Designation: A 990 – 98

AMERICAN SOCIETY FOR TESTING AND MATERIALS

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Reprinted from the Annual Book of ASTM Standards. Copyright ASTM

Standard Specification for

Castings, Iron-Nickel-Chromium and Nickel Alloys, Specially
Controlled for Pressure Retaining Parts for Corrosive
Service1
This standard is issued under the fixed designation A 990; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

1. Scope Requirements, for Pressure-Containing Parts2

1.1 This specification covers iron-nickel-chromium and A 743/A 743M Specification for Castings, Iron-Chromium,
nickel alloy castings specially processed with restricted melt Iron-Chromium-Nickel, Corrosion Resistant, for General
practices, weldability testing and nondestructive examination Application2
(NDE) requirements. A 744/A 744M Specification for Castings, Iron-Chromium-
1.2 A number of grades of iron-nickel-chromium and nickel Nickel, Corrosion-Resistant, for Severe Service2
alloy castings are included in this specification. Since these A 802/A 802M Practice for Steel Castings, Surface Accep-
grades possess varying degrees of suitability for service in tance Standards, Visual Examination2
corrosive environments, it is the responsibility of the purchaser A 903/A 903M Specification for Steel Castings, Surface
to determine which grade shall be furnished. Selection will Acceptance Standards, Magnetic Particle and Liquid Pen-
depend on design and service conditions, mechanical proper- etrant Inspection2
ties, and corrosion-resistant characteristics. A 919 Terminology Relating to Heat Treatment of Metals2
1.3 The values stated in either inch-pound units or SI units E 94 Guide for Radiographic Testing3
are to be regarded separately as the standard. Within the text, E 165 Test Method for Liquid Penetrant Examination3
the SI units are shown in parentheses. The values stated in each E 186 Reference Radiographs for Heavy-Walled (2 to 41⁄2-
system are not exact equivalents; therefore, each system must in. (51 to 114-mm)) Steel Castings3
be used independently of the other. Combining values from the E 272 Reference Radiographs for High-Strength Copper-
two systems may result in nonconformance with this specifi- Base and Nickel-Copper Alloy Castings3
cation. E 280 Reference Radiographs for Heavy-Walled (41⁄2 to
1.4 This standard does not purport to address all of the 12-in. (114 to 305-mm)) Steel Castings3
safety concerns, if any, associated with its use. It is the E 446 Reference Radiographs for Steel Castings Up to 2 in.
responsibility of the user of this standard to establish appro- (51 mm) in Thickness3
priate safety and health practices and determine the applica- 2.2 AWS Standards:4
bility of regulatory limitations prior to use. AWS A5.11, Specification for Nickel and Nickel Alloy
Electrodes for Shielded Metal Arc Welding
2. Referenced Documents AWS A5.14, Specification for Nickel and Nickel Alloy Bare
2.1 ASTM Standards: Welding Electrodes and Rods
A 351/A 351M Specification for Castings, Austenitic, 2.3 ASME/ANSI Standard:5
Austenitic-Ferritic (Duplex), for Pressure-Containing ASME/ANSI B16.34, Valves-Flanged, Threaded, and
Parts2 Welding End
A 370 Test Methods and Definitions for Mechanical Testing
3. Terminology
of Steel Products2
A 488/A 488M Practice for Steel Castings, Welding, Quali- 3.1 Definitions—The definitions in Test Methods and Defi-
fication of Procedures and Personnel2 nitions A 370 and Terminology A 919 are applicable to this
A 494/A 494M Specification for Castings, Nickel and specification.
Nickel Alloy2 3.2 Definitions of Terms Specific to This Standard:
A 703/A 703M Specification for Steel Castings, General 3.2.1 accessible surface, n—surface that can be welded on
without cutting access holes in the casting.

