Steval Ihm023v3

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STEVAL-IHM023V3

1 kW 3-phase motor control evaluation board featuring L6390


drivers and STGP10H60DF IGBT
Data brief

• PCB type and size:


– PCB material: FR-4
– Double-sided layout
– Copper thickness: 60 µm
– Total dimensions of board: 127 mm x 180
mm
• RoHS compliant

Description
The STEVAL-IHM023V3 evaluation board
implements a 1 kW three-phase motor control
application featuring L6390 high and low-side
Features driver and the STGP10H60DF IGBT. The
• Minimum input voltage: 125 VDC or 90 VAC evaluation board is an AC-DC inverter that
generates a three-phase waveform for driving
• Maximum input voltage: 400 VDC or 285 VAC two- or three-phase motors such as induction
• Input voltage range with applied input voltage motors or PMSM motors up to 1000 W, with or
doubler from 65 VAC to 145 VAC without sensors.
• Voltage range for low-voltage motor control The STEVAL-IHM023V3 is a universal, fully
applications from 18 VDC to 35 VDC evaluated and populated design consisting of a
• Possibility to use auxiliary +15 V supply voltage three-phase inverter bridge based on
STMicroelectronics’ 600 V IGBT STGP10H60DF
• Maximum output power for motors: up to 1 kW
in a TO-220 package mounted on a heatsink, and
• Regenerative brake control the L6390 high-voltage high-side and low-side
• Input inrush limitation with bypass relay driver featuring an integrated comparator for
hardware protection features such as overcurrent
• + 15 V auxiliary power supply based on buck
and overtemperature. The driver also integrates
converter with VIPer16
an operational amplifier suitable for advanced
• IGBT power switch STGP10H60DF in a TO- current sensing. Thanks to this advanced
220 package - compatible with other ST IGBTs characteristic, the system achieves accurate and
or power MOSFETs in the TO-220 package fast conditioning of the current feedback,
• Fully populated board design with test points addressing the typical requirements of field-
and isolated plastic cover for safety oriented control (FOC). The board has been
designed to be compatible with a single-phase
• Motor control connector for interface with the
mains, supplying from 90 VAC to 285 VAC or from
STM3210B-EVAL board and other ST motor
125 VDC to 400 VDC for DC voltage. With
control dedicated kits
reconfiguration of the input sourcing, the board is
• Tachometer input suitable also for low-voltage DC applications up to
• Hall/encoder inputs 35 VDC.
• Possibility to connect BEMF daughterboard for
sensorless six-step control of BLDC motors

November 2014 DocID027120 Rev 1 1/9


For further information contact your local STMicroelectronics sales office. www.st.com
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Hall/encoder
Schematic diagram

Vdd_m icro
U11A
M74HC14M1R R115 W7 Tach o
R109 R110 R111 C7 3
1 2 100 nF M_ph ase_A
R112 R113 R114
U11B
J4 M74HC14M1R R116
Q15 W4 H1/A +
H1/A+ 1 BC847
H2/B+ 3 4 M_phase_A Tacho sensor
2
H3/Z+ 3 U11C
+ 3.3/5 V 4 M_phase_B
M74HC14M1R R117 Vdd_m icro
GND 5 C7 1
5 6 M_phase_C
100 nF
En coder/hall C2 4 R19 R2 0
U11D Q1 7 100 nF N.C.
M74HC14M1R BC847 R2 2
C6 9
9 8 10 pF J8
Schematic diagram

C7 4 R27
U11E 10 pF 1 Q4
2 M74HC14M1R C7 0 2 BC847
3 1 Q16 10 pF
Vdd_micro 11 10 BC847 Tach o D11 D12
A B C2 7 C2 8 R2 9 C2 9
100 nF 100 2.2 nF
W1 6 nF
BAT48JFILM
BAT48JFILM

+5 V 14 U11F
M74HC14M1R
C7 2 13 12

DocID027120 Rev 1
100 nF
+15 V
7
R120
5.

D2 8 +Bus
LED Red
D2 9 B ZX 84B13V +15 V Brake control +15 V
+15 V +Bus R107

+
C2 5 Q1 8
BC847 D2 6 J6
+15V C75 R3 0 R121 STTH2L06
R104 R2 3 R2 4 R2 5 1nF 2
D2 5 1
5 C2 6 R2 8 Q2
BZX 84B13V 3 R Brak e
- 100 nF BC857B
R105 1 R1 8
Figure 1. STEVAL-IHM023V3 circuit schematic (1 of 6)

4 + R33 Q3
U4 Q5 STGP10H60DF
Q1 2 Q1 3 2 TS391ILT BC847 R2 6
C3 0 R3 1 R3 2 Q14 R21
R106 C6 5 R3 5
220R BC847 BC847 4.7 nF 100
R3 4 BC847 pF
Brake control
vo ltage of f
Software brak e
vo ltage of f
AM07502
STEVAL-IHM023V3
Input part with bridge
STEVAL-IHM023V3

