WM 0924 01

Welding Consumables
Handbook
4th edition
Welding consumables handbook
Table of contents
Technical specifications 5
Wire electrodes 52
TIG welding rods 132
Gas welding rods 176
Stick electrodes 178
Submerged arc welding 214
Drum covers 217
Detailed information on individual equipment and accessories can be found on

the Internet at www.ewm-sales.com.
Please note that all data is provided without engagement.

The contents of this manual have been carefully investigated, checked and revised. Nevertheless, they are
subject to change and typographical and other errors are excepted.
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Technical specifications Page
Available forms of wire electrodes 6
Solid wires 7
Flux cored wires 10
Overview of welding consumables Stick electrodes 12
TIG welding rods 14
SAW wires and fluxes 16
Comparison table of EN name and EWM designation 17
Standards and abbreviations 22
Overview of gases 26
DIN EN ISO 14341 28
Standardisation examples DIN EN ISO 3581 29
DIN EN ISO 2560-A 30
Codes and chemical analysis 32
Standardisation example 33
Overview of hardfacings
Suitability 34
Hardness values 36
Wire run lengths and quantities 37
Solid wires Unalloyed/low-alloy 39
Wire electrode/TIG
Cu materials 40
welding rods
Flux cored wires Unalloyed/low-alloy 41
Material combinations TIG welding rods Unalloyed/low-alloy 42
Stick electrodes Unalloyed/low-alloy 43
High-alloy welding consumables 44
Submerged arc welding 45
Aluminium additives 46
Steel 47
Working with ...
Stainless steel 50
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Welding consumables
Available forms of wire electrodes in accordance with DIN EN ISO 544
D 200
d3 d4
e1
DIN 8559 D 200 d1 b
EN 759 S 200
DIN EN ISO 544 Tapped hole
S 200
EWM d1 d3 b d4 e1
(DIN 8559)
D 300
D 200 200 50,5 55 10 44,5
D 300 300 51,5 103 10 44,5

DIN 8559 D 300
EN 759 S 300
DIN EN ISO 544
S 300 d2
K 300 d1 b
EWM d1 d2 b
DIN 8559 K 300 (DIN 8559)
EN 759 B 300
DIN EN ISO 544 K 300 300 180 103
B 300
d2
BS 300

DIN 8559 K 300 adapterless
EN 759 BS 300 d1 b
DIN EN ISO 544
BS 300
EWM d1 d2 b
(DIN EN ISO
544)
BS 300 300 50.5 103
Drum
d1 H
Drum 100 590 900
H
Drum 250 510 800
Drum 275 510 800
Drum 450 590 970
d1
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Index of welding consumables
Solid wires
AWS DIN EN ISO Mate- Name EWM Page

Alloy type
rial no.
DIN EN ISO G 42 2 C/M SW 70S
A-5.18 ER 70S-2 53
14341-A G3Si1+Ti G3 Ti
DIN EN ISO G 42 4 C1/M21
A-5.18 ER 70S-6 1.5125 SW 70S G3 52
14341-A 3Si1
DIN EN ISO G 42 4 C1/M21 SW 70S G3
A-5.18 ER 70S-6 1.5125 54
14341-A 3Si1 Bronze
DIN EN ISO G 46 4 M21 3Si1 SW 70 G3Si
A-5.18 ER 70S-6 1.5125 56
14341-A / G 42 2 C1 3Si1 1 Brillance
DIN EN ISO G 42 2 C1 / G 42 SW 70S G3
A-5.18 ER 70S-6 1.5125 55
unalloyed 14341-A 4 M 21 3 Si1 Mec
DIN EN ISO G 42 2 C G4Si1
A-5.18 ER 70S-6 1.5130 SW 70S G4 57
14341-A G 46 4 C G4Si1
DIN EN ISO G 42 2 C G4Si1 SW 70S G4
A-5.18 ER 70S-6 1.5130 58
14341-A G 46 4 C G4Si1 Bronze
DIN EN ISO G 46 4 M21 4Si1 SW 70 G4Si
A-5.18 ER 70S-6 1.5130 60
14341-A / 42 2 C1 4Si1 1 Brillance
G 46 2 C1 4 Si1
DIN EN ISO SW 70S G4
A-5.18 ER 70S-6 / G 46 4 M21 1.5130 59
14341-A Mec
4 Si1
DIN EN ISO G 62 5 Z Mn3Ni- SW 100S
A-5.28 ER 100S-G 64
16834-A 1Mo NiMo
low-alloy, DIN EN ISO G 69 5 M Mn- SW 100S
A-5.28 ER 100S-G 65
high tensile 16834-A 3Ni1CrMo NiMoCr
DIN EN ISO G 89 6 M Mn- SW 120S
A-5.28 ER 120S-G 66
16834-A 4Ni2CrMo NiMoCr
low-alloy, DIN EN ISO
A-5.28 ER 80S-Ni1 G 46 6 M21 3Ni1 SW 80S Ni1 62
low-tem- 14341-A
perature DIN EN ISO
tough A-5.28 ER 80S-Ni2 G 46 4 M21 2Ni2 SW 80S Ni2 63
14341-A
low-alloy,
DIN EN ISO SW 80S
weatherre- A-5.28 ER 80S-G G 42 2 M Z 61
14341-A NiCu
sistant
DIN EN ISO SW 80S
A-5.28 ER 80S-G G CrMo1Si 1.7339 68
21952-A CrMo1
low-alloy,
DIN EN ISO
creepresi- A-5.28 ER 80S-G G MoSi 1.5424 SW 80S Mo 67
21952-A
stant
DIN EN ISO SW 90S
A-5.28 ER 90S-G G CrMo2Si 1.7384 69
21952-A CrMo2
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Solid wires

Alloy type
rial no.
DIN EN ISO
A-5.9 ER 307L G 18 8 Mn 1.4370 SW 307 Si 70
14343-A
DIN EN ISO
A-5.9 ER 308L Si G 19 9 L Si 1.4316 SW 308 L Si 71
14343-A
high-alloy
DIN EN ISO
- stainless A-5.9 ER 309L Si G 23 12 L Si 1.4332 SW 309 L Si 72
14343-A
steel
ER 410 DIN EN ISO SW 410
A-5.9 G 13 4 1.4351 73
NiMo 14343-A NiMo
DIN EN ISO
A-5.9 (ER 385) G 20 25 5 Cu L 1.4539 SW 904 L 74
14343-A
DIN EN ISO
high- A-5.9 ER 309 Si G 22 12 H 1.4829 SW 309 H 75
14343-A
alloy - heat
resistant DIN EN ISO
A-5.9 ER 310 G 25 20 1.4842 SW 310 76
14343-A
DIN EN ISO
A-5.9 ER 312 G 29 9 1.4337 SW 312 77
14343-A
DIN EN ISO
high-alloy A-5.9 ER 316L Si G 19 12 3 L Si 1.4430 SW 316 L Si 78
14343-A
- creep
A-5.9 ER 318 Si G 19 12 3 Nb Si 1.4576 SW 318 Si 79
14343-A
DIN EN ISO
A-5.9 ER 347 Si G 19 9 Nb Si 1.4551 SW 347 Si 80
14343-A
DIN EN ISO SW 2209
A-5.9 ER 2209 G 22 9 3 LN 81
14343-A Duplex
high-alloy -
Duplex SW 2594
DIN EN ISO
A-5.9 ER 2594 G 25 9 4 N L Super 82
14343-A
Duplex
ER NiCr- DIN EN ISO S Ni 6625
A-5.14 2.4831 SW 625 83
Mo3 18274 (NiCr22Mo9Nb)
Nickel- DIN EN ISO S Ni 6082
based A-5.14 ER NiCr3 SW NiCr82 84
18274 (NiCr20Mn3Nb)
SW NiFe55 85

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Solid wires

Alloy type
rial no.
DIN EN ISO S Al 1450 SW 1450
A-5.10 ER 1450 3.0805 86
18273 (Al99,5Ti) 99,5Ti
A-5.10 ER 3103 87
18273 (AlMn1) Mn1
DIN EN ISO S Al 4034A
A-5.10 ER 4043 3.2245 SW 4043 Si5 88
18273 (AlSi5(A))
DIN EN ISO S Al 4047A SW 4047
A-5.10 ER 4047 3.2585 89
18273 (AlSi12(A)) Si12
SW 5087
DIN EN ISO S Al 5087
A-5.10 ER 5087 3.3546 MG4,5 90
18273 (AlMg4,5MnZr)
Aluminium MnZr
S Al 5183
DIN EN ISO SW 5183
A-5.10 ER 5183 (AlMg4,5Mn0,7) 3.3548 91
18273 Mg4,5 Mn
(AlMg4,5Mn0,7)
S Al 5183 SW 5183
DIN EN ISO
A-5.10 ER 5183 (AlMg4,5Mn0,7) 3.3548 Mg4,5 Mn 92
18273
(AlMg4,5Mn0,7) Premium
A-5.10 ER 5356 3.3556 93
18273 (AlMg5Cr) Mg5
A-5.10 ER 5754 3.3536 94
18273 (AlMg3) Mg3
Copper SW OF Cu 95
DIN EN ISO S Cu 6100

A-5.7 ER CuAl-A1 2.0921 SW CuAl8 96
24373 (CuAl7)
Copper - DIN EN ISO S Cu 6180 SW
A-5.7 ER CuAl-A2 2.0937 98
Aluminium 24373 (CuAl10Fe) CuAlBz9Fe
DIN EN ISO S Cu 6328 (CuAl- SW CuAl-
A-5.7 ER CuNiAl 2.0923 97
24373 9Ni5Fe3Mn2) 9Ni5
A-5.7 ER CuSi-A SW CuSi2 99
Copper - 24373 (CuSiMn1)
Silicon DIN EN ISO S Cu 6560
A-5.7 ER CuSi-A 2.1461 SW CuSi3 100
24373 (CuSi3Mn)
A-5.7 ER Cu 2.1006 SW CuSn1 101
Copper 24373 (CuSn1)
- Tin DIN EN ISO S Cu 5180A
A-5.7 ER CuSn-A 2.1022 SW CuSn6 102
24373 (CuSn6P)
Copper- DIN EN ISO S Cu 7158 (Cu- SW CuNi30
A-5.7 ER CuNi 2.0837 103
Nickel 24373 Ni30Mn1FeTi) Fe
Hardfacing DIN EN 14700 S Fe8 1.4718 SW Hard 60 104
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Flux cored wires

Alloy type
rial no.
E 70C-6M/- DIN EN ISO T 42 2 M M/C FCW 70TC
A-5.18 105
6C 17632-A 1 H5 Metal
DIN EN ISO FCW 71T
A-5.20 E 71T-5M-J T 42 2 B M 1 H5 106
17632-A Basic
DIN EN ISO FCW 71T
A-5.20 E 71T-1M T 42 2 P M 1 H5 108
17632-A Rutile
E 71T-1M/- DIN EN ISO T 42 2 P M/C FCW 71T
unalloyed A-5.20 109
1C 17632-A H5 Rutile CO2
FCW 71T
A-5.20 E 71T-11 110
Selfshield
E 81T1- DIN EN ISO T 46 6 1Ni P M FCW 81T
A-5.29 111
Ni1M-J 17632-A 2 H5 Rutile Ni1
E 70C-6M- DIN EN ISO T 46 4 MM FCW T 70C
A-5.18 107
H4 17632-A 1 H5 Metal
low-alloy,
E 81 T1- DIN EN ISO FCW 81T
creepresi- A-5.29 T Mo P M 1 H5 112
A1M H4 17634 Rutile Mo
stant
Low-alloy, E 111 T1- DIN EN ISO T 69 9 Z P M FCW 111T
A-5.29 113
high tensile K3M-J H4 18276-A 1 H5 NiMoCr
E 307LT0- DIN EN ISO T 18 8 Mn FCW 307
A-5.22 1.4370 114
1/4 17633-A RM3 Rutile
E 308LT0- DIN EN ISO T 19 9 L R FCW 308
high-alloy A-5.22 1.4316 115
1/4 17633-A C/M 3 Rutile
- stainless
steel E 309LT0- DIN EN ISO T 23 12 L R FCW 309
A-5.22 1.4332 116
1/4 17633-A C/M 3 Rutile
E 309LT1- DIN EN ISO T 23 12 L P FCW 309 LP
A-5.22 1.4332 117
1/-4 17633-A C/M 1 Rutile
E 316LT0- DIN EN ISO T 19 12 3 L R FCW 316
A-5.22 1.4430 118
1/4 17633-A C/M 3 Rutile
high-alloy
E 316LT1- DIN EN ISO T 19 12 3 L P FCW 316 LP
- creep A-5.22 1.4430 119
1/-4 17633-A C/M 1 Rutile
resistant
DIN EN ISO T 19 12 3 L FCW 316
A-5.9 E C316L 120
17633-A MM1 METAL
T Ni 6082
Nickel- E DIN EN ISO
A-5.34 (NiCr20M- FCW NiCr82 121
based NiCr3T0-4 14172
n3Nb)

2014-09-10
Flux cored wires

Alloy type
rial no.
DIN EN 14700 T Fe 1
FCW Hard
MF1-GF-300- 122
DIN 8555 300 GP
GP
DIN EN 14700 T z Fe 7
MF5-GF- FCW 450 CP 123
DIN 8555
450-CP
DIN EN 14700 T Fe 14
FCW Hard 43
MF10-GF-45- 124
DIN 8555 CGT
CGT
DIN EN 14700 T Fe 16 FCW Hard
125
DIN 8555 MF10-GF-50-G 52 G
Hardfacing DIN EN 14700 T Fe 8 FCW Hard
126
DIN 8555 MF6-GF-55-RP 56 RP
FCW Hard
MF10-GF- 127
DIN 8555 58 GR
60-GR
FCW Hard
MF10-GF- 128
DIN 8555 60 GR
60-GR
DIN EN 14700 T Fe 15 FCW Hard
129
DIN 8555 MF10-GF-65-G 63 G
DIN EN 14700 T Co2 FCW Cobalt2 130
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Stick electrodes

Alloy type
rial no.
DIN EN ISO
A-5.1 E 6010 E 38 2 C 21 SE 6010 CEL 178
2560-A
DIN EN ISO
A-5.1 E 6012 E 38 0 RC 11 SE 6013 RC 179
2560-A
DIN EN ISO SE 6013 RC

A-5.1 E 6013 E 42 0 RC 11 180
2560-A blau
DIN EN ISO
A-5.1 E 6013 E 42 0 RR 12 SE 6013 RR 181
2560-A
unalloyed
DIN EN ISO
A-5.1 E 6013 E 35 2 RB 12 SE 6013 RRB 182
2560-A
DIN EN ISO
A-5.1 E 6013 E 42 0 RC 11 SE 6013 RRC 183
2560-A
DIN EN ISO
A-5.1 E 7016 E 42 2 B 12 H10 SE 7016 BR 184
2560-A
DIN EN ISO
A-5.1 E 7018 E 42 4 B 32 H5 SE 7018 BH5 185
2560-A
DIN EN ISO
A-5.5 E 7018-A1 E Mo B 42 H5 SE 7018 Mo 186
3580-A
low-alloy,
DIN EN ISO E CrMo1 B SE 8018
creepresi- A-5.5 E 8018-B2 187
3580-A 42 H5 CrMo1
stant
DIN EN ISO E CrMo2 B SE 9018
A-5.5 E 9018-B3 1.7384 188
3580-A 42 H5 CrMo2
DIN EN ISO
A-5.4 E 307-16 E 18 8 Mn R 12 1.4370 SE 307 189
3581-A
DIN EN ISO
high-alloy A-5.4 E 308 L-16 E 19 9 LR 12 1.4316 SE 308 L 190
3581-A
- stainless
steel DIN EN ISO
E 309 L-26 E 23 12 LR 32 1.4332 SE 309 L 191
3581-A
E 309 DIN EN ISO

A-5.4 E 23 12 2 LR 32 1.4459 SE 309 MoL 192
Mo-26 3581-A
high-alloy -
DIN EN ISO
heat A-5.4 E 310-16 E 25 20 L R 12 1.4842 SE 310 193
3581-A
resistant
DIN EN ISO
A-5.4 E 312-16 E 29 9 R 12 1.4337 SE 312 194
3581-A
DIN EN ISO E 19 12 3 L
high-alloy A-5.4 E 316 L-16 1.4430 SE 316-L 195
3581-A R 12
- creep
resistant DIN EN ISO E 19 12 3 Nb
A-5.4 E 318-16 1.4576 SE 318 196
3581-A R 12
DIN EN ISO
A-5.4 E 347-16 E 19 9 Nb R 12 1.4551 SE 347 197
3581-A
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Stick electrodes

Alloy type
rial no.
high-alloy - DIN EN ISO SE 2209
A-5.4 E 2209 L-16 E 22 9 3 R 32 198
Duplex 3581-A Duplex
DIN EN ISO
A-5.15 E Ni-Cl E C Ni-Cl 1 SE Ni 199
1071
DIN EN ISO
A-5.15 E NiFe-Cl E C NiFe 1 1 SE NiFe 200
1071
Nickel-
based E Ni 6082
DIN EN ISO
A-5.11 E NiCrFe-3 (NiCr20M- SE NiCr82 201
14172
n3Nb)
DIN EN ISO
A-5.11 E NiCrMo3 E Ni 6625 2.4621 SE 625 202
14172
DIN EN 14700 E Fe 1
SE Hard 300 P 203
DIN 8555 E1-UM-300 P
DIN EN 14700 E Fe3

SE Hard 350
E3 UM / 350 204
DIN 8555 GP
GP
DIN EN 14700 E Fe 8
SE Hard 60 205
DIN 8555 E 6-UM-60
Hardfacing DIN EN 14700 E Fe 14
SE Hard 61
E10-UM-60- 206
DIN 8555 GRZ
GRZ
DIN EN 14700 E Fe 15
SE Hard 61
E10-GF-UM- 207
DIN 8555 GTZ spezial
65-GTZ
DIN EN 14700 E Fe 15
SE Hard 68 CZ 208
DIN 8555 E 10-UM-70 CZ
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TIG welding rods
AWS DIN EN ISO Materi- Name EWM Page

Alloy type
al no.
A-5.18 ER 70S-3 DIN EN ISO 636-A W 2Si 1.5112 TR 70S G2 132
unalloyed A-5.18 ER 70S-6 DIN EN ISO 636-A W 42 5 / W 3 Si1 1.5125 TR 70S G3 133
A-5.18 ER 70S-6 DIN EN ISO 636-A W 46 4 / W 4Si1 1.5130 TR 70S G4 134
DIN EN ISO
A-5.28 ER 80S-G W Mn3Ni1Cu TR 80S NiCu 141
16834-A
low-alloy
A-5.28 ER 80S-Ni1 DIN EN ISO 636-A W 3Ni1 TR 80S Ni1 142
DIN EN ISO
A-5.28 ER 80S-G W CrMo1Si 1.7339 TR 80S CrMo1 137
21952-A
DIN EN ISO
A-5.28 ER 80S-G W MoSi 1.5424 TR 80S Mo 136
21952-A
DIN EN ISO
low-alloy, A-5.28 ER 90S-G W CrMo2Si 1.7384 TR 90S CrMo2 138
21952-A
creepresi-
stant DIN EN ISO TR 90S CrMo2
A-5.28 ER 90S-G W CrMo2VNb 140
21952-A VTi
DIN EN ISO TR 90S
A-5.28 ER 90S-B9 W CrMo91 1.4903 139
21952-A CrMo91
DIN EN ISO
A-5.28 ER 80S B6 W CrMo5Si 1.7373 TR CrMo5 135
21952-A
DIN EN ISO
A-5.9 ER 307Si W 18 8 Mn Si 1.4370 TR 307 Si 143
14343-A
DIN EN ISO
high-alloy A-5.9 ER 308L Si W 19 9 L Si 1.4316 TR 308 L Si 144
14343-A
- stainless
steel DIN EN ISO
A-5.9 ER 309L Si W 23 12 L Si 1.4332 TR 309 L Si 145
14343-A
ER 410 DIN EN ISO
A-5.9 W 13 4 1.4351 TR 410 NiMo 146
NiMo 14343-A
DIN EN ISO 147
high- A-5.9 ER 309 Si W 22 12 H 1.4829 TR 309 H
14343-A
alloy - heat
resistant DIN EN ISO 148
A-5.9 ER 310 W 25 20 1.4842 TR 310
14343-A
DIN EN ISO TR 2209
A-5.9 ER 2209 W 22 9 3 LN 154
high-alloy - 14343-A Duplex
Duplex DIN EN ISO TR 2594 Super
A-5.9 ER 2594 W 25 9 4 N L 155
14343-A Duplex
DIN EN ISO
A-5.9 ER 312 W 29 9 1.4337 TR 312 149
14343-A
high-
DIN EN ISO
alloy - creep A-5.9 ER 316L Si W 19 12 3 L Si 1.4430 TR 316 L Si 150
14343-A
resistant
DIN EN ISO 151
A-5.9 ER 318Si W 19 12 3 Nb Si 1.4576 TR 318 Si
14343-A
DIN EN ISO
high- A-5.9 ER 347 Si W 19 9 Nb Si 1.4551 TR 347 152
14343-A
alloy - creep
A-5.9 (ER 385) W 20 25 5 Cu L 1.4539 TR 904 L 153
14343-A

2014-09-10
TIG welding rods
AWS DIN EN ISO Materi- Name EWM Page

Alloy type
al no.
S Ni 6082
A-5.14 ER NiCr3 DIN EN ISO 18274 TR NiCr82 156
Nickel- (NiCr20Mn3Nb)
based ER NiCr- S Ni 6625
A-5.14 DIN EN ISO 18274 2.4831 TR 625 157
Mo3 (NiCr22Mo9Nb)
S AL 1450 TR 1450
A-5.10 ER 1450 DIN EN ISO 18273 3.0805 158
(Al99,5Ti) 99,5 Ti
S AL 3103
A-5.10 ER 3103 DIN EN ISO 18273 TR 3103 Mn1 159
(AlMn1)
S AL 4043A
A-5.10 ER 4043 DIN EN ISO 18273 3.2245 TR 4043 Si5 160
(AlSi5(A))
S AL 4047A
A-5.10 ER 4047 DIN EN ISO 18273 3.2585 TR 4047 Si12 161
(AlSi12(A))
Aluminium
S AL 5087 TR 5087
A-5.10 ER 5087 DIN EN ISO 18273 3.3546 162
(AlMg4,5MnZr) MG4,5 MnZr
S AL 5183 TR 5183
A-5.10 ER 5183 DIN EN ISO 18273 3.3548 163
(AlMg4,5Mn0,7) Mg4,5 Mn
S AL 5356
A-5.10 ER 5356 DIN EN ISO 18273 3.3556 TR 5356 Mg5 164
(AlMg5Cr)
S AL 5754
A-5.10 ER 5754 DIN EN ISO 18273 3.3536 TR 5754 Mg3 165
(AlMg3)
S Cu 1898
A-5.7 ER Cu DIN EN ISO 24373 2.1006 TR CuSn1 167
(CuSn1)
S Cu 5180A
A-5.7 ER CuSn-A DIN EN ISO 24373 2.1022 TR CuSn6 168
(CuSn6P)
Copper - S Cu 7158
A-5.7 ER CuNi DIN EN ISO 24373 2.0837 TR CuNi30 Fe 169
Basis (CuNi30Mn1FeTi)
S Cu 6560
A-5.7 ER CuSi-A DIN EN ISO 24373 2.1461 TR CuSi3 166
(CuSi3Mn)
S Cu 6100
A-5.7 ER CuAl-A1 DIN EN ISO 24373 2.0921 TR CuAl8 170
(CuAl7)
DIN EN 14700 W Co1 TR Cobalt1 173

Hardfacing
DIN EN 14700 W Co2 TR Cobalt2 174
DIN EN 14700 / S Fe 3 /
~1.2567 TR Tool 45 T 171
DIN 8555 WSG 3- GZ-45 T
Tool steels
DIN EN 14700 / S Fe 3 / ~
TR Tool 55 T 172
DIN 8555 WSG 6-GZ-55 ST 1.2367
Brazing filler A-5.2 R60 DIN EN 12536 O III 1.6215 GFR R60 176
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15
SAW wires and fluxes
AWS DIN EN ISO Mate- EWM name Page

Alloy
rial
type
no.
AWS
A-5.17
EM12 DIN EN ISO 14171-A S2 1.0494 SMA S2 214
/ AWS
A-5.23
AWS
Wires
A-5.17
EH12K DIN EN ISO 14171-A S3Si 1.0497 SMA S3Si 215
/ AWS
A-5.23
AWS ER
DIN EN 14343-A S 19 9 3 L 1.4430 SMA 316 216
A-5.9 316L
SA AB 1 67
DIN EN 14174-A FW AB 1 67 210
AC H5
DIN EN 14174-A
SF CS 2 DC
Fluxes (stainless steels)
FW CS 1 63 DC 212
DIN EN 14174-A
(unalloyed/low-alloy SF CS 163 DC
steels)
Welding consumables
Comparison table of EN name and EWM designation
EN EWM designation Page
E 18 8 Mn R 12 SE 307 184
E 19 12 3 L R 12 SE 316-L 195
E 19 12 3 Nb R 12 SE 318 196
E 19 9 L R 12 SE 308 L 185
E 19 9 Nb R 12 SE 347 197
E 22 9 3 R 32 SE 2209 Duplex 198
E 23 12 2 L R 32 SE 309 MoL 192
E 23 12 LR 32 SE 309 L 191
E 25 20 LR 12 SE 310 193
E 29 9 R 12 SE 312 194
E 35 2 RB 12 SE 6013 RRB 182
E 38 0 RC 11 SE 6013 RC 179
E 38 2 C 21 SE 6010 CEL 178
E 42 0 RC 11 SE 6013 RC blau 180
E 42 0 RC 11 SE 6013 RRC 183
E 42 0 RR 12 SE 6013 RR 181
E 42 4 B 12 H10 SE 7016 BR 184
E 42 4 B 32 H5 SE 7018 BH5 185
E C Ni-Cl 1 SE Ni 199
E C NiFe 1 1 SE NiFe 200
E CrMo1 B 42 H5 SE 8018 CrMo1 187
E CrMo2 B 42 H5 SE 9018 CrMo2 188
E Fe 1 SE Hard 300 P 203
E Fe 14 SE Hard 61 GRZ 206
E Fe 15 SE Hard 61 GTZ spezial 207
E Fe 15 SE Hard 68 CZ 208
E Fe 8 SE Hard 60 205
E Fe3 SE Hard 350 GP 204
E Mo B 42 H5 SE 7018 Mo 186
E Ni 6082 (NiCr20Mn3Nb) SE NiCr82 201
E Ni 6625 (NiCr22Mo9Nb) SE 625 202
G 13 4 SW 410 NiMo 73
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17
Welding consumables
G 18 8 Mn SW 307 Si 72
G 19 12 3 L Si SW 316 L Si 78
G 19 12 3 Nb Si SW 318 Si 79
G 19 9 L Si SW 308 L Si 71
G 19 9 Nb Si SW 347 Si 80
G 46 4 M21 2Ni2 SW 80S Ni2 63
G 20 25 5 Cu L SW 904 L 74
G 22 12 H SW 309 H 75
G 22 9 3 LN SW 2209 Duplex 81
G 23 12 L Si SW 309 L Si 72
G 25 20 SW 310 76
G 25 9 4 N L SW 2594 Super Duplex 82
G 29 9 SW 312 77
G 42 2 C/M G3Si1+Ti SW 70S G3 Ti 53
G 42 2 C1/G 42 4 M21 3Si1 SW 70S G3 Mec 55
G 42 4 C1/M21 3Si1 SW 70S G3 52
G 42 4 C1/M21 3Si1 SW 70S G3 Bronze 54
G 42 2 M Z SW 80S NiCu 61
G 46 4 M21 3Si1 / G 42 2 C1 3Si1 SW 70 G3Si 1 Brillance 56
G 46 2 C1 4Si1/G 46 4 M21 4Si1 SW 70S G4 Mec 59
G 46 4 M/C G4Si1 SW 70S G4 57
G 46 4 M/C G4Si1 SW 70S G4 Bronze 58
G 46 4 M21 4Si1 / G42 2 C1 4Si1 SW 70 G4Si 1 Brillance 60
G 46 6 M21 3Ni1 SW 80S Ni1 62
G 62 5 Z Mn3Ni1Mo SW 100S NiMo 64
G 69 5 M Mn3Ni1CrMo SW 100S NiMoCr 65
G 89 6 M Mn4Ni2CrMo SW 120S NiMoCr 66
G CrMo1Si SW 80S CrMo1 68
G CrMo2Si SW 90S CrMo2 69
G MoSi SW 80S Mo 67
O III GFR R60 176
S 19 9 3 L SMA 316 212
S2 SMA S2 214

