Plant Engineering: Advanced Diploma of
Plant Engineering: Advanced Diploma of
Plant Engineering: Advanced Diploma of
52489WA
Advanced Diploma of
PLANT ENGINEERING
Start Date:
For upcoming start dates, please view our program schedule at:
http://www.eit.edu.au/schedule
Introduction
Embrace a well paid, intensive yet enjoyable career by undertaking this comprehensive and practical
VALUE plus!
program. It is delivered by live distance learning and presented by some of the leading Plant Engineering As part of the incredible value we have built
lecturers in the world today. There is now a critical shortage of senior Plant Engineers around the world due into this program, you also receive:
to retirement, restructuring and rapid growth in new industries and technologies. Many industrial enterprises
• Two places on any IDC Technologies
throughout the world comment on the difficulty in finding experienced Plant Engineers despite paying
public 2-day workshop*
outstanding salaries. Often universities and colleges do not teach Plant Engineering as a core subject.
Much of the vital knowledge (e.g. practical maintenance planning and procedures) you need when or
commencing work as a qualified Plant Engineer is missing from their curricula. However, there are a few • Two places at any IDC Technologies
notable exceptions with some highly dedicated practitioners. Many of those universities and colleges conference (conference component only,
excludes workshop if available)*
that do teach Plant Engineering do so mainly from a theoretical point of view.
plus
Furthermore, lecturers often have insufficient experience in industry due to the difficulty in attracting good • A library of 30 technical eBooks
engineers from the highly paid private sector. The aim of this 18 month e-learning programme is to provide
you with core Plant Engineering skills. All of this is valued at over US$5000!
The program gives extensive coverage in the various fields of Plant Engineering. Subjects are covered You may also be eligible for a tax deduction
such as Plant Operations, Facility Management, Instrument Control Engineering, Electrical Engineering, on your personal income tax – contact your
Environmental Engineering, Safety and Financial Management. Practical knowledge is not neglected; a Plant tax advisor for more information.
Engineer should also be well informed about metal forming, joining, heat treatment and protection. *to be used within 2 years of program enrolment and subject
to availability. Your fee for this program must be up to date.
This practical program avoids over emphasis on theory. This is rarely needed in the real industrial world The offer is for workshop or conference fee only and does not
where time is short and immediate results are required. Hard-hitting and useful know-how, are needed as include travel, accommodation or other costs. The EIT is not
responsible for cancellation or postponement of IDC
minimum requirements. The lecturers presenting this advanced diploma are highly experienced engineers Technologies workshops and conferences. Other conditions
from industry who have many years of real-life experience as Plant Engineers. The format of presentation - may apply at our discretion.
live, interactive distance learning with the use of remote labs means that you can hit the ground running and
be of immediate benefit to your company or future employer.
‘‘
“If you want to improve career prospects and be trained by excellent
trainers with a thorough knowledge of the industry and train at your
own pace then I would recommend this program.” Gary Burrowes,
BHPBilliton
“This has been the best study process I have gone through and for
advancing the career it is a must. The program content is extremely
good and practical as I have baffled my engineers with some of the
questions in the assignments making them question the content they
actually studied.” Henk Barnard
“This is ideal for people such as myself that don’t live or work in a city
environment. It is the only viable way of increasing knowledge whilst
working full time on a fly-in-out roster pattern.” Brett Lapham
’’
"When you are in a particular field and profession for a long time you
rather think you know it all. This program has made me realize that
there are new things to learn every day especially with the ever
changing technology. " Stephen Dzveya
Please Note: Students who choose to pay upfront will receive all 30 e-Books in advance. If you opt to
pay by installments you will receive e-Books periodically throughout the program.
e-Books are available in hard copy at 50% of the recommended retail price.
Contact us for pricing details.
