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    Methodology For Jemkon Densification

    Uploaded by

    Mohzin Km
    Jemkon Pvt. Ltd. is an industrial company located in Alandi, Pune, India that provides concrete flooring services. The document outlines their methodology for densifying, polishing, and dyeing concrete floors. It details the multi-step processes including grinding, applying densifier or dye, and burnishing floors with diamond pads to achieve the desired gloss and protection from stains. The procedures are tailored for level, uneven, and undulated floor surfaces.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Methodology For Jemkon Densification

    Uploaded by

    Mohzin Km
    119 views3 pages
    Jemkon Pvt. Ltd. is an industrial company located in Alandi, Pune, India that provides concrete flooring services. The document outlines their methodology for densifying, polishing, and dyeing concrete floors. It details the multi-step processes including grinding, applying densifier or dye, and burnishing floors with diamond pads to achieve the desired gloss and protection from stains. The procedures are tailored for level, uneven, and undulated floor surfaces.

    Original Description:

    densification

    Original Title

    Methodology for Jemkon Densification (1)

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    Jemkon Pvt. Ltd. is an industrial company located in Alandi, Pune, India that provides concrete flooring services. The document outlines their methodology for densifying, polishing, and dyeing concrete floors. It details the multi-step processes including grinding, applying densifier or dye, and burnishing floors with diamond pads to achieve the desired gloss and protection from stains. The procedures are tailored for level, uneven, and undulated floor surfaces.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    119 views3 pages

    Methodology For Jemkon Densification

    Uploaded by

    Mohzin Km
    Jemkon Pvt. Ltd. is an industrial company located in Alandi, Pune, India that provides concrete flooring services. The document outlines their methodology for densifying, polishing, and dyeing concrete floors. It details the multi-step processes including grinding, applying densifier or dye, and burnishing floors with diamond pads to achieve the desired gloss and protection from stains. The procedures are tailored for level, uneven, and undulated floor surfaces.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 3

    JEMKON PVT.LTD.

    CORPORATE OFFICE & FACTORY


    Gat No. 84, Dhanore Phata, Alandi-Markal Road, Alandi, Tal – Khed,
    Dist.- Pune. Postal Code-412 105
    Tel : +91-2135-202901

    METHODOLOGY FOR JEMKON DENSIFICATION

    Substrate Quality
    2
    The concrete substrate must be sound and of sufficient compressive Strength (minimum 25 N/mm ) with a minimum
    2
    pull off strength of 1.5 N/mm .If in doubt, apply a test area first.

    How to densify (Dust - proof) level floors

    S.NO Procedure Remarks

    This is done to open up the pores of the


    1 Lightly grind the floor with 200 grit concrete. This step is essential for densifier
    diamond dot pad. penetration

    2 Apply the densifier on the concrete Apply with microfiber mop and spread
    floor. uniformly. Apply more where ever required

    3 Burnish with 20" diamond dot pad 800 Use diamond dot pad with a high speed
    grit Burnisher.

    How to densify (Dust - proof) Uneven / Undulated floors

    S.NO Procedure Remarks

    This is done to open up the pores of the


    1 Grind the floor with Metal bond 200 concrete. This step is essential for densifier
    grit. penetration

    2 Grind the floor with resin bond 200 grit This step is essential to ensure no scratches
    till the floor is scratch free. remains after Densification.

    3 Apply the densifier on the concrete Apply with microfiber mop and spread
    floor. uniformly. Apply more where required

    4 Burnish with 20" diamond dot pad 800 Use diamond dot pad with a high speed
    grit Burnisher.

    Email : info@jemkon.com | Website : www.jemkon.com Page 1 of 3


    JEMKON PVT.LTD.
    CORPORATE OFFICE & FACTORY
    Gat No. 84, Dhanore Phata, Alandi-Markal Road, Alandi, Tal – Khed,
    Dist.- Pune. Postal Code-412 105
    Tel : +91-2135-202901

    How to polish concrete

    S.NO Procedure Remarks

    Grind the floor with Metal bond 200 A good level is prerequisite for good uniform
    1 grit.for uneven floors also use 36 and final finish. Improper grinding will lead to a
    60 grit. patchy finish.