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Welding consumables
S3Si SMA S3Si 215
SA AB 1 67 AC H5 FW AB 1 67 210
S AL 1450 (Al99,5Ti) SW 1450 99,5Ti 86
S AL 1450 (Al99,5Ti) TR 1450 99,5 Ti 158
S AL 3103 (AlMn1) SW 3103 Mn1 87
S AL 3103 (AlMn1) TR 3103 Mn1 159
S AL 4043A (AlSi5(A)) SW 4043 Si5 88
S AL 4043A (AlSi5(A)) TR 4043 Si5 160
S AL 4047A (AlSi12(A)) SW 4047 Si12 89
S AL 4047A (AlSi12(A)) TR 4047 Si12 161
S AL 5087 (AlMg4,5MnZr) SW 5087 Mg4,5 MnZr 90
S AL 5183 (AlMg4,5Mn0,7) SW 5183 Mg4,5 Mn 91
S AL 5183 (AlMg4,5Mn0,7) SW 5183 Mg4,5 Mn Premium 92
S AL 5356 (AlMg5Cr) SW 5356 Mg5 93
S AL 5356 (AlMg5Cr) TR 5356 Mg5 164
S AL 5754 (AlMg3) SW 5754 Mg3 94
S AL 5754 (AlMg3) TR 5754 Mg3 165
S Cu 1898 (CuSn1) SW CuSn1 101
S Cu 1898 (CuSn1) TR CuSn1 167
S Cu 5180A (CuSn6P) SW CuSn6 102
S Cu 5180A (CuSn6P) TR CuSn6 168
S Cu 6100 (CuAl7) SW CuAl8 96
S Cu 6100 (CuAl7) TR CuAl8 170
S Cu 6180 (CuAl10Fe) SW CuAlBz9Fe 98
S Cu 6328 (CuAl9Ni5Fe3Mn2) SW CuAl9Ni5 97
S Cu 6511 (CuSi2Mn1) SW CuSi2 99
S Cu 6560 (CuSi3Mn) SW CuSi3 100
S Cu 6560 (CuSi3Mn) TR CuSi3 166
S Cu 7158 (CuNi30Mn1FeTi) TR CuNi30 Fe 169
S Cu 7158 (CuNi30Mn1FeTi) SW CuNi30 Fe 103
SF CS 2 DC / SF CS 163 DC FW CS 1 63 DC 212
S Ni 6082 (NiCr20Mn3Nb) TR NiCr82 156
S Ni 6082 (NiCr20Nb) SW NiCr82 84
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Welding consumables
S Ni 6625 (NiCr22Mo9Nb) SW 625 83
T 18 8 Mn R M 3 FCW 307 Rutile 114
T 19 12 3 L M M 1 FCW 316 METAL 120
T 19 12 3 L P C/M 1 FCW 316 LP Rutile 119
T 19 12 3 L R C/M 3 FCW 316 Rutile 118
T 19 9 L R C/M 3 FCW 308 Rutile 115
T 23 12 L P C/M 1 FCW 309 LP Rutile 117
T 23 12 L R C/M 3 FCW 309 Rutile 116
T 42 2 B M 1 H5 FCW 71T Basic 106
T 42 2 M M/C 1 H5 FCW 70TC Metal 105
T 42 2 P M 1 H5 FCW 71T Rutile 142
T 42 2 P M/C H5 FCW 71T Rutile CO2 110
T 46 4 MM 1 H5 FCW T 70C Metal 107
T 46 6 1Ni P M 2 H5 FCW 81T Rutile Ni1 111
T 69 6 Z P M 1 H5 FCW 111T NiMoCr 113
T Co1 TR Cobalt1 173
T Co2 FCW Cobalt2 130
T Co2 TR COBALT2 174
T Fe 1 FCW Hard 300 GP 122
T Fe 14 FCW Hard 43 CGT 124
T Fe 14 FCW Hard 60 GR 128
T Fe 15 FCW Hard 63 G 129
T Fe 15v FCW Hard 58 GR 127
T Fe 16 FCW Hard 52 G 125
T Fe 8 FCW Hard 56 RP 126
T Mo P M 1 H5 FCW 81T Rutile Mo 112
T Ni 6082 (NiCr20Mn3Nb) FCW NiCr82 121
T z Fe 7 FCW 450 CP 123
W 13 4 TR 410 NiMo 146
W 18 8 Mn Si TR 307 Si 143
W 19 12 3 L Si TR 316 L Si 150
W 19 12 3 Nb Si TR 318 Si 151

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Welding consumables
W 19 9 L Si TR 308 L Si 144
W 19 9 Nb Si TR 347 152
W 20 25 5 Cu L TR 904 L 153
W 22 12 H TR 309 H 147
W 22 9 3 N L TR 2209 Duplex 154
W 23 12 L Si TR 309 L Si 145
W 25 20 TR 310 148
W 25 9 4 N L TR 2594 Super Duplex 155
W 29 9 TR 312 149
W 2Si TR 70S G2 132
W 3Ni1 TR 80S Ni1 142
W 3Si1 TR 70S G3 133
W 4Si1 TR 70S G4 134
W CrMo1Si TR 80S CrMo1 137
W CrMo2Si TR 90S CrMo2 138
W CrMo2VNb TR 90S CrMo2 VTi 140
W CrMo5Si TR CrMo5 135
W CrMo91 TR 90S CrMo91 139
W Mn3Ni1Cu TR 80S NiCu 141
W MoSi TR 80S Mo 136
W Ni 6625 (NiCr22Mo9Nb) TR 625 157
WSG 3- GZ-45 T TR Tool 45 T 171
WSG 6-GZ-55 ST TR Tool 55 T 172
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Welding consumables
Standards and abbreviations
EN standard/
DIN EN ISO Standard title
STANDARD
DIN EN 12536 Welding consumables – Rods for gas welding of non alloy and creep-
resisting steels – Classification
DIN EN 14700 Welding consumables – Welding consumables for hard-facing
DIN EN ISO Welding consumables – Rods, wires and deposits for tungsten inert gas
636 welding of non-alloy and fine-grain steels – Classification
DIN EN ISO Welding consumables – Covered electrodes, wires, rods and tubular cored
1071 electrodes for fusion welding of cast iron – Classification
DIN EN ISO Welding consumables – Covered electrodes for manual metal arc welding
2560 of non-alloy and fine-grain steels – Classification
3580 of creep-resisting steels – Classification
14172 of nickel alloys – Classification
DIN EN ISO Welding consumables – Wire electrodes and weld deposits for gas shielded
14341 metal arc welding of non alloy and fine grain steels – Classification
DIN EN ISO Welding consumables – Wire electrodes, strip electrodes, wires and rods
14343 for arc welding of stainless and heat resisting steels – Classification
DIN EN ISO Welding consumables – Wire electrodes, wires, rods and deposits for gas
16834 shielded arc welding of high strength steels – Classification
DIN EN ISO Welding consumables – Tubular cored electrodes for gas shielded and
17632 non-gas shielded metal arc welding of non-alloy and fine grain steels –
Classification
DIN EN ISO Welding consumables – Tubular cored electrodes and rods for gas shielded
17633 and non-gas shielded metal arc welding of stainless and heat-resisting
steels – Classification
DIN EN ISO Welding consumables – Tubular cored electrodes for gas shielded metal
17634 arc welding of creep-resisting steels – Classification
DIN EN ISO Welding consumables – Wire electrodes, wires and rods for welding of
18273 aluminium and aluminium alloys – Classification
DIN EN ISO Welding consumables – Solid wire electrodes, solid strip electrodes,
18274 solid wires and solid rods for fusion welding of nickel and nickel alloys –
Classification
DIN EN ISO Welding consumables – Tubular cored electrodes for gas-shielded and
18276 non-gas-shielded metal arc welding of high-strength steels – Classification
DIN EN ISO Welding consumables – Wire electrodes, wires, rods and deposits for gas
21952 shielded arc welding of creep-resisting steels – Classification
DIN EN ISO Welding consumables – Solid wires and rods for fusion welding of copper
24373 and copper alloys – Classification

2014-09-10
Welding consumables
EN standard/
DIN EN ISO Standard title
STANDARD
DIN EN ISO Technical delivery conditions for filler materials and fluxes – Type of
544 product, dimensions, tolerances and markings
DIN EN ISO Welding consumables – Gases and gas mixtures for fusion welding and
14175 allied processes
DIN EN ISO Welding consumables – Fluxes for submerged arc welding and electroslag
14174 welding – Classification
DIN EN ISO Welding consumables – Solid wire electrodes, tubular cored electrodes
24598 and electrode-flux combinations for submerged arc welding of creep-
resisting steels
3581 of stainless and heat-resisting steels – Classification
26304 and electrode-flux combinations for submerged arc welding of high
strength steels – Classification
14171 and electrode/flux combinations for submerged arc welding of non alloy
and fine grain steels – Classification
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Welding consumables
Test certificates in accordance with EN 10204
Type Certificate content Certificate confirmation
Factory certifi- Confirmation of agreement with the Manufacturer

2.1 cation order
Inspection Confirmation of agreement with the Manufacturer

2.2 certificate order stating the results of non-specific
testing
Acceptance Confirmation of agreement with the The manufacturer's inspectors

3.1 test certificate order stating the results of specific independent of the production
testing department.
Acceptance Confirmation of agreement with the The manufacturer's inspectors inde-

test certificate order stating the results of specific pendent of the production depart-
testing ment and the customer's appointed
3.2
inspectors or the inspectors named
in the official regulations.
Welding positions
PA (1G, 1F) Flat position
PB (2F) Horizontal
PC (2G) Horizontal to vertical wall
PD (4F) Horizontal overhead
PE (4G) Overhead
PF (3G, 3F, 5G up) Vertical up
PG (3G, 3F, 5g down) Vertical down

2014-09-10
Welding consumables
Approval and acceptance authorities
ABS American Bureau of Shipping
BV Bureau Veritas
DB Deutsche Bahn
DNV Det Norske Veritas
GL Germanischer Lloyd
LR Lloyd´s Register of Shipping
TÜV Technischer Überwachungsverein
!
The current scope of the permit for individual welding consumables
should always be requested if necessary. Separate copies may be
provided.
Acceptance authorities
AWS American Welding Society
BS British Standard
CE Conformité Européenne
DIN Deutsche Industrienorm
EN Europäische Norm
Power symbols
Direct current (negatively charged

electrode)
Direct current (positively charged

electrode)
Alternating current
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Welding consumables
Overview of gases
Gases in accordance with DIN EN ISO 14175
Main groups Components in volume percent
Main group Sub-group Oxidising Inert Reduced Slow-respon-

ding
1 100
I 2 100
3 Rest 0,5 < He < 95
1 0,5 < CO2 < 5 Rest* 0,5 < H2 < 5
2 0,5 < CO2 < 5 Rest*

M1
3 0,5 < O2 < 3 Rest*
4 0,5 < CO2 < 5 0,5 < O2 < 3 Rest*
0 5 < CO2 < 15 Rest*
1 15 < CO2 < 25 Rest*
2 3 < O2 < 10 Rest*
3 0,5 < CO2 < 5 3 < O2 < 10 Rest*

M2
4 5 < CO2 < 15 0,5 < O2 < 3 Rest*
5 5 < CO2 < 15 3 < O2 < 10 Rest*
6 15 < CO2 < 25 0,5 < O2 < 3 Rest*
7 15 < CO2 < 25 3 < O2 < 10 Rest*
1 25 < CO2 < 50 Rest*
2 10 < O2 < 15 Rest*
M3 3 25 < CO2 < 20 2 < O2 < 10 Rest*
4 5 < CO2 < 25 10 < O2 < 15 Rest* 0,5 < H2 < 5
5 25 < CO2 < 50 10 < O2 < 15 Rest*
1 100
C
2 Rest 0,5 < O2 < 30
1 Rest* 0,5 < H2 < 15

R
2 Rest* 15 < H2 < 50
1 100
2 Rest* 0,5 < N2 < 5
N 3 Rest* 5 < N2 < 50
4 Rest* 0,5 < H2 < 10 0,5 < N2 < 5
5 0,5 < H2 < 50 Rest
O 1
Z Mixed gases not listed in the table or mixed gases with a composition outside the ranges stated **
*Argon may be completely replaced by helium for this classification
** Two mixed gases with the same Z classification may not be replaced with each other

2014-09-10
Welding consumables
Overview of gases
Gases in accordance with DIN EN 439
Short description Volume percent (vol. %)

Group Code Oxidising Inert Reduced Slow-re-
sponding
CO2 O2 Ar He H2 N2
1 Rest² > 0 to 15
R
2 Rest² > 15 to 35
1 100
I 2 100
3 Rest² > 0 to 95
1 > 0 to 5 Rest² > 0 to 5
2 > 0 to 5 Rest²
M1
3 > 0 to 3 Rest²
4 > 0 to 25 > 0 to 3 Rest²
1 > 0 to 25 Rest²
2 > 3 to 10 Rest²
M2
3 > 0 to 5 > 3 to 11 Rest²
4 > 0 to 25 > 0 to 8 Rest²
1 > 25 to 50 Rest²
M3 2 > 10 to 15 Rest²
3 >5 to 50 > 8 to 15 Rest²
1 100
C
2 Rest > 0 to 30
1 100
F
2 > 0 to 50 Rest
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Welding consumables
Example for standardisation in accordance with DIN EN ISO 14341
Classification by yield strength and impact energy of 47J in accordance with DIN EN ISO
14341-A
A weld metal made by GMAW has a minimum yield strength of 420 MPa and an average minimum
Charpy impact of 47 J at -40°C; mixed gas (M21) was used.
The designation is as follows:
ISO 14341-A-G 42 4 M21 3Si1
A weld metal produced using a ISO 14341-A-G 42 4 M21 3Si1 electrode has the following mechanical
properties:
Yield strength 420 MPa

Minimum Charpy impact: 47J at-40°C
M21 gas: Mixed gas
ISO 14341-A Number of this international standard, classification by yield strength and
Charpy impact of 47 J
G Wire electrode
42 Yield strength
4 Charpy impact at-40°C
M21 Shielding gas
3Si1 Chemical composition
Stick electrode coating type
Abbrevia- Short descrip-

Definition
tion tion
Standard electrode for universal use, fine to average droplet

R Rutile transfer, good mechanical properties, welding positions PA, PB,PC,
PE, PF, (PG limited only)
Use as a combination of achievable, high toughness values and

RB Basic/rutile universal use with increased demands on the welder and the seam
finishing work.
Use for the requirement of high mechanical properties, average

B Basic to coarse droplet transfer, poorly detaching slag, possible in all
positions, please allow for baking of the electrodes
Used as replacement for rutile electrodes, to make welding position

Rutile-cellu-
RC PG safer, less slag formation, higher demands on the welder and
lose
the finishing work
Used mainly for the root pass on pipe connectors (pipeline welding)
C Cellulose in position PG, good mechanical properties, average droplets,
almost no slag

2014-09-10
Welding consumables
Example for standardisation in accordance with DIN EN ISO 3581
E 19 12 3 L R 2 3
1 2 3 4 5
1 Code for manual arc welding systems
Abbreviation for chemical composition of the weld metal The components of the alloy are
given in the order Cr, Ni and Mo, respectively, without the chemical code. Alloy components
such as niobium, manganese and nitrogen are included as chemical codes with no number
2
for the alloy component. The additional L stands for a very low carbon content. The mechani-
cal properties specified in the standard must be met.
Code Coating type
3 R Rutile
B Basic
Ratio Metal recovery (%) Current type
1 <105 Direct current, alternating current
2 <105 Direct current
3 >105 - 125 Direct current, alternating current
4 >105 - 125 Direct current

4
7 >160 Direct current, alternating current
8 >160 Direct current
Proof of suitability for alternating current with open circuit voltage of max. 65 V
Ratio Welding position
1 All positions
2 All positions except vertical-down weld
Butt weld in flat position

5 3
Fillet weld in flat and horizontal position
Butt weld in horizontal position

4
Fillet weld in flat position
5 Vertical-down position and position as per code 3
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Welding consumables
Standardisation example for stick electrodes in accordance with DIN EN ISO 2560-A
E 42 2 - B 4 2 H10
1 2 3 4 5 6 7 8
1 Code for manual arc welding systems
Minimum yield Tensile strength: Minimum elongation at

Code
strength*1 Re (N/mm2 ) Rm (N/mm2 ) break A5 (%)
35 355 440 - 570 22
38 380 470 - 600 20

2
42 420 500 - 640 20
46 460 530 - 680 20
50 500 560 - 720 18

*1 The yield strength is lower yield strength R. If it is not specified, the 0.2 % elongation limit R should
be chosen.
Symbol/number Minimum Charpy impact 47 J at °C
Z no requirements
A 20
0 0
3 2 -20
3 -30
4 -40
5 -50
6 -60
Code Chemical composition
Mn Mo Ni
No code 2 - -
Mo 1,4 0,3 - 0,6 -
Mn Mo > 1,4 - 2,0 0,3 - 0,6 -
1 Ni 1,4 - 0,6 - 1,2

4
2 Ni 1,4 - 1,8 - 2,6
3 Ni 1,4 - 2,6 - 3,8
Mn 1 Ni > 1,4 - 2,0 - 0,6 - 1,2
1 Ni Mo 1,4 0,3 - 0,6 0,6 - 1,2
Z Any otherwise agreed composition
"*2 if not specified: Mo<0.2, Ni<0.3,Cr<0.2, V<0.08, Nb<0.05, Cu<0.3, are each maximum values

2014-09-10
Welding consumables
Standardisation example for stick electrodes in accordance with DIN EN ISO 2560-A
Code Coating type
A Acid
C Cellulose
R Rutile
RR Thick rutile
5
RC Rutile/cellulose
RA Rutile/acid
RB Rutile/basic
B Basic
*3 ratio of coating to rod diameter 1.6
Ratio Metal recovery (%) Current type
1 <105 Direct current, alternating current
2 <105 Direct current

6
7 >160 Direct current, alternating current
8 >160 Direct current
*3 ratio of coating to rod diameter 1.6
Ratio Welding position
1 All positions
2 All positions except vertical-down weld
7 3 Butt weld in flat position
Fillet weld in flat and horizontal position
4 Butt and fillet welds in flat position
5 For fillet welds and as per figure 3
Code Maximum diffusible hydrogen content (ml/100 g molten weld material)
H5 5
8
H10 10
H15 15
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Welding consumables
Hardfacing suitability
Requirement Alloy/microstructure Hardness range

Alloy code Mechanical Thermal
Crack-
High Thermal Corrosive Workability [HB] [HRC]
Friction Impact resistant
temperature shock
Fe1 3&4 2&3 4 4 4 1 1 Ferritic/martensitic 150 - 450
Fe2 3&4 2 4 4 4 2 3 Martensitic 30 - 58
Fe3 3 2 2 2 3 2 2 Martensitic + carbides 40 - 55
Fe4 2 2&3 1&2 1&2 3 2&3 3&4 Martensitic + carbides 55 - 65
Fe5 2 1 1 1 2 1 1 Martensitic 30 - 40
Fe6 1 1 2&3 2&3 4 2&3 3&4 Martensitic + carbides 48 - 55 a
Fe7 2 2 1&2 1&2 1&2 1 1&2 Ferritic/martensitic 250 - 450
Fe8 1&2 1&2 4 4 3 2&3 3&4 Martensitic + carbides 50 - 65
Fe9 4 1 4 4 2&3 1&2 3 Austenitic 200 - 250 40 - 50 b
Fe10 4 1 1&2 1 2 1 2 Austenitic 180 - 200 38 - 42 b
Fe11 4 3 1 4 1 1 1 Austenitic
Fe12 4 3 1 4 1 1 1 Austenitic 150 - 250
Martensitic/austenitic
Fe13 1 4 2 4 4 4 4 ch + FeB 55 - 65
Martensitic/austenitic ch
Fe14 1 3&4 3 4 2 4 4 40 - 60
+ carbides
Fe15 1 4 2 4 3 4 4 + carbides 55 - 65
Fe16 1 4 1 4 3 4 4 + carbides 60 - 70
Hard materials in an Fe 1 500 HV - 50 - 60

Fe20 1 3 3 4 3 4 4 matrix 2 800 HV Matrix
Suitability criteria: 1 = very good; 2 = good; 3 = suitable; 4 = not suitable; a = artificially aged 3 h to 4 h at 480°C, b = strain-hardening
Welding consumables
Hardfacing suitability
Requirement Alloy/microstructure Hardness range

Alloy code Mechanical Thermal
Crack-
High Thermal Corrosive Workability [HB] [HRC]
Friction Impact resistant
temperature shock
Ni1 1&2 2&3 2 3 2 3 3 Ni alloy 45 - 60
Ni2 2&3 2 1 1 2 1 2 Ni alloy 200 - 400
Ni3 2 2&3 2 3 2 2 2 Ni alloy 45 - 60
Ni4 2&3 2 2 1 2 1 2 Ni alloy 200 - 400
1,500 HV to
Hard materials in an Fe 2,800 HV 45 - 55
Ni20 1 2 2 3 2 1&2 4 matrix (hard mate- (matrix)
rials)
Co1 2&3 1 1 1&2 1 1 1 Co alloy 250 - 350 40 - 45 b
Co2 1&2 2&3 1 1&2 2 2&3 3&4 Co alloy 35 - 50
Co3 1&2 2&3 1 1&2 2 2&3 3&4 Co alloy 45 - 60
Cu1 3&4 2&3 4 4 1 2&3 2 CuAl alloy 200 - 400
Alpha mixed crystal + 150 HV -
Al1 1 3 4 4 2 2&3 3 intermetallic phases 300 HV
Austenitic + precipita- 600 HV -
Cr1 1 3 3 3 1 2&3 3&4 tions 700 HV
Suitability criteria: 1 = very good; 2 = good; 3 = suitable; 4 = not suitable; a = artificially aged 3 h to 4 h at 480 °C, b = strain-hardening
Welding consumables
Hardfacing codes and chemical analysis
Co- Suit- Chemical analysis in % (m/m)

dea) ability
C Cr Ni Mn Mo W V Nb Other Rest
Fe1 p ≤ 0,4 ≤ 3,5 - 0,5 - 3 ≤1 ≤1 ≤1 - - Fe
Fe2 p 0,4 - 1,2 ≤7 ≤1 0,5 - 3 ≤1 ≤1 ≤1 - - Fe
Fe3 st 0,2 - 0,5 1-8 ≤5 ≤3 ≤ 4,5 ≤ 10 ≤ 1,5 - Co, Si Fe
Fe4 s t (p) 0,2 - 1,5 2-6 ≤4 ≤3 ≤ 10 ≤ 19 ≤4 - Co, Ti Fe
cps 17 -
Fe5 ≤ 0,5 ≤ 0,1 ≤1 3-5 - - - Co, Al Fe
tw 22
Fe6 gps ≤ 2,5 ≤ 10 - ≤3 ≤3 - - ≤ 10 Ti Fe
Fe7 cpt ≤ 0,2 4 - 30 ≤6 ≤3 ≤2 - ≤1 ≤1 Si Fe
Fe8 gpt 0,2 - 2 5 - 18 - 0,3 - 3 ≤ 4,5 ≤2 ≤2 ≤ 10 Si, Ti Fe
11 -
Fe9 k (n) p 0,3 - 1,2 ≤ 19 ≤3 ≤2 - ≤1 - Ti Fe
18
c k (n)
Fe10 ≤ 0,25 17 - 22 7 - 11 3-8 ≤ 1,5 - - ≤ 1,5 Si Fe
pz
Fe11 cnz ≤ 0,3 18 - 31 8 - 20 ≤3 ≤4 - - ≤ 1,5 Cu Fe
Fe12 c (n) z ≤ 0,08 17 - 26 9 - 26 0,5 - 3 ≤4 - - ≤ 1,5 Fe
Fe13 g ≤ 1,5 ≤ 6,5 ≤4 0,5 - 3 ≤4 - - - B, Ti Fe
Fe14 g 1,5 - 4,5 25 - 40 ≤4 0,5 - 3 ≤4 - - - - Fe
Fe15 g 4,5 - 5,5 20 - 40 ≤4 0,5 - 3 ≤2 - - ≤ 10 B Fe
Fe16 gz 4,5 - 7,5 10 - 40 - ≤3 ≤9 ≤8 ≤ 10 ≤ 10 B, Co Fe
Hard
Fe20 cgtz materi- - - - - - - - - Fe
alsb)
Si,
Ni1 cpt ≤1 15 - 30 Rest 0,3 - 1 ≤6 ≤2 ≤1 - Ni
Fe, B
ckp Co,
Ni2 ≤ 0,1 15 - 30 Rest ≤ 1,5 ≤ 28 ≤8 ≤1 ≤4 Ni
tz Si, Ti
Si,
Ni3 cpt ≤1 1 - 15 Rest 0,3 - 1 ≤6 ≤2 ≤1 - Ni
Fe, B
ckp Co,
Ni4 ≤ 0,1 1 - 15 Rest ≤ 1,5 ≤ 28 ≤8 ≤1 ≤4 Ni
tz Si, Ti
Hard
Ni20 cgtz materi- - - - - - - - - Ni
alsb)
Co1 cktz ≤ 0,6 20 - 35 ≤ 10 0,1 - 2 ≤ 10 ≤ 15 ≤1 Fe Co
Co2 t z (c s) 0,6 - 3 20 - 35 ≤4 0,1 - 2 4 - 10 - - Fe Co
Co3 t z (c s) 1-3 20 - 35 ≤4 ≤2 ≤1 6 - 14 - - Fe Co
Al, Fe,
Cu1 c (n) - - ≤6 ≤ 15 - - - - Cu
Sn
10 -
Al1 cn - - ≤ 0,5 - - - - Cu, Si Al
35
15 - Fe, B,
Cr gn 1-5 Rest - ≤1 - - - Cr
30 Si, Zr
!
c: non-corroding g: sanding-resistant
k: strain-hardening ability n: not magnetisable
p: impact-resistant s: edge-holding
t: heat-resistant z: scale-resistant
w: precipitation-hardening (): May not apply to all alloys of this classification.
34 a)
Alloys not specified in the table are to be marked in a similar way, prefixing the letter "Z".
b)
Tungsten melt carbides or tungsten sintered carbides broken or spherical
Welding consumables
Standardisation example hardfacing in acc. w. DIN EN 14700
Product type code (consumables)
E Coated electrode
S Solid wire and solid rod
T Flux cored wire and flux cored rod
R Cast rod
B Solid strip
C Sintered rod, flux cored strip and sintered strip
P Metal flux
Example 1
A solid wire (S) for gas metal arc welding with a chemical composition within the limits of alloy code
Fe7 as per Table 2 is called:
Solid wire EN 14700 S Fe7
EN 14700 The number of the standard
S The product type (see Codes table)
Fe7 The alloy code (hardfacing suitability)
Example 2
A flux cored wire (T) for gas metal arc welding with a chemical composition within the limits of alloy
code Fe9 as per Table 2 is called:
Flux cored wire EN 14700 T Fe9
T The product type (see Codes table)
Example 3
A stick electrode (E) for welding with a chemical composition within the limits of alloy code Fe3 as
per Table 2 is called:
Stick electrode EN 14700 T Fe3
E The product type (see Codes table)
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Welding consumables
Hardness values
DIN EN ISO 18265 Metallic materials – Conversion of hardness values*
Rm HV HB HRC Rm HV HB HRC Rm HV HB HRC

