flashes to show amplifier output. If a
and 1 to 4 ohms in Parallel-mono mode. channel’s output waveform differs from its input by
0.05% or more, the indicator flashes brightly to show
Required AC Mains: 50 or 60 Hz, 100, 120, 200, 208, distortion. This function provides proof of distortion-free
230, 240 VAC (±10%). Draws 90 watts or less at idle. performance.
See Section 7 for additional information.
ODEP: Each channel has an amber front panel indica-
It is extremely important to have adequate AC power tor that shows thermal-dynamic energy reserve. Nor-
available to the amplifier. Power amplifiers cannot create mally, each ODEP indicator is lit to show available
The maximum power matrices include specifications for single cycle and 40 millisecond burst sine waves. Burst signals
act like large transient peaks that are present in common source signals. Loudspeakers can respond to a single cycle
burst, so the single cycle burst specifications should be used to help you protect your loudspeakers. In contrast, a
40 millisecond burst represents the typical response time of the human ear. Your ear will not respond to the entire
dynamic change of a burst that lasts less than 40 milliseconds.
The burst power specifications are provided at 0.05% THD which is a practical low distortion condition. Operating the
amplifier at levels higher than 0.05% THD can result in output power levels that are higher than those listed in the
maximum power matrices.
TEF ®
Measurement
+45˚
0˚
–45˚
TEF ®
100 1K 10 K 20 K
FREQUENCY (Hz)
–60
TEF ®
Measurement
–66
–72
–78
dB
–84
–90
–96
100 TEF ® 1K 10 K 20 K
FREQUENCY (Hz)
7 AC Power Draw and Here are the equations used to calculate the data pre-
sented in Figure 7.1:
Thermal Dissipation Total output power with all x Duty
channels driven (watts) Cycle
AC Mains Power = + Quiescent Power
This section provides detailed information about the Draw (watts) Amplifier Efficiency Draw (watts)
amount of power and current drawn from the AC power
line by the Macro-Tech 5000VZ, and the amount of heat The quiescent power draw of 90 watts is typical, and
produced under various conditions. The calculations assumes the cooling fans are not running.
presented here are intended to provide a realistic and Thermal
reliable depiction of the amplifier. The following as- Dissipation =
(btu/hr)
[ ( 1 – Power to Load ) + Quiescent Power
Draw (watts) ] x 3.415
• Duty cycle of pink noise is 50%. To convert the power draw in watts to current draw in
amperes, use the following equation:
• Duty cycle of highly compressed rock ‘n’ roll midrange
is 40%. AC Mains Power
Draw (watts)
Current Draw =
(amperes) AC Mains x Power
• Duty cycle of rock ‘n’ roll is 30%. Voltage Factor (.83)
Fig. 7.1 Power Draw, Current Draw and Thermal Dissipation at Various Duty Cycles
8 Accessories
8.1 PIP Modules
One advantage of Macro-Tech amplifiers is the ability
to customize them using PIP (Programmable Input Pro-
cessor) and PIP2 modules. The MA-5000VZ amplifier
is equipped with ribbon cables that will connect either
directly, or via the PIP2 adapter to a PIP module. The
modules install easily.
P.I.P.–EDCb combines a sophisticated error-driven compres-
sor and smooth limiter with a maximum level setting and a
subsonic filter for each channel. The compressors have ad-
justable attack and release times, and can be set to track
each other. The compressors activate when a signal would
otherwise clip the input, an IOC error occurs, or the output
exceeds the selected threshold. The subsonic filters have
corner frequencies of 24, 28, 32 and 36 Hz.
P.I.P.–ISO is designed especially for 25 to 140 volt distrib- P.I.P.–FMX facilitates “daisy-chaining” balanced amplifier in-
uted systems where UL®-listed isolation is required. Installa- puts. Female to male three-pin XLR connectors are used to
tion requires minor amplifier modifications. With the P.I.P.–ISO passively bridge the inputs.
installed, the amplifier outputs are safely isolated from the
input terminals and the chassis.
IQ-PIP-USP2 is an IQ2-series component. This means it sup- P.I.P.–RPA adds the features of a 4x2 mixer to your amplifier.
ports Crown’s UCODE protocol and requires an IQ System with Its four inputs accept mic- or line-level input. It offers priority
an IQ2-compatible IQ interface. UCODE (universal code) en-
switching (“voice-over”) of each input and remote level con-
ables users and third parties to develop custom software
objects to control and monitor IQ2-compatible components trol with the RPA–RMT. Other features include bus inputs and
like the IQ-PIP-USP2. outputs, adjustable input sensitivity, phantom power and RFI
suppression. Input isolation transformers are optional.
For more information on these or other PIPs under development, contact your local dealer or Crown’s Technical
Support Group.
9 Service
This unit has very sophisticated circuitry which should Factory Service Shipping Instructions:
only be serviced by a fully trained technician. This is
one reason why each unit bears the following label: 1. When sending a Crown product to the factory
for service, be sure to fill out the service informa-
CAUTION: To prevent electric shock, do not remove tion form that follows and enclose it inside your
covers. No user serviceable parts inside. Refer ser- unit’s shipping pack. Do not send the service in-
vicing to a qualified technician. formation form separately.
9.2.1 Service at a North American Service Center If you have any questions, please call or write the
This method usually saves the most time and effort. Crown Technical Support Group.
Simply present your bill of sale along with the defective
unit to an authorized service center to obtain service.
They will handle the necessary paperwork and repair.
Remember to transport the unit in the original factory Crown International
pack. A list of authorized service centers in your area Technical Support / Factory Service
can be obtained from our Technical Support Group. 1718 W. Mishawaka Rd., Elkhart, Indiana 46517
U.S.A.
9.2.2 Factory Service
Telephone: 574-294-8200
To obtain factory service, fill out the service informa-
800-342-6939 (North America,
tion page found in the back of this manual and send it
Puerto Rico, and Virgin Islands only)
along with your proof of purchase and the defective
unit to the Crown factory. Facsimile: 574-294-8301 (Technical Support)
574-294-8124 (Factory Service)
For warranty service, we will pay for ground shipping
Fax Back: 574-293-9200 (North America only)
both ways in the United States. Contact Crown Factory
800-294-4094 (North America only)
Service or Technical Support to obtain prepaid ship-
574-294-8100 (International)
ping labels prior to sending the unit. Or, if you prefer,
Internet: http://www.crownaudio.com
you may prepay the cost of shipping, and Crown will
reimburse you. Send copies of the shipping receipts to
Crown to receive reimbursement.
Your repaired unit will be returned via UPS ground.
Please contact us if other arrangements are required.
NATURE OF PROBLEM
(Be sure to describe the conditions that existed when the problem occurred and what attempts were made to correct it.)
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Detach and send with unit.
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Other equipment in your system: __________________________________________________________
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If warranty has expired, payment will be: Cash/Check VISA MasterCard C.O.D.