DC_bus_voltage
+Bus
C2

+
relay_ A relay_ B D1 C1 R1 + R2
J1 VR1 4.7 nF/Y2
6.25 A TEMP /250 V
4 Vdd_m icro
3 F1 FUSE-1 R3 R4 D2
2

-
1 BAT48JFILM
C4 KBU6K
150 nF/X 2
INPUT C3 Bus_voltage
C5 +
4.7 nF/Y2 R6 R5
/250 V R7 C9
10 nF

W14

Vol tage_doubler

DocID027120 Rev 1
L1 U3 VIPer16LD
Viper W1
Buck converter +3.3 V linear
3 1
R8 +5 V

13
14
15
16
2

VDD 5 R9 R10
6
LIM 7 Vdd_ micro

Drain4
Drain3
Drain2
Drain1
FB C12 C13 C14 U1 LD1117S33TR SOT223
C15 + 47 nF N.C.
220 nF
+5 V 3 2
/450 V 8 D6 IN OUT +3.3 V
COMP
STTH1L06A

4 Source
3 Source
2 Source
1 Source
GND

4
3
2
1
R108 C16 + C6 1 C7
N.C. 100 nF 100 nF + C8
/50 V L2 H /6.3 V
+15 V
C18 C19
D8 +
Figure 2. STEVAL-IHM023V3 circuit schematic (2 of 6)

STTH1L06A D9 R12
BZV55C18SMD N.C.
100 nF /25 V

AM07503
Schematic diagram

3/9
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4/9
Motor output +15 V ex. supply +5 V linear
Schematic diagram

J3
+15 V
J2 1
phase_A 2 D7 U10 L78M05ACDT-TR DPAK
3
2 phase_B LED green +15 V
+15 VDC C17 1 3
1 100 nF IN OUT +5 V
phase_C C67 C66
MOTOR R11
1 100 nF GND 100 nF + C68
2 CAPACITOR POL_1

NTC bypass

NTC bypass relay +15 V


R13
relay_ A LV DC bus supply
LS1
35 V max! U2
D10 12 LM7805_0 D3
1N4148 11 <35 V ONLY LV-supply 1 3
14 IN OUT +15 V
R103 relay_ B W3
1
2 +Bus GND C11 STPS1150
C10
100 nF 2 100 nF
D4
Q1 FINDER 4031-12 SM6T36A D5
BC847 D27 Viper HIGH VOLTAGE

DocID027120 Rev 1
1N4148
LED yellow
R17 R14

Motor connector
J5
OCP off EM_STOP 1 2 BEMF daughter board
PWM-A-H 3 4
PWM-A-L 5 6
PWM-B-H 7 8 J7
PWM-B-L 9 10
PWM-C-H 11 12 1
13 14 phase_ A
PWM-C-L Bus_voltage
Curre nt_A 15 16 2
17 18 phase_ B
1 Curre nt_B 19 20 3
W5 Curre nt_C 21 22 phase_ C
B NTC_bypass_relay 23 24 4
Figure 3. STEVAL-IHM023V3 circuit schematic (3 of 6)

A Het_temperature +Bus
2 25 26
27 28 5 +3.3 V
29 30 Vdd_micr o 6
3 PWM_Vref Vdd_ micr o
Software brake M_phase_A 31 32 W6 Vdd_mcu 7
M_phase_B 33 34 M_phase_C 8

PWM_Vref
Motor connector 2.54 linebar

AM07504
STEVAL-IHM023V3
HV H/L side driver channel A
STEVAL-IHM023V3

!S D
+3.3 V +Bus
C3 1 C3 2 C3 3 2
R3 6 330 pF R37 D131 N4148 Q6
1 STGP10H60DF
+15 V L6390D U5
R3 8 1
PW M-A- L 1 16 R39
2 !L IN Vboot 15 3
3 !S D/OD HV G 14
PW M-A- H 4 HIN OU T 13 phase_A
R40 1 5 Vc c NC 12 R41 D141 N4148 2
6 DT NC 11 Q7
R4 2 C3 4 C3 5 R4 3 7 OP - LVG 10 1
OPOU T CP + STGP10H60DF
10 pF 10 pF C3 6 C3 7 8 9 R45
GN D OP + 1SH
C_ E
1 nF 470 nF R4
3 W9
R4 6 R4 9 N.C.
R5 0 C4 0