1 3
This specification is under the jurisdiction of ASTM Committee A-01 on Steel, Annual Book of ASTM Standards, Vol 03.03.
4
Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee Available from the American Welding Society, 2501 NW, 7th Street, Miami, FL
A01.18 on Castings. 33125.
5
Current edition approved May 10, 1998. Published November 1998. Available from the American Society of Mechanical Engineers, United Engi-
2
Annual Book of ASTM Standards, Vol 01.02. neering Center, 345 East 47th Street, New York, NY 10017.

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 A 990
3.2.2 revert, n—gates, risers, and castings. Also includes requirements prescribed in Table 1. An analysis of every heat
scrapped machinery and fabricated items, chips and turnings. is required.
3.2.3 refined ingot, n—metal processed by argon-oxygen- 8. Tensile Properties
decarburization (AOD) or vacuum-oxygen-decarburization
(VOD) and cast to a size and shape suitable for remelting. 8.1 One tension test shall be made from each heat. Test
results shall conform to the tensile requirements specified in
4. General Conditions for Delivery Table 3. The bar shall be solution heat treated per the
4.1 Material furnished to this specification shall conform to requirements of Table 4 in production furnaces to the same
the requirements of Specification A 703/A 703M, including procedure as the castings it represents. If the casting grade does
any supplementary requirements that are indicated in the not require heat treatment, the bar used for the test specimen
purchase order. Failure to comply with the general require- shall not be heat treated.
ments of Specification A 703/A 703M constitutes nonconfor- 9. Weldability Qualification
mance with this specification. In case of conflict between the
9.1 Each heat shall be qualified by weldability testing.
requirements of this specification an Specification A 703/
9.2 Sampling:
A 703M, this specification shall prevail.
9.2.1 The weldability test plate shall be cast in accordance
5. Ordering Information with Fig. 1.
5.1 It is the responsibility of the purchaser to specify all 9.2.2 For heats produced under 6.1.1, at least one weldabil-
requirements that are necessary for material ordered to this ity test plate shall be cast from each heat.
specification. Such requirements may include, but are not 9.2.3 For heats produced under 6.1.2, at least one weldabil-
limited to, the following: ity test plate shall be cast from the first heat in an uninterrupted
5.1.1 Quantity. series of heats, made in the same furnace from the same heat of
5.1.2 Grade designation (Table 1). refined ingot using the same melting procedure, and shall
qualify all of the subsequent heats in that series made in the
TABLE 1 Chemical Requirements same shift.
Element, % 9.3 Procedure:
(max, except where Grade 9.3.1 The test plates required under 9.2 shall be processed
range is given) and tested as follows:
CW-2M 9.3.1.1 Prior to welding, the test plate shall be solution heat
C 0.020 treated according to the requirements of Table 4 in production
Mn 1.00 furnaces to the same procedure as the castings it represents.
Si 0.80
P 0.030 9.3.1.2 All forms of cold working, mechanical deformation,
S 0.015 hammering or peening, in excess of that required for normal
Mo 15.0-17.5 cleaning is prohibited.
Fe 2.00
Ni balance 9.3.1.3 Fill the groove in the plate with weld deposit
Cr 15.0-17.5 according to the procedure used in Section 11 and the filler
W 1.00 material grade specified in Table 5.
9.3.1.4 For the purposes of the weldability test only, post
5.1.3 Description of the casting by pattern number or weld heat treatment of the test plate is prohibited even if part
drawing. Dimensional tolerances should be included on the of the procedure. Remove one 3⁄8-in. (10-mm) min thick bend
casting drawing. coupon longitudinally from the center of the welded plate by
5.1.4 Nondestructive inspection class required (Table 2). machining, sawing, or abrasive cutting. Make a transverse side
Class D will be supplied unless otherwise specified. bend test of the welded joint in accordance with Practice
5.1.5 Wetted surfaces (Table 2). A 488/A 488M.
5.2 The purchaser shall specify any supplementary require- 9.4 Acceptance:
ments desired, including standards of acceptance, required to 9.4.1 On the bent specimen, cracks or other open defects
describe adequately the desired material. exceeding 1⁄8 in. (3.2 mm), measured in any direction on the
convex surface shall be cause for rejection, except that cracks
6. Process and Manufacture occurring on and limited to the corners while testing shall not
6.1 Alloys shall be made by one of the two following be considered.
processes:
10. Nondestructive Examination
6.1.1 Electric arc or induction furnace melting followed by
AOD or VOD refining, or 10.1 One of four different classes of nondestructive exami-
6.1.2 Electric induction furnace melting of refined ingot. nation shall be imposed on castings ordered to this specifica-
6.1.2.1 Additions of up to 5 % are permitted for composi- tion. Classes A, B, C and D are defined in Table 2. Each class
tional adjustments and deoxidation. imposes specific requirements for three different NDE meth-
6.1.2.2 Revert shall not be used. ods. Class D will be supplied unless otherwise specified.
10.2 Visual Examination—Each casting shall be examined
7. Chemical Composition visually in accordance with Practice A 802. Fusion disconti-
7.1 These alloys shall conform to the chemical composition nuities, expansion discontinuities, and inserts are unacceptable.
2
 A 990
TABLE 2 Nondestructive Examination Requirements
Maximum Casting Thickness Class Visual Examination, Practice Radiographic Examination, Liquid Penetrant Examination, Test Method E 165
A 802/A 802M Minimum Guide E 94
Coverage Minimum Acceptance Level
Acceptance Level Number of Castings
per Specification
Severity Level per Table 6
A 903/A 903M
less than 5⁄8 in. (15.9 mm) A Level I 100 % All accessible surfaces Level I
B Level II 100 % All accessible wetted Level II
surfaces
C Level II Initial casting off pattern Weld repairs Level II
D Level II Initial casting off pattern NA NA