“Good reputation, had attended good full- “Believed to be good quality based on “Program content seems practical and
time programs previously.” previous training programs Ihave done in applicable. I already have a BSc where the
Worley Parsons person.” BHP Billiton, South Africa focus is on the theory. “
“Program facilitator CV, ...reputation, BHP Billiton, South Africa
“It was referred to me by a colleague and I
e-learning flexibility.” have attended seminars run by IDC before. “Industry recognition and recommendation
SMK, New Zealand
The program that I am currently enrolled in by colleagues.” Rio Tinto
“Content tends to practical and targeted.” also had all the outcomes I was looking for
MIPAC, Australia “Seemed the most convenient option, and
to further my career.” Rio Tinto it was!” CPIT, New Zealand
“Non-vendor specific training and lower
“The program content was relevant to my “Program content ease of study option.”
program costs with online training
work environment and practical.” Alcoa Nestle, South Africa
capabilities.” Worley Parsons
“I have done a few IDC programs in the “The content of the program made up my
“The content of the program and the way
past and found them to be very good and mind.”
the program was broken down were the
delivered by people with practical Transportadora de gas del Norte, Argentina
key factors.” GEA Group
knowledge of the subjects.” Kalgold
“Their programs are standard and program
“I can do those programs at my own free
“It provides good online program delivery material as well as lecture are okay.”
time which made it more convenient for me.”
Iluka, Australia including its quality support structures.” Shell, UK
OneSteel
“Content was applicable to my job and “Its international recognition with body
industry. Taught by industry experts not “Program interest and content.” endorsing certification. Easy to attend
academics. E-room delivery mode.
ABB, Australia lessons after work hours. Easy way of
Accreditation in various nations.” “The fact the I could do it online and it was program payment.”
Sanofi Pasteur, Australia Kinyara Sugar Ltd, Uganda
in line with furthering my knowledge for
“Because it is specialist, and so many work.” CAED, Australia “The most practical and technical offerings
available programs.” Kacst, Saudi Arabia “It ticked all the boxes ... quality, suitability, by the most qualified lecturers for distance
depth, length.” learning.” Encana Natural Gas
“Covered all my criteria and gave me
recognised qualifications on completion.” Powerco, New Zealand “On line references, price, and various time
Netafim “Better choice of topic.” Rockwell RA frames available to sit in on the class.
“I took a previous program, IDC [associated Also, one more important item was being
“Program was visible and relevant.” able to converse with the lecturer and class
organisation] is professional.” Cat Group Schneider Electric, UK
instead of working totally on my own.”
“I have done other programs with IDC “Convenience.” Rio Tinto Mitchell Technical Institute
{associated organisation] and was happy
“To be perfectly honest with the small “Program content. Accreditation of the
with the service provided.” GHD
amount of research on various programs training institution. Cost.” MODEC
“Had completed programs previously. Good I did the programs are generally the most
“Offer the correct program, timing and
content.” Woodside relevant to my area of work. That's not to
affordable cost.” Folec, Brunei
say they are perfect but they seem to be
“I understood from friends that it is good
superior to others readily available in this “Possibly the most recognised online
quality.” Rio Tinto
part of the world.” institution within my industry.”
“Better choice of topic.” Rockwell RA WEL Networks, New Zealand DRA, South Africa
8 RTO provider 51971 • ACN 135 762 426
advanced diploma of plant engineering
What are the fees? What if I cannot join or I miss a live webinar?
The EIT provides distance education to students located almost anywhere Webinars are recorded and available to students upon request. One
in the world – it is one of the very few truly global training institutes. requirement of the program is that you join at least 70% of the live sessions.
Program fees are paid in a currency that is determined by the student’s The live webinars offer the opportunity to interact with the lecturer and
location. A full list of fees in a currency appropriate for every country would other participants from around the globe - an essential yet enjoyable part of
be too complex list here and, with today’s exchange rate fluctuations, the learning process.
difficult to maintain. Circumstances such as on-site work can make attendance difficult at times.
To find out the fees for your location, contact us at enquiries@eit.edu.au . These situations need to be clearly communicated with your e-learning
coordinator. Feedback from the recordings may be required and assessment
What do I need? submission maintained.
A PC, an adequate Internet connection, speakers and a microphone. A
headset is recommended. The necessary software and program materials When will the sessions take place? When will I receive a
are provided by us. webinar schedule?