575 180 171 - 1160 361 343 - 1760 536 - -
580 181 172 - 1170 364 346 37 1770 539 - -
590 184 175 - 1180 367 349 - 1780 541 - -
600 187 178 - 1190 370 352 - 1790 544 - 52
610 190 181 - 1200 373 354 38 1800 547 - -
620 193 184 - 1210 376 357 - 1810 550 - -
630 197 187 - 1220 380 361 - 1820 553 - -
640 200 190 - 1230 382 363 39 1830 556 - -
650 203 193 - 1240 385 366 - 1840 559 - -
660 205 195 - 1250 388 369 - 1850 561 - -
670 208 198 - 1260 392 372 40 1860 564 - -
680 212 201 - 1270 394 374 - 1870 567 - -
690 215 204 - 1280 397 377 - 1880 570 - -
700 219 208 - 1290 400 380 - 1890 572 - -
710 222 211 - 1300 403 383 41 1900 575 - -
720 225 214 - 1310 407 387 - 1910 578 - 54
730 228 216 - 1320 410 390 - 1920 580 - -
740 230 219 - 1330 413 393 42 1930 583 - -
750 233 221 - 1340 417 396 - 1940 586 - -
760 237 225 - 1350 420 399 - 1950 589 - -
770 240 228 - 1360 423 402 43 1960 591 - -
780 243 231 21 1370 426 405 - 1970 594 - -
790 247 235 - 1380 430 409 - 1980 596 - 55
800 250 238 - 1390 431 410 - 1990 599 - -
810 253 240 - 1400 434 413 44 2000 602 - -
820 255 242 23 1410 437 415 - 2010 605 - -
830 258 245 - 1420 440 418 - 2020 607 - -
840 262 249 - 1430 443 421 45 2030 610 - -
850 265 252 - 1440 446 424 - 2040 613 - -
860 268 255 25 1450 449 427 - 2050 615 - 56
870 272 258 26 1460 452 429 - 2060 618 - -
880 275 261 - 1470 455 432 - 2070 620 - -
890 278 264 - 1480 458 435 46 2080 623 - -
900 280 266 27 1490 461 438 - 2090 626 - -
910 283 269 - 1500 464 441 - 2100 629 - -
920 287 273 28 1510 467 444 - 2110 631 - -
930 290 276 - 1520 470 447 - 2120 634 - -
940 293 278 29 1530 473 449 47 2130 636 - -
950 295 280 - 1540 476 452 - 2140 639 - 57
960 299 284 - 1550 479 455 - 2150 641 - -
970 302 287 30 1560 481 - - 2160 644 - -
980 305 290 - 1570 484 - 48 2170 647 - -
990 308 293 - 1580 486 - - 2180 650 - -
1000 311 296 - 1590 489 - - 2190 653 - -
1010 314 299 - 1600 491 - - 2200 655 - 58
1020 317 301 32 1610 494 - - - 675 - 59
1030 320 304 - 1620 497 - 49 - 698 - 60
1040 323 307 - 1640 503 - - - 720 - 61
1050 327 311 33 1650 506 - - - 745 - 62
1060 330 314 - 1660 509 - - - 773 - 63
1070 333 316 - 1670 511 - - - 800 - 64
1080 336 319 34 1680 514 - 50 - 829 - 65
1090 339 322 - 1690 517 - - - 864 - 66
1100 342 325 - 1700 520 - - - 900 - 67
1110 345 328 35 1710 522 - - - 940 - 68
1120 349 332 - 1720 525 - -
1130 352 334 - 1730 527 - 51
1140 355 337 36 1740 530 - -
1150 358 340 - 1750 533 - -
36 * Applies to unalloyed and low-alloy steels and cast steel, heat-treated steels, cold work steels, high-speed steels,
tool steels, carbide metal types and non-ferrous metals and alloys.
Welding consumables
Run lengths
Steel wire run lengths
Wire Ø
Weight in kg 4,0 3,0 2,4 2,0 1,6 1,2 1,0 0,8
1000 10137,3 18021,8 28159,0 40549,0 63357,9 112636,2 162196,1 253431,4
400 4054,9 7208,7 11263,6 16219,6 25343,1 45054,5 64878,4 101372,6
330 3345,3 5947,2 9292,5 13381,2 20908,1 37169,9 53524,7 83632,4
300 3041,2 5406,5 8447,7 12164,7 19007,4 33790,9 48658,8 76029,4
150 1520,6 2703,3 4223,9 6082,4 9503,7 16895,4 24329,4 38014,7
100 1013,7 1802,2 2815,9 4054,9 6335,8 11263,6 16219,6 25343,1
75 760,3 1351,6 2111,9 3041,2 4751,8 8447,7 12164,7 19007,4
50 506,9 901,1 1408,0 2027,5 3167,9 5631,8 8109,8 12671,6
30 304,1 540,7 844,8 1216,5 1900,7 3379,1 4865,9 7602,9
25 253,4 450,5 704,0 1013,7 1583,9 2815,9 4054,9 6335,8
20 202,7 360,4 563,2 811,0 1267,2 2252,7 3243,9 5068,6
19 192,6 342,4 535,0 770,4 1203,8 2140,1 3081,7 4815,2
18 182,5 324,4 506,9 729,9 1140,4 2027,5 2919,5 4561,8
17 172,3 306,4 478,7 689,3 1077,1 1914,8 2757,3 4308,3
16 162,2 288,3 450,5 648,8 1013,7 1802,2 2595,1 4054,9
15 152,1 270,3 422,4 608,2 950,4 1689,5 2432,9 3801,5
14 141,9 252,3 394,2 567,7 887,0 1576,9 2270,7 3548,0
13 131,8 234,3 366,1 527,1 823,7 1464,3 2108,5 3294,6
12 121,6 216,3 337,9 486,6 760,3 1351,6 1946,4 3041,2
11 111,5 198,2 309,7 446,0 696,9 1239,0 1784,2 2787,7
10 101,4 180,2 281,6 405,5 633,6 1126,4 1622,0 2534,3
9 91,2 162,2 253,4 364,9 570,2 1013,7 1459,8 2280,9
8 81,1 144,2 225,3 324,4 506,9 901,1 1297,6 2027,5
7 71,0 126,2 197,1 283,8 443,5 788,5 1135,4 1774,0
6 60,8 108,1 169,0 243,3 380,1 675,8 973,2 1520,6
5 50,7 90,1 140,8 202,7 316,8 563,2 811,0 1267,2
4 40,5 72,1 112,6 162,2 253,4 450,5 648,8 1013,7
3 30,4 54,1 84,5 121,6 190,1 337,9 486,6 760,3
2,7 27,4 48,7 76,0 109,5 171,1 304,1 437,9 684,3
2 20,3 36,0 56,3 81,1 126,7 225,3 324,4 506,9
1 10,1 18,0 28,2 40,5 63,4 112,6 162,2 253,4
0,5 5,1 9,0 14,1 20,3 31,7 56,3 81,1 126,7
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37
Welding consumables
Run lengths and quantities
Run lengths per spool
Wire diameter CrNi steels 15 Aluminium 7.0 Copper 15 kg Nickel 15 kg Medium-alloy

kg spool Kg spool spool spool and unalloyed
15 kg
0,8 mm 3826 5158 3353 3511 3801
1,0 mm 2449 3301 2146 2247 2433
1,2 mm 1700 2292 1490 1560 1698
1,6 mm 956 1289 838 878 952
2 mm 612 825 536 562 608
2,4 mm 425 573 373 390 422
3 mm 272 367 238 250 270
3,2 mm 239 322 210 219 ka
4 mm 153 206 134 140 152
Number of TIG rods
Number of CrNi steels Aluminium Copper 1 kg Nickel 1 kg Medium-alloy

TIG rods 1,000 1 kg 1 kg and unalloyed
mm long 1 kg
1,0 mm 163 471 143 150 162
1,2 mm 113 327 99 104 113
1,6 mm 63 184 55 59 64
2 mm 41 117 38 38 41
2,4 mm 28 82 25 26 29
3 mm 18 52 16 17 18
3,2 mm 16 46 14 15 ka
4 mm 11 30 9 10 11
Combination of parent metal and wire electrode
Unalloyed and low-alloy
SW 70 G3Si 1 Brillance
SW 70 G4Si 1 Brillance
Overview
SW 70S G3 Bronze
SW 70S G4 Bronze
SW 100S NiMoCr
SW 120S NiMoCr
SW 70S G3 Mec
SW 70S G4 Mec
SW 100S NiMo
SW 80S CrMo1
SW 90S CrMo2
SW 70S G3 Ti
SW 80S NiCu
SW 80S Ni1
SW 80S Ni2
SW 80S Mo
SW 70S G3
SW 70S G4
10CrSiMoV7 l
10CrMo9-10 l
13CrMo4-5 l
16Mo3 l
20MnNb6 l l l l l l l l
9CrNiCuP3-2-4 l
P235 - P355 T2 l l l l l l l l
L210 - L360N l l l l l l l l
L320 l
L360NB- L415NB l
P235G1TH -
l l l l l l l l l l
P255G1TH
P235GH - P285NH l l l l l l l l l
P255NH - P355NH l l l l l l l l l
P265GH l
P310GH l
P355NL1 - P460NL1 l l
P420NH l l
P420NH - P500NH l l
GP240GH - GP280GH l l
S185 - S355G1 l l l l l l l l l l l
S185 - S355J0 l
S235JRW -
l
S355J2G1W
S255N - S355N l l l l l l l l l l l
S420N - S500N l l
S420NL - S500NL l l
S690QL l l
S690QL1 l l
S700MC l
S890QL l
S960QL l
Shipbuilding steels
l l l l l l l l
A,B,D,E
Cast steel GS-38 -
l l l l l l l
GS-52
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39
Combination of wire electrode and TIG welding rod
CU materials
Overview
SW/TR CuNi30 Fe
SW/ TR CuSn1
SW CuAlBz9Fe
SW/ TR CuSn6
SW/ TR CuAl8
SW/ TR CuSi3
SW CuAl9Ni5
SW OF Cu
SW CuSi2
CuAl10Ni5Fe4 l
CuAl11Ni6Fe5 l
CuAl5 l
CuAl8 l
CuAl8Fe3 l
CuAl9 l
CuNi20Fe l
CuNi30Fe l
CuNi25 l
CuNi10Fe1Mn l
CuSi2Mn l l
CuSi3Mn l l
CuSn4 l
CuSn6 l
CuSn8 l
CuZn0,5 l
CuZn10 l l
CuZn15 l l
CuZn20Al l
CuZn5 l l
OF-Cu l
SE-Cu l
SF-Cu l
Connecting of copper
components and
brazing preform parts,
suitable for furnace
l
brazing, used in
vacuum engineering
and the aerospace and
astronautics industry

2014-09-10
Combination of parent metals and flux cored wire
Overview
FCW 71T Rutile CO2
FCW 81T Rutile Ni1

FCW 71T Selfshield
FCW 81T Rutile Mo
FCW 111T NiMoCr

FCW T 70C Metal
FCW 70TC Metal
FCW 71T Rutile

FCW 71T Basic
S185 - S355 l l l l l
S235 - S460QL1 l l l
S355J0 - S335 l
S(P)275 - S(P)355 l l
S185 - S275JR, l
S255- S460 l
S255N - S355N l
P235GH - P355GH l l l l l l
P235T1/T2 - P460NL2 l l l l
L210 - L445MB l l l l
L210 - L360 l l
P235GH l l l
P265GH l l l
P295GH l l l
P235 - P355 l l
P310GH l
GP240R l l
S460N l
S460M l
API X42 - X60 l l l
16Mo3 l
Low-temperature
tough steels to 550 l
Mpa
Shipbuilding steels A,
l
B, D, AH-32 - EH 36
Thermo-mechanically
rolled tubular steel up
to L690M, high tensile l l
fine-grained steel up
to S690QL, S690G1QL1
SZW 2014
2014-09-10
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41
Combination of TIG parent metals
Overview
TR 90S CrMo2 VTi

TR 90S CrMo91
TR 80S CrMo1
TR 90S CrMo2
TR 80S NiCu
TR 80S Ni1
TR 80S Mo
TR 70S G2
TR 70S G3
TR 70S G4
TR CrMo5
GFR R60
S185 - S275JR l l l
S355J0 - S355 l l l
S255N - S355N l l l
P255NH - P355NH l l l l
S235JRW - S355J2G1W l l
S235G2T - S255GT l
S235JO - S275JO l
P355NL1 - P460NL1 l l
P235G1TH - P255G1TH l
P235GH l l l l l
P265GH l l l l l
P285NH l
P295GH l
P310GH l l l
S460N l l
S460M l l
9CrNiCu3-2-4 l l
13CrMo4-5 l
13CrMoSi5-5 l
G17CrMo5-5 l
16Mo 3 l
10CrMo9-10 l
10CrSiMoV7 l
12CrMo9-10 l
A 213 T91 l
A 335 P91 l
X10CrMoVNb9-1 l
12CrMo19-5 l
X12CrMo5 l

2014-09-10
Combination of parent metals and stick electrodes
Description Classification
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N

E 38 2 C 21
(X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM,
SE 6010 CEL
P235G1TH, P255G1TH,
E 38 0 RC 11 S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N

(X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, Shipbuilding steels
SE 6013 RC A,B,D, cast steel GS-38–GS-52
E 42 0 RC 11 S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N

(X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM,
SE 6013 RC blau P235G1TH, P255G1TH, Shipbuilding steels A,B,D, cast steel GS-38–GS-52
E 42 0 RR 12 S185 - S355, P235G1TH, P265G1TH, P295G1TH, L210 - L360, E235 - E355,
SE 6013 RR GP240GH, Shipbuilding steels A,B,D, cast steel GS-38–GS-52
E 35 2 RB 12 S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275
SE 6013 RRB - S(P)355, GP240R, Shipbuilding steels A,B,D, cast steel GS-38–GS-52
E 42 0 RC 11 S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275
SE 6013 RRC - S(P)355, GP240R, Shipbuilding steels A,B,D, cast steel GS-38–GS-52
E 42 2 B 12 H10 S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275
SE 7016 BR - S(P)355, GP240R, Shipbuilding steels A,B,D,E, cast steel GS-38–GS-52
E 42 4 B 32 H5 S185 - S355, E295, E335, P235GH, P265GH, P295GH, P235 - P460, L210
- L460, S(P)275 - S(P)460, GP240R, Shipbuilding steels A,B,D,E, cast steel
SE 7018 BH5 GS-38–GS-52
E Mo B 42 H5 S235JR - S355J2G3, P380NH - P460NH, P235GH - P285NH, P295GH,
SE 7018 Mo 20MnNb6, 16 Mo 3, Cast steel GS-22 Mo4
E CrMo1 B 42 H5 13CrMo 4 4 (1.7335), 15CrMo3 (1.3566), 13CrMoV 5 8 (1.7734), 15Cr3

(1.7015), 16MnCr5 (1.7131), 20MnCr5 (1.7147), 15CrMo5 (1.7262),
SE 8018 CrMo1 25CrMo4 (1.7218), Cast steel GS-22CrMo 5, GS-22CrMo 5 4
E CrMo2 B 42 H5 10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075), 30CrMoV9 (1.7707), Cast steel
SE 9018 CrMo2 G17CrMo9-10
SZW 2014
2014-09-10
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43
Combination welding consumables
High-alloy
SE 307
A variety of steel types (dissimilar joints), platings, buffer layers for
SW 307 Si
hardfacing, high C-content and difficult to weld steels, manganese
TR 307 Si
high carbon steel (example: 1.3401)
FCW 307 Rutile
SE 308 L
SW 308 L Si 1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550,
TR 308 L Si 1.4552
FCW 308 Rutile
SE 309 L
SW 309 L Si
Austenite/ferrite joints (dissimilar), platings, corrosion-resistant layers
TR 309 L Si
on non-alloyed construction steels, buffer layers
FCW 309 Rutile/ LP Rutile
SE 309Mol
SW 309 H 1.4828, 1.4826, 1.4833, 1.4713, 1.4724, 1.4742, 1.4710, 1.4740, 1.4829,
TR 309 H 1.4832, 1.4878, 1.4713
SE 310
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841,
SW 310
1.4845, 1.4846, 1.4848, 1.4849
TR 310
SE 312 Corrosion-resistant analogue steel and cast steel (e.g. 1.4762, 1.4085),
SW 312 difficult to weld steel, manganese high carbon steel, repairs and
TR 312 wear-resistant layers
SE 316-L
SW 316 L Si 1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571,
TR 316 L Si 1.4573, 1.4580, 1.4581, 1.4583
FCW 316 Rutile/ LP/Metall
SE 318
1.4401, 1.4404, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581,
SW 318 Si
1.4583
TR 318 L Si
SE 347
SW 347 Si 1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306
TR 347
SE 2209 Duplex
SW 2209 Duplex 1.4462, 1.4417, 1.4460, 1.4362
TR 2209 Duplex
SW 410 NiMo Martensitic chrome steels, fine castings and steel castings of type
TR 410 NiMo 13% Cr–4% Ni
SW 904L
1.4529, 1.4539
TR 904 L
SW 2594 Super Duplex 25% Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND
TR 2594 Super Duplex S 32750, S 32760
SE 625 1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618,
SW 625 2.4856, 2.4858, 2.4951, 2.4952,Alloy 625, Alloy 800 and similar NiCr
TR 625 alloys
EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-
SE NI
GJMW-350 - EN-GJMW-550
SE NiCr82 1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669,
SW NiCr82 2.4694, 2.4816, 2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952
TR NiCr82 Nickel alloys, dissimilar joints (also at temperatures >300 °C), plat-
FCW NiCr82 ings, surfacing
SW NiFe55 Ductile cast iron, cast iron with spheroidal graphite
2014-09-10
Combination welding consumables
Submerged arc welding
Shipbuilding, pressure vessel construction and steel construction,
S185-E360, S235JR-S355JR, S235J0-S355J0, S235J2- S355J2, S275N-
S355N, S275MS355M,P235GH-P355GH, P275N-P355N, P355M, P355Q
Pipeline steels L210-360, shipbuilding steels A-E, AH36, DH36 ASTM:
SMA S2
A36, A106 grades A/B/C, A139, A210 grades A1/C, A216 grades
WCA/WCB/WCC, A234 grade WPB, A266 grades 1/2/4, A283 grades
A/B/C/D, A285 grades A/B/C, A299 grades A/B, A515 grades 60, A516
grades 55, A656 grade 50API: 5L grades X42-X56
Fine-grained steels, unalloyed and low-alloy steels
S355J0, S355J2, S355N-S460N, S355NL-S460NL, S355M-S460M,
S355ML-S460ML, S460Q, S460QL, P355GH, P355N-P460N, P355NL2-
P460NL2, P355M-P460M, P355ML2-P460ML2, P355Q-P460Q
SMA S3Si Pipeline steels L210-450, shipbuilding steels AH40-FH40, ASTM: A36,
A106 grades A/B/C, A139, A210 grades A1/C, A216 grades WCA/
WCB/WCC, A234 grade WPB, A266 grades 1/2/4, A283 grades A/B/
C/D, A285 grades A/B/C, A299 grades A/B, A515 grades 60/65/70,
A516 grades 55-70, A656 grade 50/60 API: 5L grades X42-X65
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550,
SMA 316
1.4571, 1.4580, 1.4581, 1.4583
SZW 2014
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45
Combinations of aluminium wires
Al99,9 SG-Al99,5
Al99,8
Al99,7
Al99,5 SG-Al99,5Ti SG-Al99,5Ti
Al99
AlMn1 SG-AlMn1 SG-AlMn1 SG-AlMn1
AlMnCu SG-Al99,5Ti SG-Al99,5Ti
AlMg3 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg3
SG-AlMg5
AlMg- SG-AlMg5 SG-AlMg5 SG-AlMg4,5Mn SG-AlMg3 AlMg3
2Mn0,8
AlMg2,7Mn SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg5 SG-AlMg3 AlMg3 AlMg3
SG-AlMg5 SG-AlMg5
AlMg4,5Mn SG-AlMg4,5 SG-AlMg4,5 SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn
SG-AlMg3 AlMg3 SG-AlMg4,5MnZr
AlMgSi0,5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg4,5Mn SG-AlMg5
SG-AlSi5 SG-AlSi5 SG-AlSi5 SG-AlMg4,5 SG-AlMg5 SG-AlMg4,5Mn
SG-AlSi5
AlMgSi0,7 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg4,5Mn SG-AlMg5 SG-AlMg5
SG-AlSi5 SG-AlSi5 SG-AlSi5 SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg5 SG-AlMg4,5Mn SG-AlMg4,5Mn
SG-AlSi5 SG-AlSi5
AlMgSi1 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg5 SG-AlMg4,5Mn
SG-AlSi5 SG-AlSi5 SG-AlSi5 SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg5 SG-AlMg5 SG-AlMg4,5Mn SG-AlMg5
SG-AlSi5 SG-AlSi5 SG-AlSi5
AlMgSiCu SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg5 SG-AlMg4,5Mn SG-AlMg4,5Mn
SG-AlSi5 SG-AlSi5 SG-AlSi5 SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg5 SG-AlMg5 SG-AlMg4,5Mn SG-AlMg5 SG-AlMg5
SG-AlSi5 SG-AlSi5 SG-AlSi5 SG-AlSi5
AlZn4,5Mg1 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn SG-AlMg4,5Mn
SG-AlMg4,5Mn SG-AlMg4,5MnZr SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg5 SG-AlMg4,5MnZr
SG-AlMg5
A Al99,9 Al99,5 AlMn1 AlMg3 AlMg2Mn0,8 AlMg2,7Mn AlMg4,5Mn AlMgSi0,5 AlMgSi0,7 AlMgSi1 AlMg1SiCu AlZn4,5Mg1
Material Al99,5 Al99 AlMnCu
B Al99,7
Welding consumables
Notes on working with steel
Unalloyed and low-alloy steels
General information The suitability for welding of unalloyed and low-alloy

steels depends largely on their carbon content. Steels
with a C-content up to 0.22% can be worked using all
welding procedures without limitation.
With increased carbon content and thus increased
cooling rates, the suitability for welding is reduced as a
result of hardening. A coarse-grained structure forms in
the heat-affected zone, and the Charpy impact strength
decreases considerably.
The hardening tendency of low-alloy structural steels
can be estimated from the carbon equivalent value. In
the International Institute of Welding carbon equivalent
value (CEV), the influence of the key alloy elements is
calculated using an empirically determined formula:
Mn Cr+Mo+V Cu+Ni
IIIW C =C+ + +
ev 6 5 15
The general limit for the welding suitability of low-alloy

steels is CEV = 0.45. The welding suitability can be incre-
ased up to a CEV ≈ 0.60 through the suitable choice of
an EWM filler material and correct application of heat.
However, the CEV is only an estimation of the expected
increase in hardness because other process and
material dimensions are not taken into account in the
calculation.
The welding time, temperature and transformation de-
tails (welding ZTU) provide a more accurate idea of the
welding suitability of low-alloy steels. This allows the
structural transformations in the HAZ to be predicted
for each material.
Welding recommen- Welding consumables should match the mechanical
dation properties and chemical composition of the parent
metal. Basic coated stick electrodes should be used for
unalloyed steels and preheated according to the CEV. In
the case of rimmed cast steels, basic electrodes should
be used for the segregation zones and rutile electrodes
for root and final passes.
SZW 2014
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47
Welding consumables
Fine-grained steels
General information Fine-grained steels are generally suitable for welding.

These steels are characterised by a maximum carbon
content of 0.22% and use of the main strength-enhan-
cing alloying elements manganese, silicon, chromium,
molybdenum, copper and nitrogen.
Other micro-alloying elements such as aluminium, nio-
bium, vanadium and boron are also added. In addition
to enhancing strength, these also significantly increase
the toughness of the steel by reducing the granularity
of the structure. The type of hot forming during steel
manufacture also influences its quality and properties.
Fine-grained steels are currently standardised up to a
yield strength of 960 MPa and can be welded using all
procedures. However components should be preheated
before and after welding using the t8/5 method in order
to prevent faults.
SEW sheet 088 provides relevant recommendations
here. Preheating should generally be used above cer-
tain thickness limits. The following recommendations
apply, depending on the yield strength:
Yield strength (N/mm)2 Thickness limit (mm)
<355 30
>355 to 420 20
>420 to 590 12
>590 8
Welding recommen- Welding consumables should match the mechanical

dation properties and chemical composition of the parent
metal. EWM can supply solid wire electrodes and flux
cored wires for all fine-grained steels.

2014-09-10
Welding consumables
Pressure vessel and tubular steels, creep-resistant steels
General information Creep-resistant steels are generally well suited to

welding. This is mainly a result of their high purity and
low carbon content. Creep-resistant steels are used for
boiler, tube, container and reactor construction at ope-
rating temperatures between 500 °C and 600 °C. Aside
from having creep-resistant properties, these steels are
very-scale resistant and creep-resistant at high tempe-
ratures. The temperature resistance is due mainly to the
alloy elements manganese and molybdenum.
Welding recommen- Creep-resistant steels should be preheated to suit their

dation sheet thickness because of the risk of hardening crack
formation. The steel manufacturer will make recom-
mendations here. Similar kinds of welding consuma-
bles are mainly used in order to guarantee the creep
strength of the parent and weld metals.
SZW 2014
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49
Welding consumables
Notes on working with stainless steel
Welding austenitic steels

Chromium and nickel are among the main alloying elements of austenitic materials. If the
correct ratio is achieved (approx. 18% chromium and 8% nickel) the austenitic range is
increased so that a stable structure results even at ambient temperature.
Unlike ferritic chromium steel, austenitic material cannot be further hardened and is also
non-magnetic. We differentiate between stable and metastable austenites. Whereas stable
austenites have no ferritic structure at ambient temperature, metastable austenites can
have a ferrite component of up to 10% at ambient temperature. Austenitic steels can be
welded without problems using similar welding consumables. It should however be noted
that stable austenites are prone to developing heat cracks. In such cases, the heat input
should be monitored during the welding process. Welding consumables containing man-
ganese reduce this risk.
Welding of austenitic/ferritic steels (duplex steels)

Duplex steels have a wide range of applications, thanks to their exceptional combination of
corrosion resistance and superior strength. These properties are achieved by a high chro-
mium content, combined with nitrogen and molybdenum. They are used in contact with
corrosive media, chemicals and in offshore environments in the temperature range of -40°C
to 250°C. Their ability to be welded is comparable to that of other high-alloy materials where
similar filler materials are used.
Welding of ferritic chromium steels (chromium/ferrite)

The ferritic chromium steels include materials with carbon contents below 0.1% and chro-
mium contents between 13% and 30%. Unlike fully austenitic steels, they contain no nickel.
Stabilised ferrites should be used for welding purposes. This group is alloyed with strong
carbide-forming elements such as titanium and niobium which combine with the carbon
during welding. The carbon cannot combine with chromium to form chromium carbide
which prevents intercrystalline corrosion. Fully ferritic welding consumables with a slightly
increased content of chromium, niobium and titanium should generally be used for welding,
because alloying elements can be lost in the welding zone. Austenitic consumables with a
slightly increased chromium and molybdenum content can be used with multi-layer welds.
Only pure argon a mixture of argon and helium should be used as a shielding gas, because
the steels are very given to oxidation when molten due to their high chromium content.
The argon/hydrogen mixes normally used with austenitic materials are not recommended.
The hydrogen makes the material very brittle.

2014-09-10
MIG/MAG
Overview
MIG/MAG Page
unalloyed 52
Weatherproof 61
Low-temperature tough 62
Low-alloy
High tensile 64
Creep resistant 67
Stainless steel 70
Heat resistant 75
High-alloy
Creep resistant 77
Solid wire electrodes Duplex 81
Nickel-based 83
Aluminium 86
Copper 95
Copper-aluminium 96
Copper-based Copper-silicon 99
Copper-tin 101
Copper-nickel 103
Hardfacing 104
Unalloyed 105
Low-alloy, creep-
112
resistant
Low-alloy, high-tensile 113
Flux cored wire elec-
High-alloy 114
trodes
High-alloy, creep-
118
resistant
Nickel-based 121
Hardfacing 122
SZW 2014
2014-09-10
www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.
51
MIG/MAG
l Solid wire electrodes l unalloyed
SW 70S G3
zzUnalloyed solid wire electrode

zzCopper-plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses
Standards
DIN EN ISO 14341-A G 42 4 C1/M21 3Si1
AWS A-5.18 ER 70S-6
Material number 1.5125
Chemical analysis
C Si Mn P S
0.08 0.9 1.5 0.015 0.012
Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
≥20 % ≥420 MPa
Tensile strength, Rm
500 MPa - 640 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / GL / CE / LR
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38–GS-52
Packing drum kg Drum Ø /mm Ø /mm Item no.