⁄ to 1 in. (15.9 to 25.4 mm)

58 A Level I 100 % All accessible surfaces Level II
B Level II 100 % All accessible wetted Level III
surfaces
C Level II Initial casting off pattern Weld repairs Level III
D Level II Initial casting off pattern NA NA

Over 1 to 2 in. (25.4 to 50.8 mm) A Level I 100 % All accessible surfaces Level III
B Level II 100 % All accessible wetted Level IV
surfaces
C Level II Initial casting off pattern Weld repairs Level IV
D Level II Initial casting off pattern NA NA

Over 2 to 4 1⁄2 in. (50.8 to 114 mm) A Level II 100 % All accessible surfaces Level IV
B Level II 100 % All accessible wetted Level IV
surfaces
C Level III Initial casting off pattern Weld repairs Level V
D Level III Initial casting off pattern NA NA

Over 4 1⁄2 in. (114 mm) A Level III 100 % All accessible surfaces Level V
B Level III 100 % All accessible wetted Level V
surfaces
C Level IV Initial casting off pattern Weld repairs Level V
D Level IV Initial casting off pattern NA NA

TABLE 3 Tensile Requirements able shall be marked permanently RT.

Grade 10.3.5 For Classes C and D, if a rejectable indication is
CW-2M found, that first casting shall be scrapped or repaired and the
Tensile strength, min, psi [MPa] 72 000 second casting radiographed. If the second casting passes, then
(495)
0.2 % offset yield strength, min, psi [MPa] 40 000
no additional radiography beyond the normal amount is re-
(275) quired. If that second casting fails, all remaining castings shall
Elongation in 2 in. (50 mm), min, % 20.0 be radiographed in only the rejectable areas found on the first
and second castings.
TABLE 4 Heat Treat Requirements 10.4 Liquid Penetrant Examination:
Grade Heat Treatment
10.4.1 All Class A, B, and C castings shall be liquid
CW-2M Heat to 2250°F 6 25°F (1232°C 6 14°C) for a min of 1 h at penetrant (LP) tested in accordance with Table 2 after the final
temperature/1 in. (25 mm) of thickness. Quench in water.A specified heat treatment.
A
Quench in water or rapid cool by other means as agreed upon by the 10.4.2 Personnel performing the examination shall be quali-
manufacturer and purchaser.
fied in accordance with an acceptable written practice.
10.4.3 When welding is performed after the liquid penetrant
TABLE 5 Weld Filler Materials examination, the repair weld and at least 1⁄4 in. (6 mm) of the
Cast Grade AWS A5.11 and AWS A5.14 Weld Filler Material surrounding material shall be LP tested in accordance with
CW-2M NiCrMo-7 or NiCrMo-10
Table 2.