The webinar schedule is not put together until after registrations close. The
Doesn’t it get boring? How can an e-Learning program be reason for this is that the program is promoted globally and we often have
interactive? participants from several time zones. When you enrol you will receive a
Boredom can be a real risk in any form of learning; however, we use an questionnaire which will help us determine your availability. When all
interactive approach to our e-Learning – with live sessions (instead of questionnaires are returned we create a schedule which will endeavour to
recordings) for most presentations. The webinar software allows everyone meet everyone’s requirements.
to interact and involves participants in group work; including hands-on Each webinar may run 2 or 3 times during each presentation day and we try
exercises with simulation software and remote laboratories where possible. our best to ensure that at least one session falls into your requested time
You can communicate with text messages, or live VoIP speech, or can even frames. This is not always possible, however, due to the range of locations
draw on the whiteboard during the sessions. This all helps to keep you of both lecturers and students. If you are unable to attend the
motivated and interested. webinars scheduled, we do have some options available. Contact the EIT for
more details.
What do live webinars involve?
These are live, interactive sessions over the Internet. You will join the Can I complete the program in less time?
lecturer and other participants from around the world in an online ‘virtual Our programs actually require ‘attendance’ and participation at the live
classroom’ where you are able to watch a presentation, and communicate webinars. The interaction which takes place is an important part of the
with the lecturer and other students via audio, text messaging or drawing on learning process. Our experience has shown that the interactive classes
the whiteboard. Each webinar is between 60 and 90 minutes in duration work exceptionally well and students are far more likely to stay motivated,
and the sessions may be scheduled at 2 or 3 different times, depending on enjoy the program, and complete the program successfully. See also ‘What
class size, during the presentation day. This allows you to select the if I cannot join or I miss a live webinar?’ In addition, accelerating the
session which is most convenient. program would be quite onerous for most students.
Lecturer
John Lawrence BSc (Hons) MSc BCom (Hons)
In today's hyped up world, one is hesitant to describe anyone as 'outstanding', but John Lawrence has distinguished himself over the last
15 years with excellent program reviews.
John was extensively associated with the Diamond and Gold mining industries in Southern Africa, and has over 20 years of experience as
a project and departmental manager for a multinational oil company, focusing on designing and managing the infrastructure of the
telecommunications, data communications and IT systems.
In the past 5 years, John has worked extensively for a number of multi-national clients, managing projects including facilities management,
budgeting and financial forecasting.
When John is not consulting or lecturing, he enjoys increasing his own skills by reading and writing about state-of-the-art technology topics
and how to optimise Return On Investment (ROI) for the overall IT infrastructure. John is a dedicated professional who has trained engineers and technicians throughout
the world.
LECTURER
Roland Green Mechanical Engineer / Estimator
Roland brings more than 20 years of experience in engineering and estimating fields, gained mostly in South Africa. He has worked
on many projects spanning the minerals industry, including power stations, coal stockyards and manganese. Over the past two
years Roland has been extensively involved with major projects across Western Australia ranging from $460 Million to projects of
more than a few Billion dollars.
Key projects include: Kusile Power Station Coal Stockyard, Kalagadi Manganese, Medupi Power Station, Minproc RIO TINTO Ramp
Conveyor
LECTURER
John Piperides
John is a professional electrical engineer with over 25 years experience in industrial maintenance, production, management, sales and
improvement. He has held management positions in several manufacturing and sales companies. His diverse responsibilities have
included contract negotiation, authoring and responsibility of departmental budgets, daily management of over 20 reports, practice of
cGMP, auditing in a pharmaceutical plant, and system administration and programming of diverse IT and embedded systems. He has been
directly involved with industries including building management, pest control, mining, power utilities, food, pharmaceutical, steel,
building products, sugar, paper and pulp, rail and airports.
John has completed many years of further education including developing, writing and delivering many work based programs and
seminars. He has spent 10 years as a part time teacher at TAFE in electrical engineering, and 15 years delivering structured programs in thermography, power quality,
instrument safety, motor drive theory, PLC, SCADA, and pest inspection.