5.0 0.6 097-003450-20006
2.0 097-003450-20208
0.8
S200 097-003450-20008
5.0 1.0 097-003450-20010
1.2 097-003450-20012
0.6 097-003450-30006
0.8 097-003450-30008
–
15 1.0 097-003450-30010
1.2 097-003450-30012
B300 1.6 097-003450-30016
0.8 097-003450-31808
1.0 097-003450-31810
18
1.2 097-003450-31812
1.6 097-003450-31816
0.8 097-003450-25008
F250 250 510 1.0 097-003450-25010
1.2 097-003450-25012
52 www.ewm-group.com
SZW 2014
2014-09-10
MIG/MAG
SW 70S G3 Ti

zzLayer-wound
zzExcellent for rusty, primed, contaminated and galvanised
surfaces
DIN EN ISO 14341-A G 42 2 C/M G3Si1+Ti

AWS A-5.18 ER 70S-2
Chemical analysis
C Si Mn Ti
0.06 0.8 1.5 0.12
Shielding gas
C1 / M21
≥20 % ≥440 MPa
≥510 MPa
Impact energy, Av
≥47 J (-20 °C)
Approvals
TÜV / CE
Materials
S185 - S355J0, S255N - S355N
Packing drum kg Ø /mm Item no.

0.6 097-003535-20006
S200 5.0 0.8 097-003535-20008
1.0 097-003535-20010
0.8 097-003535-30008
1.0 097-003535-30010
B300 15
1.2 097-003535-30012
1.6 097-003535-30016
SZW 2014
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53
MIG/MAG
SW 70S G3 Bronze

zzBronze plated, layer wound
Standards
DIN EN ISO 14341-A G 42 4 C1/M21 3Si1
AWS A-5.18 ER 70S-6
Chemical analysis
C Si Mn P S
0.08 0.9 1.5 0.012 0.011
Shielding gas
C1 / M21 / M22 - M33
≥20 % ≥420 MPa
500 MPa - 640 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / GL / LR
Materials
20MnNb6, L210 - L360N

0.6 097-003562-30006
0.8 097-003562-30008
B300 15 – 1.0 097-003562-30010
1.2 097-003562-30012
1.6 097-003562-30016
0.8 097-003562-25008
F250 250 510 1.0 097-003562-25010
1.2 097-003562-25012
u D200 reels specially developed for Picomig. You will find more welding consumables
in the main EWM catalogue!
SZW 2014
2014-09-10
MIG/MAG
SW 70S G3 Mec

Standards
G 42 2 C1 / G 42 4 M 21
DIN EN ISO 14341-A
3 Si1
AWS A-5.18 ER 70S-6
Chemical analysis
C Si Mn P S
0.07 0.85 1.45 0.016 0.014
Shielding gas
C1 / M21 / M22 - M33
≥20 % ≥420 MPa
520 MPa - 640 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / CE
Materials
20MnNb6, L210 - L360N

0.8 097-003720-30008
B300 15 – 1.0 097-003720-30010
1.2 097-003720-30012
0.8 097-003720-27508
F275 275 510 1.0 097-003720-27510
1.2 097-003720-27512
1.0 097-003720-45010
F450 450 590
1.2 097-003720-45012
SZW 2014
2014-09-10
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55
MIG/MAG
SW 70 G3Si1 Brillance
zzUnalloyed MAG solid wire electrode

zzBright, layer wound
zzExtremely low spatter
zzIdeal for automated welding
G 46 4 M21 3Si1 / G 42 2
DIN EN ISO 14341-A
C1 3Si1
AWS A-5.18 ER 70S-6
Chemical analysis
C Si Mn
0.08 0.87 1.42
Shielding gas
C1 / M21 / M22 - M33
≥25 % ≥420 MPa
≥520 MPa
Impact energy, Av
≥85 J (20 °C)
Approvals
TÜV / DB / CE
Materials
20MnNb6, L210 - L360N

0.8 097-004856-30008
1.0 097-004856-30010
B300 15 –
1.2 097-004856-30012
1.6 097-004856-30016
0.8 097-004856-25008
F250 250 510 1.0 097-004856-25010
1.2 097-004856-25012
SZW 2014
2014-09-10
MIG/MAG
SW 70S G4

Standards
G 46 2 C1 4 Si1 / G 46 4
DIN EN ISO 14341-A
M21 4 Si1
AWS A-5.18 ER 70S-6
Chemical analysis
C Si Mn P S
0.08 1 1.7 0.02 0.015
Shielding gas
C1 / M21 / M22 - M33
≥20 % ≥460 MPa
530 J - 680 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / GL / CE
Materials
20MnNb6, L210 - L360N

0.8 097-003451-20008
S200 5.0 1.0 097-003451-20010
1.2 097-003451-20012
0.8 097-003451-30008
1.0 097-003451-30010
15
– 1.2 097-003451-30012
1.6 097-003451-30016
B300
0.8 097-003451-31808
1.0 097-003451-31810
18
1.2 097-003451-31812
1.6 097-003451-31816
1.0 097-003451-25010
F250 250 510 1.2 097-003451-25012
1.6 097-003451-25016
SZW 2014
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57
MIG/MAG
SW 70S G4 Bronze

zzBronze plated, layer wound
Standards
G 46 2 C1 4 Si1 / G 46 4
DIN EN ISO 14341-A
M21 4 Si1
AWS A-5.18 ER 70S-6
Chemical analysis
C Si Mn P S
0.08 1 1.7 0.02 0.015
Shielding gas
C1 / M21 / M22 - M33
≥20 % ≥460 MPa
530 MPa - 680 MPa
Impact energy, Av
>47 J (-40 °C)
Approvals
TÜV / DB / CE
Materials
20MnNb6, L210 - L360N

0.8 097-003564-30008
1.0 097-003564-30010
B300 15 –
1.2 097-003564-30012
1.6 097-003564-30016
1.0 097-003564-25010
F250 250 510 1.2 097-003564-25012
1.6 097-003564-25016
SZW 2014
2014-09-10
MIG/MAG
SW 70S G4 Mec

Standards
G 46 2 C1 4 Si1 / G 46 4
DIN EN ISO 14341-A
M21 4 Si1
AWS A-5.18 ER 70S-6
Chemical analysis
C Si Mn P S
0.07 0.95 1.75 0.011 0.014
Shielding gas
C1 / M21 / M22 - M33
≥20 % ≥460 MPa
520 MPa - 640 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
TÜV / DB / CE
Materials
20MnNb6, L210 - L360N
Packing drum kg Drum Ø /mm Item no.

097-003713-30008
B300 15 – 097-003713-30010
097-003713-30012
097-003713-27508
F275 275 510 097-003713-27510
097-003713-27512
097-003713-45010
F450 450 590
097-003713-45012
SZW 2014
2014-09-10
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59
MIG/MAG
SW 70 G4Si1 Brillance
zzUnalloyed MAG solid wire electrode

zzExtremely low spatter
zzIdeal for automated welding
G 46 4 M21 3Si1 / G 42 2
DIN EN ISO 14341-A
C1 3Si1
AWS A-5.18 ER 70S-6
Chemical analysis
C Si Mn
0.07 0.97 1.65
Shielding gas
C1 / M21 / M22 - M33
≥25 % ≥460 MPa
520 MPa - 560 MPa
Impact energy, Av
≥90 J (20 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285GH, P235 -
P355T2,20MnNb6, L210 - L360N

0.8 097-004857-30008
1.0 097-004857-30010
B300 15 –
1.2 097-004857-30012
1.6 097-004857-30016
0.8 097-004857-25008
F250 250 510 1.0 097-004857-25010
1.2 097-004857-25012
SZW 2014
2014-09-10
MIG/MAG
l low-alloy l Weatherproof
SW 80S NiCu

zzFor welding weatherproof steels
Standards
DIN EN ISO 14341-A G 42 2 M Z
AWS A-5.28 ER 80S-G
Chemical analysis
C Si Mn Ni Cu
0.08 0.8 1.4 0.8 0.4
Shielding gas
C1 / M2 / M3
≥22 % ≥450 MPa
≥550 MPa
Impact energy, Av
≥80 J (20 °C) / ≥47 J (-20 °C)
Approvals
DB / CE
Materials
S235JRW - S355J2G1W, 9CrNiCuP3-2-4

0.8 097-003524-30008
B300 15 1.0 097-003524-30010
1.2 097-003524-30012
SZW 2014
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61
MIG/MAG
l low-alloy l Low-temperature tough
SW 80S Ni1
zzSolid wire electrode for welding cold tough fine-grain structural

steels
zzFor operating temperatures up to -60 °C
zzUse in offshore technology, e.g. in pipe construction
zzResistant to products containing chloride and acid gases
zzRecommended for root welding
Standards
DIN EN ISO 14341-A G 46 6 M21 3Ni1
AWS A-5.28 ER 80S-Ni1
Chemical analysis
C Si Mn Ni
0.09 0.5 1.05 0.9
Shielding gas
C1 / M2 / M3
≥24 % ≥470 MPa
≥560 MPa
Impact energy, Av
≥47 J (-60 °C)
Approvals
CE
Materials
P420NH, Gp240GH-GP280GH, S185-S355G1, S255-S355N

1.0 097-003622-30010
B300 15
1.2 097-003622-30012
SZW 2014
2014-09-10
MIG/MAG
SW 80S Ni2
zzSolid wire electrode for welding cold tough fine-grain structural

steels
zzRecommended for root welding
Standards
DIN EN ISO 14341-A G 46 4 M21 2Ni2
Chemical analysis
C Si Mn Ni
0.09 0.52 1.1 2.45
Shielding gas
C1 / M21
Yield strength, Rp 0.2%
≥470 MPa
≥570 MPa
Impact energy, Av
≥47 J (-90 °C) / ≥100 J (20 °C)
Approvals
CE
Materials
S255N — S380N, S255NL, 14Ni6, 12Ni14

1.0 097-003640-30010
B300 15
1.2 097-003640-30012
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63
MIG/MAG
l low-alloy l High tensile
SW 100S NiMo
zzLow-alloy solid wire electrode, creep-resistant

zzHigh-tensile welding consumable for vehicle construction
zzFor welding high-tensile fine-grain structural steels up to 690
MPa yield strength
zzFor wall thicknesses up to a maximum of 30 mm and fillet welds
Standards
G 69 4 M / G 62 4 C ZMn-
DIN EN ISO 16834-A
3Ni1Mo
AWS A-5.28 ER 100S-G
Chemical analysis
C Si Mn Ni Mo Ti
0.08 0.57 1.77 1 0.38 0.15
Shielding gas
C1 / M21
≥18 % ≥690 MPa
≥740 MPa
Impact energy, Av
≥100 J (20 °C) / ≥47 J (-40 °C)
Approvals
TÜV / DB / CE
Materials
S690QL, S700MC, S420N - S500N, P420NH - P500NH, S420NL - S500NL

1.0 097-003525-30010
B300 15
1.2 097-003525-30012
SZW 2014
2014-09-10
MIG/MAG
SW 100S NiMoCr

MPa yield strength
zzHigh-strength welding consumables for vehicle and crane
construction
zzSuitable for EWM forceArc
Standards
DIN EN ISO 16834-A G 69 4 M Mn3Ni1CrMo
Chemical analysis
C Si Mn Cr Ni Mo V
0.09 0.52 1.57 0.3 1.4 0.25 0.09
Shielding gas
M21
≥22 % ≥690 MPa
≥760 MPa
Impact energy, Av
≥140 J (20 °C) / ≥47 J (-40 °C)
Approvals
TÜV / DB / CE
Materials
S690QL1, S420N - S500N, P420NH - P500NH, S420NL - S500NL, S690QL

1.0 097-003548-30010
B300 15
1.2 097-003548-30012
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65
MIG/MAG
SW 120S NiMoCr

zzHigh-strength welding consumables for vehicle and crane
construction
zzFor welding high-tensile, water-quenched fine-grain structural
steels
zzSuitable for EWM forceArc
Standards
DIN EN ISO 16834-A G 89 6 M Mn4Ni2CrMo
Chemical analysis
C Si Mn Cr Ni Mo
0.09 0.8 1.8 0.31 2.2 0.55
Shielding gas
M21
≥14 % ≥885 MPa
≥940 MPa
Impact energy, Av
≥70 J (20 °C) / ≥47 J (-60 °C)
Approvals
TÜV / DB / CE
Materials
S890QL, S960QL, S690QL, S690QL1

1.0 097-003558-30010
B300 15
1.2 097-003558-30012
SZW 2014
2014-09-10
MIG/MAG
l low-alloy l creep resistant
SW 80S Mo

zzCreep resistant filler for pipe and container construction
zzMaximum operating temperature 500 °C
Standards
DIN EN ISO 21952-A G MoSi
AWS A-5.28 ER 80S-G
Chemical analysis
C Si Mn Mo
0.1 0.6 1.15 0.52
Shielding gas
M21
≥22 % ≥460 MPa
≥560 MPa
Impact energy, Av
≥100 J (20 °C) / ≥47 J (-20 °C)
Approvals
TÜV / DB / CE
Materials
P235G1TH - P255G1TH, P265 GH, P310GH, 16Mo3, L320, L360NB - L415NB

1.0 097-003547-30010
B300 15 1.2 097-003547-30012
1.6 097-003547-30016
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67
MIG/MAG
SW 80S CrMo1

Standards
DIN EN ISO 21952-A G CrMo1Si
AWS A-5.28 ER 80S-G
Chemical analysis
C Si Mn Cr Mo
0.1 0.6 1 1.2 0.52
Shielding gas
M21
≥20 % ≥305 MPa
≥450 MPa
Impact energy, Av
≥100 J (20 °C) / ≥47 J (-10 °C)
Approvals
TÜV / DB / CE
Materials
13CrMo4-5

1.0 097-003546-30010
B300 15
1.2 097-003546-30012
SZW 2014
2014-09-10
MIG/MAG
SW 90S CrMo2

Standards
DIN EN ISO 21952-A G CrMo2Si
AWS A-5.28 ER 90S-G
Chemical analysis
C Si Mn Cr Mo
0.08 0.6 0.92 2.45 1
Shielding gas
M21
≥22 % ≥355 MPa
≥540 MPa
Impact energy, Av
≥80 J (20 °C)
Approvals
TÜV / DB / CE
Materials
10CrMo9-10, 10CrSiMoV7

1.0 097-003526-30010
B300 15 1.2 097-003526-30012
1.6 097-003526-30016
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69
MIG/MAG
l high-alloy l stainless steel
SW 307 Si
zzHigh-alloy solid wire electrode

zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzSuitable for dissimilar joints and buffer layers
zzStrain-hardening
Standards
DIN EN ISO 14343-A G 18 8 Mn
AWS A-5.9 ER 307 Si
Chemical analysis
C Si Mn Cr Ni
0.08 0.9 7 18 8
Shielding gas
M13 / M12
≥40 % ≥400 MPa
≥650 MPa
Impact energy, Av
≥140 J (20 °C) / ≥32 J (-196 °C)
Approvals
TÜV / CE
Materials
Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to
weld steels, manganese steel (example: 1.3401)

0.8 097-003473-20008
S200 5.0
1.0 097-003473-20010
0.8 097-003473-30008
–
1.0 097-003473-30010
BS300 15
1.2 097-003473-30012
1.6 097-003473-30016
1.0 097-003473-25010
F250 250 510
1.2 097-003473-25012
SZW 2014
2014-09-10
MIG/MAG
SW 308 L Si

zzFor non-rusting Cr-Ni steels with low C content
zzCan be used for stabilised and non-stabilised Cr-Ni steels
zzCold tough up to -196 °C
Standards
DIN EN ISO 14343-A G 19 9 L Si
AWS A-5.9 ER 308 L Si
Chemical analysis
C Si Mn Cr Ni
0.02 0.9 1.8 19 9
Shielding gas
M12
≥42 % ≥390 MPa
≥600 MPa
Impact energy, Av
≥50 J (-196 °C) / ≥120 J (20 °C)
Approvals
TÜV / DB / CE
Materials
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552

0.8 097-003544-20008
S200 5.0
1.0 097-003544-20010
0.8 097-003544-30008
–
1.0 097-003544-30010
BS300 15
1.2 097-003544-30012
1.6 097-003544-30016
F250 250 510 1.0 097-003544-25010
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71
MIG/MAG
SW 309 L Si

Standards
DIN EN ISO 14343-A G 23 12 L Si
Chemical analysis
C Si Mn Cr Ni
0.02 0.8 1.8 23.5 13
Shielding gas
M12 / M13
≥35 % ≥450 MPa
≥650 MPa
Impact energy, Av
≥60 J (-120 °C)
Approvals
TÜV / CE
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers

0.8 097-003554-30008
1.0 097-003554-30010
BS300 15
1.2 097-003554-30012
1.6 097-003554-30016
SZW 2014
2014-09-10
MIG/MAG
SW 410 NiMo

zzSuitable for connecting the same type of martensitic-ferrite
steels
zzUse in water turbine, steam power plant and compressor
construction
zzResistant to vapour, water and seawater atmospheres
Standards
DIN EN ISO 14343-A G 13 4
AWS A-5.9 ER 410 NiMo
Chemical analysis
C Si Mn Mo Cu Ni Cr Nb
0.03 0.3 0.4 0.5 0.3 4.5 13 0.5
Shielding gas
M13
≥10 % ≥750 MPa
≥950 MPa
Impact energy, Av
≥35 J (20 °C)
Materials
1.4313, 1.4317, 1.4351, 1.4414

0.8 097-003589-30008
1.0 097-003589-30010
BS300 15
1.2 097-003589-30012
1.6 097-003589-30016
SZW 2014
2014-09-10
www.ewm-sales.com
73
MIG/MAG
SW 904 L

zzSuitable for boiler and tube steels
zzResistant to media containing sulphur and chloride
Standards
DIN EN ISO 14343-A G 20 25 5 Cu L
AWS A-5.9 ER 385
Chemical analysis
C Si Mn Mo Nb Cr Ni Cu Co Al N B
0.02 0.3 1.5 4.2 0.05 19.8 25 1.4 0.5 0.5 0.05 0.003
Shielding gas
I1 / I3 (20 - 30 % He)
≥35 % ≥410 MPa
≥600 MPa
Impact energy, Av
≥130 J (-196 °C)
Materials
1.4529,1.4539

0.8 097-003634-30008
1.0 097-003634-30010
BS300 15 –
1.2 097-003634-30012
1.6 097-003634-30016
F250 250 510 1.2 097-003634-25012
SZW 2014
2014-09-10
MIG/MAG
l high-alloy l heat resistant
SW 309 H
zzJoint welding and surfacing of heat-resisting CrSi, CrAl and

CrNiSi steels
zzFor similar heat- and scale-resistant steels
zzScale-resistant up to 950 °C
zzNot prone to hot crack formation due to high delta-ferrite
content
Standards
DIN EN ISO 14343-A G 22 12 H
AWS A-5.9 ER 309 Si
Chemical analysis
C Si Mn Cr Ni Fe
0.1 0.9 1.7 22 11.5 Rest
Shielding gas
M12 / M13
Materials
1.4828, 1.4826, 1.4833, 1.4713, 1.4724, 1.4742, 1.4710, 1.4740, 1.4829, 1.4832, 1.4878,
1.4713
kg Packing drum Ø /mm Item no.

0.8 097-004878-30008
15 BS300 1.0 097-004878-30010
1.2 097-004878-30012
SZW 2014
2014-09-10
www.ewm-sales.com
75
MIG/MAG
SW 310

zzWeld metal made of fully austenitic chrome nickel steel
zzFor welding heatproof steels
zzScale resistant up to 1150 °C
zzNot resistant in gases containing sulphur
Standards
DIN EN ISO 14343-A G 25 20
AWS A-5.9 ER 310
Chemical analysis
C Si Mn Cr Ni
0.11 0.4 1.5 25 20
Shielding gas
M12 / M13
≥40 % ≥390 MPa
≥590 MPa
Impact energy, Av
≥170 J (20 °C) / ≥60 J (-196 °C)
Materials
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846,
1.4848, 1.4849

0.8 097-003513-30008
1.0 097-003513-30010
BS300 15
1.2 097-003513-30012
1.6 097-003513-30016
SZW 2014
2014-09-10
MIG/MAG
l high-alloy l creep resistant
SW 312

zzThe weld metal features a ferrite-austenite structure
zzHigh strength and wear resistance after welding
zzSuitable for transformer
Standards
DIN EN ISO 14343-A G 29 9
AWS A-5.9 ER 312
Chemical analysis
C Si Mn Cr Ni
0.1 0.5 1.9 29 9
Shielding gas
M12
≥25 % ≥600 MPa
≥750 MPa
Impact energy, Av
≥100 J (20 °C)
Materials
corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel,
manganese steel, repairs and wear-resistant layers

0.8 097-003514-30008
1.0 097-003514-30010
BS300 15
1.2 097-003514-30012
1.6 097-003514-30016
SZW 2014
2014-09-10
www.ewm-sales.com
77
MIG/MAG
SW 316 L Si

zzCan be used for non-stabilised Cr-Ni steels
Standards
DIN EN ISO 14343-A G 19 12 3 L Si
Chemical analysis
C Si Mn Mo Cr Ni
0.02 0.85 1.85 2.7 19 12
Shielding gas
M12
≥37 % ≥400 MPa
≥610 MPa
Impact energy, Av
≥120 J (-60 °C)
Approvals
TÜV / DB / CE
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583

0.8 097-003545-20008
S200 5.0
1.0 097-003545-20010
0.8 097-003545-30008
1.0 097-003545-30010
BS300 15
1.2 097-003545-30012
1.6 097-003545-30016
SZW 2014
2014-09-10
MIG/MAG
SW 318 Si

zzCan be used for welding stabilised Cr-Ni steels
zzGood resistance to corrosion due to greater Nb and Mo content
Standards
DIN EN ISO 14343-A G 19 12 3 Nb Si
AWS A-5.9 ER 318 Si
Chemical analysis
C Si Mn Mo Nb Cr Ni
0.04 0.8 1.8 2.7 0.5 19.5 12.5
Shielding gas
M12 / M13
≥36 % ≥400 MPa
≥610 MPa
Impact energy, Av
≥100 J (20 °C)
Approvals
TÜV / DB / CE
Materials
1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

0.8 097-003476-20008
S200 5.0
1.0 097-003476-20010
0.8 097-003476-30008
–
1.0 097-003476-30010
BS300 15
1.2 097-003476-30012
1.6 097-003476-30016
F250 250 510 1.0 097-003476-25010
SZW 2014
2014-09-10
www.ewm-sales.com
79
MIG/MAG
SW 347 Si

zzSuitable for joint welding of stainless and heat-resistant steels
zzVery good welding and flow characteristics
Standards
DIN EN ISO 14343-A G 19 9 Nb Si
AWS A-5.9 ER 347 Si
Chemical analysis
C Si Mn Mo Nb Cr Ni Cu
0.05 0.8 1.2 0.4 0.5 19.5 9.7 0.4
Shielding gas
M11 / M12 / M13
≥35 % ≥400 MPa
≥600 MPa
Impact energy, Av
≥100 J (20 °C)
Approvals
CE
Materials
Martensitic chrome steels, fine castings and steel castings of type 13% Cr–4% Ni1.4541,
1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306

0.8 097-003568-30008
1.0 097-003568-30010
BS300 15
1.2 097-003568-30012
1.6 097-003568-30016
SZW 2014
2014-09-10
MIG/MAG
l high-alloy l Duplex
SW 2209 Duplex

zzUse in a temperature range from -40 °C to 250 °C
zzFor ferrite-austenitic Cr-Ni-Mo steels
zzUse in offshore technology e.g. in pipe construction
Standards
DIN EN ISO 14343-A G 22 9 3 LN
AWS A-5.9 ER 2209
Chemical analysis
C Si Mn Cr Ni Mo N
0.015 0.4 1.8 22.5 9 3 0.15
Shielding gas
M12 / M13
≥30 % ≥810 MPa
≥620 MPa
Impact energy, Av
≥65 J (-60 °C) / ≥120 J (20 °C)
Approvals
TÜV / CE / DB
Materials
1.4462, 1.4417, 1.4460, 1.4362
Dissimilar joints

0.8 097-003516-30008
1.0 097-003516-30010
BS300 15
1.2 097-003516-30012
1.6 097-003516-30016
SZW 2014
2014-09-10
www.ewm-sales.com
81
MIG/MAG
SW 2594 Super Duplex

zzMaximum operating temperature of the end product: 250 °C
zzFor ferrite-austenitic super duplex steels
Standards
DIN EN ISO 14343-A G 25 9 4 N L
AWS A-5.9 ER 2594
Chemical analysis
C Si Mn Cr Ni Mo N S P Cu
0.03 0.45 0.6 25 9.2 4 0.25 0.01 0.025 0.5
≥27 % ≥695 J
≥900 MPa
Impact energy, Av
≥135 J (-50 °C)
Approvals
TÜV
Materials
25% Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND S 32750, S 32760
Dissimilar joints

0.8 097-003704-30008
1.0 097-003704-30010
BS300 15
1.2 097-003704-30012
1.6 097-003704-30016
SZW 2014
2014-09-10
MIG/MAG
l Solid wire electrodes l Nickel-based
SW 625

zzMaximum operating temperature of the components 1000 °C
zzWeld metal resistant to phosphoric acid, hydrochloric acid,
sulphuric acid and nitric acid
zzFor permanent use in a temperature range from -196 °C to 550 °C
Standards
DIN EN ISO 18274 S Ni 6625 (NiCr22Mo9Nb)
AWS A-5.14 ER NiCrMo3
Chemical analysis
C Si Mn Cr Ni Mo Nb
0.01 0.1 0.05 22 64 9 3.6
Shielding gas
M12
35 % ≥480 MPa
≥780 J
Impact energy, Av
60 J (-196 °C)
Approvals
TÜV
Materials
Alloy 625, alloy 800 and similar Ni-Cr alloys
1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858,
2.4951, 2.4952

0.8 097-003515-30008
BS300 15 1.0 097-003515-30010
1.2 097-003515-30012
SZW 2014
2014-09-10
www.ewm-sales.com
83
MIG/MAG
SW NiCr82

zzScale-resistant up to 1,200 °C
zzFor corrosion-resistant alloys with nickel, stainless steels and
carbon steels
zzResistant to embrittlement
zzHigh strength and creep strength values
zzDissimilar joints in the petrochemical industry and offshore
technology (e.g. furnaces)
Standards
DIN EN ISO 18274 S Ni 6082 (NiCr20Nb)
AWS-SFA-5.14 ER NiCr 3
Chemical analysis
C Si Mn Cr Ni Fe Nb Cu Co Ti S P
0.05 0.5 3.5 22 67 3 3 0.5 0.1 0.75 0.015 0.015
Shielding gas
I1 / I3 (40 % He)
≥35 % ≥480 MPa
≥780 J
Impact energy, Av
60 J (-196 °C)
Materials
1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694,
2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952
Nickel-based alloys, dissimilar joints (also at temperatures >300 °C), cladding, surfacing

0.8 097-003586-30008
1.0 097-003586-30010
BS300 15
1.2 097-003586-30012
1.6 097-003586-30016
SZW 2014
2014-09-10
MIG/MAG
SW NiFe55

zzCold welding of grey cast iron, malleable cast iron and spheroidal
cast iron
zzHighly resistant to cracking and good strength values
Chemical analysis
C Si Mn Cu Co Ni Fe
0.03 0.1 0.5 0.04 0.02 55.1 Rest
Shielding gas
I1 / M12
≥40 % ≥280 MPa
580 MPa
Materials
Grey cast iron, malleable cast iron and spheroidal cast iron

0.8 097-003572-30008
1.0 097-003572-30010
S300 15
1.2 097-003572-30012
1.6 097-003572-30016
SZW 2014
2014-09-10
www.ewm-sales.com
85
MIG/MAG
l Solid wire electrodes l Aluminium
SW 1450 99,5Ti
zzMIG solid wire electrode, aluminium

zzTitanium forms fine grains and increases the mechanical qualities
zzMore resistant to hot cracks than pure aluminium
Standards
DIN EN ISO 18273 S AL 1450 (Al99,5Ti)
AWS A-5.10 ER 1450
Chemical analysis
Ti Al
0.15 99.5
Shielding gas
I1
≥35 % ≥20 MPa
≥65 MPa
Approvals
TÜV / DB / CE
Melting range
647 °C - 658 °C
Materials
Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7, Al99,85,

