02 Civil & Structure - Rev - 01

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ENGINEERING PROJECT MANAGEMENT

SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

1 QA/QC DOCUMENTATION

1.1 Approval of Inspection and Test Plan Review 100% EPM-SPD-05-W-001 QA/QC PLAN,EPM -SPD-PC-P-004

1.2 Approval of construction & Location Drawing Review 100% IFC IFC
1.3 As Built Drawings Review 100% SABIC PQM/ITB ITB

1.4 Submission of QC Dossier Documentation Review ITB/ITP/EPM-SPD-PC-P-007 ITP/EPM-SPD-PC-P-007

2 MATERIAL MANAGEMENT

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

2.1 Material Approval Review 100% IFC/MTC/ASTM/AML IFC/ASTM/MTC

MTC/EPM-QGC-
Review/
2.2 Material receiving inspection K01/IFC/SES Q01- IFC/MTC/ASTM IFC/ASTM/MTC
Visual/testing
T07
3 IN-PROCESS INSPECTION / MANUFACTURING
3.1 N/A
4.1 FACTORY ACCEPTANCE TEST ( FAT Procedure to be submitted to Safety & Quality Assurance Section for approval )
4.1.1 N/A
4.1.2 INTEGRATED SYSETM TESTING

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

4.1.2.1 N/A
5 SITE ACCEPTANCE TEST ( SAT Procedure to be submitted Safety & Quality Assurance Section for approval )
5.1 N/A
6 INSPECTION RELEASE (RFI)
6.1 EARTH WORK

6.1.1 Layout Survey, Establish & Protection of Coordinates Surveying 100% IFC, EPM-SPD-05-W-001 IFC, SES-C05-S01
Suitability for Reuse of Excavated Sand or Filling
6.1.2 Visual Sample IFC, EPM-SPD-05-W-001 SES-C02-S01
Material

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

6.1.3 Dewatering of Excavated Area Visual As per Scope IFC, EPM-SPD-05-W-001 SES-C02-S01

6.1.4 Proctor Test Review Sample IFC, EPM-SPD-05-W-001 SES-C02-S01

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

6.1.5 Compaction Test Witness Visual Random IFC, EPM-SPD-05-W-001 SES-C02-S01/Drawings

6.1.6 Backfilling Inspection Visual 100% IFC, EPM-SPD-05-W-001 SES-C02-S01/Drawings

6.2 CONCRETE WORK

6.2.1 Layout Survey, Establish & Protection of Coordinates Surveying 100% IFC, Layout Drawings IFC, SES-C05-S01

6.2.2 Lean Concrete (Location/Elevation/Thickness) Visual 100% IFC, EPM-SPD-05-W-001 SES-B51-S01


Line, Level axis of form work Rebar priror to Concrete
6.2.3 Visual 100% IFC, EPM-SPD-05-W-001 SES-B51-S01
Pour

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

Concrete Pouring (Slump & Temperature Test of


6.2.4 Visual 100% IFC, EPM-SPD-05-W-001 SES-B51-S01
Concrete)
6.2.5 Compressive Strength Check of Concrete Specimen Review 100% IFC, EPM-SPD-05-W-001 SES-B51-S01

6.2.6 Anchor Bolt or any Structure Embadded to Concrete Visual 100% IFC, EPM-SPD-05-W-001 SES-B51-S01 / B55-SO1

6.2.7 Time of removal of Form Work visual 100% IFC, EPM-SPD-05-W-001 SES-B51-S01

6.2.8 Application & Placement of Sealant visual 100% IFC, EPM-SPD-05-W-001 SES-B51-S01/MSDS

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

7 CONCRETE PROTECTIVE COATING

7.1 Surface Preparation for protective coating on concrete. visual 100% IFC, EPM-SPD-05-W-001 SES-B51-S01

7.2 protective coating for burried concrete (DFT) visual 100% IFC, EPM-SPD-05-W-001 SES-B51-S01

