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Installation, Operation, Repair and Parts Manual: 2088 Agricultural Series Pumps

This document provides information on SHURflo 2088 series agricultural pumps including: 1) They are self-priming diaphragm pumps used for spraying, fertilizing, and transferring applications requiring flows up to 3.6 GPM. 2) They are available in 12 VDC, no control, and automatic-demand models for 12 VDC or 115 VAC power. 3) The pumps can be mounted in any position and are made of chemical-resistant materials to handle various fluids while withstanding dry running.

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0% found this document useful (0 votes)
104 views8 pages

Installation, Operation, Repair and Parts Manual: 2088 Agricultural Series Pumps

This document provides information on SHURflo 2088 series agricultural pumps including: 1) They are self-priming diaphragm pumps used for spraying, fertilizing, and transferring applications requiring flows up to 3.6 GPM. 2) They are available in 12 VDC, no control, and automatic-demand models for 12 VDC or 115 VAC power. 3) The pumps can be mounted in any position and are made of chemical-resistant materials to handle various fluids while withstanding dry running.

Uploaded by

SlV
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

2088 Agricultural Series Pumps Form 911-396

6/11, Rev. A

Installation, Operation, Repair and Parts Manual

Description

Automatic-Demand Pumps / 12 VDC • Self-priming up to 12 vertical feet


[3.7m]
These SHURflo 2088 Series diaphragm
• Chemical-resistant materials
pumps deliver reliable performance in high
flow, moderate pressure applications. • Can run dry without damage
They are used in a variety of spot spray- • Automatic demand
ing, multi-tip spraying and fertilizer drip • Built-in check valve (varies by model)
applications that require flows of up to 3.6 prevents back flow of fluid into the
GPM [13.6 l/min]. They are available in a solution tank
Model 2088-343-135 variety of chemical-resistant materials. • Continuous duty motor on fin-cooled
version

No Control - 12 VDC • Self-priming up to 12 vertical feet


[3.7m]
These SHURflo 2088 Series diaphragm
• Chemical-resistant materials
pumps deliver reliable performance in high
flow, moderate pressure applications. • Can run dry without damage
They are used in a variety of spraying and • Built-in check valve (may vary by
transferring applications that require flows model) prevents back flow of fluid
of up to 3.3 GPM [12.5 l/min]. They are through the pump
available in a variety of chemical-resistant
materials, can be mounted in any position
Model 2088-343-500
and are designed for easy maintenance.

Automatic-Demand / 115 VAC • Self-priming up to 12 vertical feet


[3.7m]
These SHURflo 2088 Series pumps offer
• Chemical-resistant materials
the same reliability as the 12 VDC version
except in 115 VAC capacity. They are used • Can run dry without damage
in a variety of spot spraying, mini-bulk • Automatic demand
transfer and fertilizer applications that • Built-in check valve (may vary by
require flows of up to 3.2 GPM [12.1 l/min]. model) prevents back flow of fluid
They are available in a variety of chemical- into the solution tank
Model 2088-394-144
resistant materials.
General Safety Information

Notes are used to notify of installation, operation, or Warning denotes that a potential hazard exists and
maintenance information that is important but not indicates procedures that must be followed exactly
safety related. to either eliminate or reduce the hazard, and to avoid
serious personal injury, or prevent future safety
problems with the product.

Caution is used to indicate the presence of a hazard,


which will or may cause minor injury or property Danger is used to indicate the presence of a hazard
damage if the notice is ignored. that will result in severe personal injury, death, or
property damage if the notice is ignored.

"Intermittent Duty" is defined as: operated and/or fre- DO NOT operate the pump at pressures which cause
quently started within a period of time that would the motor to exceed the amperes rating indicated on
cause the motor to reach its maximum thermal limits. the name plate. Various pump models are equipped
Once the maximum thermal limit is obtained, the with thermal breakers to interrupt operation due to
motor must be allowed to return to ambient tempera- excessive heat. Once the temperature of the motor is
ture before resuming operation. within proper limits, it will automatically reset, and the
pump will start operation without warning.