BAT48JFILM
2.2 nF
C39 100 pF R5 2 3SH
R5 1 +3.3 V
D16 BAT48JFILM

D15
Vdd_micro
C41 R5 4 R5
33 pF R5 5 R56
Cu rrent_A
N.C.
OCP of f

DocID027120 Rev 1
Heatsink temperature Test pins Het NTC comparator
TP 1 phase_A ref +3.3 V
TP 2 TP23 C5 6
phase_B Cu rrent _C 100 nF
+3.3 V TP 3 TP14
phase_C M_phase_A R122 R8 4
TP 4 TP22 U9
PW M-A- L M_phase_B 5 U8
TS3431BILT
TP 5 PW M-A- H TP15 M_phase_C 2 4 +
RT 1 1 !S D
TP 6 PW M-B- L TP16 Bus_vo ltage
3 -
R123 1 TS391ILT
t TP 7 TP17 C5 7 2
PW M-B- H Brake con trol
Het_temperat ure 3 470 pF
Figure 4. STEVAL-IHM023V3 circuit schematic (4 of 6)

TP 8 PW M-C- L TP18 +3.3 V


C3 8 R4 4 TP 9 PW M-C- H TP19
10 nF +15 V
TP10 Cu rrent _A TP20 Het_temperat ure
ref
TP11 Cu rrent _B TP21
TP24 +5 V

AM07505
Schematic diagram

5/9
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6/9
Schematic diagram

HV H/L side driver channel B

+Bus
+3.3 V !S D
C4 2 C4 3 C4 4 R58 D171 N4148 2
R5 7 330 pF Q8
1 STGP10H60DF
+15 V L6390D U6
R5
PW M-B- L 1 16 R60
2 !L IN Vboot 15 3
3 !S D/OD HV G 14
PW M-B- H 4 HI N OU T 13 phase_B
R6 1 1 5 Vc c NC 12 R62 D181 N4148 2
6 DT NC 11 Q9
R6 3 C4 5 C4 6 R6 4 7 OP - LVG 10 1
OPOU T CP + STGP10H60DF
10 pF 10 pF C4 7 C4 8 8 9 R65
GN D OP +
1 nF 470 nF R6
3
C_ E
R7 0 C4 9
2 nF R7 1 R6 8
R7 3 N.C. N.C.
R7 R69 +3.3 V

W10G ain_1
1

DocID027120 Rev 1
BAT48JFILM
C50 100 pF
R7 7
D20 BAT48JFILM D19
Vdd_m icro R76
C5 1 3
Cu rre nt_B 33 pF
W11
1 R7 8 3.
2 A
B +3.3 V
OCP of f
Vdd_micro 1
R7 4 R7 R8

!S D R81
EM_STOP
Figure 5. STEVAL-IHM023V3 circuit schematic (5 of 6)

C5 2
330 pF

AM07506
STEVAL-IHM023V3
STEVAL-IHM023V3

HV H/L side driver channel C

!S D

+Bus
+3.3 V
2
C5 3 C5 4 C5 5 R83 D21 1N4148
R8 2 330 pF Q10
1 STGP10H60DF
+15 V L6390D U7
R8 5 1
1 16 R86 3
PW M-C- L 2 !L IN Vboot 15
3 !S D/OD HVG 14
PW M-C- H 4 HI N OUT 13 phase_C
5 Vc c NC 12 2
R8 7 1 R88 D2 2 1N4148
6 DT NC 11 Q11
R8 9 C5 8 C5 9 R9 0 7 OP - LVG 10 1 STGP10H60DF
10 pF 10 pF C6 0 C61 8 OPOU T CP + 9
GN D OP+ R91 1SH

DocID027120 Rev 1
1 nF 470 nF R9 5 1 C_ E
3
W1 3
R9 6 N.C.
R9 2 R93 C6 3
1k 2.2 nF
3SH

BAT48JFILM
R94 1k C62 100 pF
R98 +3.3 V
D24 BAT48JFILM 1k
D23

Vdd_ micro C6 4
33 pF R9
R100 R101 R102
N.C.
Cu rrent_C

OCP of f
Figure 6. STEVAL-IHM023V3 circuit schematic (6 of 6)

AM07507
Schematic diagram

7/9
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Revision history STEVAL-IHM023V3

2 Revision history

Table 1. Document revision history


Date Revision Changes

04-Nov-2014 1 Initial release.

8/9 DocID027120 Rev 1


STEVAL-IHM023V3

IMPORTANT NOTICE – PLEASE READ CAREFULLY

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improvements to ST products and/or to this document at any time without notice. Purchasers should obtain the latest relevant information on
ST products before placing orders. ST products are sold pursuant to ST’s terms and conditions of sale in place at the time of order
acknowledgement.

Purchasers are solely responsible for the choice, selection, and use of ST products and ST assumes no liability for application assistance or
the design of Purchasers’ products.

No license, express or implied, to any intellectual property right is granted by ST herein.

Resale of ST products with provisions different from the information set forth herein shall void any warranty granted by ST for such product.

ST and the ST logo are trademarks of ST. All other product or service names are the property of their respective owners.

Information in this document supersedes and replaces information previously supplied in any prior versions of this document.

© 2014 STMicroelectronics – All rights reserved

DocID027120 Rev 1 9/9


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