All other surface features must meet the acceptance criteria 11. Repair by Welding
class in Table 2. 11.1 All weld repairs shall be made with welders and
10.3 Radiographic Examination: procedures qualified in accordance with Practice A 488/
10.3.1 The number of castings to be examined radiographi- A 488M. Only the filler material grades specified in Table 5
cally and the acceptance criteria shall be in accordance with the shall be used.
specified class in Table 2 and Table 6. 11.2 Major weld repairs are repairs required when a casting
10.3.2 The extent of coverage shall be agreed upon between has leaked on hydrostatic test or when the depth of the cavity
the manufacturer and purchaser. Where applicable, the mini- after preparation for repair exceeds 20 % of the actual wall
mum coverage shall comply with ASME/ANSI B 16.34. thickness or 1 in. (25 mm), whichever is smaller, or when the
10.3.3 Personnel performing the examination shall be quali- extent of the welding exceeds approximately 10 in2 (65 cm2) or
fied in accordance with an acceptable written practice. 5 % of the total surface area, whichever is smaller.
10.3.4 All castings that are radiographed and found accept- 11.3 All weld repairs shall be subject to the same quality
3
 A 990
TABLE 6 Radiographic Severity Level Requirements
Nickel Base Severity Level, Min Acceptance Level
Reference Radiographs E 272 Reference Radiographs
E 186
Shrinkage Dross Porosity Inclusions Chaplets
Casting Class Type Reference Source Reference Source Reference Source Reference Source Reference Source
Thickness in Radiograph Radiograph Radiograph Radiograph Radiograph
Area of interest

1 in. (25 mm) Class A Feathery Cd 2 X-ray Bb 1 X-ray A3 X-ray Ba 3 X-ray None
and less Spongy Cd 2 Gamma Acceptable
Linear Ca 2 Gamma
Class B, C Feathery Cd 3 X-ray Bb 2 X-ray A4 X-ray Ba 4 X-ray None
and D Spongy Cd 3 Gamma Acceptable
Linear Ca 3 Gamma

Over 1 in. (25 Class A Feathery Cd 3 X-ray Bb 2 Gamma A3 Gamma Ba 3 Gamma None
mm) Spongy Cd 3 Gamma Acceptable
Linear Ca 3 Gamma
Class B, C Feathery Cd 4 X-ray Bb 3 Gamma A4 Gamma Ba 4 Gamma None
and D Spongy Cd 4 Gamma Acceptable
Linear Ca 4 Gamma
Iron-Nickel-Chromium
Casting Class ASTM Shrinkage Porosity Inclusion Hot Tear, Insert, Chaplet
Thickness Standard Crack