DO NOT use to pump flammable liquids. Never oper-


ate the pump in an explosive environment. Arcing To prevent electrical shock, disconnect power before
from the motor brushes, switch or excessive heat initiating any work. In the case of pump failure, the
from an improperly cycled motor may cause an explo- motor housing and/or the pumped fluid may carry
sion. high voltage to components normally considered
safe.

DO NOT assume fluid compatibility. If the fluid is


improperly matched to the pumps' elastomers, a leak
may occur. Pumps used to transfer hazardous or hot
(max. temperature 170°F [76°C] viton only) chemicals
must be in a vented area to guard against the
possibility of injury due to harmful or explosive
liquid/vapors.

Hazardous Substance Alert

1. Always drain and flush pump before servicing or dis- 4. Before returning pump for service/repair, drain out all
assembling for any reason (see instructions). liquids and flush unit with neutralizing liquid. Then,
drain the pump. Attach tag or include written notice
2. Always drain and flush pump prior to returning unit certifying that this has been done.
for repair.

3. Never store pumps containing hazardous chemicals. It is illegal to ship or transport any hazardous chem-
icals without United States Environmental Protection
Agency Licensing.

911-396 (6/11, Rev. A)


2
Pressure Switch Operation

The pressure switch reacts to outlet pressure and inter- improper adjustment of the pressure switch will not be
rupts power at the preset shut-off pressure indicated on covered under the limited warranty.
the pump label. When outlet pressure drops below a pre-
If the plumbing is restrictive or the flow rate is very low, the
determined limit (typically 15-20 psi [1-1.4 bar] less than
pump may re-pressurize the outlet faster than the fluid is
the shut-off pressure), the switch will close and the pump
being released, causing rapid cycling (ON/OFF WITHIN 2
will operate until the shut-off (high) pressure is achieved.
seconds). If the pump is subjected to rapid cycling during
The shut-off pressure is set to factory calibrated stan-
normal operation, or for infrequent periods, damage may
dards. See the motor label for specific pump specifica-
occur. Applications which exhibit rapid cycling should
tions.
have restrictions in the outlet minimized. If not feasible,
consider a SHURflo accumulator or a SHURflo "bypass"
model pump.
Improper adjustment of the pressure switch may cause
severe overload or premature failure. Failures due to

Bypass Operation

A bypass pump may be used for applications that normal- Bypass models equipped with a switch may operate for
ly induce frequent start/stop of the motor, and thereby cre- several seconds even though the outlet side has been
ate a potential for overheating. Models equipped with an closed off. Contact SHURflo for information regarding
internal bypass are designed to pump at high pressure bypass pumps.
while at low flow rates.

Mounting

The 2088 series pumps are self priming. Horizontal and The pump may be mounted in any position. However, if
vertical prime vary depending on the fluid viscosity and mounting the pump vertically, the pump head should be in
pump configuration. the down position so that in the event of a leak, fluid will
not enter the motor.
The pump should be located in an area that is dry and pro-
vides adequate ventilation. If mounted within an enclo- Secure the rubber feet with #8 hardware. DO NOT com-
sure, provisions to cool the motor may be necessary. press the feet: doing so will reduce their ability to isolate
Heat sinks, which attach to the motor, are available from vibration/noise.
SHURflo if increased heat dissipation is necessary.

DO NOT locate the motor near low temperature plastics or


combustible materials. The surface temperature of the
motor may exceed 250°F [120°C].

Plumbing
Flexible high pressure tubing compatible with the fluid degassing, vapor lock and a loss in performance. Inlet
should be used to connect the inlet/outlet ports. Tubing pressure must not exceed 30 psi [2.1 bar] maximum.
should be either 3/8" or 1/2" [10 or 13 mm] I.D. and at
1/2" Male-threaded models are intended to be used with
least an 18 in. [46 cm] length is suggested to minimize
SHURflo swivel barb fittings which seal with an internal
stress on the fitting/ports and reduce noise. Allow for the
taper when hand-tightened. Standard 1/2" NPT fittings
shortest possible tubing route and avoid sharp bends that
may be used when tightened to a maximum torque of 3.7
may kink over time.
ft.lbs (45 in.lbs) [5 Nm].