0.8 097-004818-30008
1.0 097-004818-30010
BS300 7.0
1.2 097-004818-30012
1.6 097-004818-30016
SZW 2014
2014-09-10
MIG/MAG
SW 3103 Mn1

zzAlloy for ship building/marine and offshore technology
zzSeawater resistant
Standards
DIN EN ISO 18273 S AL 3103 (AlMn1)
AWS A-5.10 ER 3103
Chemical analysis
Mn Si Mg Al
1.2 0.3 0.2 Rest
Shielding gas
I1
≥24 % ≥35 MPa
≥90 MPa
Melting range
648 °C - 657 °C
Materials
AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5

0.8 097-004819-30008
BS300 7.0 – 1.0 097-004819-30010
1.2 097-004819-30012
1.0 097-003509-10010
F100 100 590
1.2 097-003509-10012
SZW 2014
2014-09-10
www.ewm-sales.com
87
MIG/MAG
SW 4043 Si5

zz5% silicon
zzUntreated low strength values
zzSuitable for subsequent anodisation
zzResistant to hot cracks
zzMain areas of use are welds on cast aluminium
Standards
DIN EN ISO 18273 S Al 4043A (AlSi5(A))
AWS A-5.10 ER 4043
Chemical analysis
Si Al
5 Rest
≥8 % ≥40 MPa
≥120 MPa
Approvals
DB / CE
Melting range
573 °C - 625 °C
Materials
AlSiMg, AlMgSi

0.8 097-004820-20008
S200 2.0
1.0 097-004820-20010
0.8 097-004820-30008
BS300 7.0 1.0 097-004820-30010
1.2 097-004820-30012
SZW 2014
2014-09-10
MIG/MAG
SW 4047 Si12

zz12% silicon
zzNot suitable for subsequent anodisation
Standards
DIN EN ISO 18273 S AL 4047A (AlSi12(A))
AWS A-5.10 ER 4047
Chemical analysis
Si Al
12 Rest
Shielding gas
I1
≥5 % ≥60 MPa
≥130 MPa
Approvals
DB / CE
Melting range
575 °C - 585 °C
Materials
AlSiMg, AlMgSi

0.8 097-004817-30008
1.0 097-004817-30010
BS300 7.0
1.2 097-004817-30012
1.6 097-004817-30016
SZW 2014
2014-09-10
www.ewm-sales.com
89
MIG/MAG
SW 5087 Mg4,5 MnZr

zzHigh strength, extremely resistant to corrosion, resistant to sea
water
zzVery good mechanical quality values
Standards
DIN EN ISO 18273 S AL 5087 (AlMg4,5MnZr)
AWS A-5.10 ER 5087
Chemical analysis
Mg Mn Cr Zr Al
4.5 1 0.15 0.15 Rest
Shielding gas
I1
≥17 % ≥125 MPa
≥275 MPa
Approvals
TÜV / DB / GL / CE / ABS
Melting range
574 °C - 638 °C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

0.8 097-003644-30008
1.0 097-003644-30010
BS300 7.0
1.2 097-003644-30012
1.6 097-003644-30016
SZW 2014
2014-09-10
MIG/MAG
SW 5183 Mg4,5 Mn

zz4.5% magnesium, 0.7% manganese
water
Standards
DIN EN ISO 18273 S AL 5183 (AlMg4,5Mn0,7)
AWS A-5.10 ER 5183
Chemical analysis
Mg Mn Cr Al
4.5 0.7 0.15 Rest
Shielding gas
I1
≥17 % ≥125 MPa
≥275 MPa
Approvals
TÜV / DB / GL / LR / CE / ABS
Melting range
574 °C - 638 °C
Materials

1.0 097-003643-20010
S200 2.0
1.2 097-003643-20012
0.8 097-003643-30008
1.0 097-003643-30010
BS300 7.0
1.2 097-003643-30012
1.6 097-003643-30016
SZW 2014
2014-09-10
www.ewm-sales.com
91
MIG/MAG
SW 5183 Mg4,5 Mn Premium

zzFor weld-critical joints
zzOptimised surface due to special cleaning process
zzShaved several times
water
Standards
AWS A-5.10 ER 5183
Chemical analysis
Mg Mn Cr Al
4.5 0.7 0.15 Rest
Shielding gas
I1
≥17 % ≥125 MPa
≥275 MPa
Approvals
TÜV / DB / GL / LR / CE / ABS
Melting range
574 °C - 638 °C
Materials

BS 300 7.0 1.2 097-003686-30012
u Other dimensions available on request!
SZW 2014
2014-09-10
MIG/MAG
SW 5356 Mg5

zz5% magnesium
water
Standards
DIN EN ISO 18273 S AL 5356 (AlMg5Cr)
AWS A-5.10 ER 5356
Chemical analysis
Mg Mn Cr Ti Al
5 0.15 0.1 0.1 Rest
Shielding gas
I1
≥8 % ≥120 MPa
≥250 MPa
Approvals
TÜV / DB / GL / LR / CE
Melting range
575 °C - 633 °C
Materials
AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3, G-AlMg3

0.8 097-003645-20008
S200 2.0
1.0 097-003645-20010
0.8 097-003645-30008
–
1.0 097-003645-30010
BS300 7.0
1.2 097-003645-30012
1.6 097-003645-30016
1.0 097-003645-10010
F100 100 590
1.2 097-003645-10012
SZW 2014
2014-09-10
www.ewm-sales.com
93
MIG/MAG
SW 5754 Mg3

zz3% magnesium
zzMedium strength, corrosion resistant
Standards
DIN EN ISO 18273 S Al 5754 (AlMg3)
AWS A-5.10 ER 5754
Chemical analysis
Mg Mn Cr Al
3 0.3 0.3 Rest
Shielding gas
I1
≥22 % ≥80 MPa
≥190 MPa
Approvals
TÜV / DB / GL / CE
Melting range
615 °C - 642 °C
Materials
AlMg1, AlMg2, AlMg2,5, AlMg3,5, AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5,
AlMgSi0,7

0.8 097-003646-20008
S200 2.0
1.0 097-003646-20010
0.8 097-003646-30008
1.0 097-003646-30010
BS300 7.0
1.2 097-003646-30012
1.6 097-003646-30016
SZW 2014
2014-09-10
MIG/MAG
l Copper-based l Copper
SW OF Cu
zzOxygen-free copper-based alloy

zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional
tolerances, layer wound
zzGood resistance to wear and abrasion
zzExcellent flow characteristics
Chemical analysis
Cu
99.95
Shielding gas
I1
Expansion, A5
≥40 %
≥200 MPa
Impact energy, Av
60 J (20 °C)
Hardness
50 HB
Materials
Connecting of copper components and solder preform, suitable for furnace soldering,
used in vacuum engineering and the aerospace and astronautics industry

1.0 097-003610-30010
B300 15
1.2 097-003610-30012
SZW 2014
2014-09-10
www.ewm-sales.com
95
MIG/MAG
l Copper-based l Copper-aluminium
SW CuAl8

zzJoint welding of Cu materials and various steel sheets
zzWear-resistant GMA-surfacing on steel
zzResistant to high temperatures and corrosion, seawater resistant
zzPulse arc recommended, approved for coldArc
Standards
DIN EN ISO 24373 S Cu 6100 (CuAl7)
AWS A-5.7 ER CuAl-A1
BS 2901 part 3 C 28
Chemical analysis
Al Mn Ni Cu
8 0.2 0.3 Rest
Shielding gas
I1
Expansion, A5
≥40 %
≥430 MPa
Impact energy, Av
≥100 J (20 °C)
Hardness
100 HB
Melting range
1030 °C - 1040 °C
Materials
CuAl5, CuAl8, CuAl9, CuZn20Al

0.8 097-003486-20008
S200 5.0
1.0 097-003486-20010
0.8 097-003486-30008
–
1.0 097-003486-30010
B300 15
1.2 097-003486-30012
1.6 097-003486-30016
F200 200 510 1.0 097-003486-20110
SZW 2014
2014-09-10
MIG/MAG
SW CuAl9Ni5

zzJoint welding of cast and forged nickel-aluminium bronze
components
zzSurfacing on steel and aluminium bronze, including multialloys
zzThe weld metal is resistant to corrosion and sea water
Standards
S Cu 6328 (CuAl-
DIN EN ISO 24373
9Ni5Fe3Mn2)
AWS A-5.7 ER CuNiAl
BS 2901 part 3 C 26 Ni
Chemical analysis
Al Ni Fe Mn Si Pb Cu
9 5 4 1.5 0.2 0.02 Rest
Shielding gas
I1
Expansion, A5
>10 %
≥560 MPa
Impact energy, Av
≥60 J (20 °C)
Melting range
1015 °C - 1045 °C
Materials
CuAl11Ni6Fe5, CuAl10Ni5Fe4
Copper - Aluminium - Nickel - Alloys

BS300 15 1.2 097-003567-30012
SZW 2014
2014-09-10
www.ewm-sales.com
97
MIG/MAG
SW CuAlBz9Fe

zzGood resistance to wear and abrasion
zzSurfacing on steel and aluminium bronze, including multialloys
zzExcellent flow characteristics
zzJoint welding of Cu-Al materials
Standards
DIN EN ISO 24373 S Cu 6180 (CuAl10Fe)
BS 2901 part 3 C 13
Chemical analysis
Al Fe Mn Ni Cu
9.5 1.1 1 0.8 Rest
Shielding gas
I1
Expansion, A5
≥35 %
≥500 MPa
Impact energy, Av
≥95 J (20 °C)
Hardness
140 HB
Melting range
1030 °C - 1040 °C
Materials
CuAl8Fe3

1.0 097-003571-30010
B300 15 – 1.2 097-003571-30012
1.6 097-003571-30016
F200 200 510 1.0 097-003571-20110
SZW 2014
2014-09-10
MIG/MAG
l Copper-based l Copper-silicon
SW CuSi2

zzResistant to high temperatures and corrosion
zzVery good welding and flow characteristics
zzDesigned for galvanised metal sheets in the automotive industry
zzJoint welding of Cu materials and low-alloy steels and cast iron
Standards
DIN EN ISO 24373 S Cu 6511 (CuSi2Mn1)
AWS A-5.7 ER CuSi-A
Chemical analysis
Si P Mn Sn Cu
1.8 0.01 1 0.22 Rest
Shielding gas
I1
Expansion, A5
≥45 %
≥285 MPa
Impact energy, Av
≥75 J (20 °C)
Hardness
62 HB
Melting range
1030 °C - 1050 °C
Materials
CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15

1.0 097-003565-30010
B300 15
1.2 097-003565-30012
SZW 2014
2014-09-10
www.ewm-sales.com
99
MIG/MAG
l Copper-based l Copper-silicon
SW CuSi3

zzGMA-surfacing on steel
Standards
DIN EN ISO 24373 S Cu 6560 (CuSi3Mn)
AWS A-5.7 ER CuSi-A
BS 2901 part 3 C9
Chemical analysis
Si Mn Cu
2.8 0.9 Rest
Shielding gas
I1
Expansion, A5
≥40 %
≥350 MPa
Impact energy, Av
≥60 J (20 °C)
Hardness
80 HB
Melting range
965 °C - 1035 °C
Materials
CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15

0.8 097-003485-20008
S200 5.0
1.0 097-003485-20010
– 0.8 097-003485-30008
B300 15 1.0 097-003485-30010
1.2 097-003485-30012
F200 200 510 1.0 097-003485-20110
SZW 2014
2014-09-10
MIG/MAG
l Copper-based l Copper-tin
SW CuSn1

zzJoint welding of copper joints and materials
Standards
DIN EN ISO 24373 S Cu 1898 (CuSn1)
AWS A-5.7 ER Cu
BS 2901 part 3 C7
Chemical analysis
Sn Mn Si P Cu
0.85 0.25 0.2 0.01 Rest
Shielding gas
I1
Expansion, A5
≥30 %
≥220 MPa
Impact energy, Av
≥75 J (20 °C)
Hardness
60 HB
Melting range
1020 °C - 1050 °C
Materials
OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5

1.0 097-003559-30010
B300 15
1.2 097-003559-30012
SZW 2014
2014-09-10
www.ewm-sales.com
101
MIG/MAG
l Copper-based l Copper-tin
SW CuSn6

Standards
DIN EN ISO 24373 S Cu 5180A (CuSn6P)
AWS A-5.7 ER CuSn-A
BS 2901 part 3 C 11
Chemical analysis
Sn P Cu
6.3 0.2 Rest
Shielding gas
I1
Expansion, A5
≥20 %
≥260 MPa
Impact energy, Av
≥32 J (20 °C)
Hardness
80 HB
Melting range
910 °C - 1040 °C
Materials
CuSn4, CuSn6, CuSn8

0.8 097-003614-30008
1.0 097-003614-30010
B300 15
1.2 097-003614-30012
1.6 097-003614-30016
SZW 2014
2014-09-10
MIG/MAG
l Copper-based l Copper-nickel
SW CuNi30 Fe

zzEspecially suitable for joint welding and surfacing using CuNi
materials up to 30% Ni
zzVery good corrosion resistance
zzShipbuilding, pipe construction and chemical industry
Standards
S Cu 7158 (CuNi30Mn-
DIN EN ISO 24373
1FeTi)
AWS A-5.7 ER CuNi
Chemical analysis
Ni Mn Fe Ti Cu
31 0.8 0.5 0.4 Rest
Shielding gas
Argon
Expansion, A5
≥36 %
≥420 MPa
Impact energy, Av
240 J (40 °C)
Hardness
115 HB
Melting range
1180 °C - 1240 °C
Materials
CuNi20Fe (2.0878), CuNi30Fe (2.0882), CuNi10Fe1Mn (2.0872), CuNi25

1.0 097-003501-30010
BS300 15
1.2 097-003501-30012
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103
MIG/MAG
l Solid wire electrodes l Hardfacing
SW Hard 60

zzFor impact loading and mineral abrasion
zzHigh chromium content - good with aggressive media
zzUp to 60 HRC
Standards
EN 14700 S Fe8
Chemical analysis
C Si Cr
0.45 3 9.5
Shielding gas
M21
Hardness
60 HRC
Materials
Hardfacing, suitable for wear and impacts

1.0 097-003549-30010
B300 15 1.2 097-003549-30012
1.6 097-003549-30016
SZW 2014
2014-09-10
MIG/MAG
l Flux cored wire electrodes l unalloyed
FCW 70TC Metal
zzUnalloyed MAG metal flux cored wire

zzExcellent gap bridging and sidewall fusion
zzNotch-free seam transitions
zzVery high current carrying capacity and yield
zzEven with rusty, primed and galvanised workpieces thanks to the
aggressive arc
Standards
DIN EN ISO 17632-A T 42 2 M M/C 1 H5
AWS A-5.18 E 70C - 6 M/ -6 C
Chemical analysis
C Si Mn
0.09 0.7 1.5
Shielding gas
C1 / M21
≥22 % ≥400 MPa
≥490 MPa
Impact energy, Av
≥27 J (-20 °C)
Approvals
TÜV / DB / LR / CE
Materials
S185 - S355, P235GH - P355GH, P235T1/T2 - P460NL2, L210 - L445MB, S235 - S460QL1,
API X42 - X60
Packing
A (DC+) kg Ø /mm PU/Pc. Item no.
drum
S200 5.0 2 097-003453-20012
150 - 300 1.2
BS300 15 1 097-003453-30012
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105
MIG/MAG
FCW 71T Basic
zzUnalloyed basic MAG flux cored wire electrode

zzVery strong and highly resistant to cracking
zzIdeal for thick metal sheets and rigidly clamped constructions
zzHydrogen content < 5% in the weld metal
Standards
DIN EN ISO 17632-A T 42 2 B M 1 H5
AWS A-5.20 E 71T-5M-J
Chemical analysis
C Si Mn
0.09 0.9 1.7
Shielding gas
M21
≥22 % ≥400 MPa
≥480 MPa
Impact energy, Av
≥27 J (-40 °C)
Approvals
TÜV / DB / GL / CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R
Packing drum A (DC-) kg Ø /mm Item no.

BS300 150 - 300 15 1.2 097-003452-30012
SZW 2014
2014-09-10
MIG/MAG
FCW T 70C Metal
zzUnalloyed MAG metal flux cored wire

zzExcellent gap bridging and sidewall fusion
zzNotch-free seam transitions
zzVery high current carrying capacity and yield
Standards
DIN EN ISO 17632-A T 46 6 M M 1 H5
AWS A-5.18 E 70C-6M
Chemical analysis
C Si Mn P S
0.06 0.55 1.45 0.009 0.009
Shielding gas
C1 / M21
≥28 % ≥460 MPa
530 MPa - 680 MPa
Impact energy, Av
≥47 J (-40 °C)
Materials
API X42 - X60
Shipbuilding steels A, B, D, AH-32 - EH 36
Packing drum A (DC+) kg Ø /mm Item no.

BS300 150 - 300 15 1.2 097-003616-30012
SZW 2014
2014-09-10
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107
MIG/MAG
FCW 71T Rutile
zzUnalloyed rutile MAG flux cored wire electrode

zzLayer-wound
zzQuick solidifying slag
zzWelding is possible in any position with one machine setting
zzVery easy handling and controllability
zzPreferred application on pipe and steel constructions, in ship
construction, on ceramic
Standards
DIN EN ISO 17632-A T 42 2 P M 1 H5
AWS A-5.20 E 71T-1M
Chemical analysis
C Si Mn
0.09 0.9 1.7
Shielding gas
M21
≥22 % ≥400 MPa
≥490 MPa
Impact energy, Av
≥27 J (-20 °C)
Approvals
Materials
API X42 - X60
Packing
drum
S200 5.0 2 097-003454-20012
120 - 300 1.2
097-003454-30012
BS300 15 1
180 - 450 1.6 097-003454-30016
SZW 2014
2014-09-10
MIG/MAG
FCW 71T Rutile CO2

zzQuick solidifying slag
zzWelding is possible in any position with one machine setting
zzOptimised for welding using CO2
zzPreferred application on pipe and steel constructions, in ship
construction, on ceramic
Standards
EN ISO 17632-A T 42 2 P M/C H5
AWS A-5.20 E 71T-1M/-1C
Chemical analysis
C Si Mn
0.09 0.9 1.7
Shielding gas
C1 / M21
≥22 % ≥400 MPa
≥490 MPa
Impact energy, Av
≥27 J (-20 °C)
Approvals
CE
Materials
GP240R
Packing
drum
S200 5.0 2 097-003517-20012
150 - 300 1.2
BS300 15 1 097-003517-30012
SZW 2014
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109
MIG/MAG
FCW 71T Selfshield
zzUnalloyed self-shielding flux cored wire electrode

zzCan be welded in any position, including vertically down
zzHigh current carrying capacity and low spatter
zzReduced barium proportion, observe safety instructions
Standards
AWS A-5.20 E 71T-11
Chemical analysis
C Si Mn P S Al
0.19 0.35 0.6 0.011 0.006 1.2
Shielding gas
C1
≥21 % ≥520 MPa
≥590 MPa
Materials
S185 - P275JR, S355J0 - S335, P255N - P355N, P235GH, P265GH, P310GH, P295Gh, S460N,
S460M
Packing drum A (DC-) kg Ø /mm Item no.

2.0 097-003455-20209
55 - 200 0.9
S200 097-003455-20009
5.0
097-003455-20012
120 - 220 1.2
097-003455-30012
B300 15
160 - 280 1.6 097-003455-30016
SZW 2014
2014-09-10
MIG/MAG
FCW 81T Rutile Ni1

zzSuitable for cold tough fine-grain structural steels
zzCan be welded in any position except vertical down
zzHigh impact values up to -60 °C
Standards
DIN EN ISO 17632-A T 46 6 1Ni P M 2 H5
AWS A-5.29 E 81T1-Ni1M-J
Chemical analysis
C Si Mn P S Ni
0.09 0.7 1.4 0.01 0.01 0.95
Shielding gas
M21
≥19 % ≥470 MPa
550 J - 690 MPa
Impact energy, Av
≥27 J (-60 °C)
Approvals
CE
Materials
P235 GH-P355GH, Low temperature tough steels up to 550 Mpa

BS300 150 - 300 15 1.2 097-003518-30012
SZW 2014
2014-09-10
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111
MIG/MAG
l Flux cored wire electrodes l Low-alloy, creep-
resistant
FCW 81T Rutile Mo
zzMicroalloyed rutile flux cored wire

zzSuitable for alloyed, heat-resistant boiler and tube steels
zzExcellent modelling capabilities, outstanding for positional
welding
zzParticularly suitable for MAG orbital welding
Standards
DIN EN ISO 17634 T 46 A Mo P M 1 H5
AWS A-5.29 E 81T1-A1M H4
Chemical analysis
C Si Mn Mo
0.05 0.5 1.1 0.5
Shielding gas
M2
≥22 % ≥470 MPa
≥550 MPa - 680 MPa
Impact energy, Av
≥60 J (20 °C)
Approvals
TÜV
Materials
P235GH - P355GH, 16Mo3, P235T1/P235T2 - P460NL2, L210 - L445MB, S255 - S460

80 - 170 1.0 097-003603-30010
B300 16
120 - 280 1.2 097-003603-30012
SZW 2014
2014-09-10
MIG/MAG
l Flux cored wire electrodes l Low-alloy, high-
tensile
FCW 111T NiMoCr
zzMicroalloyed rutile flux cored wire

MPa yield strength
zzExcellent modelling capabilities, outstanding for positional
welding
zzParticularly suitable for MAG orbital welding
zzCTOD tested welding material
Standards
EN ISO 18276-A T 69 6 Z P M 1 H5
AWS A-5.29 E 111 T1-K3M-J H4
Chemical analysis
C Si Mn Mo Ni P S
0.08 0.5 1.7 0.3 2 0.015 0.015
Shielding gas
M21
≥17 % ≥690 MPa
≥770 MPa - 900 MPa
Impact energy, Av
≥47 J (-60 °C)
Materials
TM tube steels up to L690M, annealed, high-strength fine-grain structural steels up to
S690QL, low-temperature tough, high-strength fine-grained construction steels up to
S690G1Ql1

B300 190 - 320 16 1.2 097-003630-30012
SZW 2014
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113
MIG/MAG
l Flux cored wire electrodes l high-alloy
FCW 307 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode

zzExcellent weldability, low spatter formation
zzSlowly solidifying slag
zzFor dissimilar joints and buffer layers
zzOperating temperature with dissimilar joints 300 °C
Standards
DIN EN ISO 17633-A T 18 8 Mn R M 3
AWS A-5.22 E 307LT0-1/4
Chemical analysis
C Si Mn P S Ni Cr Mo N
0.08 0.6 6.4 0.025 0.01 8 18 0.04 0.03
Shielding gas
C1 / M13 / M21
≥40 % ≥390 MPa
≥470 MPa
Impact energy, Av
≥47 J (0 °C)
Approvals
CE
Materials

120 - 250 15 1.2 097-003582-30012
BS300
170 - 350 17 1.6 097-003582-31716
SZW 2014
2014-09-10
MIG/MAG
FCW 308 Rutile

Standards
DIN EN ISO 17633-A T 19 9 L R C/M 3
AWS A-5.22 E 308LT0-1/4
Chemical analysis
C Si Mn P S Ni Cr Mo
0.04 0.8 1.5 0.04 0.03 9.5 19.5 0.3
Shielding gas
C1 / M21
≥41 % ≥370 MPa
≥520 MPa
Impact energy, Av
≥35 J (0 °C)
Approvals
CE, TÜV
Materials
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552

BS300 130 - 270 15 1.2 097-003561-30012
SZW 2014
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115
MIG/MAG
FCW 309 Rutile

zzVery low carbon content
Standards
DIN EN ISO 17633-A T 23 12 L R C/M 3
AWS A-5.22 E 309LT0-1/4
Chemical analysis
C Si Mn P S Ni Cr Mo Cu
0.04 0.8 2.5 0.04 0.03 13 23 0.5 0.5
Shielding gas
C1 / M21
≥30 % ≥390 MPa
≥520 MPa
Approvals
Materials

80 - 150 12.5 0.9 097-003456-30009
BS300
130 - 270 15 1.2 097-003456-30012
SZW 2014
2014-09-10
MIG/MAG
FCW 309 LP Rutile

zzSlag is removed very easily
Standards
DIN EN ISO 17633-A T 23 12 L P C/M 1
AWS A-5.22 E 309LT1-1/-4
Chemical analysis
0.04 0.8 2.5 0.04 0.03 13 24 0.5 0.5
Shielding gas
C1 / M21
≥30 % ≥390 MPa
≥520 MPa
Impact energy, Av
≥54 J (0 °C)
Approvals
TÜV / DB / CE / LR
Materials

S200 5.0 097-003519-20012
120 - 280 1.2
BS300 15 097-003519-30012
SZW 2014
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117
MIG/MAG
l Flux cored wire electrodes l High-alloy, creep-
resistant
FCW 316 Rutile

zzFor non-rusting Cr-Ni-Mo steels with low carbon content
zzOperating temperature up to 400 °C
Standards
AWS A-5.22 E 316LT0-1/4
DIN EN ISO 17633-A T 19 12 3 L R C/M 3
Chemical analysis
0.04 0.8 2.5 0.04 0.03 13 19 2.5 0.5
Shielding gas
M21
≥30 % ≥380 MPa
≥485 MPa
Impact energy, Av
≥44 J (0 °C)
Approvals
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583

70 - 170 12.5 0.9 097-003457-30009
BS300
120 - 280 15 1.2 097-003457-30012
SZW 2014
2014-09-10
MIG/MAG
resistant
FCW 316 LP Rutile

zzQuick solidifying and very easy to remove slag
zzFor non-rusting Cr-Ni-Mo steels with low carbon content
zzOperating temperature up to 400 °C
Standards
AWS A-5.22 E 316LT1-1/-4
DIN EN ISO 17633-A T 19 12 3 L P C/M 1
Chemical analysis
C Si Mn P S Ni Cr Mo
0.04 0.8 2.5 0.04 0.03 13 19 2.5
Shielding gas
M21
≥30 % ≥370 MPa
≥485 MPa
Impact energy, Av
≥54 J (0 °C)
Approvals
TÜV / CE / GL
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583

B200 5.0 097-003520-20012
130 - 270 1.2
BS300 15 097-003520-30012
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119
MIG/MAG
resistant
FCW 316 METAL
zzHigh-alloy MAG metal-cored wire electrode

zzVery homogeneous seam finish
Standards
DIN EN ISO 17633-A T 19 12 3 L M M 1
AWS A-5.9 EC 316L
Chemical analysis
C Si Mn Cr Mo Ni Cu P S
0.015 0.5 1.3 18.5 2.6 11.5 0.13 0.015 0.02
Shielding gas
M21
≥35 % ≥450 MPa
≥610 MPa
Impact energy, Av
≥50 J (-60 °C)
Approvals
CE
Materials
1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581,
1.4583

B300 130 - 280 15 1.2 097-003631-30012
SZW 2014
2014-09-10
MIG/MAG
l Flux cored wire electrodes l Nickel-based
FCW NiCr82

zzSlag is removed very easily
Standards
AWS A-5.34 E NiCr3T0-4
DIN EN ISO 14172 T NI 6082 (NiCr20Mn3Nb)
Chemical analysis
C Si Mn P S Ni Cr Fe Nb Cu Ti
0.08 0.3 3 0.03 0.015 67 21 3 2.5 0.5 0.75
Shielding gas
M21
≥30 % ≥380 MPa
≥560 MPa
Impact energy, Av
≥100 J (0 °C)
Materials
1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816,
2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952
Packing drum A - (DC+) kg Ø /mm Item no.