Less than 1 in. Class A E 446 CA 2, CB 2, A2 B2 None None

(25 mm) CC 2, CD 2
Class B, E 446 CA 3, CB 3, A3 B3 None None
C and D CC 3, CD 3

1 to 2 in. (25 to Class A E 446 CA 2, CB 2, A2 B2 None None

51 mm) CC 2, CD 2
Class B, E 446 CA 3, CB 3, A3 B3 None None
C and D CC 3, CD 3

Over 2 to 4-1⁄2 Class A E 186 CA 3, CB 3, A3 B3 None None

in. (251 to 114 CC 3
mm)
Class B, E 186 CA 4, CB 4, A4 B4 None None
C and D CC 4

Over 4-1⁄2 in. Class A E 280 CA 3, CB 3, A3 B3 None None

(114 mm) CC 3
Class B, E 280 CA 4, CB 4, A4 B4 None None
C and D CC 4

standards as are used to inspect the castings. Initial excavation cleaning shall be accomplished by blasting with clean nonme-
of defects may be accomplished by any method including tallic media not previously used on steel or iron parts, pickling,
air-arc gouging, grinding, or machining; however, all visible machining or other approved methods approved by the pur-
traces of the air-arc process shall be removed by grinding or chaser.
machining. All surfaces to be welded and at least 1 in. (25 mm) 13.2 The castings shall not be peened, plugged, or impreg-
beyond shall be smooth and free of sand, scale, paint, oil or nated.
other foreign matter. The cleaning may be accomplished by
grinding or by machining followed by solvent washing.
14. Product Marking
11.4 All forms of cold working, mechanical deformation,
hammering or peening in excess of that required for normal 14.1 Castings shall be marked with the ASTM specification
cleaning is prohibited. designation and grade symbol, for example, CW-2M. The
manufacturer’s name or identification mark, the pattern num-
12. Heat Treatment ber or part number, and the heat number shall be cast or
12.1 All castings shall be solution heat treated as specified stamped on all castings except those of such small size as to
in Table 4. make such marking impractical.
12.2 Post-weld solution heat treatment is required for all 14.2 When the castings are too small to mark individually,
major weld repairs. Post-weld solution heat treatment of other
a symbol traceable to the heat shall be placed on the castings
weld repairs is not required provided an interpass temperature
and the required identification then placed on a tag affixed to
of 250°F (121°C) is not exceeded.
the container in which these castings are shipped.
13. Workmanship, Finish and Appearance
13.1 All surfaces shall be cleaned and free of scale. Final

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 A 990

(A)

Metric Equivalents
in. ⁄
14 38⁄ 3⁄4 1 1⁄8 2 3⁄4 3 1⁄4 6
[mm] [5] [10] [20] [30] [70] [85] [155]

NOTE—May be used with the purchaser’s approval when the molding process
makes it impractical to cast the cavity into the test plate.

(B)

Metric Equivalents
in. ⁄ 14 ⁄
38 3⁄4 1 1⁄8 3 1⁄4 6
[mm] [5] [10] [20] [30] [85] [155]

FIG. 1 (a) Weldability Test Plate (b) Optional Weldability Test

Plate With a Machined Groove

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 A 990

ANNEX

(Mandatory Information)

A1. ACCEPTANCE CRITERIA FOR INCLUSION OF NEW IRON-NICKEL-CHROMIUM AND NICKEL ALLOYS IN THIS
SPECIFICATION

A1.1 Specifications A 351/A 351M, A 494/A 493M, radiography with acceptance criteria.
A 743/A 743M, and A 744/A 744M contain alloys similar to A1.1.5 Restricted heat treat requirements for improved
those listed in this specification. The distinguishing require- corrosion resistance, solution heat treat after all major weld
ments of this specification are as follows. repairs. With 250°F (121°C) max interpass temperature, solu-
A1.1.1 One of four classes of alloys all with 0.015 % S max. tion heat treat is not required for minor repairs.
A1.1.1.1 Nickel base with 15 % Cr min, 8 % Mo min, and A1.1.6 Specified weld filler material.
0.020 % C max.
A1.1.1.2 Nickel base with 25–35 % Cu. A1.2 To be considered for inclusion in this specification,
A1.1.1.3 Nickel base with 25–35 % Mo and 0.020 % C the following data must be presented to Subcommittee A01.18.
max.
A1.1.1.4 Iron base, fully-austenitic, with 18 % Cr min, A1.2.1 Demonstrate that all heats in the data package passed
17 % Ni min, 2–8 % Mo and 0.030 % C max. the weld bend test in the as-welded condition as directed in
A1.1.2 AOD or VOD refined material, no revert. Sections 9-9.4.
A1.1.3 Weld bend test every heat in the as-welded condi- A1.2.2 The alloy shall fall within one of the four classes of
tion. materials listed in A1.1.1.1-A1.1.1.4 and meet the restricted
A1.1.4 Levels of NDE with combinations of visual, LP and compositional limits.

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if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
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