Restrictions on the inlet may cause vacuum levels to


reach the fluid vapor pressure, causing cavitation, (continued)

911-396 (6/11, Rev. A)


3
Plumbing (continued)

Installation of a 50-mesh strainer is recommended to pre-


SHURflo does not recommend the use of metal fittings or vent foreign debris from entering the pump.
rigid pipe to plumb the inlet/outlet ports. Standard plastic If a check valve is installed in the plumbing, it must have
male and female-threaded fittings can be acquired at a cracking pressure of no more than 2 psi [.14 bar].
commercial plumbing supply stores. SHURflo also distrib-
utes swivel barb fittings and special fittings through its
dealers.

Sealers and Teflon tape may act as a lubricant, causing


cracked housings or stripped threads due to over-tighten-
ing. Care should be used when applying sealers. Sealers
may enter the pump, inhibiting valve action, causing no
prime or no shut-off. Failures due to foreign debris are not
covered under warranty.

Electrical
Improper duty cycle and/or rapid start & stop conditions
Electrical wiring should be performed by a qualified elec- may cause the internal thermal breaker (if equipped) to
trician, in accordance with all local electrical codes. trip, or can result in premature motor failure due to exces-
sive heat.
The pump should be on a dedicated (individual) circuit,
controlled with a double pole switch (U.L./C-UL certified) For the pump to meet U.L./C-UL requirements, the circuit
rated at or above the fuse ampere indicated by the pump MUST be protected with a slow-blow fuse (U.L./C-UL cer-
motor label. Depending on distance of the power source tified) or equivalent circuit breaker as indicated on the
from the pump and ampere load on the circuit, wire may motor label. Use an approved wire of the size specified or
need to be heavier than indicated by the chart. heavier.

All 115 VAC and 230 VAC pump motors and systems
MUST be grounded per local and state electrical codes.

Voltage Wire Leads Wire Size Fuse Rating

12 DC
24 DC Red (positive +) #14 AWG [2.5 Mm2]
36 DC Black (negative -) (or heavier) SEE PUMP
Black (common)
115 AC White (neutral) #16 AWG MOTOR LABEL
Green (ground) C-UL - TEW / UL 1015
Brown (common) (or heavier)
230 AC* Blue (neutral) [1 Mm2]
Green/Yellow (ground)

*VDE requires a fuse (slow blow) or equivalent circuit breaker.

Circuit protection is dependent on the individual applica-


tion requirements. Failure to provide proper overload/ther-
mal devices may result in a motor failure, which will not be
covered under warranty.

911-396 (6/11, Rev. A)


4
Troubleshooting

Symptom Corrective Action(s)

Pump will not start: Check fuse or breaker.


Check for correct voltage (±10%) and electrical connections.
Check pressure switch operation and correct voltage at switch or motor wires (as equipped).
Check rectifier or motor for open or grounded circuit.
Check for locked drive assembly.

Pump will not prime: Check to see if out of product.


(no discharge/motor runs) Check strainer for debris.
Check inlet tubing/plumbing for severe vacuum leak.
Check to see if inlet/outlet tubing is severely restricted (kinked).
Check for debris in pump inlet/outlet valves.
Check for proper voltage with the pump operating (±10%).
Inspect pump housing for cracks.

Leaks from pump head or switch: Check for loose screws at switch or pump head.
Check to see if switch diaphragm is ruptured or pinched.
Check for punctured diaphragm if fluid is present at bottom drain.

Pump will not shut off: Check to see if output line is closed and no leaks.
(pressure switch equipped) Check for air trapped in outlet line or pump head.
Check for correct voltage to pump (±10%)
Check inlet/outlet valves for debris or swelling.
Check for loose drive assembly or pump head screws.
Check pressure switch operation and/or if adjustment incorrect.