8 GROUTING

8.1 Material Approval Review 100% IFC/MTC IFC/ASTM/MTC

8.2 Surface prpration & soaking Form Work Visual 100% IFC, EPM-SPD-05-W-001 SES-B51-S03

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

8.3 Application & Placement Inspection of Grout Monitoring 100% IFC, EPM-SPD-05-W-001 MSDS, SES-B51-S03

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

8.4 Compressive Strength Test of Cubes Visual 100% IFC, EPM-SPD-05-W-001 SES-B51-S03 / MSDS

9 STEEL STRUCTURE

9.1 Steel Structure Erection Check Visual As Required IFC, EPM-SPD-05-W-001 SES-BO2-SO1, BO2-SO2

9.2 Plumb & Elevation Inspection Visual As Required IFC, EPM-SPD-05-W-001 SES-BO2-SO1, BO2-SO2

9.3 Tightening of High Strength Bolts Visual As Required IFC, EPM-SPD-05-W-001 SES-BO2-SO1, BO2-SO2

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

10 PAINTING/COATING

10.1 AS per Dwg. / Scope


Surface Preparation Visual AS per Dwg. / Scope of work SES T01-S01
of work
10.2 AS per Dwg. / Scope
Primer/Intermidiate application Visual AS per Dwg. / Scope of work SES T01-S01
of work
10.3 AS per Dwg. / Scope
Final Coating Inspection (DFT) Visual AS per Dwg. / Scope of work SES T01-S01
of work
11 REHABILITATION Of ASPHALT PAVEMNT /ROAD

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

11.1 AS per Dwg. / Scope


Palcement and compection test for Sub Grade/ Base Visual AS per Dwg. / Scope of work SES -C04-S02
of work
11.2 AS per Dwg. / Scope
Primer/Tack Coate Application Visual AS per Dwg. / Scope of work SES -C04-S02
of work
AS per Dwg. / Scope
11.3 Plcement of Asphalt Monitoring AS per Dwg. / Scope of work SES -C04-S02
of work
11.4 AS per Dwg. / Scope
LAB Testing of Asphalr specimen Review AS per Dwg. / Scope of work SES -C04-S02
of work
Legend : H - Hold ; W - Witness ; R - Review ; S - Spot Inspection; A - Approval; I - Information; M - Monitoring

This ITP Plan meets the requirements of the Sabic Specifications and the minimum requirements of indicative Inspection Test Plan

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

CONTRACTOR:

SENDAN INTERNATIONAL COMPANY


INSPECTION TEST PLAN

ITEM DESCRIPTION: CIVIL & STRUCTURE SABIC PO NO # 4300281597 PROJECT TITLE:

PROJECT NO # SP-171200034 AFFILIATE SABTANK Replacement of DEG / TEG / MEG & Service Water Pipelines

MANUFACTURER: SENDAN

S. No STAGE/ACTIVITY METHOD EXTENT OF CHECK REFERENCE DOCUMENT ACCEPTANCE CRITERIA

TPIA - SABIC approved Third Party Inspection Agency; SPM - Site Project Management Department

SIGNED SIGNED

PREP/CHK BY ________ REVIEWED BY _____________________________

CONTRACTOR QC engineer & Project Engineer

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

EPM-SPD-05-F-009 R R/A

IFC Drawing R R
Red Mark up Drawings R R/A

QA/QC Dossier H R/A

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

EPM-SPD-05-F-006 W R/A

RFI / MTC W P R W

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

RFI / Survey Report H W

EPM-QF-06-C003 W P R/A

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

RFI W M

Third Party Report R P R R/A

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

EPM-QF-06-C004 W P W R/W

RFI W W

RFI / Survey Report H W

EPM-QF-06-010 W W
EPM-QF-06-011, Survey
H W
Report

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

EPM-QF-06-C010/011 W P W

Third Party Report H P W/R


EPM-QF06-C010, Survey
W W
Report
RFI W W M

RFI W W

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

RFI W

RFI, Lab Report W P W/R

EPM-SPD-05-F-006 H R/A R/A

EPM-QF-06-C12, C014 W W

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

EPM-QF-06-C12, C014 W P W

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

Third Party Report W P W/R

EPM-QF-06-B002 H S

EPM-QF-06-B002 H W

EPM-QF-06-B002 H W

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

RFI / EPM-QF-06-T002, T003 H W

RFI / EPM-QF-06-T002, T003 H S


RFI / EPM-QF-06-T002, T003,
H W/R
Lab Report

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE

RFI / EPM-QF-06-C005 H P W

RFI / EPM-QF-06-C005 H W

RFI / EPM-QF-06-C007 H W

RFI / Lab Report H P R/W

NB: All the test certificates to be duly stamped & signed by SPM which clearly mentions 'Reviewed' or 'Witnessed'
as applicable.

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004
ENGINEERING PROJECT MANAGEMENT
SITE PROJECTS DEPARTMENT

ITP No:SEN-ITP-002,
Civil - Structural

Rev No:02

DATE:04-07-2019 PAGE 1 of 3

nes

RECORD INSPECTION BY:

SABIC SPM
CONTRAC
TPIA SITE TEAM QUALITY AFFILIATE
TOR
ASSURANCE
NB: All the test certificates to be duly stamped & signed by SPM which clearly mentions 'Reviewed' or 'Witnessed'
as applicable.

SIGNED

APPROVED BY ____________________________

Site Sr Manager

EPM-SPD-PC-F-009, Rev. No.: 01


Ref Doc.: EPM-SPD-PC-P-004

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