Lecturer
Robert Snaith HND (Mech.Eng)
With over 30 years of experience in fluid transport systems and associated equipment, Rob has done the hard yards. After
graduating he commenced work immediately in Fluid System Applications Engineering. In later years, Rob expanded his focus to
the management of the national and international distribution networks of a major international fluid sealing and transport
equipment manufacturer.
In the past decade as a private consultant, he has worked extensively in designing and troubleshooting complex fluid transport
systems and equipment.
When not working long hours on the design, commissioning and troubleshooting of pumps, pipelines and associated equipment,
Rob squeezes some time in for his Harley Davidson motorbike and scuba diving expeditions. He has done many presentations and workshops throughout the
world and was placed in the world’s top three in an international, "Train the Trainer" exam during a workshop in Boston, Massachusetts in 1998.
One of his passions and sources of enjoyment is instructing technical programs and he is in constant demand both locally and internationally. No matter
whether you have very little knowledge or are a veritable guru; you will be sure to take away valuable information from his programs.
Lecturer
Dr Cornie Scheffer BEng(Mech), MEng, PhD
Cornie is an engineer who combines a deep understanding of the theoretical aspects of engineering with a passion for the practical
applications of the technology. He is currently Associate Professor at Stellenbosch University and is responsible for numerous
consulting and research projects that are done in close collaboration with industry, with a special focus on mechanical design and
mechatronic systems throughout the world. He has designed and commissioned numerous mechanical products and automation
systems for industry.
Cornie is also an experienced lecturer on a wide range of topics within mechanical engineering, including mechanical design,
maintenance, mechanical vibrations, structural mechanics and mechatronics. Through the years he has prepared and presented
workshops on these topics to over 1,000 engineers and technicians worldwide, including the USA, Europe, Australia, South Africa
and the Middle East. He is also the author and co-author of numerous technical papers, published locally and internationally. His book on Predictive Maintenance
has just been released to the largest technical publisher in the world - Elsevier.
Cornie presently consults to a wide variety of industries and is a passionate teacher that follows a hands-on approach in his workshops. His enthusiasm and
down-to-earth manner makes for an enjoyable and instructive program.
LECTURER
Tom Neillings Dip EE, Dip Bus Mngmt
Tom started his career as an engine fitter in the RAF. After leaving the RAF Tom worked in oil and gas North Sea projects. During this period
he gained valuable experience and knowledge of diesel power generating systems operating in harsh environments. Tom continued his
career in South Africa with a short period in Saudi Arabia.
Tom’s down-to-earth and practical, yet entertaining approach makes him a sought after speaker and lecturer. His enthusiastic approach
to training coupled with his helpful nature is guaranteed to maximise the learning outcome for his students.
Duration: 4 weeks
Duration: 5 weeks
THE PROGRAM
Topic 5.1 Topic 5.3
Overview BELT, GEAR AND CHAIN DRIVES
GEARS, COUPLINGS, BEARINGS
This module deals with the selection, design, • Flat and V-belts
• Gear geometry and types
performance and load characteristics of important
mechanical components such as gears, couplings, • Gear load carrying capacity • Selection of belts
bearings, belts, chains, clutches and brakes. The • Gear selection • Belt materials
importance of shaft alignment and rotor balancing • Gear lubrication • Service factors
is stressed upon during the discussion and the • Selection of chains and sprockets
• Backlash and adjustment
different alignment and balancing procedures are
explained clearly. The discussion is rounded off • Rigid and flexible couplings • Chain types and lubrication
with a detailed overview of the design and principle • Service factoring and load characteristics • Drive selection
of operation of agitators and mixers, along with • Universal joints • Service factoring
their applications.