Noisy / rough operation: Check mounting feet to see if they are compressed too tight.
Does the mounting surface multiply noise (flexible)?
Check for loose pump head or drive screws.
Is the pump plumbed with rigid pipe, causing noise to transmit?

Service Kits
Kits are readily available to repair standard 2088 series pumps. Repair kits include simple illustrated instructions allow-
ing easy installation. To ensure that the correct kit is received, the model number and all name plate data must be
included with the order. Contact a SHURflo distributor or SHURflo directly to order the necessary repair kit.

1 7

6
5
4

3
2

911-396 (6/11, Rev. A)


5
Notes

911-396 (6/11, Rev. A)


6
Notes

911-396 (6/11, Rev. A)


7
Limited Warranty on Hypro/SHURflo Agricultural Pumps & Accessories

Hypro/SHURflo (hereafter, “Hypro”) agricultural products are warranted to be free of defects in material and workmanship under
normal use for the time periods listed below, with proof of purchase.

- Pumps: one (1) year from the date of manufacture, or one (1) year of use. This limited warranty will not
exceed two (2) years, in any event.
- Accessories: ninety (90) days of use.

This limited warranty will not apply to products that were improperly installed, misapplied, damaged, altered, or incompatible with
fluids or components not manufactured by Hypro. All warranty considerations are governed by Hypro’s written return policy.

Hypro’s obligation under this limited warranty policy is limited to the repair or replacement of the product. All returns will be tested
per Hypro’s factory criteria. Products found not defective (under the terms of this limited warranty) are subject to charges paid by the
returnee for the testing and packaging of “tested good” non-warranty returns.

No credit or labor allowances will be given for products returned as defective. Warranty replacement will be shipped on a freight allowed
basis. Hypro reserves the right to choose the method of transportation.

This limited warranty is in lieu of all other warranties, expressed or implied, and no other person is authorized to give any other
warranty or assume obligation or liability on Hypro’s behalf. Hypro shall not be liable for any labor, damage or other expense, nor shall
Hypro be liable for any indirect, incidental or consequential damages of any kind incurred by the reason of the use or sale of
any defective product. This limited warranty covers agricultural products distributed within the United States of America. Other world
market areas should consult with the actual distributor for any deviation from this document.

Return Procedures
All products must be flushed of any chemical (ref. OSHA section 1910.1200 (d) (e) (f) (g) (h)) and hazardous chemicals must be
labeled/tagged before being shipped* to Hypro for service or warranty consideration. Hypro reserves the right to request a Material Safety
Data Sheet from the returnee for any pump/product it deems necessary. Hypro reserves the right to “disposition as scrap” products
returned which contain unknown fluids. Hypro reserves the right to charge the returnee for any and all costs incurred for chemical
testing, and proper disposal of components containing unknown fluids. Hypro requests this in order to protect the environment and
personnel from the hazards of handling unknown fluids.

Be prepared to give Hypro full details of the problem, including the model number, date of purchase, and from whom you purchased your
product. Hypro may request additional information, and may require a sketch to illustrate the problem.

Contact Hypro Service Department at 800-468-3428 to receive a Return Merchandise Authorization number (RMA#).
Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight
damage incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent shipping
charges prepaid to:

HYPRO
Attention: Service Department
375 Fifth Avenue NW
New Brighton, MN 55112

For technical or application assistance, call the Hypro Technical/Application number: 800-445-8360, or send an email to:
technical@hypropumps.com. To obtain service or warranty assistance, call the Hypro Service and Warranty number: 800-468-3428;
or send a fax to the Hypro Service and Warranty FAX: 651-766-6618.

*Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous material being shipped. Failure to do so
may result in a substantial fine and/or prison term. Check with your shipping company for specific instructions.

SPRAY & INJECTION TECHNOLOGIES GROUP


Printed in the USA
375 Fifth Avenue NW • New Brighton, MN 55112

2011 Hypro
Phone: (651) 766-6300 • 800-424-9776 • Fax: 800-323-6496
w w w. h y p r o p um p s . c o m

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