12.5 097-003577-20212
BS300 130 - 200 1.2
15 097-003577-30012
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121
MIG/MAG
l Flux cored wire electrodes l Hardfacing
FCW Hard 300 GP
zzLow-alloy welding consumable

zzEspecially suitable for medium friction wear and heavy impact
stress
zzCrack-free surfacing, suitable for metal cutting
zzResistant to high pressures and temperatures
zzOptimum for use as a buffer layer
Standards
EN 14700 T Fe 1
DIN 8555 MF1-GF-300-GP
Chemical analysis
C Si Mn Cr
0.1 0.5 2 1.5
Shielding gas
M13 / I1
Hardness
300 HB
Fields of application
Cable pulleys, rails, couplings, support rollers for caterpillar vehicles, wheels, shafts
Processing information
Max. interpass temperature 250 °C, no preheating required (exceptions may apply)
Packing
A (DC+) kg Ø /mm U/V Item no.
drum
120 - 220 1.2 19 - 22 097-003728-30012
BS 300 160 - 260 15 1.6 20 - 26 097-003728-30016
260 - 340 2.4 24 - 28 097-003728-30024
SZW 2014
2014-09-10
MIG/MAG
FCW 450 CP
zzForms a weld metal of medium hardness

zzCorrosion-resistant
zzGood resistance to impact wear under permanent load and heat
impact
zzSpecific heat treatment enables martensitic structure to be
adjusted in the range of 400 to 500 HB.
Standards
EN 14700 T z Fe 7
DIN 8555 MF5-GF-450-CP
Chemical analysis
C Cr Mo Ni V
0.25 12 1.5 2.3 1
Shielding gas
I1 / M13
Hardness
320 - 500 HB
Wheel rims, chain links, bucket chains, crane rail wheels
Preheating: 250 °C to 350 °C, max. interpass temperature: 450 °C, max. deposition thick-
ness: 10 mm
Packing
drum
160 - 260 1.6 20 - 26 097-003735-30016
260 - 340 2.4 24 - 28 097-003735-30024
BS 300 15
300 - 400 2.8 25 - 29 097-003735-30028
320 - 460 3.2 26 - 32 097-003735-30032
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123
MIG/MAG
FCW Hard 43 CGT
zzHigh Cr, Ni, Mo content

zzUse in situations of heavy corrosion attack in combination with
abrasive wear
zzWeld metal is machinable
Standards
EN 14700 T Fe 14
DIN 8555 MF10-GF-45-CGT
Chemical analysis
C Si Mn Cr Ni Mo
1.8 0.9 1.2 28 3 0.8
Shielding gas
M13
Hardness
43 HRC
Screw presses and kneaders for the meat processing and fodder industries, as well as the
chemical industry
Packing
drum
160 - 260 1.6 20 - 26 097-003730-30016
220 - 280 2.0 22 - 27 097-003730-30020
BS 300 260 - 340 15 2.4 24 - 28 097-003730-30024
300 - 400 2.8 25 - 29 097-003730-30028
320 - 460 3.2 26 - 30 097-003730-30032
SZW 2014
2014-09-10
MIG/MAG
FCW Hard 52 G
zzSelf-shielding cored wire electrode

zzEspecially suitable for build-ups with severely abrasive wear and
medium impact stress
Standards
EN 14700 T Fe 16
DIN 8555 MF10-GF-50-G
Chemical analysis
C Si Mn Cr
3 1.8 1.8 15
Shielding gas
--
Hardness
52 HRC
Waste material shredding, jolt/impact
Packing
drum
160 - 260 1.6 20 - 26 097-003732-30016
220 - 280 2.0 22 - 27 097-003732-30020
BS 300 15
260 - 340 2.4 24 - 28 097-003732-30024
300 - 400 2.8 25 - 29 097-003732-30028
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125
MIG/MAG
FCW Hard 56 RP
zzWeld metal with high chrome content

zzHigh resistance to impact stress
zzResistant to slightly aggressive media
zzIdeally suited for build-up welding of wear-resistant passes on
ferrite-austenitic structures
Standards
EN 14700 T Fe 8
DIN 8555 MF6-GF-55-RP
Chemical analysis
C Si Mn Cr
0.5 2.7 0.5 9.5
Shielding gas
I1 / M13
Hardness
56 HRC
Crusher rollers, jaw crushers, hammer bridges, coal ploughs, impact mills, shredder
systems
Packing
A (DC-) kg Ø /mm U/V Item no.
drum
120 - 220 1.2 19 - 22 097-003729-30012
160 - 260 1.6 20 - 26 097-003729-30016
BS 300 15
220 - 280 2.0 22 - 27 097-003729-30020
260 - 340 2.4 24 - 28 097-003729-30024
SZW 2014
2014-09-10
MIG/MAG
FCW Hard 58 GR
zzFlux cored wire electrode with a high C or Cr content

zzEspecially suitable for the armour-plating of parts exposed to
heavy wear caused by corrosion and mineral substances
Standards
EN 14700 T Fe 15
DIN 8555 MF10-GF-60-GR
Chemical analysis
C Si Cr
3.7 1.2 32
Shielding gas
I1 / M13
Hardness
58 HRC
Agriculture, gravel excavators, pump parts, mixer blades, agitator arms, concrete pumps,
screw conveyors.
Preheating temperature: approx. 450 °C (keep temperature during welding), max. depo-
sition thickness: 8 mm, best results for two-layer welds, not recommended for impact
and shock stress
Packing
drum
160 - 260 1.6 20 - 26 097-003731-30016
220 - 280 2.0 22 - 27 097-003731-30020
BS 300 15
260 - 340 2.4 24 - 28 097-003731-30024
300 - 400 2.8 25 - 29 097-003731-30028
SZW 2014
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127
MIG/MAG
FCW Hard 60 GR
zzFlux cored wire with a high C or Cr content

zzEspecially suitable for build-up on workpieces subject to heavy
wear caused by mineral substances
zzSuitable for use in wet areas
Standards
EN 14700 T Fe 14
DIN 8555 MF10-GF-60-GR
Chemical analysis
C Si Cr
5 1.5 32
Shielding gas
I1 / M13
Hardness
60 HRC
Agriculture, gravel excavators, pump parts, mixer blades, agitator arms, concrete pumps,
screw conveyors.
Max. deposition thickness: 8 mm, best results for two-layer welds, not recommended for
impact and shock stress
Packing
drum
160 - 260 1.6 20 - 26 097-003733-30016
220 - 280 2.0 22 - 27 097-003733-30020
BS 300 15
260 - 340 2.4 24 - 28 097-003733-30024
300 - 400 2.8 25 - 29 097-003733-30028
SZW 2014
2014-09-10
MIG/MAG
FCW Hard 63 G
zzHigh C, Cr, Nb, B alloyed

zzHighly efficient protection against abrasive and mineral wear
zzWith bonded special carbides of extreme hardness
Standards
EN 14700 T Fe 15
DIN 8555 MF10-GF-65-G
Chemical analysis
C Cr Nb
5.4 22 7
Shielding gas
--
Hardness
63 HRC
Lignite surface mining, brick-making industry, mining, sand and gravel excavators, ce-
ment and concrete industry; suitable for screw conveyors, cement pumps, mixer blades,
agitators
Not recommended for welds with more than two layers
Packing
drum
160 - 260 1.6 20 - 26 097-003734-30016
220 - 280 2.0 22 - 27 097-003734-30020
BS 300 15
260 - 340 2.4 24 - 28 097-003734-30024
300 - 400 2.8 25 - 29 097-003734-30028
SZW 2014
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129
MIG/MAG
FCW COBALT2
zzCobalt-based MAG flux cored wire electrode

zzExcellent wear resistance
zzCan be used in conditions with high abrasion, hard impacts and
extreme temperature fluctuations
zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel
zzHardness 40 – 43 HRC
zzMachinable with carbide tools
Standards
EN 14700 T Co2
Chemical analysis
C Cr W Co
1.1 28 4 Rest
Shielding gas
M21
Expansion, A5
≥30 %
Approvals
CE
Hardness
40 - 43 HRC
Materials
Heavy-duty, corrosion-resistant surfacing on steel
Can be used in conditions with high abrasion, hard impacts and extreme temperature
fluctuations

BS300 150 - 200 15 1.2 097-003624-30012
SZW 2014
2014-09-10
TIG
Overview
TIG Page
Unalloyed 132
Creep resistant 135
Low-alloy Weatherproof 141
Low-temperature tough 142
Stainless steel 143
Heat resistant 147
High-alloy
Creep resistant 149
Duplex 154
Nickel-based 156
Aluminium 158
Copper-based 166
Tool steels 171
Hardfacing 173
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131
TIG
unalloyed
TR 70S G2
zzUnalloyed TIG welding rod

zzCopper-plated and stamped
zzSemi-fluid molten pool, good controllability
Standards
DIN EN ISO 636-A W 2Si1
AWS A-5.18 ER 70S-3
Chemical analysis
C Si Mn
0.09 0.6 1.15
≥22 % ≥360 MPa
≥510 MPa
Impact energy, Av
≥47 J (-20 °C) / ≥100 J (20 °C)
Length
1000 mm
Materials
S185 - S275JR, S355J0 - S355, S255N - S355N, P255NH - P355NH, P235GH,
P265GH,P310GH
kg Ø /mm Item no.

1.0 097-003580-10010
1.6 097-003580-10016
5.0 2.0 097-003580-10020
2.4 097-003580-10024
3.0 097-003580-10030
SZW 2014
2014-09-10
TIG
unalloyed
TR 70S G3

Standards
DIN EN ISO 636-A W 46 5 / W3Si 1
AWS A-5.18 ER 70S-6
Chemical analysis
C Si Mn
0.09 0.85 1.45
≥22 % ≥420 MPa
≥500 MPa
Impact energy, Av
≥47 J (-50 °C) / ≥100 J (20 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
S185 - S275JR, S355JO - S335, S255N - S355N, P235GH, P265GH, P310GH
kg Ø /mm Item no.

1.0 097-003489-10010
1.6 097-003489-10016
2.0 097-003489-10020
5.0
2.4 097-003489-10024
3.0 097-003489-10030
4.0 097-003489-10040
SZW 2014
2014-09-10
www.ewm-sales.com
133
TIG
unalloyed
TR 70S G4

Standards
DIN EN ISO 636-A W 46 4/ W4Si1
AWS A-5.18 ER 70S-6
Chemical analysis
C Si Mn
0.09 0.95 1.65
≥22 % ≥460 MPa
≥530 MPa
Impact energy, Av
≥47 J (-40 °C) / ≥100 J (20 °C)
Length
1000 mm
Materials
S185 -S275JR, S355JO -S335, S255N - S355N, P235GH, P265GH, P310GH, S460N, S460M
kg Ø /mm Item no.

1.6 097-003574-10016
2.0 097-003574-10020
5.0
2.4 097-003574-10024
3.0 097-003574-10030
SZW 2014
2014-09-10
TIG
TR CrMo5
zzLow-alloy TIG welding rod

Standards
DIN EN ISO 21952-A W CrMo5 Si
AWS A-5.28 ER 80S-B6
Chemical analysis
C Si Mn Mo Cr
0.08 0.35 0.55 0.65 6
≥18 % ≥450 MPa
≥570 MPa
Impact energy, Av
≥100 J (20 °C)
Length
1000 mm
Materials
X12CrMo5, 12CrMo-5
kg Ø /mm Item no.

1.6 097-003585-10016
5.0 2.4 097-003585-10024
3.0 097-003585-10032
SZW 2014
2014-09-10
www.ewm-sales.com
135
TIG
TR 80S Mo

DIN EN ISO 21952-A W Mo Si

AWS A-5.28 ER 70S-A1 (ER 80S-G)
Chemical analysis
C Si Mn Mo
0.1 0.6 1.15 0.52
>22 % ≥460 MPa
≥560 MPa
Impact energy, Av
≥60 J (20 °C) / ≥47 J (-20 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
P255NH-P355NH, P355NL1-P460NL1, P236GH, P265GH,P310GH, 16Mo3
kg Ø /mm Item no.

1.6 097-003487-10016
2.0 097-003487-10020
5.0
2.4 097-003487-10024
3.0 097-003487-10030
SZW 2014
2014-09-10
TIG
TR 80S CrMo1

zzBruscato factor max. 12 ppm
Standards
AWS A-5.28 ER 80S-G
Chemical analysis
C Si Mn Mo Cr
0.1 0.6 1 0.5 1.2
≥22 % ≥305 MPa
≥450 MPa
Impact energy, Av
≥100 J (20 °C) / ≥47 J (-10 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
13CrMo4-5, 13CrMoSi5-5, G17CrMo5-5
kg Ø /mm Item no.

1.6 097-003500-10016
2.0 097-003500-10020
5.0
2.4 097-003500-10024
3.0 097-003500-10030
SZW 2014
2014-09-10
www.ewm-sales.com
137
TIG
TR 90S CrMo2

zzBruscato factor max. 12 ppm
Standards
AWS A-5.28 ER 90S-G
Chemical analysis
C Si Mn Mo Cr
0.08 0.6 0.9 1 2.45
≥22 % ≥355 MPa
≥540 MPa
Impact energy, Av
≥100 J (20 °C) / ≥47 J (-10 °C)
Length
1000 mm
Materials
10CrMo9-10, 12 CrMo19-5, 10CrSiMoV7
kg Ø /mm Item no.

2.0 097-003541-10020
5.0 2.4 097-003541-10024
3.0 097-003541-10030
SZW 2014
2014-09-10
TIG
TR 90S CrMo91

zzFor welding highly heat-resistant steel T91/P91
Standards
DIN EN ISO 21952-A W CrMo91
AWS A-5.28 ER 90S-B9
Chemical analysis
C Si Mn Cr Ni Mo V
0.1 0.25 0.5 8.7 0.6 1 0.2
≥16 % ≥520 MPa
≥620 MPa
Impact energy, Av
≥50 J (20 °C)
Length
1000 mm
Materials
A 213 T91, A 335 P91, X10CrMoVNb9-1
kg Ø /mm Item no.

1.6 097-003629-10016
5.0 2.4 097-003629-10024
3.2 097-003629-10032
SZW 2014
2014-09-10
www.ewm-sales.com
139
TIG
TR 90S CrMo2 VTi

zzFor welding high-temperature steels T/P24
Standards
DIN EN ISO 21952-A W CrMo2VNb
AWS A-5.28 ER 90S-G
Chemical analysis
C Si Mn Cr Mo V
0.1 0.25 0.9 2.3 1 0.3
≥22 % ≥550 MPa
≥650 MPa
Impact energy, Av
≥47 J (20 °C)
Length
1000 mm
Materials
S235JRW - S355J2G1W, 9CrNiCu3-2-4
kg Ø /mm Item no.

1.6 097-003560-10016
2.0 097-003560-10020
5.0
2.4 097-003560-10024
3.0 097-003560-10030
SZW 2014
2014-09-10
TIG
l low-alloy l Weatherproof
TR 80S NiCu

zzFor welding weatherproof steels
Standards
DIN EN ISO 16834-A W ZMn3N1Cu
AWS A-5.28 ER 80S-G
Chemical analysis
C Si Mn Ni Cu
0.08 0.8 1.4 0.8 0.4
≥22 % ≥450 MPa
≥550 MPa
Impact energy, Av
≥47 J (-20 °C) / ≥80 J (20 °C)
Length
1000 mm
Materials
S235JRW - S355J2G1W, 9CrNiCu3-2-4
kg Ø /mm Item no.

1.6 097-003555-10016
2.0 097-003555-10020
5.0
2.4 097-003555-10024
3.0 097-003555-10030
SZW 2014
2014-09-10
www.ewm-sales.com
141
TIG
TR 80S Ni1

zzSuitable for cold tough fine-grain structural steels
Standards
DIN EN ISO 636-A W 3Ni1
Chemical analysis
C Si Mn
0.09 0.5 1.05
≥22 % ≥470 MPa
≥560 MPa
Impact energy, Av
≥47 J (-60 °C)
Length
1000 mm
Materials
P355NL1 - P460NL1
kg Ø /mm Item no.

1.6 097-003618-10016
5.0 2.4 097-003618-10024
3.0 097-003618-10030
SZW 2014
2014-09-10
TIG
TR 307 Si
zzHigh-alloy TIG welding rod

zzStrain-hardening
zzStamped
Standards
DIN EN ISO 14343-A W 18 8 Mn Si
AWS A-5.9 ER 307 Si
Chemical analysis
C Si Mn Ni Cr
0.08 0.85 7 8 18
≥42 % ≥450 MPa
≥650 MPa
Impact energy, Av
≥120 J (20 °C) / ≥60 J (-80 °C)
Length
1000 mm
Materials
1.3401
Difficult to weld steel, tool steel, spring steel, manganese steel, case-hardened steel,
Dissimilar joints
kg Ø /mm Item no.

1.0 097-003490-10010
1.2 097-003490-10012
1.6 097-003490-10016
5.0
2.0 097-003490-10020
2.4 097-003490-10024
3.2 097-003490-10032
SZW 2014
2014-09-10
www.ewm-sales.com
143
TIG
TR 308 L Si

zzStamped
Standards
DIN EN ISO 14343-A W 19 9 L Si
Chemical analysis
C Si Mn Cr Ni
0.02 0.8 1.75 19 9
≥40 % ≥400 MPa
≥590 MPa
Impact energy, Av
≥120 J (20 °C) / ≥60 J (-196 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552
kg Ø /mm Item no.

1.0 097-003491-10010
1.2 097-003491-10012
1.6 097-003491-10016
5.0
2.0 097-003491-10020
2.4 097-003491-10024
3.2 097-003491-10032
SZW 2014
2014-09-10
TIG
TR 309 L Si

zzStamped
Standards
DIN EN ISO 14343-A W 23 12 L Si
Chemical analysis
C Si Mn Cr Ni
0.02 0.8 1.8 23 13
≥35 % ≥450 MPa
≥650 MPa
Impact energy, Av
≥130 J (20 °C) / ≥65 J (-120 °C)
Approvals
TÜV
Length
1000 mm
Materials
kg Ø /mm Item no.

1.0 097-003539-10010
1.6 097-003539-10016
5.0 2.0 097-003539-10020
2.4 097-003539-10024
3.2 097-003539-10032
SZW 2014
2014-09-10
www.ewm-sales.com
145
TIG
TR 410 NiMo

zzSuitable for soft martensitic chrome steels
zzIt is recommended to temper or anneal after welding
zzStamped
Standards
DIN EN ISO 14343-A W 13 4
AWS A-5.9 ER 410 NiMo
Chemical analysis
C Si Mn Cr Ni Mo P S
0.08 0.45 0.6 12.5 4.5 0.6 0.03 0.03
≥15 % ≥500 MPa
≥760 MPa
Impact energy, Av
≥50 J (20 °C)
Length
1000 mm
Materials
martensitic chrome steels, fine castings and steel castings of type 13% Cr - 4% Ni
kg Ø /mm Item no.

1.6 097-003590-10016
2.0 097-003590-10020
5.0
2.4 097-003590-10024
3.2 097-003590-10032
SZW 2014
2014-09-10
TIG
TR 309 H
zzJoint welding and surfacing of heat-resisting CrSi, CrAl and

CrNiSi steels
zzFor similar heat- and scale-resistant steels
zzNot prone to hot crack formation due to high delta-ferrite
content
Standards
DIN EN ISO 14343-A W 22 12 H
AWS A-5.9 ER 309 Si
Chemical analysis
C Si Mn Cr Ni Fe
0.1 0.9 1.7 22 11.5 Rest
Length
1000 mm
Materials
1.4828, 1.4826, 1.4833, 1.4713, 1.4724, 1.4742, 1.4710, 1.4740, 1.4829, 1.4832, 1.4878,
1.4713
kg Ø /mm Item no.

1.2 097-004879-10012
1.6 097-004879-10016
5.0 2.0 097-004879-10020
2.4 097-004879-10024
3.2 097-004879-10032
SZW 2014
2014-09-10
www.ewm-sales.com
147
TIG
TR 310

zzStamped
Standards
DIN EN ISO 14343-A W 25 20
AWS A-5.9 ER 310
Chemical analysis
C Si Mn Cr Ni
0.1 0.4 1.5 25 20
≥40 % ≥390 MPa
≥590 MPa
Impact energy, Av
≥170 J (20 °C) / ≥60 J (-196 °C)
Length
1000 mm
Materials
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846,
1.4848, 1.4849
kg Ø /mm Item no.

1.0 097-003536-10010
1.2 097-003536-10012
1.6 097-003536-10016
5.0
2.0 097-003536-10020
2.4 097-003536-10024
3.2 097-003536-10032
SZW 2014
2014-09-10
TIG
TR 312

zzHigh strength and wear resistance after welding
zzStrain-hardening
zzStamped
Standards
DIN EN ISO 14343-A W 29 9
AWS A-5.9 ER 312
Chemical analysis
C Si Mn Cr Ni
0.1 0.5 1.9 29 9
≥25 % ≥600 MPa
≥750 MPa
Impact energy, Av
≥50 J (20 °C)
Length
1000 mm
Materials
kg Ø /mm Item no.

1.0 097-003538-10010
1.2 097-003538-10012
1.6 097-003538-10016
5.0
2.0 097-003538-10020
2.4 097-003538-10024
3.2 097-003538-10032
SZW 2014
2014-09-10
www.ewm-sales.com
149
TIG
TR 316 L Si

zzStamped
Standards
DIN EN ISO 14343-A W 19 12 3 L Si
Chemical analysis
C Si Mn Cr Ni Mo
0.02 0.85 1.75 19 12 2.7
≥40 % ≥400 MPa
≥600 MPa
Impact energy, Av
≥120 J (20 °C) / ≥50 J (-196 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583
kg Ø /mm Item no.

1.0 097-003492-10010
1.2 097-003492-10012
1.6 097-003492-10016
5.0
2.0 097-003492-10020
2.4 097-003492-10024
3.2 097-003492-10032
SZW 2014
2014-09-10
TIG
TR 318 Si

zzStamped
Standards
DIN EN ISO 14343-A W 19 12 3 Nb Si
AWS A-5.9 ER 318 Si
Chemical analysis
C Si Mn Cr Ni Mo Nb
0.04 0.8 1.8 19 11 2.5 0.5
≥34 % ≥400 MPa
≥610 MPa
Impact energy, Av
≥90 J (20 °C) / ≥40 J (-120 °C)
Approvals
TÜV / DB / CE
Length
1000 mm
Materials
1.4401, 1.4406, 1.4408, 1.4429, 1.4436, 1.4571, 1.4580, 1.4581, 1.4583
kg Ø /mm Item no.

1.0 097-003493-10010
1.2 097-003493-10012
1.6 097-003493-10016
5.0
2.0 097-003493-10020
2.4 097-003493-10024
3.2 097-003493-10032
SZW 2014
2014-09-10
www.ewm-sales.com
151
TIG
TR 347

zzSuitable for joint welding of stainless and heat-resistant steels
zzStamped
Standards
DIN EN ISO 14343-A W 19 9 Nb Si
AWS A-5.9 ER 347 Si
Chemical analysis
C Si Mn Cr Ni Mo Cu Nb S Pb
0.06 0.95 2 20 10 0.4 0.4 0.9 0.015 0.02
≥35 % ≥400 MPa
≥620 MPa
Impact energy, Av
≥130 J (20 °C) / ≥40 J (-196 °C)
Length
1000 mm
Materials
1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306
kg Ø /mm Item no.

1.0 097-003581-10010
1.2 097-003581-10012
1.6 097-003581-10016
5.0
2.0 097-003581-10020
2.4 097-003581-10024
3.2 097-003581-10032
SZW 2014
2014-09-10
TIG
TR 904 L

zzResistant to media containing sulphur and chloride
zzStamped
Standards
DIN EN ISO 14343-A W 20 25 5 Cu L
AWS A-5.9 ~ ER 385
Chemical analysis
C Si Mn Mo Nb Cr Ni Cu Co Al
0.02 0.3 1.5 4.2 0.05 19.8 25 1.4 0.5 0.5
≥35 % ≥410 MPa
≥600 MPa
Impact energy, Av
≥130 J (-196 °C)
Length
1000 mm
Materials
1.4529,1.4539
kg Ø /mm Item no.

1.0 097-003635-10010
1.6 097-003635-10016
2.0 097-003635-10020
5.0
2.4 097-003635-10024
3.2 097-003635-10032
4.0 097-003635-10040
SZW 2014
2014-09-10
www.ewm-sales.com
153
TIG
TR 2209 Duplex

zzUse in a temperature range from -40 °C to 250 °C
zzStamped
Standards
DIN EN ISO 14343-A W 22 9 3 N L
AWS A-5.9 ER 2209
Chemical analysis
C Si Mn Cr Ni Mo N
0.02 0.4 1.7 22.5 9 3 0.15
≥30 % ≥620 MPa
≥800 MPa
Impact energy, Av
≥100 J (-46 °C) / ≥85 J (-60 °C)
Approvals
TÜV / CE
Length
1000 mm
Materials
1.4462, 1.4417, 1.4460, 1.4362
Dissimilar joints
kg Ø /mm Item no.

1.0 097-003499-10010
1.2 097-003499-10012
1.6 097-003499-10016
5.0
2.0 097-003499-10020
2.4 097-003499-10024
3.2 097-003499-10032
SZW 2014
2014-09-10
TIG
TR 2594 Super Duplex

zzFor ferrite-austenitic super duplex steels
zzStamped
Standards
DIN EN ISO 14343-A W 25 9 4 N L
AWS A-5.9 ER 2594
Chemical analysis
C Si Mn Cr Ni Mo N S P Cu
0.03 0.45 0.6 25 9.2 4 0.25 0.01 0.025 0.5
≥27 % ≥695 J
≥900 MPa
Impact energy, Av
≥135 J (-50 °C)
Approvals
TÜV
Length
1000 mm
Materials
25% Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND S 32750, S 32760
Dissimilar joints
kg Ø /mm Item no.

1.2 097-003584-10012
1.6 097-003584-10016
5.0 2.0 097-003584-10020
2.4 097-003584-10024
3.2 097-003584-10032
SZW 2014
2014-09-10
www.ewm-sales.com
155
TIG
Nickel-based
TR NiCr82

zzFor corrosion-resistant alloys with nickel, stainless steels and
carbon steels
zzHigh strength and creep strength values
zzDissimilar joints in the petrochemical industry and offshore
technology (e.g. furnaces)
zzStamped
Standards
DIN EN ISO 18274 S Ni 6082 (NiCr20Mn3Nb)
AWS A-5.14 ER NiCr 3
Chemical analysis
C Si Mn Cr Ni Fe Nb
0.05 0.5 3.5 22 67 3 3
≥35 % ≥380 J
≥620 MPa
Impact energy, Av
≥55 J (-196 °C) / ≥100 J (20 °C)
Length
1000 mm
Materials
1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694,
2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952
kg Ø /mm Item no.

1.6 097-003608-10016
2.0 097-003608-10020
5.0
2.4 097-003608-10024
3.2 097-003608-10032
SZW 2014
2014-09-10
TIG
Nickel-based
TR 625

zzFor austenite ferrite joints above 300 °C
zzStamped
Standards
DIN EN ISO 18274 W Ni 6625 (NiCr22Mo9Nb)
AWS A-5.14 ER NiCrMo3
Chemical analysis
C Si Mn Cr Mo Nb Ni
0.01 0.12 0.05 22 9 3.5 Rest
≥35 % ≥480 MPa
≥780 MPa
Impact energy, Av
>80 J (-196 °C)
Approvals
TÜV
Length
1000 mm
Materials
1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858,
2.4951, 2.4952
High-molybdenum, corrosion-resistant steels, low-temperature tough nickel steels, alloy
625, Alloy 800
kg Ø /mm Item no.

1.6 097-003537-10016
2.0 097-003537-10020
5.0
2.4 097-003537-10024
3.2 097-003537-10032
SZW 2014
2014-09-10
www.ewm-sales.com
157
TIG
Aluminium
TR 1450 99,5 Ti
zzTIG welding rod, aluminium

zzTitanium forms fine grains and increases the mechanical qualities
zzMore resistant to hot cracks than pure aluminium
Standards
DIN EN ISO 18273 S AL 1450 (Al99,5Ti)
AWS A-5.10 ER 1450
Chemical analysis
Ti Al
0.15 Rest
>35 % >20 MPa
>65 MPa
Approvals
DB / CE
Length
1000 mm
Melting range
647 °C - 658 °C
Materials
Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7, Al99,85,
kg Ø /mm Item no.

1.6 097-003512-10016
2.0 097-003512-10020
2.5 2.4 097-003512-10024
3.2 097-003512-10032
4.0 097-003512-10040
SZW 2014
2014-09-10
TIG
Aluminium
TR 3103 Mn1

Standards
DIN EN ISO 18273 S AL 3103 (AlMn1)
AWS A-5.10 ER 3103
Chemical analysis
Mn Si Mg Al
1.2 0.3 0.2 Rest
≥24 % ≥35 MPa
≥90 MPa
Length
1000 mm
Melting range
648 °C - 657 °C
Materials
AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5
kg Ø /mm Item no.