• Broad classification of bearings – rolling
Topic 5.4
and sliding contact
CLUTCHES AND BRAKES
• Bearing selection considerations
• Classification of clutches
• Bearing loads
• Hydraulic couplings and torque converters
• Bearing lubrication, clearance and pre-
loading • Brake types and applications
• Vibration analysis • Lining materials
• Remedial actions • Brake selection and performance
Duration: 3 weeks
Overview
In this module, the basic concepts associated with
hydraulics and pneumatics are presented in a
simple, yet detailed manner. The module provides
you with a good working knowledge of the
fundamental concepts and operation of hydraulic
THE PROGRAM
and pneumatic systems and their underlying Topic 6.1 Topic 6.3
principles. During the program of the discussion, PRINCIPLES OF HYDRAULICS AND PNEUMATICS PNEUMATICS
one not only gets to understand the functions of • General liquid characteristics and
the various hydraulic and pneumatic system • Basic pneumatic principles
properties
components, but also obtain a good overall • Application of pneumatics
perspective from the point of view of design, • Concepts related to pressure, volume, flow,
• Pneumatic system requirements
maintenance and application. head and resistance
• Installation
• Pascal’s law and momentum equation
• Capacity
• Maintenance of hydraulic systems
• Electronic controls
• Heat generation
• Filtration
• Accumulators
• Corrosion
Topic 6.2
HYDRAULICS
• Hydraulic system components
• Hydraulic systems: design and
troubleshooting
• Relief valves
• Oil properties
• Flame retarded oil
• Variable volume valves
• Electronic valves
• Pressure control
Duration: 3 weeks
Overview
Any discussion on mechanical systems would be
incomplete without touching upon the operating
principles and performance parameters of a critical
equipment such as a pump. This is what this
module aims at focussing on. The operating
principles and performance considerations of
THE PROGRAM
pumps are explained in a simple yet effective Topic 7.1 Topic 7.2
manner, to enable easy understanding. This PUMPS - OPERATING PRINCIPLES AND PACKING AND SEALING PRINCIPLES
module further underlines the importance of APPLICATIONS • Sealing and packing principles – an
implementing good lubrication practices and the
• Basic pump types and classification overview
setting up of an effective lubrication regime.
• Operating principles • Static and dynamic sealing
• Pump performance charts • Common seal types and applications
• Pump performance parameters and factors • Common packing types
affecting them • Simplex and duplex seals
• Pump selection • Mechanical seals
• Pumps in series and parallel • Leak path concepts
• Efficiency calculations
Topic 7.3
• System curve calculation
LUBRICATION THEORY AND PRACTICE
• Variable speed drive advantages
• Friction and the importance of lubrication
• Metallic wear
• Lubrication theory and types
• Lubricant selection
• Good lubrication practices
Duration: 2 weeks
Overview
In this module, the fundamental thermodynamic
concepts are presented in a vivid yet simple
manner, to enable easy understanding.
Compressors, fans and blowers play a significant
role in determining the overall efficiency of
mechanical systems in general. Therefore any THE PROGRAM
discussion on mechanical systems must Topic 8.1 Topic 8.2
necessarily involve a study of the operating COMPRESSORS, FANS AND BLOWERS –
THERMODYNAMIC CONCEPTS AND PRINCIPLES
principles and performance parameters of these OPERATING PRINCIPLES AND APPLICATIONS
equipments. Simple ways of performing • Basic thermodynamic concepts
performance and efficiency related calculations • Working substance and thermodynamic • Operating principles of compressors
are also presented during the program of the processes • Compressor classification
discussion. • State of a system and its transformations • Design and operation
• Ideal gases • Compressor staging
• Equilibrium state • Compressor safety considerations
• Laws of thermodynamics • Operating principle of fans
• Common fan configurations
• Methods of applying fans
• Blower types and operating principles
• Blower applications
• Inter cooler and after cooler design
• Compressor efficiency calculations
Duration: 4 weeks
Overview
The discussion commences with a detailed
THE PROGRAM
overview of piping fundamentals, piping types Topic 9.1 Topic 9.3
and components comprising the piping system. PIPING SYSTEMS AND LAYOUT AND PIPING HEAT EXCHANGER PRINCIPLES AND DESIGN
The participants will be able to fully comprehend INSULATION • Principle of working of heat exchangers
and understand all issues ranging from design,
layout, arrangement, and routing, to proper • Piping system fundamentals • Classification and types
sizing and selection. This module evaluates the • Piping system components • Thermal design, rating and nomenclature