    Grind the floor with metal bond 200


    2 grit (ideal to start with this step on level Minor level differences and the scratches of
    floors). metal bond 200 grit will be removed.

    3 The 100 resin pad is used to remove the


    Grind the floor with resin pad 100 grit. scratches of metal bond 200 grit.

    Grouting is done using a mixture of


    4 Grout the floor to repair pinholes and cement,latex,water and concrete dust from the
    cracks. dust collector.

    5 Grind the floor with resin pad 200 grit This step is essential to ensure no scratches
    till the floor is scratch free. remain after densification.

    Apply with microfiber mop and spread


    6 Apply the densifier on the concrete uniformly. Apply more in areas where
    floor. penetration is faster.

    7 This step will give a nice smooth finish to the


    Grind the floor with resin bond 400 grit. floor. A light gloss will appear.

    8 A dull shine will appear but the reflection will be


    Polish the floor with resin bond 800 sharp. This is essential for sharp final finish.
    grit. Colour and gloss both will increase.

    9 Polish the floor with resin bond 1500 Both colour and sharpness improve
    grit. substantially after this step.

    Use the diamond dot pad with a high speed


    10 Burnish with 20" diamond dot pad burnisher. A high gloss will appear after this
    3000 grit step. Reflection will be sharp.

    11 Apply stain protector and burnish with Gives a brilliant high shine and protects the
    diamond floor pad 3000 grit. (optional) floor from stains.

    Email : info@jemkon.com | Website : www.jemkon.com Page 2 of 3


    JEMKON PVT.LTD.
    CORPORATE OFFICE & FACTORY
    Gat No. 84, Dhanore Phata, Alandi-Markal Road, Alandi, Tal – Khed,
    Dist.- Pune. Postal Code-412 105
    Tel : +91-2135-202901

    How to dye & polish concrete

    S.NO Procedure Remarks

    Grind the floor with Metal bond A good level is prerequisite for good uniform
    1 120grit.for uneven floors also use 36 final finish. Improper first grinding will lead to a
    and 60 grit. patchy finish.

    Grind the floor with metal bond 200


    2 grit (ideal to start with this step on level Minor level differences and the scratches of
    floors). metal bond 200 grit will be removed.

    3 The 100 resin is used to remove the scratches


    Grind the floor with resin pad 100 grit. of metal bond 200 grit.

    Grouting is done using a mixture of


    4 Grout the floor to repair pinholes and cement,latex,water and concrete dust from the
    cracks. dust collector.

    5 Grind the floor with resin pad 200 grit This step is essential to ensure no scratches
    till the floor is scratch free. remain after densification.

    Apply with microfiber mop and spread


    6 Apply the densifier on the concrete uniformly. Apply more in areas where
    floor. penetration is faster.

    7 This step will give a nice smooth finish to the


    Grind the floor with resin bond 400 grit. floor. A light gloss will appear.

    Apply the first coat of Jemlock dye ( on


    8 hard concrete apply 1st coat before Dilute the dye in 1 gallon of acetone and spray
    densifier.) on the floor.

    9 A dull shine will appear but the reflection will be


    Polish the floor with resin bond 800 sharp. This is essential for sharp final finish.
    grit. Colour and gloss both will increase.

    10 Dilute the dye in gallon of acetone and spray on


    Apply the second coat or jemlock dye. the floor.

    11 Polish the floor with resin bond 1500 Both colour and sharpness improve
    grit. substantially after this step.

    Burnish with 20" diamond dot pad Use the diamond dot pad with a high speed
    12 burnisher. A high gloss will appear after this
    3000 grit.
    step. Reflection will be sharp.

    13 Apply stain protector and burnish with Gives a brilliant high shine and protects the
    diamond floor pad 3000 grit. floor from stains.

    Email : info@jemkon.com | Website : www.jemkon.com Page 3 of 3

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