1.6 097-003575-10016
2.0 097-003575-10020
2.5 2.4 097-003575-10024
3.2 097-003575-10032
4.0 097-003575-10040
SZW 2014
2014-09-10
www.ewm-sales.com
159
TIG
Aluminium
TR 4043 Si5

zz5% silicon
Standards
DIN EN ISO 18273 S Al 4043A (AlSi5(A))
AWS A-5.10 ER 4043
Chemical analysis
Si Al
5 Rest
≥8 % ≥40 MPa
≥120 MPa
Approvals
DB / CE
Length
1000 mm
Melting range
573 °C - 625 °C
Materials
AlSiMg, AlMgSi
kg Ø /mm Item no.

1.6 097-003497-10016
2.0 097-003497-10020
2.5 2.4 097-003497-10024
3.2 097-003497-10032
4.0 097-003497-10040
SZW 2014
2014-09-10
TIG
Aluminium
TR 4047 Si12

zz12% silicon
Standards
DIN EN ISO 18273 S AL 4047A (AlSi12(A))
AWS A-5.10 ER 4047
Chemical analysis
Si Al
12 Rest
≥5 % ≥60 MPa
≥130 MPa
Approvals
DB / CE
Length
1000 mm
Melting range
575 °C - 585 °C
Materials
AlSiMg, AlMgSi
kg Ø /mm Item no.

1.6 097-003510-10016
2.0 097-003510-10020
2.5 2.4 097-003510-10024
3.2 097-003510-10032
4.0 097-003510-10040
SZW 2014
2014-09-10
www.ewm-sales.com
161
TIG
Aluminium
TR 5087 Mg4,5 MnZr

water
Standards
DIN EN ISO 18273 S AL 5087 (AlMg4,5MnZr)
AWS A-5.10 ER 5087
Chemical analysis
Mg Mn Cr Zr Al
4.5 1 0.15 0.15 Rest
≥17 % ≥125 MPa
≥275 MPa
Approvals
DB / GL / CE
Length
1000 mm
Melting range
574 °C - 638 °C
Materials
kg Ø /mm Item no.

1.6 097-003511-10016
2.4 097-003511-10020
2.5 2.0 097-003511-10024
3.2 097-003511-10032
4.0 097-003511-10040
SZW 2014
2014-09-10
TIG
Aluminium
TR 5183 Mg4,5 Mn

water
Standards
AWS A-5.10 ER 5183
Chemical analysis
Mg Mn Cr Al
4.5 0.7 0.15 Rest
≥17 % ≥125 MPa
≥275 MPa
Approvals
Length
1000 mm
Melting range
574 °C - 638 °C
Materials
kg Ø /mm Item no.

1.6 097-003495-10016
2.0 097-003495-10020
2.5 2.4 097-003495-10024
3.2 097-003495-10032
4.0 097-003495-10040
SZW 2014
2014-09-10
www.ewm-sales.com
163
TIG
Aluminium
TR 5356 Mg5

zz5% magnesium
water
Standards
DIN EN ISO 18273 S AL 5356 (AlMg5Cr)
AWS A-5.10 ER 5356
Chemical analysis
Mg Mn Cr Ti Al
5 0.15 0.1 0.1 Rest
≥8 % ≥120 MPa
≥250 MPa
Approvals
TÜV / DB / LR / CE
Length
1000 mm
Melting range
575 °C - 633 °C
Materials
AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3, G-AlMg3
kg Ø /mm Item no.

1.6 097-003496-10016
2.0 097-003496-10020
2.5 2.4 097-003496-10024
3.2 097-003496-10032
4.0 097-003496-10040
SZW 2014
2014-09-10
TIG
Aluminium
TR 5754 Mg3

zz3% magnesium
zzMedium strength, corrosion resistant
Standards
DIN EN ISO 18273 S Al 5754 (AlMg3)
AWS A-5.10 ER 5754
Chemical analysis
Mg Mn Cr Al
3 0.3 0.3 Rest
≥22 % ≥80 MPa
≥190 MPa
Approvals
TÜV / DB / CE
Length
1000 mm
Melting range
615 °C - 642 °C
Materials
AlMg1, AlMg2, AlMg2,5, AlMg3,5, AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5,
AlMgSi0,7
kg Ø /mm Item no.

1.6 097-003494-10016
2.0 097-003494-10020
2.5 2.4 097-003494-10024
3.2 097-003494-10032
4.0 097-003494-10040
SZW 2014
2014-09-10
www.ewm-sales.com
165
TIG
Copper-based
TR CuSi3
zzTIG welding rod, copper-based

zzGMA-surfacing on steel
Standards
DIN EN ISO 24373 S Cu 6560 (CuSi3Mn)
AWS A-5.7 ER CuSi-A
BS 2901 part 3 C9
Chemical analysis
Si Mn Cu
2.8 0.9 Rest
Expansion, A5
≥40 %
≥350 MPa
Impact energy, Av
≥60 J (20 °C)
Length
1000 mm
Hardness
80 HB
Melting range
965 °C - 1035 °C
Materials
CuZn5, CuZn10, CuZn15, CuSi2Mn, CuSi3Mn
kg Ø /mm Item no.

1.6 097-003540-11016
2.0 097-003540-11020
10 2.4 097-003540-11024
3.2 097-003540-11032
4.0 097-003540-11040
SZW 2014
2014-09-10
TIG
Copper-based
TR CuSn1

zzJoint welding of copper joints and materials
Standards
DIN EN ISO 24373 S Cu 1898 (CuSn1)
AWS A-5.7 ER Cu
BS 2901 part 3 C7
Chemical analysis
Sn Mn Si P Cu
0.85 0.25 0.2 0.01 Rest
Expansion, A5
≥30 %
≥220 MPa
Impact energy, Av
≥75 J (20 °C)
Length
1000 mm
Hardness
80 - 60 HB
Melting range
1020 °C - 1050 °C
Materials
kg Ø /mm Item no.

2.0 097-003609-10020
5 2.4 097-003609-10024
3.2 097-003609-10032
SZW 2014
2014-09-10
www.ewm-sales.com
167
TIG
Copper-based
TR CuSn6

Standards
DIN EN ISO 24373 S Cu 5180A (CuSn6P)
AWS A-5.7 ER CuSn-A
BS 2901 part 3 C 11
Chemical analysis
Sn P Cu
6.3 0.22 Rest
Expansion, A5
≥30 %
≥260 MPa
Impact energy, Av
≥32 J (20 °C)
Length
1000 mm
Hardness
80 - 60 HB
Melting range
1020 °C - 1050 °C
Materials
kg Ø /mm Item no.

1.6 097-003613-10016
2.0 097-003613-10020
10 2.4 097-003613-10024
3.2 097-003613-10032
4.0 097-003613-10040
SZW 2014
2014-09-10
TIG
Copper-based
TR CuNi30 Fe

zzEspecially suitable for joint welding and surfacing using CuNi
materials up to 30% Ni
zzShipbuilding, pipe construction and chemical industry
Standards
S Cu 7158 (CuNi30Mn-
DIN EN ISO 24373
1FeTi)
AWS A-5.7 ER CuNi
Chemical analysis
Ni Mn Fe Ti Cu
31 0.8 0.5 0.4 Rest
Expansion, A5
≥36 %
≥420 MPa
Impact energy, Av
≥240 J (20 °C)
Length
1000 mm
Hardness
115 HB
Melting range
1180 °C - 1240 °C
Materials
CuNi20Fe (2.0878), CuNi30Fe (2.0882), CuNi10Fe1Mn (2.0872), CuNi25
kg Ø /mm Item no.

1.6 097-003501-10016
2.0 097-003501-10020
10
2.4 097-003501-10024
3.2 097-003501-10032
SZW 2014
2014-09-10
www.ewm-sales.com
169
TIG
Copper-based
TR CuAl8

zzConsiderably temperature-resistant
Standards
DIN EN ISO 24373 S Cu 6100 (CuAl7)
Chemical analysis
Al Mn Ni Cu
7.7 0.2 0.3 Rest
Expansion, A5
≥40 %
≥430 MPa
Impact energy, Av
≥100 J (20 °C)
Approvals
CE
Length
1000 mm
Hardness
100 HB
Melting range
1030 °C - 1040 °C
Materials
CuAl5, CuAl8, CuAl9, CuZn20Al
kg Ø /mm Item no.

1.6 097-003682-10016
2.0 097-003682-10020
10 2.4 097-003682-10024
3.2 097-003682-10032
4.0 097-003682-10040
SZW 2014
2014-09-10
TIG
Tool steels
TR Tool 45 T
zzTIG welding rod for deposits on highly stressed moulds made of

hot-work steel
zzHard and tough, creep-resistant deposits on similar or analogue
hot-work steels and their welds for fabricating purposes
zzFor low-alloy and unalloyed steels
zzVery good resistance to thermal shock
zzOperating temperatures up to 550 °C
Standards
EN 14700 S Fe 3
DIN 8555 WSG 3-GZ-45 T
Material number ~ 1.2567
Chemical analysis
C Si Mn Cr Wo V Fe
0.3 0.2 0.3 2.4 4.3 0.6 Rest
Length
1000 mm
Hardness
43 HRC
Materials
Die-casting moulds, plastic moulds, dies, pressing mandrels, die plates, swaging tools,
pressing swages
kg Ø /mm Item no.

1.6 097-004876-10016
2.0 097-004876-10020
5.0
2.4 097-004876-10024
3.0 097-004876-10032
SZW 2014
2014-09-10
www.ewm-sales.com
171
TIG
Tool steels
TR Tool 55 T
zzTIG welding rod for deposits on hot-work steels

zzHighly wear-resistant deposits on tools at elevated temperatures
zzSuitable for new fabrication of hot-work tools
zzOperating temperatures up to 550 °C
Standards
EN 14700 S Fe 3
DIN 8555 WSG 6-GZ-55 ST
Chemical analysis
C Si Mn Cr Mn Ti Fe
0.35 0.4 1.3 7 2.2 Rest
Length
1000 mm
Hardness
56 HRC
Materials
Hot-work shear blades, clamshell sprockets, punching knives, mangle rolls
Production of wear-resistant surfaces on low-alloy steels, further processing of weld
metal only with grinding or carbide-tipped tools
kg Ø /mm Item no.

1.6 097-004877-10016
2.0 097-004877-10020
5.0
2.4 097-004877-10024
3.0 097-004877-10032
SZW 2014
2014-09-10
TIG
Hardfacing
TR COBALT1
zzCobalt-based, high-alloy TIG welding rod

zzHardens up to 45 HRC in use
zzStamped
Standards
EN 14700 W Co1
Chemical analysis
C Si Mn Cr Ni Mo Fe Co
0.25 1 1 27 2.5 5 3 Rest
Length
1000 mm
Hardness
45 HRC
Materials
Hot stamping tools, exhaust valves, vapour and acid-proof fittings, valves in combustion
engines
kg Ø /mm Item no.

5.0 3.2 097-003625-10032
SZW 2014
2014-09-10
www.ewm-sales.com
173
TIG
Hardfacing
TR COBALT2
zzCobalt-based, high-alloy TIG welding rod

zzHardness 40 – 43 HRC
zzStamped
Standards
EN 14700 W Co2
Chemical analysis
C Si Mn Cr W Fe Co
1.1 1 1 28 4.5 3 Rest
Length
1000 mm
Hardness
40 - 43 HRC
Materials
Steam valves, fittings, high-temperature liquid pumps, hot-stamped matrices, valve seats
from combustion engines, shears
kg Ø /mm Item no.

5.0 3.2 097-003633-10032
SZW 2014
2014-09-10
Gas welding rods
Overview
Gas welding rods Page

Unalloyed 176
SZW 2014
2014-09-10
www.ewm-sales.com
175
Gas welding rods
unalloyed
GFR R60
zzUnalloyed oxyacetylene welding rod

zzRecommended for seal welds
Standards
DIN EN 12536 O III
AWS A-5.2 R60
Chemical analysis
C Si Mn Ni
0.08 0.1 1.1 0.4
≥22 % ≥310 MPa
≥400 MPa
Impact energy, Av
≥50 J (20 °C)
Approvals
TÜV / DB
Length
1000 mm
Materials
S235G2T - S255GT, S235JO - S275JO, P235G1TH, P255G1TH, P235GH, P265GH, P285NH,
P295GH
kg Ø /mm Item no.

2.0 097-003488-10020
2.4 097-003488-10024
5.0
3.0 097-003488-10030
4.0 097-003488-10040
SZW 2014
2014-09-10
MMA
Overview
MMA Page
Unalloyed 178
Low-alloy, creep-resistant 186
Stainless steel 189
Heat resistant 193
High-alloy
Creep resistant 194
Duplex 198
Nickel-based 199
Hardfacing 203
SZW 2014
2014-09-10
www.ewm-sales.com
177
MMA
unalloyed
SE 6010 CEL
zzCellulose-coated stick electrode

zzParticularly suitable for vertical down welding of root, filler and
final passes
zzExcellent mechanical quality values
Standards
DIN EN ISO 2560-A E 35 2 C 21
AWS A-5.1 E 6010
Coating type
Cellulose
Baking
not necessary
Chemical analysis
C Si Mn
0.14 0.2 0.8
≥22 % ≥390 MPa
450 MPa - 550 MPa
Impact energy, Av
≥47 J (-20 °C)
Approvals
CE
Materials
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7,
StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH,
A (DC-/+) kg Ø /mm l/mm PU/Pc. Item no.

50 - 65 4.0 2.5 300 304 097-003576-25300
90 - 120 3.2 195 097-003576-32350
5.0 350
110 - 140 4.0 129 097-003576-40350
SZW 2014
2014-09-10
MMA
unalloyed
SE 6013 RC
zzRutile/cellulose coated stick electrode

zzGood slag removal characteristics, medium spatter tendency
zzVery good ignition and reignition characteristics
zzPerfect for roots
zzHigh mechanical quality
Standards
DIN EN ISO 2560-A E 38 0 RC 11
AWS A-5.1 E 6012
Coating type
Rutile cellulose
Baking
not necessary / (120 °C / 1 h / possible)
Chemical analysis
C Si Mn
0.06 0.3 0.4
≥22 % ≥360 MPa
450 MPa - 550 MPa
Impact energy, Av
≥47 J (20 °C)
Approvals
TÜV / DB / LR / CE
Materials
StE 240.7, StE 290.7 TM, StE 320.7 TM
Shipbuilding steels A, B, D

55 - 70 4.0 2.0 300 419 097-003461-20300
55 - 85 4.4 2.5 250 097-003461-25350
115 - 145 5.0 3.2 350 169 097-003461-32350
145 - 190 4.4 4.0 98 097-003461-40350
200 - 250 6.0 5.0 450 65 097-003461-50450
SZW 2014
2014-09-10
www.ewm-sales.com
179
MMA
unalloyed
SE 6013 RC Blau
zzRutile/cellulose coated stick electrode

zzExcellent ignition and reignition characteristics
aggressive arc
Standards
AWS A-5.1 E 6013
Coating type
Rutile cellulose
Baking
Chemical analysis
C Si Mn
0.06 0.3 0.4
≥22 % ≥420 MPa
510 MPa - 610 MPa
Impact energy, Av
≥47 J (0 °C)
Approvals
TÜV / DB / CE
Materials
StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH,
A (AC) kg Ø /mm l/mm PU/Pc. Item no.

50 - 60 4.0 2.0 300 380 097-003530-20300
65 - 80 2.5 230 097-003530-25350
110 - 140 4.4 3.2 350 136 097-003530-32350
125 - 180 4.0 91 097-003530-40350
160 - 230 5.4 5.0 450 64 097-003530-50450
SZW 2014
2014-09-10
MMA
unalloyed
SE 6013 RR
zzThick rutile-coated stick electrode

zzSelf-removing slag, very low spatter tendency
Standards
DIN EN ISO 2560-A E 42 0 RR 12
AWS A-5.1 E 6013
Coating type
Rutile
Baking
Chemical analysis
C Si Mn
0.09 0.5 0.7
≥22 % ≥420 MPa
510 MPa - 610 MPa
Impact energy, Av
≥47 J (0 °C)
Approvals
TÜV / DB / CE
Materials
S185 - S355, P235G1TH, P265G1TH, P295G1TH, L210 - L360, E235 - E355, GP240GH

50 - 70 4.0 2.0 300 340 097-003459-20300
55 - 85 2.5 205 097-003459-25350
4.4
90 - 135 3.2 350 122 097-003459-32350
4.0 77 097-003459-40350
130 - 170 4.0
80 097-003459-40450
175 - 220 5.4 5.0 450 50 097-003459-50450
220 - 270 6.0 42 097-003459-60450
SZW 2014
2014-09-10
www.ewm-sales.com
181
MMA
unalloyed
SE 6013 RRB
zzThick rutile/basic coated stick electrode

zzGood slag removal characteristics, medium spatter tendency
aggressive arc
zzSatisfactory mechanical quality values
Standards
DIN EN ISO 2560-A E 38 2 RB 12
AWS A-5.1 E 6013
Coating type
Rutile/basic
Baking
Chemical analysis
C Si Mn
0.1 0.2 0.55
≥24 % ≥360 MPa
450 MPa - 540 MPa
Impact energy, Av
≥47 J (-20 °C)
Approvals
TÜV / DB / LR / CE
Materials
GP240R
A (AC) kg Ø /mm l/mm PU/Pc. Item no.

2.0 097-003460-20300
4.0 300 234
70 - 90 097-003460-25300
2.5
230 097-003460-25350
115 - 145 4.4 3.2 350 134 097-003460-32350
90 097-003460-40350
145 - 190 4.0
86 097-003460-40450
5.4 450
200 - 250 5.0 54 097-003460-50450
SZW 2014
2014-09-10
MMA
unalloyed
SE 6013 RRC
zzThick rutile/cellulose coated stick electrode

zzGood slag removal characteristics, low spatter tendency
aggressive arc
zzSatisfactory mechanical quality values
Standards
AWS A-5.1 E 6013
Coating type
Rutile cellulose
Baking
Chemical analysis
C Si Mn
0.08 0.4 0.6
≥22 % ≥420 MPa
500 MPa - 640 MPa
Impact energy, Av
≥47 J (22 °C)
Approvals
TÜV / DB / CE
Materials
GP240R

40 - 55 4.0 2.0 300 370 097-003462-20300
55 - 85 4.4 2.5 218 097-003462-25350
90 - 135 3.2 350 118 097-003462-32350
4.0
130 - 170 4.0 77 097-003462-40350
175 - 220 5.4 5.0 450 49 097-003462-50450
SZW 2014
2014-09-10
www.ewm-sales.com
183
MMA
unalloyed
SE 7016 BR
zzBasic, double-coated, hydrogen-reduced stick electrode

zzVery good ignition characteristics
zzExcellent for positional welding
Standards
DIN EN ISO 2560-A E 42 4 B 12 H10
AWS A-5.1 E 7016
Coating type
Basic-coated
Baking
380 °C / 1 h)
Chemical analysis
C Si Mn
0.05 0.65 1
≥22 % ≥420 MPa
500 MPa - 640 MPa
Impact energy, Av
≥47 J (-20 °C)
Approvals
TÜV / DB / CE
Materials
GP240R

60 - 90 2.5 202 097-003464-25350
4.0 350
90 - 140 3.2 122 097-003464-32350
140 - 190 4.0 75 097-003464-40450
5.0 450
190 - 250 5.0 50 097-003464-50450
SZW 2014
2014-09-10
MMA
unalloyed
SE 7018 BH5
zzBasic coated, reduced hydrogen stick electrode

zzHydrogen content under 5%
Standards
DIN EN ISO 2560-A E 42 4 B 32 H5
AWS A-5.1 E 7018
Coating type
Basic
Baking
400 °C / 1 h)
Chemical analysis
C Si Mn
0.07 0.6 1
≥24 % ≥440 MPa
510 MPa - 610 MPa
Impact energy, Av
≥47 J (-40 °C)
Approvals
Materials
S185 - S355, E295, E335, P235GH, P265GH, P295GH, P235 - P460, L210 - L460, S(P)275 -
S(P)460, GP240R

50 - 70 2.0 300 270 097-003463-20300
65 - 90 2.5 171 097-003463-25350
4.0
110 - 140 3.2 350 110 097-003463-32350
140 - 180 4.0 78 097-003463-40350
180 - 230 5.4 5.0 450 53 097-003463-50450
SZW 2014
2014-09-10
www.ewm-sales.com
185
MMA
Low-alloy, creep-resistant
SE 7018 Mo

zzCreep resistant and super strength characteristics
DIN EN ISO 3580-A E Mo B42 H5

AWS A-5.5 E 7018-A1
Coating type
Basic
Baking
400 °C / 1 h)
Chemical analysis
C Si Mn Mo
0.05 0.6 0.95 0.5
>20 % >460 MPa
530 MPa - 680 MPa
Impact energy, Av
>47 J (-20 °C) / >47 J (-40 °C)
Approvals
TÜV / CE
Materials
S235JR - S355J2G3, P380NH - P460NH, P235GH - P285NH, P295GH, 20MnNb6, 16 Mo 3
Cast steel GS-22 Mo4

65 - 95 2.5 183 097-003472-25350
4.0 350
110 - 140 3.2 110 097-003472-32350
140 - 180 4.0 79 097-003472-40450
5.4 450
180 - 250 5.0 60 097-003472-50450
SZW 2014
2014-09-10
MMA
SE 8018 CrMo1

zzCreep resistant characteristics
Standards
DIN EN ISO 3580-A E CrMo1 B 42 H5
AWS A-5.5 E 8018-B2
Coating type
Basic
Baking
400 °C / 1 h)
Chemical analysis
C Si Mn Cr Mo
0.06 0.6 0.95 1.1 0.5
≥20 % ≥470 MPa
570 MPa - 670 MPa
Impact energy, Av
≥95 J (20 °C)
Approvals
TÜV / DB / CE
Materials
13CrMo 4 4 (1.7335), 15CrMo3 (1.3566), 13CrMoV 5 8 (1.7734), 15Cr3 (1.7015), 16MnCr5
(1.7131), 20MnCr5 (1.7147), 15CrMo5 (1.7262), 25CrMo4 (1.7218)
Cast steel GS-22CrMo 5, GS-22CrMo 5 4

65 - 95 3.4 2.5 300 171 097-003471-25300
100 - 130 4.0 3.2 350 110 097-003471-32350
140 - 180 5.4 4.0 450 81 097-003471-40450
SZW 2014
2014-09-10
www.ewm-sales.com
187
MMA
SE 9018 CrMo2

Standards
DIN EN ISO 3580-A E CrMo2 B 42 H5
AWS A-5.5 E 9018-B3
Coating type
Basic
Baking
400 °C / 1 h)
Chemical analysis
C Si Mn Cr Mo
0.06 0.6 0.9 2.4 1
≥20 % ≥470 MPa
570 MPa - 670 MPa
Impact energy, Av
≥95 J (20 °C)
Approvals
CE
Materials
10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075), 30CrMoV9 (1.7707)
Cast steel G17CrMo9-10

65 - 95 3.4 2.5 300 171 097-003542-25300
100 - 130 4.0 3.2 350 110 097-003542-32350
140 - 180 5.4 4.0 450 81 097-003542-40450
SZW 2014
2014-09-10
MMA
SE 307
zzRutile basic coated, high-alloy stick electrode

zzStrain-hardening
zzWeld metal made of austenitic chrome-nickel-manganese steel
Standards
DIN EN ISO 3581-A E 18 8 Mn R12
AWS A-5.4 E 307 L -16
Coating type
Rutile/basic
Baking
seldom necessary / (300 °C / 2 h)
Chemical analysis
C Cr Ni Mn
0.1 19 9 7
≥40 % ≥350 MPa
≥600 MPa
Impact energy, Av
≥70 J (20 °C)
Materials

60 - 90 3.0 2.5 300 174 097-003527-25300
80 - 110 3.5 3.2 106 097-003527-32350
100 - 150 4.0 350 89 097-003527-40350
4.5 097-003527-50350
150 - 200 5.0 87
450 097-003527-50450
SZW 2014
2014-09-10
www.ewm-sales.com
189
MMA
SE 308 L
zzRutile-basic coated, high-alloy stick electrode

Standards
DIN EN ISO 3581-A E 19 9 LR 12
AWS A-5.4 E 308 L -16
Coating type
Rutile/basic
Baking
Chemical analysis
C Cr Ni
0.03 20 11
≥35 % ≥320 MPa
≥550 MPa
Impact energy, Av
≥70 J (20 °C)
Approvals
TÜV / DB / CE
Materials
1.4300, 1.4301, 1.4303, 1.4306, 1.4308, 1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552

2.0 256 097-003465-20300
3.0 300
50 - 90 162 097-003465-25300
2.5
163 097-003465-25350
3.2
80 - 110 3.2 350 87 097-003465-32350
100 - 150 4.3 4.0 78 097-003465-40350
150 - 200 5.4 5.0 450 49 097-003465-50450
SZW 2014
2014-09-10
MMA
SE 309 L

zzJoint welding on heat-resistant CrNi steels
Standards
DIN EN ISO 3581-A E 23 12 LR 32
AWS A-5.4 E 309 L-26
Coating type
Rutile/basic
Baking
Chemical analysis
C Cr Ni
0.03 23 12
≥30 % ≥400 MPa
≥550 MPa
Impact energy, Av
≥55 J (20 °C)
Materials
A (DC+) kg Ø /mm l/mm PU/Pc. Item no.