design principles of HVAC systems in adequate • Piping types • Fundamental aspects of heat exchanger
detail, while also examining the operation and • Piping design and layout design and selection
selection aspects of various types of heat
• Pipe routing • Heat exchanger fouling
exchangers. The design criteria for material
handling equipments of the likes of elevators, • Coefficient of linear expansion • Applications of the thermodynamics
conveyors, cranes and hoists are described • Design for steam systems principles
separately. The importance of various safety • Conductive and convective heat transfer • Maintenance of heat systems
and legal requirements related to material • Heat exchange calculations
handling equipments is also emphasized. • Insulation types and materials
• Efficiency calculations
Topic 9.2
• Shell and tube heat exchanges
HEATING, VENTILATION AND AIR-CONDITIONING
• Plate heat exchanges
• Fundamental aspects of HVAC systems
• Operational calculations
• Indoor and outdoor design conditions
• Indoor air quality Topic 9.4
• HVAC system design and operation MATERIAL HANDLING EQUIPMENT – CONVEYORS,
ELEVATORS, HOISTS AND CRANES
• Principles of material handling and load
considerations
• Introduction to material handling equipment
• Lifting considerations
• Static electricity generation
• Design and operational features of
conveyors, elevators, hoists and cranes
• Safety and legal requirements
Duration: 3 weeks
Overview
The discussion commences with an overview of
the fundamentals of noise and vibration and the THE PROGRAM
human response to it. The various techniques Topic 10.3
Topic 10.1
involved in noise and vibration control are
FUNDAMENTALS OF NOISE AND VIBRATION TROUBLESHOOTING MECHANICAL SYSTEM FAULTS
described clearly. On completion of this module,
AND DIAGNOSING FAILURES
you will recognize the importance of vibration • Introduction to acoustics
monitoring as a predictive maintenance tool. • Typical problems affecting mechanical
• Vibration basics
This module also aims at equipping you with the equipment
• Fundamentals of human response to
necessary skills at diagnosing and • Fault indicators
sound and vibration
troubleshooting mechanical system faults and • Diagnosing failures
to undertake remedial measures aimed at • Noise and vibration control
• Mechanical troubleshooting techniques
preventing such failures.
Topic 10.2 - OPC SPECIFICATIONS
VIBRATION MONITORING AND ANALYSIS
• Vibration analysis as a predictive
maintenance tool
• Fault detection and diagnosis using
vibration analysis
• Vibration monitoring and analysis
techniques
Duration: 8 weeks
Duration: 7 weeks
THE PROGRAM
Topic 12.1 • Introduction to project risk management
You will learn how to: PROJECT LIFE CYCLES • Identification of risks
• Introduction and phases of the project life • Risk appraisal and analysis
1. Describe project life cycles, define project
cycle • Insurance
tasks and examine factors responsible for
project success and failure FACTORS RESPONSIBLE FOR SUCCESS OR
FAILURE Topic 12.5
2 Estimate project costs and perform financial ORGANIZATION STRUCTURES AND WORK
• Success/failure factors in relation to initial
and risk appraisal and analysis BREAKDOWNS
project definition
3. Define organization structures and work • Success/failure factors during project • Benefits of effective organization and
breakdowns execution communication
4. Apply the key rules of critical path analysis • Primary objectives – cost, • Organization charts
(CPA) and examine how scheduling of performance(quality), time • Matrix organizations
resources and personnel is undertaken • Project teams and task forces
Topic 12.2
5. Identify the components of a procurement • Concept of work breakdown structures
DEFINITION OF PROJECT TASK
management system and examine the CRITICAL PATH NETWORKS
process of managing progress through • Importance of initial project definition
• Activity network
monitoring, reporting and schedule updating • Projects difficult or impossible to define
• Critical path
For the detailed assessment criteria of each • Feasibility studies to improve early project
definition KEY RULES OF CRITICAL PATH ANALYSIS (CPA)
learning outcome, please contact your EIT
Learning Advisor or Program Coordinator. • Checklists • Use of GANTT charts – advantages and
limitations
• Enquiries and proposals for new projects
• PERT charts, use of MS “Project”
• Contractor’s strategy and design
specification • Network notation systems
Overview • Specifications for internally funded Topic 12.6
This module describes the project life cycles and development projects
SCHEDULING RESOURCES AND PERSONNEL
examines factors responsible for the success or • Developing and documenting the project
failure of a project. While it is important to define • What resources to schedule?