40 - 60 2.0 256 097-003556-20300
3.0 300
60 - 90 2.5 161 097-003556-25300
80 - 110 3.2 3.2 88 097-003556-32350
350
100 - 150 4.3 4.0 79 097-003556-40350
SZW 2014
2014-09-10
www.ewm-sales.com
191
MMA
SE 309 MoL

zzSuitable for dissimilar joints
Standards
DIN EN ISO 3581-A E 23 12 2 LR 32
AWS A-5.4 E 309 Mo - 26
Coating type
Rutile/basic
Baking
Chemical analysis
C Cr Ni Mo
0.03 23 12 3.5
≥30 % ≥460 MPa
≥650 MPa
Impact energy, Av
≥55 J (20 °C)
Approvals
TÜV / DB / CE
Materials

50 - 70 3.0 2.0 254 097-003466-20300
300
60 - 90 2.5 162 097-003466-25300
3.2
80 - 110 3.2 87 097-003466-32350
350
100 - 150 4.3 4.0 78 097-003466-40350
150 - 200 5.4 5.0 450 49 097-003466-50450
SZW 2014
2014-09-10
MMA
SE 310

Standards
DIN EN ISO 3581-A E 25 20 LR 12
AWS A-5.4 E 310 - 16
Coating type
Rutile/basic
Baking
Chemical analysis
C Cr Ni Mn
0.1 25 20 3
≥35 % ≥380 MPa
≥750 MPa
Impact energy, Av
≥70 J (20 °C)
Materials
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846,
1.4848, 1.4849

80 - 110 3.2 2.5 300 181 097-003529-25300
100 - 150 3.5 3.2 99 097-003529-32350
150 - 190 4.5 4.0 350 83 097-003529-40350
160 - 210 4.9 5.0 51 097-003529-50350
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193
MMA
SE 312
zzRutile coated, high-alloy stick electrode

Standards
DIN EN ISO 3581-A E 29 9 R 12
AWS A-5.4 E 312 - 16
Coating type
Rutile
Baking
Chemical analysis
C Cr Ni Fe
0.1 29 9 Rest
≥20 % ≥500 MPa
≥750 MPa
Impact energy, Av
≥40 J (20 °C)
Approvals
DB / CE
Materials

40 - 60 2.0 249 097-003467-20300
3.0 300
60 - 90 2.5 162 097-003467-25300
80 - 100 3.2 3.2 89 097-003467-32350
100 - 150 4.3 4.0 350 80 097-003467-40350
150 - 200 4.2 5.0 49 097-003467-50350
SZW 2014
2014-09-10
MMA
SE 316-L
zzRutile, high-alloy stick electrode

Standards
DIN EN ISO 3581-A E 19 12 3 LR 12
AWS A-5.4 E 316 L - 17
Coating type
Rutile
Baking
Chemical analysis
C Si Mn Cr Ni Mo
0.03 0.8 0.7 18.5 11.5 2.7
≥35 % ≥380 MPa
≥560 MPa
Impact energy, Av
≥60 J (20 °C)
Approvals
TÜV / CE
Materials
1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581,
1.4583

30 - 50 2.0 348 097-004824-20300
4.0 300
50 - 85 2.5 223 097-004824-25300
70 - 125 5.0 3.2 350 138 097-004824-32350
110 - 165 4.0 85 097-004824-40450
6.0 450
165 - 230 5.0 55 097-004824-50450
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195
MMA
SE 318

Standards
DIN EN ISO 3581-A E 19 12 3 Nb R 12
AWS A-5.4 E 318 - 16
Coating type
Rutile/basic
Baking
Chemical analysis
C Cr Ni Mo Nb
0.03 19 12 3 0.3
≥30 % ≥440 MPa
≥600 J
Impact energy, Av
≥70 J (20 °C)
Approvals
TÜV / DB / CE
Materials
1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

40 - 60 2.0 249 097-003469-20300
3.0 300
50 - 90 2.5 162 097-003469-25300
80 - 110 3.2 3.2 89 097-003469-32350
350
100 - 150 4.3 4.0 80 097-003469-40350
150 - 200 5.4 5.0 450 49 097-003469-50450
SZW 2014
2014-09-10
MMA
SE 347

Standards
DIN EN ISO 3581-A E 19 9 Nb R 12
AWS A-5.4 E 347-16
Coating type
Rutile/basic
Baking
Chemical analysis
C Cr Ni Nb
0.03 19 9 0.3
≥40 % ≥350 MPa
≥600 MPa
Impact energy, Av
≥65 J (20 °C)
Approvals
CE
Materials
1.4300, 1.4301, 1.4303, 1.4306, 1.4308, 1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552

40 - 60 2.0 250 097-003587-20300
3.0 300
50 - 90 2.5 160 097-003587-25300
80 - 110 3.2 3.2 98 097-003587-32350
350
100 - 150 4.5 4.0 84 097-003587-40350
150 - 200 5.0 5.0 450 50 097-003587-50450
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197
MMA
SE 2209 Duplex
zzRutile coated, high-alloy stick electrode

zzUse in offshore technology e.g. in pipe construction
Standards
DIN EN ISO 3581-A E 22 9 3 R 32
AWS A-5.4 E 2209 L-16
Coating type
Rutile/basic
Baking
Chemical analysis
C Cr Ni Mo N
0.03 22 9 3.3 0.15
≥25 % ≥480 MPa
≥690 MPa
Impact energy, Av
≥50 J (20 °C)
Materials
1.4462, 1.4417, 1.4460, 1.4362

60 - 90 3.2 2.5 300 181 097-003528-25300
80 - 120 3.5 3.2 99 097-003528-32350
350
110 - 170 4.5 4.0 83 097-003528-40350
SZW 2014
2014-09-10
MMA
Nickel-based
SE Ni
zzBasic graphite-coated stick electrode

zzCold welding of grey and malleable cast iron
zzSoft, low spatter arc
zzGraphitic separation of the carbon in the weld metal
zzOptimum for the repair and maintenance of cast iron
Standards
DIN EN ISO 1071 E C Ni-Cl 1
AWS E Ni-CI
Coating type
Basic-graphitic
Baking
Chemical analysis
C Fe Ni
0.5 2.5 Rest
Length
350 mm
Hardness
160 HB
Materials
EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550
A (DC-/+) kg Ø /mm PU/Pc. Item no.

60 - 90 2.5 230 097-003532-25350
4.5
90 - 120 3.2 135 097-003532-32350
110 - 150 5.0 4.0 100 097-003532-40350
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199
MMA
Nickel-based
SE NiFe
zzBasic graphite-coated stick electrode

zzCold welding of grey cast iron, malleable cast iron and spheroidal
cast iron
zzGraphitic separation of the carbon in the weld metal
zzOptimum for the repair and maintenance of cast iron
Standards
DIN EN ISO 1071 E C NiFe 1 1
AWS A-5.15 E NiFeCl
Coating type
Basic-graphitic coated
Baking
Chemical analysis
C Ni Fe
1.5 55 Rest
Hardness
200 HB
Materials
EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550,
EN-GJS-400 - EN-GJS-700

60 - 90 3.5 2.5 300 212 097-003533-25300
90 - 120 4.0 3.2 124 097-003533-32350
350
110 - 150 5.0 4.0 101 097-003533-40350
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MMA
Nickel-based
SE NiCr82
zzBasic coated, high alloy nickel based stick electrode

zzIn sulphurous atmospheres up to 500 °C
Standards
DIN EN ISO 14172 E Ni 6082 (NiCr20Mn3Nb)
AWS A-5.11 E NiCrFe-3
Coating type
Basic-coated
Baking
Chemical analysis
C Cr Ni Mn Nb Fe
0.05 21 Rest 5 2.4 5
≥35 % ≥380 MPa
>620 J
Impact energy, Av
>70 J (-196 °C)
Materials
1.4429, 1.4539, 1.4876, 1.4922, 1.5662, 2.4816, 2.4867, 2.4870
Dissimilar joints at operating temperatures of -196 °C to +650 °C

60 - 90 3.0 2.5 300 168 097-003579-25300
80 - 120 3.5 3.2 98 097-003579-32350
350
110 - 160 4.5 4.0 81 097-003579-40350
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201
MMA
Nickel-based
SE 625
zzBasic coated, high alloy nickel based stick electrode

zzMaximum operating temperature of the components 1000 °C
zzSuitable for transformer
zzAlloy core rod
Standards
DIN EN ISO 14172 E Ni 6625 (NiCr22Mo9Nb)
AWS A-5.11 E NiCrMo3
Coating type
Rutile/basic
Baking
Chemical analysis
C Cr Mo Nb Ni
0.03 19.5 11 4 Rest
≥30 % ≥450 MPa
≥760 MPa
Impact energy, Av
≥75 J (20 °C) / ≥60 J (-196 °C)
Materials
Alloy 625, alloy 800 and similar Ni-Cr alloys

60 - 90 3.2 2.5 300 170 097-003531-25300
80 - 110 3.5 3.2 96 097-003531-32350
100 - 150 4.7 4.0 350 91 097-003531-40350
150 - 200 4.9 5.0 53 097-003531-50350
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MMA
Hardfacing
SE Hard 300 P
zzBasic coated electrode with a metal recovery of 120%

zzFor crack-free application of wear-resistant and impact-resistant
passes
zzWeld metal consists of low-alloy chrome-manganese steel
Standards
EN 14700 E Fe 1
DIN 8555 E1-UM-300 P
Baking
300 °C / 2 h)
Chemical analysis
C Cr Mn
0.3 2.5 1
Hardness
300 HB
For crack-free application of wear-resistant and impact-resistant layers such as rollers,
guides, idler pulley support surfaces, rope winches

60 - 90 2.5 230 097-004806-25350
5.0 350
95 - 150 3.2 133 097-004806-32350
140 - 190 4.0 83 097-004806-40450
6.0 450
190 - 250 5.0 53 097-004806-50450
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203
MMA
Hardfacing
SE Hard 350 GP
zzBasic-coated high-performance electrode

zzSuitable for repair and production welding on medium-alloy
steels
zzAlso suitable for difficult to weld steels
zzBroad range of applications with problem free processing at the
same time
zzVery strong and highly resistant to cracking
Standards
EN 14700 E Fe3
DIN 8555 E3 UM / 350 GP
Baking
300 °C / 2 h)
Chemical analysis
C Cr Si Mo Mo Mn Fe
0.1 2.5 0.5 2.3 2.3 1 Rest
Yield strength, Rp 0.2%
810 J
1200 MPa
Length
350 mm
Hardness
350 HB
For medium-alloy and hard-to-weld steels for shock stress and low fretting, tool steels,
machine parts, armour steels

60 - 90 2.5 218 097-004807-25350
5.0
95 - 150 3.2 130 097-004807-32350
4.0 81 097-004807-40450
140 - 190 6.0
5.0 56 097-004807-50450
SZW 2014
2014-09-10
MMA
Hardfacing
SE Hard 60
zzBasic coated Cr-Mo-V alloyed electrode

zz120% metal recovery
zzFor very hard surfacing under friction-impact wear conditions
Standards
EN 14700 E Fe 8
DIN 8555 E 6-UM-60
Baking
300 °C / 2 h)
Chemical analysis
C Cr Mn Mo V Fe
0.6 8 0.6 0.7 1 Rest
Hardness
60 HRC
Mixer arms, excavator parts, impact jaws, anvils, roller crushers, power hammers, screw
conveyors,caterpillar tracks, rolling mill guides, rotors, cams, clamping jaws, anvils

80 - 120 2.5 230 097-004808-25350
5.0 350
100 - 160 3.2 135 097-004808-32350
160 - 220 4.0 88 097-004808-40450
6.0 450
190 - 260 5.0 56 097-004808-50450
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205
MMA
Hardfacing
SE Hard 61 GRZ
zzRutile high-performance electrode

zz160% metal recovery
zzFor welding of highly wear-resistant and abrasion-resistant build-
up with a low pressure or impact load
Standards
EN 14700 E Fe 14
DIN 8555 E10-UM-60-GRZ
Coating type
Rutile
Baking
300 °C / 2 h)
Chemical analysis
C Cr Fe
4 30 Rest
Hardness
57 - 61 HRC
Slides, excavator teeth, mixer blades, press dies, conveyor systems

80 - 120 2.5 137 097-004809-25350
4.0 350
100 - 160 3.2 78 097-004809-32350
160 - 220 4.0 65 097-004809-40450
6.0 450
190 - 260 5.0 40 097-004809-50450
SZW 2014
2014-09-10
MMA
Hardfacing
SE Hard 61 GTZ spezial
zzPipe-shaped special electrode

zzHardfacing of parts exposed to especially heavy abrasive and
impact wear
zzHigh hardness values already in the first pass due to low current
Standards
EN 14700 E Fe 15
DIN 8555 E10-GF-UM-65-GTZ
Baking
150 °C / 1 h)
Chemical analysis
Oth-
C Mn Cr
er
5.5 1.5 40 2
Length
457 mm
Hardness
61 - 63 HRC
Pump parts, mixer blades, agitator arms, concrete pumps, screw conveyors, excavation
machinery and agricultural machinery
A (DC-/+) kg Ø /mm PU/Pc. Item no.

80 - 110 6.0 67 097-004789-60457
120 - 140 5.0 8.0 38 097-004789-80457
140 - 180 11 22 097-004789-11457
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207
MMA
Hardfacing
SE Hard 68 CZ
zzBasic-graphitic coated stick electrode with 180% metal recovery

zzFor depositing layers of extreme resistance to abrasion
zzSuitable for use under ore, gravel, sand, slag or cement
Standards
EN 14700 E Fe 15
DIN 8555 E 10-UM-70 CZ
Coating type
Basic-graphitic
Baking
300 °C / 2 h)
Chemical analysis
Oth-
C Cr Fe
er
4.5 28 5 Rest
Hardness
66 - 68 HRC
Robot intermediate hose package, 2 x 95 sq mm, water cooled, ribbed hose, 7/12-pole

80 - 120 2.0 138 097-004810-25350
4.0 350
100 - 160 3.2 80 097-004810-32350
160 - 220 4.0 63 097-004810-40450
6.0 450
190 - 260 5.0 41 097-004810-50450
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Overview
Submerged arc welding Page

Flux 210
Wire electrodes 214
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209
flux
FW AB 1 67
zzNeutral, medium-basic agglomerated welding flux

zzSuitable for fillet and joint welding of low-alloy steels, fine-
grained and boiler steels
zzConstant metallurgical behaviour
zzGood weld forming ability and self-detaching slag
zzConstant grades and low-temperature ductility in connection
with Mo, Ni or NiMo alloy wires
zzVery low hydrogen contents (H2diff. <4 mIll OOg) in the weld
metal
Standards
DIN EN ISO 14174-A SA AB 1 67 AC H5
Baking
In dry rooms, welding flux in original packaging can be stored for up to 3 years from the
delivery date. Moist welding flux is to be dried at an effective powder temperature of 200
± 50 °C.
Welding current
1000 A
Approvals
TÜV: SMA S2
Weight
25 kg
Density
1100 g/cm³
Grain size
DIN EN ISO 14174-A: 3 - 20
Materials
Construction steels up to 420 N/mm² yield strength, fine-grained steels up to 460 N/mm²
upper yield strength
Pressure vessel steels up to P 355 N/mm²
Creep-resistant steels such as 16Mo3, tube steels up to L480 or X 70, high tensile ship-
building steels up to EH36
Welding
kg Item no.
current
1000 A 25 097-003711-00025
SZW 2014
2014-09-10
flux
FW AB 1 67
Main constituents
Si02 + Ti02 Al2O3 + MnO CaO +MgO CaF2

20% 30% 30% 15%
Basicity according to Boniszewski: ~1.7
Chemical analysis of the weld metal in acc. with EN ISO 15792-1 and AWS A5.17/5.23
Solid wires Guideline values in per cent by weight
C Si Mn
S1 (EL12) 0.05-0.08 0.2-0.4 0.7-1.0
S2 (EM12) 0.05-0.08 0.2-0.4 1.1-1.5
S3Si (EH12K) 0.05-0.08 0.3-0.5 1.5-1.9
Mechanical quality values in acc. with AWS A5.17/5.23: (Guideline values)
Solid wires Charpy impact

ISO-V (Joule) at
ReH N/mm² RM N/mm² A5 % - 40°C
S1 (EL12) > 380 > 470 > 22 (> 47 bei -30°C)
S2 (EM12) > 420 > 510 > 22 > 47
S3Si (EH12K) > 420 > 510 > 22 > 47
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211
flux
FW CS 1 63 DC
zzMolten neutral welding flux

zzSuitable for high-alloy stainless steels, Ni-based alloys and low-
alloy steels
zzEspecially crack-resistant in connection with similar or over-
alloyed wire electrodes (solid or flux cored wire)
Standards
DIN EN ISO 14174-A SF CS 2 DC
DIN EN ISO 14174-A SF CS 163 DC
Baking
In dry rooms, welding flux in original packaging can be stored for up to 3 years from the
delivery date. Moist welding flux is to be dried at an effective powder temperature of 200
± 50 °C.
Welding current
900 A
Approvals
TÜV: SMA 316L
Grain size
DIN EN ISO 14174-A: 1 - 16
Materials
Creep-resistant CrMo steels such as 12 CrMo 19 5/A378 gr. 5 or X 20 CrMoWV 12 1/A351
for boiler, container and pipe construction
Martensitic (soft martensite) and ferritic Cr(NiMo) steels in acc. w. DIN EN 10088 and
austenitic CrNi(Mo) steels in acc. w. DIN EN 10088
Low-temperature tough and heat-resisting high-alloy CrNi(Mo) steels, dissimilar joints
and nickel-base alloys
Welding
kg g/cm³ Item no.
current
15 097-004848-00015
900 A 1500
25 097-004848-00025
SZW 2014
2014-09-10
flux
FW CS 1 63 DC
Main constituents
Si02 Al2O3 CaO +MgO CaF2

30% 5% 35% 20%
Basicity according to Boniszewski: ~1.3
Chemical analysis of the weld metal in acc. with EN ISO 15792-1 and AWS A5.17/5.23
Solid wires Guideline values in per cent by weight
C Si Mn Cr Ni Mo andere
S 19 9 L < 0.03 < 1.0 < 1.6 18.5-20.5 9.0-11.0
S 19 12 3 L < 0.03 < 1.0 < 1.6 17.5-19.5 11.0-14.0 > 2.5
S 22 9 3 N L < 0.03 < 1.0 < 1.6 20.5-23.5 > 2.5 N < 0.2
S Mo < 0.08 < 0.5 < 1.0 0.5
S CrMo5 < 0.08 < 0.7 < 0.6 5.5 8,7 0.6
S CrMo91 < 0.15 < 0.8 < 1.0 8.0-10.0 >1.2 V < 0.3
Mechanical quality values in acc. with AWS A5.17/5.23: (Guideline values)
Solid wires Charpy impact

ISO-V (Joule) at
Heat treat- Rp 0.2 % Rp 1,0 % RM N/ A5 % +20 °C - 60°C -196 °C

ment N/mm² N/mm² mm²
S 19 9 L U* >340 >370 >540 >30 >70 >40
S 19 12 3 L U* >350 >380 >550 >30 >70 >40
S 22 9 3 N L U* > 550 > 600 > 750 > 25 > 80 > 40
S 2 Mo S* > 440 > 540 > 20 > 90
S CrMo5 A* > 470 > 600 > 18 > 70
S CrMo91 A* >470 >620 >18 >45
*S = stress-relieved 620°C/1 5 Std; A = annealed 740 - 760 °C; U= untreated, as-welded
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213
Wire electrodes
SMA S2
zzSubmerged arc welding wire for welding unalloyed and low-

alloy construction steels
Standards
DIN EN ISO 14171-A S2
AWS A-5.17 EM12
AWS A-5.23 EM12
Chemical analysis
C Si Mn
0.09 0.08 1.05
Approvals
TÜV: FW AB 1 67
Welding parameters, including preheating and interpass temperature and heat treat-
ment, depending on the parent metal to be welded, the panel thickness and the sets of
regulations to be applied.
Materials
Shipbuilding, pressure vessel construction and steel construction S185-E360, S235JR-
S355JR, S235J0-S355J0, S235J2-S355J2, S275N-S355N, S275MS355M,P235GH-P355GH,
P275N-P355N, P355M, P355Q
Pipeline steels L210-360, shipbuilding steels A-E, AH36, DH36
ASTM: A36, A106 grades A/B/C, A139, A210 grades A1/C, A216 grades WCA/WCB/
WCC,A234 grade WPB, A266 grades 1/2/4, A283 grades A/B/C/D, A285 grades A/B/C,
A299grades A/B, A515 grades 60, A516 grades 55, A656 grade 50API: 5L grades X42-X56

2.0 097-003700-02520
2.5 097-003700-02525
K 415 25
3.0 097-003700-02530
4.0 097-003700-02540
SZW 2014
2014-09-10
Wire electrodes
SMA S3Si
zzSubmerged arc welding wire for welding unalloyed and low-

alloy construction steels
Standards
DIN EN ISO 14171-A S3Si
AWS A-5.17 EH12K
AWS A-5.23 EH12K
Chemical analysis
C Si Mn
0.11 0.3 1.72
Approvals
TÜV: FW AB 1 67
Welding parameters, including preheating and interpass temperature and heat treat-
ment, depending on the parent metal to be welded, the panel thickness and the sets of
regulations to be applied.
Materials
Fine-grained steels, unalloyed and low-alloy steels
S355J0, S355J2, S355N-S460N, S355NL-S460NL, S355M-S460M, S355ML-S460ML, S460Q,
S460QL, P355GH, P355N-P460N, P355NL2-P460NL2, P355M-P460M, P355ML2-P460ML2,
P355Q-P460Q
Pipeline steels L210-450, shipbuilding steels AH40-FH40, ASTM: A36, A106 grades A/B/C,
A139, A210 grades A1/C, A216 grades WCA/WCB/WCC, A234 grade WPB, A266 grades
1/2/4, A283 grades A/B/C/D, A285 grades A/B/C, A299 grades A/B, A515 grades 60/65/70,
A516 grades 55-70, A656 grade 50/60 API: 5L grades X42-X65

2.0 097-004839-02520
2.5 097-004839-02525
K 415 25
3.0 097-004839-02530
4.0 097-004839-02540
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215
Wire electrodes
SMA 316
zzHigh-alloy submerged arc welding wire electrode

Standards
DIN EN ISO 14343-A S 19 9 3 L
AWS A-5.9 ER 316L
Chemical analysis
C C Si Mn Cr Ni Mo Fe
0.11 0.25 0.4 1.7 19 12.5 2.8 Rest
Approvals
TÜV: FW CS 1 63 DC
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583
kg Packing drum Drum Ø /mm Item no.

2.0 097-004880-02520
2.4 097-004880-02524
25 K 415
3.0 097-004880-02530
4.0 097-004880-02540
SZW 2014
2014-09-10
Accessories
Drum covers Page

Covers 218
Connectors 220
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217
Accessories
Drum covers and connectors
BC rund mit Lippe
zzDrum cover with lip

zzFor connection to drums
Packing Ø/mm Item no.

510 097-003592-00510
Drum
580 097-003592-00580
SZW 2014
2014-09-10
Accessories
Drum covers and connectors
BC rund, flach
zzDrum cover with lip

zzFor connection to drums
Packing Ø/mm Item no.

520 097-003591-00520
Drum
590 097-003591-00590
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219
Accessories
Wire guide
Wire Lead
7.1 7.2
7
Wire Lead
zzFor steel wire, round wires
zzOutside dia.: 13 mm
zzWire dia. up to 1.6 mm
Pos. Type Designation Item no.

7 WIRE LEAD 1,5M 094-018280-00000
7 WIRE LEAD 3M 094-018281-00000
7 WIRE LEAD 5M 094-018282-00000
Wire guide
7 WIRE LEAD 6,5M 094-018283-00000
7 WIRE LEAD 8M 094-018284-00000
7 WIRE LEAD 10M 094-018285-00000
7 WIRE LEAD PRO Wire guide, material sold by the metre 094-018279-00001
7.1 CONNECTOR BARREL WIRE Connection for large spool/drum 094-018277-00000
LEAD
7.1 CONNECTOR DV-CAB WIRE DV-CAB connection 092-007931-00000
LEAD
7.2 CONNECTOR DRIVE ROB2 Connection set for Rob 2 wire conduit 092-007913-00000
WIRE LEAD
WIRE LEAD
- CONNECTOR WIRE LEAD End piece wire guide for material sold by 094-018278-00000
PRO the metre
Wire Lead Soft
Wire Lead Soft

zzFor aluminium and stain-
less steel wire, round wires

7 WIRE LEAD SOFT 1,5M 094-020383-00000
7 WIRE LEAD SOFT 3M 094-020383-00001
7 WIRE LEAD SOFT 5M 094-020383-00002
7 WIRE LEAD SOFT 6,5M Wire guide 094-020383-00003
7 WIRE LEAD SOFT 8M 094-020383-00004
7 WIRE LEAD SOFT 10M 094-020383-00005
7 WIRE LEAD SOFT 12M 094-020383-00006
7 WIRE LEAD SOFT Wire guide, material sold by the metre 094-020382-00000
7.1 CONNECTOR BARREL WIRE Connection for large spool/drum 094-018277-00000
LEAD
LEAD
WIRE LEAD
WIRE LEAD
7.5 CONNECTOR WIRE LEAD End piece wire guide for material sold by 094-020381-00000
SOFT the metre
7.6 UEDFS WLS 2,5x4,5mm Transition liner for soft wire lead 094-020380-00000
150mm
SZW 2014
2014-09-10
Accessories
Wire guide
Wire Conduit
7.1 7.2
7
Wire Conduit
zzRugged design
zzFor steel wire, round wires

7 WIRE CONDUIT 1,8M 094-011515-00004
7 WIRE CONDUIT 3M 094-011515-00000
7 WIRE CONDUIT 4,5M Wire guide 094-011515-00001
7 WIRE CONDUIT 8M 094-011515-00002
7 WIRE CONDUIT 12M 094-011515-00003
7.1 CONNECTOR BARREL Connection for large spool/drum 094-011517-00000
CONDUIT
WIRE CONDUIT
WIRE CONDUIT
Rolliner HD
7 7.2
7.1
Rolliner HD
zzFor all material types,
round wires
zzWeight: Approx. 600 g/m

7 ROLLINER 5M 092-002575-00000
7 ROLLINER 10M 092-002575-00001
7 ROLLINER 15M Wire guide with plastic rollers 092-002575-00002
7 ROLLINER 20M 092-002575-00003
7 ROLLINER 25M 092-002575-00004
7.1 ROLLINER CONNECTOR Connection for large spool/drum 094-014623-00000
BARREL
7.1 ROLLINER CONNECTOR DV-CAB connection 092-007930-00000
DV-CAB
7.2 ROLLINER CONNECTOR Connection set for Rob 2 wire conduit 092-007917-00000
DRIVE ROB2
7.2 ROLLINER CONNECTOR Connection set for Rob 3 wire conduit 092-007918-00000
DRIVE ROB3
SZW 2014
2014-09-10
www.ewm-sales.com
221
Notizen
Notizen
ewm worldwide
Rathenow
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Plants
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Branches
Sales partners
More than 400 ewm sales partners worldwide – we‘re never far away.
Sales and Logistics Centre Headquaters

EWM AG EWM AG
Sälzerstr. 20 Dr. Günter-Henle-Straße 8
56235 Ransbach-Baumbach D-56271 Mündersbach
Tel: +49 2623 9276-0 · Fax: -244 Tel: +49 2680 181-0 · Fax: -244
www.ewm-sales.com www.ewm-group.com
info@ewm-sales.com www.ewm-sales.com
Visit us!
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Welding Consumables

TIG welding rods 132

Gas welding rods 176

Stick electrodes 178

Submerged arc welding 214

Drum covers 217

Detailed information on individual equipment and accessories can be found on

Please note that all data is provided without engagement.

D 300 300 51,5 103 10 44,5

6 www.ewm-sales.com SZW 2014

AWS DIN EN ISO Mate- Name EWM Page

AWS DIN EN ISO Mate- Name EWM Page

8 www.ewm-sales.com SZW 2014

AWS DIN EN ISO Mate- Name EWM Page

DIN EN ISO S Cu 6100

Hardfacing DIN EN 14700 S Fe8 1.4718 SW Hard 60 104

AWS DIN EN ISO Mate- Name EWM Page

10 www.ewm-sales.com SZW 2014

AWS DIN EN ISO Mate- Name EWM Page

DIN EN 14700 T Co2 FCW Cobalt2 130

AWS DIN EN ISO Mate- Name EWM Page

DIN EN ISO SE 6013 RC

E 309 DIN EN ISO

AWS DIN EN ISO Mate- Name EWM Page

DIN EN 14700 E Fe3

AWS DIN EN ISO Materi- Name EWM Page

A-5.18 ER 70S-6 DIN EN ISO 636-A W 46 4 / W 4Si1 1.5130 TR 70S G4 134

14 www.ewm-sales.com SZW 2014

AWS DIN EN ISO Materi- Name EWM Page

DIN EN 14700 W Co1 TR Cobalt1 173

AWS DIN EN ISO Mate- EWM name Page

EN EWM designation Page

E 22 9 3 R 32 SE 2209 Duplex 198

E 23 12 2 L R 32 SE 309 MoL 192

E 35 2 RB 12 SE 6013 RRB 182

E 38 2 C 21 SE 6010 CEL 178

E 42 0 RC 11 SE 6013 RC blau 180

E 42 0 RC 11 SE 6013 RRC 183

E 42 4 B 12 H10 SE 7016 BR 184

E 42 4 B 32 H5 SE 7018 BH5 185

E C NiFe 1 1 SE NiFe 200

E CrMo1 B 42 H5 SE 8018 CrMo1 187

E CrMo2 B 42 H5 SE 9018 CrMo2 188

E Fe 1 SE Hard 300 P 203

E Fe 14 SE Hard 61 GRZ 206

E Fe 15 SE Hard 61 GTZ spezial 207

E Fe3 SE Hard 350 GP 204

E Ni 6082 (NiCr20Mn3Nb) SE NiCr82 201

E Ni 6625 (NiCr22Mo9Nb) SE 625 202

EN EWM designation Page

G 46 4 M21 2Ni2 SW 80S Ni2 63

G 25 9 4 N L SW 2594 Super Duplex 82

G 42 2 C/M G3Si1+Ti SW 70S G3 Ti 53

G 42 2 C1/G 42 4 M21 3Si1 SW 70S G3 Mec 55

G 42 4 C1/M21 3Si1 SW 70S G3 52

G 42 4 C1/M21 3Si1 SW 70S G3 Bronze 54

G 46 4 M21 3Si1 / G 42 2 C1 3Si1 SW 70 G3Si 1 Brillance 56

G 46 2 C1 4Si1/G 46 4 M21 4Si1 SW 70S G4 Mec 59

G 46 4 M/C G4Si1 SW 70S G4 57