specification
project tasks, one must also know how to estimate • Resource scheduling and the use of charts
project costs accurately. The organization Topic 12.3 • Role of critical path networks in resource
structures and work breakdowns must be clearly ESTIMATION OF PROJECT COSTS scheduling
defined, while also ensuring that resources and
• Introduction • Specifying the resources for each activity
personnel are properly scheduled. Application of
the principles of critical path analysis (CPA) is • Classification of estimates according to • Conflict between project time and resource
another key issue related to project management. confidence limits
Another crucial aspect is the procurement process • Estimating accuracy in relation to prices • Personnel allocation
and knowledge of the components comprising a and profits • Scheduling considerations for personnel
procurement management system. • Version control of project cost estimates
Topic 12.7
• Approaches to cost estimation of large
projects – Top-down or Bottom-up PROCUREMENT MANAGEMENT
• Compilation of task list • Components
• Level of detail in cost estimation • Procurement process overview
• Formats for estimation • Procurement systems
• Estimation of manufacturing costs • Emerging techniques
• Personal estimating characteristics MANAGING PROGRESS
• Material and equipment cost estimates • Progress monitoring, reporting and schedule
updating
• Reviewing the cost estimates
• Progress meeting
Topic 12.4 • Project progress reports
FINANCIAL APPRAISAL AND RISK MANAGEMENT
• Project feasibility analysis
• Perspectives of project investor and
contractor
• Project financial appraisal methods
• Project funding
Overview
This module helps you to fully comprehend the
theories and principles of process management. THE PROGRAM
Process operations, structures and characteristics
Topic 13.1 CONTROL SYSTEMS AND CONTROLLER TYPES
are described in adequate detail, while the
characteristics of control systems and controllers THEORIES, CONCEPTS AND PRINCIPLES OF • Characteristics of open-loop and closed-loop
are clearly defined. The procedures involved in PROCESS MANAGEMENT systems
HAZOP study are clearly defined. • Process management principles and • Genesis of feedback control theory
practices • Feed-forward feedback control structure
• Capabilities of process management • Performance of control systems
systems
• Controller system types – pneumatic,
• Integration of people and systems electrical, electronic
Topic 13.2 Topic 13.3
PROCESS OPERATIONS HAZOP STUDY AND PROCEDURES
• Process structures and characteristics • Basic features
• Optimization of process operations • Purpose of HAZOP study
CONTROL THEORY AND CONTROL MODES • Detailed study procedure – description,
• Chemical reactions generating a deviation, identifying causes,
• Exothermic and endothermic reactions evaluating consequences, safeguards,
recommended action, recording
• Control philosophy
• Organizing a Hazop study
SPECIFIC APPLICATIONS
THE PROGRAM
Overview Topic 14.1 Topic 14.2
The principles of energy conservation and PRINCIPAL CONCEPTS OPERATION AND DESIGN OF SYSTEMS FOR
management are clearly explained in this OPTIMUM ENERGY UTILIZATION
module. In view of the huge energy requirements • Fundamentals and principles of energy
management • Introduction to optimum energy utilization
of today, it is always prudent that systems are
PRINCIPLES OF ENERGY CONSERVATION technologies
designed for optimum energy utilization. While
making you familiar with the methods used to • Managing an effective energy • Designing an optimal energy system
estimate energy costs and perform energy conservation program • Principles of dynamic power management
auditing and analysis, this module also examines • Modern energy conservation techniques BUILDING MANAGEMENT
the concept of intelligent buildings and their role
• Continuous conservation monitoring • Estimating energy costs for buildings –
in effectively managing energy requirements.
OPTIMIZATION OF ENERGY space heating, hot water supply, cooling
loads
• Reducing energy losses and increasing
efficiency • Energy saving systems for buildings
• Process integration for enhanced • Intelligent buildings
efficiency ENERGY AUDITING AND ANALYSIS
• Purpose and benefits of energy auditing
• Energy audit preliminaries and outcomes
• Measurement of primary energy
consumption
• Monitoring energy consumption
• Data analysis
THE PROGRAM
Overview Topic 15.1 Topic 15.2
Control systems and instrumentation are used to INTRODUCTION TO BASIC INSTRUMENTATION PLCS AND OTHER LOGIC DEVICES
control various critical parameters in industrial
• Role of instrumentation and control in • Introduction
plants and one must therefore be fully conversant
industrial plants • Basic PLC components
with the different modes of control, control
equipment and controller and transmitter types • Principles of industrial instrumentation • PLC sizing and selection
employed in the control process. Along with • Fundamentals and characteristics of • Relay types and features
defining the role of regulators and final control measuring systems
• Time delay relays
elements, this module also contains a detailed CONTROL THEORY
description of the function of logic devices such as • Solid state logic devices
• Basic concepts and control loops
PLCs. Another important part of the control
• Modes of control Topic 15.3
engineering function is the correct selection and
sizing of control valves. TRANSMITTERS AND CONTROLLERS REGULATORS AND FINAL CONTROL ELEMENTS
• Design and operating principles • Dampers and louvres
• Controller and transmitter types • Linear and angular positioning of machine
controls
CONTROL ROOM EQUIPMENT
• Principles of flow, level, pressure and
• Overview of single loop process controllers
temperature regulators
and distributed control systems
• Thermostats and humidistats
• Supervisory control and data acquisition
systems • Operation of variable-speed drives
CONTROL VALVE SELECTION AND SIZING
• Selecting a control valve for a particular
application
• Valve sizing for liquid, gas and vapor flow
• Software tools for valve sizing
Duration: 4 weeks
Overview
This module deals with the fundamental
environmental engineering concepts and ways
of putting in place an effective environmental
management system. An important component
of the environmental management function is to
identify the common sources of dust and its THE PROGRAM
effects and to design for good indoor air quality Topic 17.1
(IAQ).
INDOOR AIR QUALITY
• Introduction
• Typical effects on occupants
• Design choices for good IAQ
PROPERTIES AND EFFECTS OF DUST
• Common sources of pollution from dust
• Common components of dust
• Prevention and control
Topic 17.2
HEALTH AND SAFETY MANAGEMENT
• Environmental Management Systems
and their implementation
Duration: 2 weeks
Overview
THE PROGRAM
The need for workplace safety programs is
examined in this module, along with identifying, Topic 18.1 Topic 18.2
assessing and monitoring risks at the workplace. SAFETY CONSIDERATIONS IN THE WORKPLACE ROLE OF SAFETY IN THE SUCCESS OF A
The success of a safety plan can be guaranteed by • Need for workplace safety programs MAINTENANCE PLAN
implementing safe working practices and ensuring • Symbiosis of safety and maintenance
the health and safety of personnel. IMLEMENTING SAFE PRACTICES AND SAFETY
MEASURES • Safety co-relation with planned and reactive
• Workplace safety programs and their maintenance procedures
purpose PUTTING IN PLACE AN EFFECTIVE SAFETY
• Responsibility for workplace safety MANAGEMENT PLAN
programs • Elements of a good safety management plan
• Identifying, assessing, monitoring and • Implementation of an effective safety plan
reviewing risks
• Best practices
ENSURING HEALTH AND SAFETY OF PERSONNEL
• Safety hazards and health – an overview
• Healthy workplace initiatives
• Legal framework
Overview
This module defines the various soft skills required
as part of the larger plant engineering function.
These include a grasp of the finance fundamentals,
effective allocation and management of resources THE PROGRAM
and inventory control, ensuring proper supervisory Topic 19.1
control and enforcing workplace discipline.
people and financial resource
management
• Finance for the plant engineer
• Effective allocation of budgetary resources
• Effective inventory control
• HR supervision concepts
• Effective labour management
• Implementing workforce discipline